PROJECT REPORT

On

Manufacturing of PVC pipes

Submitted
PHOTO
As part of requirement of The Training

under

New Entrepreneur cum-Enterprise Development Scheme

Government of Tamilnadu

Conducted by

Entrepreneurship Development Institute,Guindy,Chennai.

Prepared by

Name : k.vasantha kumar

Address : villupuram

Mobile : +91-9994945262

Email : vasanthakumarbe@ymail.com

Training at EDI- Guindy,Chennai.

Financed by IOB-mugaiyur,villupuram.

1
 TABLE OF CONTENT

Sl. No. Description Page No.

1. EXECUTIVE SUMMARY: 3

2. 4
BUSINESS PLAN SOFTWARE EDI:

3. BUSINESS PLAN FORMAT FOR MSMES 15

(MANUFACTURING INDUSTRIES)

4. MARKET REASEACH: 25

5. 29
MACHINERY QUOTATION:

6. RAW MATERIAL PRICE EVIDENCE: 31

7. 31
SELLIING PRICE EVIDENCE:

8. 32
QUALIFICATION & EXPERIENCE PROOF

2
EXECUTIVE SUMMARY:

Personal strengths in the area of business

I have 1 year of relevant experience. I have handled sales, production, technical, human
resources and finance in my previous assignment. The raw materials required for the business are
100 Tonnes of OLD PVC PIPES and the value is 30 lakhs. Raw materials are available in the
local market. Raw materials are available in credit and the terms of credit is 30 days.

The suppliers of the raw materials are OLD PIPES SUPPLIERS and CHENNAI. TAMILNADU.
. For this business skilled and semiskilled manpower are required. I am confident of having
necessary manpower for the business. Power requirement is 50 HP power per day. I have
generator. I require 5000 liters of water. I have adequate facility to draw water. I have approval
for the land and building.

I conducted survey and based on the findings only and I am trying to get into this business. The
competitor in my district is LOCAL COMPETITORS PIPES. . I sell the product through both
distributors/wholesalers and directly to customers. I do not have showrooms. I will take 2 months
to deliver the first order. I cannot rely on repeat orders. I am confident of generating rupees 30
lakhs sales in next three years. The unfinished product does not have any market. The business
potential for this product is growing at higher rate in TamilNadu. The current market volume in
Tamilnadu is 0 lakhs, in India is 0 lakhs and in Export is 0 lakhs.

3
BUSINESS PLAN SOFTWARE EDI:

Application Form - Business Details

Name of Business Enterprises : VASANTH PVC PIPES

Office Address

Door No 2/226

Street MIDDLE STREET

Area VEERAZOLAPURAM

City VILLUPURAM

District Villupuram

State TamilNadu

Pincode 605755

Factory Address

Factory Door No 2/226

Factory Street MIDDLE STREET

Factory Area VEERAZOLAPURAM

Factory City VILLUPURAM

Factory District Villupuram

Factory State TamilNadu

Factory Pincode 605755

Type of Industry Manufacturing

EM no 0000

4
Product Name PVC PIPES

Consitution Proprietary

No of key persons involved 1

Name of Business Enterprises : VASANTH PVC PIPES

Key Person 1

Title Selvan

VASANTHAKUMAR
Name
K

Father/Husband Name KATHIRVELU

Age 25

Address 2/226

MIDDLE STREET Personal Finance

Permanent Account
VEERAZOLAPURAM 15506
Number

Do you have Bank

Telephone number 8012034589 Yes
account

Mobile number 9994945262 Bank name Indian Overseas Bank

Educational background BE Branch MUGAIYUR

Whether ration card

No Bank address MUGAIYUR
available

Whether voter identity

Yes Account number 15506
card available

Social status SC Account type Savings Bank

Employment of spouse Salaried - Private IFSC code IOBA0000772

5
Qualification of spouse BE Credit card No

Networth Statement

Assets (Rs.Lakhs)

Immovable Properties( Including Land and

65.00
Building )

Investment in Business Capital 0.00

Deposits with Banks/institutions 0.00

Gsecs/Bonds/NSC/NSS 0.00

Shares/Debentures ( Market Value ) 0.00

Life Insurance Policies ( Surrender Value ) 0.00

Value of Vehicles ( Market Value ) 5.00

Other Assets ( Incl. Jewellery ) 10.00

Total Assets 80.00

Liabilities 0.00

Loans Availed from Banks (Total Outstanding) 0.00

Other Liabilities 0.00

Total Liabilities 0.00

Networth 80.00

Property Location

6
 Name of Business Enterprises : VASANTH PVC PIPES

Project Cost (Rs.lakhs)

Land 2.00

Building 3.00

Plant and Machinery

Imported 0.00

Indigenous 25.00

Vehicles 0.50

Furniture and Fittings 0.50

Computers and office automation 0.50

Testing equipment 0.20

Other fixed assets 2.00

Erection/installation charges 0.50

Pre-operative expenses 2.00

Provision for contingencies 0.50

Working capital margin 3.06

Total Cost 39.76

Means of finance

Owners contribution 5.00%

Owners contribution 1.99

Loan from bank/other institutions 37.77

Total 39.76

7
 Name of Business Enterprises : VASANTH PVC PIPES

Fullfillment of statutory requirements

Requirements Status

1.Approval from Local Authority / body Obtained

2.Approval for Building Plan Obtained

3.Approval from Inspector of Factories Obtained

4.Approval from Electricity Board Obtained

5.Have you obtained Import and Export Code? Not Applicable

6.Sales Tax Registration Obtained

7.Service Tax Registration Obtained

8.Pollution Control Board Clearence Obtained

9.Registeration for Partnership/Company/Co-operative Society Not Applicable

8
 Name of Business Enterprises : VASANTH PVC PIPES

Personal strengths in the area of business

I have 1 year of relevant experience. I have handled sales, production, technical,human

resources,finance and liaison in my previous assignment. None of my family members have
experience in this business. The raw material required for the business are 100 Tonnes of OLD
PVC PIPES and the value is 30 lakhs. Raw materials are available in the local market.

Raw materials are available in credit and the terms of credit is 30 days. The suppliers of the raw
materials are CHENNAI, KERALA and & LOCAL AREA.. The processes involved in
manufacturing the final product are . For this business skilled,semiskilled and unskilled
manpower are required. I am confident of having necessary manpower for the business. power
requirement is 37.2 Kilo Watt per day. I have generator. I require 5000 liters of water.

I have adequate facility to draw water. I have approval for the land and building . I conducted
survey and based on the findings only and I am trying to get into this business.The competitor
in my district is FINOLUX & LOCAL PRODUCT. I sell the product through both
distributors/wholesalers and directly to customers. I have own showrooms.

I will take 3 months to deliver the first order. I will get repeat orders from the following
companies: C.DURAIRAJ NADAR SONS, T.NAGAR, CHENNAI, BHAVANI
HARDWARES&ELECTRICALS, CHENNAI., ARAS HARDWARE CORPORATION and
CHENNAI.. We expect an order size to the extent of Rs. 10 lakhs from them.

I am confident of generating rupees 10 lakhs sales in next three years. The unfinished product
does not have any market. The business potential for this product is growing at higher rate in
TamilNadu. The current market volume in Tamilnadu is 66 lakhs, in India is 75 lakhs and in
Export is 85 lakhs.

9
 Name of Business Enterprises : VASANTH PVC PIPES

Projected Profit & Loss Statement (Rs.Lakhs)

Jan-2016 Jan-2017 Jan-2018 Jan-2019 Jan-2020

Sales 74.56 84.00 100.80 117.60 134.40

Other Income 0.00 0.00 0.00 0.00 0.00

Closing Stock 19.97 22.50 27.00 31.50 36.00

Total Income 94.53 106.50 127.80 149.10 170.40

Raw Material Consumed 11.99 14.83 17.70 20.70 23.70

Wages 1.44 1.62 1.94 2.27 2.59

Power & Fuel 2.22 2.50 3.00 3.50 4.00

Rent 0.00 0.00 0.00 0.00 0.00

Other Manufacturing Costs 0.00 0.00 0.00 0.00 0.00

Administration Expenses 4.73 5.33 6.39 7.46 8.52

Selling & Distribution Expenses 7.46 8.40 10.08 11.76 13.44

Excise Duty 0.44 0.50 0.60 0.70 0.80

Depreciation 20.82 4.68 1.38 0.66 0.46

Finance Charges 2.04 3.57 2.55 1.53 0.51

Total Expenditure 51.14 41.43 43.64 48.58 54.02

Profit & Loss 43.39 65.07 84.16 100.52 116.38

10
 Name of Business Enterprises : VASANTH PVC PIPES

Projected Balance Sheet (Rs.Lakhs)

Jan-2016 Jan-2017 Jan-2018 Jan-2019 Jan-2020

Capital 1.99 1.99 1.99 1.99 1.99

Reserves & Surplus 43.39 108.46 192.62 293.14 409.52

Loan from Bank 30.22 22.67 15.12 7.57 0.02

Sundry Creditors 1.11 1.25 1.50 1.75 2.00

Total Liabilities 76.71 134.37 211.23 304.45 413.53

Fixed Assets 12.88 8.20 6.82 6.16 5.70

Sundry Debtors 12.43 14.00 16.80 19.60 22.40

Stock 19.97 22.50 27.00 31.50 36.00

Loans & Advances 6.00 6.00 6.00 6.00 6.00

Cash & Bank Balance 25.43 83.67 154.61 241.19 343.43

Total Assets 76.71 134.37 211.23 304.45 413.53

Name of Business Enterprises : VASANTH PVC PIPES

Projected Cash Flow Statement

Jan-2016 Jan-2017 Jan-2018 Jan-2019 Jan-2020

Net Profit as per Tax 43.39 65.07 84.16 100.52 116.38

Add: Depreciation 20.82 4.68 1.38 0.66 0.46

Add: Capital Contribution 1.99 0.00 0.00 0.00 0.00

Add: Loan from Bank 37.77 0.00 0.00 0.00 0.00

Add: Increase in Sundry Creditors 1.11 0.14 0.25 0.25 0.25

11
Add: Decrease in Sundry Debtors 0.00 0.00 0.00 0.00 0.00

Add: Decrease in Stock 0.00 0.00 0.00 0.00 0.00

Total Inflow 105.08 69.89 85.79 101.43 117.09

Less: Purchase of Fixed Assets 33.70 0.00 0.00 0.00 0.00

Less: Repayment on Loan to Bank 7.55 7.55 7.55 7.55 7.55

Less: Increase in Sundry Debtors 12.43 1.57 2.80 2.80 2.80

Less: Decrease in Sundry Creditors 0.00 0.00 0.00 0.00 0.00

Less: Increase in Stock 19.97 2.53 4.50 4.50 4.50

Less: Loans & Advances 6.00 0.00 0.00 0.00 0.00

Total Outflow 79.65 11.65 14.85 14.85 14.85

Opening Balance 0.00 25.43 83.67 154.61 241.19

Surplus/Deficit 25.43 58.24 70.94 86.58 102.24

Closing Balance 25.43 83.67 154.61 241.19 343.43

12
 Name of Business Enterprises : VASANTH PVC PIPES

Ratios

Usual Norms Jan-2016 Jan-2017 Jan-2018 Jan-2019 Jan-2020

Current Ratio >1.33 57.50 100.94 136.27 170.45 203.92

Debt-Equity Ratio <2.00 0.67 0.21 0.08 0.03 0.00

Debt Service Coverage Ratio >1.5 4.74 6.17 8.59 11.24 14.50

TOL / TNW <3.00 0.69 0.22 0.09 0.03 0.00

Interest Coverage Ratio >2.00 22.27 19.23 34.00 66.70 229.20

Net Profit Margin(%) >5.00 58.19 77.46 83.49 85.48 86.59

Name of Business Enterprises : VASANTH PVC PIPES

Interest & Loan Repayment Schedule (Rs.Lakhs)

Jan-2016 Jan-2017 Jan-2018 Jan-2019 Jan-2020

Opening Balance 0.00 30.22 22.67 15.12 7.57

Receipt 37.77 0.00 0.00 0.00 0.00

Total 37.77 30.22 22.67 15.12 7.57

Repay 7.55 7.55 7.55 7.55 7.55

Closing Balance 30.22 22.67 15.12 7.57 0.02

Average 15.11 26.45 18.90 11.35 3.80

Interest 2.04 3.57 2.55 1.53 0.51

13
 Name of Business Enterprises : VASANTH PVC PIPES

Working Capital (Rs.Lakhs)

Jan-2016 Jan-2017 Jan-2018 Jan-2019 Jan-2020

Stock 19.97 22.50 27.00 31.50 36.00

Sundry Debtors 12.43 14.00 16.80 19.60 22.40

Loans & Advances 6.00 6.00 6.00 6.00 6.00

Cash & Bank Balance 25.43 83.67 154.61 241.19 343.43

Total Current Assets 63.83 126.17 204.41 298.29 407.83

Sundry Creditors 1.11 1.25 1.50 1.75 2.00

Salaries & Wages 0.12 0.14 0.16 0.19 0.22

Power & Fuel 0.19 0.21 0.25 0.29 0.33

Working capital 62.41 124.57 202.50 296.06 405.28

14
 BUSINESS PLAN FORMAT FOR MSMEs
(Manufacturing Industries)

1.0

Name of the Firm VASANTH PVC PIPES

Name of PVC PIPES
business/project
Location VILLUPURAM
Type of Organization PROPERIERY
(Proprietary/Partnership)
Address (with Phone,e- VILLLUPURAM
mail) +91-9994945262
Vasathakumarbe@ymail.com
Name of the Chief K.VASANTH KUMAR,B.E(MECH).,MBA(HRM),.
Promoter(s)
Date of Birth 27.07.90
Names of Partners -

1.1. Educational Qualification:

Course (from School/University/Institute Major Yr. of

SSLC/Diploma) Subject Passing
HSC ST.JOSEPH’S BIO-MATH 2008
BE ANNA UNIVERSITY MECH 2012
MBA ANAMALAI UNIVERSITY HRM 2014

1.2. Special Training:

Training in Institute Duration Achievment/Remark

CAD.pro-e cad center 6month mech designing

15
1.3. Work experience (Past & Present):

Organization Position Nature of work Duration

value engineer, Ass.marketing manager marketing 6 month
Chennai.
supreme logistics, services & maintenance services 1 year
Bangalore.

1.4

Promoter’s Annual Income (Last Year) 2.5 LACKS

Assets owned by the promoter (s) CAR, TATA ACE,5 TOW WHEELER.
Movable
Immovable ½ KG GOLD,3 HOME,LAND.

1.5 COMPANY’S MAIN OBJECTIVE (Why does the company exist?):

 best price
 customer satisfaction
 free home delivery
 all days need

1.6. FINANCIAL GOALS:

a. To have a sales revenue amounting to Rs.2500000

By
b. To obtain a profit margin of 10…………..%
c. To obtain a profit per business partner of Rs.

1.7 DESCRIPTION OF THE PRODUCT or SERVICE:

pvc pipe is all days need

16
1.8 IDENTIFICATION OF THE CUSTOMERS:

 Builders
 Ele- concreters
 Plumping concreters
 Gove .concreters

Needs satisfied by the product or service:

YES

1.9. IDENTIFICATION OF THE COMPETITION (Major competitors):

 local company pipes

 finoiex
 all pipe pipe product

Strengths/weakness of the competition:

Strength Weakness
Best price Hi quality
On time delivery Low cost

1.10. ADVANTAGES AND DISADVANTAGES OF THE PRODUCT AND

YOUR COMPANY

Price; LOW

Quality : HIGH
Terms of Delivery : On time
Payment Methods : 30 days
Customer Service : Yes good
Others :

1.11. MESSAGE TO BE COMMUNICATED TO THE CUSTOMERS:

Email and enter net, poster, phone call.

17
1.12. MARKETING AND MEANS OF COMMERCIALIZATION:

Present demand Pvc pipes DAY TO DAY NEED

& supply
Competition
Target clients POPEL
Marketing Best quality low price ,Free home delivery .
strategy (USP)

1.13. Manufacturing Process:

Technical know-how Normal process

availability
Step-by-step description of Raw pvc-grinding-heating-die size use –water
the manufacturing process cooling-Pipe out-finished goods.
(raw material-finished
goods)

1.14. ProductionProgramme:

No. of working days/annum : 300

No. of working shifts (8hrs)/day : 8 hrs/days
Installed capacity (annual) : 100 ton
Utilized capacity (%)
Year - I:50%
Year - II:70%
Year - III:80%
S.No Item(s) Quantity Produced/Yr Capacity
Utilization
(%)
1 RAW-OLD PIPES 100 ton(1 year) 50
2 RAW-OLD PIPES 100 ton(2 year) 60
3 RAW-OLD PIPES 100 ton (3 year) 70
4 RAW-OLD PIPES 100 ton (4 year) 80

18
2.0 Details of the Proposed Project:

2.1 Land and Building:

S.No Particulars Area required Total value Remarks

1 Land 20 sent 200000
2 Building 2500 S.feet 300000
TOTAL 500000

2.2. Machineries/Equipments:

S.No Description Nos. required Rate (Rs) Total

value(Rs)
1 Main machine 1 1000000 1000000
2 II Main machine 1 1000000 1000000
3 Cutting machine 1 200000 200000
4 3 300000 300000

Total 2500000

2.3. Misc. Fixed Assets:

S.No Particulars Nos.required Rate (Rs) Total

value(Rs)
1 EB 1 100000
2 Transport 1 50000
3 TPCB 1 10000
4 ERATION 1 50000

2.4. Preliminary and Pre-operative Expenses:

S.No Particulars Amount (Rs) Remarks

1 Interest during implementation 100000
2 Establishment expenses 20000
3 Start-up expenses 10000
4 Misc. expenses 20000
Total 60000

19
2.5. Working Capital:

S.No Item Duration Total Value (Rs)lak

Ist YR IInd IIIrd IVth Vth

YR YR YR YR
1. Raw-material stock 30 30 30 30 30
2 Semi-finished goods 0 10 5 10 5
3 Finished goods stock 0 20 15 10 15
4 Sales on credit 0 10 15 20 30
5 Production expenses 0 2 2 2 2
6 Total 0 72 67 70 82

2.6. Total Cost of the Project:

S.No Particulars Total value (Rs)

1 Fixed Capital (sum of 2.1+2.2+2.3) 3200000
2 Working Capital (Sum of 2.5) 3000000
3 Preliminary & Preoperative Expenses 500000
(sum of 2.4)
Total 4000000

2.7. Means of Finance:

S.No Particulars Amount (Rs) Remarks

1 Own Investment/Equity 500000
2 Term Loan 2597000
3 Working capital Loan 740000
4 Any other source (subsidy etc) 774000
Total 3997000

20
3.1. Sales Revenue: (Please refer item No. 5.1 (Pricing)

S.No Items (s) Quantity Rate/Unit Sales

Sold/Yr (Rs) Realisation
(Rs)
1 Pipes-1/4 5000 50 300000
2 Pipes-3/4 5000 200 1000000
3 Pipes-1 5000 300 1500000
4 Pipes-2 5000 350 1750000
5 Pipes-2.5 5000 400 2000000
6 Pipes-3 3000 450 1300000
7 Pipes-4 2000 900 1800000
8 Pipes-5 1500 1200 1800000
9 Pipes-7 1000 1500 1500000
Total 32500 24200000

4.1. Raw material (annual) Requirement:

S.No Item (s) Quantity Rate (Rs) Total value

(Rs)
1 RAW-old 50 TON 30000 1500000
PIPES(1YEAR)
2 RAW-old 60 TON 30000 1800000
PIPES(2YEAR)
3 RAW-old 70 TON 30000 2100000
PIPES(3YEAR)
4 RAW-old 80 TON 30000 2400000
PIPES(4YEAR)
Total 7800000

21
4.2. Utilities:

S.No Particulars Annual Remarks

Expenditure
1 Power/electricity 500000
2 Water 10000
3 Coal/Oil/Steam 10000
4 Transport 50000
5 Any other item 30000
Total 600000

4.4. Man Power (Salaries/Wages):

S.No Particulars No. Wages/Salary Annual

p.m (Rs) expenses (Rs)
1 Skilled 2 15000 180000
2 Semi-skilled 2 7000 98000
3 Unskilled 1 5000 60000
4 Office staff 1 8000 96000
5 Any other
Total 434000

4.5 Repairs and Maintenance:

S.No Particulars Amount (Rs)

1 Die- Repair 20000
2 Die-Head 30000
3 Screw-barrel 50000
4 Maintenance 50000
Total 150000
4.6. Selling and Distribution Expenses:

S.No Particulars Amount (Rs) Remarks

1 Publicity expenses 20000 Website,poster,add
2 Traveling 30000
3 Freight 20000
4 Commission 10000
5 Misc
Total 80000

22
4.7. Administrative Expenses:

S.No Particulars Amount (Rs) Remarks

1 Stationery & Printing 10000
2 Post/telephone 15000
3 Entertainment Expenses 5000
4 Miscellaneous
Total 30000

4.8. Interest:

Year Loan amount Interest (Rs) Installment Balance (Rs)

Outstanding (Rs) (Rs)
2015 4000000 480000 600000 3400000
2016 3400000 408000 600000 2800000
2017 2800000 336000 600000 2200000
2018 2200000 264000 600000 1600000
2019 1600000 192000 600000 100000
2020 100000 120000 600000 400000
2021 400000 48000 400000 0
Total 1848000 4000000 0

4.9. Depreciation:

S.No Type of Asset Cost of Asset Expected Life Depreciation

1 Die- Repair 20000 1 year
2 Die-Head 30000 1 year
3 Screw-barrel 50000 1 year

23
5.1. Pricing:

Product 1 Product 2 Product 3 Product 4 Product 5

Amount Amount Amount Amount Amount
Total product cost 90+50+ 100+50+ 200+60+ 300+100+ 500+150+
per unit (fixed 14.5% tax 14.5% tax 14.5% tax 14.5% tax 14.5 tax
cost/unit+variable
/unit)+tax
Desired Profit 20% 30% 35% 50% 50%
Sale Price 200 300 450 900 1500
(including tax)

Profitability Projections:

S.N Particulars Amount (Rs)

o
Year- Year- Year- Year- Year-
1 2 3 4 5
A Sales realization 70 70 90 100
B Cost of producing

1 Raw materials 30 30 30 40
2 Utilities 20 20 25 30
3 Salaries/wages 2.5 3 3.5 4
4 Repairs & maintenance 2 2 2 2
5 Selling& distribution expenses 2 2 2 2
6 Administrative expenses 1 1 1 1
7 Interest 14.5 14.5 14.5 14.5
8 Rent 0 0 0 0
9 Misc. expenses 1 1 1 1
TOTAL –B (1 TO 9)
C Gross Profit/Loss (A-B) 40 40 90 100
D Less: Depreciation 5 5 5 5
E Income-tax 1.20 1.20 0.90 1.50
F Net profit/loss (C- (D+E) 33.80 33.80 30 50
G Repayment 6 6 6 6
H Retained surplus 0.50 0.50 0.50 0.05

24
 MARKET REASEACH:

The market research is very impartation for biasness world for market
research give flowing data.

 To find how is my customer.

 To find where is competitors & market.
 To find what further biasness plan.
 To find what is customer requirement.
 To find when to start biasness.
 To find why is biasness start.

MARKET REASEACH TYPES:

 Competitors market research

 Customer market research
 People market research

MARKET REASEACH OUT PUT DATA:

FEEDBACK:

Slno. Feedback for (100%) Competitor(100%) Customer(100%) People(100%)

1 New pvc you like 20 95 80
2 Today pvc price like 75 80 50
3 Now quality of pvc like 99.9 85 75
4 Customer satisfaction 90 85 65
5 Customer requirement 50 50 70

25
 EXAMPLE FOR CUSTOMER MARKET RESEARCH:

 EXAMPLE FOR PEOPLE MARKET RESEARCH

26
27
 EXAMPLE FOR MY NEW CUSTOMER

28
MACHINERY QUOTATION:
Please refer Your mail regarding your requirement of P.V.C Pipe, We are offering our Twin
Screw Extruder along with all accessories to complete your requirement of R.P.V.C Pipe Dia Meter from
63mm to 180 mm Manufacturing. The details are as under

EXTRUDER :52MM Twin Screw Extruder with 15 hp Ac Motor Ac frequency control drive, Specially
designed Twin output Gear Box and vertically force feeder with gear box, 2 hp Ac Motor, Ac Drive and
Screw/ Barrel. Force Cooling Blower also provided in all four zones. 1 HP Vacuum pump to remove the
gasses produce during operation in the barrel.

DIE HEAD 1: 63-200 mm Die Head to be supplied.

a) Die Head Adopter b) Intake Sleeve

c) Spider d) Bottom Cavity

e) Top Cavity f) Clamping ring etc

DIES: 63 & 180 mm Dies to be supplied with the machine balance will be charged extra .

PRESSURE CALIBARATION SLEEVE: All above sizes sleeve to be supplied.

TEMPERATURE CONTROL PANEL :10 zone digital temperature control panel along with all
accessories like digital temperature controller, ammeters, mcbs, on-off switches and mccb for control
panel.

WATER COOLING TANK: Water cooling tank 15 feet water cooling tank made of stainless steel and
top pipe line for proper cooling.

HAUL OF /TAKE UP: Electro – Pneumatically operated fully automatic Haul Off with two belt
individual geared motor of 2 hp and 5 hp ac drive. Haul off will be suitable for 200 mm pipe pulling.

CUTTER: Electro Pneumatically operated fully automatic cutter with 2 hp ac motor and Electrical
Control panel.

29
TRIPPING CHUTE: MS Sheet fabricated tripping chute with electrical panel and pneumatic cylinder
for tilting of pipe on stand.

OUTPUT: 125-150 kg per hour.( Please note that out put depends on size and quality of raw material in
smaller dia meter pipe like 20 to 50mm production will be 40 to 60 kg per hr)

MIXER: High Speed Mixer with 40 HP AC Motor, Heavy duty bearing Housing, Mixer Vessel Having
Inner Lining of Stainless Steel. Batch Capacity of the Mixer will be 50 to 60 kg.

COOLER: Heavy duty cooler having capacity of 500 kg with gearbox and 5 hp motor.

HOPPER LOADER: Spiral spring type and fork level sensor to be supplied.

PRICE: Rs 24,75,000 /- ( Rupees twenty four lakhs seventy Five thousand Only)

30
RAW MATERIAL PRICE EVIDENCE:

The raw material cost for as per the plastic based the market price for old
pvc pipes flowing.

 Local market price for Rs.25/per kg. Ton 25000Rs./per ton.

 Local market bulk price Rs.30/per kg. Ton 30000Rs./per ton.
 Local market means.
 Near area or place.
 Chennai
 Total tamilnadu
 Other area or place means.
 Other state
 Import

SELLIING PRICE EVIDENCE:

The selling price material cost for as per the production & the price market
based market value pvc pipes flowing.

S.No Items (s) Quantity Sold/no.unit Rate/Unit Sales

Pipes size. (Rs) Realisation (Rs)
1 Pipes-1/4’ 1 50 300000
2 Pipes-3/4’ 1 200 1000000
3 Pipes-1’ 1 300 1500000
4 Pipes-2’ 1 350 1750000
5 Pipes-2.5’ 1 400 2000000
6 Pipes-3’ 1 450 1300000
7 Pipes-4’ 1 900 1800000
8 Pipes-5’ 1 1200 1800000
9 Pipes-7’ 1 1500 1500000

31
QUALIFICATION & EXPERIENCE PROOF:

32