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ULTRAFIL AIR SYSTEMS

First.... In Clean Air

CLEAN AIR EQUIPMENTS /INSTRUMENTS

• HORIZONTAL LAF BENCH


• VERTICAL LAF BENCH
• FAN FILTER UNIT
• AIR SHOWER
• GARMENT CUBICLE
• DISPENSING BOOTH/SAMPLING BOOTH
• STATIC PASS BOX
• DYNAMIC PASS BOX
• BIOSAFETY HOODS/CABINETS.
• AIR HANDLING UNITS.
• HVAC HEATING/COOLING/SPECIAL COILS
• ROLL-O-MATIC FILTER
• AUTO VISCOUS AIR FILTER
• HOT AIR OVEN/FURNACE
• BOD INCUBATORS.
• DEEPREEZERS BLOOD BANK/ PHARMA.

APPLICATIONS : Clean rooms, HVAC plants, Pharmaceutical plants, Hospitals, Hotels,


Healthcare facilities, Semi- conductor, electronics, etc.

# 4-7-12/17, Plot No: 17, Ravindra Nagar, Nacharam, Hyderabad – 500 076. A. P., India.
Phone No: +91-40-27154354, 27173724. Fax No: +91-40-27173714.
Mobile No: +91-9866551965 / 966 / 967 / 968 / 969 / 9866151972.
Email : info@ultrafil.net / srivin@sify.com

www.ultrafil.net
PRODUCT LINE ULTRAFIL AIR SYSTEMS
First.... In Clean Air

CLEAN AIR PRODUCTS

LAMINAR AIR FLOW WORK STATION: (Vertical and Horizontal)

Construction made of laminated ply board / Epoxy powder


coated Steel / stainless steel.
Standardized air Handling components and filters
UV light, low noise fan Filter unit.
Class 100 working condition.
Available in size of 2 x 2, 4 x 2, 6 x 2 and as per clients
requirement

PASS BOX (Static / Dynamic type)

Excellent to avoid cross Contamination


Construction in stainless steel and powder coated Material.
Inter locking Electro-magnetic type
UV light. Available in class 100 with HEPA FITLER.
Door view panel double glass flush on both side
Magnahelic gauge in lieu of inclined tube manometer
Velocity at discharge of HEPA FILTER 0. 45 + 0.05 m/s
(90 + 10FPM)
Filter Hepa U13

DISPENSING / SAMPLING BOOTH (Exhaust / Recirculatory type)

These units maintain surrounding environment free from powder


particles, provide clean environment for their Dispensing and
also protect the operator.
Available in Steel powder coated and St.Steel material with
Front PVC strip/ vinyle curtain, UV light, low noise level
Class 100 Working condition
Working space : 4'x3'x6.5' WDH
4'X4'X6.5' WDH
6'X4'X6.5' WDH

And Custom designed as per required

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PRODUCT LINE ULTRAFIL AIR SYSTEMS
First.... In Clean Air

CLEAN AIR PRODUCTS

AIR SHOWER (TOP/SIDE MOUNTED):

Air shower is an enclosed chamber where clean air Jets Shower


at the person/material at velocity between 6000 to 8000FPM and
remove contaminants entry and exit. Doors are locked
condition during shower cycle and are Interlocked at other times.
Construction:
CRCA powder coated / St steel and laminated Board,
Standard and custom made sizes available.

BIO SAFETY CABINET:

Construction Laminated Ply board. Steel Powder coated &


St. Steel material.
Designed for use with bio-safety levels 1, 2 & 3,
Hepa filters for supply and exhaust.
Class 100 sterile atmosphere over work area.
Alarm for excessive shutter opening
External exhaust for the laboratory (Optional)
Low noise level between 60 – 70 db
U. V. Lights
Standard size 6x2,4x2 and other size on request.

GARMENT CABINET:

Storage cabinet are designed for storage of clean room


Garments and material.
Construction Laminated Ply board, Steel Powder coated,
Stainless Steel Class 100 cleanliness.
Low noise level, UV lights
Doors Glass sliding type / Hinged type double skin
Pre Filter washable HDPE
Post Filter HEPA EU -13
Standard and custom made sizes

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PRODUCT LINE ULTRAFIL AIR SYSTEMS
First.... In Clean Air

CLEAN AIR PRODUCTS

FAN FILTER UNITS (FFU):

Self powered FFU with minipleat HEPA FILTERS.


Lowest noise level.
Meets class 100 specs as per international standards.
Available in anodized aluminium and st.steel
construction of various sizes.

TERMINAL HOOD FILTER AND DISPOSABLE CEILING MODULE FILTER:

Construction Stainless Steel / Powder coated, Aluminium


anodised housing
Minipleat Hepa filter grade H14 eff: 99.995% down to 0.3
Micron standard size 2x2, 2x3 & 2x4 other sizes on request.

AIR HANDLING UNITS (AHU)

AHU are designed for clean room / HVAC applications. Single


skin, Double skin PUF insulated Modular construction
provided with 3 stage filtrations St.Steel drain tray and
gauges to monitor the pressure drop across the filters, variable
frequency drive microprocessor based control system provided
to control the speed of blower with respect to room temperature
and differential pressure.

HVAC COILS (COOLING /HEATING/SPECIAL)

Chilled water coils, Hot water coils, Dx Refrigerant coils,


Booster coils,
glycol coils and low pressure steam coils.
Fin-material Coated Aluminium, copper tube material seam less
imported copper
Casing, Galvanized steel
Sizes standard and custom design.

Above products are fully tested prior to shipment and certified in compliance with US federal standard 209E/ISO 14644-1 & 2, IES Std.
Ultrafil has a policy of continuous product research and development improvement specification
product are subject to change without prior notice.

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ULTRAFIL AIR SYSTEMS
First.... In Clean Air
VALIDATION AND CALIBRATION SERVICES

WE QUALIFY THE DESIGN PARAMETERS


About us:
Ultrafil air systems is professional managed company who
are in to manufacturing of Air filter for clean room, HVAC
and clean room equipments, we have separate team
for validation and calibration of various clean room,
equipment, instruments etc.

1). Ultrafil can provide a comprehensive test and


maintenance solution for virtually any clean air
device or clean room facility.
We are committed to our clients needs and aim to
be the preferred choice for clean room validation.
ULTRAFIL AIR SYSTEMS
We can submit protocol as per client requirement SRIVIN ENGINEERING COMPANY
DQ, IQ, OQ, & PQ.
2). The validation report describes in detail the test programme and quantifies all results and
measurements. Test Reports include all the test sheets for laminar flow cabinets, safety cabinets,
isolators clean room, fume cupboards etc. Each sheet has been devised to cover all the
requirements of the relevant standard. Airborne particle count sheets include printouts of all the
airborne particle counts taken on site.
3). Test certificates certify that the room or device which was tested meets the relevant standard. The
plans section will include drawings of all the areas surveyed. Showing airborne particle count
positions. Differential pressures and other information appropriate to the validation. Calibration
certificates are included for instruments used in the test programme.
Each page in the report is numbered consecutively and is embossed to prevent duplication.
Reports are produced as soon as possible after the work is done and we are always looking for ways
in which technology can speed up this process.

4). We can validate to all international standards including ISO 14644: 1999EEC GMP: 2002, Fed Std
209 EEC GMP:2002,Fed Std 209E:1992,BS 5295:1989 and IES-RP-cc006.2 etc.

# 4-7-12/17, Plot No: 17, Ravindra Nagar, Nacharam, Hyderabad – 500 076. A. P., India.
Phone : +91-40-27154354, 27173724. Fax No: +91-40-27173714.
Mobile: +91-9866551965 / 966 / 967 / 968 / 969 / 9866151972.
Email : info@ultrafil.net / srivin@sify.com

www.ultrafil.net
ULTRAFIL AIR SYSTEMS
First.... In Clean Air

WE PROVIDE FOLLOWING SERVICES BY USING LATEST CALIBRATED INSTRUMENTS.

AIR BORNE PARTICULATE TEST

To Check class of cleanliness .This test provide the classification of


the area has been achieved with regard to the concentration of
air borne particulate

RECOVERY TEST

Demonstrates the ability of the room To remove the particulate by


purging the area with Filtered air and than the room can change
from a dirty to clean state with in specified time
Instrument used:
Make : METONE USA AIRBORNE PARTICLE COUNTER.
MODEL : 1) 3413 – I CFM (28.3 LPM) flow
2) 3423 – 1.77 CFM (50LPM) flow
No. of channels – 6, TFT display screen with inbuilt Thermal printer,
battery operated micron display 0.3, 0.5, 1.0, 3.0, 5.0, 10.0.

HEPA FILTER INTEGRITY (LEAK) TEST

This test is carried out to check the Hepa filter media Integrity leak
test by using aerosol generator (Aerosol Media DOP or PAO)
Die octa Pethalate or puly Alfa Olefine and photometer,
Compressed air or Nitrogen gas at 20 to 30 PSI Pressure having
10-15 CFM airflow capacity require to generate. The aerosol at
upstream port of Hepa filter. We check Upstream concentration
before scanning the filter.
Instrument used:
1). Photometer model 2H of Air Technic International USA, Power
operated with hand held scan probe having separate display
at probe and instrument. Capacity 1 CFM air Suction by
vaccum pump.

2). Generator DOP / PAO which generate aerosol Particle by


using aerosol liquid having capacity 5000 to 10,000 CFM.

WE QUALIFY THE DESIGN PARAMETERS


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ULTRAFIL AIR SYSTEMS
First.... In Clean Air

AIR VELOCITY AND VOLUMETRIC FLOW RATE MEASUREMENT


To measure the airflow velocity across the filter, room Air volume,
number of air changes ,check the differential pressure inside the
clean room as well equipment used.
Instrument Used :
1). Fan type handheld battery operated Anemometer
model No.: AM-4201, Range 0.4 – 30.0 M/sec
2). Hot wire type Hand held battery operated Anemometer
MODEL No: AM-4204, CAPACITY 0.2-20.0 M/sec
3). ACH1:- Air capture Hood automatically display the wind
direction, inlet flow or outlet flow conversion of displayed
units between CFM.
CMH, range 150 to 4000 CMH.
AIR FLOW PATTERN TEST.

filter inside the clean rooms well clean room equipment to


determine the air flow direction is positive laminar as per design.
INSTRUMENT USED :
i). Titanium Techtra chloride for Generating the smoke
ii). ALTERNATIVELY :- Smoke generator (fogger) imported which
works on single phase power supply having food grade aerosol
used to generate the adequate smoke.
iii). Digital Video recorder Handicomm sony/equivalent make.

CALIBRATION OF MEGNAHAULIC GAUGES / PRESSURE GAUGES


We calibrate the megnahaulic gauges for
differential pressure measurement.
Instrument used.
1). Digital handheld differential pressure manometer calibrator
having range 10 to 500 MMWC Battery operated.
2). Calibration test pressure pump to generate the differential pressure.
3). Comparison Test Pump

LIGHT INTENSITY MEASUREMENT

by using digital handheld battery operated lux meter.


Range 0 to 50,000 Lux,
Model No. - LX101A

WE QUALIFY THE DESIGN PARAMETERS


www.ultrafil.net
ULTRAFIL AIR SYSTEMS
First.... In Clean Air
Sound level measurement

by using digital handheld battery operated sound level meter


range 40 ~ 130 db
Model 6181 make indi
Temperature and humidity measurement (Mapping)

By using temperature sensors, humidity transmitter, Data


Logger, software to down load the data in PC graphically
Tabular form,Small compact battery operated data loggers are
available .
INSTRUMENT USED.
1). Nippon make 16 channel temperature Data logger micro
controlled based Universal input with RTD Temperature
sensors and with 5 mtrs. compensating cable instrument
has got inbuilt data storage memory which can be down
loaded directly on 80 column dot matrix printer or through
PC data can be viewed graphically as well table form.
2). Microcub make universal input TFT screen 16 channel
temperature cum humidity data logger. Having large display
of each channel, it has inbuilt data storage facility of
temperature and humidity. Which can down load either in
PC for tables and graphically display or direct 80column dot
matrix printer. Temperature cum humidity transmitters
sensors are used (imported) along with 20 mtr compensating
cable length.
3). Imported handheld small compact battery operated data
loggers are available and these are wireless design can
be kept anyplace for sensing of temperature and humidity
it has data storage facility and data can be down loaded
in PC through software these are 21 CFR complaint.
All above instruments are latest standard and duly calibrated
by national / international standard instruments having
calibration traceability of different organization.
Calibration of Temperature/humidity instrument
/ Data logger and sensor by using following master instruments:
a. Universal Calibrator source and sink facility, Power as well
battery operated range -100ºC to +400ºC.
b. Master temperature controller with sensor having range
of -100ºC to +400ºC with sensor.
c. Multimeter to measure the analogue signal output from sensor.
d. Enviroment chamber, temperature bath.

WE QUALIFY THE DESIGN PARAMETERS


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