Professional Documents
Culture Documents
1.0 INTRODUCTION
The work has been awarded to Haluan Prisma Ang Yoke Lian
Construction J.V. with start date of 6th February 2007 and
scheduled to be completed by 12th February 2007.
When the works started, the contractor was facing the problem
in detecting the pipe. Based on as-built drawings received from
SYABAS, the pipes should be about 2-3 meter below ground level.
Pilotings were done but the pipes could be not located.
Eventually, the pipes were detected at depth of 7.8 meter and
8.6 meter after large trenches were dug up.
1 of 17
EMERGENCY REPAIR WORKS ON THE TWIN 1800MM DIAMETER
TREATED WATER PIPELINE AT BUKIT DENGKIL RESERVOIR, PETALING
JAYA, SELANGOR DARUL EHSAN
b) From step (a) above we can further narrow down the area where
the leak is. Measure the distance of the leak from the shoulder of
the road towards Puchong.
2 of 17
EMERGENCY REPAIR WORKS ON THE TWIN 1800MM DIAMETER
TREATED WATER PIPELINE AT BUKIT DENGKIL RESERVOIR, PETALING
JAYA, SELANGOR DARUL EHSAN
i) Once the leakage location has/have been found and the cause of
the leak is/are determined and the leakage is considered minor
by the inspection team, the internal welding method will be used.
j) For leakage such as minor cracks on the welding joint of the pipe
or due to socket plug damaged, the cement lining around the
spot concerned will be removed.
n) Once the soil surrounding the pipe is strengthen, the pipe body
will be cut to remove the rusty and damaged section. Then a
piece of steel plate slightly smaller in size to the opening and
butt weld the plate to the pipe body adjacent to the opening and
then add internal collar to the spot as per step (k) above.
3 of 17
EMERGENCY REPAIR WORKS ON THE TWIN 1800MM DIAMETER
TREATED WATER PIPELINE AT BUKIT DENGKIL RESERVOIR, PETALING
JAYA, SELANGOR DARUL EHSAN
p) The access tee will then be closed with blank flange. A chamber
will be constructed at the access tee for future used.
Piloting works and pipe detection works has been carried out
started on 6th February 2007. Piloting works have been carried at
several locations but failed to detect the twin pipes.
Photo No. 1 & 2 : The piloting works at several location have been
carried out
4 of 17
EMERGENCY REPAIR WORKS ON THE TWIN 1800MM DIAMETER
TREATED WATER PIPELINE AT BUKIT DENGKIL RESERVOIR, PETALING
JAYA, SELANGOR DARUL EHSAN
Photo No. 3 & 4 : The twin 1800mm pipes was located at 7.8m and
8.6m depth respectively
5 of 17
EMERGENCY REPAIR WORKS ON THE TWIN 1800MM DIAMETER
TREATED WATER PIPELINE AT BUKIT DENGKIL RESERVOIR, PETALING
JAYA, SELANGOR DARUL EHSAN
6 of 17
EMERGENCY REPAIR WORKS ON THE TWIN 1800MM DIAMETER
TREATED WATER PIPELINE AT BUKIT DENGKIL RESERVOIR, PETALING
JAYA, SELANGOR DARUL EHSAN
The spots has been grinded and applied with epoxy paint. Then the
300mm x 300mm x 10mm thick of ms plate is used to patch the
damage area by welding to the pipes shell. Then the epoxy paint is
applied again before cement lining with fast hardening admixtures is
carried out which flush with the existing pipes cement lining.
Photo No. 11 & 12 : 2 spot of damage have been repaired and cement
lined
7 of 17
EMERGENCY REPAIR WORKS ON THE TWIN 1800MM DIAMETER
TREATED WATER PIPELINE AT BUKIT DENGKIL RESERVOIR, PETALING
JAYA, SELANGOR DARUL EHSAN
A part of the above, the pipeline was filled up with debris, small rocks
and other waste materials. The contractor has cleaned up the internal
pipe and further physical inspection is carried out and no further
damage was found in the pipeline.
Photo No. 13 & 14 : The pipe was filled up with debris and after the
pipe was cleaned up
8 of 17
EMERGENCY REPAIR WORKS ON THE TWIN 1800MM DIAMETER
TREATED WATER PIPELINE AT BUKIT DENGKIL RESERVOIR, PETALING
JAYA, SELANGOR DARUL EHSAN
Existing
Chamber at
Bukit
Dengkil
Reservoir
POINT A (CH 0 m) POINT B (CH 75 & CH 78)
700mm dia. Access Tee 2 damage cement lining
and corroded pipes shell
has been repaired
Existing 1600mm BV
has been replaced
9 of 17
EMERGENCY REPAIR WORKS ON THE TWIN 1800MM DIAMETER
TREATED WATER PIPELINE AT BUKIT DENGKIL RESERVOIR, PETALING
JAYA, SELANGOR DARUL EHSAN
The original scope of works has been differed due to the existing
site condition. The change of the scope of works is elaborated as
follows:
Thus, the contractor has carried out piloting works within the
demarcated R.O.W. and bulk excavation and discovered the twin
pipes are buried at 7.8 meter and 8.6 meter depth respectively.
Photo No. 15 & 16 : The survey and piloting works has been carried out
10 of 17
EMERGENCY REPAIR WORKS ON THE TWIN 1800MM DIAMETER
TREATED WATER PIPELINE AT BUKIT DENGKIL RESERVOIR, PETALING
JAYA, SELANGOR DARUL EHSAN
Photo No. 17 & 18 : The utilities detection was carried out inside the
trench and bulk excavation works
11 of 17
EMERGENCY REPAIR WORKS ON THE TWIN 1800MM DIAMETER
TREATED WATER PIPELINE AT BUKIT DENGKIL RESERVOIR, PETALING
JAYA, SELANGOR DARUL EHSAN
12 of 17
EMERGENCY REPAIR WORKS ON THE TWIN 1800MM DIAMETER
TREATED WATER PIPELINE AT BUKIT DENGKIL RESERVOIR, PETALING
JAYA, SELANGOR DARUL EHSAN
Photo No. 23 & 24 : Spotted damage to cement lining but not leaking
and existing condition full of debris in LINE A
Photo No. 25 & 26 : Damaged cement lining and debris have been
repaired and cleaned
13 of 17
EMERGENCY REPAIR WORKS ON THE TWIN 1800MM DIAMETER
TREATED WATER PIPELINE AT BUKIT DENGKIL RESERVOIR, PETALING
JAYA, SELANGOR DARUL EHSAN
The piloting works has been carried out at five (5) different
locations but failed to detect the twin pipes. Contractor has
to appoint license surveyor to carry out the utilities
detection and demarcated the pipeline Right of Way
(R.O.W.). Finally, the pipes were located at 7.8m and 8.6m
depth. The works has contributed 23 days of delay.
14 of 17
EMERGENCY REPAIR WORKS ON THE TWIN 1800MM DIAMETER
TREATED WATER PIPELINE AT BUKIT DENGKIL RESERVOIR, PETALING
JAYA, SELANGOR DARUL EHSAN
15 of 17
EMERGENCY REPAIR WORKS ON THE TWIN 1800MM DIAMETER
TREATED WATER PIPELINE AT BUKIT DENGKIL RESERVOIR, PETALING
JAYA, SELANGOR DARUL EHSAN
6.0 CONCLUSION
16 of 17
EMERGENCY REPAIR WORKS ON THE TWIN 1800MM DIAMETER
TREATED WATER PIPELINE AT BUKIT DENGKIL RESERVOIR, PETALING
JAYA, SELANGOR DARUL EHSAN
17 of 17