Part name :ARM.

Drawing number:ARM - 01P

Machine Tool :VMC 200

A. TIME ALLOCATION

No Description Times (Secons) Cutting time in %

T01 SLOT MILL CUT dia 10mm. 97,00 18,44
T02 SLOT MILL CUT dia 8mm 53,00 10,08
T03 SLOT MILL CUT dia 3mm 19,00 3,61
T04 BALLNOSE CUT dia 5mm 74,00 14,07
T05 TWIST DRILL dia 5.8mm 37,00 7,03
T06 REAMER dia 6H7 207,000 39,35
T07 NC SPOT dia 20/90 39,00 7,41

Total cutting time: 526,000 100,000

Clampinh, unclamping, etc,: 180,000
Total workpiece time: 706,000

Total workpiece time (minutes) 11,77

Page 1
Part name :ARM. Drawing number:ARM 01P

Machine Tool:VMC 200.

B. MACHINE COSTER PER HOUR (workpiece time)

Description Values in Rp. Values in %

Electricity costs per hour 905,25 7,05

M & R cost for machine per hour 8.436,00 65,69
Opetator costs per hour 2.500,00 19,47
M & R costs for building per hour 1.000,00 7,79
Machine costs per hour (workpiece time) 12.841,125

Machine costs per minute (workpiece time) 214,01

Page 3
Part name :Arm. Drawing number:ARM 01P

Machine Tool:VMC 200

D. COST OF A WORKPIECE

Description Values
Machine costs per hour (workpiece time) 12.841,25
Tool wear cost per hour 23.311,22
Set-up cost (programming, setting-up of machine, etc.) 20.000,00
Workpiece time in minutes 11,77
Amount of workpiece 400,00
Total material costs 0,00
Surcharge for CNC Department in %
(without Tool wear costs and Total material costs) 15,00
Price for one workpiece 7.525,15

TOTAL PRICE: 3.010.058,88

E. CLASSIFICATION OF COSTS

Electricity costs per hour 905,25

M & R costs per hour 8.436,00
Operator costs per hour 2.500,00
M & R costs for building per hour 1.000,00

Description Values in Rp.

Total electircity costs 71.011,83
Total M & R costs 661.757,33
Total Operator costs (including set-up costs) 216.111,11
Total M & R costs for building 78.444,44
Total wear costs 1.828.635,45
Total material costs 0,00
Total surcharge for CNC-department 154.098,71

GRAND TOTAL: 3.010.058,88

 emco

TECHNOLOGY
PROCESS PLANING

MOULDING FORM

PART-02
Page 1

%0015
N0000 G54
N0010 G92 X45.000 Y60.000 Z13.200
N0020 G59
N0030 T0101
N0040 S4000 G94 F160 M03
N0050 G00 X35.000 Y35.000 Z30.000 M08
N0060 Z2.000
N0070 G01 Z-25000 F50
N0080 X-35.000 F160
N0090 G01 Z-5.000 F50
N0100 X35.000 F160
N0110 G00 Z15.000
N0120 G00 X14.500 Y28.100
N0130 G00 Z3.000
N0140 G87 Z-4.000 P0=9.000 P1=11.000 P3=2.000 D3=2000 D5=3
N0150 G00 X14.500 Y28.100 Z15.000
N0160 X80.000 Y80.000 Z30.000
N0170 T0202
N0180 S4000 G94 F160 M03
N0190 G00 X14.500 Y27.200 Z30.000
N0200 Z3.000
N0210 G83 Z-6.000 P3=2.000 D3=2.000 D4=10 D5=75 D6=1000 F80
N0220 G00 Z20.000
N0230 X80.000 Y80.000 Z30.000
N0240 T0101
N0250 S4000 G94 F160 M03
N0260 G00 X35.000 Y-35.000 Z30.000
N0270 Z2.000
N0280 G01 Z-3.000 F50
N0290 X-35.000 F160
N0300 G01 Z-6.000 F50
N0310 X35.000 F160
N0320 G01 Z-9.000 F50
N0330 X-35.000 F160
N0340 G01 Z-10.000 F50
N0350 X35.000 F160
N0360 Z3.000
N0370 G00 X14.500 Y-28.100
N0380 G87 Z-5.400 P0=9.000 P1=11.000 P3=2.000 D3=2000 D5=3
N0390 G00 Z5.000
N0400 X80.000 Y80.0000 Z30.000
N0410 T0303
N0420 S2500 G94 F80 M03
N0430 G00 X14.500 Y-27.200 Z30.000
N0440 Z2.000
N0450 G01 Z-4.000
N0460 G83 Z15.000 P3= -4.000 D3=2.000 D4=10 D5=75 D6=1000
N0470 G00 Z10.000
N0480 X80.000 Y80.000 Z30.000
N0490 T0202
N0500 S4000 G94 F160 M03
N0510 G00 X-12.500 Y-32.750 Z30.000
N0511 G00 Z1.000
N0512 G01 Z-2.700 F50
N0513 X-18.500 F100
N0514 G01 Z-5.400 F50
N0515 X-12.500 F100
N0516 G00 Z10.000
N0517 X-15.000 Y-32.000
N0520 Z0.600
N0530 G25 L9503

Page 2

N0540 G00 X-15.000 Y-32.000 Z0.600

N0541 Z5.000
N0542 G00 X14.500 Y-26.900
N0543 Z0.600
N0550 G25 L8503
N0560 G00 X14.500 Y-26.000
N0561 Z5.000
N0562 X14.500 Y26.900
N0563 Z1.000
N0564 G25 L9002
N0565 G00 Z10.000
N0566 G00 X80.000 Y80.000 Z30.000
N0570 T0404
N0580 G94 F160 S4000 M03
N0590 G00 X-1.000 Y0.000 Z30.000
N0600 Z2.000
N0610 G01 Z-2.500 F50
N0620 X14.500 F160
N0630 Y19.500
N0640 G00 Z15.000
N0710 X80.000 Y80%0066
N0000 G54
N0010 G92 X50.000 Y25.000 Z8.500
N0020 G59
N0030 T0808
N0040 G95 S2000 F60 M03 M08
N0050 G00 X-18.000 Y-10.000 Z30.000
N0060 G00 Z2.000
N0070 G01 Z-3.000 F50
N0080 X-22.000
N0090 Z-6.000
N0100 X-18.000
N0110 G00 Z100
N0820 Z4.000
N0830 G83 Z-18.000 P3=2.000 D3=2500 D4=5 D5=80 D6=1250 F100
N0840 G00 Z20.000
N0850 X80.000 Y80.000 Z30.000
N0860 T0606
N0870 S400 G94 F40 M03
N0880 G00 X0.000 Y-45.000 Z10.000
N0890 Z2.000
N0900 G01 Z-13.200
N0910 G04 D4=3
N0920 G01 Z2.000
N0930 G00 Z20.000
N0940 X80.000 Y80.000 Z30.000
N0950 T0707
N0960 S2500 G94 F100 M03
N0970 G00 X0.000 Y45.000 Z30.000
N0980 Z2.000
N0990 G01 Z-3.200 F50
N1000 G00 Z20.000
N1010 X80.000 Y80.000 Z30.000
N1020 T0505
N1030 S4000 G94 F100 M03
N1035 G00 X0.000 Y45.000 Z20.000
N1040 Z4.000
N1050 G83 Z-18.000 P3=2.000 D3=2500 D4=5 D5=80 D6=1250 F100
N1060 G00 Z20.000
N1070 X80.000 Y80.000 Z30.000
\N1080 T0606
N1090 S400 G94 F40 M03

Page 3
N1100 G00 X0.000 Y45.000 Z10.000
N1110 Z2.000
N1120 G01 Z-13.200
N1130 G04 D4=3
N1140 G01 Z2.000
N1150 G00 Z20.000
N1160 X80.000 Y80.000 Z30.000
N1170 T0101
N1180 G53 G56 M05 M09
N1190 M30

Page 1

%0085
N0000 G01 W-2.000 F50
N0010 G42 F150
N0020 G01 X19.000 Y-30.000
N0030 G03 X22.000 Y-33.000 I3.000 J0.000
N0040 G01 X35.000
N0050 G02 Y-37.000 I0.000 J-2.000
N0070 G01 X-35.000
N0080 G02 Y-33.000 I0.000 J2.000
N0100 G01 X-23.372
N0110 G03 X-20.382 Y-29.755 I0.000 J3.000
N0120 G02 X-10.250 Y-2.150 I34.830 J2.855
N0150 X-3.177 Y-9.222 I3.535 J-3.535
N0160 G03 X-10.260 Y-30.365 I17.677 J-17.677
N0170 X-7.297 Y-32.950 I2.970 J0.415
N0180 G01 X7.000 Y-33.000
N0190 G03 X10.000 Y-30.000 I0.000 J3.000
N0200 G40
N0210 G01 X14.500 Y-26.900
N0220 M17

Page 1

%0090
N0000 G01 W-2.500 F50
N0010 G42 F150
N0020 G01 X10.000 Y30.000
N0030 G03 X7.000 Y33.000 I-3.000 J0.000
N0040 G01 X-35.000
N0050 G02 Y37.000 I0.000 J2.000
N0070 G01 X35.000
N0080 G02 X33.000 I0.000 J-2.000
N0100 G01 X22.000
N0110 G03 X19.000 Y30.000 I0.000 J-3.000
N0130 G01 X14.500
N0140 G40
N0150 G01 X14.500 Y26.900
N0160 M17

Page 1

%0095
N0000 G01 W-2.000 F50
N0010 G42
N0020 G01 X-15.500 Y-29.100 F150
N0030 G03 X-13.500 Y-27.100 I0.000 J2.000
N0040 G02 X5.300 Y-7.300 I28.000 J0.000
N0050 G03 X-4.712 Y-5.887 I-1.425 J1.415
N0060 X-8.127 Y-4.472 I-2.000 J0.000
N0070 X-17.500 Y-27.100 I22.627 J-22.627
N0080 X-15.500 Y-29.100 I2.000 J0.000
N0090 G40
N0100 G00 X-15.000 Y-32.000
N0110 M17
N0120
N0130
Part name :MOULD. Drawing number:FR 02P T II

Machine Tool :VMC 200

A. TIME ALLOCATION

No Description Times (Secons) Cutting time in %

T01 SLOT MILL CUT dia 4mm. 289,00 17,41
T02 SLOT MILL CUT dia 3mm 30,00 1,81
T03 SLOT MILL CUT dia 8mm 928,00 55,90
T04 BALLNOSE CUT dia 5mm 24,00 1,45
T05 TWIST DRILL dia 5.8mm 68,00 6,27
T06 REAMER dia 6H7 104,000 6,27
T07 NC SPOT dia 20/90 29,00 1,75
T08 Angel CUT dia 16/90 140,000 77,78
T09 TWIST DRILL dia 5mm 48,00 2,61

Total cutting time: 1660,00 169,06

Clampinh, unclamping, etc,: 180,000
Total workpiece time: 1840,00

Total workpiece time (minutes) 30,67

Page 1
Part name :MOULD. Drawing number:FR 02P T II

Machine Tool:VMC 200.

C. MACHINE COSTS PER HOUR (workpiece time)

Description Values in Rp. Values in %

Electricity costs per hour 905,25 7,05

M & R cost for machine per hour 8.436,00 65,69
Opetator costs per hour 2.500,00 19,47
M & R costs for building per hour 1.000,00 7,79
Machine costs per hour (workpiece time) 12.841,125

Machine costs per minute (workpiece time) 214,01

Page 3
Part name :MOULD. Drawing number:FR - 02P T II

Machine Tool:VMC 200

D. COST OF A WORKPIECE

Description Values
Machine costs per hour (workpiece time) 12.841,25
Tool wear cost per hour 38.959,23
Set-up cost (programming, setting-up of machine, etc.) 20.000,00
Workpiece time in minutes 30,67
Amount of workpiece 400,00
Total material costs 0,00
Surcharge for CNC Department in %
(without Tool wear costs and Total material costs) 15,00
Price for one workpiece 27.517,80

TOTAL PRICE: 11.007.118,28

E. CLASSIFICATION OF COSTS

Electricity costs per hour 905,25

M & R costs per hour 8.436,00
Operator costs per hour 2.500,00
M & R costs for building per hour 1.000,00

Description Values in Rp.

Total electircity costs 185.073,33
Total M & R costs 1.724.693,33
Total Operator costs (including set-up costs) 531.111,11
Total M & R costs for building 204.444,44
Total wear costs 7.964.997,73
Total material costs 0,00
Total surcharge for CNC-department 39.798,33
GRAND TOTAL: 11.007.118,28
Page 4
 TECHNOLOGY
PROCESS PLANNING

MOULDING FORM

PART-O3
Part name :INSERT. Drawing number: 02P - T II

Machine Tool :ET 120

A. TIME ALLOCATION

No Description Times (Secons) Cutting time in %

T01 LH Copying tool 67,00 93,06
T02 Grooving Tool 3mm 5,00 6,94

Total cutting time: 72,00 100,00

Clampinh, unclamping, etc,: 120,00
Total workpiece time: 192,00

Total workpiece time (minutes) 3,20

Page 1
Part name :ARM. Drawing number:ARM 01P

Machine Tool:VMC 200.

A. MACHINE COSTER PER HOUR (workpiece time)

Description Values in Rp. Values in %

Electricity costs per hour 301,75 4,62

M & R cost for machine per hour 2.732,00 41,73
Opetator costs per hour 2.500,00 38,32
M & R costs for building per hour 1.000,00 15,33
Machine costs per hour (workpiece time) 6.524,75

Machine costs per minute (workpiece time) 108,75

Page 3
Part name :INSERT. Drawing number:02P T II.

Machine Tool:ET 120

D. COST OF A WORKPIECE

Description Values
Machine costs per hour (workpiece time) 6.524,75
Tool wear cost per hour 23.225,00
Set-up cost (programming, setting-up of machine, etc.) 20.000,00
Workpiece time in minutes 3,20
Amount of workpiece 800,00
Total material costs 0,00
Surcharge for CNC Department in %
(without Tool wear costs and Total material costs) 15,00
Price for one workpiece 1.667,60

TOTAL PRICE: 1.334.081,00

E. CLASSIFICATION OF COSTS

Electricity costs per hour 4,62

M & R costs per hour 41,73
Operator costs per hour 38,32
M & R costs for building per hour 15,33

Description Values in Rp.

Total electircity costs 197,32
Total M & R costs 1.780,63
Total Operator costs (including set-up costs) 21.634,80
Total M & R costs for building 653,92
Total wear costs 990,933,33
Total material costs 0,00
Total surcharge for CNC-department 3.640,00

GRAND TOTAL: 1.018.840,00

 TECHNOLOGY
PROCESS PLANNING

MOULDING FORM

PART-04
Part name :INSERT. Drawing number: 01P - T II

Machine Tool :ET 120

A. TIME ALLOCATION

No Description Times (Secons) Cutting time in %

T01 LH Copying tool 39,00 41,94
T02 Grooving Tool 3mm 54,00 58,06

Total cutting time: 93,00 100,00

Clampinh, unclamping, etc,: 120,00
Total workpiece time: 213,00

Total workpiece time (minutes) 3,55

Page 1
Part name :INSERT. Drawing number:01P T II

Machine Tool:ET 120.

A. MACHINE COSTER PER HOUR (workpiece time)

Description Values in Rp. Values in %

Electricity costs per hour 301,75 4,62

M & R cost for machine per hour 2.732,00 41,73
Opetator costs per hour 2.500,00 38,32
M & R costs for building per hour 1.000,00 15,33
Machine costs per hour (workpiece time) 6.524,75

Machine costs per minute (workpiece time) 108,75

Page 3
Part name :INSERT. Drawing number:01P T II.

Machine Tool:ET 120

D. COST OF A WORKPIECE

Description Values
Machine costs per hour (workpiece time) 6.524,75
Tool wear cost per hour 25.011,29
Set-up cost (programming, setting-up of machine, etc.) 20.000,00
Workpiece time in minutes 3,55
Amount of workpiece 800,00
Total material costs 0,00
Surcharge for CNC Department in %
(without Tool wear costs and Total material costs) 15,00
Price for one workpiece 1.952,54

TOTAL PRICE: 1.562.031,63

E. CLASSIFICATION OF COSTS

Electricity costs per hour 4,62

M & R costs per hour 41,73
Operator costs per hour 38,32
M & R costs for building per hour 15,33

Description Values in Rp.

Total electircity costs 218,90
Total M & R costs 1.975,38
Total Operator costs (including set-up costs) 21.813,61
Total M & R costs for building 725,44
Total wear costs 1.183.867,74
Total material costs 0,00
Total surcharge for CNC-department 3.710,00
GRAND TOTAL: 1.212.311,08
Part name :INSERT. Drawing number: 01P - T II

Machine Tool :ET 120

A. TIME ALLOCATION

No Description Times (Secons) Cutting time in %

T01 Copying tool 3mm 39,00 41,94
T02 Grooving Tool 3mm 54,00 58,06

Total cutting time: 93,00 100,00

Clampinh, unclamping, etc,: 120,00
Total workpiece time: 213,00

Total workpiece time (minutes) 3,55

Page 1
Part name :INSERT. Drawing number:01P T II

Machine Tool:ET 120.

A. MACHINE COSTER PER HOUR (workpiece time)

Description Values in Rp. Values in %

Electricity costs per hour 301,75 4,62

M & R cost for machine per hour 2.732,00 41,73
Opetator costs per hour 2.500,00 38,32
M & R costs for building per hour 1.000,00 15,33
Machine costs per hour (workpiece time) 6.524,75

Machine costs per minute (workpiece time) 108,75

Page 3
Part name :INSERT. Drawing number:01P T II.

Machine Tool:ET 120

D. COST OF A WORKPIECE

Description Values
Machine costs per hour (workpiece time) 6.524,75
Tool wear cost per hour 25.011,29
Set-up cost (programming, setting-up of machine, etc.) 20.000,00
Workpiece time in minutes 3,55
Amount of workpiece 800,00
Total material costs 0,00
Surcharge for CNC Department in %
(without Tool wear costs and Total material costs) 15,00
Price for one workpiece 1.952,54

TOTAL PRICE: 1.562.031,63

E. CLASSIFICATION OF COSTS

Electricity costs per hour 4,62

M & R costs per hour 41,73
Operator costs per hour 38,32
M & R costs for building per hour 15,33

Description Values in Rp.

Total electircity costs 218,90
Total M & R costs 1.975,38
Total Operator costs (including set-up costs) 21.813,61
Total M & R costs for building 725,44
Total wear costs 1.183.867,74
Total material costs 0,00
Total surcharge for CNC-department 3.710,00
GRAND TOTAL: 1.212.311,08
 Part name :ARM Drawing number:ARM 01P

Machine Tool:VMC 200

B. TOOL WEAR COST PER HOUR

No. Description Designation Amount of Tips price Cost/hour Cutting time Tool Wear
Cutting edge (Rp) * % Cost per hour
T01 SLOT MILL CUT dia 10mm HSS 10 95.000,00 19.000,00 18,44 3.503,80
T02 SLOT MILL CUT dia 8mm HSS 10 115.000,00 23.000,00 10,08 2.317,49
T03 SLOT MILL CUT dia 3mm HSS 10 105.000,00 21.000,00 3,61 758,56
T04 BALLNOSE CUT dia 5mm HSS 10 60.000,00 12.000,00 14,07 1.668,21
T05 TWIST DRILL dia 5.8mm HSS 20 6.000,00 600,00 7,03 42,21
T06 REAMER dia 6H7 HSS 10 70.000,00 14.000,00 39,35 5.509,51
T07 NC SPOT dia 20/90 HSS 15 75.000,00 10.000,00 7,41 741,44

Subtotal: 14.561,22
Overhead cost: 8.750,00
TOTAL 23.311,22

*if tool life is 30 minute.

Page 2
 Part name :MOULD Drawing number:FR 02P T II

Machine Tool:VMC 200

A. TOOL WEAR COST PER HOUR

No. Description Designation Amount of Tips price Cost/hour Cutting time Tool Wear
Cutting edge (Rp) * % Cost per hour
T01 SLOT MILL CUT dia 4mm HSS 10 110.000,00 22.000,00 17,41 3.830,12
T02 SLOT MILL CUT dia 3mm HSS 10 118.000,0N0 23.600,00 1,81 426,51
T03 SLOT MILL CUT dia 8mm HSS 10 105.000,00 21.000,00 55,90 11.739,76
T04 BALLNOSE CUT dia 5mm HSS 10 60.000,00 12.000,00 1,45 173,49
T05 TWIST DRILL dia 5.8mm HSS 20 6.000,00 600,00 4,10 24,58
T06 REAMER dia 6H7 HSS 10 70.000,00 14.000,00 6.27 877,11
T07 NC SPOT dia 20/90 HSS 15 75.000,00 10.000,00 1,75 174,70
T08 Angel CUT dia 16/90 HSS 15 125.0000 16.666,67 77,78 12.962,96
T09 TWIST DRILL dia 5mm HSS 20 6.000,00 600,00 2,61 15,65

Subtotal: 30.209,23
Overhead cost: 8.750,00
TOTAL 38.959,23

*if tool life is 30 minute.

Page 2
 Part name :INSERT Drawing number:02P - T II.

Machine Tool:ET 120

A. TOOL WEAR COST PER HOUR

No. Description Designation Amount of Tips price Cost/hour Cutting time Tool Wear
Cutting edge (Rp) * % Cost per hour
T01 LH Copying Tool Carbide 2 20.000,00 20.000,00 93,06 18.611,11
T02 Grooving Tool 3mm Carbide 2 11.000,00 11.000,00 6,94 763,89

Subtotal: 19.375,00
Overhead cost: 3.850,00
TOTAL 23.225,00

*if tool life is 30 minute.

Page 2
 Part name :INSERT Drawing number:02P - T II.

Machine Tool:ET 120

A. TOOL WEAR COST PER HOUR

No. Description Designation Amount of Tips price Cost/hour Cutting time Tool Wear
Cutting edge (Rp) * % Cost per hour
T01 Copying tool 3mm Carbide. 2 20.000,00 20.000,00 41,94 8.387,10
T02 Grooving Tool 3mm Carbide 1 11.000,00 22.000,00 58,06 12.774,19

Subtotal: 21.161,29
Overhead cost: 3.850,00
TOTAL 25.011,29

*if tool life is 30 minute.

Page 2