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Enhancing the selectivity of the hydrogenation of naphthalene to tetralin by


high temperature water
Yan Cheng,a Honglei Fan,a Suxiang Wu,a Qian Wang,a Jin Guo,a,b Liang Gao,c Baoning Zongc and
Buxing Han*a
Received 13th March 2009, Accepted 23rd April 2009
First published as an Advance Article on the web 7th May 2009
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DOI: 10.1039/b904305e

Enhancing selectivity and an efcient use of feedstocks in chemical reactions using greener
methods is an important aspect of green chemistry. In this work, we conducted the hydrogenation
of naphthalene to produce tetralin catalyzed by a cheap FeMo based catalyst with and without
high temperature water (HTW). The effects of various factors on the reaction, such as density of
water, reaction temperature, reaction time and amounts of catalyst, were investigated. It was
demonstrated that the addition of water could increase the yield of tetralin and suppress
formation of coke effectively. The reaction in the presence of D2 O indicated that H/D exchange
occurred during the reaction process.

Introduction elds.2830 Tetralin can be synthesized in a complicated Bergman


cyclization or simply through the hydrogenation of naphthalene
Investigations of high temperature water (HTW) as an environ- in the presence of noble metals or transition metals.3135 The
mentally benign medium for chemical reactions are attracting reaction catalyzed by noble metals (e.g. platinum) usually shows
more and more attention in recent years. This is not only because high selectivity to tetralin because naphthalene interacts with
it is cheap, naturally abundant and nontoxic but also because surface metals strongly and prevents the hydrogenation of
its physicochemical properties can be tuned with pressure and tetralin.36 However, it is known that noble metals are much
temperature. This means that the properties of the medium more expensive than transition metals. Transition metals are
can be tuned without changing its composition.14 HTW has cheaper, but the selectivity to tetralin is low. How to enhance the
been used in destruction of organic wastes,5,6 preparation of selectivity of the reaction catalyzed by cheaper transition metal
synthetic natural gas from biomass,7 crystalline-to-amorphous based catalysts is an interesting topic.
transformation of cellulose,8 recovery of phenolic compounds In the present work, the hydrogenation of naphthalene to
through the decomposition of lignin,9 hydrothermal synthesis produce tetralin using a FeMo based catalyst was studied
of metal oxide nanoparticles,1013 etc. HTW-based organic with and without HTW. It was demonstrated that water could
chemistry is attractive because it is consistent with several goals enhance the selectivity of tetralin and suppress the formation of
of green chemistry and green engineering.2,14,15 Up to now, some coke signicantly under suitable conditions, i.e., when water was
organic chemical reactions have been carried out in HTW, such used as a green solvent or additive, the feedstock can be used
as Beckmann rearrangements,16 crossed aldol condensations,17 much more effectively and the selectivity of the desired product
ene reactions,18 bisphenol A cleavage,19 synthesis of terephthalic is much higher.
acid,20 oxidation of methylaromatics,21 oxidation of benzoic acid
to phenol,22 hydrogenation of different compounds,23,24 synthesis
of e-caprolactam from 6-aminocapronitrile,25 catalytic selective
partial oxidation using O2 for the synthesis of carboxylic acids,26
Results and discussion
and chemical reactions of C-1 compounds.27 The main focus of this study is the impact of water on the
1,2,3,4-Tetrahydronaphthalene (tetralin) is a very useful high hydrogenation of naphthalene to produce tetralin. The inuence
boiling point solvent which has been widely used in paint, coat- of different factors such as the density of the water, the reaction
ings, inks, pharmaceuticals, paper, hydrogen donors and in other temperature, the reaction time and the loading of catalyst was
studied. The thermal decomposition of formic acid has been
a studied and used as a source of H2 for different hydrogenation
Beijing National Laboratory for Molecular Sciences, Institute of
Chemistry, Chinese Academy of Sciences, Beijing, 100190, China. reactions.24,37,38 It was shown that on the laboratory scale, this
E-mail: hanbx@iccas.ac.cn; Fax: +86 10-62559373; Tel: +86 approach is a simple, convenient, and safe method to carry out
10-62562821 hydrogenation reactions. In this work, formic acid was also used
b
China University of Mining & Technology, Beijing, 100190, China as the source of H2 . The conversion of naphthalene is dened as
c
Research Institute of Petroleum Processing, Sinopec, Beijing, 100083,
China the weight percent of converted naphthalene, and the yield of a
Electronic supplementary information (ESI) available: NMR data for product is the weight percent of naphthalene converted into the
the reaction product. See DOI: 10.1039/b904305e corresponding product.

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XRD pattern of the catalyst


The catalyst was prepared following the procedures reported
in the literature.39 The XRD pattern of the prepared catalyst
determined is presented in Fig. 1, together with the standard
stick pattern of Fe2 (MoO4 )3 . Obviously, the pattern agreed
well with the standard pattern, indicating that the catalyst was
Fe2 (MoO4 )3 .
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Fig. 3 Effect of water density on naphthalene conversion and the


yields of different compounds (100.0 mg naphthalene, 10.0 mg catalyst,
0.50 mL formic acid, 4 h, 606 K).

the amounts of decalins and coke decrease with an increase of


the water density.
We can also see that with increasing water density, the
conversion of naphthalene decreased slightly at the beginning
and decreased quickly as the water density exceeded about
0.082 g mL-1 . It can be known from the saturate vapour pressure
Fig. 1 XRD pattern of the prepared catalyst (top) and the standard
of water and the density of steam,40 that liquid water appeared as
stick pattern of Fe2 (MoO4 )3 (bottom).
the density of water exceeded 0.082 g mL-1 at this temperature.
In other words, the water existed only in the vapour phase as
Effect of water density the density of water was less than about 0.082 g mL-1 , and
some water began to liquefy as the density was larger than
The inuence of the water density on the reaction was studied at 0.082 g mL-1 . Therefore, the main reason for the abrupt decrease
606 K. The results with 12.8 mg and 100.0 mg of naphthalene in in the conversion may be that liquid water covered the surface
the reactor are given in Fig. 2 and 3, respectively. The density of of the catalyst, which reduced the mass transfer of the reactants.
the water was varied from 0 (without water) to 0.20 g mL-1 . It should be mentioned that water may affect the decomposition
The density of the water was calculated from the mass of of formic acid and the amount of hydrogen produced under
water charged divided by the volume of the reactor (6.1 mL). our experimental conditions.24 Therefore, in order to keep a
The gures show that in the absence of water the yield of the large amount of hydrogen in the reactor during the reaction,
product tetralin was low. With an increase of the water density the amount of formic acid charged was in large excess in our
in the system, the yield of the product increased considerably. experiments.
Our experiments showed that decalins, which were the fully Fig. 2 and 3 show that the effect of water on the conversion and
hydrogenated product, were also produced. Other byproducts yield is less pronounced at a higher naphthalene concentration.
were mainly coke with a very small amount of other compounds, The main reason for the difference may be that the amounts
and we classied them as coke in the gures and in the following of naphthalene, catalyst, and formic acid at the different
discussion for simplicity. Therefore, the amount of coke was naphthalene concentrations were different. However, Fig. 2 and
easily calculated from the mass of the naphthalene charged, and 3 show clearly that water can reduce the formation of coke
the amounts of the naphthalene, tetralin and decalins after the effectively at different reactant concentrations, and the density
reaction were determined by GC analysis. Fig. 2 and 3 show that of water affects the selectivity more signicantly at the point
around the phase separation.
In order to study the effect of water on the yield of the
products at the same conversion of naphthalene, we determined
the conversion and the yields at different reaction times in the
absence of water, and the results are presented in Fig. 4. It can
be seen by comparing Fig. 2 and 4 that the yield of tetralin
in the presence of water was considerably higher than that
without water at a similar conversion of naphthalene, and the
amount of coke produced in the absence of water was much
larger. The maximum yield of tetralin could reach 85% with
water, while in the absence of water was only about 60%. The
main reason was that the addition of water could effectively
Fig. 2 Effect of water density on naphthalene conversion and the yields suppress the formation of coke. Therefore, the reactant can be
of different compounds (12.8 mg naphthalene, 6.6 mg catalyst, 0.28 mL used more effectively in the presence of water. The mechanism
formic acid, 5 h, 606 K). for producing coke is very complex even in the absence of water.41

1062 | Green Chem., 2009, 11, 10611065 This journal is The Royal Society of Chemistry 2009
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Fig. 4 Effect of reaction time on naphthalene conversion and the yields Fig. 6 Effect of reaction time on naphthalene conversion and the yields
of different compounds in the absence of water (12.8 mg naphthalene, of different compounds (0.082 g mL-1 water, 12.8 mg naphthalene,
0.28 mL formic acid, 6.6 mg catalyst, 606 K). 0.28 mL formic acid, 6.6 mg catalyst, 606 K).

The reasons for reducing the amount of coke after adding water resulted in a reduction in the yield of tetralin, and the amounts
need to be studied further. of coke and decalins increased as the reaction extended from
5 h to 6 h. Therefore, the obvious decrease in the yield of the
Effect of the reaction temperature tetralin was originated mainly from the deep hydrogenation of
The effect of the reaction temperature was also evaluated at a tetralin and the production of more coke. This is understandable
water density of 0.082 g mL-1 , and the results are shown in Fig. 5. considering the fact that most of the naphthalene could be
When the reaction temperature increased from 547 to 606 K, converted within 5 h and, therefore, a further increasing in time
the conversion of naphthalene increased to a maximum and resulted in more byproducts.
then decreased slightly with a further increase in temperature.
The temperature affects the conversion in different ways. First, Effect of the catalyst loading
the reaction should be faster at higher temperatures due to Fig. 7 displays the dependence of naphthalene conversion
the reduction of the activation energy. Second, the amount of and the yields of different compounds on the amount of
liquid water decreased with an increase of temperature as the the catalyst used. It can be seen that under the experimental
temperature was lower than 606 K, because liquid water existed conditions, the conversion increased with an increase of the
in the reactor when the temperature was below 606 K. Both of amount of the catalyst up to 6.6 mg. The conversion did not
the factors are favourable to enhance the reaction rate. Third, at change with the amount of the catalyst considerably when the
606 K, liquid water disappeared as discussed above and there was amount of the catalyst exceeded 6.6 mg. However, the yield
no liquid water at higher temperature. But a higher temperature of tetralin was reduced slightly. The main reason for this was
is unfavourable for the thermodynamic equilibrium of naph- that 6.6 mg of catalyst was enough to convert the naphthalene
thalene hydrogenation, since the hydrogenation is exothermic.42 under the experimental conditions. A further increase of the
The competition of the above factors resulted in the maximum catalyst resulted in the production of more coke and the deep
conversion at 606 K. hydrogenated product decalins.

Fig. 5 Effect of reaction temperature on naphthalene conversion Fig. 7 Effect of catalyst loading on naphthalene conversion and the
and the yields of different compounds (0.082 g mL-1 water, 12.8 mg yields of different compounds (0.082 g mL-1 water, 12.8 mg naphthalene,
naphthalene, 0.28 mL formic acid, 6.6 mg catalyst, 5 h). 0.28 mL formic acid, 606 K, 5 h).

Effect of the reaction time H/D exchange between naphthalene and D2 O

Fig. 6 shows the effect of reaction time on the conversion of H/D exchange of some compounds in supercritical or pres-
naphthalene and the yield of tetralin with 0.082 g mL-1 water at surized hot deuterium oxide has been conrmed in different
606 K. The gure shows that the yield of tetralin increased with reaction systems.4346 We also studied the naphthalene hydro-
the reaction time for 5 h. After that, extending the reaction time genation in the presence of D2 O with our catalyst. The 2 H NMR

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spectrum of the reaction mixture after the reaction is presented of the compounds was performed on SHIMADZU-QP2010
in the ESI (Fig. S1). The peaks at 6.87, 2.58 and 1.63 ppm equipment.
are assigned to deuterium atoms of the deuterated tetralin, and
those at 7.31 and 7.67 ppm represent deuterium atoms of the
deuterated naphthalene. This suggested that the hydrogen in Acknowledgements
water exchanged with the hydrogen in the naphthalene during
This work was supported by the National Key Basic Research
the reaction. How this affected the reaction should be studied
Project of China (2006CB202503, 2006CB202504) and the
further.
Chinese Academy of Sciences (KJCX2.YW.H16).
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Conclusions
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