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Ref PDN/WI/09/B515 FNA-03

WORK INSTRUCTION FOR BORING & WELDING _ B515 FNA (STATION-3) Org. Date 10.01.2017
CHENNAI Page No. 3 of 3
Sl.No
1
Part Name
B515 FNA Export Petrol
Part No
GN13-9002-AC
Features Classification
CC
M/c No & Station No B515 FNA B&W - BW-02 Station-3 Procedure Name Boring & Welding

Objective Welding Opertions for ICV , Dummy weld cover and CSS-1

Skilled authorised personnel are only allowed to carryout this test.

- Tank body Child parts .

Quality Check Points:
Responsible: Over Weld, Uneven Weld ( ICV,Weld cover, Crash Shield-1 ).
Operator
ICV Offset Combo valve assembly .
: Welding Inspection Work Instruction for Welding Inspection - B515 FNA - Check .

Preparation Ensure all the requirements are fulfilled as per the Machine Start up check sheet , Shift Startup Checksheet and Process Parameter.

1. Station -2 Process Conveyor

Tank Part Holding Fixture - 2. ICV Child part flip 3.ICV Child part slot holding fixture slot

.

4. ICV Child part Child part holding fixture

5. Dummy weld cover damage 6. Dummy weld cover Child part Part holding fixture

Part holding fixture load damage .
.

7. CSS-1 Child Part- damage Part 9. Cyclestart Greencolor Button (

8. CSS-1 Child Part Part holding fixture damage
holding fixture load . ) . cycle run
.
green indication .

12.Welding & Boring process - Defect Defect

11.ICV,weld cover,CSS-1 Weld-
10. Third station process conveyor Area Mark Drilling Defect Code - Scanning
Welding Inspection Process
tank Final inspection Table- , RejectionTag , Rejection Register-
Work Instruction for Welding Inspection - B515 FNA - Check
. Rejection Trolley - Move .
. OK Part Next station-
Abnormalities Shift Leader
.

1.Part - Rework .
2. Production Rejection Hourly Report - . Process Parameter PPS
Set Vs Actual .

3. For Defective part , mark the defective area and Identify with "NO PASS" sticker and & Follow NC Part Handling Procedure document no Pdn/WI/10

4. In case of any abnormality found during the operation, stop the machine & inform shift leader / maintenance.
Special Instructions
5. Shift- Rejection Details Scrap Note , Slug Rejection Part Scrap- Move .

6. Refer Child Part Matrix for Better Understanding and Clarification

7. machine parameter minimum value . (For ex (20010) value (190) , Nominal value
.

1. Machine Auto Mode - .

Safety notice
2. Machine Hot Plate Heater .

0 10.01.2017 New Release SJK CS SSK

Rev.No. Rev.date Rev.History Revised by Approved by Issued by