Professional Documents
Culture Documents
Deparlment of Transport
by J A Dalziel
(British Concrete Association)
Copyright Controller HMSO 1992. The views expressed in this publicationare not necessarilythoseof the
Department of Transport. Extracts from the text may be reproduced, except for commercial purposes,
providedthe source isacknowledged.The workdescribedin this paperforms part of a Seedcorn Research
programme conducted by the Transport Research Laboratory.
1992
ISSN 0266-7045
Ownership of the Transport Research
Laboratory was transferred from the
Department of Transport to a subsidiary of
the Transport Research Foundation on 1st
April 1996.
7. REFERENCES
FIGURES
APPENDIX
1. INTRODUCTION
2
investigation are given in the Appendix.
For each of the 54 mixes, lOOmm hand-tamped cubes were cast for
compressive and indirect tensile strength determinations
according to British Standard BS1881:Parts 116 & 117;1983 (with
amendments 6096, 6097 and 6720). In addition 75 x 150mm
cylinders were cast for hydraulic flow measurement and companion
40 x 40 x 160mm prisms of the matrix material for compressive and
flexural strength determination according t o the Standard EN
196,Part I. The consistency of the matrix material was also
tested by the dropping ball method according to the British
Standard for mortars and screeds, BS4551:1980. All mixes were
cured in a fog room at 2OoC for 24 hours before demoulding and
then in water at 2OoC for a further 27 days.
The results are given in Tables 1A - 6A in the Appendix.
For each porous concrete mix, the volume percentage of air voids
present was measured and compared with a value derived from the
mix proportions and the component material densities.
The measured value was obtained by weighing the porous concrete
specimens in air and water at 28 days after they had drained for
f hour. By comparing the solid volume so obtained with that o-f
the moulds, the percentage of voids present was determined.
The derived value was determined by assuming that the bulk volume
of the porous concrete was that of the bulk volume of the close
packed coarse aggregate present. With a relative density of 2620
kg/m3, the 5-1Omm Mount Sorrel aggregate has a dry compacted bulk
density of 1380 kg/m3 leaving a voidage of 47.4%. However, when
lubrication is provided by the matrix material, the bulk density
rose to 1430 kg/m3 reducing the available voidage t o 45.4%. The
relative densities and the weight proportions of the components
of the matrix are used to calculate its volume and hence the
derived voidage of the porous concrete.
A plot of the measured voidage against this derived voidage for
all the mixes investigated, is shown in Figure 1. The derived
values are greater than the measured values by an average of 3.5%
f o r the porous concrete with a mortar as a matrix, 6.5% for those
with a paste matrix but only 0.6% greater with polymer modified
matrices. The plot also shows that the bulk volume of the porous
concrete was that of the coarse aggregate alone when the voidage
exceeds approximately 6%, but a proportion of the voids can be
enclosed and not interconnected with the outer surfaces.As the
measured voidage was determined from relatively small samples,
due to wall effects during casting, the values obtained were not
very consistent or necessarily representative of the material in
bulk. For this reason the calculated or derived value has been
used as the preferred variable in subsequent figures.
3
2.2 Hvdraulic flow
4
reduced.
2.4 Indirect tensile strensth
The indirect tensile strength of the mixes made with paste and
mortar matrices are shown in Figure 4. The strengths, determined
by splitting l O O m m cubes are, as the compressive strengths,
strongly dependent on the voidage of the porous concrete and have
been represented in the same way by two least squares regression
lines. The relationships can be expressed as follows:
T = 0.176 (32.6 -V), correlation coefficient 0.98
for the mixes with mortar matrices and
' T = 0.155 (40.1 -V), correlation coefficient 0.8 for the mixes
with paste matrices
where T is the indirect tensile strength and V is the percentage
voidage. With voidages up to 30%, the porous concretes with
paste matrices had indirect tensile strenqths up t o 1 N/mm2
higher than those with mortar matrices. The ratib of indirect
tensile strength to compressive strength was approximately 0.1
with both matrix types and the conclusion to the drawn is
therefore the same as those for compressive strength. The
indirect tensile strength obtained by splitting loomm cubes
assumes that an essentially uniform tensile stress distribution
occurs at right angles to the direction of compression. However,
the presence of large voids in porous concrete would cause
localized concentrations of stress such that the values obtained *
.....
may have little relation to the actual tensile strength of the
mixes.
n
5
3. THE EFFECT OF SAND GRADING, SAND QUANTITY AND POLYMER
ADDITIONS
3.1 Curinq
-A--s
+_he p n l p - ~ _ijsed
r rpqdrp_g a p e r i o d of a i r ~l_zri?.lg
+_Q _he
activated and polymerize, the curing regime for all these tests
(whether polymer was used or not) was modified as follows: The
cast specimens were subject to 24 hours in a fog room at 2 O o C
before demoulding, then saturated and drained and stored in
polythene bags for 6 days followed by open storage in a
controlled laboratory atmosphere until tested at 28 days.
Two porous concretes mixes with paste and mortar matrices were
compared with two similar mixes in which a styrene butadiene
rubber (SBR) polymer emulsion (53% water) was added with the
mixing water. At the level of dosage recommended by the
manufacture of 0.2 litres per kg OPC, up to half the total water
content of the mixes resulted from that in the polymer emulsion.
Nevertheless, the polymer acted as a very effective water
reducer. The mix proportions and test results are shown in
Table 1 below.
6
TABLE 1 : Effect of polymer.addition
ALL MIXES WITH 1430 kg/m3 OF 5-1Omm MOUNT SORREL
Mix PR1 is essentially the same as mix 2P, the results from which
are given in Table lA, except for the different method of curing
employed described in section 3.1. The quantity of sand in the
mortar matrices was reduced compared with those described in the
previous section. The 150-300pm fraction was omitted to give a
sand/cement ratio of two-thirds. It can be seen from the table
of results that the addition of SBR polymer had little effect on
either the indirect tensile or compressive strengths but
increased the flexural strengths by more than 20%. These results
confirm the doubts expressed in section 2.4 with regard to the
indirect tensile strength test representing a measure of the
actual tensile strength of porous concrete.
7
CABLE 2 : Effect of sand quantity
1 MIX
SAND kg/m3
COMPRESSIVE STRENGTH N/mm2
1ND.TENSILE STRENGTH N/mm2 2.9 2.8 2.8 2.4 1.7
8
As no correlation between flexural strength and voidage or
indirect tensile strength could be established, a similar
correction for flexural strength could not be made. Table 2
indicates that this strength decreases as the quantity of sand
increases, however, it can be seen from Table 1 that the use of
polymer addition had a significant effect on flexural strength.
DRAINAGE
2.61k0.15
FLEXURAL
STRENGTH
9
4. TESTS ON POROUS CONCRETE USED AS A 8URFACING BONDED TO DENSE
CONCRETE
TOPPING MIX A B C D
OPC (kg/m3) 266 237 237 237
4.1 Preparation
4.2 Curing
For the tests described in section 2, the porous concretes were
given a full 28 day laboratory cure, that is 24 hours in a fog
10
chamber followed by 2 7 days water cure at 2 O O C . For the tests
described in section 3 , after 2 4 hours in-a fog chamber, the
porous concrete specimens were sealing in polythene bags for 6
days followed by storage in laboratory air until tested. This
less stringent curing did not significantly affect the strength
development. For these tests the curing regime was relaxed
further.
Immediately after casting, the moulds were covered with polythene
sheet and left for 2 4 hours in the laboratory atmosphere. After
demoulding, the specimens were spray saturated and covered again
by the polythene sheeting for a further 6 days after which they
were open to the laboratory atmosphere. All the specimens were
tested at an age of 3 5 days.
MIX A B C
,
Compressive ~ 9.31 1 2 0 . 4 17.2 ' 19.3
strength ( N / m Z1 f 0.73 f 6.4 f 2.0 f 3.3 ~
The strengths obtained with mix B can be compared with those from
similar mix MR8 subject to the earlier curing regime. Both
compressive and flexural strengths are greater despite the
reduced exposure to moist conditions during curing. However,
where the mortar was not polymer modified, mix C, the strengths
were reduced. The effect of incorporation of air entraining
admixture was to reduce the compressive and flexural strengths
by 5%.
11
4.4 Freeze-thaw durabilitv
Freeze-thaw damage to concrete can only occur when that concrete
is saturated or nearly so during a freezing cycle. The
established freeze-thaw laboratory tests in which the concrete
under test is frozen in water would not be appropriate for porous
concrete. Its free draining capacity should ensure that the
large voids are never completely water filled. For this reason,
the freeze-thaw testing regime adopted was that described by
Eerland et a1[8].
100 x 100 x 500mm prisms of the topping mixes were soaked in 3%
salt solution for 7.5 hours at 2 O o C and then allowed to drain
freely for 0.5 hours. They were then placed in a freezing
cabinet maintained at a temperature of -2OOC for 16 hours after
which they were returned to the salt solution and the cycle
repeated. Every 5 cycles, after draining, the weight loss,
dynamic modulus and ultra-sonic pulse transit times were measured
up to a total of 50 cycles or failure. For each mix, one
specimen from each replication was tested. The results are shown
in Figures 5 - 9 . Except for the specimens of mix C , with which
the +.WQ replicate-... _hp_h;rvp= differently, +,he ;rvgy=r-
1- va1
.-A---
13
porous concrete is very compliant and contributes little to the
bending resistance of the composite beam. In this case the
neutral plane of bending will be the central plane of the dense
concrete section. The second assumes that the porous concrete
has the same stress-strain characteristics as that of the dense
concrete and contributes equallytothe bending resistance ofthe
composite beam. The neutral plane of bending is then the central
plane of the composite. In practice, the neutral plane will lie
and move between these two extreme positions.
For the applied load of 15 kN, the bending moment was 1.3 kN.m.
Applying the above criteria, the calculated maximum and minimum
values for the resulting tensile stress and strains in the porous
surfacing are given in Table 7.
TABLE 7 : Calculated limits
MIX A B C D
Average thickness 32.5 26.5 37.5 39.0
(mm) -
14
TABLE 8 : Fatigue tests
The composite beams which had not failed during testing were
subjected to three point bending to failure. The resulting load-
deflection curves indicated losses of modulus between 4 and 50%
as a result of the fatigue loading. Using the criteria described
earlier in section 4.6, the limits of tensile stress and strain
generated at the interface between the porous and dense concrete
at failure are given in Table 9. The corresponding limits for
the strain on the surface of the porous concrete are also shown.
1 Beam B1 c1 D1 I D2 ....-
~
I
'L*'
Tensile stress at 3.31 1.49
interface (min) logo .*n
4.65
80
interface (min)
126
Tensile strain at I158 I147 178 I245
surface (min)
(CLS (max) 188 202 251 I350
15
of porous concrete, this factor becomes 1.7. To ensure the
porous concrete has sufficient strain capacity to avoid failure
in tension, the minimum stiffness of the base layer has to be
increased as the thickness of the surfacing increases. Reducing
the base layer to accommodate a surfacing layer could increase
the magnification level to unacceptable levels.
-_
With the exception of tests with specimen slab B1, the time I
The test procedure requires that the air held by the permeater
above the porous surface is purged before each determination to
establish quasi-stable conditions. The characteristics of the
surfaces did not allow such a condition to be maintained for
sufficient time to re-prime the apparatus before a test and in
consequence this part of the procedure had to be omitted. The
16
trapped air was rapidly expelled at the start of each test except
with specimen slab B1 where it was seen toeimpede the flow of
water. In this case the derived hydraulic conductivity is
considered to be uncharacteristic of the material.
4.9 Abrasion resistance
Adequate abrasion resistance is an important requirement for the
porous concrete topping. In order to assess this quality two
test methods were used, neither of which proved to be
satisfactory.
The CtCA Accelerated Abrasion Tester[ll] was designed t o simulate
the abrasion of heavy loadedtrolley wheels on industrial floors.
The depth of abrasion is measured after approximately 2700
rotations of three 76mm uncastored steel wheels around a diameter
of 228mm. With the porous concrete toppings, the surfaces
texture resulted in the device becoming unstable at the design
rotation speed of 178 r.p.m. Lack of vertical restraint then
caused violent hammering action rather than the desired abrasion.
The second device, the CMAA Abrasion Tester[l2], was designed t o
assess the abrasion resistance of interlocking paving blocks.
The depth of penetration into the surface is measured after being
abraded by the rotation of twelve 15.8mm steel balls mounted-in .
rc
U
17
all the mixes the accumulation of small variations in certain
surface parameters eg layer depth, tortuosity (a measure of the
path length of the pores throughout the porous layer), could lead
to a shift in the peak frequency of the absorption spectra. More
detailed analysis of the cores would need to be carried out to
ascertain whether this is the case. However, for road traffic
noise particularly from high speed traffic the dominant noise
source is from the tyre interaction with the road surface and
covers a fairly broad frequency range of between 800 to 2000 Hz.
Therefore, all the mixes investigated in this study show good
prospects for reducing tyrelsurface noise.
Although it is not possible to estimate the reduction in traffic
noise from normal incidence absorption spectra, it is perhaps
interesting to compare the absorption spectra obtained for the
porous concrete mixes with absorption spectra obtained from cores
extracted from porous and rolled asphalt surfaces laid on the
southbound carriageway of the M1 near Wakefield prior to
trafficking, Figure 15. The rolled asphalt surface is a sealed
layer providing very low absorption compared with the porous
asphalt layer which shows maximum absorption at a frequency of
850 Hz with an absorption coefficient value of about 0.7.
Comparing the absorption spectrum of the porous asphalt with the
spectra for the porous concrete mixes shows that porous concrete
can provide higher levels of absorption and over a wider
frequency range important for controlling tyre/surface noise than
the porous asphalt surface laid on the M1.
Vehicle noise levels were taken at both the porous and hot rolled
asphalt sites approximately 2 weeks after the M 1 was opened to
traffic. The method used was developed previously at TRL for road
surface noise studies carried out by Franklin, Harland and Nelson
[ 1 4 ] and Nelson and Abbott [15]. The method, which is known as
the "statistical pass-by method" is also used by researches in
many countries and is currently being developed as an
international standard by Working Group 3 3 of the International
Standards Organisation [16].
After normalising the results from the M 1 for distance and
vehicle speed, the reduction in noise level from vehicles
travelling on the porous surface compared with the hot rolled
asphalt was about 5 dBA (171, indicating a significant reduction
in traffic noise levels comparable to reducing traffic flow by
about 70%. Providing the mechanism of tyre/surface noise
generation for vehicles travelling on porous concrete is similar
to porous asphalt then higher reductions in traffic noise levels
could possibly be expected.
18
subsequent clearing techniques, an initial voidage of
approximately 25% is necessary when first placed. At this level,
the porous concrete consists essentially of close packed coarse
aggregates with cement mortar providing interparticulate bonding
around the points of contact. Its bulk volume is determined by
that of the coarse aggregates alone.
5.1 Strensth
19
increased by increasing the fineness of the sand, the highest
strength was obtained using fine building sand.
Modifying the mortar by the inclusion of a styrene butadiene
rubber as a polymer had the effect of significantly increasing
the flexural strength while superplasticizers had little effect.
20
5.6 Freeze-thaw resistance
The laboratory test conducted indicates that high voidage porous
concrete having a fine sand content of 100 kg/m3 and polymer
modified has an adequate resistance t o freeze-thaw damage.
6. CONCLUSIONS
1. Porous concrete surfacing with a voidage of 25% can be
designed, with polymer modification to have compressive and
flexural strengths of the order of 20 N / m 2 and 4 N/mm2
respectively.
2. Such surfacing has good drainage characteristics and
adequate fatigue and freeze-thaw resistance.
3. Decreasing the design voidage will significantly increase
the strength but decrease the drainage and sound absorption
capacity of the porous concrete.
4. The bulk volume of the surfacing is determined solely by
that of the coarse aggregate used.
5. Scope for changes to the mix design are limited. The sand
content, which should be multisized and contain fine
material, is largely determined by the characteristics of
the coarse aggregate. The water content is that required
to produce a coating matrix of the right consistency. The
cement and additive content is then determined by the
available space and the final voidage specified.
6. The mix design found to give the highest strength and
durability with a voidage of 26% was 1430 kg/m3 of 5-1Omm
Mount Sorrel aggregate, 100 kg/m3 of fine building sand,
47.4ml/m3 of polymer emulsion, 237 kg/m3 of Portland cement
with a water/cement ratio of 0.23; the water including that
in the polymer emulsion.
7. Normal incidence sound absorption spectra for all the
porous concrete mixes with a derived void content in the
range 26.7 to 28.3% indicate good potential for reducing
noise levels from high speed traffic. Compared with a
porous asphalt surface laid on the M1 which provided
significant reductions in vehicle noise levels of about 5
dBA, porous concrete could possibly provide higher
reductions in noise levels providing the mechanism of
tyre/surface noise generation for this type of surface is
similar to that for porous asphalt.
21
7. REFERENCES
1. DAINES, M,E, Pervious macadam: Trials on trunk road A38
Burton by-pass, 1984. Department of the
Environment,Department of Transport TRRL Research Report
57, Transport and Road Research Laboratory, Crowthorne.
2. COLWILL, D.M. and DAINES, M.E. (1989) Progress in trials of
pervious macadam. Highways. pp.15-18, January 1989.
22
15. NELSON P M and P G ABBOTT (1987). Low noise road surfaces.
Applied Acoustics, Vol 21, pp 119-137, Elsevier Science,
Essex.
16. NELSON P M and P G ABBOTT (1992). The acoustic performance
of porous road surfaces laid on the M1, Wakefield, 1992.
TRRL Working Paper, WP/NV/07. Transport and Road Research
Laboratory, Crowthorne.
17. INTERNATIONAL STANDARDS ORGANISATION (1991). Measurement
method for comparing noise on different road surfaces.IS0
TC43/SCl/WG33.
23
APPENDIX
MATERIALS
Ordinary Portland Cement Density 3140 kg/m3
2.36-1.18mm fraction 1%
1.18-0.60mm fraction 5%
0.60-0.3Omm fraction 26%
0.30-0.15mm fraction 47%
0.15-0.075mm fraction 15%
less than 0.075mm 6%
Sharp sand Density 2620 kg/m3
Source -
Leighton Buzzard
150-300pm fraction. Moisture content 0.5%,
Ccn w a t n y
-I-..-I-- --..--..-
pnntnnt 1.25%
300-600pm fraction. Moisture content 0.4%,
SSD water content 1.1%.
Mount Sorrel crushed qranite assresate
Density 2620 kg/m3
Wet packing density 1430 kg/m3
5-1Omm Moisture content 0.45%, SSD water content 0.8%
Ronaf ix
Styrene butadiene rubber (SBR) Suspension in water
53% water
Supplied by Ronacrete Ltd, Selinas Lane
Dagenham, Essex.
24
TABLE 1 A : PROPERTIES OF POROUS CONCRETE WITH OPC PASTE MATRIX
25
TABLE 2A : PROPERTIES OF POROUS CONCRETE WITH OPC MATRIX
c
TABLE 3A : PROPERTIES OF POROUS CONCRETE WITH AIR ENTRAINED PASTE MATRIX
27
I
TABLE 4A : PROPERTIES OF POROUS CONCRETE WITH AIR ENTRAINED MORTAR MATRIX
,LL MIXES WITH 1 4 3 0 kg/m3 of 5-10mm MOUNT SORREL
CORRESPONDING VOIDAGE 9; COMPRESSIVE SPLITTING
MIX MATRIX A/C W/C OPC SAND . STRENGTH STRENGTH FLOW
NO. TEST NO. kg/m3 kg/m3 MEASURED DERIVED N / m Z N/lWlIZ ltr/
min
1MA MAX 5 0.28 358 358 10.3
INSUFFICIENT
2MA MAX 6 0.28 286 286 1'7.4 COHESION
3MA MAX 8 0.27 204 204 2!5.6
41.8f0.3 4.09k0.29 0
26.5f1.7 3.20f0.11 0.10
10.6kO. 9 1.34k0.08 1.27
47.2f2.1 4.94f0.09 0
32.8fO. 9 3.26k0.26 0.03
15.2f1.1 1.8750.06 0.99
28
CORRESPONDING VOIDAGE % COMPRESSIVE 1ND.TENSILE FLOW
MIX MATRIX A/C W/C OPC SAND STRENGTH STRENGTH ltr/
NO. TEST NO. kg/m3 kg/m3 MEASURED DERIVED N/mm2 N/lnln2 min
1PS PSX 3 0.22 477 - 18.9 19.3 20.3f0.15 2.40f0.25 0.32
2PS PSX 4.5 0.21 317 - 27.3 28.2 9.Ok1.1 1.12f0.18 2.54
3PS PSX 6 0.21 238 - 30.9 32.6 4.6k0.3 0.69k0.08 4.46
4PS PSY 3 0.25 477 - 8.8 17.8 42.552.0 3.02k0.78 0.26
5PS PSY 4.5 0.24 317 - 21.1 27.2 16.5f0.6 2.24k0.16 1.46
6PS PSY 6 0.24 238 - 26.1 31.9 9.6k0.2 1.32k0.07 3.60
7PS PSZ 3 0.30 477 - 6.2 15.5 49.8k2.7 4.45k0.73 0
8PS PSZ 4.5 0.29 317 - 17.8 25.7 23.551.3 2.78k0.12 1.29
9PS PSZ 6 0.29 238 - 23.5 30.7 15.8k0. 9 5 1.92k0.25 2.58
*
PSZ - 0.30 98.2k5.0 14.620.1 9.6
TABLE 6A : PROPERTIES OF POROUS CONCRETE WITH SUPERPLASTICIZED MORTAR MATRIX
- 5 0.29 358 - -
358 6.8 I 91.7 I 37.354.1 I 3.91f0.33 I 0.02 11
5MS MSY . 6 0.29 286 286 14.7 1 116.9 I 18.3k0.3 I 2.46k0.13 I 0.24 1
6MS MSY 8 0.28 204 204 23.2 I 25.2 I 7.7k0.8 I 1.03f0.06 I 1.55 1
7MS MSZ -
5 0.34 358 358 5.6 1 7.9 1 50.lk2,2 1 4.88k0.23 I 0 1
8MS MSZ 6 0.33 286 286 15.5 31. l k l . 3 3.42k0.21 0.16
9MS MSZ 8 0.33 204 204 24.2 12.2t1.3 1.60k0.09 1.61
I
30
35
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I I I I 1 I I I I I
120 - 2
-
al
WEIGHT L O SS
100 - h
-
E
PULLE TllAE I I I C R E A S E
1.5 E
-.-.-E.
80 - STliFNSSS LOSS L
0
401
P
m
GO - 1 Y
v
0.5 -
0
20
0
O I-
0 5 10 15 20 25 30 35 40 45 50
.
FIGURE 10. PHOTOGRAPHS OF BEAMS AFTER FREEZE T H A W
CYCLES.
LOAD
L.V. D.T.
0
0
cv
r
0
0
.-0
c.
CO
0
0
(D
0
0
-3
0
0
T
o! Q! ? U? U? ? 0. "! r O N
0 0 0 0 0 0 0 0 d
L
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0
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L
h
N
.- *
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w +
v)
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L o
a,
-
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