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Service Manual

HB Series Hydraulic Breaker

(Breaker HB280) S/N A5T500101 & Above


(Breaker HB380) S/N A01Q00101 & Above (Europe Only)
(Breaker HB580) S/N A00V00101 & Above (Europe Only)

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(Breaker HB680) S/N A00W00101 & Above
(Breaker HB880) S/N A00X00101 & Above
(Breaker HB980) S/N A00Y00101 & Above
(Breaker HB1180) S/N A01R00101 & Above

6904105enUS (05-14) (A) Printed in U.S.A. Bobcat Company 2014

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MAINTENANCE SAFETY
Instructions are necessary before operating or servicing machine. Read and
understand the Operation & Maintenance Manual, Operators Handbook and
WARNING
WARNING signs (decals) on machine. Follow warnings and instructions in the manuals
when making repairs, adjustments or servicing. Check for correct function after
adjustments, repairs or service. Untrained operators and failure to follow
instructions can cause injury or death. W-2003-0807

Safety Alert Symbol: This symbol with a warning statement, means: Warning, be alert! Your safety is
involved! Carefully read the message that follows.

CORRECT

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P-90216

Never service attachments / implements without


instructions. See Operation & Maintenance Manual and
Attachment / Implement Service Manual.

Cleaning and maintenance are required daily.

Never service or adjust attachment / implement with the


engine running unless instructed to do so in manual.

Always lower the attachment / implement to the ground


before lubricating or servicing.

Avoid contact with leaking hydraulic fluid or diesel fuel


under pressure. It can penetrate skin or eyes.

Stop, cool and clean engine of flammable materials before


checking fluids.

Keep body, loose objects and clothing away from moving


parts, electrical contacts, hot parts and exhaust.

Safety glasses are needed for eye protection from electrical


arcs, battery acid, compressed springs, fluids under
pressure and flying debris or when tools are used. Use eye
protection approved for type of welding.

MSW30-0409

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CONTENTS

SAFETY & MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-01

HYDRAULIC SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-01

MAINFRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-01

SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SPEC-01

ALPHABETICAL INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .INDEX-01

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FOREWORD

SERIAL NUMBER LOCATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7


Attachment Serial Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7

DELIVERY REPORT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8

ATTACHMENT IDENTIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9

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SERIAL NUMBER LOCATION Figure 3

Attachment Serial Number HB 280

Always use the serial number of the hydraulic breaker


when requesting service information or when ordering
parts. Early or later models (identification made by serial
number) may use different parts, or it may be necessary
to use a different procedure in doing a specific service
operation.
1
Figure 1

EARLY MODELS

P-72255

The breaker serial number plate (Item 1) [Figure 1],


[Figure 2] or [Figure 3] is located on the frame.

Figure 4
1

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P-63185

Figure 2

LATER MODELS

1 1

P-63183

NOTE: The breaker serial number (Item 1) [Figure 4]


is also etched into the face of the breaker
power cell between the hydraulic ports.

P-61743C

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DELIVERY REPORT

Figure 5

B-16315

The delivery report must be completed by the dealer and


signed by the owner or operator when the Bobcat
hydraulic breaker is delivered. An explanation of the form
must be given to the owner [Figure 5].

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ATTACHMENT IDENTIFICATION

SHOWN WITHOUT MOUNTING FRAME

HOUSING

RETAINING BAND
P-61680A

TOOL MAINTENANCE TOOL

HOSE GUARD

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HYDRAULIC QUICK
COUPLERS
P-94114

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ATTACHMENT IDENTIFICATION (CONTD)

X-CHANGE MOUNTING FRAME PIN-ON MOUNTING FRAME

BREAKER
MOUNT BREAKER
MOUNT

X-CHANGE PIN-ON
MOUNT MOUNT

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P-88736
P-88735

PIN GRABBER MOUNTING FRAME

BREAKER
MOUNT

PIN GRABBER
MOUNT
P-116237

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ATTACHMENT IDENTIFICATION (CONTD)

BOB-TACH MOUNTING FRAME BOB-TACH / X-CHANGE MOUNTING FRAME

STEP BOB-TACH
STEP BOB-TACH MOUNT
STEP
MOUNT

X-CHANGE
BREAKER MOUNT
HOSE GUIDE

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MOUNT HOSE GUIDE

P-88737 P-88738

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SAFETY & MAINTENANCE

TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-10-1
Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-10-1

SERVICE SCHEDULE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-20-1


Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-20-1

INITIAL SETUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-30-1


Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-30-1
Hose Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-30-2

DAILY INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-40-1


Attachment Mounting Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-40-1
Bob-Tach . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-40-1
X-Change . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-40-3
Pin-On Attachment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-40-3
Manual Spring Loaded Coupler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-40-3
Pin Grabber Attachment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-40-3
Hydraulic Quick Couplers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-40-4

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LUBRICATING THE ATTACHMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-50-1
Lubrication Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-50-1

REGULAR MAINTENANCE ITEMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-60-1


Weekly Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-60-1
Retaining Band Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-60-3
Nitrogen Chamber . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-60-4

REMOVAL AND INSTALLATION OF TOOL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-70-1


Procedure (External Retaining Band) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-70-1
Procedure (Internal Retaining Band) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-70-10

ATTACHMENT STORAGE AND RETURN TO SERVICE . . . . . . . . . . . . . . . . . . . . . . . 10-80-1


Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-80-1
Return To Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-80-1

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TROUBLESHOOTING

Chart

Instructions are necessary before operating or servicing machine. Read and


understand the Operation & Maintenance Manual, Operators Handbook and
signs (decals) on machine. Follow warnings and instructions in the manuals
WARNING when making repairs, adjustments or servicing. Check for correct function
after adjustments, repairs or service. Untrained operators and failure to follow
instructions can cause injury or death. W-2003-0903

If the breaker is not working correctly, check the hydraulic system of the machine thoroughly before making any repairs
on the breaker. Breaker problems can be affected by a hydraulic system that is not operating to specifications or such
problems as a plugged fuel filter or hydraulic filter in the machine. Connect a flow meter to the machine to check the
hydraulic pump output, relief valve setting and tube lines to check flow and pressure. (See the machines Service Manual
for the correct procedure to connect the flow meter).

Use the following troubleshooting chart to locate and correct problems which most often occur with the attachment.

PROBLEM CAUSE CORRECTION


Breaker will not fire. Machine fluid reservoir is low. Add hydraulic fluid to the fluid reservoir.
Hydraulic hoses connected to wrong Reverse hydraulic hoses.
ports.

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Damaged hydraulic couplers. Replace hydraulic couplers.
Machine main relief valve set too low. Adjust main relief valve to correct setting.
No hydraulic flow to the breaker. Check the hydraulic flow to the breaker.
Machine hydraulic pump not working. Check flow of hydraulic pump.
Repair or replace as needed.
Oil in the air chamber. Damaged internal seals, replace seals (See
Breaker Service Manual)
Regulator ring damaged or installed Replace regulator ring. (See Breaker Service
backwards. Manual)
Tool bushing is worn. Replace bushing.
Breaker stops after three blows. Regulator ring damaged. Replace regulator ring. (See Breaker Service
Manual)
Breaker runs very slowly or blow Machine main relief valve set too low. Adjust main relief valve to correct setting.
per minute reducing. Not enough hydraulic flow. Test hydraulics for correct flow and pressure.
Excessive heat build up Check oil cooler for debris and air flow Check
relief valve pressure.
Damaged hydraulic couplers. Replace hydraulic couplers.
Internal leakage Check seals and O-rings in the breaker
Check piston, sleeve and seal carrier for
wear. (See the Breaker Service Manual)
No breaking force and hoses jumping. Check diaphragm for damage. (See the
Breaker Service Manual)
Troubleshooting chart continued on next page.

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TROUBLESHOOTING (CONTD)

Chart (Contd)

PROBLEM CAUSE CORRECTION


Breaker fires erratically. Machine main relief valve set too Adjust main relief valve to correct setting.
low.
Excessive back pressure. Check for plugged or bent return lines.
Low fluid level. Add fluid to the reservoir as needed.
Not enough hydraulic flow. Test hydraulics for correct flow and pressure.
Damaged hydraulic couplers. Replace hydraulic couplers.
Tool binding Add grease to the tool shank fitting.
Breaker runs for twenty minutes Oil overheating Clean machine radiator.
then stops. Breaker will restart Adjust main relief valve to correct setting.
after thirty minutes of idle time.
Add hydraulic fluid to the fluid reservoir
Breaker distributor damage from Replace distributor. (See Breaker Service
overheating Manual)
Breaker lacks striking force. Regulator ring damaged. Replace regulator ring. (See Breaker Service
Manual)

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Not enough hydraulic flow. Test hydraulics for correct flow and pressure.
Accumulator nitrogen pressure low. Check nitrogen pressure. If oil in accumulator
chamber, replace diaphragm. If pressure low,
recharge nitrogen. (See Breaker Service
Manual)
Make sure nitrogen fill plug is installed and
torque to specifications.
Tool is broken inside bushing. Replace tool.
Excessive heat build up. Blank firing. Refer to the hydraulic controls section for
correct operating procedure.
Machine fluid reservoir is low. Add hydraulic fluid to the fluid reservoir.
Hydraulic hoses between breaker Nitrogen charge pressure is low. Check nitrogen pressure. If oil in accumulator
and machine are pulsing more Accumulator nitrogen pressure is chamber, replace diaphragm. If pressure low,
than normal. low. recharge nitrogen. (See Breaker Service
Manual)
Hydraulic oil on breaker tool. Damaged piston seals. Replace seals. (See Breaker Service Manual)
Tool breakage Firing without sufficient down force Apply additional down force with the machine.
on the tool.
Using the tool as a pry bar. Only use perpendicular down force on the tool
when breaking, do not pry with tool.
Grinding on the side face of the tool. Grinding on the side face of the tool may cause
fatigue points or stress areas on the tool.
Tool corrosion If the breaker or tool is unused for extended
periods of time, retract tool and grease the
outside of the tool.
Cold tool If used in cold weather, keep tool in a warm
area prior to usage.
See the following troubleshooting chart also.

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TROUBLESHOOTING (CONTD)

Chart (Contd)

CHARGING
AFFECTED ON BREAKER
INFORMATION
Accumulator charge is Reduced life of the diaphragm -
low. possibly forcing the diaphragm
into the schraeder valve inflation
hole.
Accumulator charge is Reduced diaphragm life -
too high. possibly forcing the diaphragm
into the grid holes.

Figure 10-10-1

Pressure Measured Possible Solution


Cause
kPA bar (psi)
0 - 25,3 0 - 25 Diaphragm Replace
(0 - 360) damaged or diaphragm.
deflated. Charge

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Nitrogen
Chamber.
25,3 - 40,8 25 - 40 OK
(360 - 580)
Above 40,8 Above 40 Diaphragm Replace
(Above 580) damaged. diaphragm.

Charging Information

Correct nitrogen charge pressure is an important factor in


the service life of the breaker diaphragm [Figure 10-10-
1].

When the charge is too low, the breaker will cycle faster
than intended reducing the life of the diaphragm. Low
charge also causes the breaker to not hit as hard as
designed, reducing performance. When the charge is too
high, the breaker will cycle slower than intended and
build excessive heat affecting the performance and
service life of the breaker and carrier. A service interval of
every 12 months has been established for checking
nitrogen charge.

NOTE: If oil is detected in the nitrogen, the


diaphragm is damaged and must be replaced.
(See your Bobcat dealer for additional
information.)

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SERVICE SCHEDULE

Chart

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INITIAL SETUP Figure 10-30-4

Assembly PIN-ON MOUNT


4

Installing The Bob-Tach Mounting Frame On The Breaker

Figure 10-30-2 3

4
2
2

1 P-61835B

Figure 10-30-5
3 1
PIN GRABBER MOUNT
P-61743B
4

Install a block of wood (Item 1) under the breaker (Item 2)

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[Figure 10-30-2]. 3
Install the Bob-Tach mounting frame (Item 3) on the
breaker (Item 2) [Figure 10-30-2].

Install the eight bolts (Item 4) [Figure 10-30-2] washers 2


and nuts.

Install the hose guard.


1 P-116238
NOTE: The bottom mounting bolts will be installed
with hose guard.
Install a block of wood (Item 1) under the breaker (Item 2)
Tighten the bolts and nuts in a crisscross pattern to 370 [Figure 10-30-3] [Figure 10-30-4] [Figure 10-30-5].
Nm (270 ft-lb) torque.
Install the mounting frame (Item 3) on the breaker (Item
Installing The Mounting Frame On The Breaker 2) [Figure 10-30-3] [Figure 10-30-4] [Figure 10-30-5].

Figure 10-30-3 Install the eight bolts, washers and nuts through the
X-CHANGE MOUNT mounting frame and breaker holes (Item 4) [Figure 10-
4 30-3] [Figure 10-30-4] [Figure 10-30-5].
3 NOTE: The bottom mounting bolts will be installed
2 with hose guard.

Tighten the bolts and nuts in a crisscross pattern to 370


Nm (270 ft-lb) torque.

P-63186B

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INITIAL SETUP (CONTD)

Hose Installation

Use the following list for the correct hose installation for
your model breaker and machine.

HB280 (When Used On 316 And 418 Model


Excavators) on Page 10-11-3.

HB680, HB880 And HB980 (Earlier Model Breakers)


on Page 10-11-5.

HB880 And HB980 (Later Model Breakers) on Page


10-11-6.

HB1180 (When Used On A300, S250, S300, S330,


S630, S650, T250, T300, T320, T630 And T650
Model Loaders) on Page 10-11-8.

HB1180 (When Used On 442 Model Excavator) on


Page 10-11-10.

HB880, HB980 And HB1180 (When Used On E60

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Model Excavators) (S/N AGSZ11320 & Below) on
Page 10-11-12.

HB1180 (When Used On E80 Model Excavators) on


Page 10-11-13.

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INITIAL SETUP (CONTD) Figure 10-30-8

Hose Installation (Contd)

HB280 (When Used On 316 And 418 Model Excavators)

The breaker is supplied without the hoses and couplers


installed on the breaker. 1
1
Figure 10-30-6

1
P-72249

Install the two hoses (Item 1) [Figure 10-30-8] on the 90


elbows (Item 1) [Figure 10-30-7].

Tighten the hoses to 63 Nm (84 ft-lb) torque.

Figure 10-30-9

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P-72247

Install the fittings (Item 1) [Figure 10-30-6].

Tighten the fittings to 189 Nm (140 ft-lb) torque.

Figure 10-30-7

P-72250

Install the male coupler (Item 1) [Figure 10-30-9] on the


hose that connects to the BP port.
1

P-72248

Install the two 90 elbows (Item 1) [Figure 10-30-7] in the


ports.

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INITIAL SETUP (CONTD) Figure 10-30-12

Hose Installation (Contd)

HB280 (When Used On 316 And 418 Model Excavators)


(Contd) 1 2

Figure 10-30-10

P-72253

1
Install the hose guard (Item 1) using the three bolts,
washers and nuts (Item 2) [Figure 10-30-12] provided
with the breaker.

P-72251 Tighten the three nuts to 370 Nm (270 ft-lb) torque.

Dealer Copy -- Not for Resale


Figure 10-30-13
Install the female coupler (Item 1) [Figure 10-30-10] on
the hose that connects to the BP port.

Figure 10-30-11

2
1

1
P-72254

The bolt (Item 1) and nut (Item 2) [Figure 10-30-13] need


P-72252 only to be lightly tightened.

Remove the bolt (Item 1) [Figure 10-30-11] washer and


nut.

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INITIAL SETUP (CONTD) Figure 10-30-16

Hose Installation (Contd)

HB680, HB880 And HB980 (Earlier Model Breakers)

The breaker is supplied without the hoses and couplers


installed on the breaker.

Figure 10-30-14 1

2 P-61718

Install the male coupler (Item 1) [Figure 10-30-16] on the


2 hose that connects to the HP port.
1
Install the female coupler (Item 2) [Figure 10-30-16] on
the hose that connects to the BP port.

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P-63183 Figure 10-30-17

The port marked HP (Item 1) [Figure 10-30-14] will be


connected to the breaker hose with the male coupler. 1
The port marked BP (Item 2) [Figure 10-30-14] will be
connected to the breaker hose with the female coupler. 2
Tighten the fittings to 189 Nm (140 ft-lb) torque.

Figure 10-30-15

2
3
P-63185

Install the bracket (Item 1), the three bolts (Item 2 and 3)
2 [Figure 10-30-17], washers and nuts.

Tighten the two bolts and nuts (Item 2) [Figure 10-30-17]


to 370 Nm (270 ft-lb) torque.
1
The bolt and nut (Item 3) [Figure 10-30-17] need only to
P-61716
be lightly tightened.

Install the two 90 elbows (Item 1) [Figure 10-30-15] in


the ports.

Install the two hoses (Item 2) on the 90 elbows (Item 1)


[Figure 10-30-15].

Tighten the hoses to 63 Nm (84 ft-lb) torque.

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INITIAL SETUP (CONTD) NOTE: If operating the breaker on an E60 excavator
(S/N AGSZ11320 & Below), the 45 fitting (Item
Hose Installation (Contd) 2) [Figure 10-30-18] is installed facing away
from the straight fitting.
HB880 And HB980 (Later Model Breakers)
Tighten the fittings to 114 Nm (84 ft-lb) torque.
The breaker is supplied without the hoses and couplers
installed on the breaker. Figure 10-30-20

NOTE: When using the HB880 or HB980 breakers on Earlier Models


A770, S630, S650, S750, S770, T630, T650,
T750 and T770 model loaders or E60 1
excavator (S/N AGSZ11320 & Below), the
breaker must be equipped with a diverter
valve kit. See your Bobcat dealer for available
kits.

Install the hose guard. (See Figure 10-30-17 on Page 10-


11-5.)

Figure 10-30-18 1
Earlier Models
P-88747

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Figure 10-30-21
2
2 Later Models

1 P-88745 P-88934

Figure 10-30-19
Later Models 1

P102549
1

Install the hoses (Item 1) [Figure 10-30-20] or [Figure


10-30-21] on the fittings.

Tighten the hoses to 114 Nm (84 ft-lb) torque.

1
P102549

Install the straight fitting(s) (Item 1) [Figure 10-30-18] or


[Figure 10-30-19] (if required).

Install the 45 fitting (Item 2) [Figure 10-30-18] (if


required).

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INITIAL SETUP (CONTD) Figure 10-30-24

Hose Installation (Contd)

HB880 And HB980 (Later Model Breakers) (Contd)

Figure 10-30-22
E60 Excavator Hose Installation (Earlier) 1

2 P-61718

Install the male coupler (Item 1) [Figure 10-30-24] on the


hose that connects to the valve P port (breaker HP port).

Install the female coupler (Item 2) [Figure 10-30-24] on


P-88935 the hose that connects to the valve R port (breaker BP
port).

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Figure 10-30-23

E60 Excavator Hose Installation (Later)

P102616

Install the hoses (Item 1) [Figure 10-30-22] or [Figure


10-30-22] on the fittings.

Tighten the hoses to 114 Nm (84 ft-lb) torque.

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INITIAL SETUP (CONTD) Figure 10-30-26

Hose Installation (Contd)

HB1180 (When Used On A300, S250, S300, S330,


S630, S650, T250, T300, T320, T630 And T650 Model
Loaders)

The breaker is supplied without the hoses installed on the


breaker.

Figure 10-30-25
1

P-65872

The port marked BP (Item 1) [Figure 10-30-26] will be


connected to the breaker hose with the female coupler.

Install the two 90 elbows (Item 1) [Figure 10-30-25] and


[Figure 10-30-26] in the ports.
1

Dealer Copy -- Not for Resale


Figure 10-30-27

P-65872

1
The port marked HP (Item 1) [Figure 10-30-25] will be
connected to the breaker hose with the male coupler.
2
1

P-65874

Install the two hoses (Item 1) on the 90 elbows (Item 2)


[Figure 10-30-27].

Installation: Tighten the hoses to 63 Nm (84 ft-lb)


torque.

30 of 132 10-30-8 HB Series Hydraulic Breaker Service Manual


INITIAL SETUP (CONTD) Figure 10-30-30

Hose Installation (Contd)

HB1180 (When Used On A300, S250, S300, S330,


S630, S650, T250, T300, T320, T630 And T650 Model
Loaders) (Contd)
2
Figure 10-30-28

3
P-65876
1
Install the hose guard (Item 1) using the four bolts,
washers and nuts (Item 2) [Figure 10-30-30] provided
with the breaker.

Tighten the four bolts and nuts (Item 2) [Figure 10-30-


2 P-61718 30] to 370 Nm (270 ft-lb) torque.

Dealer Copy -- Not for Resale


The bolt and nut (Item 3) [Figure 10-30-30] need only to
Install the male coupler (Item 1) [Figure 10-30-28] on the be lightly tightened.
hose that connects to the HP port.

Install the female coupler (Item 2) [Figure 10-30-28] on


the hose that connects to the BP port.

Figure 10-30-29

P-65875

Remove the four bolts (Item 1) [Figure 10-30-29]


washers and nuts.

31 of 132 10-30-9 HB Series Hydraulic Breaker Service Manual


INITIAL SETUP (CONTD) Figure 10-30-33

Hose Installation (Contd)

HB1180 (When Used On 442 Model Excavator)

The breaker is supplied without the hoses installed on the


breaker. 2 1

Figure 10-30-31
2

P-65874A

Install the two hoses (Item 1) on the 90 elbows (Item 2)


[Figure 10-30-33].

Tighten the hoses to 63 Nm (84 ft-lb) torque.


1
Figure 10-30-34

Dealer Copy -- Not for Resale


P-65872A
For Model 442 Only

1
The port marked HP (Item 1) [Figure 10-30-31] will be
connected to the breaker hose with the screw type quick
coupler.

Figure 10-30-32

P-65881

Install the screw type male coupler (Item 1) [Figure 10-


30-34] on the hose that connects to the HP port.
1

P-65872A

The port marked BP (Item 1) [Figure 10-30-32] will be


connected to the breaker hose with the sleeve type quick
coupler.

Install the two 90 elbows (Item 1) [Figure 10-30-31] and


[Figure 10-30-32] in the ports.

32 of 132 10-30-10 HB Series Hydraulic Breaker Service Manual


INITIAL SETUP (CONTD) Figure 10-30-37

Hose Installation (Contd)

HB1180 (When Used On 442 Model Excavator) (Contd)

Figure 10-30-35
2
For Model 442 Only

1
1

3
P-65876A

Install the hose guard (Item 1) using the four bolts,


washers and nuts (Item 2) [Figure 10-30-37] provided
with the breaker.
P-65880
Tighten the four bolts and nuts (Item 2) [Figure 10-30-
37] to 370 Nm (270 ft-lb) torque.

Dealer Copy -- Not for Resale


Install the sleeve type male coupler (Item 1) [Figure 10-
30-35] on the hose that connects to the HB port. The bolt and nut (Item 3) [Figure 10-30-37] need only to
be lightly tightened.
Figure 10-30-36

P-65875A

Remove the four bolts (Item 1) [Figure 10-30-36]


washers and nuts.

33 of 132 10-30-11 HB Series Hydraulic Breaker Service Manual


INITIAL SETUP (CONTD) Figure 10-30-40

Hose Installation (Contd)

HB880, HB980 And HB1180 (When Used On E60 Model


Excavators) (S/N AGSZ11320 & Below) 1

The breaker is supplied without the hoses installed on the 2


breaker.

Figure 10-30-38
2

2
1
P-88291

Install the two hoses (Item 1) on the 90 elbows (Item 2)


[Figure 10-30-40].

Tighten the hoses to 63 Nm (84 ft-lb) torque.


1
Figure 10-30-41

Dealer Copy -- Not for Resale


E60 Excavators
P-88290

The port marked HP (Item 1) [Figure 10-30-38] will be


connected to the breaker hose with the male coupler.

Figure 10-30-39 1
2

P-61718

Install the male coupler (Item 1) [Figure 10-30-41] on the


hose that connects to the HP port.
1
Install the female coupler (Item 2) [Figure 10-30-41] on
the hose that connects to the BP port.

P-88290

The port marked BP (Item 1) [Figure 10-30-39] will be


connected to the breaker hose with the female coupler.

Install the two 90 elbows (Item 2) [Figure 10-30-38] and


[Figure 10-30-39] in the ports.

34 of 132 10-30-12 HB Series Hydraulic Breaker Service Manual


INITIAL SETUP (CONTD) Figure 10-30-44

Hose Installation (Contd)

HB1180 (When Used On E80 Model Excavators)


1
The breaker is supplied without the hoses installed on the
breaker. 2

Figure 10-30-42
2
2

1
P-88291

Install the two hoses (Item 1) on the 90 elbows (Item 2)


[Figure 10-30-44].

Tighten the hoses to 63 Nm (84 ft-lb) torque.


1
Figure 10-30-45

Dealer Copy -- Not for Resale


P-88290
E80 Excavators

The port marked HP (Item 1) [Figure 10-30-42] will be


connected to the breaker hose with the male coupler.

Figure 10-30-43
1
2
2

P-61718

Install the male coupler (Item 1) [Figure 10-30-45] on the


hose that connects to the HP port.
1
Install the female coupler (Item 2) [Figure 10-30-45] on
the hose that connects to the BP port.
P-88290

The port marked BP (Item 1) [Figure 10-30-43] will be


connected to the breaker hose with the female coupler.

Install the two 90 elbows (Item 2) [Figure 10-30-42] and


[Figure 10-30-43] in the ports.

35 of 132 10-30-13 HB Series Hydraulic Breaker Service Manual


INITIAL SETUP (CONTD) Figure 10-30-47

Hose Installation (Contd)

HB1180 (When Used On E80 Model Excavators)


(Contd)

Figure 10-30-46 2

1
3
P-88837

Install the hose guard (Item 1) using the four bolts,


washers and nuts (Item 2) [Figure 10-30-47] provided
with the breaker.

P-88579 Tighten the four bolts and nuts (Item 2) [Figure 10-30-
47] to 370 Nm (270 ft-lb) torque.

Dealer Copy -- Not for Resale


Remove the four bolts (Item 1) [Figure 10-30-46] The bolt and nut (Item 3) [Figure 10-30-47] need only to
washers and nuts. be lightly tightened.

36 of 132 10-30-14 HB Series Hydraulic Breaker Service Manual


DAILY INSPECTION Figure 10-40-2

Attachment Mounting Frame

Figure 10-40-1

P-41502A
PREVENTIVE
MAINTENANCE
Push down on the Bob-Tach levers until they are fully
1 1 engaged in the locked position [Figure 10-40-2] (wedges
P18026 fully extended through the attachment mounting frame
holes).
Inspect the Bob-Tach wedge mounts (Item 1), mounting
flange (Item 2) [Figure 10-40-1] and all welds on the The levers and wedges must move freely [Figure 10-40-
breaker mount for wear and damage each time the 2].

Dealer Copy -- Not for Resale


breaker is removed from the machine.
Figure 10-40-3
Bob-Tach

Hand Lever Bob-Tach

WARNING
AVOID INJURY OR DEATH Bob-Tach wedge must
The Bob-Tach wedges must extend through the holes contact the lower edge
in the attachment mounting frame. Levers must be of the attachment
fully down and locked. Failure to secure wedges can mounting frame hole.
allow attachment to come off. P-79780
W-2715-0208

The wedges must extend through the holes in the


attachment mounting frame, securely fastening the
attachment to the Bob-Tach [Figure 10-40-3].

NOTE: If the wedge does not contact the lower edge


of the hole, the attachment will be loose and
can come off the Bob-Tach.

Inspect the mounting frame on the attachment. (See the


machine's Operation & Maintenance Manual for
inspecting the Bob-Tach). Replace any parts that are
damaged, bent or missing. Keep all fasteners tight. Look
for cracked welds. Contact your Bobcat dealer for repair
or replacement parts.
Lubricate the wedges. (See the machines Operation &
Maintenance Manual for the correct procedure.)

37 of 132 10-40-1 HB Series Hydraulic Breaker Service Manual


DAILY INSPECTION (CONTD) Figure 10-40-6

Bob-Tach (Contd)

Power Bob-Tach

WARNING
Bob-Tach wedge must
AVOID INJURY OR DEATH
contact the lower edge
The Bob-Tach wedges must extend through the holes
in the attachment mounting frame. Levers must be of the attachment
fully down and locked. Failure to secure wedges can mounting frame hole.
allow attachment to come off. P-79780
W-2715-0208

The wedges must extend through the holes in the


Figure 10-40-4 attachment mounting frame, securely fastening the
attachment to the Bob-Tach [Figure 10-40-6].
Loader Switch
NOTE: If the wedge does not contact the lower edge
of the hole, the attachment will be loose and
can come off the Bob-Tach.

Dealer Copy -- Not for Resale


Inspect the mounting frame on the attachment. (See the
machine's Operation & Maintenance Manual for
inspecting the Bob-Tach). Replace any parts that are
damaged, bent or missing. Keep all fasteners tight. Look
for cracked welds. Contact your Bobcat dealer for repair
or replacement parts.

1 Lubricate the wedges. (See the machines Operation &


B-15993A
Maintenance Manual for the correct procedure.)

Figure 10-40-5

P-41500A

Push and hold the BOB-TACH WEDGES DOWN switch


(Item 1) [Figure 10-40-4] and until the levers are fully
engaged in the locked position [Figure 10-40-5] (wedges
fully extended through the attachment mounting frame
holes).

38 of 132 10-40-2 HB Series Hydraulic Breaker Service Manual


DAILY INSPECTION (CONTD) Manual Spring Loaded Coupler

X-Change Figure 10-40-9

Figure 10-40-7

1
P-65765

P-61694
Inspect the manual spring loaded coupler and mount for
wear or damage. Inspect the pivot pins (Item 1) [Figure
Inspect the X-Change mount (Item 1) [Figure 10-40-7] 10-40-9] and mounts (on the attachment) for wear or
and all welds on the breaker mount for wear or damage damage.

Dealer Copy -- Not for Resale


each time the breaker is removed from the machine.
Repair or replace damaged parts.
Repair or replace damaged parts.
Pin Grabber Attachment
Pin-On Attachment
Figure 10-40-10
Figure 10-40-8
1

P-116235
P-72244

Inspect the Pin Grabber mount for wear or damage.


Inspect the Pin-On mount for wear or damage. Inspect Inspect the pins (Item 1) [Figure 10-40-10] and mounts
the pivot pins (Item 1) [Figure 10-40-8] and mounts (on (on the attachment) for wear or damage.
the attachment) for wear or damage.
Repair or replace damaged parts.
Repair or replace damaged parts.

39 of 132 10-40-3 HB Series Hydraulic Breaker Service Manual


DAILY INSPECTION (CONTD)

Hydraulic Quick Couplers

Figure 10-40-11

BLACK
3 2

4 1

BLACK P-39106

Inspect the quick coupler for damage and / or cracks.


Replace the couplers if damaged.

Dealer Copy -- Not for Resale


New breakers are supplied with a more durable coupler
(Item 1). This coupler uses 4 curved latches (Item 2)
rather than the 16 round latches (Item 3) that are used on
standard couplers (Item 4) [Figure 10-40-11].

All loaders and attachments (except the breakers) are


factory supplied with coupler (Item 4). It is recommended
that the existing coupler on the machine be replaced by
coupler (Item 1) [Figure 10-40-11] for increased coupler
service life. (See your Bobcat Dealer for replacement
parts.)

The coupler (Item 1) [Figure 10-40-11] can be identified


by the black color on the coupler body or by retracting the
sleeve and viewing the couplers as shown.

40 of 132 10-40-4 HB Series Hydraulic Breaker Service Manual


LUBRICATING THE ATTACHMENT If the tool is not greased at recommended intervals, tool
and bushing wear will occur.
Lubrication Locations
Figure 10-50-2

External Retaining Band


WARNING
AVOID BURN INJURY 2
Breaker tool can be hot after use. Let breaker tool
cool or use gloves when handling tool.
W-2204-0905

Put the breaker in the horizontal position.

Fully lower the breaker to the ground and stop the


engine. 1

P-63756
Push the tool up inside the breaker as far as possible.

Figure 10-50-1 Use the maintenance tool (Item 1) to turn the retainer
band (Item 2) [Figure 10-50-2] until the grease fitting is
covered to keep out contamination.

Dealer Copy -- Not for Resale


1

P-63755

Use the maintenance tool (Item 1) to turn the retainer


band (Item 2) until the grease fitting (Item 3) is
accessible. Push the tool (Item 4) [Figure 10-50-1] fully
into the breaker.

NOTE: Do not use an electric or pneumatic grease


gun. Over greasing may damage the seal.

NOTE: Failure to push the tool up inside the breaker


before greasing may cause seal damage.

Apply grease (4 - 5 pumps) to the upper end of the tool at


the grease fitting (Item 3) [Figure 10-50-1] every 4 hours
of operation or sooner if the tool looks dry.

Always use a good quality lithium base multipurpose


grease when lubricating the attachment. Apply lubricant
until extra grease shows.

41 of 132 10-50-1 HB Series Hydraulic Breaker Service Manual


LUBRICATING THE ATTACHMENT (CONTD)

Lubrication Locations (Contd)

Figure 10-50-3

Internal Retaining Band

P-84991A

Rotate the tool pin retainer band to access the grease


fitting.

Dealer Copy -- Not for Resale


Apply grease (5 - 6 pumps) to the grease fitting (Item 1)
[Figure 10-50-3] every 4 hours of operation or sooner if
the tool looks dry.

NOTE: Use a good quality lithium based grease.


Lower quality grease may melt when hot and
reduce the life of the tool and bushing.

Rotate the retainer band to the closed position after


greasing.

IMPORTANT
Underwater use of the breaker will cause internal
damage. No portion of the breaker may be
submerged.
I-2053-0589

42 of 132 10-50-2 HB Series Hydraulic Breaker Service Manual


REGULAR MAINTENANCE ITEMS Figure 10-60-3

Weekly Inspection

WARNING
AVOID INJURY OR DEATH
Wear safety glasses to prevent eye injury when any
of the following conditions exist:
When fluids are under pressure.
Flying debris or loose material is present. 1 3
P-61829
Engine is running.
Tools are being used.
W-2019-0907
Use the maintenance tool (Item 1) to inspect the tool
retainer pin (Item 2) for wear. Replace the pin if the
Figure 10-60-1 maintenance tool notch (Item 3) [Figure 10-60-3] fits
over the pin along the length of the pin. Inspect the pin
along the entire length.
2 1
Replace the pin if damaged.

Dealer Copy -- Not for Resale


For Models HB280, HB680, HB880, And HB980

Figure 10-60-4
1 3
1 P-61727

Figure 10-60-2
CORRECT

GRIND
1
2
2
1
DO NOT P-61827

GRIND
1 Check the end chamfer on the bushing.
WRONG V-0737
Install the maintenance tool (Item 1) into the bushing
(Item 2) [Figure 10-60-4] as shown and rotate the tool
Inspect both ends of the tool (Item 1) [Figure 10-60-1] 180 to check the chamfer.
and [Figure 10-60-2] for damage and / or cracks.
Replace the tool if damaged or worn. Replace the bushing if the tabs (Item 1) on the tool
contact the end of bushing (Item 3) [Figure 10-60-4] at
Inspect the side edges of the retaining pin groove (Item any point.
2) [Figure 10-60-1] and [Figure 10-60-2]. If metal burrs
are present on the outer edge, carefully file or grind the NOTE: The bushing is shown removed for photo
burrs. Do not grind on the diameter of the tool. Grind the clarity.
tool length ways, NOT side ways. Do not weld on the tool.
NOTE: Failure to replace a worn bushing may result
in reduced performance.

43 of 132 10-60-1 HB Series Hydraulic Breaker Service Manual


REGULAR MAINTENANCE ITEMS (CONTD) Figure 10-60-6

Weekly Inspection (Contd) External Retaining Band

For All Models


1
Figure 10-60-5

2 2
2

P-61740

Inspect the retaining band (Item 1) [Figure 10-60-6] for


3
wear or damage.

1 Replace the retaining band if a gap of more than 2 mm


P-61828
(0.08 in) can be measured at any point between the side
of the band and the side of the housing (Item 2) [Figure
Check the internal wear on the bushing.

Dealer Copy -- Not for Resale


10-60-6].

Install the maintenance tool (Item 1) into the bushing Figure 10-60-7
(Item 2) [Figure 10-60-5] as shown and rotate the tool
180 to check the chamfer. Internal Retaining Band

Replace the bushing if the tabs (Item 1) on the


maintenance tool contact the end of the bushing (Item 2)
at any point of the diameter of the bushing (Item 3)
[Figure 10-60-5].
1
NOTE: The bushing is shown removed for photo
clarity.

NOTE: Failure to replace a worn bushing may result


in reduced performance.

P-84993A

If the retaining band (Item 1) [Figure 10-60-7] is


damaged, see your Bobcat dealer for replacement
information and parts.

The breaker will need to be removed from the mounting


frame to service the retaining band (Item 1) [Figure 10-
60-7].

44 of 132 10-60-2 HB Series Hydraulic Breaker Service Manual


REGULAR MAINTENANCE ITEMS (CONTD) Figure 10-60-9

Retaining Band Replacement


2

WARNING
AVOID INJURY OR DEATH
Wear safety glasses to prevent eye injury when any
of the following conditions exist:
When fluids are under pressure. 1
Flying debris or loose material is present.
Engine is running. P-63775
Tools are being used.
W-2019-0907
Using a second block of wood (Item 1) and a hammer,
force the retaining band (Item 2) [Figure 10-60-9] over
Figure 10-60-8
the end of the breaker.
1
After the retaining band is positioned over the breaker
frame, use the gauge tool to reposition the retaining band
3 on the breaker frame.

Dealer Copy -- Not for Resale


2
P-63776

Position the breaker so the hose guard (Item 1) [Figure


10-60-8] is facing up.

Install a block of wood (Item 2) [Figure 10-60-8] under


the breaker.

Position the retaining band (Item 3) [Figure 10-60-8] over


the end of the breaker with the slot in the retainer band
facing up.

45 of 132 10-60-3 HB Series Hydraulic Breaker Service Manual


REGULAR MAINTENANCE ITEMS (CONTD) Figure 10-60-11

Nitrogen Chamber

Checking The Nitrogen Chamber Charge Pressure

Use the following procedure to check the nitrogen charge


pressure. 1

NOTE: Hydraulic pressure in the breaker can affect


checking the accumulator charge pressure.
Before checking the charge pressure, relieve
the hydraulic pressure.

The breaker check valve is located under the breaker


mounting frame. Remove the breaker mounting frame. P-61816A

Remove the plug (Item 1) [Figure 10-60-11].


WARNING NOTE: If the plug (Item 1) [Figure 10-60-11] is tight,
tap the end of the plug with a hammer before
AVOID INJURY OR DEATH removing.
Wear safety glasses to prevent eye injury when any

Dealer Copy -- Not for Resale


of the following conditions exist: Figure 10-60-12
When fluids are under pressure.
Flying debris or loose material is present.
Engine is running.
Tools are being used.
W-2019-0907

1
Use the nitrogen accumulator charge pressure gauge
MEL1523B to check the pressure.

Figure 10-60-10

P18084

Install the correct adapter (Item 1) [Figure 10-60-12] on


the gauge.
1

P-61820

Block up the breaker so the tool (Item 1) [Figure 10-60-


10] is not under pressure and is not in contact with the
nitrogen chamber.

46 of 132 10-60-4 HB Series Hydraulic Breaker Service Manual


REGULAR MAINTENANCE ITEMS (CONTD) Figure 10-60-15

Nitrogen Chamber (Contd)

Checking The Nitrogen Chamber Charge Pressure


(Contd) 1

Figure 10-60-13

3,2 mm (0.125 in)

P-61817

Install the gauge / adapter on the breaker [Figure 10-60-


1 15].

Tighten the adapter (Item 1) [Figure 10-60-15] on the


P-42758 breaker.

Dealer Copy -- Not for Resale


Figure 10-60-16
Measure the pin (Item 1) [Figure 10-60-13] protrusion.

Manually extend or retract the pin until the pin measures


3,2 mm (0.125 in) from pin tip to adapter face.

Figure 10-60-14

P-61818

Slowly turn the gauge valve body (Item 1) [Figure 10-60-


16] clockwise until the gauge shows a reading. If the
pressure is low, recharge the breaker. See your Bobcat
P-42759
dealer for available kits.

Loosen the adapter until the pin is flush with the end of
the adapter as shown [Figure 10-60-14].

47 of 132 10-60-5 HB Series Hydraulic Breaker Service Manual


REGULAR MAINTENANCE ITEMS (CONTD) Figure 10-60-18

Nitrogen Chamber (Contd)

Discharging The Nitrogen Chamber

WARNING 1

AVOID INJURY OR DEATH


Wear safety glasses to prevent eye injury when any
of the following conditions exist:
When fluids are under pressure. P-61819

Flying debris or loose material is present.


Engine is running.
Tools are being used. Using a small shaft, push the valve (Item 1) [Figure 10-
W-2019-0907 60-18] inward to release the gas pressure.

NOTE: If oil is detected in the nitrogen, the


The breaker check valve is located under the breaker diaphragm is damaged and must be replaced.
mounting frame. Remove the breaker mounting frame. (See your Bobcat dealer for additional
information.)
Figure 10-60-17

Dealer Copy -- Not for Resale


Install the plug in the charge valve.

Tighten the plug to 37 Nm (27 ft-lb) torque.

NOTE: When in doubt of nitrogen charge pressure or


when recharging a hot breaker, release the
nitrogen pressure completely and recharge
the nitrogen chamber.

P-61816

Remove the plug (Item 1) [Figure 10-60-17] from the


charge valve.

48 of 132 10-60-6 HB Series Hydraulic Breaker Service Manual


REGULAR MAINTENANCE ITEMS (CONTD) Figure 10-60-21

Nitrogen Chamber (Contd)

Charging The Nitrogen Chamber

NOTE: When in doubt of nitrogen charge pressure or 1


when recharging a hot breaker, release the
nitrogen pressure completely and recharge
the nitrogen chamber.

Figure 10-60-19

P18097

Install the adapter (Item 1) [Figure 10-60-21] on the


Above 7,0 kPa (6,89 bar) (100 psi) side of the charging
tool.
1
Figure 10-60-22

Dealer Copy -- Not for Resale


P-61820

1
Block up the breaker so the tool (Item 1) [Figure 10-60-
19] is not under pressure and is not in contact with the
nitrogen chamber.

Figure 10-60-20
2

P-61821

Install the charging tool (Item 1) [Figure 10-60-22] on the


breaker.

Remove the cap (Item 2) [Figure 10-60-22] from the


charging tool.
1

P-61819

Remove the plug (Item 1) [Figure 10-60-20].

NOTE: If the plug (Item 1) [Figure 10-60-20] is tight,


tap the end of the plug with a hammer before
removing.

49 of 132 10-60-7 HB Series Hydraulic Breaker Service Manual


REGULAR MAINTENANCE ITEMS (CONTD) Figure 10-60-24

Nitrogen Chamber (Contd)

Charging The Nitrogen Chamber (Contd)

Figure 10-60-23 1

P-61816

NOTE: Inspect the O-ring on the plug (Item 1) [Figure


10-60-24] for damage. Replace if necessary.

2 Install and tighten the plug (Item 1) [Figure 10-60-24].


P-61822A

Tighten the plug to 37 Nm (27 ft-lb) torque.


Connect the nitrogen hose (Item 1) to the charging tool

Dealer Copy -- Not for Resale


(Item 2) [Figure 10-60-23].

Using the regulator valve on the nitrogen tank, slowly fill


the chamber to the 32,6 kPa (32 bar) (464 psi).

Close the valve on the nitrogen tank.

Disconnect the hose and charging tool.

50 of 132 10-60-8 HB Series Hydraulic Breaker Service Manual


REMOVAL AND INSTALLATION OF TOOL Figure 10-70-2

Procedure (External Retaining Band)

Tool Removal For Earlier Breaker Models

WARNING
AVOID INJURY OR DEATH
Securely block up the attachment before working 1
underneath.
W-2795-0409

P-61732
NOTE: For later breaker models (See Tool Removal
For Later Breaker Models on Page 10-70-4.)
Install the maintenance tool (Item 1) [Figure 10-70-2].
Figure 10-70-1
Figure 10-70-3

Dealer Copy -- Not for Resale


2

1
3 1
P-63761
P-61733

Raise and block (Item 1) [Figure 10-70-1] the front of the


Turn the maintenance tool (Item 1) 90 to expand the
breaker.
band (Item 2) [Figure 10-70-3].
Pull the tool (Item 2) [Figure 10-70-1] out as far as
possible. (This will help to hold the tool retaining pin in
place when the retainer is repositioned.)

Place a piece of cardboard or a shop towel (Item 3)


[Figure 10-70-1] under the breaker for the tool retaining
pin to land on. This will keep the pin from being
contaminated if it falls on the ground.

WARNING
AVOID BURN INJURY
Breaker tool can be hot after use. Let breaker tool
cool or use gloves when handling tool.
W-2204-0905

51 of 132 10-70-1 HB Series Hydraulic Breaker Service Manual


REMOVAL AND INSTALLATION OF TOOL (CONTD) Figure 10-70-6

Procedure (External Retaining Band) (Cont'd)

Tool Removal For Earlier Breaker Models (Contd)

Figure 10-70-4

1 1

P-61730

Remove the tool (Item 1) [Figure 10-70-6]

Figure 10-70-7
P-61734

Move the band (Item 1) [Figure 10-70-4] forward as

Dealer Copy -- Not for Resale


shown.

Figure 10-70-5

GREASE P-61727

1
Apply grease to the top section of the tool [Figure 10-70-
7]

P-63763

Push the tool towards the breaker and remove the tool
retainer pin (Item 1) [Figure 10-70-5].

52 of 132 10-70-2 HB Series Hydraulic Breaker Service Manual


REMOVAL AND INSTALLATION OF TOOL (CONTD)

Procedure (External Retaining Band) (Cont'd)

Tool Removal For Earlier Breaker Models (Contd)

Figure 10-70-8

P-61728

Apply grease to the inside diameter of the lower bushing

Dealer Copy -- Not for Resale


(Item 1) [Figure 10-70-8].

NOTE: Use a quality lithium based grease. Lower


quality grease may melt when hot and reduce
the life of the tool and bushing.

53 of 132 10-70-3 HB Series Hydraulic Breaker Service Manual


REMOVAL AND INSTALLATION OF TOOL (CONTD)

Procedure (External Retaining Band) (Cont'd) WARNING


Tool Removal For Later Breaker Models
AVOID BURN INJURY
Breaker tool can be hot after use. Let breaker tool
cool or use gloves when handling tool.
WARNING W-2204-0905

Figure 10-70-10
AVOID INJURY OR DEATH
Securely block up the attachment before working
underneath.
W-2795-0409

NOTE: For earlier breaker models (See Tool Removal


For Earlier Breaker Models on Page 10-70-
1.)(See Tool Removal For Earlier Breaker
Models on Page 10-70-1.)

NOTE: Later breaker models can be identified by the 1


two band retainers that are located on each
sides of the band.

Dealer Copy -- Not for Resale


Figure 10-70-9 P-86968

BAND RETAINERS
Install the maintenance tool (Item 1) [Figure 10-70-10].

Figure 10-70-11
2

1
3
P-63761A

Raise and block (Item 1) [Figure 10-70-9] the front of the


breaker. 1
P-86967
Pull the tool (Item 2) [Figure 10-70-9] out as far as
possible. (This will help to hold the tool retaining pin in
Turn the maintenance tool (Item 1) 90 to expand the
place when the retainer is repositioned.)
band (Item 2) [Figure 10-70-11].
Place a piece of cardboard or a shop towel (Item 3)
[Figure 10-70-9] under the breaker for the tool retaining
pin to land on. This will keep the pin from being
contaminated if it falls on the ground.

54 of 132 10-70-4 HB Series Hydraulic Breaker Service Manual


REMOVAL AND INSTALLATION OF TOOL (CONTD) Figure 10-70-14

Procedure (External Retaining Band) (Cont'd)

Tool Removal For Later Breaker Models (Contd)

Figure 10-70-12

2
GREASE P-61727
1
3 Apply grease to the top section of the tool [Figure 10-70-
14]

P-86966
Figure 10-70-15

Rotate the maintenance tool (Item 1) and the band (Item

Dealer Copy -- Not for Resale


2) until the maintenance tool (Item 1) [Figure 10-70-12]
is under the beaker.

The tool retainer pin (Item 3) [Figure 10-70-12] will drop


out from the bottom of the breaker.

Figure 10-70-13

P-61728

Apply grease to the inside diameter of the lower bushing


(Item 1) [Figure 10-70-15].

NOTE: Use a quality lithium based grease. Lower


1
quality grease may melt when hot and reduce
the life of the tool and bushing.

P-86965

The breaker tool (Item 1) [Figure 10-70-13] can now be


removed from the breaker by pulling out on the tool.

55 of 132 10-70-5 HB Series Hydraulic Breaker Service Manual


REMOVAL AND INSTALLATION OF TOOL (CONTD) Figure 10-70-18

Procedure (External Retaining Band) (Cont'd)

Tool Installation For Earlier Breaker Models

NOTE: For later breaker models (See Tool Installation


For Later Breaker Models on Page 10-70-8.)

Figure 10-70-16
1

P-61729

Inspect the tool retainer pin (Item 1) [Figure 10-70-18]


for wear or damage before installation. To inspect pin
diameter (See Weekly Inspection on Page 10-60-1.)
1
Figure 10-70-19

Dealer Copy -- Not for Resale


P-61730

2
Install the tool (Item 1) [Figure 10-70-16] in the breaker.

Figure 10-70-17

1 P-61736

Install the maintenance tool (Item 1) and turn 90 to


expand the band (Item 2) [Figure 10-70-19].

P-61738

Align the notch in the tool with the hole (Item 1) [Figure
10-70-17] in the housing.

56 of 132 10-70-6 HB Series Hydraulic Breaker Service Manual


REMOVAL AND INSTALLATION OF TOOL (CONTD) Figure 10-70-22

Procedure (External Retaining Band) (Cont'd)

Tool Installation For Earlier Breaker Models (Contd) 1

Figure 10-70-20

P-61732

Turn the maintenance tool (Item 1) [Figure 10-70-22]


90and remove the maintenance tool. Turn the band so
that the grease fitting and the retainer pin are not
P-61739
exposed.

Install the tool retainer pin (Item 1) [Figure 10-70-20].

Dealer Copy -- Not for Resale


NOTE: Pull the tool outwards to help hold the retainer
pin in place when reinstalling the band.

Figure 10-70-21

P-61733

Move the band (Item 1) [Figure 10-70-21] back over the


tool retainer pin.

57 of 132 10-70-7 HB Series Hydraulic Breaker Service Manual


REMOVAL AND INSTALLATION OF TOOL (CONTD) Figure 10-70-25

Procedure (External Retaining Band) (Cont'd)

Tool Installation For Later Breaker Models

NOTE: For earlier breaker models (See Tool


Installation For Earlier Breaker Models on
Page 10-70-6.)

Figure 10-70-23
1

P-61729

Inspect the tool retainer pin (Item 1) [Figure 10-70-25]


for wear or damage before installation. To inspect pin
diameter (See Weekly Inspection on Page 10-60-1.)

Figure 10-70-26
1

Dealer Copy -- Not for Resale


P-86965

Install the breaker tool (Item 1) [Figure 10-70-23] into the


breaker.

Figure 10-70-24

1
P-86963
2

Install the tool retainer pin (Item 1) [Figure 10-70-26].


The breaker tool may need to be rotated so the retainer
pin will install correctly into the breaker and breaker tool.

3
P-86964

Install the maintenance tool (Item 1) and rotate the band


(Item 2) until the tool retainer pin hole (Item 3) [Figure
10-70-24] is visible at the top of the breaker.

58 of 132 10-70-8 HB Series Hydraulic Breaker Service Manual


REMOVAL AND INSTALLATION OF TOOL (CONTD)

Procedure (External Retaining Band) (Cont'd)

Tool Installation For Later Breaker Models (Contd)

Figure 10-70-27

P-86967

Dealer Copy -- Not for Resale


Rotate the maintenance tool (Item 1) and band (Item 2)
[Figure 10-70-27] so the slot in the band is not directly
over the tool retainer pin.

Figure 10-70-28

P-86968

Rotate the maintenance tool (Item 1) [Figure 10-70-28]


90 and remove the maintenance tool.

59 of 132 10-70-9 HB Series Hydraulic Breaker Service Manual


REMOVAL AND INSTALLATION OF TOOL (CONTD)

Procedure (Internal Retaining Band) WARNING


Removing The Tool
AVOID INJURY OR DEATH
Securely block up the attachment before working
underneath.
WARNING W-2795-0409

Figure 10-70-30
AVOID BURN INJURY
Breaker tool can be hot after use. Let breaker tool
cool or use gloves when handling tool.
W-2204-0905

WARNING
AVOID INJURY OR DEATH
Wear safety glasses to prevent eye injury when any
of the following conditions exist:
When fluids are under pressure.

Dealer Copy -- Not for Resale


1
Flying debris or loose material is present.
Engine is running.
P-84989
Tools are being used.
W-2019-0907
The maintenance tool (Item 1) [Figure 10-70-30] that is
Figure 10-70-29 supplied with the breaker will be used to remove the tool
retainer pin. (If this tool is not available, a flat blade screw
driver can be used.)

Figure 10-70-31

1
1

P-72416A

Raise and block (Item 1) [Figure 10-70-29] the front of


P-84993
the breaker.

Insert the tip of the tool (Item 1) [Figure 10-70-31]


between the breaker frame and the tool retainer band.
Use the tool to rotate the retainer band inside the breaker
frame.

60 of 132 10-70-10 HB Series Hydraulic Breaker Service Manual


REMOVAL AND INSTALLATION OF TOOL (CONTD) Figure 10-70-34

Procedure (Internal Retaining Band) (Cont'd) 2

Removing The Tool (Contd)

Figure 10-70-32

P-84990

Insert a screw driver or punch (Item 1) through the


access hole on the bottom of the frame and push the tool
retaining pin (Item 2) [Figure 10-70-34] up and remove
P-84984
the retaining pin.

Figure 10-70-35

Dealer Copy -- Not for Resale


Insert the end of the tool (Item 1) [Figure 10-70-32]. Lift
up on the tool to allow the tab on the end of the retainer
band to go under the frame opening.
1
NOTE: Keep tool retaining components and tool
bushings free of dirt and debris.

Figure 10-70-33

P-72415A
2
1 Using a lifting device, remove the tool (Item 1) [Figure
10-70-35].

P-84992A

Continue using the maintenance tool (Item 1) to rotate


the retainer band until the tool retainer pin (Item 2)
[Figure 10-70-33] is exposed.

61 of 132 10-70-11 HB Series Hydraulic Breaker Service Manual


REMOVAL AND INSTALLATION OF TOOL (CONTD) Figure 10-70-38

Procedure (Internal Retaining Band) (Cont'd) 1


Installing The Tool

Figure 10-70-36

P-84990A

1 Install the tool retainer pin (Item 1) [Figure 10-70-38] in


the breaker. The tool may need to be rotated for the pin to
fit properly.
P-72375
Figure 10-70-39

Dealer Copy -- Not for Resale


NOTE: Keep tool retaining components and tool
bushings free of dirt and debris.

Apply grease to the top section of the tool [Figure 10-70-


36].

NOTE: Use a good quality lithium based grease. 1


Lower quality grease may melt when hot and
reduce the life of the tool and bushing.

Figure 10-70-37

P-84985

1
Using the maintenance tool (Item 1) [Figure 10-70-39],
rotate the retainer band to close the opening.

P-72415A

Install the tool (Item 1) [Figure 10-70-37] in the breaker.

62 of 132 10-70-12 HB Series Hydraulic Breaker Service Manual


REMOVAL AND INSTALLATION OF TOOL (CONTD) Figure 10-70-42

Procedure (Internal Retaining Band) (Cont'd)

Installing The Tool (Contd)

Figure 10-70-40
1

1 P-84993A

Continue to rotate the retaining band (Item 1) [Figure 10-


70-42] until it is in the fully closed position.

P-84991

Dealer Copy -- Not for Resale


NOTE: Use a good quality lithium based grease.
Lower quality grease may melt when hot and
reduce the life of the tool and bushing.

NOTE: Do not use an electric or pneumatic grease


gun. Over greasing may damage the seal.

NOTE: Failure to push the tool up inside the breaker


before greasing may cause seal damage.

Push the tool in as far as possible. Apply grease (5 - 6


pumps) at the grease fitting (Item 1) [Figure 10-70-40].

Figure 10-70-41

P-84984

Using the maintenance tool (Item 1) [Figure 10-70-41],


press the tang of the retaining band so that it is pushed
under the breaker frame.

63 of 132 10-70-13 HB Series Hydraulic Breaker Service Manual


Dealer Copy -- Not for Resale

64 of 132 10-70-14 HB Series Hydraulic Breaker Service Manual


ATTACHMENT STORAGE AND RETURN TO SERVICE If the breaker must be stored in the horizontal position,
remove the tool and thoroughly grease the piston and
Storage lower bushing to prevent corrosion. Cap or cover the
opening. Reinstall the tool only when the breaker is going
Sometimes it may be necessary to store your Bobcat to be used.
attachment for an extended period of time. Below is a list
of items to perform before storage. Return To Service

Thoroughly clean the attachment. After the Bobcat attachment has been in storage, it is
necessary to follow a list of items to return the
Lubricate the attachment. attachment to service.

Inspect the Bob-Tach wedge mounts, mounting Be sure all shields and guards are in place.
flange and all welds on the attachment for wear and
damage. Lubricate the attachment.

Check for loose hardware, missing guards, or Install and operate attachment, check for correct
damaged parts. function.

Replace worn or damaged parts. Check for leaks. Repair as needed.

Check for damaged or missing decals. Replace if


necessary.

Dealer Copy -- Not for Resale


Place the attachment in a dry protected shelter.

Place the attachment flat on the ground.

Put all controls in neutral position.

NOTE: In muddy conditions or to prevent the


attachment from freezing to the ground, put
the attachment on planks or blocks before
removing the attachment from the machine.

Always relieve the hydraulic pressure when


disconnecting the breaker from the machine. Plug the
breaker hydraulic ports when in storage. If equipped with
hoses, install caps on the hoses. If equipped with
couplers, connect the couplers together to keep them
clean.

If storing for six months or longer, remove the tool and


thoroughly grease the piston and lower bushing to
prevent corrosion. Reinstall the tool and store the breaker
in the vertical position, with the tool installed into a
holding fixture. The weight of the breaker on the tool
retracts the piston which reduces the possibility of piston
corrosion. Storing vertical prevents any side loading of
the piston seal and increases the seal service life. Check
the nitrogen charge before using the breaker.

If the breaker is stored in a highly corrosive environment,


has high humidity or a coastal location, grease and store
the breaker as recommended above if the storage period
is over thirty days.

65 of 132 10-80-1 HB Series Hydraulic Breaker Service Manual


Dealer Copy -- Not for Resale

66 of 132 10-80-2 HB Series Hydraulic Breaker Service Manual


HYDRAULIC SYSTEM

DIVERTER VALVE (S/N A00X05151 & BELOW, S/N A00Y06088 & BELOW) . . . . . . . 20-10-1
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-10-1
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-10-2
Parts Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-10-3
Disassembly And Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-10-4

DIVERTER VALVE (S/N A00X05152 & ABOVE, S/N A00Y06089 & ABOVE) . . . . . . . . 20-11-1
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-11-1
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-11-2
Parts Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-11-3
Disassembly And Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-11-4

Dealer Copy -- Not for Resale

67 of 132 20-01 HB Series Hydraulic Breaker Service Manual


Dealer Copy -- Not for Resale

68 of 132 20-02 HB Series Hydraulic Breaker Service Manual


DIVERTER VALVE (S/N A00X05151 & BELOW, S/N Figure 20-10-2
A00Y06088 & BELOW)
Removal

IMPORTANT
When repairing hydrostatic and hydraulic systems,
clean the work area before disassembly and keep all
parts clean. Always use caps and plugs on hoses, 1
tubelines and ports to keep dirt out. Dirt can quickly
damage the system.
I-2003-0888
P-88745

Prior to loosening, squarely strike the end of each banjo


fitting utilizing a punch and hammer to avoid distortion of
IMPORTANT banjo fitting head.

Contain and dispose of any oil leakage in an Loosen banjo fittings (Item 1) [Figure 20-10-2].
environmentally safe manner.
I-2066-0395 Figure 20-10-3

Dealer Copy -- Not for Resale


NOTE: When using the HB880 or HB980 breakers on
A770, S630, S650, S750, S770, T630, T650,
T750 and T770 model loaders or E60
excavator (S/N AGSZ11320 & Below), the
breaker must be equipped with a diverter
valve kit. See your Bobcat dealer for available
kits.
1
Figure 20-10-1

1
P-88746

To remove the diverter valve from the breaker, turn banjo


fittings (Item 1) [Figure 20-10-3] one half to one full turn,
2 alternating between fittings until diverter valve is free
from breaker.

P-88747

NOTE: Mark the hoses before removing to identify


proper location.

Disconnect hydraulic hoses (Item 1) from the diverter


valve (Item 2) [Figure 20-10-1].

69 of 132 20-10-1 HB Series Hydraulic Breaker Service Manual


DIVERTER VALVE (S/N A00X05151 & BELOW, S/N Figure 20-10-6
A00Y06088 & BELOW) (CONTD)

Installation
NOTE: When using the HB880 or HB980 breakers on
A770, S630, S650, S750, S770, T630, T650,
T750 and T770 model loaders or E60
excavator (S/N AGSZ11320 & Below), the
breaker must be equipped with a diverter
valve kit. See your Bobcat dealer for available
kits.
1
Figure 20-10-4
P-88745

Tighten banjo fittings (Item 1) [Figure 20-10-6] to 190


Nm (140 ft-lb) torque.
2 1
Figure 20-10-7

Dealer Copy -- Not for Resale


P-88744
2
Prior to installing the diverter valve, tighten breaker
fittings (Item 2) [Figure 20-10-4] to 373 Nm (275 ft-lb)
torque.
1
Align the diverter valve banjo fittings (Item 1) with the
P-88747
breaker fittings (Item 2) [Figure 20-10-4].

Figure 20-10-5 Connect hydraulic hoses (Item 1) onto the diverter valve
(Item 2) [Figure 20-10-7]. Tighten hoses to 114 Nm (84
ft-lb) torque.

P-88746

To install the diverter valve onto the breaker, turn banjo


fittings (Item 1) [Figure 20-10-5] one half to one full turn,
alternating between fittings until tight.

70 of 132 20-10-2 HB Series Hydraulic Breaker Service Manual


DIVERTER VALVE (S/N A00X05151 & BELOW, S/N A00Y06088 & BELOW) (CONTD)

Parts Identification

1. Valve Diverter
2. Valve Block
3. Spool, Pilot
4. Orifice
5. Ring Retaining
6. Fitting, Banjo
1
7. O-ring
8. O-ring
9. O-ring
10. Back-up Ring
11. Back-up Ring
12. Ring Retainer
13. Seal Kit

Dealer Copy -- Not for Resale


7
5
9
11
4
2

6
7
9
8 11
10
12

3
13
13
6 13
13
13
8 13
10 13

12

P-94964

71 of 132 20-10-3 HB Series Hydraulic Breaker Service Manual


DIVERTER VALVE (S/N A00X05151 & BELOW, S/N for easier assembly.
A00Y06088 & BELOW) (CONTD)
Figure 20-10-9
Disassembly And Assembly

2 2

WARNING
AVOID INJURY OR DEATH
Wear safety glasses to prevent eye injury when any
of the following conditions exist:
When fluids are under pressure.
Flying debris or loose material is present.
1 1
Engine is running.
Tools are being used. P-96039
W-2019-0907

Remove O-rings (Item 1) and back-up rings (Item 2)


[Figure 20-10-9] on both banjo fittings.

Installation: Install O-rings and back-up rings.


IMPORTANT
Figure 20-10-10

Dealer Copy -- Not for Resale


When repairing hydrostatic and hydraulic systems,
clean the work area before disassembly and keep all
parts clean. Always use caps and plugs on hoses,
tubelines and ports to keep dirt out. Dirt can quickly
damage the system.
I-2003-0888

Figure 20-10-8

2 2
1

P-96038

1 Remove the pilot spool (Item 1) [Figure 20-10-10].


1
Installation: Install the pilot spool. Tighten to 34 Nm (25
ft-lb) torque.

P-96042

Remove the retainer rings (Item 1) from the banjo fittings


(Item 2) [Figure 20-10-8], tap or push the banjo fittings to
remove from the valve block.

Installation: Install banjo fittings into the valve block and


install retainer rings.

NOTE: Always use new O-rings and seals when


assembling the diverter valve. Put a small
amount of grease on all the O-rings and seals

72 of 132 20-10-4 HB Series Hydraulic Breaker Service Manual


DIVERTER VALVE (S/N A00X05151 & BELOW, S/N
A00Y06088 & BELOW) (CONTD)

Disassembly And Assembly (Contd)

Figure 20-10-11

2 2 2

1
P-96040

Remove O-rings (Item 1) and back-up rings (Item 2)


[Figure 20-10-11] from the pilot spool.

Dealer Copy -- Not for Resale


Installation: Install O-rings and back-up rings.

Figure 20-10-12

1 3

P-96054 P-96044

Remove the fitting (Item 1) and the remove the O-ring


from the fitting. Remove retaining ring (Item 2) and orifice
(Item 3) [Figure 20-10-12].

Installation: Install orifice and retaining ring. Install new


O-ring and install fitting.

73 of 132 20-10-5 HB Series Hydraulic Breaker Service Manual


Dealer Copy -- Not for Resale

74 of 132 20-10-6 HB Series Hydraulic Breaker Service Manual


DIVERTER VALVE (S/N A00X05152 & ABOVE, S/N Figure 20-11-2
A00Y06089 & ABOVE)
Removal

IMPORTANT
2
When repairing hydrostatic and hydraulic systems, 1
clean the work area before disassembly and keep all
parts clean. Always use caps and plugs on hoses,
tubelines and ports to keep dirt out. Dirt can quickly
damage the system.
I-2003-0888
P102550

To aid removal, the jam nuts (Item 1) [Figure 20-11-2]


should to be backed out until seated against the snap
IMPORTANT ring.

Contain and dispose of any oil leakage in an Prior to loosening, squarely strike the end of each banjo
environmentally safe manner. fitting utilizing a punch and hammer to avoid distortion of
I-2066-0395 banjo fitting head.

Dealer Copy -- Not for Resale


Loosen banjo fittings (Item 2) [Figure 20-11-2].
NOTE: When using the HB880 or HB980 breakers on
A770, S630, S650, S750, S770, T630, T650,
Figure 20-11-3
T750 and T770 model loaders or E60
excavator (S/N AGSZ11320 & Below), the
breaker must be equipped with a diverter
valve kit. See your Bobcat dealer for available
kits.

Figure 20-11-1
1

P102551

1 To remove the diverter valve from the breaker, turn banjo


fittings (Item 1) [Figure 20-11-3] one half to one full turn,
P102549
alternating between fittings until diverter valve is free
from breaker.

NOTE: Mark the hoses before removing to identify


proper location.

Disconnect hydraulic hoses (Item 1) from the diverter


valve (Item 2) [Figure 20-11-1].

75 of 132 20-11-1 HB Series Hydraulic Breaker Service Manual


DIVERTER VALVE (S/N A00X05152 & ABOVE, S/N Hose Installation For Use With Loaders And Excavators
A00Y06089 & ABOVE) (CONTD) (Except E60)

Installation Figure 20-11-6


NOTE: When using the HB880 or HB980 breakers on
A770, S630, S650, S750, S770, T630, T650,
T750 and T770 model loaders or E60
excavator (S/N AGSZ11320 & Below), the 1
breaker must be equipped with a diverter 3
valve kit. See your Bobcat dealer for available
kits.

Figure 20-11-4

P102549

Install hydraulic fittings (Item 1) [Figure 20-11-6]. Tighten


3
1 hydraulic fittings to 114 Nm (84 ft-lb) torque.
2
NOTE: Hydraulic fittings may already be installed on
diverter valve from supplier.

Dealer Copy -- Not for Resale


Install hydraulic hoses (Item 2) [Figure 20-11-6]. Tighten
hoses to 114 Nm (84 ft-lb) torque.
P102551
Hose Installation For Use With E60 Excavators (S/N
AGSZ11320 & Below)
Align the diverter valve banjo fittings (Item 1) with the
breaker power cell ports (Item 2) [Figure 20-11-4]. Figure 20-11-7

To install the diverter valve onto the breaker, turn banjo


fittings (Item 3) [Figure 20-11-4] one half to one full turn,
alternating between fittings until tight.

Figure 20-11-5 2
2

1
1 P102616
2

Install hydraulic fittings (Item 1) [Figure 20-11-7]. Tighten


hydraulic fittings to 114 Nm (84 ft-lb) torque.

P102550 NOTE: Hydraulic fittings may already be installed on


diverter valve from supplier.

Tighten banjo fittings (Item 1) [Figure 20-11-5] to 114 Install hydraulic hoses (Item 2) [Figure 20-11-7]. Tighten
Nm (84 ft-lb) torque. hoses to 114 Nm (84 ft-lb) torque. See your Bobcat
dealer for available kits.
Tighten jam nuts (Item 2) [Figure 20-11-5] to 190 Nm
(140 ft-lb) torque.

76 of 132 20-11-2 HB Series Hydraulic Breaker Service Manual


DIVERTER VALVE (S/N A00X05152 & ABOVE, S/N A00Y06089 & ABOVE) (CONTD)

Parts Identification

1. Valve Block
2. Logic Element
3. Orifice
4. Ring Retaining
5. Fitting, Banjo
6. O-ring
7. O-ring
8. O-ring
9. Back-up Ring
10. Back-up Ring
11. Jam Nut
12. Ring Retaining
13. Lock Ring

Dealer Copy -- Not for Resale


14. Cap Screw
15. Fitting, Boss - Tube 6
16. Seal Kit
5

10
1 8

15

4
3

14

13

7 16
9 2
11
12

NA2993S

77 of 132 20-11-3 HB Series Hydraulic Breaker Service Manual


DIVERTER VALVE (S/N A00X05152 & ABOVE, S/N NOTE: Always use new O-rings and seals when
A00Y06089 & ABOVE) (CONTD) assembling the diverter valve. Put a small
amount of grease on all the O-rings and seals
Disassembly And Assembly for easier assembly.

Figure 20-11-9

WARNING 2 2
AVOID INJURY OR DEATH
Wear safety glasses to prevent eye injury when any
of the following conditions exist:
When fluids are under pressure.
Flying debris or loose material is present.
Engine is running.
Tools are being used.
W-2019-0907
1 1
P102553

Remove O-rings (Item 1) and back-up rings (Item 2)


IMPORTANT [Figure 20-11-9] on both banjo fittings.

Dealer Copy -- Not for Resale


When repairing hydrostatic and hydraulic systems, Installation: Install O-rings and back-up rings.
clean the work area before disassembly and keep all
parts clean. Always use caps and plugs on hoses, Figure 20-11-10
tubelines and ports to keep dirt out. Dirt can quickly
damage the system.
I-2003-0888

Figure 20-11-8

2
2
1
1 3
3
2
3
P102554

Remove the retaining screw (Item 1) and locking collar


(Item 2) [Figure 20-11-10].

1 P102552 Remove the pilot spool (Item 3) [Figure 20-11-10].

Installation: Install the pilot spool. Tighten to 34 Nm (25


Remove the snap rings (Item 1) and jam nuts (Item 2) ft-lb) torque. Install locking collar. Clean threads of
from the banjo fittings (Item 3) [Figure 20-11-8], tap or locking collar retaining screw and mating threads in the
push the banjo fittings to remove from the valve block. housing. Apply medium strength Loctite to retaining
screw, install and tighten to 12 Nm (9 ft-lb) torque.
Installation: Install banjo fittings into the valve block and
install jam nuts and snap rings.

78 of 132 20-11-4 HB Series Hydraulic Breaker Service Manual


DIVERTER VALVE (S/N A00X05152 & ABOVE, S/N
A00Y06089 & ABOVE) (CONTD)

Disassembly And Assembly (Contd)

Figure 20-11-11

2 2 2

1
P-96040

Remove O-rings (Item 1) and back-up rings (Item 2)


[Figure 20-11-11] from the pilot spool.

Dealer Copy -- Not for Resale


Installation: Install O-rings and back-up rings.

Figure 20-11-12

2
1 3

P102555 P102556

Remove the fitting (Item 1) and the remove the O-ring


from the fitting. Remove retaining ring (Item 2) and orifice
(Item 3) [Figure 20-11-12].

Installation: Install orifice and retaining ring. Install new


O-ring and install fitting.

79 of 132 20-11-5 HB Series Hydraulic Breaker Service Manual


Dealer Copy -- Not for Resale

80 of 132 20-11-6 HB Series Hydraulic Breaker Service Manual


MAINFRAME

BREAKER HOUSING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-10-1


Disassembly And Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-10-1

BREAKER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-20-1
Parts Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-20-1
Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-20-2
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-20-10
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-20-12

Dealer Copy -- Not for Resale

81 of 132 30-01 HB Series Hydraulic Breaker Service Manual


Dealer Copy -- Not for Resale

82 of 132 30-02 HB Series Hydraulic Breaker Service Manual


BREAKER HOUSING Figure 30-10-2

Disassembly And Assembly

WARNING
AVOID INJURY OR DEATH 1
Wear safety glasses to prevent eye injury when any
of the following conditions exist:
When fluids are under pressure.
Flying debris or loose material is present. 2
Engine is running.
Tools are being used.
W-2019-0907 P-61716

Remove the tool. (See REMOVAL AND INSTALLATION Remove the two hoses (Item 1) and elbow fittings (Item
OF TOOL on Page 10-70-1.) 2) [Figure 30-10-2].

Figure 30-10-1 Installation: Tighten the hoses to 63 Nm (84 ft-lb)


torque.
1

Dealer Copy -- Not for Resale


Figure 30-10-3

2
1

1
P-63185

Remove the three bolts, washers and nuts (Item 1) and P-63183
bracket (Item 2) [Figure 30-10-1].

Installation: Tighten the bolts to 370 Nm (270 ft-lb) Remove the two fittings (Item 1) [Figure 30-10-3].
torque.
Installation: Tighten the fittings to 189 Nm (140 ft-lb)
torque.

83 of 132 30-10-1 HB Series Hydraulic Breaker Service Manual


BREAKER HOUSING (CONTD) Figure 30-10-6

Disassembly And Assembly (Contd)

Figure 30-10-4

1
1

P-63941

1
1 Remove the urethane bushing (Item 1) [Figure 30-10-6]
P-63867 from the breaker housing.

NOTE: The urethane bushing must be replaced after


Remove the six bolts, washers and nuts (Item 1) and every 500 hours of service.
mounting flange (Item 2) [Figure 30-10-4].

Dealer Copy -- Not for Resale


Figure 30-10-7
Installation: Tighten the bolts to 370 Nm (270 ft-lb)
torque.

Figure 30-10-5

1
1

P-63939

Remove the washer (Item 1) [Figure 30-10-7] from the


P-63897 breaker housing.

Install a hoist and lifting chain (Item 1) to lift the hydraulic


breaker (Item 2) [Figure 30-10-5]. Raise the hoist and
put the hydraulic breaker upright in a stand as shown.

84 of 132 30-10-2 HB Series Hydraulic Breaker Service Manual


BREAKER HOUSING (CONTD) Figure 30-10-10

Disassembly And Assembly (Contd)

Figure 30-10-8

P-63865

Remove the bushing (Item 1) [Figure 30-10-10] from the


B-23350 housing.

Figure 30-10-11
Assembly: Install the washer (Item 1) and bushing (Item
2) [Figure 30-10-8].

Dealer Copy -- Not for Resale


NOTE: After the breaker has been reassembled and
the mounting frame bolts torqued, if the
breaker can be rotated in the mounting frame
this indicates the upper and lower bushings
(Item 2) [Figure 30-10-8] are damaged. 1
Replace both the upper and lower bushings if
this condition exists.

Figure 30-10-9

P-63788
2

1 1 Remove the urethane bushing (Item 1) [Figure 30-10-11]


from the end of the housing.
3
NOTE: The urethane bushing must be replaced after
every 500 hours of service.

P-65004

Install lifting eyes (Item 1) and chain (Item 2) [Figure 30-


10-9].

Remove the power unit (Item 3) [Figure 30-10-9] from


the breaker housing.

85 of 132 30-10-3 HB Series Hydraulic Breaker Service Manual


BREAKER HOUSING (CONTD)

Disassembly And Assembly (Contd)

Figure 30-10-12

Dealer Copy -- Not for Resale


B-23349

Assembly: Install the urethane bushing (Item 1) [Figure


30-10-12] as shown.

NOTE: Replace the bushing every 500 hours of


service.

NOTE: After the breaker has been reassembled and


the mounting frame bolts torqued, if the
breaker can be rotated in the mounting frame
this indicates the upper and lower bushings
(Item 1) [Figure 30-10-12] are damaged.
Replace both the top and bottom bushings if
this condition exists.

86 of 132 30-10-4 HB Series Hydraulic Breaker Service Manual


BREAKER

Parts Identification

1. Regulator Ring
2. Plug 1
3. Valve 2
4 3
4. Bolt
5. Cover 5
6. O-ring 6
7. Diaphragm 7
8. Nitrogen Chamber
9. Cover 8
10. Seal 6
11. Distributor Housing
9
12. Sleeve
13. Distributor 10
14. Piston 6
15. Distributor Box 10
1
16. Pin
11
17. Bushing
18. Wiper 12
19. Fitting

Dealer Copy -- Not for Resale


20. Housing 13
6

14

16

15

6
6
17
6
10
18

19
20
6

B-23340

87 of 132 30-20-1 HB Series Hydraulic Breaker Service Manual


BREAKER (CONTD) Figure 30-20-2

Disassembly

One of the following extraction tubes are needed for


disassembly.

HB280-P/N 86632908-Extraction tube


HB380-P/N 86632890-Extraction tube 1
HB580-P/N 86630530-Extraction tube
HB680-P/N 86632882-Extraction tube
HB880-P/N 86632874-Extraction tube
HB980-P/N 86632866-Extraction tube
HB1180-P/N 86639879-Extraction tube

NOTE: These extraction tubes can be purchased P-63791


through your Bobcat Dealer or can be made
locally. For the tube dimensions, See [Figure
30-20-15 on Page 6]. Using a small shaft, press down on the valve (Item 1) and
discharge the nitrogen chamber. Remove the valve
Remove the breaker frame. (See Disassembly And
assembly (Item 1) [Figure 30-20-2].
Assembly on Page 30-10-1.)
Figure 30-20-1 NOTE: If oil is detected in the nitrogen as it is being
released, this indicates a damaged

Dealer Copy -- Not for Resale


diaphragm.

P-63790

With the power unit on a secure work surface, remove the


plug (Item 1) [Figure 30-20-1] from the charge valve.
NOTE: If the plug (Item 1) [Figure 30-20-1] is tight, tap
the end of the plug with a hammer before
removing.

WARNING
AVOID INJURY OR DEATH
Wear safety glasses to prevent eye injury when any
of the following conditions exist:
When fluids are under pressure.
Flying debris or loose material is present.
Engine is running.
Tools are being used.
W-2019-0907

88 of 132 30-20-2 HB Series Hydraulic Breaker Service Manual


BREAKER (CONTD) Figure 30-20-5

Disassembly (Contd)

Figure 30-20-3
1

P-63793

1
1
Remove the nitrogen chamber cover (Item 1) [Figure 30-
N-23372 20-5].

Figure 30-20-6
Remove the O-rings (Item 1) [Figure 30-20-3] from the
valve body and valve stem. 2

Dealer Copy -- Not for Resale


Figure 30-20-4
2
1
1

P-63794

Remove the nitrogen chamber assembly (Item 1) [Figure


P-63792 30-20-6].

Remove the eight O-rings (Item 2) [Figure 30-20-6] and


Remove the twelve bolts (Item 1) [Figure 30-20-4]. discard.

NOTE: The bolts must be replaced after the third time


that they are removed.

89 of 132 30-20-3 HB Series Hydraulic Breaker Service Manual


BREAKER (CONTD) Figure 30-20-9

Disassembly (Contd)

Figure 30-20-7

1 P-72103

The hydraulic cartridge extraction tool [Figure 30-20-9] is


P-63795 recommended for the disassembly of the HB1180
hydraulic breaker.

Remove the O-ring (Item 1) [Figure 30-20-7] and NOTE: The Hydraulic Cartridge Extraction Tool, P/N
discard. 86642352, can be purchased through your

Dealer Copy -- Not for Resale


Bobcat dealer.
Figure 30-20-8
Figure 30-20-10
1

1 2
P-63796

P-72104

Remove the diaphragm (Item 1) [Figure 30-20-8].


Before installation, verify that the plastic block (Item 1) is
The tool being used in [Figure 30-20-9] is only for the aligned with the nut insert (Item 2) [Figure 30-20-10].
HB1180 model.

90 of 132 30-20-4 HB Series Hydraulic Breaker Service Manual


BREAKER (CONTD) Figure 30-20-13

Disassembly (Contd)

Figure 30-20-11

P-72105
2
1
Push the internal breaker components from the housing
P-72100 approximately 152 mm (6 in) by turning the bolt head
(Item 1) [Figure 30-20-13] clockwise.

Align the notch (Item 1) in the plastic block with the NOTE: Do not use an impact wrench on the
retaining pin hole (Item 2) [Figure 30-20-11]. extraction tool. Excessive heat build up could

Dealer Copy -- Not for Resale


occur resulting in damage to the tool.
Figure 30-20-12
Figure 30-20-14

P-72101

P-63797

Slide the extraction tool into the base of the housing until
the notch in the plastic block is aligned with the retaining Push the internal breaker components from the housing
pin hole. Install the retaining pin (Item 1) [Figure 30-20- approximately 152 mm (6 in) using the extraction tube
12]. (Item 1) [Figure 30-20-14].

NOTE: The tube must fit over the piston shaft. See
the chart [Figure 30-20-15] for correct size.
The tube ends must be square with the tube
walls and must be free of burrs.

91 of 132 30-20-5 HB Series Hydraulic Breaker Service Manual


BREAKER (CONTD) Figure 30-20-17

Disassembly (Contd)

Figure 30-20-15

1
A

B 1
P-63799
C

Remove the seal (Item 1) [Figure 30-20-17] and discard.


MS2106
Figure 30-20-18

HB280 HB380 HB580 HB680 HB880 HB980 HB1180

Dealer Copy -- Not for Resale


A= Wall 5 mm 4,7 mm 4,7 mm 3,9 mm 3,9 mm 3,9 mm 5,56 mm
Thickness 0.19 in 0.18 in 0.18 in 0.16 in 0.16 in 0.16 in 0.219 in
B= Outside 50 mm 54 mm 60,3 mm 62 mm 70 mm 83 mm 87,38 mm
Diameter 2.0 in 2.12 in 2.38 in 2.44 in 2.75 in 3.25 in 3.44 in
C= Wall 600 mm 597 mm 603 mm 686 mm 749 mm 787 mm 939,8 mm
Length 23.5 in 23.5 in 23.75 in 27.0 in 29.5 in 31.0 in 37.0 in

Figure 30-20-16
1

1
P-63800

Remove the two piece seal (Item 1) [Figure 30-20-18]


and discard.

P-63798

Remove the distributor cover (Item 1) [Figure 30-20-16]


from the breaker.

92 of 132 30-20-6 HB Series Hydraulic Breaker Service Manual


BREAKER (CONTD) Figure 30-20-21

Disassembly (Contd)
1
Using the tube, continue to push the components from
the housing. 2

Figure 30-20-19

P-63803

Remove the distributor box (Item 1) and piston (Item 2)


[Figure 30-20-21].

1 Figure 30-20-22
P-63836

Dealer Copy -- Not for Resale


Remove the regulator ring (Item 1) [Figure 30-20-19]. 1
Figure 30-20-20

2
1

P-63804

Remove the five O-rings (Item 1) [Figure 30-20-22] from


the distributor box and discard.
1
P-63801

Remove the distributor assembly (Item 1) [Figure 30-20-


20].

NOTE: Mark the location of the pin (Item 2) [Figure 30-


20-20] for correct assembly.

93 of 132 30-20-7 HB Series Hydraulic Breaker Service Manual


BREAKER (CONTD) Figure 30-20-25

Disassembly (Contd)

Figure 30-20-23

2 1

P-63802

Separate the distributor assembly and remove the O-ring


P-63968 (Item 1) [Figure 30-20-25] and discard.

Figure 30-20-26
Put the piston (Item 1) in the vertical position and install
the distributor assembly (Item 2) [Figure 30-20-23].

Dealer Copy -- Not for Resale


Figure 30-20-24 1

P-63805

Remove the bushing assembly (Item 1) [Figure 30-20-


P-63898 26].

Using downward pressure, separate the distributor


assembly [Figure 30-20-24].

94 of 132 30-20-8 HB Series Hydraulic Breaker Service Manual


BREAKER (CONTD)

Disassembly (Contd)

Figure 30-20-27

2
1

3
P-63806

Remove the O-ring (Item 1), seal (Item 2) and wiper (Item
3) [Figure 30-20-27] and discard.

Dealer Copy -- Not for Resale

95 of 132 30-20-9 HB Series Hydraulic Breaker Service Manual


BREAKER (CONTD) Figure 30-20-30

Inspection

Clean all parts in solvent and dry with compressed air.


1
Deep scratches and / or excessive wear can cause poor
performance. Replace all components that are damaged
or show excessive wear or deep scratches. Light
scratches may be polished out using a fine hand stone or
sandpaper. Carefully clean all parts after polishing.

Figure 30-20-28

P-63811

1
Inspect the nitrogen chamber (Item 1) [Figure 30-20-30]
for cracks or damage.

Figure 30-20-31

Dealer Copy -- Not for Resale


P-63807

Inspect the housing mounting surface (Item 1) [Figure


30-20-28] for cracks or damage.

Figure 30-20-29
1

P-63799
1
Inspect the distribution cover (Item 1) [Figure 30-20-31]
for cracks or damage.

P-63809

Inspect the nitrogen chamber cover (Item 1) [Figure 30-


20-29] for cracks or damage.

96 of 132 30-20-10 HB Series Hydraulic Breaker Service Manual


BREAKER (CONTD) Figure 30-20-34

Inspection (Contd)

Figure 30-20-32

P-63815

Inspect the distributor box (Item 1) [Figure 30-20-34] for


P-63813 cracks or damage.

Figure 30-20-35
Inspect the surface on both sides of the regulator ring
[Figure 30-20-32] for cracks or damage.

Dealer Copy -- Not for Resale


NOTE: The regulator ring must be replaced after 500
hours of service.
A
Figure 30-20-33

2 1

P-63837

Replace the piston if the striking area (Item 1) [Figure


30-20-35] is cracked or deformed.

Inspect the outside diameters of the piston (Item 2)


P-63814 [Figure 30-20-35].

Model Minimum Length - A


Inspect the distributor assembly [Figure 30-20-33] for
HB280 293 mm (11.54 in)
any cracks or damage.
HB380 309 mm (12.165 in)
HB580 314 mm (12.362 in)
HB680 340 mm (13.386 in)
HB880 382 mm (15.039 in)
HB980 408 mm (16.063 in)
HB1180 467,6 mm (18.409 in)

Measure the length of the piston (A) [Figure 30-20-35]. If


the length is shorter than indicated in the above chart,
replace the piston.

97 of 132 30-20-11 HB Series Hydraulic Breaker Service Manual


BREAKER (CONTD) Figure 30-20-38

Assembly

Apply the gray lubricant that is provided with the seal kit 1
on all internal components. If lubricant is not provided
use assembly lube.

Figure 30-20-36

P-63817

Install the regulator ring (Item 1) [Figure 30-20-38] onto


the distributor cover.

Figure 30-20-39
1
P-63799

Dealer Copy -- Not for Resale


Install the outer seal (Item 1) [Figure 30-20-36] on the
distributor cover.

Figure 30-20-37 2

2 1

B-23343

NOTE: The beveled edge (Item 1) of the regulator ring


must be installed on the distributor cover
1 (Item 2) [Figure 30-20-39] in the position
shown.

P-65005

Install the O-ring (Item 1) and seal (Item 2) [Figure 30-


20-37].

98 of 132 30-20-12 HB Series Hydraulic Breaker Service Manual


BREAKER (CONTD) Figure 30-20-42

Assembly (Contd)

Figure 30-20-40

2 P-63820

Install the distributor assembly (Item 1) onto the


P-63818 distributor cover (Item 2) [Figure 30-20-42].

Figure 30-20-43
Install the sleeve, (Item 1) into the distributor housing
(Item 2) [Figure 30-20-40].

Dealer Copy -- Not for Resale


NOTE: The position of the beveled surface (Item 3) of
the sleeve must be in the position shown. The
sleeve (Item 1) must rotate inside of the
distributor housing (Item 2) [Figure 30-20-40].
1
Figure 30-20-41

2
2

P-63819

Install the upper ring (Item 1) onto the distributor P-63821


assembly (Item 2) [Figure 30-20-41].

Install the O-ring (Item 3) [Figure 30-20-41]. Check that Install the piston (Item 1) into the distributor / cover
the distributor moves freely inside the distribution box. assembly (Item 2) [Figure 30-20-43].

99 of 132 30-20-13 HB Series Hydraulic Breaker Service Manual


BREAKER (CONTD) Figure 30-20-45

Assembly (Contd)

Figure 30-20-44

6
1 1

P-63823
5

Figure 30-20-46
P-65006

Install the four O-rings onto the distributor box, starting


with the first O-ring (Item 1) followed by the second O-

Dealer Copy -- Not for Resale


ring (Item 2), third O-ring (Item 3) and fourth O-ring (Item
4) [Figure 30-20-44].

Turn the distributor box over and install the fifth O-ring 1
(Item 5) [Figure 30-20-44].

Install the pin (Item 6) [Figure 30-20-44] into the position


marked earlier.

NOTE: The pin (Item 6) [Figure 30-20-44] must be P-63824


installed in the blind hole. The other three
holes are through holes.
Slide the distributor box onto the piston and align the pin
(Item 1) [Figure 30-20-45] on the distributor box with the
hole (Item 1) [Figure 30-20-46] in the distributor / cover
assembly.

100 of 132 30-20-14 HB Series Hydraulic Breaker Service Manual


BREAKER (CONTD) Figure 30-20-49

Assembly (Contd)

Figure 30-20-47

2
3

P-65007

Install the wiper seal (Item 1) and inner seal (Item 2)


[Figure 30-20-47] onto the bushing as shown.

Dealer Copy -- Not for Resale


Install the O-ring (Item 3) [Figure 30-20-47] onto the
bushing.
P-63826
Figure 30-20-48

Apply lubricant to the breaker components [Figure 30-


20-49].

1 Figure 30-20-50

P-63825

Install the bushing assembly (Item 1) [Figure 30-20-48]


onto the piston.
P-63827

Apply lubricant to the inside surface (Item 1) of the


housing [Figure 30-20-50].

101 of 132 30-20-15 HB Series Hydraulic Breaker Service Manual


BREAKER (CONTD) Figure 30-20-52

Assembly (Contd)

Figure 30-20-51
1

2
1

Dealer Copy -- Not for Resale


P-63835

Raise the breaker housing and align the housing (Item 1)


P-63828 with the breaker components (Item 2) [Figure 30-20-52].

Slowly lower the housing (Item 1) onto the breaker


Install a pin (Item 1), lifting strap and hoist (Item 2) components (Item 2) [Figure 30-20-52] while tapping the
[Figure 30-20-51] through the tool retaining pin hole in top end of the housing with a rubber mallet. Continue
the housing in the arrangement shown. until the housing is fully lowered.

102 of 132 30-20-16 HB Series Hydraulic Breaker Service Manual


BREAKER (CONTD) Figure 30-20-55

Assembly (Contd) 1

Figure 30-20-53

3 2
3

1
1
P-63829A

3 3
2 Apply silicone to the top surface of the diaphragm (Item
P-63832 1) only. Do not apply silicone to the bottom surface (Item
2) [Figure 30-20-55].

Lay the breaker assembly (Item 1) on its side on a wood NOTE: Do not use hydraulic oil on the diaphragm.
block (Item 2) [Figure 30-20-53].

Dealer Copy -- Not for Resale


Figure 30-20-56
Install the eight O-rings (Item 3) [Figure 30-20-53].

Figure 30-20-54

1
P-63830

P-63833 Install the diaphragm [Figure 30-20-56].

Install the O-ring (Item 1) [Figure 30-20-54] on the


nitrogen chamber.

103 of 132 30-20-17 HB Series Hydraulic Breaker Service Manual


BREAKER (CONTD) Figure 30-20-59

Assembly (Contd)

Figure 30-20-57

B-23341

HB 380 and 580: Tighten the twelve bolts to 41 Nm (30


P-63831 ft-lb) torque in the sequence shown [Figure 30-20-59].

HB 680, 880, 980 and 1180: Tighten the twelve bolts to


Install the nitrogen chamber (Item 1) [Figure 30-20-57]. 99 Nm (73 ft-lb) torque in the sequence shown [Figure
30-20-59].

Dealer Copy -- Not for Resale


Figure 30-20-58
NOTE: A long bar will need to be installed through
2 the tool retaining pin hole to keep the breaker
from rotating while torquing the bolts.
1 Figure 30-20-60
2

2
P-63791

Install the nitrogen chamber cover (Item 1) and bolts 1


(Item 2) [Figure 30-20-58]. 1
N-23372
NOTE: Apply the gray lubricant (that is supplied with
the seal kit) to the threads of the bolts before
installation. Apply silicone oil to the O-rings (Item 1) [Figure 30-20-
60]. Install the O-rings on the valve body and valve stem.

104 of 132 30-20-18 HB Series Hydraulic Breaker Service Manual


BREAKER (CONTD) Figure 30-20-63

Assembly (Contd)

Figure 30-20-61
1

P-63790

2 1 Install the plug (Item 1) [Figure 30-20-63] into the charge


N-23376 valve to keep out contamination.

Reinstall the breaker into the housing. (See Disassembly


Install the valve stem (Item 1) into the valve body (Item 2) And Assembly on Page 30-10-1.)
[Figure 30-20-61].

Dealer Copy -- Not for Resale


The breaker nitrogen chamber must be recharged. (See
Figure 30-20-62 Nitrogen Chamber on Page 10-60-4.)

P-63791

Install the valve assembly (Item 1) [Figure 30-20-62].

105 of 132 30-20-19 HB Series Hydraulic Breaker Service Manual


Dealer Copy -- Not for Resale

106 of 132 30-20-20 HB Series Hydraulic Breaker Service Manual


SPECIFICATIONS

SCHEMATICS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .SPEC-10-1
Hydraulic Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .SPEC-10-1

(HB280) HYDRAULIC BREAKER SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . .SPEC-20-1


Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .SPEC-20-1
Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .SPEC-20-1
Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .SPEC-20-1

(HB380) HYDRAULIC BREAKER SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . .SPEC-21-1


Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .SPEC-21-1
Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .SPEC-21-1
Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .SPEC-21-1

(HB580) HYDRAULIC BREAKER SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . .SPEC-22-1


Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .SPEC-22-1
Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .SPEC-22-1
Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .SPEC-22-1

(HB680) HYDRAULIC BREAKER SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . .SPEC-23-1

Dealer Copy -- Not for Resale


Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .SPEC-23-1
Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .SPEC-23-1
Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .SPEC-23-1

(HB880) HYDRAULIC BREAKER SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . .SPEC-24-1


Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .SPEC-24-1
Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .SPEC-24-1
Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .SPEC-24-1

(HB980) HYDRAULIC BREAKER SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . .SPEC-25-1


Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .SPEC-25-1
Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .SPEC-25-1
Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .SPEC-25-1

(HB1180) HYDRAULIC BREAKER SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . .SPEC-26-1


Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .SPEC-26-1
Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .SPEC-26-1
Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .SPEC-26-1

TORQUE SPECIFICATIONS FOR BOLTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .SPEC-30-1


Torque For General SAE Bolts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .SPEC-30-1
Torque For General Metric Bolts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .SPEC-30-2

HYDRAULIC CONNECTION SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . .SPEC-40-1


O-Ring Face Seal Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .SPEC-40-1
Straight Thread O-Ring Fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .SPEC-40-1
Tubelines And Hoses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .SPEC-40-1
Flare Fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .SPEC-40-2
Port Seal Fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .SPEC-40-2

107 of 132 SPEC-01 HB Series Hydraulic Breaker Service Manual


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108 of 132 SPEC-02 HB Series Hydraulic Breaker Service Manual


SCHEMATICS

Hydraulic Schematic

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P-96134

109 of 132 SPEC-10-1 HB Series Hydraulic Breaker Service Manual


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110 of 132 SPEC-10-2 HB Series Hydraulic Breaker Service Manual


(HB280) HYDRAULIC BREAKER SPECIFICATIONS

Dimensions

All dimensions are shown in millimeters. Respective imperial dimensions are given in inches enclosed by parentheses.

Where applicable, specifications conform to SAE and ISO standards and are subject to change without notice.

250 mm 200 mm
(9.84 in) (7.87 in)

866,3 mm
(34.11 in)

Dealer Copy -- Not for Resale


MS2367

Performance

Breaker Weight 58 kg (127 lb)


With X-Change Mount 66 kg (144.67 lb)
Blow Rate
Soft Ground 1120 bpm
Hard Ground 1290 bpm
Operating Pressure 123,0 kPa (120,7 bar) (1750 psi)
Bit Diameter 37 mm (1.46 in)
Bit Working Length 269 mm (10.6 in)
Bits Available Nail Blunt
Inline Chisel
Cross Cut Chisel
Asphalt Chisel

Hydraulic System

Hydraulic Flow 13 - 23 L/min (3.4 - 6.1 U.S. gpm)

111 of 132 SPEC-20-1 HB Series Hydraulic Breaker Service Manual


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112 of 132 SPEC-20-2 HB Series Hydraulic Breaker Service Manual


(HB380) HYDRAULIC BREAKER SPECIFICATIONS

Dimensions

All dimensions are shown in millimeters. Respective imperial dimensions are given in inches enclosed by parentheses.

Where applicable, specifications conform to SAE and ISO standards and are subject to change without notice.

330 mm 231 mm
(13.0 in) (9.1 in)

1067 mm
(42.0 in)

Dealer Copy -- Not for Resale


MS2088

Performance

Breaker Weight 88 kg (195 lb)


With X-Change Mount 102 kg (224 lb)
Blow Rate
Soft Ground 1400 bpm
Hard Ground 1600 bpm
Operating Pressure 123,0 kPa (120,7 bar) (1750 psi)
Bit Diameter 45 mm (1.77 in)
Bit Working Length 279 mm (11.0 in)
Bits Available Conical Cross Cut Chisel
Moil Asphalt Chisel
Nail Blunt
Inline Chisel Tamping Pad

Hydraulic System

Hydraulic Flow 15 - 30 L/min (4.0 - 7.9 U.S. gpm)

113 of 132 SPEC-21-1 HB Series Hydraulic Breaker Service Manual


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114 of 132 SPEC-21-2 HB Series Hydraulic Breaker Service Manual


(HB580) HYDRAULIC BREAKER SPECIFICATIONS

Dimensions

All dimensions are shown in millimeters. Respective imperial dimensions are given in inches enclosed by parentheses.

Where applicable, specifications conform to SAE and ISO standards and are subject to change without notice.

340 mm 231 mm
(13.4 in) (9.1 in)

1097 mm
(43.2 in)

Dealer Copy -- Not for Resale


MS2088

Performance

Breaker Weight 111 kg (245 lb)


With X-Change Mount 124 kg (274 lb)
Blow Rate
Soft Ground 1220 bpm
Hard Ground 1350 bpm
Operating Pressure 123,0 kPa (120,7 bar) (1750 psi)
Bit Diameter 47 mm (1.85 in)
Bit Working Length 292 mm (11.5 in)
Bits Available Conical Cross Cut Chisel
Moil Asphalt Chisel
Nail Blunt
Inline Chisel Tamping Pad

Hydraulic System

Hydraulic Flow 17 - 34,8 L/min (4.5 - 9.2 U.S. gpm)

115 of 132 SPEC-22-1 HB Series Hydraulic Breaker Service Manual


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116 of 132 SPEC-22-2 HB Series Hydraulic Breaker Service Manual


(HB680) HYDRAULIC BREAKER SPECIFICATIONS

Dimensions

All dimensions are shown in millimeters. Respective imperial dimensions are given in inches enclosed by parentheses.

Where applicable, specifications conform to SAE and ISO standards and are subject to change without notice.

452 mm 320 mm
(17.8 in) (12.6 in)

940 mm
(37.0 in)

1262 mm
(49.7 in)

Dealer Copy -- Not for Resale


1194 mm
(47.0 in)
MS-20887

Performance

Breaker Weight 152 kg (335 lb)


With X-Change Mount 193 kg (426 lb)
With Loader Mount 224 kg (494 lb)
Blow Rate
Soft Ground 780 - 1220 bpm
Hard Ground 860 - 1340 bpm
Operating Pressure 123,0 kPa (120,7 bar) (1750 psi)
Bit Diameter 55,1 mm (2.17 in)
Bit Working Length 330 mm (13.0 in)
Bits Available Conical Cross Cut Chisel
Moil Asphalt Chisel
Nail Blunt
Inline Chisel Tamping Pad

Hydraulic System

Hydraulic Flow 25 - 50 L/min (6.6 - 13.2 U.S. gpm)

117 of 132 SPEC-23-1 HB Series Hydraulic Breaker Service Manual


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118 of 132 SPEC-23-2 HB Series Hydraulic Breaker Service Manual


(HB880) HYDRAULIC BREAKER SPECIFICATIONS

Dimensions

All dimensions are shown in millimeters. Respective imperial dimensions are given in inches enclosed by parentheses.

Where applicable, specifications conform to SAE and ISO standards and are subject to change without notice.

325 mm 475 mm
(12.6 in) (18 in)

1152 mm
(45.4 in)

1375 mm
(54 in)

Dealer Copy -- Not for Resale


1316 mm
(51.8 in) MS-2086A

Performance

Breaker Weight 220 kg (485 lb)


With X-Change Mount 263 kg (580 lb)
With Loader Mount 334 kg (736 lb)
Blow Rate
Soft Ground 755 - 1150 bpm
Hard Ground 860 - 1310 bpm
Operating Pressure 123,0 kPa (120,7 bar) (1750 psi)
Bit Diameter 65 mm (2.56 in)
Bit Working Length 330 mm (13.0 in)
Bits Available Conical Cross Cut Chisel
Moil Asphalt Chisel
Nail Blunt
Inline Chisel Tamping Pad

Hydraulic System

Hydraulic Flow 30 - 65 L/min (7.9 - 17.2 U.S. gpm)

119 of 132 SPEC-24-1 HB Series Hydraulic Breaker Service Manual


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120 of 132 SPEC-24-2 HB Series Hydraulic Breaker Service Manual


(HB980) HYDRAULIC BREAKER SPECIFICATIONS

Dimensions

All dimensions are shown in millimeters. Respective imperial dimensions are given in inches enclosed by parentheses.

Where applicable, specifications conform to SAE and ISO standards and are subject to change without notice.

320 mm 457 mm
(12.6 in) (18.0 in)

1153 mm
(45.4 in)

1448 mm
(57.0 in)

Dealer Copy -- Not for Resale


1392 mm
(54.8 in)

Performance

Breaker Weight 284 kg (625 lb)


With X-Change Mount 327 kg (720 lb)
With Loader Mount 397 kg (876 lb)
Blow Rate
Soft Ground 855 - 1060 bpm
Hard Ground 1170 - 1450 bpm
Operating Pressure 123,1 kPA (120,7 bar) (1750 psi)
Bit Diameter 72,1 mm (2.84 in)
Bit Working Length 356 mm (14.0 in)
Bits Available Conical Cross Cut Chisel
Moil Asphalt Chisel
Nail Blunt
Inline Chisel Tamping Pad

Hydraulic System

Hydraulic Flow 45 - 80 L/min (11.9 - 21.1 U.S. gpm)

121 of 132 SPEC-25-1 HB Series Hydraulic Breaker Service Manual


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122 of 132 SPEC-25-2 HB Series Hydraulic Breaker Service Manual


(HB1180) HYDRAULIC BREAKER SPECIFICATIONS

Dimensions

All dimensions are shown in millimeters. Respective imperial dimensions are given in inches enclosed by parentheses.

Where applicable, specifications conform to SAE and ISO standards and are subject to change without notice.

320 mm 457 mm 533 mm 442 mm


(12.6 in) (18.0 in) (21.0 in) (17.4 in)

1153 mm
(45.4 in)

1561 mm 1580 mm
(61.4 in) (62.2 in)

Dealer Copy -- Not for Resale


1505 mm
(59.2 in)

MS-2221

Performance

Breaker Weight 350 kg (770 lb)


With X-Change Mount 392 kg (865 lb)
With Loader Mount 463 kg (1021 lb)
Blow Rate
Soft Ground 680 - 1070 bpm
Hard Ground 820 - 1280 bpm
Operating Pressure 130,1 kPa (127.5 bar) (1850 psi)
Bit Diameter 85 mm (3.03 in)
Bit Working Length 406 mm (16.0 in)
Bits Available Conical Cross Cut Chisel
Moil Asphalt Chisel
Nail Blunt
Inline Chisel Tamping Pad

Hydraulic System

Hydraulic Flow 55 - 100 L/min (14.5 - 26.4 U.S. gpm)

123 of 132 SPEC-26-1 HB Series Hydraulic Breaker Service Manual


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124 of 132 SPEC-26-2 HB Series Hydraulic Breaker Service Manual


TORQUE SPECIFICATIONS FOR BOLTS

Torque For General SAE Bolts

The following table shows standard torque specifications for bolts with zinc phosphate coating. Bolts purchased from
Bobcat Company that have zinc phosphate coating are specified by the letter H following the part number.

Thread
SAE Grade 5 SAE Grade 8
Size
Nm 0.250 9,0 - 10,2 12,4 - 13,6
(in-lb) (80 - 90) (110 - 120)
0.3125 20,3 - 22,6 24,2 - 27,1
(180 - 200) (215 - 240)
Nm 0.375 34 - 38 47 - 54
(ft-lb) (25 - 28) (35 - 40)
0.4375 54 - 61 81 - 88
(40 - 45) (60 - 65)
0.500 88 - 95 122 - 136
(65 - 70) (90 - 100)
0.5625 122 - 136 170 - 190
(90 - 100) (125 - 140)

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0.625 170 - 190 240 - 260
(125 - 140) (175 - 190)
0.750 300 - 330 410 - 450
(220 - 245) (300 - 330)
0.875 450 - 490 645 - 710
(330 - 360) (475 - 525)
1.000 645 - 710 985 - 1085
(475 - 525) (725 - 800)
1.125 880 - 975 1425 - 1600
(650 - 720) (1050 - 1175)
1.250 1200 - 1360 2000 - 2200
(900 - 1000) (1475 - 1625)
1.375 1630 - 1830 2720 - 2980
(1200 - 1350) (2000 - 2200)
1.500 2040 - 2240 3530 - 3870
(1500 - 1650) (2600 - 2850)
1.625 2720 - 2980 4680 - 5150
(2000 - 2800) (3450 - 3800)
1.750 3390 - 3730 5830 - 6500
(2500 - 2750) (4300 - 4800)
1.875 4270 - 4750 7450 - 8300
(3150 - 3500) (5500 - 6100)
2.000 5150 - 5700 8800 - 9800
(3800 - 4200) (6500 - 7200)

125 of 132 SPEC-30-1 HB Series Hydraulic Breaker Service Manual


TORQUE SPECIFICATIONS FOR BOLTS (CONT'D)

Torque For General Metric Bolts

THREAD SIZE MATERIAL


(DIA. X PITCH) HEAD MARK 4 HEAD MARK 7 HEAD MARK 10
M 5 x 0.8 4 - 5 Nm
(3 - 4 ft-lb)
M 6 x 1.0 8 - 9 Nm 8 - 12 Nm
(6 - 7 ft-lb) (6 - 9 ft-lb)
M 8 x 1.25 8 - 12 Nm 15 - 22 Nm 24 - 34 Nm
(6 - 9 ft-lb) (11 - 16 ft-lb) (18 - 25 ft-lb)
M 10 x 1.25 18 - 24 Nm 30 - 41 Nm 49 - 68 Nm
(13 - 18 ft-lb) (22 - 30 ft-lb) (36 - 50 ft-lb)
M 12 x 1.25 30 - 41 Nm 54 - 73 Nm 94 - 118 Nm
(22 - 30 ft-lb) (40 - 54 ft-lb) (69 - 87 ft-lb)
M 14 x 1.25 49 - 68 Nm 79 - 108 Nm 157 - 186 Nm
(36 - 50 ft-lb) (58 - 80 ft-lb) (116 - 137 ft-lb)

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126 of 132 SPEC-30-2 HB Series Hydraulic Breaker Service Manual


HYDRAULIC CONNECTION SPECIFICATIONS Straight Thread O-Ring Fitting

O-Ring Face Seal Connection Figure SPEC-40-2

IMPORTANT
Nut Nut
When repairing hydrostatic and hydraulic systems,
clean the work area before disassembly and keep all Washer
parts clean. Always use caps and plugs on hoses, Washer
tubelines and ports to keep dirt out. Dirt can quickly O-ring
damage the system.
I-2003-0888 O-ring

Figure SPEC-40-1
A-1852

Lubricate the O-ring before installing the fitting. Loosen


the jam nut and install the fitting. Tighten the jam nut until
the washer is tight against the surface [Figure SPEC-40-
2].

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Tubelines And Hoses

Replace any tubelines that are bent or flattened. They will


restrict flow, which will slow hydraulic action and cause
heat.

B-7575 Replace hoses which show signs of wear, damage or


weather cracked rubber.

When the fitting is tightened, you can feel when the fitting Always use two wrenches when loosening and tightening
is tight to eliminate leakage caused by under or over hose or tubeline fittings.
torqued fittings. Use petroleum jelly to hold the O-ring in
position until the fittings are assembled [Figure SPEC-
40-1].

O-ring Face Seal Tightening Torque


xTubeline xx TORQUE
Outside x Nm
Diameter Thread Size (ft-lb)
1/4 9/16 - 18 18 (13)
3/8 11/16 - 16 30 (22)
1/2 13/16 - 16 54 (40)
5/8 1 - 14 81 (60)
3/4 1-3/16 - 12 114 (84)
7/8 1-3/16 - 12 133 (98)
1 1-7/16 - 12 160 (118)
1-1/4 1-11/16 - 12 209 (154)
1-1/2 2 - 12 221 (163)

127 of 132 SPEC-40-1 HB Series Hydraulic Breaker Service Manual


HYDRAULIC CONNECTION SPECIFICATIONS Port Seal Fitting
(CONTD)
Figure SPEC-40-4
Flare Fitting

Figure SPEC-40-3

1
Nut Seals
To Fitting

Nut Seals
2 To Port

P-79498

Secondary O-ring Seal P-13008


Use the following procedure to tighten the flare fitting:

Dealer Copy -- Not for Resale


Tighten the nut until it makes contact with the seat. Make The nut is the primary seal, the O-ring is the secondary
a mark across the flats of both the male and female parts seal and helps absorb vibration and pressure pulses at
of the connection (Item 1) [Figure SPEC-40-3] the connection [Figure SPEC-40-4].

Use the chart (below) to find the correct tightness needed The hex portion of the nut does not contact the surface of
(Item 2) [Figure SPEC-40-3]. If the fitting leaks after the component when the nut is tight.
tightening, disconnect it and inspect the seat area for
damage. Port Seal and O-ring Boss
Tightening Torque
Flare Fitting Tightening Torque x TORQUE
Tubeline x TORQUE x Nm
Outside x Nm Thread Size (ft-lb)
Diameter Thread Size (ft-lb) 7/16 - 20 18 (13)
1/4 7/16 - 20 18 (13) 9/16 - 18 30 (22)
5/16 1/2 - 20 23 (17) 3/4 -1 6 54 (40)
3/8 9/16 - 18 30 (22) 7/8 - 14 81 (60)
1/2 3/4 - 16 54 (40) 1-1/16 - 12 114 (84)
5/8 7/8 - 14 81 (60) 1-3/16 - 12 133 (98)
3/4 1-1/16 - 12 114 (84) 1-5/16 - 12 160 (118)
7/8 1-3/16 - 12 133 (98) 1-7/16 - 12 209 (154)
1 1-5/16 - 12 160 (118) 1-5/8 - 12 221 (163)
1-1/4 1-5/8 - 12 209 (154)
1-1/2 1-7/8 - 12 221 (163)
2 2-1/2 - 12 342 (252)

128 of 132 SPEC-40-2 HB Series Hydraulic Breaker Service Manual


HYDRAULIC CONNECTION SPECIFICATIONS
(CONTD)

Port Seal Fitting (Contd)

Use the following procedure to tighten the port seal


fitting:

Port seal and nut, washer and O-ring (O-ring Boss)


fittings use the same tightening torque valve chart.

If a torque wrench cannot be used, use the following


method.

Tighten the nut until it just makes metal to metal contact,


you can feel the resistance.

Tighten the nut with a wrench no more than one hex flat
maximum.

Do not over tighten the port seal fitting.

NOTE: If a torque wrench cannot be used, use the


hex flat tightening method as an approximate

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guideline.

NOTE: Port seal fittings are not recommended in all


applications. Use O-ring boss fittings in these
applications.

129 of 132 SPEC-40-3 HB Series Hydraulic Breaker Service Manual


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130 of 132 SPEC-40-4 HB Series Hydraulic Breaker Service Manual


ALPHABETICAL INDEX

(HB1180) HYDRAULIC BREAKER


SPECIFICATIONS . . . . . . . . . . . . . SPEC-26-1
(HB280) HYDRAULIC BREAKER
SPECIFICATIONS . . . . . . . . . . . . . SPEC-20-1
(HB380) HYDRAULIC BREAKER
SPECIFICATIONS . . . . . . . . . . . . . SPEC-21-1
(HB580) HYDRAULIC BREAKER
SPECIFICATIONS . . . . . . . . . . . . . SPEC-22-1
(HB680) HYDRAULIC BREAKER
SPECIFICATIONS . . . . . . . . . . . . . SPEC-23-1
(HB880) HYDRAULIC BREAKER
SPECIFICATIONS . . . . . . . . . . . . . SPEC-24-1
(HB980) HYDRAULIC BREAKER
SPECIFICATIONS . . . . . . . . . . . . . SPEC-25-1
ATTACHMENT IDENTIFICATION . . . . . . . . 1-9
ATTACHMENT STORAGE AND RETURN TO
SERVICE . . . . . . . . . . . . . . . . . . . . . . . 10-80-1
BREAKER HOUSING . . . . . . . . . . . . . 30-10-1

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BREAKER . . . . . . . . . . . . . . . . . . . . . . 30-20-1
DAILY INSPECTION . . . . . . . . . . . . . . . 10-40-1
DELIVERY REPORT . . . . . . . . . . . . . . . . . 1-8
DIVERTER VALVE (S/N A00X05151 & BELOW,
S/N A00Y06088 & BELOW) . . . . . . . . . 20-10-1
DIVERTER VALVE (S/N A00X05152 & ABOVE,
S/N A00Y06089 & ABOVE) . . . . . . . . . 20-11-1
HYDRAULIC CONNECTION
SPECIFICATIONS . . . . . . . . . . . . . SPEC-40-1
INITIAL SETUP . . . . . . . . . . . . . . . . . . 10-30-1
LUBRICATING THE ATTACHMENT . . . 10-50-1
MAINTENANCE SAFETY . . . . . . . . . . . . . 1-1
REGULAR MAINTENANCE ITEMS . . . 10-60-1
REMOVAL AND INSTALLATION OF TOOL 10-
70-1
SCHEMATICS . . . . . . . . . . . . . . . . SPEC-10-1
SERIAL NUMBER LOCATION . . . . . . . . . . 1-7
SERVICE SCHEDULE . . . . . . . . . . . . . 10-20-1
TORQUE SPECIFICATIONS FOR BOLTS . . . .
SPEC-30-1
TROUBLESHOOTING . . . . . . . . . . . . . 10-10-1

131 of 132 INDEX-01 HB Series Hydraulic Breaker Service Manual


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132 of 132 INDEX-02 HB Series Hydraulic Breaker Service Manual

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