Collection of SANS standards in electronic format (PDF)

1. Copyright

This standard is available to staff members of companies that have subscribed to the
complete collection of SANS standards in accordance with a formal copyright
agreement. This document may reside on a CENTRAL FILE SERVER or INTRANET
SYSTEM only. Unless specific permission has been granted, this document MAY NOT
be sent or given to staff members from other companies or organizations. Doing so
would constitute a VIOLATION of SABS copyright rules.

2. Indemnity

The South African Bureau of Standards accepts no liability for any damage whatsoever
than may result from the use of this material or the information contain therein,
irrespective of the cause and quantum thereof.

I agree with the above

 This standard may only be used and printed by approved subscription and freemailing clients of the SABS.

ISBN 978-0-626-20840-0
SANS 1507-2:2007
Edition 1.1

Any reference to SABS 1507-2 is deemed

to be a reference to this standard
(Government Notice No. 1373 of 8 November 2002)

SOUTH AFRICAN NATIONAL STANDARD

Electric cables with extruded solid dielectric

insulation for fixed installations
(300/500 V to 1 900/3 300 V)

Part 2: Wiring cables

Published by Standards South Africa

1 dr lategan road groenkloof private bag x191 pretoria 0001
tel: 012 428 7911 fax: 012 344 1568 international code + 27 12
www.stansa.co.za
Standards South Africa
 This standard may only be used and printed by approved subscription and freemailing clients of the SABS.

SANS 1507-2:2007
Edition 1.1

Table of changes
Change No. Date Scope
Amdt 1 2007 Amended to change the designation of SABS standards to SANS
standards, to update referenced standards, and to delete reference
to the standardization mark scheme.

Foreword
This South African standard was approved by National Committee StanSA TC 66, Electric cables,
in accordance with procedures of Standards South Africa, in compliance with annex 3 of the
WTO/TBT agreement.

This standard was published in December 2007.

This document supersedes SABS 1507-2:2002 (edition 1).

A vertical line in the margin shows where the text has been technically modified by amendment
No. 1.

SANS 1507 consists of the following parts, under the general title Electric cables with extruded solid
dielectric insulation for fixed installations (300/500 V to 1 900/3 300 V):

Part 1: General.

Part 2: Wiring cables.

Part 3: PVC Distribution cables.

Part 4: XLPE Distribution cables.

Part 5: Halogen-free distribution cables.

Part 6: Service cables.

For guidance the following additional information, which does not form part of the requirements of
this standard, is provided in SANS 1507-1:

a) notes to purchasers;

b) guidance on the verification of the quality of extruded solid dielectric insulated cables; and

c) guidance on the installation of extruded solid dielectric insulated cables.

 This standard may only be used and printed by approved subscription and freemailing clients of the SABS.

SANS 1507-2:2007
Edition 1.1

Contents
Page

Foreword

1 Scope ................................................................................................................................. 3

2 Normative references ......................................................................................................... 3

3 Definitions........................................................................................................................... 4

4 General requirements......................................................................................................... 4

4.1 Cable operating voltage ........................................................................................... 4

4.2 Materials and construction ....................................................................................... 4
4.3 Electrical requirements for finished cables............................................................... 6

5 Specific requirements for types of cables in common use................................................. 7

5.1 Insulated wire (600/1 000V) ..................................................................................... 7

5.2 Multicore flat and circular sheathed cables (300/500 V) .......................................... 7
5.3 Single-core unsheathed panel/cubicle cables (300/500 V)...................................... 8
5.4 Circular sheathed multicore cables with bare earth continuity conductors
and aluminium/PVC laminate (300/500 V) ............................................................... 8

6 Inspection and methods of test .......................................................................................... 8

6.1 General..................................................................................................................... 8
6.2 Conditions of test...................................................................................................... 9

1
 This standard may only be used and printed by approved subscription and freemailing clients of the SABS.

SANS 1507-2:2007
Edition 1.1

This page is intentionally left blank

2
 This standard may only be used and printed by approved subscription and freemailing clients of the SABS.

SANS 1507-2:2007
Edition 1.1

Electric cables with extruded solid dielectric insulation for fixed

installations (300/500 V to 1 900/3 300 V)

Part 2:
Wiring cables

1 Scope
1.1 This part of SANS 1507 covers the requirements for construction, materials, dimensions and
electric properties of unarmoured single-core and multicore extruded solid dielectric insulated
cables with rated operating voltages (U0 /U) of 300/500 V and 600/1 000 V, up to and including a
conductor cross-sectional area of 16 mm2 for use in fixed installations.

1.2 Specific types of cables covered by this part of SANS 1507 are the following:
a) insulated wire (600/1 000 V);

b) multicore flat and circular sheathed cables (300/500 V);

c) single-core unsheathed panel/cubicle cables (300/500 V); and

d) multicore round cables with aluminium/PVC laminate and an earth continuity conductor
(300/500 V).

2 Normative references
The following standards contain provisions which, through reference in this text, constitute
provisions of this part of SABS 1507. All standards are subject to revision and, since any reference
to a standard is deemed to be a reference to the latest edition of that standard, parties to
agreements based on this part of SABS 1507 are encouraged to take steps to ensure the use of the
most recent editions of the standards indicated below. Information on currently valid national and
international standards can be obtained from Standards South Africa.

SANS 1411-1, Materials of insulated electric cables and flexible cords Part 1: Conductors.

SANS 1411-2, Materials of insulated electric cables and flexible cords Part 2: Polyvinyl chloride
(PVC).

SANS 1507-1, Electric cables with extruded solid dielectric insulation for fixed installations
(300/500 V to 1 900/3 300 V) Part 1: General.

3
 This standard may only be used and printed by approved subscription and freemailing clients of the SABS.

SANS 1507-2:2007
Edition 1.1

SANS 5526, Dielectric resistance of electric cables.

SANS 6284-3, Test methods for cross-linked polyethylene (XLPE) insulated electric cables Part 3:
Tests on finished cable.

SANS 10142-1, The wiring of premises Part 1: Low-voltage installations.

SANS 60811-1-1/IEC 60811-1-1, Common test methods for insulating and sheathing materials of
electric cables and optical cables Part 1-1: Methods for general application Measurement of
thickness and overall dimensions Tests for determining the mechanical properties.

SANS 62230/IEC 62230, Electric cables Spark-test method. Amdt 1

3 Definitions
For the purposes of this part of SANS 1507 the definitions given in SANS 1507-1 shall apply.

4 General requirements
4.1 Cable operating voltage
The maximum permissible operating voltage of a cable shall be either 300/500 V or 600/1 000 V.

4.2 Materials and construction

4.2.1 Conductors

Conductors shall be of plain or tinned annealed copper, as required, and they shall comply with the
requirements of SANS 1411-1.

4.2.2 Insulation

4.2.2.1 Material

The insulation shall be extruded PVC complying with the requirements for insulation grade PVC of
SANS 1411-2.

4.2.2.2 Thickness and insulation resistance

4.2.2.2.1 Unless otherwise stated in the relevant specific requirements given in clause 5, the
nominal thickness and the insulation resistance of the insulating material shall comply with the
requirements given in table 7, as appropriate to the cross-sectional area of the conductor and
operating voltage.

4.2.2.2.2 When the thickness of the insulation is determined in accordance with SANS 60811-1-1,
the average thickness shall be at least equal to the nominal value, and the minimum thickness at
any point may be less than the nominal value provided that the difference does not exceed
0,1 mm + 10 % of the nominal value.

4.2.2.3 Spark resistance of insulation

All core insulation shall be spark tested using the method given in SANS 62230 at an ac rms test
voltage of 5 000 V in the case of 300/500 V cables, or at 6 000 V in the case of 600/1 000 V cables,
without breakdown of the dielectric. Alternatively a dc test voltage 1,5 times the appropriate ac rms
test voltage may be used. Amdt 1

4
 This standard may only be used and printed by approved subscription and freemailing clients of the SABS.

SANS 1507-2:2007
Edition 1.1

4.2.3 Core identification

4.2.3.1 Identification

Cores shall be identified durably and distinctly by colouring as specified in table 1.

4.2.3.2 Earthing cores

Where an earthing core is not bare it shall be coloured green and yellow, and the combination of the
colours shall be such that one of these colours covers not less than 30 % and not more than 70 %
of the surface of the core, and the other covers the remainder of the surface. There shall be no
green/yellow coloured core in a two-core cable or in any non-earthing type cable.

NOTE The combination of green/yellow is reserved exclusively for the identification of the earthing core.

Table 1 Core identification

1 2 3 4 5
Colour of
Colour of
Number of Colour of earthing core
Colour(s) of phase cores special purpose
phase cores neutral core (if present
core (if present)
and not bare)
1 Any, except green - - -
1 Red Black Green / yellow Orange
2 Red and yellow Black Green / yellow Orange
3 Red, yellow and blue Black Green / yellow Orange
4 or more Any base colour except green Numbered as for Green / yellow
and orange, with serial phase cores
numbers (numerals or words)

4.2.4 Assembly of cores

4.2.4.1 General

The cores of a multicore cable shall be compactly laid up with an acceptable lay and in the correct
sequence of their identification colours or numbers.

4.2.4.2 Fillers

Fillers may be applied integrally with either the bedding or the sheath, as applicable, and shall be
used in the interstices of the cable where necessary to give the completed cable a compact circular
cross-section. Filler materials shall be such as to be acceptable for the specific type of cable.

4.2.4.3 Binder

A binder may be applied over the laid-up cores, and the material shall be such as to be acceptable
for the specific type of cable.

5
 This standard may only be used and printed by approved subscription and freemailing clients of the SABS.

SANS 1507-2:2007
Edition 1.1

4.2.5 Sheaths

4.2.5.1 General

Sheaths shall consist of a continuous extrudate that closely fits but does not adhere to the
underlying core or assembled cores. The surface of the extrudate shall have a smooth finish and its
profile shall be uniform and appropriate to the type of cable.

4.2.5.2 Material

The sheath shall consist of an extruded layer of PVC of type S1 to S4 of SANS 1411-2.

4.2.5.3 Thickness

4.2.5.3.1 Unless otherwise stated in the relevant specific requirements given in clause 5, the
nominal thickness of the sheath shall be as given in table 2.

4.2.5.3.2 When the average thickness of the sheath is determined in accordance with
SANS 60811-1-1, it shall be at least equal to the nominal value, and the minimum thickness at any
point may be less than the nominal value provided that the difference does not exceed
0,1 mm + 15 % of the nominal value.

Table 2 Thickness of sheath

1 2 3
Thickness of sheath
mm
Nominal
diameter under
sheath Unarmoured cable
mm

Nominal Minimum
10 1,6 1,26
> 10 15 1,8 1,43
> 15 20 1,8 1,43

> 20 25 2,0 1,60

> 25 30 2,0 1,60
> 30 35 2,2 1,77

4.3 Electrical requirements for finished cables

4.3.1 Conductor resistance

The dc resistance of each conductor shall not exceed the appropriate maximum value given in
SANS 1411-1.

6
 This standard may only be used and printed by approved subscription and freemailing clients of the SABS.

SANS 1507-2:2007
Edition 1.1

4.3.2 Voltage withstand

When a cable is factory tested in accordance with SANS 6284-3, each core of the cable shall
withstand, for 10 min without breakdown of the dielectric, a test voltage of the appropriate value
given in column 3 or 4 of table 3. Alternatively, the test may be conducted for 5 min at a test voltage
of the appropriate value given in column 5 or 6 of the table.

Table 3 Test voltages

1 2 3 4 5 6
Alternating current rms test voltage
Cables
V
10 minute test 5 minute test
Rated
Type or cross-sectional Between Between
voltage
area Between any Between any
V
conductors conductor conductors conductor
and earth and earth
300/500 Single core cable or panel / 1 200 1 800
cubicle cable
300/500 Multicore cable 1 500 1 500 2 250 2 250
600/1 000 Cables of cross sectional 2 000 2 000 3 000 3 000
area not exceeding 16 mm2

4.3.3 Dielectric resistance

When a cable is tested in accordance with SANS 5526, the insulation resistance of the cable shall
be at least equal to the value given in the appropriate columns of tables 5, 6 and 7.

5 Specific requirements for types of cables in common use

5.1 Insulated wire (600/1 000 V)

5.1.1 Construction

The conductor shall be circular stranded, annealed copper complying to the requirements of
SANS 1411-1, class 2. The insulation shall be coloured as per table 1 and shall meet the
requirements of PVC type D1 or D2 of SANS 1411-2.

5.1.2 Requirements

The thickness and insulation resistance of the PVC insulation shall comply with table 7 columns 5, 6
and 7.

5.2 Multicore flat and circular sheathed cables (300/500 V)

5.2.1 Construction

Each core of a multicore cable shall consist of a circular solid or stranded annealed copper
conductor. The insulation shall be coloured as per table 1 and shall meet the requirements of PVC
type D1 or D2 of SANS 1411-2.

7
 This standard may only be used and printed by approved subscription and freemailing clients of the SABS.

SANS 1507-2:2007
Edition 1.1

The cores shall be adjacent in a circular or flat arrangement and shall be sheathed. The sheath
shall completely surround the cores, shall be close fitting but shall not adhere to the cores. An
uninsulated annealed copper earth continuity conductor, as per column 6 of table 5, may be
included between the cores.

5.2.2 Requirements

Each cable shall comply with the relevant requirements given in table 5.

5.3 Single-core unsheathed panel / cubicle cables (300/500 V)

5.3.1 Construction

A single-core cable shall consist of a circular solid annealed copper conductor which shall comply
with the requirements of table 6. The insulation shall be coloured as per table 1 and shall meet the
requirements of PVC type D1 of SANS 1411-2.

5.3.2 Requirements

Each cable shall comply with the relevant requirements given in table 6.

5.4 Circular sheathed multicore cables with bare earth continuity conductors
and aluminium / PVC laminate (300/500 V)

5.4.1 Cables shall have 2, 3 or 4 cores, coloured as in table 1.

5.4.2 Cables shall have solid or stranded conductors as given in table 5.

5.4.3 Insulation thickness and insulation resistance shall comply with columns 2, 3 and 4 of
table 7.

5.4.4 Aluminium laminate shall consist of longitudinally applied aluminium tape of minimum
thickness 0,1 mm, covered by a sheath (see 5.4.7 below).

5.4.5 Earth continuity conductors shall be tinned annealed copper and shall comply with the
requirements given in table 5.

5.4.6 Earth continuity conductors for a four-core cable shall be the same as given in table 5 for a
three-core cable.

5.4.7 The sheath shall consist of extruded PVC that complies with type S1 of SANS 1411-2.

5.4.8 The thickness of the sheath shall be at least 0,8 mm and shall be bonded to the aluminium
laminate.

6 Inspection and methods of test

6.1 General
For convenience, the properties to be tested, the test category, the test methods and the sub-clause
giving the requirements are listed in table 4 below:

8
 This standard may only be used and printed by approved subscription and freemailing clients of the SABS.

SANS 1507-2:2007
Edition 1.1

Table 4 List of tests to be conducted

1 2 3 4 5
Test Test method Requirement
Component(s) Test property
category given in subclause
Conductor Construction S SANS 1411-1 4.2.1
PVC Insulation Physical properties of S SANS 1411-2 4.2.2
material
Thickness S SANS 60811-1-1 4.2.2.2
Spark test R SANS 62230 4.2.2.3
Core identification R, S Visual examination 4.2.3
Assembly of cores R Visual examination 4.2.4
PVC Sheath Physical properties of S SANS 1411-2 4.2.5.2
material
Thickness S SANS 60811-1-1 4.2.5.3
Finished cable Marking R Visual examination 4.2 of
SANS 1507-1
Conductor resistance R SANS 1411-1 4.3.1
Voltage withstand R SANS 6284-3 4.3.2
Dielectric resistance S SANS 5526 4.3.3
NOTE 1 In column 3 of this table, a code letter is given that identifies the tests as suitable for use as
routine tests (R) or sample tests (S), but compliance with the requirements of the specification may only
be fully determined from the results of tests carried out on samples of completed cable(s), using all the
test methods given and a sampling procedure agreed upon. During production control, a manufacturer
may use any tests that he deems necessary to ensure compliance with the specification but, in the case
of a dispute, only the appropriate standard test methods may be used.

NOTE 2 Deleted by amendment No. 1.

Amdt 1

6.2 Conditions of test

6.2.1 All tests are to be carried out at ambient temperature and pressure, unless otherwise stated
in the test method.

6.2.2 Unless otherwise required in the test method, the frequency of the alternating test voltage
used shall be approximately 50 Hz, and the waveform shall be substantially sinusoidal.

9
 This standard may only be used and printed by approved subscription and freemailing clients of the SABS.

SANS 1507-2:2007
Edition 1.1

Table 5 Requirements for multicore sheathed cables (300/500 V)

1 2 3 4 5 6 7
Number and Nominal Nominal Mean overall dimensions Earth con- Insulation
cross- radial radial (flat cables) tinuity resistance at
sectional thickness thick- mm conductor 23 C
area of the of ness of cross-
conductors insulation sheathb sectional
Lower limit Upper limit area
2
mm mm mm mm2, min. Mkm, min.

a
2 1,0 0,6 0,9 4,0 7,2 4,7 8,6 1,0a 10
a a
2 1,5 0,7 0,9 4,4 8,2 5,4 9,6 1,0 10
a a
2 2,5 0,8 1,0 5,2 9,8 6,2 11,5 1,5 10

2 4,0 0,8 1,1 5,6 10,5 7,2 13,0 1,5a 10

a
2 6,0 0,8 1,1 6,4 12,5 8,0 15,0 2,5 10
2 10,0 0,9 1,2 7,8 15,5 9,6 19,0 4,0 10
2 16,0 0,9 1,3 9,0 18,0 11,0 22,0 6,0 10

3 a1,0 0,6 0,9 4,0 9,6 4,7 11,0 1,0a 10

a a
3 1,5 0,7 0,9 4,4 10,5 5,4 12,5 1,0 10
a a
3 2,5 0,8 1,0 5,2 12,5 6,2 14,5 1,5 10

a
3 4,0 0,8 1,1 5,6 14,5 7,4 18,0 1,5 10
a
3 6,0 0,8 1,1 6,4 16,5 8,0 20,0 2,5 10
a
3 10,0 0,9 1,2 7,8 21,0 9,6 25,5 4,0 10
a
May be a solid or stranded conductor.
b
Sheath thickness for 4 core cables to be same as for 3 core cables.

10
 This standard may only be used and printed by approved subscription and freemailing clients of the SABS.

SANS 1507-2:2007
Edition 1.1

Table 6 Requirements for single core unsheathed panel/cubicle cables (300/500 V)a

1 2 3 4 5 6 7
Thickness of
Diameter Approximate insulation Conductor Insulation
Cross-sectional
of wire in diameter of mm resistance at resistance at
area conductor
conductor conductor 20 C 23 C
Nominal Min.b
2
mm mm mm km, max. Mkm, min.
Calculated Nominal
0,196 0,5c 0,50 0,50 0,40 89,6 10
c
0,312 0,63 0,63 0,50 0,40 56,4 10
0,396 0,71 0,71 0,55 0,45 44,4 10

0,504 0,8 0,8 0,55 0,45 35,0 10

0,636 0,9 0,9 0,55 0,45 27,6 10
0,785 1,0 1,0 0,55 0,45 22,4 10

0,985 1,12 1,12 0,55 0,45 17,9 10

1,227 1,25 1,25 0,55 0,45 14,3 10
1,539 1,40 1,40 0,55 0,45 11,4 10
2,011 1,60 1,60 0,55 0,45 8,75 10
a
In terms of the provisions of SANS 10142-1, none of these cables may be used for the wiring of
premises.
b
This minimum is the nominal less 0,1 mm.
c
These cables are suitable for use in pre-wired and nominally sealed subassemblies and in harnesses.

11
 This standard may only be used and printed by approved subscription and freemailing clients of the SABS.

SANS 1507-2:2007
Edition 1.1

Table 7 Thickness and insulation resistance of PVC Insulation of

types D1, D2, D3, D4 , D5 and D6

1 2 3 4 5 6 7
Voltage rating
300/500 V 600/1 000 V
Cross-sectional Thickness of Thickness of
area conductor insulation Insulation insulation Insulation
a
mm resistance at mm resistancea at
23 C 23 C
Nominal Min. Nominal Min.
mm2 Mkm, min. Mkm, min.
1,0 0,6 0,44 20 0,8 0,62 25
1,5 0,7 0,53 22 0,8 0,62 24
2,5 0,8 0,62 20 0,8 0,62 20

4,0 0,8 0,62 16 1,0 0,80 19

6,0 0,8 0,62 14 1,0 0,80 17
10,0 0,9 0,71 12 1,0 0,80 14

16,0 0,9 0,71 10 1,0 0,80 11

a 11
Based on a minimum volume resistivity of 2,0 10 m at 23 C and the nominal thickness of the
dielectric.

Standards South Africa

12