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Bacterial Cyanide Generation in the Presence of


Metal Ions (Na+, Mg2+, Fe2+, Pb2+) and Gold
Bioleaching from Waste...

Article in Journal of chemical engineering of Japan January 2011


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Preface to the Special Issue for Sustainable Chemical Engineering
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Bacterial Cyanide Generation in the Presence of Metal Ions (Na, Mg2, Fe2, Pb2) and Gold Bioleaching
from Waste PCBs
Chemical Engineers,
Chi Dac Tran, Jae-Chun Lee, Banshi Dhar Pandey, Jinki Jeong, Kyoungkeun Yoo and Trung Hai Huynh 692 Japan
Remediation of Heavy-Metal-Contaminated Soil with Chelating Agent and Treatment of Waste Solution
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Journal of Chemical Engineering of Japan, Vol. 44, No. 10, pp. 692700, 2011 Research Paper

Bacterial Cyanide Generation in the Presence of Metal Ions (Na, Mg2,


Fe2, Pb2) and Gold Bioleaching from Waste PCBs
Chi Dac TRAN1,2, Jae-Chun LEE2, Banshi Dhar PANDEY2,3,
Jinki JEONG2, Kyoungkeun YOO4 and Trung Hai HUYNH5
1
University of Science and Technology (UST ), Daejeon 305-350, Korea
2
Korea Institute of Geoscience and Mineral Resources (KIGAM),
Daejeon 305-350, Korea
3
National Metallurgical Laboratory (NML), CSIR, Jamshedpur, India
4
Department of Energy and Resources Engineering,
Korea Maritime University, Busan, Korea
5
Institute for Environmental Science and Technology,
Hanoi University of Science and Technology, Hanoi, Vietnam

Keywords: C. violaceum, Cyanide Generation, Bioleaching, Printed Circuit Boards, Gold

As an alternative using cyanide chemicals for gold extraction, the application of a cyanogenic bacterium viz.
Chromobacterium violaceum (C. violaceum) in YP medium has been investigated. The catalytic roles of metal ions
such as Na, Mg2, Fe2, and Pb2, as well as the effect of Na2HPO4 nutrient addition on the cyanide generation
efficiency of the bacterium in this medium have been elucidated. While MgSO4 and FeSO4 added to the medium
were equally effective for cyanide generation, improved efficiency was obtained in the presence of Na2HPO4 and
Pb(NO3)2. In order to examine the effectiveness of C. violaceum cultured in YP medium for the generation of
cyanide ions, the dissolution of gold and copper from waste mobile phone printed circuit boards (PCBs), a good
source of gold and copper in alkaline conditions, was tested at 30C, for various pH values and metal ion con-
tents. Gold leaching was found to be 11% in 8 d at pH 11.0 in presence of 4.0  103 mol/L MgSO4, whereas; cop-
per recovery was high (11.4%) at pH 10.0. Addition of 1.0  102 mol/L Na2HPO4 and 3.0  106 mol/L Pb(NO3)2
to the YP medium increased copper leaching to 30.3% and 38.1%, respectively, at pH 10.0 in 8 d. However, this
effect was not observed for gold leaching.

ated metabolic activities. In this study, C. violaceum has


Introduction
been cultured in YP medium containing glycine as one
Cyanidation is widely used in gold metallurgy to re- of the components. It is a mesophilic, motile, Gram-
cover gold from ores and concentrates, in spite of the fact negative, and facultative anaerobe (Moss and Ryall,
that cyanides are highly toxic. The impact of cyanidation 1981). The importance attached to C. violaceum as a
on the environment, especially on aquatic species and hu- cyanide-generating bacterial species stems from its char-
mans, is well known. In recent years, an alternate ap- acteristic features of HCN synthase in comparison to
proach to the gold cyanidation process is being consid- other cyanogenic bacteria. The versatility of energy me-
ered, in which the aim is to replace with a micro-organ- tabolism is better for C. violaceum than for bacteria
ism, specifically cyanogenic bacteria that can produce from any other genus because the former generally has
cyanide ions and dissolve gold. So far, several types of with six enzymes, whilst other bacteria lack one or more
cyanogenic bacteria have been identified and reported, of these enzymes (Creczynski-Pasa et al., 2004).
which include Pseudomonas aeruginosa, P. fluorescens, Metal cyanidation using a bacteria such as C. vio-
Escherichia coli and Chromobacterium violaceum (C. laceum is believed to follow an indirect leaching mecha-
violaceum) (Moss and Ryall, 1981; Creczynski-Pasa et nism involving two stages. First, glycine undergoes con-
al., 2004). version to HCN (leaching chemical) by the associated
Among these bacteria, C. violaceum has been found enzymes under the metabolic activity of HCN synthase
to be the most effective for the bio-dissolution of gold (stage I) (Knowles and Bunch, 1986). This is followed
from different materials because of its cyanide-associ- by reaction of the cyanide ions with the gold/copper sub-
strate, leading to dissolution of metal (stage II), as pre-
sented in Figure 1.
Received on October 1, 2010; accepted on July 7, 2011 Actually, the amount of cyanide generated by C.
Correspondence concerning this article should be addressed to
J.-c. Lee (E-mail address: jclee@kigam.re.kr).
violaceum strongly depends on the medium in which it

692 Copyright 2011 The Society of Chemical Engineers, Japan


copper and other metals, the microbial recovery of gold
by cyanogenic bacteria may be worthwhile to pursue as a
part of the overall objective to develop a favorable recy-
cling technology for waste PCBs. The residue from bio-
leaching could then be treated by a suitable hydromet-
allurgical process to extract copper and other metals.
Thus, the effect of different metal ions including Pb2
Fig. 1 Schematic of metal cyanidation using a microorganism and Na2HPO4 on cyanide generation by C. violaceum in
a medium with the predetermined organic components
has been investigated in this study. The potential use of
is grown. In previous investigations, media with differ- the biogenic cyanide produced from C. violaceum in the
ent organic componentspeptone 1% (w/v), L-glutamate presence of these metal ions to dissolve gold from waste
salts (Michaels and Corple, 1965); peptone 1% (wt/v), mobile phone PCBs has also been examined to establish
2 mmol/L-glycine or 0.5 mmol/L-methionine (Rodgers an alternative recycling process.
and Knowles, 1978); and several other organic compo-
nents (Collins et al., 1980) have been used. Besides or-
1. Experimental
ganic components, some metal ions such as Na and
Mg2 added to the medium in low concentrations can 1.1 Microorganism and waste PCBs
catalyze and enhance the cyanide generation capacity of C. violaceum was supplied by Korea Collection for
C. violaceum. Type Cultures (KCTC), Biological Resource Center
Addition of Na2HPO4 in small amounts is also (BRC), Daejeon. Revival of C. violaceum in a medium
found to increase the amount of cyanide generated by comprising 5 g/L polypeptone and 3 g/L beef extract in
such bacteria. In earlier researches, the effect of addition 100 mL solution was performed at pH 6.8 and 30C in
of these metal ions on the metabolic activity of bacteria an incubator shaker at 150 rpm for 2 d. To check the cul-
has been studied using media containing different or- ture purity, the revived culture was incubated on an agar
ganic components such as tryptone (10 g/L) and yeast plate for 24 h at 37C. Viable suspended cells were
extract (5 g/L) (Faramarzi et al., 2004; Brandl et al., counted using the drop plate method with serial dilution
2008), or polypeptone (10 g/L) and yeast extract (2 g/L) in an agar medium (beef extract 3.0 g/L, peptone 5 g/L,
(Kita et al., 2005, 2008; Lawson et al., 1999). It is, agar 15 g/L). The plates containing pure cultures were
therefore, very difficult to compare the effect of different sealed with parafilm and stored under refrigerator. A
metal ions on the cyanide generation capacity of C. vio- known volume of the culture medium containing viable
laceum in a particular medium. cells was inoculated aseptically for investigating the ef-
While the gold bioleaching process using a mi- fect of different metal ions on the amount of cyanide
croorganism may be considered one of the most eco- generated. In this research, a growth medium consisting
friendly options, the dissolution rate may not be as fast of yeast extract (5 g/L), polypeptone (10 g/L), and
as that in the case of direct addition of cyanide salts. glycine (5 g/L), designated as YP medium, was used.
Earlier researches (Kita et al., 2005; Lawson et al., Samples of waste mobile phone PCBs for the bioleach-
1999) have shown that the presence of some metal ions ing experiments were cut to 1 mm  1 mm size by using
can improve the bacterial cyanidation process. An en- scissors. Analysis showed a typical sample to consist of
hanced rate of gold dissolution was observed with around 34.5 wt% copper and 0.025 wt% gold. The effect
cyanide solutions in presence of small amounts of of different metal ions and Na2HPO4 on the cyanide pro-
Pb(NO3)2, which activated the gold surface, leading to duction of C. violaceum in the YP medium was studied.
higher reactivity and faster leaching (Sandenbergh and Preliminary experiments were conducted by addition of
Miller, 2001; May et al., 2005). However, the effect of NaCl, MgSO4, and FeSO4 to the cultures, in order to de-
Pb2+ on the extent of cyanide generation by cyanogenic termine the metal ion concentrations at which the cell
micro-organisms has not been investigated. population was not significantly affected. By adding
For the application of cyanide-generating bacteria 0.17 mol/L NaCl, 4.0  103 mol/L MgSO4, 1.8  103
to gold and copper leaching, major emphasis has been mol/L FeSO4, and a mixture of these salts, besides vary-
placed on understanding the dissolution behavior of ing the Pb(NO3)2 concentration in the range 3.0  106
metal powders (Brandl et al., 2008; Kita et al., 2006; to 6.0  105 mol/L, the cyanide concentration in the in-
Smith and Hunt, 1985) in the presence of various mi- oculated medium was measured. The concentration of
crobes, and in a few cases the extraction of gold from phosphate in the medium containing C. violaceum was
ores (Lawson et al., 1999). Recently, efforts were made varied in the range 1.0  10-2 to 3.0  10-2 mol/L by
to treat secondary sources including waste printed circuit the addition of phosphate buffer. The metal content was
boards PCBs, by using cyanobacteria (Faramarzi et al., analyzed by atomic absorption spectrometry (AAS,
2004; Brandl et al., 2008). In view of the fact that waste AAnalyst 400, Perkin Elmer Inc.).
mobile phone PCBs are a rich source of gold, besides

693
1.2 Bioleaching (HQ40d, Hach Co.) and a pH meter (720A, Orion
All experiments were carried out in a 250-mL ster- Research Inc.), respectively. Data given in the text are
ilized Erlenmeyer flask containing 200 mL of the YP the average values of duplicate sets of experiments, with
medium. A 1 mL aliquot of C. violaceum under log an accuracy of 3.0%.
phase culture conditions was added to the flask asepti-
cally. The desired amounts of phosphate buffer solution
2. Results and Discussion
and metal ions were then transferred to the flask. The pH
of the solution was adjusted by the addition of 2.0 mol/L 2.1 Cyanide generation by C. violaceum
NaOH solution. The flask with the inoculated set was 2.1.1 Bacterial cell population and cyanide generation
placed in an incubator shaker maintained at 30C and in- in the presence of metal ions The bacterial cell
cubated for a specified period. The supernatant sample population was determined in presence of different
was withdrawn every 24 h, and the cell count, pH, and metal ions at 30C and an initial pH of 7.4. The results
quantity of cyanide generated were determined. For each in Figure 2(a) show that the growth of C. violaceum
inoculated set, a control experiment without metal ions reached the log phase after 2 d and that the maximum
was also carried out. No air supply was maintained dur- cell count was achieved in 5 d irrespective of the addi-
ing the experiments. The bacterial population was deter- tion of metal ions. The decrease in the cell population
mined by counting the colonies, followed by cell count after 5 d of incubation could be attributed to the decrease
on an agar plate incubated at 37C for 24 h, which was in cell multiplication once the optimum cell growth in
correlated with the optical density. The morphological the medium was attained, owing to the short stationary
features of C. violaceum were observed under a biologi- phase typically observed for cyano-bacteria. This also
cal microscope (BX 51, Olympus Corp.) and the cell reflects the decreasing metabolic activity of such mi-
population was confirmed using a counting chamber. crobes with time (Knowles and Bunch, 1986). When no
In order to examine the bio-dissolution of gold and metal was present in the YP medium, the cell count
copper from waste mobile phone PCBs, a known amount reached a maximum of 12.3  108 cells/mL, with very
of the sample (1 mm  1 mm in size) was placed in a little decrease in the bacterial population (11.3  108
250-mL flask containing 200 mL of the medium inocu- cells/mL) until 7 d. Addition of 0.17 mol/L NaCl, 4.0 
lated with a 2% active culture of C. violaceum. The 103 mol/L MgSO4, and 1.8  103 mol/L FeSO4 sepa-
flasks were incubated at 30C and 15 g/L pulp density in rately and the addition of a mixture of these salts to the
an orbital motion incubator with shaking at 150 rpm medium adversely affected the cell population. The cell
while maintaining the pH in the range 8.01.0. The su- populations in the medium containing NaCl and the
pernatant was withdrawn at 24 h intervals to conduct a mixture of metal salts were much lower than those in the
bacterial cell count, and to measure the pH, dissolved presence of MgSO4 and FeSO4. This could be attributed
oxygen (DO), and cyanide concentration. After the bio- to the toxicity and inhibition of bacterial growth caused
leaching period was complete, the solution was filtered by the presence of Cl ions and the high concentration
through Whatman 42 filter paper. The obtained clear so- of metal ions. While Fe2 was precipitated at pH 7.4 or
lution was analyzed for gold and copper, and the per- higher, adsorption of a number of bacterial cells led to
centage of metal leached was calculated (leaching effi- the observed decrease in the cell population in the pres-
ciency, %). The residue obtained in each experiment was ence of FeSO4.
dissolved in aqua regia, and the metal in the leached and In contrast to the effect of metal ion concentrations
aqua regia solutions was analyzed by AAS to calculate on the cell population, the addition of a small amount of
the material balance. The concentration of cyanide gen- metal ions can increase cyanide generation by C. vio-
erated by the bacteria during the process was determined laceum (Figure 2(b)). This is due to a catalytic effect en-
colorimetrically by UV/Vis spectrometry (UV-1601PC, hancing the enzymatic process (Lawson et al., 1999).
Shimadzu Corp.) at 580.5 nm using pyridine and barbi- As can be seen in the figure, Fe2 and Mg2 were
turic acid (Clescert et al., 1998). For this, 5 mL of the the most effective in enhancing cyanide generation,
sample supernatant was withdrawn from the experiment yielding cyanide concentrations of 61 mg/L and
flask, and the pH was adjusted to 11.0 with 4 mol/L 59 mg/L, respectively, in 5 d at an initial pH of 7.4. The
NaOH solution before filtration. To 10 mL of the clear cyanide concentration obtained after the addition of
solution, 4 mL of NaH2PO4 (138 g/L) was added, and the mixed metal ions was found to be approximately similar
mixture was allowed to stand for 3 min; 2 mL of chlo- (36 mg/L) to that observed in absence of these addi-
ramine-T (10 g/L in distilled water) was added. After tives, after 7 d. Therefore, the YP medium with Mg2
5 min, 5 mL of the pyridinebarbituric acid mixture was chosen for the subsequent experiments.
(75 mL pyridine, 15 g barbituric acid in 1 L water) was As air was not supplied to the medium, DO de-
added to develop a stable violet color. The cyanide con- creased quickly from 6.8 to 0.1 mg/L after the first day
centration was then analyzed colorimetrically at of incubation (Figure 2 (c)). However, this drop in the
580.5 nm against a standard solution. The DO value and level of DO corresponded to an increase of the cell pop-
pH were determined at 24-h intervals by a DO meter ulation as well as the cyanide concentration of the solu-

694 JOURNAL OF CHEMICAL ENGINEERING OF JAPAN


Fig. 3 Effect of Pb(NO3)2 on cyanide generation by C. vio-
laceum in the YP medium (4.0  103 mol/L MgSO4;
temperature, 30C; initial pH, 7.4). * YP media
with 4.0  103 mol/L MgSO4 and 1.0  102 mol/L
Na2HPO4

bacterial metabolism was confirmed to improve the


cyanide generation. During the growth of C. violaceum
in the YP medium that was not supplemented with metal
ions, the pH dropped quickly from 7.4 to 6.3 after one
day and thereafter increased to 8.1 in 6 d. The presence
of metal ions, particularly Mg2, or a mixture of salts re-
sulted in a similar trend with respect to the increase in
pH, which was found to be nearly 8.5 after 7 d. The de-
crease in the pH of the medium was attributed to the
acidification process for the conversion of organic com-
pounds, particularly glycine, into carboxylic acids such
as glyoxylic, cyanoformic, and oxamic acids. It was for
this reason that the quantity of cyanide generated in first
2 d was not high (Figure 2(b)). The increase in pH after
this point was accompanied by the increased generation
of cyanide via the conversion of intermediate products
such as carboxylic acids. Increased cyanide generation
occurred from the second day onwards and reached the
maximum after 5 d. A similar behavior has been ob-
served previously (Smith and Hunt, 1985).
In view of the improved dissolution of gold powder
Fig. 2 Effect of metal ions on (a) cell population of C. vio- by C. violaceum in presence of Pb2 (Sandenbergh and
laceum, (b) cyanide generation, and (c) consumption Miller, 2001; May et al., 2005), the effect of Pb(NO3)2
of DO in the YP medium (temperature, 30C; initial on cyanide generation in the YP medium was also inves-
pH, 7.4) tigated. Because of the small difference in the cyanide
generation observed in the presence of Mg2 and Fe2,
4.0  103 mol/L of MgSO4 was added to the medium;
tion for up to 5 d after which a decreasing trend was the results are presented in Figure 3.
observed. The consumption of dissolved oxygen is gen- It is apparent that the presence of Pb2 in the
erally associated with the growth phase and bacterial medium affected the amount of cyanide produced by C.
respiration (Kita et al., 2008). violaceum. With 3.0  106 mol/L (1 mg/L) Pb(NO3)2
The presence of various metal ions in the medium added to the YP medium, a higher quantity of cyanide
had no effect on the oxygen consumption during the was generated (66 mg/L in 5 d and 59 mg/L in 7 d). A
bacterial growth. Thus, the influence of the dissolved Pb(NO3)2 concentration above 3.0  106 mol/L inhib-
oxygen concentration on cyanide generation by C. vio- ited the bacterial cyanide generation. As observed below,
laceum was not very significant after 24 h, and sustained the cyanide concentration was, however, found to be

VOL. 44 NO. 10 2011 695


Fig. 4 Cyanide generated by C. violaceum at varying phos-
phate concentrations in YP medium (4  103 mol/L
MgSO4; temperature, 30C; initial pH, 7.4)

slightly higher (69 mg/L in 5 d) with 1.0  102 mol/L


Na2HPO4 even in the absence of Pb(NO3)2. Incidentally,
the presence of a similar amount of Pb(NO3)2 has been
reported to improve gold recovery in the cyanidation
(chemical) process (Sandenbergh and Miller, 2001).
2.1.2 Effect of Na2HPO4 Phosphate has been re-
ported to increase the cyanogenesis process in C. vio-
laceum (Rodgers and Knowles, 1978; Lawson et al.,
1999). Its effect on cyanide generation in the YP
medium was investigated in presence of 4.0  103
mol/L MgSO4. As can be seen from Figure 4, the addi- Fig. 5 Effect of pH on cell population of C. violaceum (a)
tion of phosphate buffer affected the efficiency of and cyanide generation (b) in the YP medium (4.0 
cyanide generation. Cyanide generation was the highest 103 mol/L MgSO4; temperature, 30C)
(69 mg/L in 5 d) when 1.0  102 mol/L of Na2HPO4
was added to the medium; a further increase in the
Na2HPO4 concentration decreased the cyanide concen- tration dropped to 56 mg/L at pH 9.0 after 7 d under
tration in the solution, as reported in previous observa- these conditions. At pH 11.0, the cyanide concentration
tion (Lawson et al., 1999). was low and was found to be 50 mg/L after 7 d. In the
The amount of cyanide generated (data not given in presence of the cyanide generated in the YP medium,
Figure 4) was found to increase to 73 mg/L at pH 9.0 in both gold and copper can dissolve, forming complexes
5 d. The concentration was found to be 63 mg/L and with the cyanide ions. Copper cyanide is produced in the
58 mg/L at pH 10.0 and 11.0, respectively, after the same form of various complexes, depending on the pH and
culture period. other conditions, whereas gold mostly forms dicyanide
2.2 Bioleaching of gold and copper from waste mo- anions [Au(CN)2]. Since leaching of gold in the
bile phone PCBs by C. violaceum cyanidation process critically depends on the solubiliza-
Before examining the potential leaching of gold tion of copper in the sample, we have focused on the dis-
from waste mobile phone PCBs by C. violaceum in a YP solution behavior of the latter along with that of in this
medium containing 4.0  103 mol/L MgSO4, the effect research. As can be seen below (reactions 14), the dis-
of pH on cell population and cyanide generation was in- solution of gold and copper to form cyanide complexes
vestigated. The results presented in Figure 5(a) show is thermodynamically favorable at 298 K in the presence
that the cell population decreased with an increase in the of oxygen (Alonso-Gonzales et al., 2010; Rees and
pH of the medium. At pH 7.4, the cell population Vandeventer, 1999):
reached a maximum (1.18  109 cells/mL) after 5 d of
4 Au  8CN  O 2  2 H 2 O  4 Au ( CN )2  4 OH (1)
culture, while at pH 11.0, the cell population decreased
to a lower value of 8.7  108 cells/mL. On the other G298
0
392.2 kJ/mol
hand, the cyanide concentration at 5 d, presented in
Figure 5(b), increased from 59 mg/L to 68 mg/L when 4 Cu  8CN  O 2  2 H 2 O  4 Cu ( CN )2  4 OH (2)
the pH was raised from 7.4 to 9.0. The cyanide concen- G298
0
322 kJ/mol

696 JOURNAL OF CHEMICAL ENGINEERING OF JAPAN


value of 11% (0.46 mg/L) when the pH was increased
from 8.0 to 11.0 (Figure 6 (a)). The trend was observed
in the leaching of copper was found to be similar to that
in the case of gold. The copper leaching efficiency was
found to increase with pH, but a maximum of 11.4%
(878 mg/L) was achieved at pH 10.0, and this value de-
creased marginally to 10.2% (815 mg/L) when the pH
was further raised to 11.0 after 8 d of leaching (Figure
6(b)). Though, cyanide generation was higher (68 mg/L
in 5 d and 56 mg/L in 7 d) at pH 9.0 (Figure 5(b)), high
gold and copper leaching was observed at pH 11.0 and
10.0, respectively. This may be attributed to the require-
ment of a higher pH to form stable metal cyanide com-
plexes under the present experimental conditions
(Marsden and House, 1992). At pH 11.0, the cyanide
concentration was analyzed to be 54 mg/L after 5 d and
50 mg/L after 78 d when gold leaching was the maxi-
mum (11%).
2.2.2 Effect of pH on cyanidation/leaching of metals in
the presence of Na2HPO4 The effect of the addition
of 1.0  102 mol/L Na2HPO4 to the YP medium on
metal dissolution was investigated for varying pH values
in the range 8.011.0; the results are presented in Figure
7.
In the presence of Na2HPO4, the gold and copper
dissolution trend was similar to that observed in the
presence of Mg2+ up to a pH of 9.0. Gold leaching was
not significantly different in the pH range 8.011.0, with
a maximum dissolution of 9.2% gold at pH 11.0 (Figure
Fig. 6 Effect of pH on gold (a) and copper (b) leaching in 7(a)). Similarly, copper recovery was low within the pH
the presence of MgSO4 in YP medium (4.0  103 range 8.09.0. However, copper recovery was found to
mol/L MgSO4; pulp density, 15 g/L; temperature, increase substantially to 30.3% and 29.2% at higher pH
30C) values of 10.0 and 11.0 (Figure 7(b)), respectively. Thus,
it is apparent that because the amount of cyanide gener-
ated (Figure 4) in the presence of Na2HPO4 is higher
Cu ( CN )2  CN  O 2  2 H 2 O  Cu ( CN )32  4 OH (3) than that in the presence of MgSO4 (Figure 5(b)), copper
G298
0
228.6 kJ/mol leaching is more efficient than gold dissolution from
PCBs under the above mentioned conditions. Therefore,
Cu ( CN )32  CN  O 2  2 H 2 O  Cu ( CN )4 3  4 OH (4) pH is a critical factor affecting copper recovery, besides
cyanide concentration.
G298
0
 163.3 kJ/mol
2.2.3 Effect of Pb(NO3)2 on leaching/cyanidation of
Copper cyanide complexes, particularly tetra-cyanate, metals The results obtained for the addition of
are more stable above pH 9.0 (Marsden and House, 3.0  106 mol/L Pb(NO3)2 to the YP medium in the ab-
1992) and tri-cyanate (stable in the pH range 7.012.0) sence of Na2HPO4 and MgSO4 are presented in Figure 8
can dissolve gold when the cyanide concentration is high for gold and copper bioleaching at pH 11.0 and 10.0, re-
(Vukcevic, 1996, 1997; Rees and Vandeventer, 1999). spectively. To compare the effect of other additives, the
With low concentrations of free cyanide, the Cu(CN)2 dissolution patterns of gold and copper in the presence
complex will be the most prevalent species, and it may of Na2HPO4 and MgSO4 are also shown for the same
not oxidize gold. conditions. On the basis of the optimum pH derived
2.2.1 Effect of pH on cyanidation/leaching of metals in from Figures 6 and 7, the leach recovery of gold and
the presence of MgSO4 The effect of pH on the copper is also briefly mentioned (plots not presented) for
leaching of gold and copper from waste mobile phone pH 10.0 and 11.0, respectively, in the presence of a small
PCBs was studied at 30C and 15 g/L pulp density in amount of Pb(NO3)2. Copper bioleaching at pH 10.0 was
presence of 4.0  103 mol/L MgSO4 in the YP medium; found to be higher (38.1%) than that at pH 11.0 (29.3%,
the results are shown in Figure 6. data not shown) in the presence of a small amount of
It is apparent that gold dissolution from the waste Pb(NO3)2. However, higher gold bioleaching (10.1%)
PCBs increased from 7.8% (0.35 mg/L) to a maximum was observed at pH 11.0 (Figure 8(a)) than at pH 10.0

VOL. 44 NO. 10 2011 697


Fig. 8 Effect of different metal ions on the bioleaching of
Fig. 7 Effect of pH on gold (a) and copper (b) leaching in gold at pH 11.0 (a) and copper at pH 10.0 (b) in the
the presence of Na2HPO4 in YP medium (1.0  102 YP medium (pulp density, 15 g/L; temperature, 30C)
mol/L Na2HPO4; pulp density, 15 g/L; temperature,
30C)
The concentration of copper obtained in the pres-
ence of Pb(II) is higher than that obtained in the pres-
(9.4%, data not shown). Figure 8(b) also shows that cop- ence of Na2HPO4, probably because of the activation of
per bioleaching can be increased by 3 to 4 times when the copper surface by Pb(II), which increases the reactiv-
MgSO4 is substituted by Na2HPO4 and Pb(NO3)2 in the ity of the surface toward cyanide. The higher solubility
YP medium. As can be seen, copper bioleaching was of copper over gold may also be related to the electro-
11.4% (878 mg/L) with MgSO4 which increased to chemical behavior of the two metals, as gold is nobler
0 0
30.3% (2,156 mg/L) and 38.1% (2,668 mg/L) in the (EAu 3
/Au: 1.52 V) than copper (ECu2/Cu: 0.34 V), and
presence of small amounts of Na2HPO4 and Pb(NO3)2, therefore, copper may dissolve preferentially while con-
respectively. In contrast, gold leaching in the presence of suming bio-genic cyanide. Secondly, gold leaching will
MgSO4 at pH 11.0 (11%) was only marginally higher be facilitated in the presence of a high concentration of
than that in the presence of Na2HPO4 (9.2%) and cyanide (Marsden and House, 1992), and the low level
Pb(NO3)2 (10.1%) (Figure 8(a)). of bio-generated CN in the present case clearly favors
From these results, it can be said that the addition the copper leaching at the expense of gold. As men-
of a low concentration of Na2HPO4 and Pb(NO3)2 en- tioned above, the Cu(CN)2 complex available because
hances copper leaching because of the generation of of the low cyanide concentration and DO in this study
a higher quantity of cyanide, (typically 69 mg/L and will have very weak ability to dissolve gold.
66 mg/L, respectively) at pH 7.4, as compared to that in In Figure 9, the variation in the redox potential
the presence of MgSO4 (59 mg/L cyanide at pH 7.4). during the leaching of waste PCBs shows a low value of
Similarly, at higher pH values of 10.0 and 11.0, the potential (about 2 mV at 6 d) at pH 11.0 (Figure 9(b)),
concentration of cyanide generated in the presence of favoring gold leaching over leaching at a low pH of 10.0
Na2HPO4 was clearly higher (63 mg/L and 58 mg/L in and below. The leaching behaviors of gold and copper at
5 d) than that in the presence of MgSO4 (57 mg/L and pH 9.0 and below were different from those at pH 10.0
54 mg/L cyanide), thus favoring copper bio-dissolution. and 11.0. This may be attributed to the stability of the

698 JOURNAL OF CHEMICAL ENGINEERING OF JAPAN


of Geoscience and Mineral Resources, 2010), by the
physical beneficiation of waste PCBs, such as grinding
and gravity separation, gold can be enriched (about
8085 wt%) in the separated non-metallic portion con-
taining a low quantities of metals. Therefore, it would be
desirable to reduce the copper content by physical bene-
ficiation and study the bioleaching of gold from the
gold-enriched non-metallic component using C. vio-
laceum. The major metallic portion enriched with copper
and other metals can be treated by a suitable hydrometal-
lurgical method to recycle the waste mobile phone PCBs
completely.
The main aspects of this research are as follows.
The amounts of biogenic cyanide produced by C. vio-
laceum in the presence of various metal ions in a partic-
ular medium (YP medium) were compared. The cyanide
generated was used in gold leaching from waste mobile
phone PCBs in order to recycle it, while understanding
the effect of high copper content in the sample on the
bio-dissolution of gold.

Conclusion
Cyanide generation by cyanogenic bacteria
Chromobacterium violaceum in YP medium can be en-
hanced by adding a low amount of metal ions to the cul-
ture medium. The addition of MgSO4 and FeSO4 to the
medium was found to be equally effective for cyanide
generation by the bacteria, and the presence of Na2HPO4
Fig. 9 Variation of the potential during bioleaching of cop- and Pb(NO3)2 enhanced cyanide generation further. The
per at pH 10.0 (a) and gold at pH 11.0 (b) from waste dissolved oxygen concentration did not affect cyanide
mobile phone PCBs with C. violaceum in the YP generation by C. violaceum. The results of bioleaching
medium (pulp density, 15 g/L; temperature, 30C) of valuable metals from waste mobile phone PCBs
showed that the maximum amount of gold could be
leached out (11% in 8 d) at pH 11.0 in the presence of
iron hexacyanide complex [Fe(CN)64] up to pH 9.0, 4.0  103 mol/L MgSO4 in the YP medium; however,
which may decompose at higher pH and thus contribute the copper recovery was high (11.4%) at pH 10.0.
to metal dissolution (Rees and Vandeventer, 1999). When 1.0  102 mol/L Na2HPO4 and 3.0  106 mol/L
Our recent studies (data not included) involving the Pb(NO3)2 were added to the YP medium, copper recov-
addition of 0.004%(v/v) hydrogen peroxide to supple- ery was found to increase almost three fold (30.3%) and
ment the DO level during the leaching of waste mobile four fold (38.1%) at pH 10.0, respectively, in 8 d. The
phone PCBs by C. violaceum show that copper recovery presence of phosphate and Pb(NO3)2 in the medium fa-
and gold recovery can be improved by 810% and 23% vored copper bio-dissolution, but it was not effective for
over those obtained in this study, depending on the metal gold leaching. The low concentration of cyanide gener-
ions present. ated by the metabolic activity of C. violaceum, and dis-
In view of the above results, it appears that gold solved oxygen, favored copper bioleaching at the ex-
bioleaching is adversely affected in the presence of a pense of gold from the PCBs. The results demonstrate
high copper concentration in the PCBs, and thus, it is the possibility of recovering gold and copper using C.
necessary to reduce the copper content of the sample. violaceum.
The low leaching of gold may eventually affect the ex-
ploitation of the results. In order to make the present Acknowledgements
process/technology suitable for complete recycling of This study was supported by the Korea Institute of Energy
waste mobile phone PCBs, the gold recovery process Technology Evaluation and Planning (KETEP) under the project en-
titled Development of New Technology for the Recycling of Rare
must be improved. Precious metals, particularly gold,
Metals from Urbane Ore. One of the authors (Chi Dac Tran) is thank-
are mostly present as bonding wires and coated thin ful to the Korea Institute of Geoscience and Mineral Resources
films in PCBs. (KIGAM) for providing the fellowship. Dr. B.D. Pandey is also thank-
As observed in our earlier research (Korea Institute ful to the Korean Federation of Science and Technology Societies for

VOL. 44 NO. 10 2011 699


the Brain Pool Scientist award. Proc. of Int. Biohydro-metallurgy Symp., Biohydrometallurgy and
the Environment towards the Mining of 21st Century, Process
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