SYLLABUS INFORMATION

Members:
Alquizola, Emmanuel D.
Amantiad, Japhia Kim M.
Dela Cerna, Bernard Kenneth ___.
Sandueta, Kathleen Camille
Lomotos, Roxanne Marie L.
Uy, Allaine S.

To Secure: Black Long-Size Clearbook

Course Requirements: Gantt chart of design activities, Minutes of group meetings, Basis of
Design (BOD) Report, Tasks 2-5 Reports, CPD Project Technical Report, CD containing the
electronic files of the entire project content
Cut-off time for submissions: 4:30 PM
Contents of final design report:
i. Cover page
ii. Table of contents
iii. Introduction
iv. Process Options and Selection
v. Basis of Design
vi. Stoichiometry, Kinetics and Thermodynamic Properties
vii. Process Structure and Definition
viii. Mass and Heat Balances
ix. Process and Equipment Design
x. Process Safety and Control
xi. Process Economics and Environmental Evaluation
xii. Conclusions and Recommendations
xiii. List of symbols
xiv. References
xv. Appendices
UNIT 1: Introduction to Conceptual Process Design
1.1 The Steps in Engineering Design
1.2 Defining Constraints
1.3 The Creative Aspects of Process Design
1.4 Hierarchical Approach to Conceptual Process Design

TASK 1: Establish Basis of Design (BOD) Submitted on the 6th Week

(Workshop 1: Team Dynamics, Goal Setting & Task Planning)
 o Define the design problem/objective (1st Week: Initial Draft)
o Generate process options and schemes (2nd Week)
o Gather pertinent (physical/chemical/stoichiometric/empirical) data (3rd Week)
o Evaluate process options against process constraints (4th Week)
o Define battery limits and basic assumptions (5th Week)
o Calculate Economic Margin (5th Week)

(Workshop 2: Developing the Basis of Design)

Unit 2: Synthesis and Analysis of Batch Processes
2.1 Batch vs. Continuous
2.2 Cycle Diagrams
2.3 Design Aspects of Batch Processes

TASK 2: Size Unit Operations/Process submitted on the 12th Week

o Gather kinetic and thermodynamic (design) data (7th Week)
o Gather Performance Data of Proprietary Equipment (8th Week)
o Perform Chemical Engineering Design (9th 11th Week)

Unit 3: Heat Integration and Heat Exchanger Networks

3.1 Pinch Technology
3.2 Heat Integration and Synthesis of Heat Exchanger Networks

TASK 3: Mechanical Design of Equipment (Equipment Specification Sheet) 15th

Week

o Specify equipment dimensions, internals and auxiliaries (13th Week)

o Calculate load factors (13th Week)
o Specify supports (13th Week)
o Specify pumps (13th Week)
o Select Materials of Construction (13th-15th Week)
o List mechanical equipment (15th Week)
o Prepare equipment design sketch (at least one per student) (15th Week)

(Workshop 3: Process Synthesis and Selection)

Unit 4: Process Safety
4.1 Methods and Models for Analyzing SHE Hazards and Risks

TASK 4: Process Safety and Control submitted on the 16th Week

o Conduct HAZOP Analysis (16th Week)

o Select and specify process control schemes (16th Week)
o Prepare Process and Instrumentation Diagram and Specification Sheets (16th Week)
(Workshop 4: Assessment of Hazards & Risks)
Unit 5: Process Economics
5.1 Cost Categories and Cost Estimation
5.2 Economic Criteria

TASK 5: Process Economics and Environmental Evaluation submitted on the 19th Week

o Prepare ROI analysis and Breakeven (17th Week)

o Identify wastes and propose treatment schemes (17th Week)

(Workshop 5: Economic Evaluation of the Design Project)

TASK 6:

Conclusions and Recommendations (and Binding of the Final CPD Output) 18th Week