Professional Documents
Culture Documents
Revision B0 B1
Issued for TENDER TENDER
Date 92.12.26 93.06.06
Consultant
TABLEOFCONTENTS
PAGE
1.0 INTRODUCTION 4
2.0 TERMS AND DEFINITIONS 4
3.0 DESIGN CODES 4
4.0 LINE PIPE MATERIAL SPECIFICATION 8
5.0 FITTING 8
6.0 FLANGES 8
7.0 BOLTS & NUTS 8
8.0 GASKETS 9
9.0 VALVES 9
10.0 THREADS 9
11.0 HARDNESS 9
12.0 BRANCH CONNECTION 10
13.0 ASSEMBLIES 10
14.0 INSULATION 10
14.1 Insulation Kits 10
14.2 Buried Pipeline Protection Error!
Bookmark not defined.
15.0 PAINTING 10
16.0 ABREVIATIONS 10
17.0 INDEX OF LINE CLASSES 11
18.0 PIPING CLASSES INDEX 11
CLIENT: CONSULTANT:
1.0 INTRODUCTION
Arvandan Oil and Gas company intends to construct an 8" N.B. buried flowline
from Sohrab WH1 to South Azadegan North Cluster.
Sohrab Field is located at North of Azadegan Field, and 115 Km North West of
Ahwaz right along the international border with Iraq.
The major sections of the project are:
Wellhead facilities (at WH No.1).
3.5 MSS
MSS SP25 Standard Marking System for Valves, Fittings,
Flanges & Unions
MSS SP44 Steel pipeline flanges
MSS SP45 By Pass & drain connection standard
MSS SP55 Quality standard for steel castings for valves,
flanges, and fittings and other piping
components-visual method
MSS SP 75 Specification for High Test Wrought Butt Welding
Fittings
MSS SP82 Valve pressure testing methods
MSS SP 97 Forged Carbon Steel Branch Olet Fittings
3.6 NACE
NACE MR-0175 Sulfide Stress Cracking Resistant Metallic
Materials for Oil Field Equipment
3.7 BS
BS EN 1868 Flanged and Butt Welding Ends Steel Ends
Check Valves for Petroleum and Petrochemical
Industries
BS EN ISO 1873 Flanged and Butt Welding Ends Steel Ends
Globe Valves for Petroleum and Petrochemical
Industries
ISO 5208 Specification for Production Pressure Testing
Requirement
BS EN 6755-Part: 2 Specification for Fire Type-Testing Requirement
BS EN 5150 Specification for Cast Iron Gate (Parallel Slide)
Valves for General Purpose
BS EN 5152 Specification for Cast Iron Globe and Globe Stop
and Check Valves for General Purpose
BS EN 5153 Specification for Cast Iron Check valves for
General Purpose
CLIENT: CONSULTANT:
The carbon steel line pipe material shall conform to the API 5L Gr. B and
API 5L X52 specification. Pipe wall thickness is calculated in accordance
with ASME B31.3.
5.0 FITTING
Materials of screwed or socket welding forged carbon steel fittings size " to
1" shall conform to BS EN 3799 group WPB material and ASTM A105.
Dimensions shall be according to ASME B16.11 Fittings sizes 2" and above
shall be carbon steel, butt-welding type, dimension and material conformed
to ASME B16.9 and ASTM A234 Gr. WPB or MSS-SP-75 Gr. WPHY-52
respectively. When fittings wall thickness is specified to match pipe fittings
with commercially available wall thickness shall be used.
6.0 FLANGES
Stud bolts and nuts threads shall be in accordance with ASME B1.1. Bolting
shall meet the specification of ASTM A193 / A193M grade B7M.
CLIENT: CONSULTANT:
Nuts materials shall meet the specifications of ASTM A194 (A 194M)/ grade
2HM
8.0 GASKETS
Non metallic flat gaskets for class 150# shall be used according to ASME
B16.21. For classes 300# & above, spiral wound gasket shall be used
according to API 601. Gaskets shall be asbestos free. Ring joints shall
conform to ASME B16.21 (up to class 900 lb) and API 6A (for wellhead
facilities and flow lines)
9.0 VALVES
The end flange of all valves shall be serrated finish conformed to ASME
B16.5 STD, API 6B & API 6A whichever is applicable. The pipe lines which
are to be pigged shall have full bore ball valves.
10.0 THREADS
The hardness of all material including welds in sour services shall be limited
to Rockwell C22 maximum based on the requirements of NACE STD MR-
01-75 / ISO 15156.
CLIENT: CONSULTANT:
Insulation kits may be used where the pipeline rises above ground before
above ground anchor support.
14.2 Painting
150# A
600# F
2) Base Material:
Material Code
C.S. N
3) Corrosion Allowance:
C.A. (mm) Code
1.6 01
6.0 06
Fitting End SW BW
Elb., Tee, Cap Material Spec. ASTM A105/ BS 3799 (Nace MR 0175) ASTM A234 Gr. WBP (Nace MR 0175)
Dimension
ASME B 16.11 ASME B16.9
Standard
Rating 3000#
End SCR'D, Hex Head
Plug Material Spec. Solid, ASTM A105(Nace MR 0175) Not Applicable
Dimension
ASME B 16.11
Standard
Rating 3000# (Sch. same as pipe)
End SW(sockolet) / THR'D(threadolet) BW(weldolet)
Olet
Material Spec. ASTM A105 (Nace MR 0175)
Dimension
MSS SP 97
Standard
Rating/Sch. 150#, Sch. same as pipe 150# & 2500#, Sch. same as pipe
Flange &
End SW WN
Blind Flange Material Spec. ASTM A105 (Nace MR0175)
Dimension
ASME B16.5
Standard
Rating 150#
Type 3.0 mm, Flat Ring/ Spiral Wound
Gasket Non-Asbestos Fiber, Graphited Both Sides/ Spiral Wound, S.S 316, Winding / Graphite-
Material Spec.
Filler, with 316S.S Inner Ring & S.S316 Outer Ring per ASME B16.20
Dimension
Standard
ASME B16.21 or ASME B16.20
Stud Bolt &
ASTM A193 Gr. B7M per ASME B18.2.1, with 2 Hex Nuts ASTM A194 Gr. 2HM per ASME 18.2.2
Nut
CLIENT: CONSULTANT:
Globe Material Body ASTM A105 (Nace MR 0175) ASTM A216 Gr. WCB (Nace MR 0175)
Vale Spec. trim AISI 410(Nace MR 0175)
Plug Type Disc, OS & Y, Bolted Bonnet, Gear
Valve Type/ Operation Plug Type Disc, OS & Y, Bolted Bonnet
Operated
Dimension Standard BS EN ISO 15761 BS EN ISO 1873
Rating/Sch. 600#, 160 150#, 40
End/ Type SW/ "Y" type WN/ "T" type
Body: ASTM A105 (Nace MR-0175), Screen:
Screw Cover with Plug ASTM A105 (Nace MR-
Strainer S.S ASTM A240 TP304, Flanged Strainer
0175), with " Plugged Blow down Connection,
Material Spec. Cap, with 1" Plugged Blow down
Body: ASTM A105, 30 Mesh Screen S.S ASTM
Connection, Cap Gasket: Reinforced
A240 TP.304
Exfoliated Graphite, Bolt: ASTM A193 B7
Dimension Standard ASME B16.11 IPS-D-PI-114, ASME B16.25
CLIENT: CONSULTANT:
BRANCH TABLE
Branch Size
" " 1" 1" 2" 3" 4" 6"
" T
" RT T
Header Size
1 RT RT T
1" RT RT RT T
2" S S S S T
3" S S S S RT T
4" S S S S RT RT T
6" S S S S W RT RT T
T: Tee
RT: Reducing Tee
S: Sockolet
W: Weldolet
CLIENT: CONSULTANT:
SERVICE: Sour Hydrocarbon Liquid & Gas (with CO2, H2S & Water) for wellhead line pipes PIPING CLASS: FN06
BASE MATERIAL: Carbon Steel (Nace MR PRESS. / TEMP. LIMIT
FLANGE RATING & FACING: 600#, RF
0175) (ASME B16.5)
DESIGN CODE : API 6A
CORROSION ALLOWANCE: 6.0mm 82.07 Barg / 85C
PWHT: required for wt >19 mm
Diameter " " 1" 1" 2" 3" 4" 6" 8"
Sch. XXS XXS XXS XXS 160 160 120 120 100
End PE BE
Pipe Material Spec. API 5L Gr. X52, PSL2, acc. to Nace MR-0175, Seamless
Dimension
API 5L
Standard
(1"~1")* Sch./
XXS, SW or SCR'D
End
Pipe* (1"~1")* Pipe
Nipple 100 & 150
Length (mm)
Material Spec. ASTM A106 Gr. B (Nace MR-0175)
Not Applicable
Up to
Sch./ 2"
XXS, PBE *: the wall thickness is acc. to ASME B36.10M
End < 2" XXS, PSE/ BLE
Swage*
Nipple Material Spec. ASTM A106 Gr. B (Nace MR-0175)
Dimension
MSS SP 95
Standard
Diameter " " 1" 1" 2" 3" 4" 6" 8"
Fitting Sch. XXS XXS XXS XXS 160 160 120 120 100
Elb., Tee, End SW BW
Reducer
,Cap Material Spec. ASTM A694 Gr. F52 (Nace MR 0175) ASTM A860 Gr. WPHY52 (Nace MR 0175)
Dimension
ASME B 16.11 ASME B16.9
Standard
Rating 6000#
End SCR'D, Hex Head
Plug Solid, ASTM A694 Gr. F52 (Nace MR Not Applicable
Material Spec.
0175)
Dimension
ASME B 16.11
Standard
Rating 6000#
(Sch. same as pipe)
End THR'D (threadolet) BW (weldolet)
Olet Material Spec. ASTM A694 Gr. F52 (Nace MR 0175)
Dimension
MSS SP 97
Standard
Diameter " " 1" 1" 2" 3" 4" 6" 8"
W.T(mm) XXS XXS XXS XXS 160 160 120 120 100
Flange
Rating/ Facing 600#, RF
& Blind
End SW WN
Flange
Material Spec. ASTM A694 Gr. F52 (Nace MR0175)
Dimension
ASME B16.5
Standard
Rating 600#, Raised Face
Thickness 4.5 mm
SERVICE: Sour Hydrocarbon Liquid & Gas (with CO2, H2S & Water) for wellhead line pipes PIPING CLASS: FN06
BASE MATERIAL: Carbon Steel (Nace MR PRESS. / TEMP. LIMIT
FLANGE RATING & FACING: 600#, RF
0175) (ASME B16.5)
DESIGN CODE : API 6A
CORROSION ALLOWANCE: 6.0mm 82.07 Barg / 85C
PWHT: required for wt >19 mm
Diameter " " 1" 1" 2" 3" 4" 6" 8"
Rating 800# 600#
SW, with two 100mm long nipple sch.
End FLG'D
XXS
Body ASTM A105 (Nace MR 0175) ASTM A216 Gr.WCB (Nace MR 0175)
Trunnion Mounted, Solid
Ball Material
Ball Floating Ball, Solid ASTM A217 CA15 (Nace MR 0175) ASTM A217 CA15(Nace MR
Valve Spec.
0175)
trim ASTM AISI 316 (Nace MR 0175)with PTFE seat seal
Valve Operation Wrench Operated Gear Operated
Dimension
BS EN ISO 17292 API 6D
Standard
Rating/Sch. 800# 600#
End SW FLG'D
Material Body ASTM A105 (Nace MR 0175) ASTM A216 Gr.WCB (Nace MR 0175)
Check Spec. trim AISI 316(Nace MR 0175)
Valve Lift Check Valve with Ball-Type Disc,
Valve Type Swing Type
Bolted Cover
Dimension
BS EN ISO 15761 BS EN 1868
Standard
Rating/Sch. 800# 600#
End SW/ SCR'D FLG'D
Material Body ASTM A105 (Nace MR 0175) ASTM A216 Gr.WCB (Nace MR 0175)
Gate Spec. trim AISI 316(Nace MR 0175)
Valve
Valve Type/
OS & Y, Bolted Bonnet, Hand Wheel
Operation
Dimension
API 602 API 600
Standard
CLIENT: CONSULTANT:
BRANCH TABLE
Branch Size
" " 1" 1" 2" 3" 4" 6" 8"
" T
" RT T
1 RT RT T
Header Size
1" RT RT RT T
2" S S S S T
3" S S S S RT T
4" S S S S RT RT T
6" S S S S W RT RT T
8" S S S S W W RT RT T
T: Tee
RT: Reducing Tee
S: Sockolet
W: Weldolet
CLIENT: CONSULTANT:
SERVICE: Wax, Asphalt, Inhibitor, Kill Line, Demulsifier PIPING CLASS: FN01
PRESS. / TEMP. LIMIT
BASE MATERIAL: Carbon Steel FLANGE RATING & FACING: 600# RF
(ASME B16.5)
DESIGN CODE : ASME B31.3
CORROSION ALLOWANCE:1.6 mm 81.1 Barg / 85C
PWHT: not required
Dimension
ASME B 16.11
Standard
Rating 6000# (Sch. same as pipe)
SW (sockolet)/
End BW (weldolet)
THR'D (threadolet)
Olet
Material Spec. ASTM A105
Dimension
MSS SP 97
Standard
Rating/Sch. 600#, 80 600#, 40 600#, 40
End SW WN
Flange Material Spec. ASTM A105
Dimension
ASME B16.5
Standard
Rating 600#, RF
Thickness 4.5 mm
SERVICE: Wax, Asphalt, Inhibitor, Kill Line, Demulsifier PIPING CLASS: FN01
PRESS. / TEMP. LIMIT
BASE MATERIAL: Carbon Steel FLANGE RATING & FACING: 600# RF
(ASME B16.5)
DESIGN CODE : ASME B31.3
CORROSION ALLOWANCE:1.6 mm 81.1 Barg / 85C
PWHT: not required
BRANCH TABLE
Branch Size
" " 1" 1" 2" 3"
" T
" RT T
Header Size
1 RT RT T
1" RT RT RT T
2" S S S S T
3" S S S S RT T
T: Tee
RT: Reducing Tee
S: Sockolet