You are on page 1of 13

SKYWORTH R&D CENTER

Power Supply Service Manual

PART NO. : 168P-L3L027- K0

DESCRIPTION

VERSION NO. 1.0

PAGE 11

DESCRIBED Wu Zhifeng

CHECKED Hu Xiangfeng

APPROVED Bao Xiaojie

Released Date: 2014-10-20


168P-L3L027-K0 Service manual

Modification record
Modification
Edition Record Described Checked Approved
date
1.0 2014-10-20 First record Wu Zhifeng Hu Xiangfeng Bao Xiaojie

I
168P-L3L027-K0 Service manual

Contents

NO. Main contents Page

1 General Description 1

2 General Introduction of Circuit 2

3 The main chip description 3

4 PCB TopOverlay or BottomOverlay 6

5 Maintenance instructions 7

6 The information of power supply designer 9

7 Schematic diagram 10

II
168P-L3L027-K0 Service manual

Warning
This manual is only used for the experienced service person , and does not apply to the general
consumerThe manual does not have warnning or alert for the potential hazards caused of the
non-technical personnel attempting to repair this product . Electrical products should be an
experienced professional and technical personnel for maintenance and repair ,any other person
attempts to maintain and repair the products covered by this manual will likely be seriously hurt or
even life-threatening.

1.General Description

1.1 General description of power supply


This power supply is suitable for 32" LED TV. For 32" LED panel, supplies 4 channels, each
channel nominal current value is 90mA; for 32 mainboard, only supplies +12V power, rated current
value +12V/2.5A.

1.2 Main technical specifications

1.2.1 Input Electrical Characteristics

Input Voltage Range 90Vac to 264Vac

Normal Voltage Range 100Vac to 240Vac

Max Input AC Current 2.0Amax at 90VAC input & full load condition

Efficiency(full load) 80%min @ 115Vac,Full Load

Frequency Range 50Hz/60Hz5%

Inrush Current (cold start) 30Atyp peak, 120Vac; 50Atyp peak, 220Vac

Harmonic Current Meet GB17625.1-1998/IEC61000-3-2 class D

Power Factor(full load) NO PFC

Leakage Current Less Than 0.75mA, 230Vac input

Input Fuse T3.15A L/250Vac

Standby Power Loss 0.5W, 240Vac input,+12V/16mA Load

1.2.2 Output Electrical Characteristics

Output Regulation Min. current Rated current Peak current


Voltage
+12V 5% 0.1A 2.5A 2.8A

+28V 10% 0.1A 1.18A 1.22A

Note:* pulse width within 100ms .


1
168P-L3L027-K0 Service manual

1.2.3 Output ripple and noise

Output Voltage Ripple & Noise (Max.)

+12V 120mVp-p@25; 200mVp-p@-10

+28V 280mVp-p@25; 200mVp-p@-10

Note: 1) Measurements shall be made with an oscilloscope with 20MHz bandwidth.


2) Outputs shall be bypassed at the connector with a 0.1uF ceramic capacitor and a 10uF
electrolytic capacitor to simulate system loading.

2.Circuit description
2.1 The power circuit diagram

2.2 Each part of the circuit description

2.2.1 the main part of the circuitTEA1733T

Features

2
168P-L3L027-K0 Service manual
3. The main chip description

3.1 The main chip


3.1.1 The main chip general description

The main chip of power supply is the TEA1733T which is produced by NXP corporation.The
operating mode is CCM (continuous conduction mode), and the operating frequency is 65KHz.

3.1.2
3.1.2 The chip pin information

3.1.3
3.1.3 The chip block diagram

3
168P-L3L027-K0 Service manual

3.1.4 The IC pin description

3.2
3.2 The LED driver chip

3.2
3.2.1 General description
The chip using OZ568GN, is a highly integrated and high performance LED driver that
optimized for LCD backlight application.

3.2
3.2.2 The chip block diagram

4
168P-L3L027-K0 Service manual
3.2.3 The chip pin information

3.2
3.2.4 The pin description

5
168P-L3L027-K0 Service manual
4. PCB TopOverlay and BottomOverlay
4.1 The power supply TopOverlay

4.2 The power supply BottomOverlay

6
168P-L3L027-K0 Service manual
5. Maintenance instructions
5.1 Common Fault Analysis and Notes
1.No +12V output voltage
If there is no +12V output voltage , we should focus on checking the main chip (U6) and judge whether the
IC is operating . Monitor its VIN pin and check voltage is normal or abnormal . If it is normal , firstly , check the
main chip peripheral circuit . Secondly, check main chip and judge it has broken or not.

2. +12V output is abnormal


Check the +12V feedback loop , and the reference voltage of the U3 is normal or not.

5.2 Service process

7
168P-L3L027-K0 Service manual
5.3 Port and the connection defined

5.3
5.3.1 PIN1
PIN10 CN2 Connection And Function

NO. Pin Connection Function


1 BL_EN BL_ON/OFF
2 BL_ADJ BL_PWM
3 NC NC
4 NC NC
5 NC NC
6 NC NC
7 GND GND
8 GND GND
9 +12V +12V DC OUTPUT
10 +12V +12V DC OUTPUT
Note: CN2 TYPE : 2.5mm

5.3
5.3.2 PIN1
PIN10 CN3 Connection And Function

NO. Pin Connection Function


1 LED+ LED+ OUTPUT
2 NC NC
3 LED1- LED- INPUT
4 LED2- LED- INPUT
5 NC NC
6 NC NC
7 LED3- LED- INPUT
8 LED4- LED- INPUT
9 NC NC
10 LED+ LED+ OUTPUT
Note: CN3 TYPE : 2.0mm

8
168P-L3L027-K0 Service manual
5.4 Key components and service parts list

Material Position Substitute


NO. Material number Function Remark
models number Material

1 4706-T17330-0080 TEA1733T U6 Main chip

2 476K-Z568G0-0320 OZ568GN U8 LED driver chip

3 4655-P27610-00 AOTF10N65 Q1 Main MOS

D11 Secondary
4 451S-210100-0S20 LV10T100D
D11A Schottky
Secondary
5 451S-210200-0S10 MBRD10200CT D12
Schottky

6 5132-06EQ33-0020 SANHE-35-261 T1 transformer

5.5 Storage, transportation and using conditions


5.5.
5.5.1
5.1 Package
Box must have the product name, model, identificationquality inspection department certificationthe date of
manufacture and so on.

5.5.
5.5.2
5.2 Transportation

The productor adapted to cars, boats, aircraft transport .Transportation should be covered, prevented sunshine

and loading lightly.

5.5
5.5.3 Storage
Products should be stored in a box if it is not used .The storehouse environment temperature is from
-40 to -55 , relatived humidity is from 10% to -95%. The storehouse must not allow any harmful gases,
flammable ,explosive and corrosive product chemicals, and must not allow strong mechanical vibration, shock
and strong magnetic field. Boxes should be at least 20cm high from the ground .The distance from the wall, heat
source, windows or air enter is at least 50cm. The storage period is about two years, more than two years should
be re-tested under the regulation .

6.Information of Power supply designers


Team Power Supply,R&D Center
Hu Xiangfeng and Wu Zhifeng
huxiangfeng@skyworth.com
Email
wuzhifeng@skyworth.com

9
5 4 3 2 1

R31 C15
22R/1206 470pF/1KV
F2
FUSE T2A L 250VAC R32
D1 D2 22R/1206
RL206 RL206 +24V
C1 C1A

+
+
68UF/450V 68UF/450V C2 R1 T1 D12
392/630V 100K 2W

+
D3 D4 10A 200V C21 C17

+
1 C16 C34
RL206 RL206 330UF/35V 104
E 10 330UF/35V 330UF/35V E
3 9
R29
D5 5 8 47R/1206
6 7
RL206 C11
R30 470pF/1KV +12VA
TRANSFORMER 47R/1206
D6 LB1
80/80MHz +12V
RL206 1
D9 2
D10 3 D11

2
1N4007 1N4007 R15 D8 10A 100V
Q1 LB2 C22 C35
10R 1/8W 1N4148W
CX2 1 10A 650V 1 80/80MHz 470UF/25V 470UF/25V
C14

+
220nF R24 2 C12

3
C13 104
220K/1206 3 470UF/25V
3.3V R14 D11A 470UF/25V
ZD4 33R 1/8W ZD1 R2 10A 100V
R18 18V 10K
120K
C7
CY3 CY4 220nF TEA1733T/N1
470pF 470pF 2M/1206 2M/1206 2M/1206 1M/1206 1M/1206 U6 R16 R17
D R23 R22 R21 R20 R19 33K CY5 D
1K
5 4
VINSENSE ISENSE 102
6 3 C5
C8 PROTECT DRIVER R3
4 1 680pF C6 ZD2
R10 R12 100nF 7 2 180m/2W +24V R38
1M/1/4W 1M/1/4W CTRL GND 470nF 5V1/1W R36 R52
3 N1 N2 2 10K/1206 10K/1206 10K/1206
ZD5 8 1
30V OPTIMER VCC D7
LF1 BA158
18mHx2 ZD6
1M/1/4W 1M/1/4W R26
R11 R13 100K R25 ZD3 4R7/1/4W +12V 30V/1206
R28 C3 +12VA R35 R70

+
10K C10 27V R4
4.7M/1/8W 100nF C4 10K/1206 10K/1206
CY1 CY2 220nF 4.7uF/50V
NC NC U2
R6 R8 R39 R33
1M/1/4W 1M/1/4W PC817C 470 R44 20K/0805 R37 R27 R69
4 1 0 10K/1206 10K/1206 10K/1206

3
C9 +24V
R43 +12V 1 Q2
1nF R40
220nF R7 R9 39K R45 MMBT4401
1K 22
CX1 1M/1/4W 1M/1/4W 3 2 R34

2
ZD7 ZD8 10K/0805
TH1 R46
Q

R5
5 10K/1/4W C19 0 15V 33V
C C
C18 NC

2
R41
2 10K 224 Q3
1
TN1 NC
PQ-0560MX D13 D14

3
1 1N4148W 1N4148W
F1 Q4 1
U3 MMBT4401
FUSE T3.15A L 250VAC AS431 R48 CN2
1K

2
3
2
1

3 R42 BL_EN 1
N L 10K C20 BL_ADJ 2
R47 3
104 10K 4
CN1 5
AC JACK SOCKET 6
7
GND 8
9
10
OVP
ISW

+12V
VREF +24V

LED2-
L3 10PIN(2.5MM)

LED3-
LED1-
R61 560K

90uH 2A U8

R91 12
R90 10

R87 12
R86 10
R102 0 1206

R89 12
R88 10
R62 75K

B OZ568GN B
CN3
C25 1 32
R57 560K

221 OVP DRN8 LED+


2 31 1
ISW ISEN8
C60 225
C28 104

+24V LED+ 3 30 2
SPECIFICATION
1

D15 4 GND DRN7 29 3


6A/100V R50 DRV DRV ISEN7 LED1-
R60 C29 105 5 28 LED2- 4
Q7 560K UVLS DRN6 5
6 27
INPUT: 100-240V AC(50/60Hz)
2

4.7
+

15N10
+

R59 7 VREF ISEN6 26 6


33 C23 C24 8 RANGELED DRN5 25 R92 10K 7
1 R71 75K VIN ISEN5 LED3-
47UF/100V 47UF/100V
10uF/50V

DRV 9 24 8
12V 10 ENA DRN4 23 R93 10K LED4-
9 OUTPUT: +12V:0.1-2.5A
3

1N4148W VREF
D16 R64 11 SSTCMP ISEN4 22 10
R74 R73 R58
160K RT DRN3
R49 68 1206 68 1206 68 1206 12 21
+66V:90mA *4CH
+

R55 ZD9 DPWM ISEN3


1K R53 13 20
4.7K 0R47/1206 2.7V/1206 C30 C31 10PIN(2.0MM)
C26

APWM14 DRN2
R67 10K 1206
R68 10K 1206

ISW 14 19
104 104 LPF14 ISEN2
15 18
R77 10K 1206
R66 470K

OVP
27K

R106 220

16 APWM58 DRN1 17
R54 LPF58 ISEN1
C36 104

C27 R63
C37 104

0R47/1206
R95 10K

R94 10K

221 20K

LED4-
R65

R56
10K

104

NC
NC

10
R85 12
0R47/1206
R82 NC
R83 NC
C32

VREF

VREF
R72

R80
R81

A A
R84
C33 474

BL_EN
VREF
BL_ADJ

VREF

Title
168P-L3L027-K0

Size Document Number Rev


A3 <Doc> <RevCode> <RevCode>

Date: Friday, October 24, 2014 Sheet 1 of 1


5 4 3 2 1

You might also like