Professional Documents
Culture Documents
TRAINING
COURSE
Units - Part 1
PRESSURE
Common unit : bar
1 bar = 1,02 kgf/cm
= 1 daN/cm
= 10 N/cm
= 0,99 atm
= 105 Pa (Pascal)
= about 10 m of water column (wC)
= 751 mmHg
ENERGY
Units : Heating -> thermy/hour (th/h)
Cooling -> frigory/hour (fg/h)
1 th/h = 1000 kcal/h
= 1,163 kW/h
1 fg/h = -103 cal/h
= -1 kcal/h
1 kW/h = 860 kcal/h
MOTOR POWER
Units : Watt (W) - kiloWatt (kW)
1 kW =1000 W
= 1,36 hp (horse power)
1 hp = 736 W
ABSOLUTE PRESSURE
Is equal to the gauge pressure (or relative) plus the atmospheric
pressure (1 bar at sea level)
Starts at absolute zero
GAUGE PRESSURE
Is reading pressure gauge
Starts at atmospheric pressure
An gauge pressure of 5 bar, makes 5+1= 6 bar absolute
Usually, pressure gauge are in gauge pressure.
Is the pressure difference between the inlet and the oulet of the boiler
T = Toutlet - Tinlet
HEATING POWER
FLOW
NB : it is necessary to have a static pressure at the suction of the pump higher than
NB : pump NPSHr specialy in open networks or roof installations.
motor kW x 100
Full load current for 3 phase motor (A) =
3 x efficiency () x Volt x power factor (cos )
motor kW x 100
Full load current for 1 phase motor (A) =
efficiency () x Volt x power factor (cos )
kWh
Pump efficiency =
OPTION 2 = (130x22) / (367x10,44) = 0,746
= 74,6%
Selected motor : P2 = 9 kW
Motor efficiency : 85%
P1 = 6,9 / 0,85 = 8,12 kW
DN50
Head
48 mm/m
12 mm/m
DN40 DN50
Head
38 mm/m
12 mm/m
6 m3/h
Flow
VALVE FILTER
Head
J1
Flow
VALVE J1
Q1
Q Q
FILTER J2 Q2
Head
J1 J2
J = J1 = J2
Q1 Q=Q1+Q2 Flow
Q2
Total
Head
Pump's curve
Friction
losses curve
Duty
point
Head
supplied
by the
pump
Flow
Flow supplied by the pump
Total
Head
Pump's curve
Friction
losses curve
Duty
point
Friction
Head losses
supplied
by the
pump
Geometrical
height
Flow
Flow supplied by the pump
Calculated
friction
looses
Total
Head
Pump 1
Real friction
looses
Calculated Pump 1
duty duty
point
Pump 2
Pump 2
duty
point
Risks :
Noise in the pipework
Higher NPSHn requested
More power consumption
Faster wear
Solutions :
Trim the impeller diameter
Increase the friction losses (diaphram, valves)
Reduce the speed
Calculated Pump 1
duty duty
point
Pump 2
Real
friction Pump 2
looses duty
point
Hg
Risks :
Noise in the pipework
Higher NPSHn requested
More power consumption
Faster wear
Solutions :
Trim the impeller diameter
Increase the friction losses (diaphram, valves)
Reduce the speed
TH : Total Head
Pr
=> NPSHa = ( Patm - Pv ) / SG - Hs - Js
=> TH = Hs + Js + Hd + Jd + Pr
Hd
Jd
=> MSC = Patm - NPSHr
Js
Hs
CAUTION :
NPSHa > NPSHr - minimum 0,5 to 1 meter
CAVITATION risk if NPSH a < NPSHr
MSC > Ha + Ja - minimum 0,5 to 1 meter
If temperature increases, MSC decreases
If altitude increases (P atm decreases), MSC decreases
TH : Total Head
Pr
=> NPSHa = ( Patm - Pv ) / SG + Hc - Js
=> TH = - Hc + Js + Hd + Jd + Pr
Hd
Jd
=> MSC = Patm - NPSHr
Hc
Js
CAUTION :
NPSHa > NPSHr - minimum 0,5 to 1 meter
CAVITATION risk if NPSH a < NPSHr
MSC > Ha + Ja - minimum 0,5 to 1 meter
If temperature increases, MSC decreases
If altitude increases (P atm decreases), MSC decreases
Head
H1 Pump 1
Q Flow
Head
H2 Pump 2
Q Flow
Head
H1+H2 Pumps 1 + 2
Q Flow
Q Q
Q2
Head Head
Pump 1 H Pump 2
H
Q1 Flow Q2 Flow
Head
Pumps 1 + 2
Q1+Q2 Flow
Head
Pump 1
H1
Q Flow
Head
Pump 2
H2
Q
Flow
Head
Pump 1 + 2
H1+H2
Q Flow
Q Q
Q2
Head Head
Pump 1 H Pump 2
H
Q1 Flow Q2 Flow
Head
Pumps 1 + 2
Q1+Q2
Flow
1 2 3 4 5 Flow
m3/h
The pump's suction capacity is defined by the NPSH (Net Positive Suction Head).
NPSH is a measurement of the difference between the local net pressure and pumped liquid's
vapor pressure (Hva)
It is one of the essential parameters to take into account when selecting a centrifugal pump in the
following cases :
a/ When the pumped water level is below the pump shaft.
b/ When the pumped fluid reaching the pump entrace is close to vapor point.
Is determinated by the pump manufacturer ; it depends of the pump type, the impeller diameter,
the flow and the pump speed.
The NPSHr (requested) of a pump, given in meters of liquid, indicates the minimum absolute
pressure necessary at the pump's suction for correct running.
NPSHr enables the pump's MSC (Maximum suction capacity)to be calculated. The MSC is given
in meters of water and indicates the height above which a pump is able to draw water and pump
normally.
Complete
emptyness
NPSHr
10,33 m
maximum
Atmospheric M.S.C. Atmospheric
pressure pressure
NPSHa at pump suction depends on individual installation (fluid's nature and pressure,
temperature, vapor tension, altitude, diameter and shape of the pipes, etc.). It is totally
independent of the pump.
The NPSH available is equal to the absolute pressure at the suction flange over the vaporization
pressure of the fluid.
IN order to have the installation running properly, it is mandatory to have the NPSH
available a the pump's suction higher than the NPSH necessary for the same pump.
Pa - Pv Va
NPSHa = 10 x +
SG 2g
NPSHa in meters
Pa : Absolute pressure at the pump's suction.
Pv : Vapor tension of the pumped fluid.
SG : Specific Gravity - pure water SG is 1 g/cm
Va : Speed at the pump suction
g : gravity acceleration
Atmospheric
pressure
ha
Ja M.S.H.
M.S.C.
Pv
0,5 a 1 m
NPSHa
NPSHn
Absolute
zero
NPSH necessary NPSH available
(for the pump) (from the instalation)
Head
Head 1
Head 2
Flow
NPSH
Atm. pressure /
Pv /
ha
NPSHa Ja
NPSHn
Flow
2 2
1 3 1 3
0 4 0 4
Boiler Radiador
Expansion
vessel
Pump's
discharge
head
Pump's Expansion tank's
suction static pressure
head
Suction Discharge
Pressure
head head
gauge
Drain
Valve
4. Make sure the input current is compatible with the current indicated on the motor.
5. Electrical protection is requested for single phase motors from 100W and mandatoy for all
three phase motors.
6. Check the Total Dynamic Head and adjust the glandless pump at the correct speed (avoid to
use the circulator at the curves extermities).
7. Make sure to have the minimum head requested according the temperature (static pressure).
8. When the glandless pump isn't running, even for a long time, keep it in the water (with glycol if
necessary).
9. Make sure the glandless pump is rotating freely before starting it after a long period of time
without running.
5 - Pumped fluid
- Type X X X X
- temperature X X X X X X
6 - Remplacement
- Dimension between unions or flanges X
- Existing pipes diameter X
7 - Type of voltage
- Single phase - 230 V X X X X X X
- Three phase - 230 V X X X X X X
- Three phase - 400 V X X X X X X
Document interne Salmson - Reproduction interdite
QUESTIONNAIRE FOR THE STUDY
OF A PUMPING INSTALATION
Name (or company) Adress
Hydraulics requirements:
Flow (m3/h) ... a MOTOR :
Make sure the origin flow is sufficuent) Available voltage:
Expected pressure at the last tap RP 230 V - 1 ph a 230 V - 3 ph a 400 V - 3 ph a
Number of persons . a
m to water a 50 Hz a 60 Hz a
Bladder vessel litres
SELECTED PUMP:
Flow (m3/h) Head (mWC) Ports Motor kW
SUCTION DISCHARGE
Surface pump Immerged pump Surface or immerged pumps Drainage-Sewage
Maximum suction head Storage tank Suction head
Atmospheric pressure Under pressure bladder Atmospheric pressure
7m pressure A2 or above 7m
storage tank vessel storage tank or sewage
(friction looses inc.) town water supply A3 borehole or pit
TYPE OF INSTALLATION AND ACCESSORIES
A1 - R1 A1 - R2 A2 - R1 A2 - R2
A3 - R1 A3 - R2 A4 - R1 A4 - R2
R3
TYPE OF INSTALLATION :
Case 1 Case 2
Geometric head : 20 m Geometric head : 3,5 m
B B
Case 1
Case 2
Case 1 :
Case 2 :
EN hydraulic courses.xls ex - Static pressure Page 29
Exercice : Tank filling and emptying
Draw an installation allowing to fill and drain alternatively each one of the tanks to the other with
only one pump.
10 m 10 m
0m
mWC
26
24
22
20
18
16
14
12
10
8
6
4
2
0
0 25 50 75 100 125 m3/h
Closed loop
1- The drawing below represents the curve of two identical pumps running in parallel.
Draw the curve for only one pump running.
3- For a different network, keeping the possibility to have one or two pumps running,
What would be the maximum flow for 2 pumps in parallel
m Head
36
34
32
30
28 2 pumps running
26
24
22
20
18
16
14
12
10
8
6
4
2
0
0 10 20 30 40 50 60 70 80 90 100 110 120
m3/h
Choose the right pump in the catalogue.
Open network
1- The hereunder drawing represents the curve for 2 pumps running in parallel
The geometric head is 16 m
m Head
36
34
32
30
28
26
24
22
20
18
16
14
12
10
8
6
4
2
0 m3/h
0 10 20 30 40 50 60 70 80 90 100 110 120
1- 3
What's the pump's speed for a duty of 110 m /h at 14m head ?
2- The efficiency for the equivalent duty on the original curve is of 75%.
3
What's the input power at 110 m /h @ 14 m head with a 2 points reduction of the efficiency?
m Head
24
22
20
18
16
14
12
10
8
6
4
2
0
3
0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150
m /h
Choose with the help of the 4 following curves the most economic solution
2- Define the elements characterizing the pump and the installation with the following conditions,
without changing the viscosity
Nota : For the power caculation, a 90% motor efficiency is admitted whatever the load is.
Water 1 150 53
3- Is the selected pump able to transport in the conditions defined at point 1 the diferent liquids
regardless the material matters?
ED02 : 04.12.96
AC073090/ML
ED03 : 24.06.97
AC073438/ML
ED04 : 06.09.99
AC074185/BR
ESSAIS : DENSITE : 1
TEST CONDITIONS : 5986848C VISCOSITE : 1 CST
719566
Etabli par:
ED02 : 04.12.96
AC073090/ML
ED03 : 24.06.97
AC073438/ML
ED04 : 06.09.99
AC074185/BR
ESSAIS : DENSITE : 1
TEST CONDITIONS : 5986849C VISCOSITE : 1 CST
719568
Etabli par:
ED02 : 04.12.96
AC073090/ML
ED03 : 24.06.97
AC073438/ML
ED04 : 06.09.99
AC074185/BR
ESSAIS : DENSITE : 1
TEST CONDITIONS : 5986851C VISCOSITE : 1 CST
719570
Etabli par:
ED01 : 04.02.94
ED02 : 04.12.96
AC073090/ML
ED03 : 24.06.97
AC073438/ML
ED04 : 06.09.99
AC074185/BR
ESSAIS : DENSITE : 1
TEST CONDITIONS : 5986853C VISCOSITE : 1 CST
SOLUTION
Exercice : Static pressure
Static pressure determination
Case 1 Case 2
Geometric head : 20 m Geometric head : 3,5 m
B B
Draw an installation allowing to fill and drain alternatively each one of the tanks to the other with
only one pump.
10 m 10 m
0m
mWC
26
24
22
20
18
16
The pump
14 will operate
12 in this area
10
8
6
4
2
0
0 25 50 75 100 125 m3/h
Closed loop
1- The drawing below represents the curve of two identical pumps running in parallel.
Draw the curve for only one pump running.
2- The friction looses in the loop for one pump running is 20 m head.
What is the flow for one pump running alone ? 50 m3/h
What is the flow for two pumps running in parallel ? 57,5 m3/h
3- For a different network, keeping the possibility to have one or two pumps running,
What would be the maximum flow for 2 pumps in parallel 65 m3/h
m Head
36
34
32
30 2 pumps running
28
26
24
22
20 1 pump running
18
16
14
12
10
8
6
4
2
0
0 10 20 30 40 50 60 70 80 90 100 110 120
3
m /h
Open network
The hereunder drawing represents the curve for 2 pumps running in parallel
The geometric head is 16 m
m Head
36
34
32
30
28
26
24
22
20
18
16
14
12
10
8
6
4
2
0 m3/h
0 10 20 30 40 50 60 70 80 90 100 110 120
20
Calculation : head at 110m3/h = 20 m, ratio is : = 1,195
14
3000
Speed : = 2510 rpm
1,195
Check : 3
Corresponding head : 110 x 1.195 = 131.45 m /h
Corresponding flow : 14 x 1.195 x 1.195 = 20 m head
The speed extrapolation gives a duty point higher than the original curve, so the speed
difference is too high.
Correction : Draw the line between the calculated point and the required point, it crosses
the original curve at 125 m3/h @ 18 m head.
131,45 / 125 = 1,0516
New speed : 2 510 * 1,0516 = 2 640 rpm
Check : 3000 / 2640 = 1,136
flow 110 x 1,136 = 124,96 m3/h Head 14 x 1,136 x 1,136 = 18,06 m head.
110 14
Power : = 5,75 kW
367 0,73
m Head
24
22
20
18
16
14
12
10
8
6
4
2
0
3
0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150
m /h
Choose with the help of the 4 following curves the most economic solution
Choice : NO65-200 with a 214 impeller - NPSHr of 6,5 m
2- Define the elements characterizing the pump and the installation with the following conditions,
without changing the viscosity
Nota : For the power caculation, a 90% motor efficiency is admitted whatever the load is.
3- Is the selected pump able to transport in the conditions defined at point 1 the diferent liquids
regardless the material matters?
NO, THE NPSH AVAILABLE FOR THE SODA IS BELOW NPSH REQUESTED
ED02 : 04.12.96
SOLUTION
AC073090/ML
ED03 : 24.06.976,5 m
AC073438/ML
ED04 : 06.09.99
AC074185/BR
53 m
150 m
27,42kW
ESSAIS : DENSITE : 1
TEST CONDITIONS : 5986848C VISCOSITE : 1 CST