Professional Documents
Culture Documents
2
Table of Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Refining & Petroleum Industry . . . . . . . . . . . . . . 6
Chemical Industry . . . . . . . . . . . . . . . . . . . . . . . . 7
Power Industry . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Pipeline Industry . . . . . . . . . . . . . . . . . . . . . . . . . 9
Pulp & Paper Industry . . . . . . . . . . . . . . . . . . . . 10
Mineral and Ore Processing Industry . . . . . . . . 11
Water & Wastewater Industry . . . . . . . . . . . . . . 12
Pharmaceutical Industry . . . . . . . . . . . . . . . . . . 13
ISC2 Standard Cartridge Seals . . . . . . . . . . . . . 14
Pusher Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Metal Bellows Seals . . . . . . . . . . . . . . . . . . . . . 22
Mixer Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Compressor Seals . . . . . . . . . . . . . . . . . . . . . . . 29
Slurry Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Gas Barrier and Containment Seals . . . . . . . . . . 38
OEM and Special Duty Seals . . . . . . . . . . . . . . . 41
Seal Support Systems . . . . . . . . . . . . . . . . . . . . 45
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Seal Design and Operation . . . . . . . . . . . . . . . . 53
3
Mechanical Seal Piping Plans . . . . . . . . . . . . . . 60
Global Presence, Local Support
Responsiveness Worldwide
Globally, Flowserve operates regional, state-of-the-art Quick Response Centers (QRCs)
manufacturing facilities to provide sealing solutions as
a single resource for the improvement of end user To meet the end user need for cost reduction,
customer rotating equipment operations. In cooperation increased seal life and minimal down time,
with our alliance customers, we have improved Flowserve has developed a network of Quick
operational efficiencies to world-class standards. Response Centers (QRCs). Strategically located
around the world, QRCs are staffed by highly
Alliances / LifeCycle Advantage skilled engineers and technicians who are
available around the clock, seven days a week,
Flowserve is the undisputed global leader in delivering to respond to customer inquiries, evaluate and
Total Cost of Ownership (TCO) programs to the fluid troubleshoot problems, and provide reliable
handling marketplace because we have the technologi- solutions with quantifiable business results.
cal leadership, product breadth, service and support,
financial stability, and experience with reliability Typical facilities are equipped with modern
focused programs. With hundreds of successful manufacturing capabilities including seal repair
alliances, Flowserve stands by its documented results and reconditioning as well as the ability to
and customer references. An alliance customer can design and produce complete seals. QRCs
select from a variety of programs or create a unique include complete CAD resources with the ability
arrangement that best suits their needs, including to quickly design detailed drawings for parts or
regional and global plans. seals. With this level of local customer focus, the
Quick Response Centers are ready to respond to
With assistance from the Flowserve Services and your needs quickly and completely.
Solutions team, all engagements are tailored to meet
customer priorities and business strategies. The result
is a formal program called LifeCycle Advantage™,
a partnership that incorporates performance indicators
to measure success and a commercial structure
that aligns with customer goals. From traditional
arrangements to performance-based, risk-reward
contracts, Flowserve has experience designing and
administering agreements that help achieve customer
business goals.
4
Educational Resources
Asset Data Management and
Educational Resources Flowserve education and training provide
companies around the world with a wide range
Flowserve employs a comprehensive collection of tools of innovative programs focused on helping plant
and technologies to ensure all relevant equipment, unit operators, reliability specialists, engineers
and plant data becomes part of the decision-making and maintenance personnel deepen their
process. Whether employing a wireless monitoring understanding of flow management equipment
system, leveraging its Technology Advantage™ Platform and systems. Training programs from Flowserve
or making sense of disparate sets of historical data, are ideal for organizations seeking:
Flowserve can help customers get a more complete
• Maximized plant asset availability and
view of all their data, including live operational
equipment reliability
parameters. Asset technologies include:
• Increased mean time between repair (MTBR)
• Intelligent Process Solutions Wireless
(IPS Wireless™) • Workforce development for increasing
proficiency in the installation, design,
• Condition Data Point Monitoring (CDPM)
operation, maintenance and repair of flow
• Advanced vibration measurements and diagnostics management equipment and systems
• Special field performance test tools Customers can choose the location, course
content and program formats that optimize
Once data is collected, proprietary software in the use of human and financial resources and
Flowstar.net and IPS APEX™ from Flowserve allows deliver the most effective results. The learning
customers to view actionable information using easy- venues vary depending on the type of training
to-understand graphical interfaces. Flowserve and requested and can take place at the customer's
customer experts then collaborate to determine the site, a Flowserve regional Learning Resource
meaning of data and quickly deploy solutions prevent- Center or online.
ing equipment failures and system disruptions before
they occur. While customers may select from a menu of
standard course offerings, customer training
is frequently tailored to address specific require-
ments based on audience or flow management
5
system issues. A Flowserve education and train-
ing expert can help develop a program
that addresses specific customer goals.
Refining & Petrochemical Industry
Safe and reliable handling of fluid is vital in today’s
hydrocarbon processing plants. Complex refining tech-
niques generate a broad range of shaft sealing challeng-
es. A growing focus on environmental stewardship
demands continuous innovation in process containment.
Flowserve’s commitment to technology development has
produced sealing solutions for:
8
Pipeline Industry
Pipelines are an economical and reliable way to transport
large quantities of liquid when the unique characteristics
of the complete system are addressed. Pipelines move
fluids within the natural resource recovery region, trans-
port raw products to refineries, and transfer refined prod-
ucts to distribution points. Operators may use batch type
transport to send various refined products ranging from
fuel oils to Liquefied Natural Gas (LNG), often at varying
pressures through a single pipeline.
• Dependable performance in unattended main and • High resistance to dirt and abrasives
booster station service
• Reliable sealing and low leakage despite
• Operation under high pressures and very high speeds radical fluctuations in temperature
• Ability to handle a wide array of fluids of varying • Performance in intermittent service, with
specific gravities from light hydrocarbons to viscous many stops and high pressure start-ups
crude bitumen
10
Mineral and Ore Processing Industry
Alumina, cement, clay, coal, copper, gold, gypsum,
mineral sands, nickel, phosphate, potash, silver, trona,
taconite, titanium, zinc; whatever the process, mineral
and ore can represent one of the toughest machinery
and sealing environments around. Taking raw material
from the earth and refining finished mineral products
requires rugged equipment capable of surviving abra-
sive and corrosive services, often at extreme pressures
and temperatures.
11
Water & Wastewater Industry
Water is the most common liquid on earth yet is a
precious commodity and deserving of sustainable
handling. It is used for many purposes, such as
drinking, cooling, heating, irrigation, processing
and sanitation.
12
Pharmaceutical Industry
Continuous development of new drugs and healthcare
products expand the capabilities and challenges of the
pharmaceutical industry. Manufacturers of pharmaceu-
tical products likewise refine their processes to improve
the performance of their rotating equipment and remain
compliant with regulations. Lower emissions and
improved purity of end products are the two main
focuses with sealing rotating equipment, along with
being a good community neighbor.
• Low leakage rates • Very low speeds to very high speeds with gas
seal designs
• Electropolish finishes available on critical metal
surfaces for ease of cleaning and increased sanitary • Cryogenic vacuums to very high pressure and
protection high temperature autoclaves with dual seals
• Sanitary glands and debris wells • Seals are designed for clean-in-place (CIP)
and steam-in-place (SIP) applications as
• Application experience sealing high-alloy and well as the ability to stand up to caustics and
glass-lined vessels acid flushes between batches
14
ISC2-PX ISC2-PP ISC2-BX
Single cartridge pusher seals Dual cartridge pusher seals Single metal bellows seals
15
ISC2-BB ISC2-682 ISC2-MW
Dual metal bellows seals ISC2 seals compliant to API 682 Dual pusher seal for mixer service
ISC2 Standard Cartridge Seals
16
Pusher Seals
Mechanical seals categorized as pusher The most common spring arrangement
seals represent an extremely popular and utilizes multiple small diameter coil
successful style of sealing. A pusher seal springs of a high metallurgy evenly
relies on the sealability of a flexible distributed around the seal face. Large
Pusher Seals
element such as an O-ring or U-cup section single coil springs are used
between the seal face and adjoining where long axial travel is required or to
surface. The assembly of seal faces, prevent clogging. Locating the springs
spring(s) and flexible element working outside the process fluid is another viable
together is the foundation for proper seal solution to avoid clogging with product
performance. Flowserve’s diverse debris. In axially-compact designs, wave
portfolio is well suited to address springs can be used.
numerous application and industry
Besides the versatility of pusher seals
requirements.
and expansive field experience, another QB . . . . . . . . . . . . . . . . 18
Pusher seal designs run the gamut from compelling attribute is their repairability
simple, low duty devices to the highest after years of operating. If the time QBB/QB . . . . . . . . . . . . 18
duty, extremely sophisticated engineered comes for a repair, pusher seals can
solutions. Besides general services, generally be repaired quickly and QBQ LZ/GSL . . . . . . . . . 18
pusher seals are often selected for light returned to service.
hydrocarbons, high pressures and high UC . . . . . . . . . . . . . . . . 19
speed applications because of their
D. . . . . . . . . . . . . . . . . . 19
inherently greater strength and damping
characteristics compared to bellows DHTW. . . . . . . . . . . . . . 19
seals.
HSH . . . . . . . . . . . . . . . 20
Modern flexible secondary sealing
materials allow an ever expanding RO . . . . . . . . . . . . . . . . 20
application of pusher seals. Availability
of materials by size, chemical resistance, CRO . . . . . . . . . . . . . . . 20
hardness, and shape is unprecedented
and few services exist where O-rings in Europac 600 . . . . . . . . . 21
particular cannot be used.
RA . . . . . . . . . . . . . . . . 21
17
QB QBB/QB QBQ LZ/GSL
General purpose pusher seals Dual pressurized pusher seals Dual unpressurized pusher seals
capable of zero emissions with containment seals
Pusher Seals
Pusher Seals
Equipment Type Equipment Type Equipment Type
• Pumps, including API 610, pipeline • Pumps, including API 610 • Pumps, including API 610, pipeline
20
Europac 600 RA
Single unbalanced, wavy spring Single, outside mounted pusher
seals seals
Pusher Seals
Equipment Type Equipment Type
• ISO pumps • General purpose pumps
21
Metal Bellows
Seals
While pusher seals have an intermedi- Rotating bellows have a beneficial
ate flexible element acting between a self-cleaning action through
seal face and adjoining surface, metal centrifugal effects that resist
Metal Bellows Seals
22
BX BXB/BX BXRH
Single welded metal bellows Dual rotating metal bellows seals Single stationary metal bellows
seals seals
BXLS
• Designed to international standard DIN
EN 12 756 L1k for use in DIN pumps
BXR
• Stationary bellows design capable of
speeds up to 46 m/s (150 fps)
Reference FSD109
23
BXHH BXHHS/GSDH BRC
Single rotating metal bellows High temperature containment Single balanced rotating metal
seals seals bellows seals
Metal Bellows Seals
24
Mixer Seals
In chemical, pharmaceutical, food and • Accommodation for sanitary gland/
oil refinery process plants, diverse debris catcher for applications
systems are employed for agitating, requiring steam cleaning
blending and mixing products. Mixers,
• Reverse pressure capability and
Mixer Seals
agitators, reactors, filters, dryers, and
other specialty equipment require low emergency sealing solutions option
maintenance operation and safety, both • Cooling flange option
to protect the environment and the
workplace. The mechanical seal design • Numerous pre-engineered designs fit
must provide excellent performance in popular OEM equipment
the application, allowing for axial and • Ability to design and engineer to MW-200 . . . . . . . . . . . . 26
radial shaft movements. customer and OEM specifications
ML-200. . . . . . . . . . . . . 26
Flowserve is focused specifically to • Designs engineered according to ISO
provide the best mixer sealing solutions: and international standards MD-200 . . . . . . . . . . . . 26
• Liquid lubricated, dry contacting or • Materials selected for corrosion Mixerpac 2568 . . . . . . . 27
noncontacting face technology resistance and long seal life
• Ability to handle significant radial and Mixerpac 581 . . . . . . . . 27
• Split mixer seal designs allow easy
axial shaft run-outs installation without dismantling Mixerpac 589 . . . . . . . . 27
• Cartridge designs with and without equipment
a bearing VRA . . . . . . . . . . . . . . . 28
• Sterilizable designs available
• Top, bottom and side entry seals • Seal support systems to enhance MSS . . . . . . . . . . . . . . . 28
• Modular designs allowing easy part reliability
ST. . . . . . . . . . . . . . . . . 28
replacement •• Knowledgeable and experienced
Knowledgeable and experienced mixer
seal team support
25
MW-200 ML-200 MD-200
Top entry, wet mixer seals Top entry, lift-off mixer seals Top entry, dry contacting mixer
seals
Mixer Seals
Reference FSD104
26
Mixerpac 2568 Mixerpac 581 Mixerpac 589
Top entry mixer seals for sterile Top and side entry for high Horizontal entry mixers seals
applications pressure applications with large shaft movements
Mixer Seals
Equipment Type Equipment Type Equipment Type
• Mixers, reactors, filters, filter dryers • Mixers, reactors • Reactors, dryers
27
VRA MSS ST
Top entry, dry running single Top entry, split mixer seals Bottom entry mixer seals for
mixer seals sterile applications
Mixer Seals
28
Compressor Seals
Flowserve has the technical expertise to The acknowledged leader
provide superior products and solutions in fluid sealing
for your compressor operations and
Compressor Seals
sealing requirements. Flowserve has the best of existing
technology in one comprehensive
We are the leading-edge service provider product line with configurations
for dry gas seal retrofits, high end tailored to each application.
compressor seal troubleshooting, seal • Gaspac® dry gas seals
support engineering and world class gas • Circpac™ carbon ring seals
conditioning systems. Gaspac T . . . . . . . . . . . 30
• Gas conditioning systems
A convergence of technologies and • Turbopac™ oil seals Gaspac L . . . . . . . . . . . 30
experience from the trusted names in gas
seal and system manufacture, application, Value added services Gaspac D . . . . . . . . . . . 30
and retrofitting, our heritage Durametallic, • Compressor gas seal retrofit services
Pacific Wietz, Revolve Technologies, and Gaspac S . . . . . . . . . . . 31
BW Seals brands present more opportuni- • ReadySeal™ compressor seal
ties for success than ever before. maintenance and inventory program Circpac CB . . . . . . . . . . 31
Features of our Gaspac dry gas seal • Global repair and testing service Circpac LO . . . . . . . . . . 31
line include innovative solutions to facilities in
secondary sealing, reverse rotation, • Dortmund, Germany Circpac HP . . . . . . . . . . 32
reverse pressurization, and centering of • Kalamazoo, USA
Turbopac 378 . . . . . . . . 32
rotating components. Seals feature our • Macaé, Brazil
Precision Face Topography with a choice • Dubai, UAE SupplypacTM . . . . . . . . . 32
of unidirectional Advanced Pattern Groove • Singapore
(APG) or bidirectional T-Groove, plus a CleanpacTM D . . . . . . . . 33
choice of dynamic sealing options, all
within a universal housing. CleanpacTM F . . . . . . . . . 33
CleanpacTM DL . . . . . . . 33
AmpliflowTM . . . . . . . . . 34
DrypacTM . . . . . . . . . . . . 34
N2 GenpacTM. . . . . . . . . 34
29
Gaspac T Gaspac L Gaspac D
Tandem compressor seals Tandem seal with interstage Double compressor seals
labyrinth
Compressor Seals
Compressor Seals
Equipment Type Equipment Type Equipment Type
• Compressors • Compressors • Compressors
31
Circpac HP Turbopac 378 Supplypac TM
Carbon ring seals Turbo compressor seals Dry gas seal support system
Compressor Seals
• Carbon ring seals for stand alone • Balanced single or dual seal • Shortened delivery cycles through
operation reduction in engineering, manufactur-
• Bidirectional seal face technology
ing and assembly time
• Cost effective sealing solution for low • Designed for optimized operational
pressure applications where the very • Flexible, modular design, key for offshore
safety and reliability for higher speed
low leakage of a conventional gas seal installations with space limitations
and pressure applications
is not required • Accommodates bolt-on seal gas
• Non-rotating spring assembly for
• Any ring combination can be arranged conditioning equipment whether
higher rotational speed
in a Circpac seal to meet specific added at the factory or in the field
application requirements • Reverse pressure capability
• Allows for individual component pack-
• Additional features such as labyrinths, • Cartridge design available for easy aging and shipping to accommodate
face seals, pressure sensing ports and installation field assembly
purge/vent/drain ports are available Design Specifications
• Solid stationary face
Reference FSD113
• Optimized heat transfer • Meets API 614 design criteria and is
ASME B31.3 certified
• Handles emergency shut downs
• Utilizes proprietary Flowserve flanges
• Available in face to face arrangement
• Effective bore comparable to 1 inch XXS
Other Configurations pipe
Turbopac 2100 • Flow paths are scalable for lower pressure,
• Dual pressurized seal for high pressure larger bore, and higher flow rates
applications up to 100 m/s (330 fps)
• Materials: 316/316L stainless steel,
and 300 bar (4350 psi)
monel, and others as required
Reference FSD113
• Gaskets: FKM, FFKM, PTFE, RTJ,
spiral wound
• Industry standard material certification
available for components
Reference FSD113
32
Cleanpac D TM
Cleanpac F TM
Cleanpac DL TM
Compressor Seals
Equipment Type Equipment Type Equipment Type
• Compressors • Compressors • Compressors
Design Specifications Design Specifications Design Specifications
Type of filtration Bulk liquid removal Type of filtration Coalescing Type of filtration Coalescing
Bulk liquid Plate / mesh pad Bulk liquid Vane pack Efficiency 0.3μ Absolute
removal removal
Maximum flow 368 ALM (13 ACFM)
Efficiency 10μ particles @ 99% Efficiency 0.3μ Absolute rate
Maximum flow 622 ALM (22 ACFM) Maximum flow 622 ALM (22 ACFM) Lower chamber 0.213 liter
rate rate liquid holding (0.05 gallon)
capacity
Lower chamber 5 liter (1.3 gallon) Lower chamber 3.5 liter (0.9 gallon)
liquid holding liquid holding Maximum design 350 bar (5076 psi)
capacity capacity pressure
Maximum design 350 bar (5076 psi) Upper chamber 2.6 liter (0.68 gallon) Maximum design 204°C (400 °F)
pressure liquid holding temperature
capacity
Maximum design 204°C (400°F) Features
temperature Maximum design 350 bar (5076 psi)
pressure • A general service coalescing filter
Features assembly designed to protect dry gas
• Largest single purpose liquid removal Maximum design 204°C (400°F) seals and other sensitive equipment
vessel in the Flowserve inventory temperature from particles and fine liquid mists
• Incorporates dual stage technology Features • The simple design is focused on the
to insure maximum efficiency safety of continuous flow and ease
• Dual stage liquid knockout and fine
of use
• Mesh pad removes large particles particulate filter
(>10 µm) and coalesces fine mists • Can be configured in single, dual
• Benefits of a pre-filter liquid removal
and liquids that are entrained within arrangements (with or without transfer
system and a final coalescing filter in
the gas stream valve) and in a double block and bleed
one complete package
arrangement
Other Configurations • Larger coalescing element allows for
• With the addition of actuated transfer
Cleanpac DC extended operational periods between
valves the versatility of the Cleanpac DL
change-outs or accommodates
• Employs all of the liquid removal is expanded to include utilization in
extremely high levels of particulate
capabilities of the Cleanpac D in a unmanned stations
contamination
highly compact design • The typical application of the Cleanpac
Reference FSD113
Reference FSD113 DL is a combination of the transfer
valve and two single housings, creating
an assembly that is reliable and effective
Reference FSD113
33
Ampliflow TM
Drypac TM
N2 Genpac TM
34
Slurry Seals
Flowserve offers a complete range of • Solids content up to 60% by weight
sealing products for all types of slurries in
• Smooth geometries and non-wetted
Slurry Seals
mining and ore processing, wastewater,
springs resist clogging
flue gas desulphurization, and general
dirty services. Our rugged and robust • Economical designs for low solids
slurry seals are engineered to perform and applications
built to last.
• Modular components that promote
Whether you have a slurry liquid that field repair capability SLC. . . . . . . . . . . . . . . . 36
requires economic value, standard • Engineered assemblies to fit common
application or extreme service seals, slurry pumps SLM-6000 . . . . . . . . . . 36
Flowserve is uniquely positioned to
provide the following solutions: • Knowledgeable and experienced SLM-6200 . . . . . . . . . . 36
slurry team to support installation,
• The broadest performance window for RIS . . . . . . . . . . . . . . . . 37
commissioning and unique job site
flushless applications
applications
• No flush required up to MOH 9 slurry
Allpac . . . . . . . . . . . . . . 37
• Enhance seal operation and extend
particle hardness
plant reliability with accessories:
Synthetic Lubrication Device (SLD),
Quench Containment Device (QCD),
and Erosion Protection Device (EPD)
35
35
SLC SLM-6000 SLM-6200
Heavy duty cartridge pusher seals Single balanced cartridge pusher Dual balanced cartridge pusher
seals seals
Slurry Seals
36
RIS Allpac
Rubber energized slurry seals General duty pusher seals
Slurry Seals
Equipment Type Equipment Type
• Slurry pumps • ISO pumps
37
Gas Barrier and
Containment Seals
Gas Barrier and Containment Seals
38
GF-200 GX-200 GSL
Dual noncontacting pusher seals Dual noncontacting metal bellows Noncontacting bidirectional
seals containment seals
39
GSDH GTSP
High temperature metal bellows Dual pressurized, high temperature
containment seals metal bellows gas seals
Gas Barrier and Containment Seals
40
OEM & Special Duty
Seals
41
GTS GSS GSG
Metal bellows seals for steam Gas lubricated wavy face non- High speed gearbox seals
turbines contacting pusher seals
OEM and Special Duty Seals
42
PL-100 PSS III LS-300
Non-metallic single seals for Split single pusher seals Cartridge, multiple dynamic lip
highly corrosive services seals
43
Circpac MD Pac-Seal
Segmented circumferential seals Elastomer bellows seals
OEM and Special Duty Seals
44
Seal Support
Systems
Fluid control over the sealing environment Single seals running in hot environments
45
W8 Buffer/Barrier Fluid Buffer/Barrier Fluid Buffer/Barrier Fluid
Reservoirs Reservoirs Reservoirs
ASME (ANSI) general duty API general duty, API 682 ISO general duty
Seal Support Systems
Operating
Parameters
Pressure up to 11 bar
(160 psi)
Temperature up to 65°C
(150°F)
Volume 11.4 liter
(3 gallon)
Operating
Features Parameters
• Meets the design criteria
Pressure up to 82.3 bar Operating Parameters
Section VIII, ASME B31.3, PED
(1200 psi) Pressure up to 32 bar (464 psi)
• Plan 52 and 53A configurations on 3 liter (0.8 gallon) and
Temperature up to 148°C (300°F)
• Economical light duty reservoir for 6 liter (1.6 gallon)
Volume 20 liter (5 gallon)
general service applications up to 20 bar (290 psi)
on 10 liter (2.5 gallon)
• Instrumentation on each reservoir is Features
according to local standards and can Temperature up to 65°C (150°F)
be adapted to suit application and • Meets the design criteria of API 682,
customer requirements ASME Section VIII, ASME B31.3, PED Volume 3 liter (0.8 gallon)
6 liter (1.6 gallon)
• 304 and 316 stainless steel • Plan 52 and 53A configurations
10 liter (2.5 gallon)
construction • Construction: Threaded, socket welded,
or butt welded Features
• Connections are 0.500 inch or 0.750
inch NPT • A wide range of instrumentation can be • Satisfies TRD design code requirements
• Cooling coil is optional selected according to local standards • Plan 52 and 53A configurations
and can be adapted to suit application
• Industry standard material certification and customer requirements • Instrumentation on each reservoir is to
available for components German standards and can be adapted
• 316/316L stainless steel construction to suit application and customer
• For the European market, a similar requirements
ASME code design exists with 10 bar • Connections are 0.750 inch NPT or
design pressure at 16 liter total volume flange • Connections are G 0.500
Other Configurations • Optional cleanable cooling coil • Optional hand pump refills reservoir
• Industry standard material certification under pressure
CPM
• 2.6 liter (2 gallon) capacity and comes available for components
in 304 stainless steel • Other design codes are available on
W2 ASME (ANSI 400) request
Operating Features
Parameters • Buffer/Barrier gas panels combine flow
Operating Parameters monitoring and control elements in a
Pressure up to 82.3 bar
Pressure up to 75.8 bar (1100 psi) self-contained, easy to use unit
(1200 psi)
Temperature up to 148°C (300°F) • Used for unpressurized and pressurized
Temperature up to 148°C
Flowserve gas seals
(300°F) Volume up to 11.4 liter (3 gallon)
• Buffer panels provide unpressurized
Volume from 20 liter
(5 gallon) up to
Features dual seals with a gaseous quench to
flush inner seal leakage to a collection
50 liter • A piston transmitter is a pressure
system
(13 gallon) multiplier that generates barrier
pressure for dual pressurized liquid • Barrier panels provide dual seals with
Features seals based on the product pressure gaseous barrier pressure set higher
• Design contains either finned pipe air than the process pressure. This results
• Used where the pressure in the pump
cooling, a forced draft air cooling, or a in a small amount of gas leakage into
fluctuates or the inboard seal pressure
water cooler to dissipate seal or pump the process and zero process leaking to
differential must be limited
heat atmosphere
• Pressure multiplier options:
• Meets the design criteria of API 682, • Meets the design criteria of API 682,
1:1.1, 1:1.15, and 1:1.2
ASME Section VIII, ASME B31.3, PED ASME B31.3, PED
• Best used for pressures above
• Threaded, socket welded, or butt welded • Flowserve offers other configurations of
3.5 bar (50 psi)
piping control systems ranging from simple
• Can be provided with a cooling coil, standard to complex custom designs
• Carbon steel and 316 / 316L stainless external heat exchanger,
steel construction instrumentation, and refill pump
• A wide range of instrumentation can be • Standards: ASME or PED
selected according to local standards
and adapted to suit application and
customer requirements
• Each seal can be individually monitored
• Various accumulator sizes available to
satisfy various operating conditions
47
682 Seal Coolers LD 682 Seal Coolers NX Seal Coolers
API 682 API 682 General duty
Seal Support Systems
49
Accessories
Focused on the primary goals of long As a valuable ancillary sealing product,
term reliability, safety, and minimal labyrinth and magnetic bearing isolators
maintenance, accessories for mechani- installed in pump bearing frames and
cal seals and associated equipment electric motors keep contamination away
help customers achieve these objec- from the bearings optimizing operating
Accessories
tives. Cyclone separators and magnetic conditions for greater longevity and
separators, when added to a piping plan ultimately contributing to less downtime
remove entrained particulate from the for the complete drive train system.
coolant stream, thus protecting seals
Presented in this catalog is a sampling of
and other system components. Seal
available accessories offered by Flowserve.
Gard flow controllers provide just the
Bearing Gard II . . . . . . . 51 A collection of other supporting products
right amount of flush flow to keep seals
such as Duraclear synthetic lubricants
BGM . . . . . . . . . . . . . . . 51 running cool and clean.
and barrier fluids, various throat bushings,
solids excluder devices, flow management
Seal Gard I and II . . . . . 51
orifices, gasket materials and instrumenta-
Magnetic Separator . . . 52 tion complete the package necessary for
well designed seal support systems.
Cyclone Separator . . . . 52 Reaching back to our heritage, we also
supply an array of compression packing
SLD . . . . . . . . . . . . . . . 52 materials and related tools.
50
Bearing Gard II BGM Seal Gard I and II
Bearing isolators Magnetic bearing isolators Seal chamber and stuffing box
protection
Accessories
Equipment Type Equipment Type
• Pumps, electric motors, gearboxes, • Pumps, electric motors, gearboxes,
other rotating equipment other rotating equipment
Operating Parameters Operating Parameters
Shaft Sizes 15.9 to 254 mm Shaft Sizes 15.9 to 152 mm
(0.625 to 10.000) inch (0.625 to 6.000) inch
Equipment Type
Features Features
• Pumps
• Installs on bearing frames used in oil & • Installs on bearing frames used in oil &
gas, chemical, mining, pulp & paper, gas, chemical, mining, pulp & paper, Operating Parameters
power and general industries power and general industries Flow up to 2.6 l/min (40 gph)
• Close tolerance labyrinth design locks • Rare earth magnets keep the seal Presssure up to 20.7 bar (300 psi)
out moisture, grit and dust, extending faces closed
bearing life and increasing the MTBR up to 8.6 bar (125 psi)
• Seals off the bearing housing 140°C (300°F)
of rotating equipment
completely from the effects of high
• Easy to install one piece cartridge humidity, temperature transients, heat Temperature 0 to 140°C (32 to 300°F)
unit. On most equipment, requires no and dust environments Connections 0.250 inch NPT
modification
• Easy to install design Features
• Same day shipment of popular sizes
• Coaxial face design provides the longest • Tough, unitized construction
• Lasts the life of the equipment possible seal life
• Seal Gard I controls flows at low flush
• Fits existing lip seal cavities • Lasts up to 25 times longer than lip rates in a Plan 32 system
seals
Reference FSD124
• Seal Gard II provides dependable flow
Reference FSD149
control to support dual seals while
saving water costs and reducing seal
water usage
• Good for paper stock sealing systems
with Flowserve split seals and split flow
reducers
• The vertical, tapered acrylic flow tube
resists fouling
• Easy to read pressure gauge is vibration
resistant and glycerine filled
• In the upset event of lost seal water
pressure, the standard check valve
stops the back-up of product and
prevents contamination of the water
supply
Reference FSD154
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Magnetic Separator Cyclone Separator SLD
Iron particle trap Solid particle excluder Synthetic lubrication device
Accessories
52
Basic design and operation
Mechanical seals provide the most effective means of A mechanical seal in its simplest terms creates a
sealing rotating equipment, handling process liquids controlled fluid film between a rotating seal face
and gases in modern rotating equipment such as cen- (or rotor) and a stationary seal face (or stator).
trifugal pumps, compressors, mixers, and reactors. These seal faces are attached to the rotating
The ability to effectively limit or eliminate process fluid shaft and the stationary seal chamber through
from leaking to the environment has made the mechani- adaptive hardware such as sleeves and glands.
cal seal the default sealing device for modern industry. These and other seal components work
together to allow the seal to operate on a
While all seal designs share some common character-
very thin fluid film between the rotating and
istics, the success of an application depends on the
stationary seal faces. The thickness of the fluid
proper selection of the seal model, design options,
film is engineered to minimize seal emissions
materials, arrangements, and piping plans. Flowserve
and face wear while maximizing seal life and
engineers can help provide guidance for the most
reliability.
appropriate seal and sealing system selection for each
application.
gland port
gland collar
sleeve
drive pins
stationary face
rotating face
spring throttle
sleeve bushing
o-ring
gland gasket
53
Mechanical seals can be designed to operate on liquid, Seal faces are also designed to operate with a
gas, or mixed phase process fluids. In contacting liquid gas or vapor film. This expands the ability of a
seals, the fluid film provides hydrostatic support as well mechanical seal to provide sealing into a wider
as lubrication and cooling between the seal faces. The range of equipment and more demanding
fluid film thickness is typically on the same order of operating window. Dry running seal faces are
magnitude as the roughness of the seal faces; approxi- typically designed to operate in a noncontacting
mately 0.5 micron or 20 microinches. This results in a mode. Highly engineered features on the seal
light contact between the asperities of the seal faces faces are designed to create a hydrodynamic lift
allowing for a low coefficient of friction and low wear which effectively separates the seal faces during
while minimizing seal emissions. Tribologically, opera- operation. This results in very low power
tion in this mixed lubrication regime requires precise requirements and allows for operation at higher
control of seal face topography, hydraulic loading, face speeds and pressures.
deformations, and material properties. Flowserve has
optimized these design factors to create the optimum
seal performance.
54
Precision face topography
Advanced design and manufacturing capabilities have
further expanded the ability of mechanical seals to
operate in more demanding environments than ever
before. The control of the seal face topography and
innovative design of microfeatures have redefined the
way mechanical seals operate. The sealing interface is
no longer restricted to only flat faces. Face features
can be designed to enhance the fluid film,
create lift, reduce friction, minimize emissions, HST
and reduce wear. These features can
only be created with sophisticated waves
manufacturing techniques which
are capable of providing the T-grooves
accuracy and precision required
for these microfeatures. Flowserve APG
has pioneered the use of these
techniques in mechanical seal
design and manufacturing. hydropads
flat face
55
Design options
Mechanical seals are available in a wide range of designs The selection of the appropriate seal design,
and capabilities. This is necessary to provide solutions design features, seal arrangement and piping plan
for the similarly wide range of pump and equipment is critical to achieving the seal performance
designs, process conditions, and operating requirements required by the end user. Seal designs can be cat-
demanded by industry. egorized by a number of different design features.
Seal type
Component pusher seal
Seals are commonly categorized as “pusher seal” and
“bellows seal" based on the type of mechnaical loading spring rotating stationary
used. A pusher seal consists of two seal faces where face face
the flexible seal face utilizes a dynamic gasket to allow
for axial motion and is loaded by mechanical springs.
This is the most common seal design. Pusher seals can
be designed for application conditions ranging from
simple design for low duties to highly engineered
set screw pin pin
complex designs for very high pressures and speeds.
A bellows seal utilizes a flexible bellows element to dynamic o-ring o-ring
allow for axial motion. The bellows element itself is also
commonly used to provide mechanical loading for the
seal faces. One of the most common bellows seal
Component metal bellows seal
designs uses an edge welded metal bellows. These are
constructed from corrosion resistant alloys which allow
their use in harsh chemical environments. Special bellows rotating stationary
designs with flexible graphite gasketing are designed to face face
operate at extreme temperatures. By eliminating the
dynamic gasket, bellows seals can be more tolerant of
solids or process contamination. Elastomeric bellows
designs are also commonly used in lower duty services.
stationary
element
seal chamber
Metallic components
A significant number of seal components are manufac-
tured from metallic materials. Metallic components are
selected to provide both the physical properties and
corrosion resistance required by the application. The
default material for most seal components is austenitic
stainless steel (Alloy 316) although other higher alloys
metals are commonly available such as Alloy C-276,
Alloy 400, and Alloy 20. More exotic alloys such as
zirconium, titanium and duplex are also available in
some seal models. Metal bellows seals have special
requirements and are commonly provided in Alloy
C-276, Alloy 718, Alloy 316, and Alloy 400. The basic
seal design and operating environment will determine
which seal alloy should be used.
Industry standards
There are several internationally recognized standards
organizations which publish standards for mechanical
seals and their related equipment. These include ISO,
API, ASME, and HI. Flowserve engineers are key techni-
cal contributors to these organizations and help define
the future of the sealing industry. Flowserve can provide
seals and systems in compliance with any of these seal-
ing standards or specifications.
59
Mechanical Seal Piping Plans
Flowserve recognizes that one of the most effective Good Piping Practices
ways to achieve long, uninterrupted mechanical seal
Pipe size should be selected in relation to the
life is to create a healthy environment around the seal
seal size and cooling requirements. A minimum
Piping Plans
Vertical
Equipment
0.45 - 0.6 m
(1.5 - 2 ft.)
low point
Horizontal drain
Equipment 0.9 m (3 ft.) max
Vertical
Equipment
0.45 - 0.6m
0.6
(1.5 - 2 ft.)
60
low point
Horizontal drain
Equipment 1.2 m (4 ft.) max
Plan 11 Plan 14 Plan 23
Seal flush from pump discharge through Seal flush from pump discharge and recir- Seal flush from internal pumping device
orifice. culation to pump suction with orifices. through cooler.
Default single seal flush plan. Combination of Plan 11 and Plan 13. Standard flush plan in hot water services.
Piping Plans
inlet outlet
outlet 2
seal seal seal
end view end view end view
inlet C
inlet A
A A
B
3
A
C A
A
3
B
4
A - cyclone separator
A - orifice A - cooling coils 1 - vents, normally closed
B - temperature 2 - cooling out
indicator
3 - cooling in
C - orifice
4 - drain, normally closed
61
Plan 32 Plan 53A Plan 53C
Seal flush from an external clean source. Pressurized barrier fluid circulation Pressurized barrier fluid circulation with
through reservoir. piston accumulator.
Fluid is circulated by a pumping ring in Fluid is circulated by a pumping ring in
the dual seal assembly. the dual seal assembly.
A
1 G 1
inlet A
outlet H B outlet 5
Piping Plans
seal
end view
seal seal B
end view end view 4
A 1
inlet 5 inlet C
C F
G D
2 F D
B C 2
E
E E
D 4 2 3
Piping Plans
inlet vent
inlet
seal
end view
seal
end view G B
seal
end view
C 2
H A 3
drain drain 1 B
E
A C
B 2 D
C
vent
inlet
2
seal seal
end view
seal
end view F E end view
A G
A B
drain 1 drain D drain
C
B
for proper orientation
B 2 A
Drain - see end view
C 1 C 1
D 3
3
Asia Pacific
Singapore
Telephone: 65 6544 6800
Telefax: 65 6214 0541
Latin America
Mexico City
Telephone: 52 55 5567 7170
Telefax: 52 55 5567 4224
Flowserve Corporation has established industry leadership in the design and manufacture of its products. When properly selected, this
Flowserve product is designed to perform its intended function safely during its useful life. However, the purchaser or user of Flowserve
products should be aware that Flowserve products might be used in numerous applications under a wide variety of industrial service
conditions. Although Flowserve can provide general guidelines, it cannot provide specific data and warnings for all possible applications. The
purchaser/user must therefore assume the ultimate responsibility for the proper sizing and selection, installation, operation, and maintenance
of Flowserve products. The purchaser/user should read and understand the Installation Instructions included with the product, and train its
employees and contractors in the safe use of Flowserve products in connection with the specific application.
While the information and specifications contained in this literature are believed to be accurate, they are supplied for informative purposes
only and should not be considered certified or as a guarantee of satisfactory results by reliance thereon. Nothing contained herein is to
be construed as a warranty or guarantee, express or implied, regarding any matter with respect to this product. Because Flowserve is
continually improving and upgrading its product design, the specifications, dimensions and information contained herein are subject to
change without notice. Should any question arise concerning these provisions, the purchaser/user should contact Flowserve Corporation
at any one of its worldwide operations or offices.