Drainage & Sump Pumps Specs PDF

JEDDAH ECONOMIC CITY PHASE 1 - INFRASTRUCTURE PACKAGE
SECTION 221344 - DRAINAGE PUMP STATIONS
PART 1 - GENERAL
1.1 RELATED DOCUMENTS
A. Drawings and general provisions of the Contract, including Conditions of Contract and Di-
vision 1 Specification Sections, apply to this Section.
1.2 SUMMARY
A. This Section includes the drainage pump stations with the following items:
1. Submersible Drainage Pumps – Dry Installation

2. Pipes and Valves within the drainage pumping station
1.3 SYSTEM PERFORMANCE REQUIREMENTS
A. Pressure Rating of Drainage Pumps and Discharge Piping Components: At least equal to
drainage pump discharge pressure, but not less than 10 bars.
B. Pressure Rating of Other Piping Components: At least equal to 1.5 x the system maximum
operating pressure.
1.4 SUBMITTALS
A. Product Data including rated capacities of selected models and certified performance curves,
weights (shipping, installed, and operating), pumping systems, specialty equipment, acces-
sories, and controls. Include startup instructions and factory test reports.
B. Pump head detailed calculations based on site actual conditions. The Contractor shall also
submit the pumping system curve for maximum and minimum static head with the pump H-
Q curve.
C. Shop Drawings showing layout and connections of pumping systems, specialty equipment,
accessories, controls, and piping. Include Setting Drawings with templates, directions for
installing foundation and anchor bolts, and other anchorages.
D. Wiring diagrams detailing wiring for power, signal, and control systems and differentiating
clearly between manufacturer-installed and field-installed wiring.
E. Field Test Reports: As specified in "Field Quality Control" and "Commissioning" Articles
in Part 3 of this Section. Indicate and interpret test results for compliance with performance
requirements.
F. Test Reports: Test reports shall be submitted for the following tests:
1. Hydrostatic leak.
2. Static heads.
3. Pump flow capacity
DRAINAGE PUMP STATIONS 221344 - Page 1 of 15

S10042-0100D-PH01-TD-SPC-15A-ME-01 REV 1
G. Certificates: Listing of product installations for similar items shall identify at least 5 in-
stalled units similar to those proposed for use that have been in successful service for a min-
imum of 5 years. List shall include purchaser, address of installation, service organization,
and date of installation. Certificates shall be submitted for the each equipment and accesso-
ries showing conformance with the referenced standards contained in this Section.
H. Manufacturer's Instructions: The following shall be submitted:
1. Manufacturer's installation instructions

2. Vibration specifications.
I. Operation and Maintenance data for pumping systems, specialty equipment, accessories,
and controls specified, to include in the operation and maintenance manual specified in Di-
vision 1. Include startup instructions.
1.5 QUALITY ASSURANCE
A. Comply with HI 1.1-1.2, "Centrifugal Pumps for Nomenclature and Definitions"; HI 1.3,
"Centrifugal Pumps for Design and Application"; and HI 1.4, "Centrifugal Pumps for Instal-
lation, Operation and Maintenance," for drainage pumps. "
B. Comply with NEMA MG 1 for electric motors.
C. Comply with NFPA 70 for electric components.
D. Listing and Labeling: Provide electrically operated fixtures specified in this Section that are
listed and labeled.
1. The Terms "Listed" and "Labeled": As defined in the NFPA 70, Article 100.
E. Testing Agency Qualifications: An independent agency, with the experience and capability
to conduct the testing indicated, that is a nationally recognized testing laboratory (NRTL) as
defined by OSHA in 29 CFR 1910.7.
F. Comply with UL 778, "Motor-Operated Water Pumps," for drainage pumps.
1.6 DELIVERY, STORAGE, AND HANDLING
A. Retain shipping flange protective covers and protective coatings during storage.
B. Protect bearings and couplings against damage.
C. Comply with pump manufacturer's rigging instructions for handling.
D. Store equipment with protection from the weather, excessive humidity and temperature; dirt,
dust, or other contaminants and in compliance with manufacturer’s written instructions, as
indicated in their Installation or Operation and Maintenance Manuals.

1.7 COORDINATION
A. Coordinate size and location of concrete bases. Cast anchor-bolt inserts into bases. Con-
crete, reinforcement, and formwork requirements are specified in Structural Specifications.
1.8 WARRANTY
A. Special Warranty: Manufacturer's standard form in which manufacturer agrees to repair or

replace components of drainage pumping stations that fail in materials or workmanship
within specified warranty period.
B. Individual warranties by component manufacturer in lieu of single source responsibility by

pump manufacturer will not be acceptable.
1. Failures include, but are not limited to, the following:
a. Structural failures including shell.

b. Faulty operation of drainage pumps, controls, or accessories.
c. Deterioration of metals, metal finishes, and other materials beyond normal use.
2. Warranty Period for Drainage Pumps and Controls: 5 years from date of Substantial
Completion.
3. Warranty Period for Accessories: 5 years from date of Substantial Completion.
4. Provide manufacturer’s warranty certificates prior to equipment start-up.
PART 2 - PRODUCTS
2.1 PUMP SELECTION
A. Where parallel pump operation is indicated, pumps shall be selected with characteristics
specifically suited for the service without unstable operation.
B. Pumps shall be selected for service within 4 percent of maximum efficiency for a given cas-
ing and impeller series.
C. Pumps having impeller diameter larger than 90 percent of the published maximum diameter
of the casing or less than 15 percent larger than the published minimum diameter of the cas-
ing will be rejected.
D. Pump duty conditions shall be as indicated. A pump unit shall deliver, at rated speed, not
less than the specified flow against the specified or indicated discharge head while the liquid
level is not more than 300 mm above the datum elevation of the pump. Datum elevation
shall be taken as the level of the entrance eye of the impeller.
E. Discharge head, specified or indicated, shall include the friction head of the system piping
external to the pump unit and the static head measured from a point of reference on the
sump to the highest point in the system.

2.2 MATERIALS
A. Structural Steel: ASTM A 36M, plate; ASTM A 36M, steel beams; ASTM A 6M, W or HP
shape, 75-mm minimum size.
B. Non-shrink, Nonmetallic Grout: ASTM C 1107, Grade B.
1. Characteristics: Post-hardening, volume-adjusting, dry, hydraulic-cement grout.

2. Properties: Non-staining, noncorrosive, and nongaseous.
3. Recommended Uses: Interior and exterior applications.
4. Design Mix: 34.5 MPa, 28-day compressive strength.
5. Packaging: Factory premixed and packaged.
C. Ductile Iron Pipe and fittings for Drainage Pump Station and Valve Chamber:
1. Ductile iron pipes and fittings for pipes shall be to BS EN 545 and shall be suitable
for an operating pressure of 16 Bar.
2. Flanges for ductile iron pipes and fittings shall comply with BS EN 1092-2.
3. Ductile iron flanged pipes shall be furnished with integrally cast flanges faced and
drilled to class designation. Steel bolts and nuts shall be supplied with two washers
per bolt. Bolt length shall be such that after the joints are made up, the bolts shall pro-
trude through the nut, but not more than 12 mm. bolts shall be stainless steel grade to
BS 970 Grade 316 S31.
4. Gaskets shall be EPDM. Gaskets shall be able to withstand a pressure of PN16 for a
24 hours test period. Thickness of gaskets shall be such that, when jointed in accord-
ance with manufacturer’s instructions, the joint shall provide a positive seal for the
range of pressures likely to occur in the pipeline under the maximum joint deflection
permitted.
5. Pipes and fittings shall be lined internally with one of the following linings.
a. Polyurethane coating minimum thickness 1,000 microns.

b. Fusion bonded epoxy powder coating minimum thickness 500 microns.
c. Ceramic epoxy coating minimum thickness 1,000 microns.
6. All pipes shall be clearly marked to indicate the type of the lining as follows:
a. PU – Polyurethane
b. FBE – Fusion bonded epoxy
c. CE – Ceramic epoxy
7. All coating shall be factory applied in strict accordance with the lining manufactur-
er’s specifications. Pipes shall be blast cleaned to the equivalent of BS EN ISO 8501-
1, BS 7079:A1, SA2.5 prior to application of the products.
8. All liners shall comply with the following standards:
a. Adhesion to pipe (ASTM D4541) Min 10 Mpa

b. Impact resistance (ASTM 2794) Min 10 J
c. Abrasion resistance (AST D4060, 1kg x 1000cycles) Max 100 mg
d. Vapor permeability (ASTM D1653, Wet cup method) 1.0 g/m2/24hr
e. Immersion test 20% sulphuric acid (ASTM-D-714-87) No effect after 2 years
f. Salt spray test (ASTM B117 – 1,000 hours) pass
g. Any defect found in the lining shall be repaired at the manufacturer’s plant be-
fore shipment

9. Ductile Iron pipes and fittings external coatings shall be factory applied to the ap-
proved pipe manufacturer’s standard and conform to the following:
a. Inner Coat: 200 g/m2 zinc

b. Middle Coat: 150 µm epoxy
c. Final Coat: Black fusion or hot melt adhesive bonded polyethylene sleeving of
nominal thickness 1000µm
d. Applicable Standards: BS EN 598, BS 6076 and ISO 8179-1
10. Extruded polyethylene coating shall be factory applied to preheated epoxy primed
pipes and fittings to provide a minimum finished thickness of 2 mm. the coating shall
be resistant to peeling, free from imperfections and shall be tested for continuity us-
ing a minimum 10 kV spark tester. The polyethylene coating shall be stabilized to
prevent ultraviolet and thermal degradation.
D. UPVC piping: Ventilation piping shall be UPVC to BS 4660 and BS 5481, with standard
dimension ratio (SDR) of 41. Pipes of larger diameters than those included in BS 4660 and
BS 5481 shall be to BS 3506 Class B. Where uPVC is exposed to direct sunlight it shall be
enclosed in GRP for protection.
E. Stilling tubes shall be GRP pipes.
F. Valves and Fittings:
G. Gaskets: ASME B16.21, full-flat-face type, asbestos free, 3 mm thick.
H. Flange Bolts, studs, nuts and washers shall be stainless steel grade A4 / 316.
I. Manually operated valves with diameters larger than DN350 shall be provided with a gear-
box for easier operation.
J. Open/Close direction shall be indicated at all operation wheels. Plastic hand wheels shall not
be accepted.
K. All manually operated valves shall have locking facilities.
L. The flow direction shall be clearly indicated with an arrow at the valve body of all direc-
tional valves.
M. Valves with diameters larger than DN150 shall be equipped with a drain/vent valve DN25 at
the upstream port unless otherwise specified.
N. Valves shall be installed for convenient operation from appropriate level and shall be pro-
vided with extension spindles or gearing if necessary. Where extension spindles are fitted,
all the thrust when operating the valve shall be taken direct on the valve body.
O. Joint gaskets shall be full-faced EPDM as per nominal requirement to assure water tight-
ness.
P. Valves and fittings installed on pipe work shall be supported individually as per manufac-
turer’s recommendations.
Q. The Contractor shall prepare and submit for the Engineer’s approval a complete valve
schedule, showing for each individual valve the identification number, service, type and
manufacturer, size, pipe identification number, location, mode of operation (normally closed
or normally open, drain, etc…)

R. Gate Valves shall be of the flanged, non-rising stem type to DIN 3352, complete with hand
wheel, gearbox where necessary for easy operation, bolts, nuts, washers and gaskets. Mate-
rial shall be as following:
S. Valve body, bonnet, yoke and stuffing box parts shall be made from GG-25, DIN 1691. In-
ternal surfaces shall be protected by factory applied two layers abrasive resistant enamel 200
microns or equally approved by the Engineer.
T. Valve stem shall be made from stainless steel X 20 Cr 13, DIN 17440, Grade 1.4021 or
equally approved by the Engineer.
U. Stem nut, stem thrust nut shall be made from GGG-50, DIN 1693 or equally approved by
the Engineer.
V. Yoke nut shall be made from GG-25, DIN 1691 or equally approved by the Engineer.
W. Bonnet flange seal shall be made from natural rubber.
X. For all valves with diameter equal or lower than DN400, wedge shall be made from GGG-
50, core fully encapsulated with EPDM rubber, with internal wedge nut made from de-
zincification resistant brass, CZ 132 to BS 2874.
Y. Check Valves: Rubber flapper swing type check valve. The valve shall have a heavily con-
structed cast iron body and cover. The body shall be long pattern design (not wafer) with in-
tegrally cast-on end flanges. The flapper shall be Buna-N having on O-Ring seating edge
and be internally reinforced with steel. The valve shall have flanges matching the adjacent
connecting piping flanges. The flapper shall create an elastic spring effect to assist the flap-
per to close against a slight head to prevent or minimize slamming. The valve shall have a
minimum PN10 pressure rating unless otherwise indicated on drawings or directed by the
Engineer.
Z. Air Release & Vacuum Break Valve shall be installed at the discharge of the submersible
drainage pumps
AA. Construction and Design: the Air Release & Vacuum Break Valve shall consist of a com-
pact tubular all cast iron body, hollow direct acting float and solid large orifice float in
H.D.P.E – stainless steel nozzle and woven dirt inhibitor screen, EPDM rubber seals and
seat.
BB. The valve shall have an integral “Anti-Surge” Orifice mechanism which shall operate auto-
matically to limit surge pressures on shock induced by liquid oscillation and/or rapid air/gas
discharge to less than 1.3 x valve rated working pressure.
CC. The intake orifice area shall be equal to the nominal size of the valve. Large orifice sealing
shall be affected by the flat face of the control float seating against an EPDM rubber O ring
housed in a dovetail groove circumferentially surrounding the orifice.
DD. Discharge of pressurized air shall be controlled by the seating and unseating of a small ori-
fice nozzle on an EPDM rubber seal affixed into the control float. The nozzle shall have a
flat seating land surrounding the orifice so that damage to the rubber seal is prevented. The
valve construction shall be proportioned with regard to material strength characteristics, so
that deformation, leaking or damage of any kind does not occur by submission to twice the
designed working pressure.

EE. Function: The air valves shall fulfill the following functions:
1. Provide effective release of air/gas in the vertical riser upon pump startup
2. Dampen surge pressures upon pumps startup
3. Provide vacuum protection when the pump stops and the vertical column drains
FF. Type: Double Orifice (Small & Large Orifice) with Bias Mechanism.
GG. End Connection: Flange with threaded BSP/NPT Male for 2 inch valve and smaller. For 3
inch valves and larger, flange with screwed studs.
HH. Air valve flange shall match adjacent connecting pipe/fittings.
II. Air valve shall have an isolation valve (gate valve).
JJ. Dismantling Joint, Flange Adaptors and Couplings shall be installed according to the draw-
ings approved by the Engineer. Dismantling joint and flange adaptors shall be allowed a
minimum movement of at least +/- 25mm. Material of dismantling joints, flanges adaptors
and couplings shall be as follows:
KK. Flanges, sleeve and follower shall be made of Ductile Iron
LL. Anchor bolts, studs, nuts and washers shall be made of stainless steel grade A4 / 316
MM. Rubber sealing ring shall be EPDM trapezoidal wedge type. Minimum shore hardness 70.
2.3 DRAINAGE PUMPS, GENERAL
A. Description: Factory-assembled and -tested, single-stage, centrifugal, drainage pump units

complying with UL 778. Include motor, and construction for permanent installation.
B. Discharge Pipe End Connections DN65 (NPS 2-1/2) and Larger: Flanged.
C. Motors: Motor shall be manufacturer's standard construction for the service and shall be
permanently sealed, oil-filled, and watertight. Motor space shall be fitted with watertight
expansion provisions to accommodate temperature normal to specified duty. Motor seals
shall remain watertight under any pressure developed in the volute and under a sump-level
static head of not less than 9100 mm of water; Shop Drawings shall so certify. Motors shall
be single speed, with grease-lubricated ball bearings, and non-overloading through full
range of pump performance curves. Power cord shall be of suitable length, waterproof, in-
ternally grounded, oil-resistant, Type SO chloroprene, with 3 prong plug.
D. Bolts, nuts and washers shall be stainless steel, AISI Type 316.
E. Liquid-Level Control: Duplex pump unit shall be furnished with the electrical and mechani-
cal devices required to provide automatic operation of the pump unit when the liquid in the
sump rises to a predetermined level. Controls shall automatically transfer the operating cy-
cle from one pump to the other and shall operate both pumps simultaneously whenever the
inflow to the sump exceeds the capacity of the operating pump. A means of adjustment
such as float-rod stops shall be provided to allow for variations in the start and stop level-
control points. Float and rod shall be AISI Type 316 corrosion-resistant steel, and all other
parts of the fluid-level sensing mechanism below the cover shall be bronze, brass, or materi-
al of equivalent resistance to the corrosive effects of drain water.

F. Finish: Manufacturer's standard paint applied to factory-assembled and -tested units before
shipping.
G. Manufacturer's Preparation for Shipping: Clean flanges and exposed machined metal sur-
faces and treat with anticorrosion compound after assembling and testing. Protect flanges,
pipe openings, and nozzles with wooden flange covers or with screwed-in plugs.
2.4 SUBMERSIBLE DRAINAGE PUMPS (DRY INSTALLATION)
A. Description: Provide single stage close-coupled submersible, centrifugal drainage pumps

and motor of the non-clogging type. Pump and motor shall be designed and manufactured
by the same manufacturer.
B. Submersible drainage pump shall be supplied with support frame for vertical installation on
ground and lifting yoke for raising and lowering pump.
C. Submersible pumps shall not overload the motors for any point on the maximum pump
speed performance characteristic curve and the pump operating range, within the limits of
stable pump operation, as recommended by the manufacturer, to prevent surging, cavitation,
and vibration.
D. The complete pump unit, when assembled and operating, shall be free of cavitation, vibra-
tion, noise, and oil or water leaks over the range of operation.
E. The Contractor shall ensure that drive motors and submersible pumps shall be supplied and
tested together by the pump manufacturer, who shall supply full certification for the proper
function of the entire pumping system.
F. Renewable impeller wear rings shall be fitted, to the impeller and case, except where not
available on a standard production unit.
G. Submersible pumps’ impellers shall be fabricated in accordance with the following require-
ments:
H. non-clog type statically and dynamically balanced and keyed to the shaft
I. Provided with pump-out vanes to prevent material from getting behind the impeller and into
mechanical seal area
J. Provided with wear ring as necessary to assure efficient sealing between volute and impeller
K. Impellers shall not be trimmed unless approved by the Engineer
L. Single/multi vane or vortex type
M. Pumps shall be manufactured of the following materials as a minimum:
N. Pump casing shall be cast iron, BS 1452 Grade 250
O. Impellers shall be Hard Iron with epoxy coating
P. Motor casing shall be cast iron, BS 1452 Grade 250
Q. Shafts shall be stainless steel, Grade AISI 431

R. Shaft seals shall be corrosion resistant Tungsten carbide WCCR
S. Ground support frame for vertical dry installation shall be galvanized steel
T. Bearings shall be as follows:
U. Bearings shall be capable of taking the static weight of the rotating parts and any thrust gen-
erated by the operation of the pump
V. the upper bearings shall be of the grease lubricated sealed for life type, the lower bearings
shall be lubricated by the internal oil supply
W. The bottom bearings shall be of the angular contact ball bearing type in combination with
roller bearings
X. Remote indication shall be provided for bearing high temperature, using a thermistor at the
lower bearing, to provide a signal at 95 degree C.
Y. Seals: Double mechanical seals.
Z. The motor shall be submersible according to IEC 60034 protection class IP68, suitable for
continuous operation (S1) and equipped with an internal cooling system which provides suf-
ficient cooling in an ambient temperature of 55 degree C even if the pumped liquid reaches
a temperature of 40 degree C. Operational restrictions, fans or blowers are not acceptable.
AA. The electric motors shall be 400 V, three phases, 60 Hz, rated at 10% above the maximum
power requirement.
BB. The motor shall be induction type with a squirrel cage motor, housed in an air filled water-
tight chamber. The stator windings and stator leads shall be insulated with moisture resistant
Class H insulation rated for 180 degree C. the stator shall be heat-shrink fitted into the stator
housing. The motor shall have a built-in overload protection; lifting eye or lug; and three-
conductor waterproof power cable of length required, with grounding plug and cable-sealing
assembly for connection at pump.
CC. The motors in dry installation shall be suitably de-rated for a maximum ambient temperature
of 55 degree C and for variable speed operation.
DD. The motor temperature shall be monitored using thermistor, in each phase of the winding,
set to stop the motor when the monitored absolute temperature reaches 130 degree C.
EE. Moisture-Sensing Probe: Internal moisture sensor, moisture alarm, and waterproof cable of
length required, with cable-sealing assembly for connection at pump.
FF. Submersible pumps shall be provided with proprietary monitoring and control units for in-
clusion in the motor controls. Analogue inputs shall include the following:
GG. Winding temperature
HH. Bearing temperature
II. Cooling oil temperature (if applicable)
JJ. Digital inputs shall include the following:
KK. High winding temperature

LL. High bearing temperature
MM. Loss of coolant oil/seal failure
NN. Over temperature
OO. Moisture ingress
PP. Motor Sealing: the cable entry shall consist of dual cylindrical elastomer sleeves, flanked by
washers, all having a close tolerance fit against the cable and the cable entry. Epoxies, sili-
cones, or other secondary sealing systems shall not be considered acceptable. The shaft seal
shall be a positively driven dual, tandem mechanical shaft seal system consisting of two
seals, each having an independent spring system. The seal is in a separate lubricant chamber
and is lubricated and cooled by Monopropylene glycol/water mixture. The lubricant cham-
ber shall be designed to prevent overfilling and shall provide capacity for lubricant expan-
sion. It shall have one drain and one inspection plug that are accessible from the exterior of
the motor unit. The seal system shall not rely upon the pumped media for lubrication. The
seals shall require neither maintenance nor adjustment and shall be capable of operating in
either clockwise or counter clockwise direction of rotation without damage or loss of seal
function. The rotating inner seal ring shall have small back-swept grooves laser inscribed
upon its face to act as a micro pump as it rotates, returning any fluid that should enter the
dry motor chamber back into the lubricant chamber. Shaft seals without positively driven
tandem mechanical seal or conventional double mechanical seals that are either carried out
with a common single or double spring are not accepted.
QQ. Each pump shall have a stainless steel nameplate permanently fixed to the pump.
RR. All castings shall be blasted before coating.
SS. All wet surfaces shall be coated with two-pack oxyrane ester Duasolid 50. The total later
thickness shall be at least 120 microns. Zinc dust primer shall not be used.
TT. Duty points shall be guaranteed by ISO 9906 Grade 1B and test reports shall be submitted
prior to pump shipment to site.
2.5 SURGE ANALYSIS
A. The Contactor shall be responsible for supplying suitable pumping plant and surge suppres-
sion equipment (if any) to ensure that transient pressure surges do not exceed the following
limits:
1. Less than -5 m head at any point along the force main

2. Greater than 30% of the pressure rating of the pipes and fittings installed on the
pumping system.
B. The above limits shall not be exceeded under any condition of normal working or power
failure.
C. The Contractor shall perform his own assessment of the pressure transients and shall submit
three copies of a report and calculations on the surge in the system within 3 months of con-
tract commencement to enable surge suppression equipment to be manufactured in time for
delivery and installation if found necessary.

D. The Contractor shall include for all necessary surge suppression equipment. The equipment
(if any) should be compatible with the characteristics of the pumping plant proposed.
2.6 BLADDER TYPE PRESSURE VESSEL
A. The pressure vessel shall be manufactured as a welded carbon steel envelope containing a
butyl rubber interchangeable bladder. The bladder shall be designed to withstand the initial
pre-charge pressure when the vessel is empty. The bladder shall also withstand the maxi-
mum and minimum pressures that occur due to the water hammer.
B. The vessels shall be designed and constructed in accordance with the requirements of
ASME VIII Division 1. All activities (design, selection of materials, fabrication, inspection
and testing) shall be carried out in accordance with one code. Carrying out some activities in
accordance with one code and other activities in accordance with the alternative is not per-
mitted.
C. Minimum corrosion allowances per surface shall be 3mm.
D. Vessel design shall be in accordance with ASME VIII Division 1, with permissible stresses
determined according to the quality of steel used.
E. The butyl rubber bladder shall be of heavy-duty type.
F. Surge vessel shall be mounted in vertical position. Not less than two lifting lugs shall be
provided for lifting of the complete vessel.
G. All pipe connections to the pressure vessel shall be flanged. Where electrical isolation is re-
quired flanged connections shall be fitted with flange joint insulation kits. Where insulation
kits are to be fitted flange bolt holes shall be drilled 2mm larger than specified on the appro-
priate flange standard. Details of the flange drilling shall be stated on the vessel G.A. draw-
ing as necessary.
H. Each pressure vessel shall include the following:
1. All nozzle flanges for air charging valve and drain valve
2. Drain valve (at the lowest point of the vessel)
3. Air charging valve
4. Manhole for inspection purposes sized in accordance with the requirement of BS 470
with davit arm/hinges
5. Direct reading pressure gauge
6. Tank supports
7. Access platform ladders and platforms (if applicable)
I. Each pressure vessel shall also include DN 100 or DN 150 bridles for the security level
gauge system. This will include the following:
1. Direct reading level gauge (differential pressure type)

2. Level transmitter
3. Level switch (high level alarm)
4. Level switch (low level alarm)
5. Stainless steel solenoid valves and non-return valves

J. The main flanges outlet of the vessel shall be equipped with an anti-extrusion grid to reduce
turbulence and to avoid expulsion of the bladder during the initial pre-charge. The head
losses through the grid must be as little as possible.
K. A cross-piece shall be fitted to the top of the vessel to facilitate the following:
1. Gas filling of the vessel

2. Fitting of stainless steel pressure gauge
L. Pressure vessels shall be constructed from steel plates in compliance with ASTM A516 Gr
70 and shall be normalized. The pipes shall be to API 5L Gr B or ASTM A106 Gr B. Seam-
less fittings shall be to ASTM A234 Gr WPB and flanges shall be to NF EN 1759 - 1. The
complete vessel shall be stress relieved. No welding shall be permitted after stress relieving
of the vessel.
M. The pressure vessels shall be internally and externally coated.
N. The pressure vessels shall receive a heavy duty/high performance external coating system
with a minimum thickness of 325 microns as follows:
1. Surface preparation: Blast SA2 1/2

2. Primer Coat: Zinc Rich Epoxy (75 microns)
3. Undercoat: High Build Epoxy (100 microns)
4. Intermediate Coat: High Build Epoxy (100 microns)
5. Finish: Polyurethane acrylic (50 microns)
O. The manufacturer shall submit the details of the paint and application system proposed for
the surge vessels. The manufacturer shall submit the thicknesses of all coating/painting lay-
ers.
P. The finish color for the surge vessels shall be Medium-Grey (BS 4800 00 A 05) or as in-
structed by the Engineer.
Q. All painting and coatings shall be holiday tested.
R. Coating thickness shall be tested.
S. A brass plate shall also be fixed to the vessels which will state the following:
1. Name of manufacturer with address

2. Identification number
3. Shell thickness
4. Corrosion allowance
5. Design pressure
6. Hydraulic test pressure
7. Weight
8. Inspection date
9. Safe Working Pressure (S.W.P.)
T. The vessels shall be inspected and tested in accordance with the general requirements for In-
spection and Testing as defined in Paragraph UG-90 of ASME VIII Division 1. All inspec-
tion and testing shall be performed in accordance with the detailed QA plans for the vessel
and shall be approved by the Engineer.

U. The Vendor shall produce material test certificates for all components making up the surge
vessels in accordance with ISO EN 102043.1 Certificate.
V. If any defect is detected during the tests before completion or during the warranty period,
the faulty equipment shall then be rectified immediately by the Vendor at his expense. If the
fault cannot be rectified, the Vendor shall then replace the defective equipment which shall
also be proven to be free from defect.
PART 3 - EXECUTION
3.1 EXAMINATION
A. Examine areas, foundations, and conditions, for compliance with requirements for installa-
tion tolerances and other conditions affecting performance of drainage pump stations. Do
not proceed with installation until unsatisfactory conditions have been corrected.
B. Examine roughing-in of sewerage piping systems to verify actual locations of piping con-
nections prior to drainage pumps installation.
C. Proceed with installation only after unsatisfactory conditions have been corrected.
3.2 INSTALLATION
A. Install pump station components according to manufacturer's written instructions and specif-
ic equipment and piping arrangement indicated.
B. Prepare and paint ferrous piping in wet wells, structural steel supports and anchor devices
with coal-tar epoxy polyamide paint according to SSPC-Paint 16.
C. Set structural steel supports on concrete bases after painting of steel supports. Anchor steel
supports to concrete base.
D. Paint steel supports and anchors according to Section "Painting."
E. Install identifying labels permanently attached to equipment.
F. Install pumps and arrange to provide access for maintenance, including removal of motors,
impellers, couplings, and accessories.
G. Support piping so weight of piping is not supported by pumps.
H. Submersible Drainage Pumps: Set pumps on basin floor
1. Anchor quick-disconnect systems to bottom of basins and basin sidewalls or covers.

Install pumps so pump and discharge pipe disconnecting flanges make positive seals
when pumps are dropped into place.
I. Make electrical connections for power to electrical equipment and devices specified in this
Section. Refer to Sections for electrical power, wiring, and devices.
J. Install electrical connections for power, controls, and devices.

K. Ground equipment.
1. Tighten electrical connectors and terminals according to manufacturer's published

torque-tightening values. If manufacturer's torque values are not indicated, use those
specified in UL 486A and UL 486B.
3.3 FIELD QUALITY CONTROL
A. Manufacturer's Field Service: Engage a factory-authorized service representative to super-

vise and inspect field-assembled components and equipment installation, including piping
and electrical connections, and to perform field quality-control testing. Report results in
writing.
B. Testing Procedure: Start and operate pumps and accessories through complete cycles.
C. Cap and subject each piping system to static water pressure of 345 kPa (50 psig) above op-
erating pressure. Isolate test source and allow to stand for 4 hours. Leaks and loss in test
pressure constitute defects that must be repaired.
D. Furnish water required for pump tests.
E. Replace defective or damaged pumps, accessories, and controls with new materials.
F. Repair leaks and defects with new materials and retest system until satisfactory results are
obtained.
G. Report test results promptly and in writing to Engineer.
3.4 ADJUSTING AND CLEANING
A. Adjust pump and accessory settings, controls, and safety and alarm devices.
B. Clean dirt and debris from wet pits, pumps, and piping.
C. Repair damaged and marred factory-painted finishes with materials and procedures to match
original factory finish.
3.5 COMMISSIONING
A. Engage a factory-authorized service representative to perform startup service and report re-
sults in writing.
B. Final Checks Before Startup: Perform the following preventive maintenance operations and
checks before startup:
1. Lubricate oil-lubrication-type bearings.

2. Remove covers from grease-lubrication-type bearings, flush bearings with kerosene,
and thoroughly clean. Fill with new lubricant according to manufacturer's recom-
mendations.
3. Check that pumps are free to rotate by hand. Do not operate pump, if bound or even
dragging slightly, until cause of trouble is determined and corrected.
4. Check that pump controls are correct for required application.

5. Test and adjust controls and safeties. Replace damaged and malfunctioning controls
and equipment.
C. Starting procedure for pumps with shutoff power not exceeding safe motor power, as fol-
lows:
1. Prepare pumps for operation.

2. Start motors.
3. Open discharge valves slowly.
4. Observe leakage from stuffing boxes. Adjust sealing liquid valves for proper flow to
ensure lubrication of packing. Let packing "run in" before reducing leakage through
stuffing boxes. Then tighten glands.
5. Check mechanical operation of pumps and motors.
D. Startup Report: Follow pump and control manufacturers' procedures for startup and record
data. When manufacturers do not have startup report procedures and forms available, do the
following:
1. Record pump and control manufacturers' names, addresses, and telephone numbers.
2. Record pump and control models, numbers, and serial numbers.
3. Record conditions of pumps and controls.
4. Start and operate pumps through complete cycles.
5. Record pump operating conditions. Include electrical readings.
6. Record other pertinent conditions that may affect operation of pumps and controls.
7. Submit completed startup report.
END OF SECTION 221344

SECTION 221429 - SUMP PUMPS
PART 1 - GENERAL
1.1 RELATED DOCUMENTS
A. Drawings and general provisions of the Contract, including Conditions of Contract and Di-
vision 1 Specification Sections, apply to this Section.
1.2 SUMMARY
A. This Section includes sump pumps for the building storm drainage systems.
1.3 SUBMITTALS
A. Product Data: Manufacturer catalog shall show:
1. Performance data including performance curves and indicating brake horsepower,

head, flow and NPSH.
2. Equipment foundation data.
3. Furnished specialties, and accessories for each type and size of pump indicated.
B. Shop Drawings: Show layout and connections for pumps. Include setting drawings with
templates, directions for installing foundation and anchor bolts, and other anchorages. The
following shall be submitted:
1. Connection Diagrams: Connection diagrams shall show details of connection of ca-

bles and pump motors.
2. Control Diagrams: Control diagrams shall show motor starters, relays, or any other
component necessary for safe operation.
3. Fabrication Drawings: Fabrication drawings shall indicate size, type, and efficiency
rating.
4. Installation Drawings: Installation drawings shall be in accordance with the manufac-
turer's recommended instructions.
5. Wiring Diagrams: Wiring diagrams shall show detail wiring for power, signal, and
control systems and differentiate between manufacturer-installed and field-installed
wiring.
C. Test Reports: Test reports shall be submitted for the following tests :
1. Hydrostatic leak.
2. Static heads.
3. Pump flow capacity.
D. Certificates: Listing of product installations for similar items shall identify at least 5 in-
stalled units similar to those proposed for use, that have been in successful service for a
minimum of 5 years. List shall include purchaser, address of installation, service organiza-
tion, and date of installation. Certificates shall be submitted for the each equipment and ac-
cessories showing conformance with the referenced standards contained in this Section.
SUMP PUMPS 221429 - Page 1 of 10

E. Manufacturer's Instructions: The following shall be submitted :
1. Manufacturer's installation instructions.

2. Vibration specifications.
F. Operation and Maintenance Data: For each type and size of pump specified to include in
operation and maintenance manuals specified in Division 1.
1.4 QUALITY ASSURANCE
A. Product Options: Drawings indicate size, profiles, connections, and dimensional require-
ments of pumps and are based on specific manufacturer types and models selected. Other
manufacturers' pumps with equal performance characteristics may be considered. Refer to
Division 1 Section "Product Requirements."
B. Electrical Components, Devices, and Accessories: Listed and labeled as defined in

NFPA 70, Article 100, by a testing agency acceptable to Engineer.
C. UL Compliance: Comply with UL 778 for motor-operated water pumps.
1.5 DELIVERY, STORAGE, AND HANDLING
A. Retain shipping flange protective covers and protective coatings during storage.
B. Protect bearings and couplings against damage.
C. Comply with pump manufacturer's rigging instructions for handling.
PART 2 - PRODUCTS
2.1 MANUFACTURERS
A. Available Manufacturers: Subject to compliance with requirements, provide products by

one of the following or approved equal:
1. Sump Pumps:
a. Sulzer/ ABS Pumps, Inc.

b. Armstrong Pumps, Inc.
c. Aurora Pump, part of Pentair Pump Group.
d. Grundfos Chicago Pump Co.
e. Goulds Pumps, ITT Corporation.
f. Grundfos Pumps Corp.
g. Flowserve.
h. ITT Flygt Corp.
i. KSB, Inc.
j. PACO Pumps, Inc.
k. Weil Pump Co.

2.2 PUMP SELECTION
A. Where parallel pump operation is indicated, pumps shall be selected with characteristics
specifically suited for the service without unstable operation.
B. Pumps shall be selected for service within 4 percent of maximum efficiency for a given cas-
ing and impeller series.
C. Pumps having impeller diameter larger than 90 percent of the published maximum diameter
of the casing or less than 15 percent larger than the published minimum diameter of the cas-
ing will be rejected.
D. Pump duty conditions shall be as indicated. A pump unit shall deliver, at rated speed, not
less than the specified flow against the specified or indicated discharge head while the liquid
level is not more than 300 mm above the datum elevation of the pump. Datum elevation
shall be taken as the level of the entrance eye of the impeller.
E. Discharge head, specified or indicated, shall include the friction head of the system piping
external to the pump unit and the static head measured from a point of reference on the
sump to the highest point in the system.
F. Ratings shall be based on pumping clear, fresh water at a temperature of 50 deg. C (122 deg.
F).
2.3 SUMP PUMPS, GENERAL
A. Description: Factory-assembled and -tested, single-stage, centrifugal, end-suction sump

pump units complying with UL 778. Include motor, operating controls, and construction for
permanent installation.
B. Discharge Pipe End Connections DN50 and Smaller: Threaded. Pumps available only with
flanged-end discharge pipe may be furnished with threaded companion flanges.
C. Discharge Pipe End Connections DN65 and Larger: Flanged.
D. Motors: Single speed, with grease-lubricated ball bearings, and non-overloading through
full range of pump performance curves.
E. Bolts, nuts and washers shall be AISI Type 316.
F. Pump shaft shall be constructed of ground and polished AISI Type 304 or 316 corrosion-
resistant steel with hardened wearing surfaces at intermediate shaft-bearing locations.
Hardened surfaces may be overlays of 500 Brinell Stellite, Wall Colmonoy, or similar pro-
prietary metals, or plasma-spray-applied ceramic materials of not less than 900 Brinell
hardness. Mechanical properties and diameter of the shaft shall ensure that whip, deflection,
or vibration will not be of sufficient magnitude to impose greater than design loads on the
specified shaft bearings under normal operating conditions. Means shall be provided for ex-
ternal adjustment of the clearance between the impeller and the inner surfaces of the volute
section.

G. Bearings and Lubrication: One or more antifriction ball- or roller-bearings shall be furnished
in the motor and bearing support housing above the cover-plate surface, with full provision
for the mechanical and hydraulic radial and thrust loads imposed. Bearings shall be sealed
and grease-lubricated and shall have an L-10 rating of not less than 200,000 hours. Shop
Drawings shall bear the manufacturer's certification of bearing life. Bearings shall be manu-
factured from vacuum-processed or degassed-alloy steels. Bearings shall be furnished with
grease and pressure-relief fittings at bottom or opposite side the bearing where discharge
may be viewed.
H. Intermediate shaft bearings shall be of the sleeve type. Center distance between any 2 bear-
ings on the shaft shall not exceed 1370 mm or 1520 mm for pumps operating at 1,200 rpm
or less. Sleeve-bearing length shall be not less than 2 times the shaft diameter. A sleeve
bearing located near the lower extremity of the shaft shall be provided.
I. Flexible Couplings: Pump shaft shall be connected to the motor shaft through a flexible
coupling. Flexible member shall be a tire shape or a solid-mass serrated-edge disk shape
made of chloroprene material and retained by fixed flanges. Flexible coupling shall act as a
dielectric connector, shall not transmit vibration or end thrust, and shall permit up to 4-
degree misalignment under normal duty.
J. Support Pipe: A wrought-iron or steel support pipe concentric with the pump shaft shall
connect the pump to the sump coverplate. Support-pipe flanges shall be machined and
doweled to ensure proper alignment of the pump and shaft whenever the pipe is disassem-
bled and reassembled in the field.
K. Liquid-Level Control: Duplex pump unit shall be furnished with the electrical and mechani-
cal devices required to provide automatic operation of the pump unit when the liquid in the
sump rises to a predetermined level. Controls shall automatically transfer the operating cy-
cle from one pump to the other and shall operate both pumps simultaneously whenever the
inflow to the sump exceeds the capacity of the operating pump. A means of adjustment
such as float-rod stops shall be provided to allow for variations in the start and stop level-
control points. Float and rod shall be AISI Type 304 or 316 corrosion-resistant steel, and all
other parts of the fluid-level sensing mechanism below the cover shall be bronze, brass, or
material of equivalent resistance to the corrosive effects of sewage.
L. Finish: Manufacturer's standard paint applied to factory-assembled and -tested units before
shipping.
M. Manufacturer's Preparation for Shipping: Clean flanges and exposed machined metal sur-
faces and treat with anticorrosion compound after assembling and testing. Protect flanges,
pipe openings, and nozzles with wooden flange covers or with screwed-in plugs.
2.4 SUBMERSIBLE SUMP PUMPS
A. Description: Submersible, direct-connected sump pump complying with HI 1.1-1.2 and

HI 1.3 for submersible sump pumps.
1. Pump Arrangement: Duplex.

2. Casing: Cast iron with cast-iron inlet strainer, legs that elevate pump to permit flow
into impeller, and discharge companion flange suitable for plain-end pipe connection
arranged for vertical discharge.

3. Construction: Stainless steel with stainless-steel or other corrosion-resistant impeller,

stainless-steel inlet strainer, legs that elevate pump to permit flow into impeller, and
discharge companion flange suitable for plain-end pipe connection arranged for verti-
cal discharge.
4. Pump and Motor Shaft: Stainless steel, with factory-sealed, grease-lubricated ball
bearings.
5. Seals: Double mechanical seals.
6. Motor: Hermetically sealed, capacitor-start type, with built-in overload protection;
and three-conductor waterproof power cable of length required, with grounding plug
and cable-sealing assembly for connection at pump.
7. Moisture-Sensing Probe: Internal moisture sensor, moisture alarm, and waterproof
cable of length required, with cable-sealing assembly for connection at pump.
8. Pump Discharge Piping: Factory or field fabricated, ASTM A 53/A 53M, Sched-
ule 40, galvanized-steel pipe, bronze pipe, or copper tube.
9. Basin Cover: Multiple section, steel, and suitable for supporting controls. Refer to
"Sump Pump Basins" Article for other requirements.
10. Controls: NEMA 250, Type 1 enclosure, pedestal mounted, unless wall mounting is
indicated; with three micropressure switches in NEMA 250, Type 6 enclosures;
mounting rod; and electric cables. Include automatic alternator to alternate operation
of pump units on successive cycles and to operate both units if one pump cannot han-
dle load.
11. Controls: NEMA 250, Type 1 enclosure, pedestal-mounted float switch; with floats,
float rods, and rod buttons. Include automatic alternator to alternate operation of
pump units on successive cycles and to operate both units if one pump cannot handle
load.
12. Float-Guide Pipe: Guide pipe or other restraint for floats and rods in basins of depth
greater than 1500 mm.
13. High-Water Alarm: Cover-mounted, compression-probe alarm, with electric bell;
[120-V] ac, with transformer and contacts for remote alarm bell, unless battery opera-
tion is indicated.
14. High-Water Alarm: Rod-mounted, NEMA 250, Type 6 enclosure with micropres-
sure-switch alarm matching control and electric bell; [120-V] [220-V] ac, with trans-
former and contacts for remote alarm bell, unless battery operation is indicated.
2.5 SUMP PUMP PITS
A. Description: Cast-in-place concrete with steel curb frames and covers. Refer to Section
"Cast-in Place Concrete."
B. Curb Frames: Galvanized steel or steel with bitumastic coating of dimension to fit cover.
1. Pattern: Angle-cross-section shape with flat top surface.

2. Pattern: Z-cross-section shape with raised outer rim of height matching cover for re-
cessed mounting that will have installed cover flush with top of floor slab.
C. Pit Cover: Fabricate with openings with gaskets, seals, and bushings, for access, pumps,
pump shafts, control rods, discharge piping, vent connections, and power cables.
1. Material: Steel, with bitumastic coating.

2. Reinforcement: Steel or cast-iron reinforcement capable of supporting foot-traffic ar-
eas.

2.6 SURGE ANALYSIS
A. The Contactor shall be responsible for supplying suitable pumping plant and surge suppres-
sion equipment (if any) to ensure that transient pressure surges do not exceed the following
limits:
1. Less than -5 m head at any point along the force main

2. Greater than 30% of the pressure rating of the pipes and fittings installed on the
pumping system.
B. The above limits shall not be exceeded under any condition of normal working or power
failure.
C. The Contractor shall perform his own assessment of the pressure transients and shall submit
three copies of a report and calculations on the surge in the system within 3 months of con-
tract commencement to enable surge suppression equipment to be manufactured in time for
delivery and installation if found necessary.
D. The Contractor shall include for all necessary surge suppression equipment. The equipment
(if any) should be compatible with the characteristics of the pumping plant proposed.
2.7 BLADDER TYPE PRESSURE VESSEL
A. The pressure vessel shall be manufactured as a welded carbon steel envelope containing a
butyl rubber interchangeable bladder. The bladder shall be designed to withstand the initial
pre-charge pressure when the vessel is empty. The bladder shall also withstand the maxi-
mum and minimum pressures that occur due to the water hammer.
B. The vessels shall be designed and constructed in accordance with the requirements of
ASME VIII Division 1. All activities (design, selection of materials, fabrication, inspection
and testing) shall be carried out in accordance with one code. Carrying out some activities in
accordance with one code and other activities in accordance with the alternative is not per-
mitted.
C. Minimum corrosion allowances per surface shall be 3mm.
D. Vessel design shall be in accordance with ASME VIII Division 1, with permissible stresses
determined according to the quality of steel used.
E. The butyl rubber bladder shall be of heavy-duty type.
F. Surge vessel shall be mounted in vertical position. Not less than two lifting lugs shall be
provided for lifting of the complete vessel.
G. All pipe connections to the pressure vessel shall be flanged. Where electrical isolation is re-
quired flanged connections shall be fitted with flange joint insulation kits. Where insulation
kits are to be fitted flange bolt holes shall be drilled 2mm larger than specified on the appro-
priate flange standard. Details of the flange drilling shall be stated on the vessel G.A. draw-
ing as necessary.
H. Each pressure vessel shall include the following:
1. All nozzle flanges for air charging valve and drain valve
2. Drain valve (at the lowest point of the vessel)
3. Air charging valve

4. Manhole for inspection purposes sized in accordance with the requirement of BS 470
with davit arm/hinges
5. Direct reading pressure gauge
6. Tank supports
7. Access platform ladders and platforms (if applicable)
I. Each pressure vessel shall also include DN 100 or DN 150 bridles for the security level
gauge system. This will include the following:
1. Direct reading level gauge (differential pressure type)

2. Level transmitter
3. Level switch (high level alarm)
4. Level switch (low level alarm)
5. Stainless steel solenoid valves and non-return valves
J. The main flanges outlet of the vessel shall be equipped with an anti-extrusion grid to reduce
turbulence and to avoid expulsion of the bladder during the initial pre-charge. The head
losses through the grid must be as little as possible.
K. A cross-piece shall be fitted to the top of the vessel to facilitate the following:
1. Gas filling of the vessel

2. Fitting of stainless steel pressure gauge
L. Pressure vessels shall be constructed from steel plates in compliance with ASTM A516 Gr
70 and shall be normalized. The pipes shall be to API 5L Gr B or ASTM A106 Gr B. Seam-
less fittings shall be to ASTM A234 Gr WPB and flanges shall be to NF EN 1759 - 1. The
complete vessel shall be stress relieved. No welding shall be permitted after stress relieving
of the vessel.
M. The pressure vessels shall be internally and externally coated.
N. The pressure vessels shall receive a heavy duty/high performance external coating system
with a minimum thickness of 325 microns as follows:
1. Surface preparation: Blast SA2 1/2

2. Primer Coat: Zinc Rich Epoxy (75 microns)
3. Undercoat: High Build Epoxy (100 microns)
4. Intermediate Coat: High Build Epoxy (100 microns)
5. Finish: Polyurethane acrylic (50 microns)
O. The manufacturer shall submit the details of the paint and application system proposed for
the surge vessels. The manufacturer shall submit the thicknesses of all coating/painting lay-
ers.
P. The finish color for the surge vessels shall be Medium-Grey (BS 4800 00 A 05) or as in-
structed by the Engineer.
Q. All painting and coatings shall be holiday tested.
R. Coating thickness shall be tested.
S. A brass plate shall also be fixed to the vessels which will state the following:
1. Name of manufacturer with address

2. Identification number
3. Shell thickness
4. Corrosion allowance
5. Design pressure
6. Hydraulic test pressure
7. Weight
8. Inspection date
9. Safe Working Pressure (S.W.P.)
T. The vessels shall be inspected and tested in accordance with the general requirements for In-
spection and Testing as defined in Paragraph UG-90 of ASME VIII Division 1. All inspec-
tion and testing shall be performed in accordance with the detailed QA plans for the vessel
and shall be approved by the Engineer.
U. The Vendor shall produce material test certificates for all components making up the surge
vessels in accordance with ISO EN 102043.1 Certificate.
V. If any defect is detected during the tests before completion or during the warranty period,
the faulty equipment shall then be rectified immediately by the Vendor at his expense. If the
fault cannot be rectified, the Vendor shall then replace the defective equipment which shall
also be proven to be free from defect.
2.8 GENERAL-DUTY VALVES
A. Refer to Section "General-Duty Valves for Plumbing Piping" for general-duty gate, ball,
butterfly, globe, and check valves. Use valves specified for domestic water, unless other-
wise indicated. Include features and devices indicated.
2.9 BUILDING AUTOMATION SYSTEM INTERFACE
A. Provide auxiliary contacts in pump controllers for interface to building automation system.
Include the following:
1. On-off status of each pump.

2. Alarm status.
PART 3 - EXECUTION
3.1 EXAMINATION
A. Examine roughing-in of plumbing piping systems to verify actual locations of piping con-
nections before pump installation.
3.2 EARTHWORK
A. Excavating, trenching, and backfilling are specified in Section "Earth Moving."

3.3 CONCRETE
A. Install concrete bases of dimensions indicated, or otherwise required, for sump pumps. Re-
fer to Section "Cast-in-Place Concrete."
B. Concrete for pits and sumps is specified in Section "Cast-in-Place Concrete."
3.4 INSTALLATION
A. Install pumps according to manufacturer's written instructions.
B. Install pumps and arrange to provide access for maintenance, including removal of motors,
impellers, couplings, and accessories.
C. Support piping so weight of piping is not supported by pumps.
D. Submersible Sump Pumps: Set pumps on basin, pit, or sump floor. Make direct connec-
tions to storm drainage piping.
E. Sump Pump Pits: Construct concrete pits and connect to storm drainage piping. Refer to
Section "Cast-in-Place Concrete" for concrete work. Set basin cover and fasten to top edge
of concrete pit. Install so top surface of cover is flush with finished floor.
3.5 CONNECTIONS
A. Storm drainage piping installation requirements are specified in Section "Sanitary Waste,
Vent and Storm Drainage Piping." Drawings indicate general arrangement of piping and
specialties. The following are specific connection requirements:
1. Install discharge pipe sizes equal to or greater than diameter of pump nozzles, and
connect to storm drainage piping.
2. Install non-slam swing check valve and gate or ball valve on each sump pump dis-
charge. Include spring-loaded or weighted-lever check valves for piping DN65 and
larger.
3. Install non-slam swing check valve and gate or ball valve on each automatic, pack-
aged pump discharge.
B. Install electrical connections for power, controls, and devices.
C. Electrical power and control components, wiring, and connections are specified in Divi-
sion 26 Sections.
D. Ground equipment.
1. Tighten electrical connectors and terminals according to manufacturer's published

torque-tightening values. If manufacturer's torque values are not indicated, use those
specified in UL 486A and UL 486B
3.6 ADJUSTING
A. Pump Controls: Set pump controls for automatic start, stop, and alarm operation as required
for system application.

3.7 COMMISSIONING
A. Final Checks before Starting: Perform the following preventive maintenance operations:
1. Lubricate bearings.
2. Disconnect couplings and check motors for proper direction of rotation.
3. Verify that each pump is free to rotate by hand. Do not operate pump if it is bound or
drags, until cause of trouble is determined and corrected.
4. Verify that pump controls are correct for required application.
B. Starting procedure for pumps with shutoff power not exceeding safe motor power is as fol-
lows:
1. Start motors.
2. Open discharge valves slowly.
3. Check general mechanical operation of pumps and motors.
3.8 DEMONSTRATION
A. Engage a factory-authorized service representative to train Employer's maintenance person-

nel to adjust, operate, and maintain sump pump units. Refer to Division 1.
1. Schedule at least four (4) hours of training.
END OF SECTION 221429


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JEDDAH ECONOMIC CITY PHASE 1 - INFRASTRUCTURE PACKAGE

SECTION 221344 - DRAINAGE PUMP STATIONS

1.1 RELATED DOCUMENTS

1. Submersible Drainage Pumps – Dry Installation

1.3 SYSTEM PERFORMANCE REQUIREMENTS

DRAINAGE PUMP STATIONS 221344 - Page 1 of 15

H. Manufacturer's Instructions: The following shall be submitted:

1. Manufacturer's installation instructions

1.5 QUALITY ASSURANCE

B. Comply with NEMA MG 1 for electric motors.

C. Comply with NFPA 70 for electric components.

F. Comply with UL 778, "Motor-Operated Water Pumps," for drainage pumps.

1.6 DELIVERY, STORAGE, AND HANDLING

B. Protect bearings and couplings against damage.

C. Comply with pump manufacturer's rigging instructions for handling.

DRAINAGE PUMP STATIONS 221344 - Page 2 of 15

A. Special Warranty: Manufacturer's standard form in which manufacturer agrees to repair or

B. Individual warranties by component manufacturer in lieu of single source responsibility by

1. Failures include, but are not limited to, the following:

a. Structural failures including shell.

2.1 PUMP SELECTION

DRAINAGE PUMP STATIONS 221344 - Page 3 of 15

B. Non-shrink, Nonmetallic Grout: ASTM C 1107, Grade B.

1. Characteristics: Post-hardening, volume-adjusting, dry, hydraulic-cement grout.

a. Polyurethane coating minimum thickness 1,000 microns.

a. Adhesion to pipe (ASTM D4541) Min 10 Mpa

DRAINAGE PUMP STATIONS 221344 - Page 4 of 15

a. Inner Coat: 200 g/m2 zinc

E. Stilling tubes shall be GRP pipes.

F. Valves and Fittings:

G. Gaskets: ASME B16.21, full-flat-face type, asbestos free, 3 mm thick.

K. All manually operated valves shall have locking facilities.

DRAINAGE PUMP STATIONS 221344 - Page 5 of 15

W. Bonnet flange seal shall be made from natural rubber.

DRAINAGE PUMP STATIONS 221344 - Page 6 of 15

HH. Air valve flange shall match adjacent connecting pipe/fittings.

II. Air valve shall have an isolation valve (gate valve).

KK. Flanges, sleeve and follower shall be made of Ductile Iron

2.3 DRAINAGE PUMPS, GENERAL

A. Description: Factory-assembled and -tested, single-stage, centrifugal, drainage pump units

DRAINAGE PUMP STATIONS 221344 - Page 7 of 15

2.4 SUBMERSIBLE DRAINAGE PUMPS (DRY INSTALLATION)

A. Description: Provide single stage close-coupled submersible, centrifugal drainage pumps

K. Impellers shall not be trimmed unless approved by the Engineer

L. Single/multi vane or vortex type

M. Pumps shall be manufactured of the following materials as a minimum:

N. Pump casing shall be cast iron, BS 1452 Grade 250

O. Impellers shall be Hard Iron with epoxy coating

P. Motor casing shall be cast iron, BS 1452 Grade 250

Q. Shafts shall be stainless steel, Grade AISI 431

DRAINAGE PUMP STATIONS 221344 - Page 8 of 15

R. Shaft seals shall be corrosion resistant Tungsten carbide WCCR

T. Bearings shall be as follows:

Y. Seals: Double mechanical seals.

GG. Winding temperature

HH. Bearing temperature

II. Cooling oil temperature (if applicable)

JJ. Digital inputs shall include the following:

KK. High winding temperature

DRAINAGE PUMP STATIONS 221344 - Page 9 of 15

LL. High bearing temperature

MM. Loss of coolant oil/seal failure

NN. Over temperature