Professional Documents
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Dealer Copy -- Not for Resale
MAINTENANCE SAFETY
Instructions are necessary before operating or servicing machine. Read and
understand the Operation & Maintenance Manual, Operators Handbook and
WARNING
WARNING signs (decals) on machine. Follow warnings and instructions in the manuals
when making repairs, adjustments or servicing. Check for correct function after
adjustments, repairs or service. Untrained operators and failure to follow
instructions can cause injury or death. W-2003-0807
Safety Alert Symbol: This symbol with a warning statement, means: Warning, be alert! Your safety is
involved! Carefully read the message that follows.
CORRECT
MSW30-0409
MAINFRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-01
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SPEC-01
EARLY MODELS
P-72255
Figure 4
1
Figure 2
LATER MODELS
1 1
P-63183
P-61743C
Figure 5
B-16315
HOUSING
RETAINING BAND
P-61680A
HOSE GUARD
BREAKER
MOUNT BREAKER
MOUNT
X-CHANGE PIN-ON
MOUNT MOUNT
BREAKER
MOUNT
PIN GRABBER
MOUNT
P-116237
STEP BOB-TACH
STEP BOB-TACH MOUNT
STEP
MOUNT
X-CHANGE
BREAKER MOUNT
HOSE GUIDE
P-88737 P-88738
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-10-1
Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-10-1
Chart
If the breaker is not working correctly, check the hydraulic system of the machine thoroughly before making any repairs
on the breaker. Breaker problems can be affected by a hydraulic system that is not operating to specifications or such
problems as a plugged fuel filter or hydraulic filter in the machine. Connect a flow meter to the machine to check the
hydraulic pump output, relief valve setting and tube lines to check flow and pressure. (See the machines Service Manual
for the correct procedure to connect the flow meter).
Use the following troubleshooting chart to locate and correct problems which most often occur with the attachment.
Chart (Contd)
Chart (Contd)
CHARGING
AFFECTED ON BREAKER
INFORMATION
Accumulator charge is Reduced life of the diaphragm -
low. possibly forcing the diaphragm
into the schraeder valve inflation
hole.
Accumulator charge is Reduced diaphragm life -
too high. possibly forcing the diaphragm
into the grid holes.
Figure 10-10-1
Charging Information
When the charge is too low, the breaker will cycle faster
than intended reducing the life of the diaphragm. Low
charge also causes the breaker to not hit as hard as
designed, reducing performance. When the charge is too
high, the breaker will cycle slower than intended and
build excessive heat affecting the performance and
service life of the breaker and carrier. A service interval of
every 12 months has been established for checking
nitrogen charge.
Chart
Figure 10-30-2 3
4
2
2
1 P-61835B
Figure 10-30-5
3 1
PIN GRABBER MOUNT
P-61743B
4
Figure 10-30-3 Install the eight bolts, washers and nuts through the
X-CHANGE MOUNT mounting frame and breaker holes (Item 4) [Figure 10-
4 30-3] [Figure 10-30-4] [Figure 10-30-5].
3 NOTE: The bottom mounting bolts will be installed
2 with hose guard.
P-63186B
Hose Installation
Use the following list for the correct hose installation for
your model breaker and machine.
1
P-72249
Figure 10-30-9
Figure 10-30-7
P-72250
P-72248
Figure 10-30-10
P-72253
1
Install the hose guard (Item 1) using the three bolts,
washers and nuts (Item 2) [Figure 10-30-12] provided
with the breaker.
Figure 10-30-11
2
1
1
P-72254
Figure 10-30-14 1
2 P-61718
Figure 10-30-15
2
3
P-63185
Install the bracket (Item 1), the three bolts (Item 2 and 3)
2 [Figure 10-30-17], washers and nuts.
Figure 10-30-18 1
Earlier Models
P-88747
1 P-88745 P-88934
Figure 10-30-19
Later Models 1
P102549
1
1
P102549
Figure 10-30-22
E60 Excavator Hose Installation (Earlier) 1
2 P-61718
P102616
Figure 10-30-25
1
P-65872
P-65872
1
The port marked HP (Item 1) [Figure 10-30-25] will be
connected to the breaker hose with the male coupler.
2
1
P-65874
3
P-65876
1
Install the hose guard (Item 1) using the four bolts,
washers and nuts (Item 2) [Figure 10-30-30] provided
with the breaker.
Figure 10-30-29
P-65875
Figure 10-30-31
2
P-65874A
1
The port marked HP (Item 1) [Figure 10-30-31] will be
connected to the breaker hose with the screw type quick
coupler.
Figure 10-30-32
P-65881
P-65872A
Figure 10-30-35
2
For Model 442 Only
1
1
3
P-65876A
P-65875A
Figure 10-30-38
2
2
1
P-88291
Figure 10-30-39 1
2
P-61718
P-88290
Figure 10-30-42
2
2
1
P-88291
Figure 10-30-43
1
2
2
P-61718
Figure 10-30-46 2
1
3
P-88837
P-88579 Tighten the four bolts and nuts (Item 2) [Figure 10-30-
47] to 370 Nm (270 ft-lb) torque.
Figure 10-40-1
P-41502A
PREVENTIVE
MAINTENANCE
Push down on the Bob-Tach levers until they are fully
1 1 engaged in the locked position [Figure 10-40-2] (wedges
P18026 fully extended through the attachment mounting frame
holes).
Inspect the Bob-Tach wedge mounts (Item 1), mounting
flange (Item 2) [Figure 10-40-1] and all welds on the The levers and wedges must move freely [Figure 10-40-
breaker mount for wear and damage each time the 2].
WARNING
AVOID INJURY OR DEATH Bob-Tach wedge must
The Bob-Tach wedges must extend through the holes contact the lower edge
in the attachment mounting frame. Levers must be of the attachment
fully down and locked. Failure to secure wedges can mounting frame hole.
allow attachment to come off. P-79780
W-2715-0208
Bob-Tach (Contd)
Power Bob-Tach
WARNING
Bob-Tach wedge must
AVOID INJURY OR DEATH
contact the lower edge
The Bob-Tach wedges must extend through the holes
in the attachment mounting frame. Levers must be of the attachment
fully down and locked. Failure to secure wedges can mounting frame hole.
allow attachment to come off. P-79780
W-2715-0208
Figure 10-40-5
P-41500A
Figure 10-40-7
1
P-65765
P-61694
Inspect the manual spring loaded coupler and mount for
wear or damage. Inspect the pivot pins (Item 1) [Figure
Inspect the X-Change mount (Item 1) [Figure 10-40-7] 10-40-9] and mounts (on the attachment) for wear or
and all welds on the breaker mount for wear or damage damage.
P-116235
P-72244
Figure 10-40-11
BLACK
3 2
4 1
BLACK P-39106
P-63756
Push the tool up inside the breaker as far as possible.
Figure 10-50-1 Use the maintenance tool (Item 1) to turn the retainer
band (Item 2) [Figure 10-50-2] until the grease fitting is
covered to keep out contamination.
P-63755
Figure 10-50-3
P-84991A
IMPORTANT
Underwater use of the breaker will cause internal
damage. No portion of the breaker may be
submerged.
I-2053-0589
Weekly Inspection
WARNING
AVOID INJURY OR DEATH
Wear safety glasses to prevent eye injury when any
of the following conditions exist:
When fluids are under pressure.
Flying debris or loose material is present. 1 3
P-61829
Engine is running.
Tools are being used.
W-2019-0907
Use the maintenance tool (Item 1) to inspect the tool
retainer pin (Item 2) for wear. Replace the pin if the
Figure 10-60-1 maintenance tool notch (Item 3) [Figure 10-60-3] fits
over the pin along the length of the pin. Inspect the pin
along the entire length.
2 1
Replace the pin if damaged.
Figure 10-60-4
1 3
1 P-61727
Figure 10-60-2
CORRECT
GRIND
1
2
2
1
DO NOT P-61827
GRIND
1 Check the end chamfer on the bushing.
WRONG V-0737
Install the maintenance tool (Item 1) into the bushing
(Item 2) [Figure 10-60-4] as shown and rotate the tool
Inspect both ends of the tool (Item 1) [Figure 10-60-1] 180 to check the chamfer.
and [Figure 10-60-2] for damage and / or cracks.
Replace the tool if damaged or worn. Replace the bushing if the tabs (Item 1) on the tool
contact the end of bushing (Item 3) [Figure 10-60-4] at
Inspect the side edges of the retaining pin groove (Item any point.
2) [Figure 10-60-1] and [Figure 10-60-2]. If metal burrs
are present on the outer edge, carefully file or grind the NOTE: The bushing is shown removed for photo
burrs. Do not grind on the diameter of the tool. Grind the clarity.
tool length ways, NOT side ways. Do not weld on the tool.
NOTE: Failure to replace a worn bushing may result
in reduced performance.
2 2
2
P-61740
Install the maintenance tool (Item 1) into the bushing Figure 10-60-7
(Item 2) [Figure 10-60-5] as shown and rotate the tool
180 to check the chamfer. Internal Retaining Band
P-84993A
WARNING
AVOID INJURY OR DEATH
Wear safety glasses to prevent eye injury when any
of the following conditions exist:
When fluids are under pressure. 1
Flying debris or loose material is present.
Engine is running. P-63775
Tools are being used.
W-2019-0907
Using a second block of wood (Item 1) and a hammer,
force the retaining band (Item 2) [Figure 10-60-9] over
Figure 10-60-8
the end of the breaker.
1
After the retaining band is positioned over the breaker
frame, use the gauge tool to reposition the retaining band
3 on the breaker frame.
Nitrogen Chamber
1
Use the nitrogen accumulator charge pressure gauge
MEL1523B to check the pressure.
Figure 10-60-10
P18084
P-61820
Figure 10-60-13
P-61817
Figure 10-60-14
P-61818
Loosen the adapter until the pin is flush with the end of
the adapter as shown [Figure 10-60-14].
WARNING 1
P-61816
Figure 10-60-19
P18097
1
Block up the breaker so the tool (Item 1) [Figure 10-60-
19] is not under pressure and is not in contact with the
nitrogen chamber.
Figure 10-60-20
2
P-61821
P-61819
Figure 10-60-23 1
P-61816
WARNING
AVOID INJURY OR DEATH
Securely block up the attachment before working 1
underneath.
W-2795-0409
P-61732
NOTE: For later breaker models (See Tool Removal
For Later Breaker Models on Page 10-70-4.)
Install the maintenance tool (Item 1) [Figure 10-70-2].
Figure 10-70-1
Figure 10-70-3
1
3 1
P-63761
P-61733
WARNING
AVOID BURN INJURY
Breaker tool can be hot after use. Let breaker tool
cool or use gloves when handling tool.
W-2204-0905
Figure 10-70-4
1 1
P-61730
Figure 10-70-7
P-61734
Figure 10-70-5
GREASE P-61727
1
Apply grease to the top section of the tool [Figure 10-70-
7]
P-63763
Push the tool towards the breaker and remove the tool
retainer pin (Item 1) [Figure 10-70-5].
Figure 10-70-8
P-61728
Figure 10-70-10
AVOID INJURY OR DEATH
Securely block up the attachment before working
underneath.
W-2795-0409
BAND RETAINERS
Install the maintenance tool (Item 1) [Figure 10-70-10].
Figure 10-70-11
2
1
3
P-63761A
Figure 10-70-12
2
GREASE P-61727
1
3 Apply grease to the top section of the tool [Figure 10-70-
14]
P-86966
Figure 10-70-15
Figure 10-70-13
P-61728
P-86965
Figure 10-70-16
1
P-61729
2
Install the tool (Item 1) [Figure 10-70-16] in the breaker.
Figure 10-70-17
1 P-61736
P-61738
Align the notch in the tool with the hole (Item 1) [Figure
10-70-17] in the housing.
Figure 10-70-20
P-61732
Figure 10-70-21
P-61733
Figure 10-70-23
1
P-61729
Figure 10-70-26
1
Figure 10-70-24
1
P-86963
2
3
P-86964
Figure 10-70-27
P-86967
Figure 10-70-28
P-86968
Figure 10-70-30
AVOID BURN INJURY
Breaker tool can be hot after use. Let breaker tool
cool or use gloves when handling tool.
W-2204-0905
WARNING
AVOID INJURY OR DEATH
Wear safety glasses to prevent eye injury when any
of the following conditions exist:
When fluids are under pressure.
Figure 10-70-31
1
1
P-72416A
Figure 10-70-32
P-84990
Figure 10-70-35
Figure 10-70-33
P-72415A
2
1 Using a lifting device, remove the tool (Item 1) [Figure
10-70-35].
P-84992A
Figure 10-70-36
P-84990A
Figure 10-70-37
P-84985
1
Using the maintenance tool (Item 1) [Figure 10-70-39],
rotate the retainer band to close the opening.
P-72415A
Figure 10-70-40
1
1 P-84993A
P-84991
Figure 10-70-41
P-84984
Thoroughly clean the attachment. After the Bobcat attachment has been in storage, it is
necessary to follow a list of items to return the
Lubricate the attachment. attachment to service.
Inspect the Bob-Tach wedge mounts, mounting Be sure all shields and guards are in place.
flange and all welds on the attachment for wear and
damage. Lubricate the attachment.
Check for loose hardware, missing guards, or Install and operate attachment, check for correct
damaged parts. function.
DIVERTER VALVE (S/N A00X05151 & BELOW, S/N A00Y06088 & BELOW) . . . . . . . 20-10-1
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-10-1
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-10-2
Parts Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-10-3
Disassembly And Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-10-4
DIVERTER VALVE (S/N A00X05152 & ABOVE, S/N A00Y06089 & ABOVE) . . . . . . . . 20-11-1
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-11-1
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-11-2
Parts Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-11-3
Disassembly And Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-11-4
IMPORTANT
When repairing hydrostatic and hydraulic systems,
clean the work area before disassembly and keep all
parts clean. Always use caps and plugs on hoses, 1
tubelines and ports to keep dirt out. Dirt can quickly
damage the system.
I-2003-0888
P-88745
Contain and dispose of any oil leakage in an Loosen banjo fittings (Item 1) [Figure 20-10-2].
environmentally safe manner.
I-2066-0395 Figure 20-10-3
1
P-88746
P-88747
Installation
NOTE: When using the HB880 or HB980 breakers on
A770, S630, S650, S750, S770, T630, T650,
T750 and T770 model loaders or E60
excavator (S/N AGSZ11320 & Below), the
breaker must be equipped with a diverter
valve kit. See your Bobcat dealer for available
kits.
1
Figure 20-10-4
P-88745
Figure 20-10-5 Connect hydraulic hoses (Item 1) onto the diverter valve
(Item 2) [Figure 20-10-7]. Tighten hoses to 114 Nm (84
ft-lb) torque.
P-88746
Parts Identification
1. Valve Diverter
2. Valve Block
3. Spool, Pilot
4. Orifice
5. Ring Retaining
6. Fitting, Banjo
1
7. O-ring
8. O-ring
9. O-ring
10. Back-up Ring
11. Back-up Ring
12. Ring Retainer
13. Seal Kit
6
7
9
8 11
10
12
3
13
13
6 13
13
13
8 13
10 13
12
P-94964
2 2
WARNING
AVOID INJURY OR DEATH
Wear safety glasses to prevent eye injury when any
of the following conditions exist:
When fluids are under pressure.
Flying debris or loose material is present.
1 1
Engine is running.
Tools are being used. P-96039
W-2019-0907
Figure 20-10-8
2 2
1
P-96038
P-96042
Figure 20-10-11
2 2 2
1
P-96040
Figure 20-10-12
1 3
P-96054 P-96044
IMPORTANT
2
When repairing hydrostatic and hydraulic systems, 1
clean the work area before disassembly and keep all
parts clean. Always use caps and plugs on hoses,
tubelines and ports to keep dirt out. Dirt can quickly
damage the system.
I-2003-0888
P102550
Contain and dispose of any oil leakage in an Prior to loosening, squarely strike the end of each banjo
environmentally safe manner. fitting utilizing a punch and hammer to avoid distortion of
I-2066-0395 banjo fitting head.
Figure 20-11-1
1
P102551
Figure 20-11-4
P102549
Figure 20-11-5 2
2
1
1 P102616
2
Tighten banjo fittings (Item 1) [Figure 20-11-5] to 114 Install hydraulic hoses (Item 2) [Figure 20-11-7]. Tighten
Nm (84 ft-lb) torque. hoses to 114 Nm (84 ft-lb) torque. See your Bobcat
dealer for available kits.
Tighten jam nuts (Item 2) [Figure 20-11-5] to 190 Nm
(140 ft-lb) torque.
Parts Identification
1. Valve Block
2. Logic Element
3. Orifice
4. Ring Retaining
5. Fitting, Banjo
6. O-ring
7. O-ring
8. O-ring
9. Back-up Ring
10. Back-up Ring
11. Jam Nut
12. Ring Retaining
13. Lock Ring
10
1 8
15
4
3
14
13
7 16
9 2
11
12
NA2993S
Figure 20-11-9
WARNING 2 2
AVOID INJURY OR DEATH
Wear safety glasses to prevent eye injury when any
of the following conditions exist:
When fluids are under pressure.
Flying debris or loose material is present.
Engine is running.
Tools are being used.
W-2019-0907
1 1
P102553
Figure 20-11-8
2
2
1
1 3
3
2
3
P102554
Figure 20-11-11
2 2 2
1
P-96040
Figure 20-11-12
2
1 3
P102555 P102556
BREAKER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-20-1
Parts Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-20-1
Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-20-2
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-20-10
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-20-12
WARNING
AVOID INJURY OR DEATH 1
Wear safety glasses to prevent eye injury when any
of the following conditions exist:
When fluids are under pressure.
Flying debris or loose material is present. 2
Engine is running.
Tools are being used.
W-2019-0907 P-61716
Remove the tool. (See REMOVAL AND INSTALLATION Remove the two hoses (Item 1) and elbow fittings (Item
OF TOOL on Page 10-70-1.) 2) [Figure 30-10-2].
2
1
1
P-63185
Remove the three bolts, washers and nuts (Item 1) and P-63183
bracket (Item 2) [Figure 30-10-1].
Installation: Tighten the bolts to 370 Nm (270 ft-lb) Remove the two fittings (Item 1) [Figure 30-10-3].
torque.
Installation: Tighten the fittings to 189 Nm (140 ft-lb)
torque.
Figure 30-10-4
1
1
P-63941
1
1 Remove the urethane bushing (Item 1) [Figure 30-10-6]
P-63867 from the breaker housing.
Figure 30-10-5
1
1
P-63939
Figure 30-10-8
P-63865
Figure 30-10-11
Assembly: Install the washer (Item 1) and bushing (Item
2) [Figure 30-10-8].
Figure 30-10-9
P-63788
2
P-65004
Figure 30-10-12
Parts Identification
1. Regulator Ring
2. Plug 1
3. Valve 2
4 3
4. Bolt
5. Cover 5
6. O-ring 6
7. Diaphragm 7
8. Nitrogen Chamber
9. Cover 8
10. Seal 6
11. Distributor Housing
9
12. Sleeve
13. Distributor 10
14. Piston 6
15. Distributor Box 10
1
16. Pin
11
17. Bushing
18. Wiper 12
19. Fitting
14
16
15
6
6
17
6
10
18
19
20
6
B-23340
Disassembly
P-63790
WARNING
AVOID INJURY OR DEATH
Wear safety glasses to prevent eye injury when any
of the following conditions exist:
When fluids are under pressure.
Flying debris or loose material is present.
Engine is running.
Tools are being used.
W-2019-0907
Disassembly (Contd)
Figure 30-20-3
1
P-63793
1
1
Remove the nitrogen chamber cover (Item 1) [Figure 30-
N-23372 20-5].
Figure 30-20-6
Remove the O-rings (Item 1) [Figure 30-20-3] from the
valve body and valve stem. 2
P-63794
Disassembly (Contd)
Figure 30-20-7
1 P-72103
Remove the O-ring (Item 1) [Figure 30-20-7] and NOTE: The Hydraulic Cartridge Extraction Tool, P/N
discard. 86642352, can be purchased through your
1 2
P-63796
P-72104
Disassembly (Contd)
Figure 30-20-11
P-72105
2
1
Push the internal breaker components from the housing
P-72100 approximately 152 mm (6 in) by turning the bolt head
(Item 1) [Figure 30-20-13] clockwise.
Align the notch (Item 1) in the plastic block with the NOTE: Do not use an impact wrench on the
retaining pin hole (Item 2) [Figure 30-20-11]. extraction tool. Excessive heat build up could
P-72101
P-63797
Slide the extraction tool into the base of the housing until
the notch in the plastic block is aligned with the retaining Push the internal breaker components from the housing
pin hole. Install the retaining pin (Item 1) [Figure 30-20- approximately 152 mm (6 in) using the extraction tube
12]. (Item 1) [Figure 30-20-14].
NOTE: The tube must fit over the piston shaft. See
the chart [Figure 30-20-15] for correct size.
The tube ends must be square with the tube
walls and must be free of burrs.
Disassembly (Contd)
Figure 30-20-15
1
A
B 1
P-63799
C
Figure 30-20-16
1
1
P-63800
P-63798
Disassembly (Contd)
1
Using the tube, continue to push the components from
the housing. 2
Figure 30-20-19
P-63803
1 Figure 30-20-22
P-63836
2
1
P-63804
Disassembly (Contd)
Figure 30-20-23
2 1
P-63802
Figure 30-20-26
Put the piston (Item 1) in the vertical position and install
the distributor assembly (Item 2) [Figure 30-20-23].
P-63805
Disassembly (Contd)
Figure 30-20-27
2
1
3
P-63806
Remove the O-ring (Item 1), seal (Item 2) and wiper (Item
3) [Figure 30-20-27] and discard.
Inspection
Figure 30-20-28
P-63811
1
Inspect the nitrogen chamber (Item 1) [Figure 30-20-30]
for cracks or damage.
Figure 30-20-31
Figure 30-20-29
1
P-63799
1
Inspect the distribution cover (Item 1) [Figure 30-20-31]
for cracks or damage.
P-63809
Inspection (Contd)
Figure 30-20-32
P-63815
Figure 30-20-35
Inspect the surface on both sides of the regulator ring
[Figure 30-20-32] for cracks or damage.
2 1
P-63837
Assembly
Apply the gray lubricant that is provided with the seal kit 1
on all internal components. If lubricant is not provided
use assembly lube.
Figure 30-20-36
P-63817
Figure 30-20-39
1
P-63799
Figure 30-20-37 2
2 1
B-23343
P-65005
Assembly (Contd)
Figure 30-20-40
2 P-63820
Figure 30-20-43
Install the sleeve, (Item 1) into the distributor housing
(Item 2) [Figure 30-20-40].
2
2
P-63819
Install the O-ring (Item 3) [Figure 30-20-41]. Check that Install the piston (Item 1) into the distributor / cover
the distributor moves freely inside the distribution box. assembly (Item 2) [Figure 30-20-43].
Assembly (Contd)
Figure 30-20-44
6
1 1
P-63823
5
Figure 30-20-46
P-65006
Turn the distributor box over and install the fifth O-ring 1
(Item 5) [Figure 30-20-44].
Assembly (Contd)
Figure 30-20-47
2
3
P-65007
1 Figure 30-20-50
P-63825
Assembly (Contd)
Figure 30-20-51
1
2
1
Assembly (Contd) 1
Figure 30-20-53
3 2
3
1
1
P-63829A
3 3
2 Apply silicone to the top surface of the diaphragm (Item
P-63832 1) only. Do not apply silicone to the bottom surface (Item
2) [Figure 30-20-55].
Lay the breaker assembly (Item 1) on its side on a wood NOTE: Do not use hydraulic oil on the diaphragm.
block (Item 2) [Figure 30-20-53].
Figure 30-20-54
1
P-63830
Assembly (Contd)
Figure 30-20-57
B-23341
2
P-63791
Assembly (Contd)
Figure 30-20-61
1
P-63790
P-63791
SCHEMATICS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .SPEC-10-1
Hydraulic Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .SPEC-10-1
Hydraulic Schematic
P-96134
Dimensions
All dimensions are shown in millimeters. Respective imperial dimensions are given in inches enclosed by parentheses.
Where applicable, specifications conform to SAE and ISO standards and are subject to change without notice.
250 mm 200 mm
(9.84 in) (7.87 in)
866,3 mm
(34.11 in)
Performance
Hydraulic System
Dimensions
All dimensions are shown in millimeters. Respective imperial dimensions are given in inches enclosed by parentheses.
Where applicable, specifications conform to SAE and ISO standards and are subject to change without notice.
330 mm 231 mm
(13.0 in) (9.1 in)
1067 mm
(42.0 in)
Performance
Hydraulic System
Dimensions
All dimensions are shown in millimeters. Respective imperial dimensions are given in inches enclosed by parentheses.
Where applicable, specifications conform to SAE and ISO standards and are subject to change without notice.
340 mm 231 mm
(13.4 in) (9.1 in)
1097 mm
(43.2 in)
Performance
Hydraulic System
Dimensions
All dimensions are shown in millimeters. Respective imperial dimensions are given in inches enclosed by parentheses.
Where applicable, specifications conform to SAE and ISO standards and are subject to change without notice.
452 mm 320 mm
(17.8 in) (12.6 in)
940 mm
(37.0 in)
1262 mm
(49.7 in)
Performance
Hydraulic System
Dimensions
All dimensions are shown in millimeters. Respective imperial dimensions are given in inches enclosed by parentheses.
Where applicable, specifications conform to SAE and ISO standards and are subject to change without notice.
325 mm 475 mm
(12.6 in) (18 in)
1152 mm
(45.4 in)
1375 mm
(54 in)
Performance
Hydraulic System
Dimensions
All dimensions are shown in millimeters. Respective imperial dimensions are given in inches enclosed by parentheses.
Where applicable, specifications conform to SAE and ISO standards and are subject to change without notice.
320 mm 457 mm
(12.6 in) (18.0 in)
1153 mm
(45.4 in)
1448 mm
(57.0 in)
Performance
Hydraulic System
Dimensions
All dimensions are shown in millimeters. Respective imperial dimensions are given in inches enclosed by parentheses.
Where applicable, specifications conform to SAE and ISO standards and are subject to change without notice.
1153 mm
(45.4 in)
1561 mm 1580 mm
(61.4 in) (62.2 in)
MS-2221
Performance
Hydraulic System
The following table shows standard torque specifications for bolts with zinc phosphate coating. Bolts purchased from
Bobcat Company that have zinc phosphate coating are specified by the letter H following the part number.
Thread
SAE Grade 5 SAE Grade 8
Size
Nm 0.250 9,0 - 10,2 12,4 - 13,6
(in-lb) (80 - 90) (110 - 120)
0.3125 20,3 - 22,6 24,2 - 27,1
(180 - 200) (215 - 240)
Nm 0.375 34 - 38 47 - 54
(ft-lb) (25 - 28) (35 - 40)
0.4375 54 - 61 81 - 88
(40 - 45) (60 - 65)
0.500 88 - 95 122 - 136
(65 - 70) (90 - 100)
0.5625 122 - 136 170 - 190
(90 - 100) (125 - 140)
IMPORTANT
Nut Nut
When repairing hydrostatic and hydraulic systems,
clean the work area before disassembly and keep all Washer
parts clean. Always use caps and plugs on hoses, Washer
tubelines and ports to keep dirt out. Dirt can quickly O-ring
damage the system.
I-2003-0888 O-ring
Figure SPEC-40-1
A-1852
When the fitting is tightened, you can feel when the fitting Always use two wrenches when loosening and tightening
is tight to eliminate leakage caused by under or over hose or tubeline fittings.
torqued fittings. Use petroleum jelly to hold the O-ring in
position until the fittings are assembled [Figure SPEC-
40-1].
Figure SPEC-40-3
1
Nut Seals
To Fitting
Nut Seals
2 To Port
P-79498
Use the chart (below) to find the correct tightness needed The hex portion of the nut does not contact the surface of
(Item 2) [Figure SPEC-40-3]. If the fitting leaks after the component when the nut is tight.
tightening, disconnect it and inspect the seat area for
damage. Port Seal and O-ring Boss
Tightening Torque
Flare Fitting Tightening Torque x TORQUE
Tubeline x TORQUE x Nm
Outside x Nm Thread Size (ft-lb)
Diameter Thread Size (ft-lb) 7/16 - 20 18 (13)
1/4 7/16 - 20 18 (13) 9/16 - 18 30 (22)
5/16 1/2 - 20 23 (17) 3/4 -1 6 54 (40)
3/8 9/16 - 18 30 (22) 7/8 - 14 81 (60)
1/2 3/4 - 16 54 (40) 1-1/16 - 12 114 (84)
5/8 7/8 - 14 81 (60) 1-3/16 - 12 133 (98)
3/4 1-1/16 - 12 114 (84) 1-5/16 - 12 160 (118)
7/8 1-3/16 - 12 133 (98) 1-7/16 - 12 209 (154)
1 1-5/16 - 12 160 (118) 1-5/8 - 12 221 (163)
1-1/4 1-5/8 - 12 209 (154)
1-1/2 1-7/8 - 12 221 (163)
2 2-1/2 - 12 342 (252)
Tighten the nut with a wrench no more than one hex flat
maximum.