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Abstract
Frothers can be classified (ranked) according to the gas holdup vs. concentration relationship generated when gas is sparged into
a water column. One argument for using gas holdup is a correspondence with bubble size through the effect on bubble velocity: An
increase in gas holdup signifies a decrease in bubble velocity associated with a decrease in size. This correspondence is examined
in this communication. The method of determining bubble size is described. With MIBC as the example frother, two regions of the
gas holdup vs. concentration relationship were examined: low concentration where, rather than increasing, gas holdup varies little;
and high concentration where, rather than becoming constant, a steady increase in gas holdup occurs. The first was associated with
bubble size not having decreased sufficiently to reduce bubble velocity. In the second case the increase is associated with a steady
increase in the population of small bubbles that is not readily detected by the commonly used Sauter mean parameter. Lastly, the
bubble size at equal gas holdup for a suite of frothers was examined. Rather than being the same the bubble size showed significant
differences. This implies that there is a frother type (chemistry) effect, either on the velocity of the single bubble or the swarm. The
evidence for such a frother effect is discussed.
2007 Elsevier B.V. All rights reserved.
Keywords: Frother; Bubble size; Gas holdup; Bubble rise velocity; Bubble swarms
frothers appeared to yield different bubble sizes, which bubble disengagement technique is employed. To assess
violates a common assumption, for example as im- the third observation, bubble size for a suite of frothers
plicitly made by Azgomi et al. (2006) in the use of gas is compared at equal gas holdup.
holdup as a surrogate for bubble size. Previous re-
searchers have raised the possibility that different 2. Experimental part
frothers give different gas holdupbubble size depen-
dence (Zhou et al., 1991, 1992, 1993a,b). The data 2.1. Apparatus
related to these observations are introduced in this
communication. 2.1.1. Basic and modified set-ups
To address the findings required measurement of The basic and modified test rigs are shown in Fig. 1.
bubble size. The McGill bubble size analyzer (bubble The basic set-up employed a 238 cm high 10.16 cm
viewer) (Hernandez-Aguilar et al., 2004) was incorpo- diameter Plexiglas column. The modification was de-
rated in the original (basic) set-up of Azgomi et al. signed to reduce the number of bubbles entering the
(2006). The basic set-up had to be modified for some bubble viewing chamber and thus improve bubble dis-
experiments where high concentrations of small bubbles crimination and thus reliability of bubble size mea-
produced significant overlap that defeated the image surement. The column was in three sections: bottom,
analysis software. The basic and modified test rigs are 56 cm 10.16 cm; middle, 142 cm 5.08 cm; and top,
described and tested to ensure the results are not 81 cm 10.16 cm. Gas holdup was measured in the
affected. To examine the first two observations MIBC is middle section and bubble images were taken from the
used as the example frother. To aid interpretation a top section, where they had spread and thus the number
Table 1
Summary of frother types, properties and suppliers
Frother Structure Formula Molecular Supplier
weight g/gmol
1-Pentanol Aliphatic 88.15 Sigma
alcohol Aldrich
2.2.1. General Table 1 gives the frothers used, chosen to give a wide
As the objective of the work reported by Azgomi range in gas holdup vs. frother concentration based on
et al. (2006) was to establish gas holdup vs. frother Azgomi et al. (2006). The frothers were commercial
concentration, the gas rate and sparger porosity were grade and solutions were made in Montral tap water.
fixed. Unless otherwise stated the gas rate (Jg) was MIBC was used to explore the observations at low and
0.85 cm/s and the nominal pore size 10 m. Conditions high concentrations and all were compared to address
were then selected to cover a frother concentration
range from zero to beyond the CCC. The temperature
was 20 3 C.
Fig. 4. Comparing bubble size for basic (a) and modified (b) set-ups with 0.2 mmol/L MIBC.
the question of bubble size for each frother at equivalent the fluid flow patterns sufficiently to alter the gas holdup
gas holdup. Pentanol is not used as a frother industrially or promote bubble coalescence/breakage.
but is included as similar short chain alcohols that can
enter the system as contaminants in, for example, 3.3. The gas holdupconcentration relationship
xanthates. At higher concentrations than this short chain
alcohols are considered foaming agents (e.g., Parasu Fig. 5 is abstracted from Azgomi et al. (2006) to
Veera et al., 2004) so their possible frother role in show the gas holdup vs. concentration relationship for
flotation is of interest. the frothers in Table 1. It illustrates the strong depen-
dence on frother type. The general trend is noted: a
3. Results and discussion relatively slow increase in gas holdup at low concen-
tration for the weaker frothers (in regard to their effect
3.1. Reproducibility on gas holdup) and the continued increase at high con-
centration for all frothers. The concentration at which
Full repeat tests (i.e., starting from making fresh the rate of increase starts to decline roughly corresponds
solution) were conducted at selected conditions. For gas to the reported CCC for these frothers (Laskowski,
holdup, repeat tests were performed at two Jg (0.85 and 2003). All frothers reached a gas holdup of 6% and 8%
1.3 cm/s) at six MIBC concentrations. The pooled stan- which were selected to compare the bubble sizes.
dard deviation was 0.36%. For bubble size, three repeats
were conducted at two conditions: 0.2 mmol/L MIBC in 3.4. The observations at low and high concentrations
the basic set-up and 0.1 mmol/L MIBC in the modified
set-up. The pooled standard deviations for d10 and d32 The frother selected was MIBC as it shows the effects
were 0.046 mm and 0.053 mm, respectively. of interest at the low as well as high concentration
regions. Fig. 6 emphasizes the response using a 5 m
3.2. Comparing basic and modified set-ups pore sparger that reveals the insensitivity of gas holdup
at low concentration more clearly.
It is necessary to establish that the modification did
not alter the gas holdup or bubble size results. Fig. 3 3.4.1. Low concentration region
shows that the gas holdup vs. concentration relationship Fig. 6 indicates that gas holdup is little influenced by
(measured in the mid-section of the modified column) is MIBC dosage up to ca. 0.08 mmol/L when it starts to
the same for both set-ups. The difference is slightly increase. The corresponding bubble size decreases
more than the precision in one column (standard devi- continuously over this same concentration range to ca.
ation 0.36%) but sufficiently close for current purposes. 1.5 mm. The lack of impact on gas holdup is not because
Fig. 4 compares two images taken in the basic and the bubble size is not changing, but rather, it is sug-
modified columns under identical operating conditions gested, is related to the dependence of bubble velocity
(low enough in frother concentration that the image in on bubble size. From the relationship between bubble
the basic set-up could be analyzed reliably). The im- size and terminal velocity (Clift et al., 2005), terminal
proved clarity of the image in the modified case (b) velocity is essentially constant for db N 1.5 mm (up to
compared to the basic (a) is evident. The mean sizes, ca. 10 mm) and decreases with size for bubbles db b
however, are the same (i.e., within the precision for one 1.5 mm. The region of limited gas holdup response
set-up). The modified column, therefore, did not disturb appears to be related to the bubble size being greater
6 F. Azgomi et al. / Int. J. Miner. Process. 83 (2007) 111
1
This assumes that coalescence is the principal mechanism
Fig. 5. Comparing gas holdup vs. concentration for the frothers in controlling bubble generation but speculation on break-up mechan-
Table 1 (taken from Azgomi et al., 2006). isms has also been advanced (Grau et al., 2005; Finch et al., 2006).
F. Azgomi et al. / Int. J. Miner. Process. 83 (2007) 111 7
Table 2
Various bubble size parameters as a function of MIBC concentration
and corresponding gas holdup (Jg = 0.85 cm/s; pore size 10 m)
MIBC g % %- d32, mm d10, mm db, mm calculated
mmol/L 1 mm measured measured (drift flux analysis)
0 4.47 8.1 a 4.28 3.20 2.28
0.05 5.17 0.8 2.16 2.01 1.94
0.065 5.85 12.7 1.35 1.26 1.69
0.1 8.62 72.2 0.99 0.87 1.13
0.2 9.94 73.4 1.02 0.86 0.99
0.4 11.23 76.5 1.03 0.85 0.89
0.7 12.26 80.3 1.00 0.84 0.82
1 12.54 80.7 1.04 0.80 0.81
a
The high %-1 mm in water alone is commonly observed and results
from a coalescence induced bubble breakup mechanism (Tse et al.,
2003) that frother suppresses.
Fig. 8. Disengagement time as a function of frother concentration and
corresponding bubble size.
3.5. Bubble size at equal gas holdup
Figs. 9 and 10 show images and mean sizes for the i.e., it would be independent of frother (surfactant) type.
five frothers at 6% and 8% gas holdups, respectively This is employed, for instance, when using drift flux
(the concentrations needed to achieve this equivalent analysis to estimate bubble size (Banisi and Finch,
gas holdup are also indicated), and Figs. 11 and 12 show 1994). This was challenged by Zhou et al. (1991, 1992,
the corresponding cumulative (number) frequency 1993a,b) who noted that a higher gas holdup does not
distributions. There is a clear difference in size, at the necessarily mean that a smaller size of bubble is pro-
extreme F150 producing about twice the mean bubble duced in a column for different frother systems (Zhou
size as Pentanol. The order of bubble size is the same as et al., 1993a). The present results support that claim.
the gas holdup in Fig. 5, with the two C6 alcohols The effect may be related to the velocitysize rela-
(MIBC and Hexanol) having similar gas holdup also tionship for the individual bubble or the bubble swarm.
displaying similar bubble size. Figs. 11 and 12 indicate Consider first the individual bubble. The velocity could
the size distributions for the alcohols having a similar refer to either a transient (non-equilibrium) or the steady
shape while that for F150 is broader. state (terminal) value. Sam et al. (1996) showed that the
The common assumption is that there is a unique rise velocity of a bubble can display a notable decel-
relationship among gas holdup, gas rate and bubble size, eration stage as frother accumulates which varied with
frother type. A possibility is that the effect shown in
Figs. 9 and 10 results from bubbles in each frother
system being at different positions in this deceleration
stage. This is ruled out for the moment as the concen-
trations in question appear well above those for which
marked deceleration was observed by Sam et al. (1996).
If the phenomenon is related to the individual bubble it
appears to be related to its terminal velocity.
The common correlations for the terminal velocity
size relationship (ubdb) distinguish between clean
water and contaminated water, generally without fur-
ther discussion as to nature of the contaminant, other
than it being surface active (Clift et al., 2005). The effect
of surfactant is generally related to the following se-
quence of events: surfactant adsorbs and is concentrated
towards the rear surface of a rising bubble due to the
mobility of its surface; as a consequence a surface
Fig. 7. Disengagement test: bubble size as a function of time after air is tension gradient is generated that creates a force that
shut off. opposes the mobility, i.e., increases bubble surface
8 F. Azgomi et al. / Int. J. Miner. Process. 83 (2007) 111
Fig. 9. Bubble images and size measurements at equal 6% gas holdup for different frothers (note, sizes are in mm).
rigidity; there is then a corresponding increase in drag pine oil, MIBC and Dowfroth 250 but the differences
coefficient (CD) which causes the bubble rise velocity to appear too small (b 2 cm/s for a 1.5 mm diameter
decrease (Duhkin et al., 1998). According to Karamanev bubble) to imply the effects seen in Figs. 912. Malysa
(1994), for bubble Reynolds number (Reb) above ca. et al. for a series of alcohols (up to 9 carbon) (Krzan and
130 CD 0.95, and for Reb b 130 the values can be Malysa, 2002) and other surfactants (Krzan et al., 2004)
taken from the standard drag curve for settling solids. likewise appeared to find no significant difference in
For three frothers (pine oil, MIBC, Dowfroth 250) terminal velocity attributable to surfactant type. Never-
(Zhang et al., 1996) and Triton X-100 (Zhang et al., theless, it seems prudent to check by generating single
2003) this correlation proved a reasonable fit to the bubble terminal velocity vs. size data for the range in
measured terminal velocities. That is, no dependence on surfactants used here. It is known that different frothers
frother type was suggested. bind different amounts of water to a bubble (Finch et al.,
Zhou et al. (1992) introduced an empirical contam- 2006) suggesting varying degrees of interaction with the
ination factor to allow for a frother effect to establish a water (via the frother hydrophilic groups) that depend
fit to bubble velocity vs. size data. There may be a on frother chemistry and could induce a frother-
question whether terminal velocity was reached in dependent surface viscosity that influences rise velocity,
deriving these factors (Sam et al., 1996). The literature as speculated by Zhou et al. (1991). This role of surface
does not appear to support that surfactant type controls viscosity is usually deemed negligible compared to the
the ubdb relationship. The agreement with Karamanev rigid bubble mechanism but the possibility is still
noted above is one example and the ability to predict considered (Duhkin et al., 1998).
bubble size being not greatly improved by using the The effect may not be on the individual bubble,
contamination factor approach (Finch et al., 1995) is however, but on the swarm behaviour. Bubbles interact
another. Sam et al. (1996) and Zhang et al. (1996) did to hinder (slow) rise velocity and this interaction may be
find consistent differences in terminal velocity among reflective of frother type. To attack the hypothesis we
F. Azgomi et al. / Int. J. Miner. Process. 83 (2007) 111 9
Fig. 10. Bubble images and size measurements at 8% gas holdup for the different frothers (note, sizes are in mm).
are devising ways to track individual bubbles in a swarm fine bubbles but they rise with little retardation com-
as well as measuring the swarm velocity itself. pared to F150 that did not produce such small bubbles
At this stage, therefore, there are insufficient data to but introduced significant retardation; that is, Pentanol
explain the differences in bubble size at equal gas acts as a strong surfactant with regard to bubble size
holdup. We are left with the remarkable observation reduction and F150 acts as a strong surfactant (con-
that, at the concentrations used, Pentanol can produce taminant) with regard to retarding rise velocity.
Fig. 11. Cumulative number frequency for the five frothers at 6% gas Fig. 12. Cumulative number frequency for the five frothers at 8% gas
holdup (conditions as in Fig. 9). holdup (conditions as in Fig. 10).
10 F. Azgomi et al. / Int. J. Miner. Process. 83 (2007) 111
Hyma, D.B. (Eds.), Proceedings of International Conference on Zhou, Z.A., Egiebor, N.O., Plitt, L.R., 1993a. Frother effects on bubble
Column Flotation vol. 1, 249262. motion in a swarm. Canadian Metallurgical Quarterly 32, 8996.
Zhou, Z.A., Egiebor, N.O., Plitt, L.R., 1992. Frother effect on bubble Zhou, Z.A., Egiebor, N.O., Plitt, L.R., 1993b. Frother effects on
motion in a water column. Canadian Metallurgical Quarterly 31, bubble size estimation in a flotation column. Minerals Engineering
1116. 6, 5567.