Component Locations KENR5128-01

Part Machine Schematic March 2008 FLUID POWER SYMBOLS

Description
Number Location Location KK BASIC COMPONENT SYMBOLS
Accumulator Gp - Pilot Oil 200-0750 1 B-6
Cooler Gp - Hydraulic Oil 169-3806 2 D-2
Cylinder Gp - Angling Note B 287-1973 3 F-5 MAIN AUX.
PUMP: VARIABLE and
PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
Cylinder Gp - Lift Note A (STD) 227-0844 (FIXED)

Note A
Note B
(LGP)
(PAT STD)
227-0843
227-0994
4 F-3
16 HH
Note B (PAT LGP) 233-0478 VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
Cylinder Gp - Ripper Lift 227-0842 5 D-2 COMPENSATED

Cylinder Gp - Tilt Note A (Dual - Angling) 227-0841 F-4 VALVES

6 VALVE ENVELOPES VALVE PORTS
Note A (STD) 233-9134 E-4
Note B (PAT) 227-8893 7 F-5
Filter Element As - Oil (Hydraulic) 1R-0777 8 B-3
ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY
Filter Gp - Oil (Hydraulic Fan, Steering) 177-6979 9 E-3
Manifold (For Angle Control) Note B 272-0258 10 A-4 Y2 Y1 CONTROL VALVES CHECK VALVES
Manifold Gp - Control (Implement Pilot Pressure) 226-4751 11 C-6
AB AB
Motor Gp - Piston (Steering Motor) 269-4749 12 E-5
Pump Gp - Piston (Implement)
(with LS and Cut Off)
280-7137
271-2116 13 C-3
18 P T
NORMAL POSITION
P T
SHIFTED POSITION INFINITE POSITION
BASIC
SYMBOL
SPRING
LOADED
SHUTTLE PILOT
CONTROLLED
(Winch) 278-1445
FLUID STORAGE RESERVOIRS
Pump Gp - Piston (Steering) 271-2114 14 E-4
Screen (Implement Pilot Oil) 6E-5066 15 C-6
Tank & Filter Gp - Hydraulic 273-6050 16 C-3
Valve Gp - Bank 2 (Dozer Lift / Tilt) 269-8161 F-7 VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

Bank 3 (Dozer Lift / Tilt / Ripper) 269-8160 F-7

D6T Track-Type Tractor

MEASUREMENT ROTATING SHAFTS
Bank 3 (Dozer Lift / Tilt / Winch) 269-8157 F-8
Bank 3 (PAT Dozer Lift / Tilt / Angle) 269-8159 17 D-7
JJ 9
Hydraulic System
Bank 4 (PAT Dozer Lift / Tilt / Angle / Rip) 269-8158 D-7
PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL
Bank 4 (PAT Dozer Lift / Tilt / Angle / Winch) 269-8156 D-8
Valve Gp - Bypass (Cooler) 126-0747 18 D-3 COMBINATION CONTROLS
Valve Gp - Pilot (Dozer Pilot Control) 200-0189 19 B-3
(Ripper Pilot Control) 167-1177 20 A-6 HD JHB1-UP WFH1-UP
(Steering) 9T-8693 21 E-3
(Winch Pilot Control) 160-0766 22 B-6 2 ZEB1-UP LKJ1-UP SOLENOID SOLENOID
or MANUAL
SOLENOID
and PILOT
SOLENOID and
PILOT or MANUAL
SERVO THERMAL DETENT

Valve Gp - Quick Drop

Valve Gp - Relief (Steering Lines Pressure)(Cold Oil)
227-0831
198-9219
23
24
F-3
D-3
HC SMC1-UP KJL1-UP MANUAL CONTROL SYMBOLS
Valve Gp - Solenoid Note B (For Angle Control) 257-0267 25 A-4 JWD1-UP SKL1-UP
(Hydraulic Lockout) 201-0950 26 B-5
Winch Ar Note C 27 F-1
LBD1-UP GCT1-UP
LAE1-UP RLW1-UP PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

AccuGrade Option 12 DJG1-UP LAY1-UP RELEASED PRESSURE

PILOT CONTROL SYMBOLS
REMOTE SUPPLY PRESSURE

Valve & Mtg Gp - Bulldozer (Grade Control) (EH Solenoid Valve) 239-5317 101 C-2 WCG1-UP PEZ1-UP
Valve (Shuttle Valve) 233-6942 102 C-1
EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL
Note A: For S-Blade Equipped Machine. SUPPLY PRESSURE
Note B: For PAT-Blade Equipped Machine.
Note C: Refer to the Parts Manual for your particular machine.
14 X2 X1 ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS

SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING
Tap Locations
Pressure, Sampling, and Sensor HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS
Tap Schematic
Description
Number Location FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO
DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION
CP Pilot Valve Supply B-6
CPG Accumulator C-6
HA Implement Pump Discharge at Valve C-6 UNIDIRECTIONAL UNIDIRECTIONAL

HB Implement Pump Signal C-4

FLOW IN ONE PARALLEL CROSS FLOW ALLOWED IN
HC Left Steering Loop at Motor D-5 BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER DIRECTION

HD Right Steering Loop at Motor E-5

HH Filter Outlet E-3
Standard, Power Angle Tilt, and AccuGrade Options
JJ Cooler Inlet (Backfill) D-2
KK
SOS
Filter Inlet (SOS)
Implement Manifold Oil Sampling Port
E-3
C-6
LINES GP - STEERING © 2008 Caterpillar
All Rights Reserved
Printed in U.S.A.

X1 Right Steering Actuator E-4

X2 Left Steering Actuator E-4
Y1 Left Steering Pilot D-3
Y2 Right Steering Pilot D-3

Electrical Symbols Table

Hydraulic Symbols (Electrical)
9 21 12 13 14 24
11 1 16 G M
3 3 Transducer Transducer Generator Electric Motor
17 19 25 CP (Fluid) (Gas / Air)

(Dimensions: 39 inches x 28 inches)

7
20 22 HA

KENR5128-01
23 Power Angle Tilt (PAT) - Option Pressure Switch Pressure Switch Temperature Switch Electrical Wire
(Adjustable)

SOS
Electrical Symbols (Electrical)
2 4
CPG
6 Pressure Temperature
T

Level Flow
Symbol Symbol Symbol Symbol
101 102
HB 17
Wire Number Identification Codes

Electrical Schematic Example Hydraulic Schematic Example

8 16 1 10 11 15 26 18 Current Standard Current Standard
Harness identification code
This example indicates

30 Page,
13 wire 135 in harness "AG". Wire
Circuit Number
Identification
Wire Color

325-AG135 PK-14
325-PK
19 25 21 1 10 11 15 26 Circuit Identification
Number
Wire Color Wire Gauge

Previous Standard
Wire Color
23 Wire

20 22 325-PK-14
B A
6 Circuit Number Wire Gauge

Standard Dozer Blade Identification (EXAMPLE VALVE)

8 16
LINES GP - PILOT BLADES
2
9

101 102 18
5

17 27

12 13 14 24

MACHINE COMPONENT LOCATIONS

RIPPER WINCH
 9 8 7 6 4 3 2 1

VALVE GP BLADE TILT

BANK 2 CYLINDER GP
(DOZ LIFT / TILT) TILT (PAT) (NOTE B)
227-8893 WINCH AR
269-8161 (NOTE C)
VALVE GP
LS BANK 3 LS BANK 3
TOP
(DOZ LIFT / TILT / WINCH) (DOZ LIFT / TILT / RIP)
269-8157 269-8160 1

CYLINDER GP
TILT (DUAL - ANGLING) (NOTE A) G
2
S1 227-0841 VALVE GP
F S1 X
F
3 QUICK DROP
RELIEF VALVE RELIEF VALVE 227-0831
T2
4 CYLINDER GP
LIFT
S2
LEFT DUAL TILT OPTION PAY OUT
NOTE A
W1
BL1 (STD) 227-0844
HAUL IN
LIFT LIFT LEFT SIDE
(LGP) 227-0843
W2
A B C D
OF TRACTOR BLADE ANGLE CYLINDER GP
BL2 NOTE B
FS2
ANGLING (NOTE B) (STD) (PAT) 227-0994
VT1 VA2 RIGHT
287-1973 (LGP) (PAT) 233-0478

VT2 VA1 BT1 SINGLE TILT OPTION

LEFT CYLINDER GP
DR2 DR1 DR2 DR1 TILT (STD) (NOTE A)
BT2 233-9134
RIGHT

LOWER BL2 LOWER BL2

RAISE
BL1 BL1
PAT OPTION BLADE TILT OPTIONS BLADE LIFT
RAISE

TILT TILT
PUMP GP
HD PISTON (STEERING)
X2 X1
271-2114
E STEERING CHARGE FILTER E
STEERING MOTOR STEERING PUMP
DT3 DT4 DT3 DT4 MOTOR GP

LEFT
PISTON (STEERING)
269-4749 HH
BT1 BT1
RIGHT LEFT KK
BT2 RIGHT BT2
FILTER GP
WINCH OIL (HYDRAULIC FAN,
RIPPER STEERING PILOT VALVE STEERING)
177-6979

VALVE GP WINCH OPTION

PILOT (STEERING)
HP3 HP4 RR1 RR2 9T-8693

RIGHT LEFT
RAISE
PAY OUT R2 YI
W1 LOWER HC Y2
HAUL IN R1
W2
COVER
JJ
COVER

FLOAT PILOT BOOST SIGNAL FPB T1 FLOAT PILOT BOOST SIGNAL FPB T1 VALVE GP
D D
RELIEF
(STEERING LINES
S-BLADE & WINCH S-BLADE & RIPPER PRESSURE) (COLD OIL)
198-9219
CYLINDER GP
RIPPER LIFT
COOLER BYPASS VALVE
T2 227-0842

VALVE GP VALVE GP COOLER GP

BANK 3 LS BYPASS HYDRAULIC OIL R1 R2
(PAT DOZ LIFT / TILT / ANGLE) (COOLER) 169-3806
269-8159 126-0747
VALVE GP L S PUMP GP
LS BANK 4 LS BANK 4
PISTON (IMP)
(PAT DOZ LIFT / TILT / ANG / WINCH) (PAT DOZ LIFT / TILT / ANGLE / RIP) MARGIN
269-8156 269-8158 280-7137 RIPPER OPTION
(Dimensions: 39 inches x 28 inches)

(WITH LS AND
CUT OFF)
S1 RELIEF VALVE
S1 271-2116
RELIEF VALVE
X

HB (WINCH)
278-1445 VALVE & MTG GP
IMPLEMENT PUMP B BULLDOZER
(GRADE CONTROL)
SCREEN 239-5317
LIFT LIFT (IMPLEMENT S1

DR2

DR1

DT3

DT4
HA
KENR5128-01

PILOT OIL)
z
VACUUM
BREAKER

C C
MANIFOLD GP FILTER ELEMENT AS
DR2 DR1 DR2 DR1 CONTROL (IMPLEMENT PS T OIL (HYDRAULIC)
AIR RELIEF
PILOT PRESSURE) 1R-0777
226-4751

LOWER BL2 LOWER BL2 AIR VENT

RAISE RAISE
BL1 BL1
PAT TILT PAT TILT IMPLEMENT
SOS CONTROL
ACCUMULATOR
CPG
VALVE VALVE
(SHUTTLE)
OPTIONS
PRESSURE TANK & FILTER GP
(CPG) HYDRAULIC 233-6942
CPG 273-6050
DT3 DT4 DT3 DT4 LIFT / TILT CONTROL
LEFT RIGHT ACCUGRADE OPTION
30 Page, Color 2,

VT1 VT1
RIGHT LEFT ACC BYPASS
VT2 VT2
ACCUMULATOR GP HYDRAULIC
PILOT OIL Note A: For S-Blade Equipped Machine.
TANK Note B: For PAT-Blade Equipped Machine.
200-0750
Note C: Refer to the Parts Manual for your particular machine.
CP

PILOT DRAIN
VALVE GP
PAT ANGLE PAT ANGLE SOLENOID
(HYDRAULIC LOCKOUT)
B PILOT SUPPLY CP 201-0950 B
HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
IMPLEMENT PUMP OUTPUT
PILOT PUMP OUTPUT
T1 STEERING AND CHARGE PUMP OUTPUT
FREE SPOOL HAUL IN/PAY OUT VALVE GP
DA1 DA2 DA1 DA2 S2 FPB DOZ RAISE DOZ TILT
PILOT SUPPLY LINE
1 2 3 4 1 2 3 4 (DOZER PILOT DRAIN / RETURN LINE
LEFT WINCH
VA1 VA1 SUPPLY CONTROL) LOAD SENSING SIGNAL
RIGHT 200-0189
BLADE LIFT CYLINDER CONTROL CIRCUIT
VA2 VA2 BLADE TILT CYLINDER CONTROL CIRCUIT (SINGLE AND DUAL)
BLADE ANGLE CYLINDER CONTROL CIRCUIT
WINCH CONTROL CIRCUIT
PILOT SUPPLY RIPPER CYLINDER CONTROL CIRCUIT

1 T S 2 3 T S 4 1 T S 2 3 T S 4
PILOT DRAIN
WINCH RIPPER LINE PATTERNS
FS2 HP3 HP4 DR1 DT3 DT4 Pressure Line
VALVE GP MANIFOLD
ANGLE LEFT
PILOT (FOR ANGLE CONTROL) Pilot / Load Sensing Pressure
(WINCH PILOT RIPPER RAISE A2
(NOTE B)
CONTROL) 1 2
272-0258 DR2 Drain / Return Lines
160-0766
HP3 HP4 RR1 RR2 DOZ ANGLE Component Group

PAY OUT RAISE ECM

JOYSTICK
THUMB LIFT / TILT CONTROL Attachment
W1 HAUL IN R2 LOWER
VALVE GP
PILOT
SWITCH STANDARD
(RIPPER PILOT VALVE GP Air Line
A W2 COVER R1 COVER CONTROL) SOLENOID A
167-1177 (FOR ANGLE CONTROL) CALLOUTS
A1 ANGLE RIGHT (NOTE B)
1 T S 2
257-0267 YY Taps (Pressure, Sampling,Sensor) by letter
LOWER RAISE
FLOAT PILOT BOOST SIGNAL FPB T1 FPB T1
FLOAT PILOT BOOST SIGNAL
RR1 RR2 DOZER ANGLE CONTROL 52 Components by number

PAT-BLADE & WINCH PAT-BLADE & RIPPER

RIPPER / WINCH CONTROLS THIS SCHEMATIC IS FOR THE D6T TRACK-TYPE TRACTOR (2 PUMPS)
PART NUMBER: 265-8972, CHANGE: 04, VERSION: -
IMPLEMENT CONTROL VALVE OPTIONS MAIN SCHEMATIC Components are shown installed on a fully operable machine.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations

9 8 7 6 4 3 2 1