2VAA002415 - en S Turbine Control CMM11 Condition Monitoring Module PDF

Symphony Plus
S+ Turbine Control: CMM11

Condition Monitoring Module
User Manual
Symphony Plus
Symphony Plus
S+ Turbine Control: CMM11

Condition Monitoring Module
User Manual
NOTICE
This document contains information about one or more ABB products and may include a description of or a
reference to one or more standards that may be generally relevant to the ABB products. The presence of any
such description of a standard or reference to a standard is not a representation that all of the ABB products
referenced in this document support all of the features of the described or referenced standard. In order to
determine the specific features supported by a particular ABB product, the reader should consult the product
specifications for the particular ABB product.
ABB may have one or more patents or pending patent applications protecting the intellectual property in the
ABB products described in this document.
The information in this document is subject to change without notice and should not be construed as a
commitment by ABB. ABB assumes no responsibility for any errors that may appear in this document.
In no event shall ABB be liable for direct, indirect, special, incidental or consequential damages of any nature
or kind arising from the use of this document, nor shall ABB be liable for incidental or consequential damages
arising from use of any software or hardware described in this document.
This document and parts thereof must not be reproduced or copied without written permission from ABB, and
the contents thereof must not be imparted to a third party nor used for any unauthorized purpose.
The software or hardware described in this document is furnished under a license and may be used, copied,
or disclosed only in accordance with the terms of such license. This product meets the requirements specified
in EMC Directive 2004/108/EC and in Low Voltage Directive 2006/95/EC.
TRADEMARKS
Symphony is a registered or pending trademark of ABB S.p.A.
All rights to copyrights, registered trademarks, and trademarks reside with their respective owners.
Copyright © 2012 ABB.
All rights reserved.
Release: November 2012

Document number: 2VAA002415
Preface
The Condition Monitoring Module (CMM11) and Termination Unit (CMMTU01/02) are integrated directly into the ABB
Symphony Distributed Control System (DCS) to monitor bearing vibration, eccentricity, axial rotor position on any type of
rotating machinery, and monitor combustion of a gas turbine. In addition, CMM can measure rotor-to-case differential and
case expansion of a turbine shell. The module has four measurement channels and can accept any combination of industry
standard transducers including proximity probes, accelerometers, velocity probes, DC LVDT inputs, and acoustic probes.
The DCS logic communicates with the CMM11 through Function Code 247, a special function code designed specifically for
the CMM11. Harmony Bridge Controllers with firmware versions D.0 and later are the only logic processors that support
FC247.
This user manual explains the CMM11 module specifications and operation. It details the procedures necessary to
complete setup, installation, configuration, and maintenance of the module.
NOTE: The CMM11 module is also fully compatible with existing INFI 90® OPEN Strategic Enterprise Management
System in functionality, communications, and packaging.
Support Services
ABB will provide assistance in the operation and repair of its products. Requests for sales or application services should be
made to your nearest sales or service office. ABB can also provide installation, repair and maintenance contract services.
When ordering parts, use nomenclature or part numbers and part descriptions from equipment manuals. Parts without a
description must be ordered from the nearest sales or service office. Recommended spare parts lists, including prices are
available through the nearest sales or service office.
ABB has modern training facilities available for training your personnel. On-site training is also available. Contact your
nearest ABB sales office for specific information and scheduling.
Additional copies of this instruction, or other instructions, can be obtained from the nearest ABB sales office at a reasonable
charge.
Trademarks and Registrations
Registrations and trademarks used in this document include:
INFI 90® Registered trademark of ABB.

Symphony™ Plus Trademark of ABB S.p.A.
TABLE OF CONTENTS
TABLE OF CONTENTS
Safety Summary.......................................................................................................1
About This Book ......................................................................................................3

Document Conventions .......................................................................................3
Information and Tip Icons....................................................................................3
1. Introduction.................................................................................................... 1-1
1.1 Overview ..............................................................................................................1-1
1.2 Features ...............................................................................................................1-2
1.3 Intended User ......................................................................................................1-3
1.4 User Manual Content ..........................................................................................1-3
1.5 How to Use this Manual ......................................................................................1-3
1.6 Document Conventions ......................................................................................1-3
1.7 Reference Documents.........................................................................................1-3
1.8 Glossary of Terms and Abbreviations...............................................................1-4
1.9 Specifications ......................................................................................................1-4
2. Module Function Description ....................................................................... 2-1

2.1 Overview ..............................................................................................................2-1
2.2 Block Diagram .....................................................................................................2-1
2.3 Module Operation................................................................................................2-1
2.4 Termination Unit Description .............................................................................2-2
3. Installation ...................................................................................................... 3-1

3.1 Introduction .........................................................................................................3-1
3.2 Special Handling. ................................................................................................3-1
3.3 Unpacking and Inspection..................................................................................3-1
3.4 Module/Termination Unit Cabling ......................................................................3-1
3.5 Module Insertion in MMU....................................................................................3-1
3.6 Module Removal from MMU ...............................................................................3-2
3.7 Module Switch Settings ......................................................................................3-2
3.8 Operating Modes .................................................................................................3-3
3.8.1 Normal Mode (mode 0) ....................................................................................3-3
3.8.2 Reserved Mode (mode 1) ................................................................................3-3
3.8.3 Calibrate Mode (mode 2) .................................................................................3-4
3.8.4 Diagnostic Mode (mode 3)...............................................................................3-4
3.9 Termination Unit Setup .......................................................................................3-5
3.9.1 CMMTU01/02 Termination Unit Layout............................................................3-5
3.9.2 CMMTU01/02 Termination Unit Relays............................................................3-5
2VAA002415 i
TABLE OF CONTENTS
3.9.3 CMMTU01 Termination Unit Jumper Settings..................................................3-5

3.9.4 CMMTU02 Termination Unit Jumper Settings..................................................3-6
4. Configuration ................................................................................................. 4-1

4.1 Introduction .........................................................................................................4-1
4.2 Function Code 247- Condition Monitoring Module Block Outputs.................4-2
4.3 General Specific Configuration..........................................................................4-2
4.4 Typical Vibration Configuration .........................................................................4-3
4.5 Low Frequency Vibration Configuration ...........................................................4-4
4.6 Typical Eccentricity Configuration ....................................................................4-4
4.7 Typical Thrust (Rotor) Position Configuration .................................................4-5
4.8 Typical Differential Expansion Configuration...................................................4-5
4.9 Typical Single Ramp Differential Expansion Configuration ............................4-6
4.10 Typical Case Expansion Configuration .............................................................4-6
4.11 Typical Pulsation Monitoring Configuration .....................................................4-6
4.12 Typical Dual Probe Configuration......................................................................4-7
4.13 Typical Complementary Position Configurations ............................................4-8
4.14 Typical Probe Failure Detection Settings........................................................4-10
4.15 Dual Voting......................................................................................................... 4-11
4.16 Status Conditions.............................................................................................. 4-11
4.16.1 Configuration Status Condition ......................................................................4-12
4.16.2 Operational Status Condition .........................................................................4-12
4.17 Event Marker Operating Regions.....................................................................4-14
4.18 Using CMM11's Time Waveform Capabilities..................................................4-15
4.18.1 Configuring the Network and IP Addresses ...................................................4-15
4.18.2 Controlling Time Waveform Capture Functions .............................................4-16
5. Technical Information.................................................................................... 5-1

5.1 Module Start-up ...................................................................................................5-1
5.2 Module Values .....................................................................................................5-1
5.3 System Constraints with FC 247........................................................................5-1
5.4 On-line Configuration Precautions....................................................................5-1
5.5 Using Third Party Equipment.............................................................................5-2
5.6 Non-integer Ramp Angle ....................................................................................5-2
6. Maintenance ................................................................................................... 6-1

6.1 Maintenance Schedule........................................................................................6-1
6.2 Normal Mode Error Indications and Corrective Actions .................................6-1
6.3 Diagnostic Mode Error Indications and Corrective Actions ...........................6-2
7. Repair/Replacement and Ordering Procedures .......................................... 7-1
ii 2VAA002415
TABLE OF CONTENTS
8. Module Edge Connectors Pin Assignments ............................................... 8-1

8.1 Edge Connector P1, P2, P3 details ....................................................................8-1
2VAA002415 iii
TABLE OF CONTENTS
iv 2VAA002415
LIST OF TABLES
LIST OF TABLES
Table 1-1: Reference Documents ...............................................................................1-3

Table 1-2: Glossary of Terms and Abbreviations .......................................................1-4
Table 1-3: Specifications ............................................................................................1-4
Table 2-1: Status LED Indications ..............................................................................2-2
Table 3-1: Switch S1 - Module Addressing .................................................................3-3
Table 3-2: Switch S1 - Mode Selection .......................................................................3-3
Table 3-3: CMMTU01 Typical Jumper Settings ..........................................................3-5
Table 3-4: CMMTU01 Termination Jumper Settings ..................................................3-6
Table 3-5: CMMTU02 Typical Jumper Settings ..........................................................3-6
Table 3-6: CMMTU01 Termination Jumper Settings ..................................................3-7
Table 4-1: Spec 5 details ............................................................................................4-3
Table 4-2: Spec 18 details ..........................................................................................4-4
Table 4-3: Percent of signal passing through filter at different speeds .......................4-5
Table 4-4: Spec 17 & Spec 18 details ........................................................................4-7
Table 4-5: Typical dual probe configuration ................................................................4-7
Table 4-6: Spec 5 details ............................................................................................4-7
Table 4-7: Spec 18 details ..........................................................................................4-8
Table 4-8: Typical Complementary Position Configurations .......................................4-9
Table 4-9: Complementary Output Value and Quality .............................................4-10
Table 4-10:Typical Probe Failure Detection Settings ................................................4-10
Table 4-11:Dual Vote Alert and Dual Vote Danger ...................................................4-11
Table 4-12:Configuration Status Condition ...............................................................4-12
Table 4-13:Operational Status ..................................................................................4-12
Table 4-14:Minimum Detectable Pulse - Notch .........................................................4-14
Table 4-15:Minimum Detectable Pulse - Bolt ............................................................4-14
Table 6-1: Maintenance Schedule ..............................................................................6-1
Table 6-2: Normal Mode Error Troubleshooting Recommendations ..........................6-1
Table 6-3: Diagnostic Error Mode Troubleshooting Recommendations .....................6-2
Table 8-1: Edge Connector P1 (Module Power) .........................................................8-1
Table 8-2: Edge Connector P2 (Expander Bus) .........................................................8-1
Table 8-3: Edge Connector P3 (Process Interface) ....................................................8-1
2VAA002415 v
LIST OF TABLES
vi 2VAA002415
LIST OF FIGURES
LIST OF FIGURES
Figure 1-1: CMM11 Application Example .................................................................... 1-2

Figure 2-1: Module Block Diagram .............................................................................. 2-1
Figure 2-2: CMMTU Block Diagram............................................................................. 2-3
Figure 3-1: Switch S1 location ..................................................................................... 3-2
Figure 3-2: Switch S1 Switch Assignments ................................................................ 3-2
Figure 3-3: CMMTU01/02 Layout ................................................................................ 3-5
Figure 4-1: Angle of Spec 30 ....................................................................................... 4-6
Figure 4-2: Complementary Input Differential Expansion ............................................ 4-8
Figure 4-3: Dual Ramp Differential Expansion ............................................................ 4-9
Figure 4-4: Complementary Differential Expansion Graph ........................................ 4-10
Figure 4-5: Probe Failure Detection........................................................................... 4-11
Figure 4-6: CMM Network Topology.......................................................................... 4-15
Figure 5-1: Non-integer Ramp Angle Configuration .................................................... 5-3
2VAA002415 vii
LIST OF FIGURES
viii 2VAA002415
Safety Summary
The following table categorizes the various safety precautions to be followed when using the CMM11 module:
Safety Precaution Description

Electrostatic Sensitive Device
This module contains Electrostatic Sensitive Devices
(ESD). Always obey anti-static precautions and use anti-
static protection when servicing.
Devices labeled with this symbol require special handling

precautions as described in section 3- Installation of this
user manual.
GENERAL WARNINGS Equipment Environment:
All components, whether in transportation, operation or
storage, must be in a non-corrosive environment.
Electrical Shock Hazard During Maintenance:

Disconnect power or take precautions to ensure that
contact with energized parts is avoided when servicing
SPECIFIC WARNINGS Only qualified personnel should configure, calibrate, or
service this device. System engineers and technicians
should read this manual before installing and operating
the CMM11. The CMM11 SHOULD NOT be put into
operation until this instruction is read and understood.
The control system application must be carefully

evaluated whenever configuring or performing
maintenance on the module to prevent personnel injury
and/or property damage in the case of module failure or
improper operation.
Connecting or reconnecting a vibration or eccentricity

signal to an operating CMM11 will result in large values for
the outputs lasting 10 or more seconds. Unintended
machinery tripping by DCS logic could occur. Accurate
values will be produced when the CMM11 has
compensated for the bias of the proximity or piezoelectric
probe.
2VAA002415 1
2 2VAA002415
About This Book
About This Book
Document Conventions
Microsoft Windows conventions are normally used for the standard presentation of material when entering text, key
sequences, prompts, messages, menu items, screen elements, etc.
Information and Tip Icons

This publication includes Information and Notes where appropriate to point out important information or useful hints to the
reader. The corresponding sections should be interpreted as follows:
Information alerts the reader to pertinent facts and conditions
Warning indicates the presence of a hazard which could result in a plant shutdown.:
Caution indicates the presence of a hazard which could result in personal or hardware
module damage.
NOTE Note indicates advice on, for example, how to design your project or how to use a certain function
2VAA002415 3
About This Book
4 2VAA002415
Introduction Overview
1. Introduction
1.1 Overview
The Condition Monitoring Module (CMM11) and Termination Unit (CMMTU01/02) are integrated directly into the ABB
Symphony Distributed Control System (DCS) to monitor bearing vibration, eccentricity, axial rotor position on any type of
rotating machinery, and monitor combustion of a gas turbine. In addition, CMM can measure rotor-to-case differential and
case expansion of a turbine shell. The module has four measurement channels and can accept any combination of industry
standard transducers including proximity probes, accelerometers, velocity probes, DC LVDT inputs, and acoustic probes.
The DCS logic communicates with the CMM11 through Function Code 247, a special function code designed specifically for
the CMM11. Harmony Bridge Controllers with firmware versions D.0 and later are the only logic processors that support
FC247.
The module receives up to four transducer inputs from the termination unit (TU). The TU receives inputs from
accelerometers, velocity probes, proximity probes, DC LVDT's, acoustic probes, and event marker. The module converts
the analog signals to digital values using an A/D converter and passes the digitized values to a digital signal processor
(DSP). The DSP performs filtering, and determines the signal level of each channel. The DSP sends this data to the main
processor where further data analysis occurs before being sent to the Bridge Controller via the expander bus.
The module is capable of capturing raw field data known as time waveforms in the form of files such as runup, rundown, or
event files. The data are only filtered for proper sampling and scaled for engineering units. The time waveform files are
stored in on-board RAM until off-loaded via Ethernet to an upper level computer (if the CMM looses power or is reset the
files are lost). An off-board diagnostic program can be used to analyze the data. Separate documents describe the time
waveform capabilities in more detail.
The module uses a precision voltage reference for calibration and stores the calibration parameters in non-volatile memory
on the module. The self-calibration is performed whenever the selection switches on S1 are set accordingly.
The module contains an eight-pin switch for address selection and configuration options. A front panel LED displays module
status to the user. The user interface is through the ABB Symphony Plus Operator Interface Station (OIS) or Engineers
Workstation (EWS).
The Termination Unit contains jumpers to configure each channel for a variety of transducers. The Termination Unit can
provide power for the transducers, current limited to 20 milliamps per channel.
The following figure (Figure 1-1) shows an example of a typical CMM11 application system:
2VAA002415 1-1
Features Introduction
Figure 1-1: CMM11 Application Example
1.2 Features
Following are the key features of the CMM11 module:
• Consists of four independently configurable input channels.
• Input channels are capable of measuring vibration, eccentricity, thrust (rotor) position, differential expansion, and
case expansion.
• Provides first, second, third Orders (amplitude and phase) for vibration.
• Supports a variety of Displacement Transducers, Velocity Pick-ups, Accelerometers, DC LVDT's and acoustic
pulsation probes.
• Capable of calculating absolute, and not 1 X vibration.
• Configured for pulsation monitoring.
• Symphony Plus Expander Bus Interface (Uses Function Code 247).
• Ethernet interface using TCP/IP protocol for waveform transfer (vibration only).
• Self-calibrating.
• On-board diagnostics.
• On-board DSP Processor.
• Analog Overall Levels for alert and danger.
1-2 2VAA002415
Introduction Intended User
• Integration Capability.
• Current limiting for short circuit protection.
1.3 Intended User

Personnel installing, operating, or maintaining the CMM11 module should read this user manual before performing any
installation, configuration, operation, or maintenance procedures. Personnel working with the CMM11 module must have
experience working on it and know the precautions to take around AC/DC power. Knowledge of the Symphony system and
electronic principles is also required.
1.4 User Manual Content

This user manual consists of eight sections:
• Introduction:
This section provides an overview of the module and specification details.
• Module Function Description:

This section explains the module functionality through block diagrams. It also describes the termination unit
details.
• Installation:
This section explains how to install the module.
• Configuration
This section explains how to configure the module.
• Technical Information:
This section provides technical information details of the module.
• Maintenance:
This section describes the scheduled maintenance tasks, and corrective actions to be taken for mode error
indicators.
• Repair/Replacement and Ordering Procedures:

This section provides details on repair/replacement and ordering procedures.
• Module Edge Connectors Pin Assignments

This section provides details on module edge connector pin assignments.
1.5 How to Use this Manual

Make sure to read this user manual in sequence. It is important to be familiar with the entire contents of the user manual
before using the module. This user manual is organized to enable quick information retrieval.
1.6 Document Conventions

The ‘?’ symbol in the nomenclature or in a part number indicates a variable for that position (e.g., IMMFP1?).
1.7 Reference Documents

The following table (Table 1-1) lists ABB Automation instructions for equipment that is referenced in this user manual:
Table 1-1: Reference Documents
Number Document
2VAA000844 Symphony Plus Function Code Application Manual
2VAA002415 1-3
Glossary of Terms and Abbreviations Introduction
1.8 Glossary of Terms and Abbreviations

The following table (Table 1-2) contains the terms and abbreviations that are unique to ABB Automation or have a definition
that is different from standard industry usage.
Table 1-2: Glossary of Terms and Abbreviations
Term Definition
Cnet Symphony system advanced data communication highway.
Controlway High speed, redundant, peer-to-peer communication link. Used to transfer

information between intelligent modules within a Harmony control unit.
Function code An algorithm which manipulates specific functions. These functions are linked
(FC) together to form the control strategy.
I/O expander bus Parallel communication bus between the Harmony rack controllers and rack
I/O modules.
LVDT Linear Variable Differential Transformer.

A transformer that provides actuator position feedback by inducing a differen-
tial voltage proportional to the core position (hydraulic actuator position) when
driven by an excitation voltage.
Module mounting A card cage that provides electrical and communication support for Harmony
unit (MMU) rack modules.
Termination unit Provides input/output connection between plant equipment and the Harmony
(TU) rack modules.
1.9 Specifications
The following table (Table 1-3) lists CMM11 module specifications:.
Table 1-3: Specifications
Property Characteristic/Value
General:
Microprocessors 68EN302 with 256 KB EPROM, 20 MHz, 64K DPRAM, 4 MB DRAM

DSP56303, 24 MHz (96MHz PLL operation)
System Communications 8 bit parallel
Ethernet Communications 10BaseT, 10 MBaud TCP/IP protocol
Module Mounting One slot in standard Symphony Plus Modular Mounting Unit (MMU)
I/O Termination Condition Monitoring Module Termination Unit (CMMTU01/02)
TU Cabinet Mounting Equivalent to a standard termination unit in a standard Symphony Plus

cabinet
TU Terminal Blocks 20A/600V

Terminal Screw Size: 6
Operating:
Transducer Inputs Velocity Probes, Proximity Probes, Accelerometers, DC LVDT's and

Acoustic Pulsation Probes using ‘+’ or ‘-’ 18/24V +
Analog Output (@ TU) Direct Buffered Transducer Signal for each channel using BNC
Digital Output (@TU) Dry Relay Contact (1 Alert and 1 Danger)2 amperes @ 24 VDC
1-4 2VAA002415
Introduction Specifications
Table 1-3: Specifications (Continued)
Electrical:
Module Operating +5 VDC  5% @ 650 ma

+15 VDC *  5% @ 175 ma
-15 VDC *  5 % @ 175 ma
Module Consumption 8.5 W typical
TU Operating +2V VDC  10 % @ 250.0 ma (typical) (external supplied)
TU Consumption 6 W @ +24 VDC (maximum)
Environmental:
Ambient Temperature 0° to 55° C (32° to 131° F)
Humidity 5% to 90% RH (  5%) up to 55°C (non-condensing)

5% to 40% RH (  5%) up to 70°C (non-condensing)
Atmospheric Pressure Sea level to 3 km (1.86 miles)
Air Quality Non-corrosive
Capabilities:
Accuracy ±0.25% of Full Scale, Excluding Transducer
Transducers Accepted Proximity Probes, Accelerometers, Velocity Probes and DC Inputs
Transducer Power Supply On termination unit, jumper selectable

Outputs
(-24, +24 VDC @ 25 mA) (-18, +18 VDC @ 25 mA)
Capable of indefinite short circuit without damage
A fault condition on 1 channel does not affect any other channel
Constant current diodes for ICP accelerometers & velocity transducers,
jumper selectable
Transducer Input
# of Inputs 4/Module
Coupling DC Coupling
Voltage Inputs ± 24 VDC or 20 VAC p-p (Nominal)
Max Voltage 33 V continuous
Input Impedance 500K
A/D Resolution 16 bits
LP and HP Filters User programmable 2 pole Butterworth digital filters
Integration Velocity to displacement and acceleration to velocity, Software Select-

able
Event Marker
# of Inputs 1/Module
Input Impedance 750K
Input Voltage 5 to 24 VAC p-p (a separate amplifier is available for smaller signals)
2VAA002415 1-5
Specifications Introduction
Threshold Auto adjusting
Max voltage 33 V Continuous
Frequency Range 0 to 10,000 RPM
Event Marker Power On termination unit, jumper selectable

Supply Output
(-24, +24 VDC @ 25 mA Max) (+18, -18 VDC @ 25 mA Max)
Capable of indefinite short circuit without damage
Vibration Measurement Peak to Peak, Peak, RMS or Average

Type and Units
English or Metric units
Eccentricity Measurement 0 to 600 RPM
Sampling 2048 Samples/Waveform Record

Software selectable Sync or Async data sampling
Sync sampling is software selectable to:
256 Samples/Rev For 8 Revs, 128 Samples/Rev For 16 Revs,
64 Samples/Rev For 32 Revs
Files Per channel Runup, Rundown, Delta Time and Event Waveform Files
each capable of 40 waveform records with either Sync or Async data
Per channel Capture, Trigger and Export Waveform Files each having
1 waveform record with either Sync or Async data
Data Transmitted To Analysis Computers through Ethernet

For vibration only: Time waveform files for each point; Runup,
Rundown, Delta Time, Event, Capture, Trigger and Export files
To DCS through I/O Expander Bus

For Relative/Seismic/Absolute Vibration Only: Vector records of Over-
all, Gap, 1x, 2x, 3x, & Not1x
Eccentricity, Thrust Position, Expansion, Speed, Alert & Danger Status,
Probe Status
Analog Outputs 4 Buffered Outputs of transducer inputs

1 Buffered Output of Event Marker input
All BNC connectors on Termination Unit
1-6 2VAA002415
Introduction Specifications
Alarms Upper & Lower transducer failure thresholds

Alert & Danger Upper thresholds for all channels
Both Upper & Lower Alert & Danger thresholds for Thrust Position,
Differential Expansion and Case Expansion
Relay Outputs
Software selects Normally Energized or Normally De-Energized relay
operation
Programmable for:
• 1 Alert from any channel on the module via 'OR' logic,
• 1 Danger from any channel on the module via 'OR' logic
• Dual Voting
Separate software selectable Alert & Danger time delays
Separate Enable/Disables for the Alert alarm and for the Danger alarm
Relays
# of Relays 2
Contacts Form 'C', 2 A @ 24 VDC - Resistive Load
Power On Insertion & Yes

Removal
CE Mark declaration This product, when installed in a Symphony cabinet, complies with the
following directives/standards for CE marking.
EMC96 Directive EN50082-2 Generic Immunity Standard - Part 2: Industrial Environment
2004/108/EC
Low Voltage Directive EN61010-1 Safety Requirements for Electrical Equipment for
2006/95/EC Measurement, Control and Laboratory Use - Part 1: General
Requirements
Certifications:
Canadian Standards Certified for use as process control equipment in an ordinary

Association (CSA) (non-hazardous) location.
Installation Category Category II per ANSI/ISA-S82.01-1994
SUBJECT TO CHANGE WITHOUT NOTICE
2VAA002415 1-7
Specifications Introduction
1-8 2VAA002415
Module Function Description Overview
2. Module Function Description

2.1 Overview
The CMM11 is used to interface the ABB Symphony distributed control system to a variety of standard transducers. You can
connect up to four transducers and an event marker to the Termination Unit (TU). The module processes the signals based
on the selected parameters from the Bridge Controller (BRC). The module determines the amplitude and phase of the first,
second, and third orders and not 1X of vibration signals using Digital Signal Processing techniques.
2.2 Block Diagram

The module receives the signal inputs from the TU. The analog inputs pass through analog input filters to an
analog-to-digital converter that communicates to a Digital Signal Processor (DSP). The DSP performs the majority of the
analysis before passing the information to the main processor. The data is sent to the expander bus where it is available to
the entire control system. The expander bus interface also provides configuration parameters from the BRC to the module.
The following figure (Figure 2-1) shows the module block diagram:
Figure 2-1: Module Block Diagram
2.3 Module Operation

The CMM11 has three modes of operation:
• NORMAL
• AUTOCALIBRATION
• SELF- DIAGNOSTIC
If auto-calibration is selected, then the status LED turns to amber during calibration and the Block inputs indicates BAD
quality. If auto-calibration is successful, then the status LED blink green. If auto-calibration is unsuccessful, then the status
LED blinks red. The calibration process takes about 90-120 seconds to perform. A status flag indicates that the module is
calibrating. Auto-calibration uses a precision on-board signal to calculate calibration coefficients within the board. Once
successfully executed, the calibration coefficients are then stored in non-volatile memory. Once self-calibration is complete,
the status LED blinks green and the module waits for the user to restore the jumpers and reset the switch to normal mode.
Each module is factory calibrated, so it is not usually necessary to calibrate the module in the field.
Once the self-diagnostic mode is selected, the LED is off for about two minutes, then it turns amber for another two minutes
During this period, the module is re-programming chips on the board, so it is important not to remove the card, reset the
module, or remove power (unless serious board defect is discovered). Doing so can prevent the module from operating
2VAA002415 2-1
Termination Unit Description Module Function Description
correctly. After these first two phases, the LED displays amber during the diagnostics. After each diagnostic the LED
momentarily blinks green, and then returns to amber. If all diagnostics pass, the card blinks green, otherwise, it blink red. If
the LED remains off for more than 5 minutes, it is safe to remove the card. If the LED never turns on, verify that the voltage
levels are adequate. If the voltage levels are correct and the LED never changes color, the card may be defective. Be aware
that during this time the relays may change state, which can cause false alarms or trip the unit, if the relays are wired.
Once the module enters NORMAL mode, the BRC sends configuration settings to the module and configures the module
accordingly. Once the BRC downloads the parameters, the module continues to operate with or without the BRC such that
the module detects an alert or danger condition. The Ethernet connection and waveform acquisition is lost, if the CMM loses
communication with the BRC. However, if the module loses power then the values must be re-loaded by the BRC. The
module calculates the values for each channel based on the configuration of Function Code 247. If a value exceeds the
alert or danger limits, then a digital signal(s) is sent to the BRC, and the associated relay is energized. The relays de-
energize as soon as the value drops below the corresponding limit's deadband.
The status LED is green when the card is functioning normally and communicating with the BRC. The LED turns amber
during start-up or when the card is calibrating. Also, if the connection between the module and TU is lost or there is a loss of
TU power, then the LED turns amber until the connection between the module and TU is restored. If the BRC stops
communicating with the module, then the LED blinks green. If there is a detectable malfunction with the module, then the
LED turns red. A configuration error causes the LED to blink amber. When this occurs, a status flag indicates the nature of
the error and the affected channel does not operate, until the error is corrected.
Table 2-1: Status LED Indications
LED Color Module Status
Off Module has NOT communicated with the BRC since start-up
Green Module is running and communicating with the BRC
Blinking Green Module stopped communicating with the BRC Passed Diagnostics
Amber Module is in startup, calibration, or TU failure
Blinking Amber Module has a configuration error
Red Module has a detectable hardware failure
Blinking Red Failure in diagnostics mode
Alternating Colors Onboard communications failure
2.4 Termination Unit Description

The CMMTU01/02 termination unit is a printed circuit board that occupies the same area as a standard Symphony Plus
termination unit. The termination unit performs the following functions:
• Provides a connection point for all field inputs and outputs
• Provides protection for the module
• Provides power for transducers (when required)
• Ability to remove noise above 55 kHz by additional filters in CMMTU02 module.
Jumpers on the termination unit are used to configure the inputs. The termination unit is connected to the CMM11 module
using a standard Symphony Plus NKTU01 cable. Two electromechanical relays are used for Alert and Danger contact
outputs.
2-2 2VAA002415
Module Function Description Termination Unit Description
Figure 2-2: CMMTU Block Diagram
2VAA002415 2-3
Termination Unit Description Module Function Description
2-4 2VAA002415
Installation Introduction
3. Installation
3.1 Introduction
Read and understand the entire contents of this section properly before you proceed to the next sections in this user
manual. Make sure you perform all the required installation steps in the same order as it is mentioned in this section.
3.2 Special Handling.

The module contains static sensitive components; improper handling may damage the
devices.
To avoid damage to the device, make sure to follow the given precautionary steps:
1. Keep the module unit in its special anti-static bags until it is ready to be installed.
2. Ground the bag before opening it.
3. Save the bag for future use
4. Verify that all devices connected to the module are properly grounded before using them.
NOTE: When handling the module, always wear a wrist ground strap such as the ABB Field Static Kit P/N
1948385A2 - consisting of a wrist strap, grounding cord assembly, and alligator clip. The kit is designed to
connect a technician and the static dissipative work surface to the same ground point to prevent damage to
the module by electrostatic discharge.
5. Disconnect power or take steps to avoid accidental contact with energized components while servicing the
module to avoid electrical shock.
NOTE: Only qualified personnel should service the module
3.3 Unpacking and Inspection

Follow the given steps to unpack and inspect the module”
1. Examine the hardware immediately to verify that it has not been damaged in transit.
2. Notify the ABB-Turbine Automation Customer Service Department of any damage using a Problem Report.
3. File a claim for any damage with the transportation company that handled the shipment.
4. Use the original packing material and container to store the hardware.
5. Store the hardware in an environment of good air quality, free from temperature and moisture extremes.
3.4 Module/Termination Unit Cabling

The Condition Monitoring Module has three card edge connectors to supply logic power, establish expander bus
communication, and provide vibration inputs and control (P1, P2 and P3 respectively).
Installing the module in the MMU connects the module to logic power (+5 VDC, *15VDC), necessary to drive the circuitry, at
P1. It also connects P2 to the module expander bus for communication with the BRC. P1 and P2 connection require no
additional wiring or cabling.
A standard NKTU01 cable is used between the module and the termination unit. Connect the hooded end of the termination
cable to the MMU backplane slot assigned to the CMM11. The latches should snap securely into place. Connect the other
end of the termination cable into the connector on the termination unit. Verify that the proper DIP shunt is in the Expander
Bus socket on the MMU backplane.
3.5 Module Insertion in MMU

NOTE: The module can be inserted with chassis power on.
Follow the given steps to insert the module in the MMU:

1. Verify the slot assignment of the module.
2. Align the module with the guide rails in the MMU.
3. Slide the module in gently until the faceplate is flush with the top and bottom of the MMU frame.
4. Push and turn the two captive retaining screws on the faceplate one-half turn to the latched position.
NOTE: When the module is latched in place, the slots on the retaining screws are vertical and the open ends
of the screw slots each face towards the center of the module.
2VAA002415 3-1
Module Removal from MMU Installation
3.6 Module Removal from MMU

Although the module can be removed from the MMU while it is energized, the impact of
such an action on plant operations must be carefully considered prior to removing the
module.
Follow the given steps to remove the module from the MMU:
1. Push and turn the two captive retaining screws on the module faceplate one-half turn to the unlatched position.
NOTE: When the module is unlatched, the slots on the retaining screws are vertical and the open ends of the
screw slots each face away the center of the module.
2. Slide the module gently out of the MMU
3.7 Module Switch Settings

Prior to installation, switches must be set to configure the module expander bus address and calibration mode.
The following figure (Figure 3-1) shows the relative location of switch S1 on the module:
Figure 3-1: Switch S1 location
Switch S1 has eight individual switches assigned per Figure 3-2. Once set, the switch settings must be recorded. For
systems provided by ABB, the settings are recorded on the module external drawing. The settings shown in Figure 3-2 are
for illustrative purposes only. The actual module expander bus address depends on the system configuration.
Figure 3-2: Switch S1 Switch Assignments
The CMM11 module uses Symphony Plus Function Code 247 to communicate with the BRC. This uses one expander bus
address.
3-2 2VAA002415
Installation Operating Modes
The following table (Table 3-1) shows how to set the expander bus address using DIPswitch S1:
Table 3-1: Switch S1 - Module Addressing
Switch Module Switch Module Switch Module Switch Module

345678 Address 345678 Address 345678 Address 345678 Address
000000 0 010000 16 100000 32 110000 48
000001 1 010001 17 100001 33 110001 49
000010 2 010010 18 100010 34 110010 50
000011 3 010011 19 100011 35 110011 51
000100 4 010100 20 100100 36 110100 52
000101 5 010101 21 100101 37 110101 53
000110 6 010110 22 100110 38 110110 54
000111 7 010111 23 100111 39 110111 55
001000 8 011000 24 101000 40 111000 56
001001 9 011001 25 101001 41 111001 57
001010 10 011010 26 101010 42 111010 58
001011 11 011011 27 101011 43 111011 59
001100 12 011000 28 101100 44 111100 60
001101 13 011001 29 101101 45 111101 61
001110 14 011010 30 101110 46 111110 62
001111 15 011111 31 101111 47 111111 63
NOTE: The digit 1 corresponds to the switch position labeled OFF or OPEN.
3.8 Operating Modes

The module operating mode is selected using DIPswitch S1 switches 1 and 2 per the following table (Table 3-2):
Table 3-2: Switch S1 - Mode Selection
1 2 Mode
0 0 Normal
1 0 Reserved
0 1 Calibrate
1 1 Diagnostic
NOTE: The digit ‘1’ corresponds to the switch position labeled

‘OFF’ or ‘OPEN’.
3.8.1 Normal Mode (mode 0)

For normal operation, the module should be set to NORMAL MODE.
Jumpers J1-J8 must have the jumper shunt in the 2-3 position. J1-J8 are near the P3 connector and the 2-3 position is
toward the gold fingers of P3. Jumpers J9-16, found near the center of the board, must be in the 1-2 position, which is
toward the faceplate of the module.
3.8.2 Reserved Mode (mode 1)

This mode is reserved for future use or special applications.
2VAA002415 3-3
Calibrate Mode (mode 2) Installation
3.8.3 Calibrate Mode (mode 2)

To calibrate the module, the module should be set to CALIBRATE MODE.
The modules are factory-calibrated, so it is not usually necessary to re-calibrate the modules in the field. Jumpers J1-J8
must have the jumper shunt in the 1-2 position. J1-J8 are near the P3 connector and the 1-2 position is away from the gold
fingers of P3. Jumpers J9-16, found near the center of the board, must be in the 1-2 position, which is toward the faceplate
of the module. During calibration, the LED turns amber. If successful, it blinks green, if unsuccessful it turns red. Calibration
should take between 90-120 seconds to complete. If it takes longer than this there may be a board problem. If so, contact
your service representative for disposition of the module. When calibrating it is best to run the board for several minutes for
it to warm-up to operating temperatures.
3.8.4 Diagnostic Mode (mode 3)

To run Self-diagnostics, the module should be set to DIAGNOSTIC MODE.
Jumpers J1-J8 must have the jumper shunt in the 1-2 position. J1-J8 are near the P3 connector and the 1-2 position is away
from the gold fingers of P3. Jumpers J9-16, found near the center of the board, must be in the 1-2 position, which is toward
the faceplate of the module. During the execution of the diagnostics, the module disables the LED, so for the first 2 minutes
the LED is put OFF. After the initial diagnostic, the LED is active again. This is indicated by changing from green to amber to
red. While executing each diagnostic, the LED turns amber and blinking momentarily between diagnostics. After the first 2-
minute period, the remaining diagnostics should only take about 1 minute to complete. If successful, the LED blinks green,
if unsuccessful it blinks red. If the LED does not blink green within 3-5 minutes, then the module can be faulty. If so, then
contact the ABB service representative for disposition of the module.
It is important not to remove or reset the card while running diagnostics. This could erase
the non-volatile memory and cause the card to malfunction.
3.9 Termination Unit Setup
3.9.1 CMMTU01/02 Termination Unit Layout

The termination unit has a number of terminal strips and jumpers. The following figure (Figure 3-3) shows the relative
locations of these devices:
3-4 2VAA002415
Installation CMMTU01/02 Termination Unit Relays
Figure 3-3: CMMTU01/02 Layout
3.9.2 CMMTU01/02 Termination Unit Relays

The TU has two form-C relays used for direct connection to external alert and danger circuits. The relays are designated as
follows:
• K1 Channel Alert
• K2 Channel Danger
3.9.3 CMMTU01 Termination Unit Jumper Settings

The following table (Table 3-3) details the CMMTU01 typical jumper settings:
Table 3-3: CMMTU01 Typical Jumper Settings
Transducer Type Power Setting Current Limit Constant Current Input Type
Proximity Probe -24 volts Yes No Single Ended
Self Generating Velocity Probe N/A Yes No Differential
Piezoelectric Velocity Probe +24 volts Yes Yes Single Ended
Accelerometer +24 volts Yes Yes Single Ended
DC LVDT +24 volts Yes No Single Ended
2VAA002415 3-5
CMMTU02 Termination Unit Jumper Settings Installation
The following table (Table 3-4) details the CMMTU01 termination Jumper settings:
Table 3-4: CMMTU01 Termination Jumper Settings
Function Value CH1 CH2 CH3 CH4 EvM
Transducer Power +24 volts J5 no jumper J1 no jumper J9 no jumper J19 no jumper J20 no jumper
with 25 mA Current J6 pins 1-2 J2 pins 1-2 J11 pins 1-2 J23 pins 1-2 J24 pins 1-2
Limit J7 pins 1-2 J3 pins 1-2 J10 pins 1-2 J21 pins 1-2 J22 pins 1-2
J8 pins 2-3 J4 pins 2-3 J12 pins 2-3 J25 pins 2-3
-24 volts J5 no jumper J1 no jumper J9 no jumper J19 no jumper J20 no jumper

J6 pins 2-3 J2 pins 2-3 J11 pins 2-3 J23 pins 2-3 J24 pins 2-3
+18 volts J5 no jumper J1 no jumper J9 no jumper J19 no jumper J20 no jumper


No Current Limit + volts J5 pins 2-3 J1 pins 2-3 J9 pins 2-3 J19 pins 2-3 J20 pins 2-3
J6 no jumper J2 no jumper J11 no jumper J23 no jumper J24 no jumper
- volts J5 pins 1-2 J1 pins 1-2 J9 pins 1-2 J19 pins 1-2 J20 pins 1-2
Constant Current (none) J8 pins 2-3 J4 pins 2-3 J12 pins 2-3 J25 pins 2-3
4.7 ma J8 no jumper J4 no jumper J12 no jumper J25 no jumper
9.4 ma J8 pins 1-2 J4 pins 1-2 J12 pins 1-2 J25 pins 1-2
Single End Input J13 jumper J14 jumper J16 jumper J17 jumper J18 jumper
Differential Input J13 no jumper J14 no jumper J16 no jumper J17 no jumper J18 no jumper
Do not place the following pairs of jumpers: (J1, J2), (J5, J6), (J9, J11), (J19, J23) and
(J20, J24) on at the same time. Doing so causes unexpected results.
NOTE: The jumper J15 usually comes installed on the Termination Unit. This jumper connects the Termination Unit com-
mon to DC (system) common. The preferred grounding arrangement is to remove J15 and connect an 18 gauge or larger
wire from TB3-1 directly to the I/O common bus bar.
3.9.4 CMMTU02 Termination Unit Jumper Settings

The following table (Table 3-5) details the CMMTU02 typical jumper settings:
Table 3-5: CMMTU02 Typical Jumper Settings
Transducer Type Power Setting Current Limit Constant Current Input Type
Proximity Probe -24 volts Yes No Single Ended
Self Generating Velocity Probe N/A Yes No Differential
Piezoelectric Velocity Probe +24 volts Yes Yes Single Ended
Accelerometer +24 volts Yes Yes Single Ended
DC LVDT +24 volts Yes No Single Ended
3-6 2VAA002415
Installation CMMTU02 Termination Unit Jumper Settings
The following table (Table 3-6) details the CMMTU02 termination Jumper settings:
Table 3-6: CMMTU01 Termination Jumper Settings
Function Value CH1 CH2 CH3 CH4 EvM
Transducer Power +24 volts J1 no jumper J5 no jumper J9 no jumper J19 no jumper J20 no jumper
with 25 mA Current J2 pins 1-2 J6 pins 1-2 J11 pins 1-2 J23 pins 1-2 J24 pins 1-2
Limit J3 pins 1-2 J7 pins 1-2 J10 pins 1-2 J21 pins 1-2 J22 pins 1-2

+18 volts J1 no jumper J5 no jumper J9 no jumper J19 no jumper J20 no jumper


No Current Limit +volts J1 pins 2-3 J5 pins 2-3 J9 pins 2-3 J19 pins 2-3 J20 pins 2-3
- volts J1 pins 1-2 J5 pins 1-2 J9 pins 1-2 J19 pins 1-2 J20 pins 1-2
Constant Current (none) J8 pins 2-3 J4 pins 2-3 J12 pins 2-3 J25 pins 2-3
4.7 ma J8 no jumper J4 no jumper J12 no jumper J25 no jumper
9.4 ma J8 pins 1-2 J4 pins 1-2 J12 pins 1-2 J25 pins 1-2
Single End Input J13 jumper J14 jumper J16 jumper J17 jumper J18 jumper
Differential Input J13 no jumper J14 no jumper J16 no jumper J17 no jumper J18 no jumper
Do not place the following pairs of jumpers: (J1, J2), (J5, J6), (J9, J11), (J19, J23) and
(J20, J24) on at the same time. Doing so causes unexpected results.
NOTE: The jumper J15 connects the Termination Unit common to DC (system) common. The preferred grounding
arrangement is to install J15.
2VAA002415 3-7
CMMTU02 Termination Unit Jumper Settings Installation
3-8 2VAA002415
Configuration Introduction
4. Configuration
4.1 Introduction
The CMM11 communicates with a BRC using up to six Function Code 247's. Function Code 247 utilizes Function Code 226
- Test Status - to provide various status indications from the module. This document explains the basic utilization of these
function codes with regards to the operation of the CMM11. Refer to the Symphony Plus Function Code Application Manual
for detailed instructions on the configuration and use of function codes.
Each CMM11 module may have up to six function codes assigned to a single address. Channels 1-4 correspond to the
physical input signals located on TB1 and TB2 of the Termination Unit. Channels 5 and 6 are used for pseudo-channels that
may represent Absolute vibration, or Complementary mode position (Thrust or Differential Expansion).
The CMM11 can be configured to perform all the necessary TSI measurements. It is a universal module because any
channel can make any measurement but there are some configuration rules to follow. The following guidelines must be
considered when assigning channels.
• Pseudo channel 5 always uses physical channels 1 and 2 for its calculations. Pseudo channel 6 always uses
physical channels 3 and 4 for its calculations.
• Each CMM11 module has one event marker input. If an event marker is connected to the module's Termination
Unit, then that signal is used for timing all the vibration and eccentricity measurements on the module. Therefore,
any vibration and eccentricity measurements on this module must be associated with that event marker. Using a
channel on this module to measure vibration or eccentricity measurements from other machines produces
inaccurate results on those channels.
• If the CMM11's time waveform capability is to be utilized, all vibration measurements for a bearing must be
assigned to the same card. Doing so insures simultaneous collection of time waveforms for all the measurements.
For example, if a bearing has X and Y probes installed, both probes should be assigned to the same module. If a
bearing has a proximity probe and a seismic probe (dual probes) in the X location and in the Y location, all four
probes should be wired to the same module.
• For Dual Voting, the sensors must be connected to channels 1 and 2 or to channels 3 and 4.
• Most applications use combination logic in the DCS for alarming and tripping. However, for very fast response on
thrust measurements, some applications use the dual voting feature and wire the onboard Alert and Danger relays
directly to machinery tripping circuits. In this case, the remaining two channels should be left unassigned or S9 and
S10 should be used to disable their Alert and Danger outputs
The CMM11 can also be configuration for Pulsation Monitoring. In this configuration all four channels must be setup for
Pulsation Monitoring, channels 5 and 6 are not used. In addition, the CMMTU must have all four channels wired in parallel,
such that each channel is physically connected to the same input.
The following terms are used to describe the functionality of the CMM11:
NOTE: Other manufacturers may use different terms; however, the usage is the same or similar function.
• Event Marker - This is a once-per-revolution pulse that is used for phase relationship, speed, or order information.
• Order - This term refers to synchronous frequencies associated to the running speed of the machine. First order
represents the running speed frequency, second order represents twice the running speed, and third order
represents three times the running speed. To obtain these values an event marker input must be present.
• Phase - This term represents location of the peak amplitude of vibration with respect to a fixed radial position on
the shaft.
• DC/Gap Voltage - The value is the DC voltage between the signal and common input screws on the Termination
Unit. For proximity probes, it corresponds to the air gap between the probe tip and the shaft surface.
• Not 1X - This is the amount of vibration other than the first order vibration. Large values of not 1X may be an
indication of excessive bearing wear.
• Null Position - This measurement is used with Thrust position, Differential and Case Expansion to indicate a null
starting position of the probe, typically when the shaft is cold. Axial movement of the shaft is measured from this
position.
The function code is designed to be configured for any of the Turbine Supervisory Instrumentation measurements or
Pulsation Monitoring. Thus, not every block input and specification is used for a particular configuration. The description
that follows is intended to explain typical configurations for each of the potential inputs
2VAA002415 4-1
Function Code 247- Condition Monitoring Module Block Outputs Configuration
4.2 Function Code 247- Condition Monitoring Module Block Outputs

The Function Code 247 provides 13 block outputs (10 analogs, 2 digitals, and 1 module status) for each channel of the
CMM11:
• Block N - Overall value expressed in engineering units as defined by spec 4.

• Block N+1 - Average DC (gap) Voltage
• Block N+2 - Speed expressed in Rpm's
• Block N+3 - First Order Vibration in engineering units (vibration only).
• Block N+4 - First Order phase angle in degrees (vibration only).
• Block N+5 - Second Order Vibration in engineering units (vibration only).
• Block N+6 - Second Order phase angle in degrees (vibration only).
• Block N+7 - Third Order Vibration in engineering units (vibration only).
• Block N+8 - Third Order phase angle in degrees (vibration only).
• Block N+9 - Not First Order Vibration in engineering units (vibration only).
• Block N+10 - Alert Status (Boolean).
• Block N+11 - Danger Status (Boolean).
• Block N+12 - Module Status
NOTES:
1.Block N - is valid when all configuration parameters are correct, the card is operating in NORMAL mode, and the DC
offset voltage (Block N+1) is between specs 50 and 51.
2.Block N+1 - is valid when all configuration parameters are correct, the card is operating in NORMAL mode, and the DC
offset voltage (measured at the TU terminals) is between ±24 VDC.
3.Block N+2 - is valid when all configuration parameters are correct, the card is operating in NORMAL mode, and the
Event Marker is generating pulses between 1 Rpm and 15,000 Rpm's.
4.BlocksN+3 through N+9 - are valid when all configuration parameters are correct, the card is operating in NORMAL
mode, the channel is configured to measure, and the Event Marker is generating pulses between 90 Rpm's and 15,000
Rpm's.
5.Blocks N+10 and N+11 - are valid when Block N is valid, specs 22-27 are configured correctly, and specs 9 and 10 are
enabled. The status is set to 1 when the Block N exceeds the setpoints and delay defined in specs 22-27; otherwise, it is
set to 0. There is a hysteresis of 4% of the span between the high and low limits. To disable one of the limits, set the set-
point to an excessively large value (i.e. larger than ±20000). In doing so, the hysteresis is based only on the valid limit.
6.Block N+12 is a zero when the module is operating normally, otherwise it is set to 1.
4.3 General Specific Configuration

This description explains the function of the general specifications that apply to all functions:
NOTE: Refer to the configuration type for details on specifications not listed here. For more information on function
codes, refer to the Symphony Plus Function Code Application Manual.
• Spec 1 - Module address (0-63)

• Spec 2 - Block address of the next CMM channel
• Spec 3 - Channel number specifies which hardware channel to use (1-4) or pseudo-channel (5,6)
• Spec 4 - Channel type - this specifies the function of the individual channel
• Spec 5 - Probe type selects the type of probe used for that channel
• Spec 8 - Engineering units (English/Metric)
• Spec 9 - Enables the Alert function for that channel
• Spec 10 - Enables the Danger function for that channel
• Spec 11 - Forces the Alert relay to the active state
• Spec 12 - Forces the Danger Relay to the active state
4-2 2VAA002415
Configuration Typical Vibration Configuration
• Spec 13 - Defines the normal state of the alert relay

• Spec 14 - Defines the normal state of the danger relay
• Spec 15 - Enables dual voting (channels 1&2 or 3&4)
• Spec 23 - High Danger level setpoint
• Spec 24 - High Alert level setpoint
• Spec 25 - Low Alert level setpoint
• Spec 26 - Low Danger level setpoint
• Spec 27 - Time delay before Alert relay becomes active
• Spec 28 - Time delay before Danger relay becomes active
• Spec 32 - Point ID (Used for special applications)
• Specs 33-40 - Ethernet IP address and sub-net mask determined by the network administrator
• Spec 47 - Non-linear correction typically would use an F(x) block (FC1) by using Block N as the input to the F(x)
and the output of the F(x) would be the input of Spec 47. This is only used when probes are expected to operate in
the non-linear portion of its range.
• Spec 48 - Probe sensitivity in millivolts/EU.
• Spec 51 - High Probe-failure Voltage
• Spec 52 - Low Probe-failure Voltage
4.4 Typical Vibration Configuration

Following are the specifications used for typical vibration configuration:
• Spec 4 = 0
• Spec 5 = Probe Type:
– 0 for Proximity probes
– 2 for Accelerometers
– 3 for self-generating velocity probes
– 4 for piezoelectric velocity probes
• Spec 6 = Integration Mode
Table 4-1: Spec 5 details
Spec 5 0 2 3 4
No Integration 0 0 0 0
Vel to Disp N/A N/A 1 1
Acc to Vel N/A 2 N/A N/A
• Spec 7 = Measurement Mode:

– 0 for Peak-to-peak
– 1 for Peak
– 2 for RMS
– 3 for Average
• Spec 17 & 18 Low and High cutoff Frequency (Hertz):

– Proximity Probe:
–Spec 17 = 1
–Spec 18 = see chart
– Seismic Probe:
–Spec 17 = 10
–Spec 18 = refer to Table 4-2
2VAA002415 4-3
Low Frequency Vibration Configuration Configuration
Normal Speed (RPM) <=1800 3000 3600 >3600

Spec 18 300 500 600 1000
For systems with low frequency noise present, Spec 17 may need to be set to 30-40. These specs may need to
be adjusted on a per-system basis, depending on the noise levels present. For variable speed machines use the
lowest speed to select Spec 17 and the highest speed to select Spec 18.
The CMM11 uses a 2-pole Butterworth filter. The features of the Butterworth filter are that it provides extremely
flat response in the passband, -3dB at the cutoff frequency, and 40dB attenuation in the stopband. The nature of
a Butterworth filter is a phase shift in the output of the filter. Normally this affects the phase for the orders
calculation. However, since the phase shift is predicable, the CMM11 automatically compensates for this phase
shift.
To avoid erroneous values, the high cutoff frequency should be at least 10 times greater than the low cutoff
frequency. In addition, the high cutoff frequency should be greater than 50 Hz. When RMS or averaging is
selected (Spec.7), the low cutoff frequency should be at least 5 Hz due to the time to accumulate the values.
• Specs 19-22 are used to trigger the collection of time waveforms
• Spec 29 - direction of shaft rotation is used for phase calculations. The direction of rotation is determined by looking
axially down the shaft in the driver-to-driven direction. Zero (0) = clockwise and 1 = counter-clockwise rotation.
• Spec 30 = angular position of probe in degrees. For a horizontal shaft, zero degrees is vertical. For a vertical shaft,
zero degrees is a user selected reference point. Positive angles are in the clockwise direction.
• Spec 31 = angular position of Event Marker in degrees. For a horizontal shaft, zero degrees is vertical. For a
vertical shaft, zero degrees is a user selected reference point. Positive angles are in the clockwise direction.
Electrical signals from the event marker and vibration sensor are used to detect phase. The CMM uses values in
Specs 29, 30 and 31 to calculate and output phase angles that are relative to the probe position.
• Spec 48 - Probe sensitivity in millivolts/EU where, EU can be mils, m, mm, inch/sec, mm/s, g, etc. When using
accelerometer inputs, the engineering units for this specification must be entered in g's regardless of the setting of
S8. When using velocity pickup inputs, the engineering units for this specification must be entered in inch/s for S8 =
0, or mm/s for S8 = 1 (this is only true if the probe is to be integrated). The value can be negative under certain
conditions depending on probe mounting and direction of movement. Seismic measurements must consider the
probe's polarity. Seismic probes with Positive Polarity report a positive vibration when motion is into the base and
toward the connector. The seismic probe's sensitivity spec should be positive. Seismic probes with Negative
Polarity report a negative vibration when motion is into the base and toward the connector. The seismic probe's
sensitivity spec should be negative
4.5 Low Frequency Vibration Configuration

For low frequency applications (normal running speed below 600 RPM's), the CMM11 evaluates the vibration signal over a
1 second (60 RPM's) rather that 0.250 seconds. This allows for more accurate measurements at lower frequencies. In
addition, RMS and Orders calculations are adjusted for lower frequencies. Other functions of the CMM11 are unaffected.
Spec 31 = 10001 is the specification used for low frequency vibration configuration.
NOTE: This configuration is added after the original design and is only available in firmware revision D6 or later. To
configure, set the Point ID (Spec 31) to 1000. All four channels should use this configuration, even though non-vibration
channel ignores this parameter.
4.6 Typical Eccentricity Configuration

Following are the specifications used for typical eccentricity configuration:
• Spec 4 = 1
• Spec 5 = 0 (Proximity probe)
• Spec 6 = 0 (No integration)
• Spec 7 = 0 for Peak-to-peak with average DC voltage, 10 for Peak-to-peak with dynamic DC voltage.
Average DC voltage is the mean voltage over 1 revolution if an Event Marker is present or 1 minute if not. Dynamic
DC voltage is the instantaneous voltage measured at the termination unit. Dynamic DC voltage should not be used
above 6 RPM's. 0x, average, is the correct choice for most applications.
4-4 2VAA002415
Configuration Typical Thrust (Rotor) Position Configuration
axially down the shaft in the driver-to-driven direction. Zero (0) = clockwise and 1 = counter-clockwise rotation.
Electrical signals from the event marker and vibration sensor are used to detect phase. The CMM uses values in Specs 29,
30 and 31 to calculate and output phase angles that are relative to the probe position.
Eccentricity is a low-frequency measurement that is accurate from 0 to 600 Rpm. The CMM implements a simple filter to
remove any high frequencies present. The following table (Table 4-3) details the percent of the signal that passes through
the filter at different speeds for an ideal filter.
Table 4-3: Percent of signal passing through filter at different speeds
Speed Speed Speed

% Signal % Signal % Signal
(RPM) (RPM) (RPM)
10 100 600 70.7 4000 14.8
50 99.7 700 65.1 5000 11.9
100 98.6 800 60.0 6000 10.0
200 94.9 900 55.5 7000 8.5
300 89.4 1000 51.4 8000 7.5
400 83.2 2000 28.7 9000 6.7
500 76.8 3000 19.6 10000 6.0
4.7 Typical Thrust (Rotor) Position Configuration

Following are the specifications used for typical thrust (rotor) position configuration:
• Spec 4 = 2
• Spec 5 = 0 (Proximity probe)
• Spec 7 = 0 for average DC voltage, 10 for dynamic DC voltage
Average DC voltage has a moving average applied to the value. Dynamic DC voltage displays the
instantaneous voltage measured at the termination unit. 0x, average, is the correct choice for most
applications.
• Spec 15 = 1 if dual voting is desired, otherwise 0
• Spec 16 - Toggling this block input from 0 to 1 sets the present DC voltage into S50.
• Spec 49 = the value in engineering units whenever the DC voltage equals S50.
• Spec 50 = the voltage whenever the thrust probe is in its null position. This can be set by either toggling S16 from 0
to 1 or by manually tuning S50.
4.8 Typical Differential Expansion Configuration

Following are the specifications used for typical differential expansion configuration:
• Spec 4 = 3
• Spec 5 = 0 (Proximity probe) or 1 (DC LVDT)
• Spec 7 = 0 for average DC voltage, 10 for dynamic DC voltage
applications.
2VAA002415 4-5
Typical Single Ramp Differential Expansion Configuration Configuration
• Spec 50 = the voltage whenever the probe is in its null position, typically when the rotor is at ambient temperature
(cold). This can be set by either toggling S16 from 0 to 1 or by manually tuning S50.
4.9 Typical Single Ramp Differential Expansion Configuration

Following are the specifications used for typical single ramp differential expansion configuration:
• Spec 4 = 3
• Spec 5 = 6 (Ramped proximity probe)
• Spec 7 = 0 for average DC voltage, 10 for dynamic DC voltage.
applications.
• Spec 30 = Ramp angle for Ramped Configuration. This specification is defined as an integer. Refer to section
5- Technical Information of this user manual for details, if the ramp angle is not an integer, for e.g.,’11.5°’
Figure 4-1: Angle of Spec 30
4.10 Typical Case Expansion Configuration

Following are the specifications used for typical case expansion configuration:
• Spec 4 = 4
• Spec 5 = 0 (Proximity probe) or 1 (DC LVDT)
• Spec 7 = 0 for average DC voltage, 10 for dynamic DC voltage. 0x, average, is the correct choice for most
applications.
• Spec 16 - Toggling this block input from 0 to 1 will set the present DC voltage into S50.
4.11 Typical Pulsation Monitoring Configuration

Following are the specifications used for typical pulsation monitoring configuration:
• Spec 4 = 101
• Spec 5 = 81
• Spec 7 = 2 (for RMS)
4-6 2VAA002415
Configuration Typical Dual Probe Configuration
• Spec 17 & 18 Low and High cutoff Frequency (Hertz)
Table 4-4: Spec 17 & Spec 18 details
Channel 1 2 3 4
Spec 17 5 9 35 72
Spec 18 2000 32 70 650
For the Pulsation Monitoring application, the CMM11 uses a 4-pole Chebychev filter. The Chebychev filter provides
sharp attenuation beyond the cutoff frequency, but allows some ripple in the passband, compared to a Butterworth
filter that is extremely flat in the passband with a slightly lesser attenuation.
Ripple (passband and stopband) = ±0.15dB

Stopband attenuation = min. 80 dB per decade
Cutoff frequency range = 1 to 5000 Hz
• Spec 31 = 99991
NOTE: Pulsation Monitoring was added after the original design. Therefore, the channel and probe type might
not be accepted when configuring the Function Code. If this is the case enter "0" for Specs 4&5 and ‘9999’ for
Spec 31. All four channels must use this configuration. Channels 5 and 6 are not used.
4.12 Typical Dual Probe Configuration

Channels 1-4 measure individual probe reading; channels 5&6 measure absolute vibration. Channels 1, 2, & 5 work
together and channels 3, 4, & 6 work together.
Table 4-5: Typical dual probe configuration
Relative Seismic Absolute
Channel Number Spec 3 1 or 3 2 or 4 5 or 6
Channel Type Spec 4 5 6 7
Probe Type Spec 5 0 3 or 4 N/A
Integration Spec 6 0 1 N/A
Measurement Mode Spec 7 0 0 0
Sensitivity Spec 8 mv/EU + or - mv/EU N/A
Following are the specifications used for typical dual probe configuration:
• Spec 5 = Probe Type (channels 1-4 only):
– 0 for Proximity probes
– 2 for Accelerometers
– 3 for self-generating velocity probes
– 4 for piezoelectric velocity probes
• Spec 6 = Integration mode
Spec 5 0 2 3 4
No Integration 0 0 0 0
Vel to Disp N/A N/A 1 1
Acc to Vel N/A 2 N/A N/A
• Spec 7 = Measurement mode (all channels must be the same)

– 0 for Peak-to-peak
– 1 for Peak
2VAA002415 4-7
Typical Complementary Position Configurations Configuration
– 2 for RMS
– 3 for Average
• Spec 17 & 18 Low and High cutoff Frequency (Hertz)
– Proximity Probe
–Spec 17 = 1
–Spec 18 = see chart
– Seismic Probe
–Spec 17 = 10
–Spec 18 = refer to Table 4-7
Normal Speed (RPM) <=1800 3000 3600 >3600

Spec 18 300 500 600 1000
For systems with low frequency noise present, Spec 17 may need to be set to 30-40. These specs may need to be
adjusted on a per-system basis, depending on the noise levels present. For variable speed machines use the
lowest speed to select Spec 17 and the highest speed to select Spec 18.
• Specs 19-22 are used to trigger the collection of time waveforms information
axially down the shaft in the driver-to-driven direction. 0 = clockwise and 1 = counter-clockwise rotation.
Electrical signals from the event marker and vibration sensor are used to detect phase. The CMM uses values in
Specs 29, 30 and 31 to calculate and output phase angles that are relative to the probe position.
• Spec 48 - Probe sensitivity in millivolts/EU where, EU can be mils, m, mm, inch/sec, mm/s, g, etc. When using
accelerometer inputs, the engineering units for this specification must be entered in g's regardless of the setting of
S8. When using velocity pickup inputs, the engineering units for this specification must be entered in inch/s for
S8 = 0, or mm/s for S8 = 1 (this is only true if the probe is to be integrated).
The value may be negative under certain conditions depending on probe mounting and direction of movement.
Seismic measurements must consider the probe's polarity. Seismic probes with Positive Polarity report a positive
vibration when motion is into the base and toward the connector. The seismic probe's sensitivity spec should be
Positive. Seismic probes with Negative Polarity report a negative vibration when motion is into the base and toward
the connector. The seismic probe's sensitivity spec should be Negative. For dual probe applications, the seismic
signal is added to the relative, if the sensitivity is positive and subtracted if negative. Channel 5 and 6 do not use
S48.
4.13 Typical Complementary Position Configurations

This configuration is used for either Thrust Position or Differential Expansion.
The following figure (Figure 4-2) shows a complementary input differential expansion:
Figure 4-2: Complementary Input Differential Expansion
The following figure (Figure 4-3) shows a dual ramp differential expansion:
4-8 2VAA002415
Configuration Typical Complementary Position Configurations
Figure 4-3: Dual Ramp Differential Expansion
The following table (Table 4-8) details the typical complementary position configurations:
Table 4-8: Typical Complementary Position Configurations
Diff Expansion Ramp

Thrust Diff Expansion
Complementary
Complimentary Complementary
Ch 1 & 2 Ch 5 Ch 1 & 2 Ch 5 Ch 1 & 2 Ch 5

or 3 & 4 Ch 6 or 3 & 4 Ch 6 or 3 & 4 Ch 6
Spec 4 2 9 3 9 3 9
Spec 5 5 N/A 5 N/A 7 N/A
Spec 30 N/A N/A N/A N/A Angle N/A
Spec 48 + and - N/A + and - N/A + and - N/A
Spec 48 - Probe sensitivity in millivolts/EU where, EU can be mils, m, mm, etc.
The value can be negative under certain conditions depending on probe mounting and direction of movement. In
complementary mode applications, one probe's sensitivity is positive and the other negative.
For Example: Channel 5 calculates the average of channels 1 and 2. The sensitivity for either channel 1 or 2 must be
negative. The channel with positive sensitivity points to the positive direction of movement. Channel 5 and 6 do not use
S48.
The value of the Complementary output depends on the quality of each of the two hardware inputs. The quality is based on
the High and Low failure voltages (specs. 51 & 52). Refer to the section that explains the Probe Failure Voltage setting.
The two probes can be mounted in such a way that the probes are either overlapping or non-overlapping as shown in the
following figure (Figure 4-4):
2VAA002415 4-9
Typical Probe Failure Detection Settings Configuration
Figure 4-4: Complementary Differential Expansion Graph
The following truth table (Table 4-9) shows how the value of the complementary output and quality is determined using the
two input probes:
Table 4-9: Complementary Output Value and Quality
Probe 1/ Probe 2 Good Suspect Bad
Good Average / Good Probe 1 / Good Probe 1 / Good
Suspect Probe 2 / Good Average / Good Probe 1 / Suspect
Bad Probe 2 / Good Probe 2 / Suspect None / Bad
4.14 Typical Probe Failure Detection Settings

Following are the specifications used for typical probe failure detection settings:
• Spec 51 = High Probe Failure Voltage
• Spec 52 = Low Probe Failure Voltage
The following table (Table 4-10) details the typical probe failure detection settings:
Table 4-10: Typical Probe Failure Detection Settings
Piezoelectric
Self-generating Acoustic
Probe Proximity DC- LVDT Accelerometer Velocity
Velocity Probe
Spec 5 0 1 2 3 4 82
Spec 6 0 0 0, 2, 3 0,1 0,1 0
Spec511 -0.5 Probe 20.0 22.0 20.0 12.0

dependent
4-10 2VAA002415
Configuration Dual Voting
Table 4-10: Typical Probe Failure Detection Settings
Piezoelectric
Self-generating Acoustic
Probe Proximity DC- LVDT Accelerometer Velocity
Velocity Probe
Spec521 -20.0 Probe 0.5 -22.0 0.5 2.0

dependent
NOTE:
1. Specs 51 & 52 are typical examples. Actual failure limits vary from one manufacturer to another.
2. Acoustic Probes are used with Pulsation Monitoring. With earlier versions of Wintools, the probe
type might not be accepted when configuring the Function Code. If this is the case enter ‘0’ for
Spec 5 and ‘9999’ for Spec 31.
3. The Probe Failure Voltages are used to determine when to set quality of the overall measurement.
If a probe exceeds the failure limit, it is labeled as BAD quality. However, when it is within 5% of
the failure limit, the value is considered as SUSPECT, as shown in Suspect quality can be
determined by using the TEST STATUS function code 226.
Figure 4-5: Probe Failure Detection
4.15 Dual Voting

Spec 15 Enables voting:
• 0 = Disable
• 1 = Dual Voting Enable (channels 1&2 or 3&4)
Dual voting incorporates ‘AND’ logic, where the danger-condition must be present in both channels for the danger condition
to be true. Dual Vote Alert and Dual Vote Danger have the following truth table (Table 4-11).
Table 4-11: Dual Vote Alert and Dual Vote Danger
Channel 2 Normal Channel 2 Alert Channel 2 Danger Channel 2 Failed
Channel 1 Normal No Alarm Alert Alert Alert
Channel 1 Alert Alert Alert Alert Alert
Channel 1 Danger Alert Alert Alert & Danger Alert & Danger
Channel 1 Failed Alert Alert Alert & Danger Alert
Dual Vote Alert and Danger status can be read using two Function Code 226 blocks. One block tests for the code DVSA
and the other tests for the code DVSD. When dual voting is enabled, the module relays respond according to Table 4-11.
The channels Alert (N+10) and Danger (N+11) outputs do not reflect the dual vote truth table. They simply reflect the
channel's Alert and Danger setpoints and time delays.
4.16 Status Conditions

Function Code 226 can be used to determine detailed status conditions of the CMM11. Refer to the Symphony Plus
Function Code Application Manual for more information on how to use Function Code 226.
2VAA002415 4-11
Configuration Status Condition Configuration
4.16.1 Configuration Status Condition

The following table (Table 4-12) provides details of the configuration status condition:
Table 4-12: Configuration Status Condition
String Status Condition
TYPE Invalid Channel Type
PROB Invalid Probe Type
PTID Invalid Point ID
IPAD Invalid IP Address
WARN Non-critical Error, channel is running
HALT Critical Error, channel is disabled
Following are the various configuration status conditions:

• TYPE: Invalid Channel type occurs whenever the selected type is invalid or there is a mismatch for that channel.
This condition may occur when selecting RELATIVE, SEISMIC, ABSOLUTE, COMPLEMENTARY, or DUAL
VOTING, or improper use of channels 5 & 6. The module executes valid channels; however, the invalid channel
does not operate.
• PROB: Invalid Probe type occurs whenever the selected probe type is invalid for the selected type. The module
executes valid channels; however, the invalid channel does not operate.
• PTID: The Point ID is used for special applications, so this error indicates an incorrect usage for the particular
application.
• IPAD: Invalid IP address occurs whenever different IP addresses or Subnet masks are identified for vibration
channels on the same module, or if the IP address does not conform to conventions. IP addresses and Subnet
masks must be the same for all vibration channels on a module. If one vibration channel on the module requires an
IP address, all other vibration channels must have their Specs set to the same values, even if they do not require
Ethernet activity. All non-vibration channels, such as thrust, are ignored. If an error occurs, then the module does
not execute and there will not be any Ethernet activity.
• WARN: The non-critical errors will operate, however, there can be a deviation from the expected results.
• HALT: The critical errors disables the channel until the error is corrected. The other valid channels operate
normally.
NOTE: Any one of these conditions results in a configuration error, which causes the LED on the CMM11 to blink Amber.
4.16.2 Operational Status Condition

The following table (Table 4-13) provides details of the operational status condition:
Table 4-13: Operational Status
TUFL Termination Unit Failure
MERR CMM11 Module Error
ETHF Ethernet Failure
ALHI High Alert
ALLO Low Alert
DNHI High Danger
DNLO Low Danger
CONF Configuration Error
FLHI Probe Failure (Over-range)
FLLO Probe Failure (Under-range)
4-12 2VAA002415
Configuration Operational Status Condition
Table 4-13: Operational Status (Continued)
FLOP Open Circuit Detection
FLSH Short Circuit Detection
STRT Module is in Start-up Mode
CALI Module is Calibrating
SUSP Suspect Quality
EVST Event Mark Status
DVSA Dual Voting Status (Alert)
DVSD Dual Voting Status (Danger)
CTWF Capturing Time Waveform
BUFF Time Waveform Buffer Full
RNUP Collecting Run-up Data
RNDN Collecting Run-down Data
EVLG Collecting Event Log Data
ALSP Alert Setpoint Exceeded
DNSP Danger Setpoint Exceeded
ZRSP Zero Speed Indication
Following are the various operational status conditions:
• TUFL: Termination Unit Failure occurs whenever the Termination Unit loses power, a circuit fails, or the TU cable
disconnects. The LED turns amber.
• MERR: CMM11 Module error occurs whenever the CMM11 detects a circuit failure on the module itself. The LED
turns red.
• ETHF: Ethernet Failure occurs whenever the CMM11 detects a failure with the Ethernet interface. This can occur
from an internal hardware failure or an external problem with the Ethernet.
• ALHI: This status is set when the overall block output exceeds the High Alert setpoint, after the specified delay.
This is set whether or not the Alert Enable (S9) is set.
• ALLO: This status is set when the overall block output exceeds the Low Alert setpoint, after the specified delay.
This is set whether or not the Alert Enable (S9) is set.
• DNHI: This status is set when the overall block output exceeds the High Danger setpoint, after the specified delay.
This is set whether or not the Danger Enable (S10) is set.
• DNLO: This status is set when the overall block output exceeds the Low Danger setpoint, after the specified delay.
This is set whether or not the Danger Enable (S10) is set.
• CONF: This condition occurs when there is a configuration error. The LED blinks amber.
• FLHI: This condition occurs when the input of the probe exceeds the High Failure limit.
• FLLO: This condition occurs when the input of the probe exceeds the Low Failure limit.
• FLOP: This condition occurs when the module detects an open circuit condition.
• FLSH: This condition occurs when the module detects a short circuit condition.
• STRT: This condition exists when the module starts up. The LED is amber.
• CALI: This condition occurs when the module is calibrating.
• SUSP: This status occurs when the quality of the values is within normal operating conditions, but the quality is
suspect. This can occur when one of two complementary probes fail or goes out of range. It can also occur when
the probe is within 5% of its limit.
2VAA002415 4-13
Event Marker Operating Regions Configuration
• EVST: This status exists when there is no Event Marker input detected.
• DVSA: This status occurs when the alert condition is active as described in the Dual Voting truth table.
• DVSD: This status occurs when the danger condition is active as described in the Dual Voting truth table.
• CTWF: This condition occurs while the module is collecting Time Waveform data. This condition clears when the
collection is complete.
• BUFF: This condition occurs when the Time Waveform Buffer is full. This condition clears when the data is off-
loaded via the Ethernet link or when the module looses power, in which case, the data is lost.
• RNUP: This condition occurs when the run-up data collection is complete. This condition clears when the data is
off-loaded via the Ethernet link or when the module looses power, in which case, the data is lost.
• RNDN: This condition occurs when the run-down data collection is complete. This condition clears when the data is
• EVLG: This condition occurs when the event log data collection is complete. This condition clears when the data is
• ALSP: Alert Setpoint Exceeded occurs when the value exceeds the alert setpoint, although the delay period may
not have expired or the alert is disabled, and the relay may not be active for that channel. It remains set until the
condition no longer exists.
• DNSP: Danger Setpoint Exceeded occurs when the value exceeds the danger setpoint, although the delay period
may not have expired or the danger is disabled, and the relay may not be active for that channel. It remains set until
the condition no longer exists.
• ZRSP: Zero speed indication occurs when the module no longer is receiving once-per-revolution pulses. There
must have been pulses present before this status is active and must gradually cease. A sudden loss-of-signal does
not set this condition
NOTE: Not all features of the CMM11 were implemented at the time this document was written. Therefore, some of the
functions may not work as described. Check with an ABB representative for the expected release of any particular
function.
4.17 Event Marker Operating Regions

The following two tables (Table 4-14 and Table 4-15) identify the minimum pulse heights for a notch or a bolt for a particular
gap voltage, where the CMM11 provides accurate speed information. The DC Offset is a voltage measurement when the
probe tip is located above the shaft surface. The pulse height is the difference between the shaft measurement and
measurement of the probe when it is over the notch or bolt. Care must be taken for bolt applications, if the probe is too close
to the shaft, then the bolt can damage the probe, if it makes contact with the probe.
NOTE: Table 4-14 and Table 4-15 assumes that the probe supply voltage is -24V and that the probe type is proximity.
Table 4-14: Minimum Detectable Pulse - Notch
DC Offset Minimum Detectable Pulse - Notch
- 2.0 VDC -5.6 Vpp
- 4.0 VDC -6.6 Vpp
- 6.0 VDC -7.7 Vpp
- 8.0 VDC -8.7 Vpp
- 10.0 VDC -9.8 Vpp
- 12.0 VDC -10.8 Vpp
Table 4-15: Minimum Detectable Pulse - Bolt
-12.0 VDC 7.8 Vpp
-14.0 VDC 8.6 Vpp
-16.0 VDC 9.3 Vpp
-18.0 VDC 10.3 Vpp
4-14 2VAA002415
Configuration Using CMM11's Time Waveform Capabilities
Table 4-15: Minimum Detectable Pulse - Bolt
-20.0 VDC 10.7 Vpp

-22.0 VDC 11.4 Vpp
If there is a problem in reading the Event Marker, then ABB Turbine Automation has an Event Marker Amplifier (EMA11) to
correct most issues. Contact an ABB service representative and refer to the EMA11 User's Manual for more details.
4.18 Using CMM11's Time Waveform Capabilities

For channels measuring vibration, the CMM11 samples the signal and stores the time waveform. The CMM11 Ethernet
Communication Link formats the time waveform data into files and transfers the files to a Data Server for long term storage.
Analysis software can then retrieve time waveforms from the Data Server for examination.
4.18.1 Configuring the Network and IP Addresses

When connecting CMM's to the Data Server, the preferred topology is shown below. By creating a small private network,
collisions with large files on the LAN are eliminated. For this size of private network, network-numbering conventions
recommend IP addresses ranging from 192.168.001.001 to 192.168.255.255 with a subnet mask of 255.255.000.000. ABB
suggests 192.168.(unit number).(CMM slave address). Unit number is a number ranging from 1 to 255 that represents the
customer's plant designation. CMM slave address can range from 001 to 064.
NOTE: The value ‘000’ (slave address 0) is reserved by network conventions and cannot be used.
Figure 4-6: CMM Network Topology
A private network topology is preferred because it avoids collisions with large files that may be transferred over the LAN. In
the private network configuration, the Data Server has 2 network interface cards. For the LAN connection, the Data Server's
IP address is assigned by the plant's Network Administrator or it can be assigned dynamically by the network.
2VAA002415 4-15
Controlling Time Waveform Capture Functions Configuration
If a private network is not possible, then CMM's is connected to the Data Server over the plant's LAN. In this case, the
plant's Network Administrator needs to assign fixed IP addresses and the subnet mask.
IP addresses must be the same for all vibration channels on a module. If one vibration channel on the module requires an
IP address, then all other vibration channels must have their Specs set to the same values, even if the other channels do
not require Ethernet activity. All non-vibration channels, such as thrust, are ignored. In addition, any module requiring
Ethernet must have Spec 49 of all vibration channels set to its default value of 0.000 for proper network communication.
Determine the network Hub size by the number of CMM11's to be attached to the network. It might be advantageous to use
multiple Hubs linked together. In either case, reference the Hubs installation guide for proper connectivity to the network.
4.18.2 Controlling Time Waveform Capture Functions

The CMM11 has 4 logic signals that control when time waveform data is captured:
NOTE: The DCS logic can be written to capture a single time waveform or capture a series of time waveforms during a
runup, a rundown or during an event such as a plant trip.
• Capture Waveform - Spec 19: On a transition from false to true the current waveform is captured and transmitted
to the Data Server. Once captured, the Capture Time Waveform flag becomes true. At least 5 waveforms can be
retained in a buffer to await transfer. If the buffer fills, then the Buffer Full flag becomes true and the CMM does not
capture additional waveforms until buffer space is available. If Capture Waveform remains true, then additional
waveforms are not captured. While it is not normally necessary, DCS logic can check the Capture Time Waveform
and Buffer Full flags using Function Code 226.
• Runup Capture - Spec 20: The Runup Waveform file contains from one to 40 waveforms. When Runup Capture is
true, the current waveform is stored every time speed increases by Delta RPM or more. Storage continues until
Runup Capture becomes false or 40 waveforms are stored, constituting a file. When a file is complete, the Runup
Data flag becomes true until the waveforms are uploaded to the Data Server. After file transfer is complete,
additional waveforms is stored and transferred, if Runup Capture remains true. Delta RPM is specified by means of
ABB's Analyst diagnostic software and downloaded to each CMM. While it is not normally necessary, DCS logic
can check the Runup Data flag using Function Code 226.
• Rundown Capture - Spec 21: Same as Runup Capture except speed must decrease by Delta RPM or more.
• Event Active - Spec 22: The Event Waveform file contains from one to 40 waveforms. The CMM retains a
configurable amount of waveforms from the Current Data Buffer at a configurable Skip Over Factor prior to Event
Active. The purpose is to store data from before and after an event such as a Danger alarm or a machinery trip.
Construction of the Event Waveform file starts when Event Active becomes true. Construction continues until 40
waveforms, including pre-event captures, are stored or Event Active becomes false, constituting a file. When a file
is complete, the Event Data flag becomes true until the waveforms are uploaded to the Data Server. If Event Active
remains true, then additional Event Waveform files are not constructed. The Skip Over Factor and Number of
Pre-trigger Waveforms are specified by ABB's Analyst diagnostic software and downloaded to each CMM. While it
is not normally necessary, the DCS logic can check the Event Data flag using Function Code 226.
4-16 2VAA002415
Technical Information Module Start-up
5. Technical Information
5.1 Module Start-up
Generally, when the module is inserted or reset it takes between 45 to 60 seconds to execute its initialization process.
During this time, the LED turns AMBER. During self-diagnostics or calibration the module can switch between GREEN and
AMBER, if successful it blinks GREEN and blinks RED, if unsuccessful. The first time new firmware is loaded, the LED can
be off for up to 2 minutes. While it is loading non-volatile memory, it turns AMBER for an additional 2 minutes. During the
time-period when the LED is OFF, the module must not be removed, unless there is a serious issue with the module. If the
LED remains AMBER for more than 5 minutes then either there is an issue with the module or the TU is not connected. If
the LED blinks AMBER, this indicates a configuration error.
When there is a low voltage sensing circuit on the CMM, it is important to ensure at least 5.0 volts (preferably 5.2 volts) at
the backplane of the MMU, and the power supplies must have ample current capability. Low voltage (anything below 5.0
volts) can cause the CMM to reset. The voltage should be measured as close to the cards as possible between +5 volts and
MCOM (not at the power supply output, or I/O or chassis common).
5.2 Module Values

Once the module executes the initialization process and the LED is solid GREEN the blocks from Function Code 247
should be valid. The DC Voltage Output (Block N+1) should always be GOOD quality as long as the configuration is correct
and the DC voltage at the TU is between +20 and -20 volts. The Overall Output (Block N) should always be GOOD quality
as long as the configuration is correct and the DC voltage at the TU between the High and Low failure limits (specs 51 &
52).
The speed and orders values require the Event Marker to be properly connected and running in order to read GOOD
quality. The orders start reading around 90 RPM's. If the speed and orders are erratic, then there is an issue with the Event
Marker, which needs to be re-gapped. The isse could be noise on the line, or there is too much run-out for the probe to
measure speed accurately. The measurement period over which vibration values are determined depends on the event
marker. With the Event Marker installed, the measurement period is equal to the one revolution or 0.7 seconds, whichever
is less. Without the Event Marker the measurement period is equal to 0.7 seconds. For Eccentricity, the measurement
period is equal to one revolution up to 1 minute with an Event Marker, or 1 minute without. For Thrust, Differential
Expansion, and Case Expansion a 5 Hz Low Pass Filter is applied.
The CMM11 reports speed down to 1 RPM, less than 1 RPM it reports 0 speed. However, if the turbine is running and the
speed is suddenly lost, then the CMM reports BAD quality. In addition, if the shaft is stopped and there is sufficient noise on
the signal, then the CMM reports BAD quality.
5.3 System Constraints with FC 247

The CMM uses Function Code 247, which is only implemented in BRC-100 with firmware D.0 or later. The Function Code
also only runs on Controlway, but does not work with Module Bus. In the initial version of the Function Code, the block
immediately following the FC247 blocks (i.e. N+14) must not be used. Only recent configuration tools recognizes Function
Code 247, for Wintools 2.0.5 or later, for Composer 3.0 or later. Earlier configuration devices, such as CTT's or CTM's, are
not able to configure the Function Code. Although, blocks can be monitored with these earlier tools, the Function Code
cannot be tuned, configured, loaded, or saved. The results of using these earlier tools are unpredictable since the Function
Code is not recognizable.
5.4 On-line Configuration Precautions

There are several precautions one must consider when changing the configuration while on-line:
• Changing Integration: Changing from one integration mode to another affects the block outputs of FC247. When
the CMM automatically makes the Engineering Unit's conversion, the transition can cause the output to be
unpredictable until the value settles. During this time an unwanted alarm or trip may occur, if enabled. Therefore,
any unwanted alarms should be disabled during this transition.
• Output Selection: When selecting RMS or Average the sample period is 5 seconds. In addition, the low cutoff filter
(High Pass Filter) Spec 17 for RMS and Average measurements should be 5 Hz or greater, setting this value below
5 Hz may report unstable or inaccurate values.
• Changing Filter Frequencies: The CMM has the ability to change high and low pass filter frequencies on-line.
This feature can be useful when the shaft is changing speed or going through criticals. However, the nature of the
filters is such that the signal has to pass through the filter for a period of time for it to take effect, therefore, if the
filter is constantly changing, the results are unpredictable. Typically, the high and low frequency limits should be at
least a decade apart so they do not interfere with each other. Keep in mind that these are not ‘brick-wall filters’,
therefore, some of the signal is going to be present beyond the limits. While the recommended values in this
document can be appropriate for most situations, they may have to be adjusted for optimum performance.
2VAA002415 5-1
Using Third Party Equipment Technical Information
• Alert and Danger Limits: The Alert and Danger limit should be set according to the recommended limits from the
OEM for your system, but there are a few things to consider. The hysteresis of the limits is 4% of the span of the
high and low limits.
For Example: If the high limit is 500 and the low limit is -500, then the span is 1000 and the hysteresis is 40.
Therefore, the alarm is set at or above 500 and reset below 460.
To disable the high or low limit, set the value to an extremely large number, for example +9.2E18 or -9.2E18. If you
set the high limit to 5 and the low limit to -10000, then the hysteresis will be 10005 * 4% or 400.2, in which case an
alarm never resets. The extremely large value disables the low limit, so the hysteresis will be 5 * 4% or 0.02, in
which case the alarm resets below 4.98. It is not recommended that the low limit be set to 0 to disable it. When the
hysteresis acquires the required value, there is a possibility, due to small errors in calibration, that the value can go
slightly below 0.0, in which case the alarm activates, which is not required.
5.5 Using Third Party Equipment

The CMMTU allows accommodations for third party equipment to monitor the transducer inputs independently from the
CMM using BNC connectors. All four channels including the Event Marker are available. Each output is buffered so that the
input going to the CMM is unaffected and the signal has minimal distortion. However, the buffered outputs have limited drive
capabilities. In some cases, where there are large capacitive loads, the outputs may have a tendency to oscillate and create
noise, thus giving false readings on the equipment, which does not affect the CMM. However, to get accurate readings in
these cases it may be necessary to connect the equipment directly to the transducer inputs on the TU. Keep in mind that by
doing this, the signal can be affected and can cause un-predicted results in the CMM.
When comparing phase between the CMM and a third part device, be aware that there may be some differences between
the two systems.
For Example: One system uses the rising edge of the Event Marker and the other system uses the falling edge.
The CMM reports phase as ‘probe relative’ using the mounting angle of the probes and Event Marker specified in specs.
S29 and S30. In addition, the CMM uses phase correction, while other devices do not use it. The phase correction uses the
fact that most filters have a predictable phase shift inherent to the type of filter. Since this phase shift is predictable, you can
compensate for it in the software to provide a more accurate phase angle.
5.6 Non-integer Ramp Angle

NOTE: Spec. 30 is limited to integer values only.
If the probe angle is non-integer, then there are several ways to handle this situation:
• Option 1: Use a Multiply Block (FC16) to adjust the angle, as shown in Figure 5-1:
For Example: Given a ramp angle of 11.5°, the value of S3 of the Multiply Block should be 1/SINE(11.5) or 5.016.
A similar approach would be to use a Summer Block (FC15) or a Function Generator Block (FC1.)
5-2 2VAA002415
Technical Information Non-integer Ramp Angle
Figure 5-1: Non-integer Ramp Angle Configuration
• Option 2: Adjust the sensitivity (S48) to include the ramp angle.
For Example: For a ramp angle of 11.5° and a sensitivity of 10 mv/mil, multiply 10mv/mil by SINE(11.5) or 10 x
0.1994 = 1.994. This would have a similar affect as option 1, but it may not be as clear.
For either option, set the Probe Type (S5) to Complementary Eddy Current Probe (5) and the Ramp Angle (S30) to
0.
2VAA002415 5-3
Non-integer Ramp Angle Technical Information
5-4 2VAA002415
Maintenance Maintenance Schedule
6. Maintenance
6.1 Maintenance Schedule
The CMM11 and CMMTU require only minimal maintenance per Table 6-1:
Table 6-1: Maintenance Schedule
Task Interval
Use a static safe vacuum cleaner Every 6 months or during a plant shutdown, whichever
to remove dust from the module comes first.
and the MMU
6.2 Normal Mode Error Indications and Corrective Actions

The following table (Table 6-2) details the normal mode error indications and corrective actions to be taken:
Table 6-2: Normal Mode Error Troubleshooting Recommendations
Symptom Possible Causes Corrective Action
Module does not initialize. Module is not plugged in correctly. Re-adjust the module to fit properly.
Operating mode not set up correctly. Check DIPswitch S1 configuration.
Hardware failure. Replace the module.
Status LED is OFF. Module is not communicating with the BRC. Check DIPswitch and function code
configurations. Verify whether the BRC is
functioning properly.
Module is not plugged in correctly Re-adjust the module to fit properly.
Status LED Blinking Green. The module is no longer communicating with Check the status of the Bridge Controller.
the BRC.
Status LED is AMBER. Module is not communicating with the TU. Check DIPswitch configurations. Verify
whether the TU is functioning properly.
TU cable is loose or disconnected Check the cable for proper fitting.
The field wiring is incorrect. Check the field wiring on the TU.
Status LED is Blinking AMBER Configuration error. Check the Function Code 247 specifications
and correct any wrong values.
Status LED is RED. Hardware failure. Reset the module by unplugging and
plugging it back in. Replace the module, if
the error returns.
BRC shows wrong values. BRC communication problem. Check DIPswitch and function code
configurations. Verify whether the BRC is
functioning properly.
Hardware issue with either the module or the Reset the module unit by unplugging and
BRC. plugging it back in. Replace the module, if
the error returns.
Improper actuation of Tuning parameters are incorrect. Check the parameters and correct any wrong
termination unit relays. values.
Noise on input signal Check cables for any faults. This can be an
infrequent occurrence that cannot be easily
identified and corrected.
2VAA002415 6-1
Diagnostic Mode Error Indications and Corrective Actions Maintenance
6.3 Diagnostic Mode Error Indications and Corrective Actions

The following table (Table 6-3) details the diagnostic mode error indications and corrective actions to be taken:
Table 6-3: Diagnostic Error Mode Troubleshooting Recommendations
Symptom Possible Causes Corrective Action
Status LED is OFF. The module is programming non-volatile This is normal, wait at least 3-5 minutes
memory. before removing the card
Module is not plugged in correctly. Re-adjust the module to fit properly.
No power. Restore power to the MMU.
Hardware Failure Replace the module.
Status LED is GREEN This is an invalid condition. Verify mode switch. If set correctly, THEN
replace the module.
Status LED Blinking Green. The module passed diagnostics. Remove card, set to normal mode.
Status LED is AMBER. The module is running diagnostics. This is normal, wait at least 3-5 minutes
before removing the card
Status LED is Blinking This is an invalid condition. Verify mode switch. If set correctly, THEN
AMBER. replace the module.
Status LED is RED Hardware failure. Reset the module by unplugging and
the error returns.
Status LED is Blinking RED. Hardware failure. Reset the module by unplugging and
the error returns.
6-2 2VAA002415
Repair/Replacement and Ordering Procedures
7. Repair/Replacement and Ordering Procedures

The CMM11 and CMMTU are designed for long, trouble-free service. If it is determined that the module is faulty, then
replace it with a new one. Do not try to repair the module as replacing components can adversely affect the module's
performance and void the warranty.
If it is necessary to replace any parts, then contact the ABB Customer Service department and have the following details at
hand:
• Part Description (Condition Monitoring Module or Condition Monitoring Module Termination Unit)
• ABB Part number (CMM11 or CMMTU)
• Serial number (found on nameplate)
• Symptoms of the issue.
NOTE: Never return any material to ABB without first obtaining a Return Material Authorization (RMA) number. Make
sure to show this number prominently on the outside of the shipping container and on the shipping label and packing list.
2VAA002415 7-1
Repair/Replacement and Ordering Procedures
7-2 2VAA002415
Module Edge Connectors Pin Assignments Edge Connector P1, P2, P3 details
8. Module Edge Connectors Pin Assignments

8.1 Edge Connector P1, P2, P3 details
The following table (Table 8-1) details the Edge Connector P1 (Module Power) details:
Table 8-1: Edge Connector P1 (Module Power)
Pin Signal Pin Signal
1 +5 VDC 2 +5 VDC
3 unused 4 unused
5 common 6 common
7 +15 VDC 8 -15 VDC
9 unused 10 unused
11 unused 12 unused
The following table (Table 8-2) details the Edge Connector P2 (Expander Bus) details:
Table 8-2: Edge Connector P2 (Expander Bus)
1 Data Bit 1 2 Data Bit 0
9 Bus Clock 10 Bus Sync
11 unused 12 unused
The following table (Table 8-3) details the Edge Connector P3 (Process Interface) details:
Table 8-3: Edge Connector P3 (Process Interface)
1 Earth Ground A CH1AIN+
2 DI1 B CH1AIN-
3 DI2 C CH2AIN+
4 D CH2AIN-
5 Earth Ground E Signal Common
6 F CH3AIN+
7 H CH3AIN-
8 J CH4AIN+
9 Earth Ground K CH4AIN-
10 L EVMKR+
11 M EVMKR-
12 N 24VMON
13 Earth Ground P DOEN
2VAA002415 8-1
Edge Connector P1, P2, P3 details Module Edge Connectors Pin Assignments
Table 8-3: Edge Connector P3 (Process Interface) (Continued)

14 R DO1
15 S DO2
8-2 2VAA002415
INDEX
INDEX
A P
Phase 1
AUTOCALIBRATION 1
B R
Repair/Replacement and Ordering Procedures 1
Block Diagram 1
C S
SELF-DIAGNOSTIC 1
CMM11 1
Special Handling 1
Condition Monitoring Module 1
Specifications 4
Configuration 1
Status Conditions 11
Conventions, document 3
Status LED Indications 2
Corrective Action 1, 2
System Constraints 1
D
DC/Gap Voltage 1 T
DCS logic 1 Technical Information 1
Diagnostic Mode Error Indications 2 Termination Unit 1, 2
Dual Voting 11 Termination Unit Setup 5
Time Waveform Capabilities 15
E truth table 10
Tuning
Event Marker 1
Manual 5
Event Marker Operating Regions 14
Typical Case Expansion Configuration 6
Typical Complementary Position Configurations 8
F Typical Differential Expansion Configuration 5
Function Code 247 1 Typical Dual Probe Configuration 7
Typical Eccentricity Configuration 4
G Typical Probe Failure Detection Settings 10
Glossary of terms and abbreviations 4 Typical Pulsation Monitoring Configuration 6
Typical Single Ramp Differential Expansion Configuration
H 6
HSS03 3 Typical Thrust (Rotor) Position Configuration 5
Typical Vibration Configuration 3
I
Installation 1
L
Low Frequency Vibration Configuration 4
LVDT inputs, 1
M
Maintenance Schedule 1
MMU 1
Module description 1
Module Edge Connectors Pin Assignments 1
Module Function 1
Module Switch Settings 2
N
Non-integer Ramp Angle 2
NORMAL 1
Normal Mode Error Indications 1
Not 1X 1
Null Position 1
O
Operating Modes 3
Order 1
2VAA002415 1
INDEX
2VAA002415 2
ABB Ltd. Notice
Document Number: 2VAA002415

The information in this document is subject to change
Business Unit Power Generation without notice and should not be construed as a
P.O. BOX 8131 commitment by ABB. ABB assumes no responsibility
8050 Zürich for any errors that may appear in this document.
In no event shall ABB be liable for direct, indirect,
SWITZERLAND special, incidental or consequential damages of any
Phone: +41 (0) 43 317-5380 nature or kind arising from the use of this document, nor
Fax: +41 (0) 43 317-5382 shall ABB be liable for incidental or consequential
damages arising from use of any software or hardware
www.abb.com/powergeneration described in this document.
This document and parts thereof must not be
reproduced or copied without written permission from
ABB, and the contents thereof must not be imparted to
a third party nor used for any unauthorized purpose.
The software or hardware described in this document is
furnished under a license and may be used, copied, or
disclosed only in accordance with the terms of such
license.
This product meets the requirements specified in EMC
Directive 2004/108/EC and in Low Voltage Directive
2006/95/EC.
Copyright © 2012 by ABB.

All rights reserved.
Release: November 2012

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Symphony Plus

S+ Turbine Control: CMM11

S+ Turbine Control: CMM11

Copyright © 2012 ABB.

All rights reserved.

Release: November 2012

INFI 90® Registered trademark of ABB.

About This Book ......................................................................................................3

2. Module Function Description ....................................................................... 2-1

3. Installation ...................................................................................................... 3-1

3.9.3 CMMTU01 Termination Unit Jumper Settings..................................................3-5

4. Configuration ................................................................................................. 4-1

5. Technical Information.................................................................................... 5-1

6. Maintenance ................................................................................................... 6-1

7. Repair/Replacement and Ordering Procedures .......................................... 7-1

8. Module Edge Connectors Pin Assignments ............................................... 8-1

Table 1-1: Reference Documents ...............................................................................1-3

Figure 1-1: CMM11 Application Example .................................................................... 1-2

Safety Precaution Description

Devices labeled with this symbol require special handling

Electrical Shock Hazard During Maintenance:

The control system application must be carefully

Connecting or reconnecting a vibration or eccentricity

About This Book

Information and Tip Icons

Figure 1-1: CMM11 Application Example

1.3 Intended User

1.4 User Manual Content

• Module Function Description:

• Repair/Replacement and Ordering Procedures:

• Module Edge Connectors Pin Assignments

1.5 How to Use this Manual

1.6 Document Conventions

1.7 Reference Documents

Table 1-1: Reference Documents

2VAA000844 Symphony Plus Function Code Application Manual

1.8 Glossary of Terms and Abbreviations

Table 1-2: Glossary of Terms and Abbreviations

Cnet Symphony system advanced data communication highway.

Controlway High speed, redundant, peer-to-peer communication link. Used to transfer

LVDT Linear Variable Differential Transformer.

Table 1-3: Specifications

Microprocessors 68EN302 with 256 KB EPROM, 20 MHz, 64K DPRAM, 4 MB DRAM

System Communications 8 bit parallel

Ethernet Communications 10BaseT, 10 MBaud TCP/IP protocol

I/O Termination Condition Monitoring Module Termination Unit (CMMTU01/02)

TU Cabinet Mounting Equivalent to a standard termination unit in a standard Symphony Plus

TU Terminal Blocks 20A/600V

Transducer Inputs Velocity Probes, Proximity Probes, Accelerometers, DC LVDT's and

Table 1-3: Specifications (Continued)

Module Operating +5 VDC  5% @ 650 ma

Module Consumption 8.5 W typical

TU Operating +2V VDC  10 % @ 250.0 ma (typical) (external supplied)

TU Consumption 6 W @ +24 VDC (maximum)

Ambient Temperature 0° to 55° C (32° to 131° F)

Humidity 5% to 90% RH (  5%) up to 55°C (non-condensing)

Atmospheric Pressure Sea level to 3 km (1.86 miles)

Air Quality Non-corrosive

Accuracy ±0.25% of Full Scale, Excluding Transducer

Transducers Accepted Proximity Probes, Accelerometers, Velocity Probes and DC Inputs

Transducer Power Supply On termination unit, jumper selectable

Voltage Inputs ± 24 VDC or 20 VAC p-p (Nominal)

Max Voltage 33 V continuous