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Rice Transplanting Machine

TA202A – Manufacturing Processes

Group Number: 44
Group Members:
Anirban Manna -13113
Ayush Poddar - 13186
Harshit Lathi - 13295
Pankaj Kumar Verma - 13461
Rachit Agarwal - 13524
Shashank Bhushan - 13645
Sourabh Vaid - 13765
Sunil Kumar - 13723

Guide Name: Mr. Mahesh Kumar


Table of Content
1. Abstract ................................................................................................................................ 1
2. Introduction ....................................................................................................................... 2
3. Design ..................................................................................................................................... 3
3.1. Planting Unit
3.2. Designing of Tray
3.3. Power Transmission System
4. Appendix ............................................................................................................................. 6
4.1. MATLAB Simulations
4.2. Isometric Drawing of Full Assembly and Sub-Assemblies
4.3. Isometric Drawing of Planting Unit’s Parts
4.4. Isometric Drawing of Tray’s Parts
4.5. Isometric Drawing of Wheel’s Parts
4.6. Isometric Drawing of With-worth Mechanism’s Parts
4.7. Isometric Drawing of Pulling Mechanism’s Parts
4.8. Isometric Drawing and Calculations of Gears
4.9. Isometric Drawing of Miscellaneous Parts
4.10. Cost Analysis
Part List
Type of Machining
Page
Part Number QTY Material Dimension Material Processes
No.
Required Used
Picking Arm 1 2 Flat 25mm * 5mm * 80mm Mild Steel Drilling 36
Picking Arm 2 2 Flat 25mm * 5mm * 180mm Mild Steel Drilling 37
Drilling,
Picking Arm 3 2 Sheet 5mm * 200mm * 140mm Mild Steel 38
Cutting
Picking Arm Shaft 1.0 4 Rod 12.7mm Dia * 25mm Mild Steel Drilling 39
Picking Mechanism
2 Rod 35mm Dia * 25mm Mild Steel Lathe 40
Coupler
Picking Mechanism Shaft 2 1 Rod 12.7mm Dia * 150mm Mild Steel Drilling 41
Picking Mechanism
6 Angle 25mm * 25mm * 3mm Mild Steel Drilling 42
Support Angle 1
Picking Mechanism Drilling,
2 Sheet 135mm * 180mm * 5mm Mild Steel 43
Supporting Wall Cutting
Picking Mechanism Shaft 1 1 Rod 12.7mm Dia * 230mm Mild Steel Drilling 44
Drilling,
Tray Lower Part 2 Sheet 250mm * 150mm * 2mm Steel, Mild 48
Cutting
Drilling,
Tray Side Wall 4 Sheet 30mm * 250mm * 2mm Steel, Mild 49
Cutting
Tray Angle 8 Angle 25mm * 25mm * 3mm Steel, Mild Drilling 50
Tray Supporting Angular
1 Flat 25mm * 5mm * 360mm Steel, Mild Drilling 51
Plate 1
Tray Supporting Angular
1 Flat 25mm * 5mm * 550mm Steel, Mild Drilling 52
Plate 2
Drilling,
Wheel Plate 2 Sheet 5mm * 300mm * 300mm Steel, Mild 55
Cutting
25mm * 25mm * 3mm *
Wheel Angle 32 Angle Steel, Mild Drilling 56
125mm
Wheel Coupler 2 Rod 60mm Dia * 30mm Steel, Mild Lathe 57
Translation Mechanism Cutting,
1 Sheet 170mm * 170mm * 5mm Steel, Mild 60
Circular Plate Drilling
Translation Mechanism
1 Flat 20mm * 10mm * 170mm Steel, Mild Milling 61
Groove Rod
Translation Mechanism 45mm Dia * 35mm
1 Rod Steel, Mild Lathe, Drilling 62
Coupler 1 Length
Translation Mechanism
1 Rod 40mm Dia * 30 mm Steel, Mild Lathe, Drilling 63
Coupler 2
Translation Mechanism
1 Rod 10mm Dia * 50mm Steel, Mild Drilling 64
Rod 10mm 1
Translation mechanism
2 Rod 10mm Dia * 200mm Steel, Mild Drilling 65
Rod 10mm 2
Pulling Mechanism Angle 2 Flat 150mm * 50mm * 5mm Steel, Mild Drilling 68
1000mm * 50mm *
Pulling Rod 1 Flat Steel, Mild Drilling 69
10mm
12.7mm Dia * 60 mm
Pulling Mechanism Shaft 1 Rod Steel, Mild Drilling 70
Length
12.7mm Dia * 200mm
Pulling shaft 2 1 Rod Steel, Mild Drilling 71
Length
30mm Dia * 35mm Turing, Milling,
Spur Gear 1 1 Rod Steel, Mild 74
Length Drilling
130mm Dia * 35mm Turing, Milling,
Spur Gear 2 1 Rod Steel, Mild 75
Length Drilling
Base Plate 1 Sheet 900mm * 500mm * 5mm Steel, Mild Cutting 81
Bevel Gear Support 2 Flat 140mm * 50mm * 10mm Steel, Mild Drilling 82
12.7mm Dia * 210mm
Shaft 210 mm 1 Rod Steel, Mild Drilling 83
Length
Plant Blocking Plate 1 Sheet 470mm * 50mm * 2mm Steel, Mild Drilling 84
12.7mm Dia * 420mm
Wheel Rod 1 Rod Steel, Mild Drilling 85
Length
12.7mm Dia * 200mm
Shaft 200mm 1 Rod Steel, Mild Drilling 86
Length
50mm * 50mm * 6mm * Cutting,
Support Angle Standard 10 Angle Steel, Mild 87
50mm Length Drilling
Tray Power Transmission
1 Flat 140mm * 25mm * 6mm Steel, Mild Drilling 88
Support Bar
Tray Support 2 Flat 25mm * 250mm * 10mm Steel, Mild Drilling 89
50mm * 50mm * 6mm *
Tray Support Angle 3 Angle Steel, Mild Drilling 90
50mm Length
Tray Supporting Bar 2 Flat 50mm * 10mm * 330mm Steel, Mild Drilling 91
Tray Supporting Bar
2 Flat 140mm * 50mm * 10mm Steel, Mild Drilling 92
10mm
Wheel Support 4 Flat 140mm * 50mm * 10mm Steel, Mild Drilling 93
Abstract
Agriculture is the most important sector of the Indian economy. It is the most important
source of employment for the majority of the work force in the country. A major population
in India is engaged in agriculture. Among that highest percentage was in paddy sector. Rice is
the major stable food of the country. Releasing of work force to sectors other than
Agriculture is important to develop the country. To release the work force in paddy sector
mechanization plays a big role. To feed growing population is a huge challenge.
Mechanization of paddy sector will lead to higher productivity with releasing of work force to
other sectors. The objective of this project is to design a paddy transplanting mechanism to
transplant paddy seedlings by small scale farmers in the country.

Page 1
Introduction
Transplanting is one of the major process for establishment of paddy in India. In this method
seed is sown in one place and seedlings after they have grown a little are transplanted to
another. This is done in order to get higher yields and less weeding. Transplanting of rice is
highly labour intensive and it may require 250-350 man-hours per hectares.

Seedling are prepared in nurseries where they grow for 15-20 days. After these seedling are
been prepared, these are been transplanted manually by labour. The orientation of the
labour at the time of transplanting is hazardous for their health. With manual
transplantation the cost of production of rice also increases.

With the help of a Rice Transplanting Machine, the transplantation cost as well as time will
decreases with increase in efficiency.

Page 2
Design
The Rice Transplanting machine’s most important mechanisms are for the planting unit,
paddy seedling tray and Power transmission system and attachments.

Planting Unit
When designing the planting Mechanism following aspects were considered:

• Moving pathway
• Speed of traveling
• Plant catching mechanism
• Depth of planting

Moving pathway

A four bar linkage mechanism was used to get the required measurements.

Figure 1: Planting Arm

The trajectory of the planting unit depends on:

1. Point P
2. Length L1, L2, L3 and L4
3. Delta

Theta is the variable which varies from 0 to 360 degree. The trajectory is plotted in MATLAB
with all the variations of the above discussed variables. The optimised plot was chosen for
which the values are:

Page 3
P: (-150, 10) mm
L1 = 150 mm
L2 = 60 mm
L3 = 50 mm
L4 = 160 mm
Delta = 101 degree

The plot of the trajectory is shown in Appendix.

Also the variation in speed is simulated. Plot of the simulation is shown in Appendix.

Plant Catching Mechanism


There are several parameters were considered in designing the plant catching mechanism:

1. Place of catching
2. Number of plant per catching
3. Distance of travel
4. Releasing Point
5. Angle of Planting

Plant should not be damaged while catching and releasing by the planting arm. Suitable
speed, position and angle of catching and angle of planting, height of tray, width and length
of figures are the factors governing the proper planting mechanism.
Distance of travel was calculated according to walking speed of a normal man.
Man walking speed = 30 m/min
Diameter of the ground wheel = 240 mm

Perimeter of the ground wheel = 2πr

= 2*π*120 mm

= 753 mm

Distance of plants = 180 mm

Number of plants per one ground wheel rotation = 4.18 ≈ 4

Tension of the plant should be enough to catch the plants and to prevent release until end
point and not to damage the plant during the process. Angle of planting is decided by tray
feeding point angle and moving direction.

Depth of Planting
Planting depth is important for growth of roots and to stand with the submerge condition.
Planting depth for the machine is set to be 50mm below the ground level.

Page 4
Designing of Tray
Tray is to carry the seed mat and to direct the plants to planting arm. Basic factors (width,
length, angle, speed of movement) is considered in designing the tray mechanism. As two
plant rows are planted at once, two trays are placed side by side for each planting hand.
Movement of the tray per one planting of arm is decided by the volume taken away from
the planting finger at a time. The length of the movement of tray is taken to be 5 mm.

To make constant feeding of the seed mat to the planting arm it should come down to the
end of the try by gravity. Higher angle reduces energy requirement to feed the seed mat to
transplanting arm while too much angle effect on falling down and compaction of nursery at
the end of the tray making difficult to take out the plants from the nursery by transplanting
arm. The final angle of the tray is 60°.

The design of the tray is shown in appendix.

Power Transmission system


All the power generation is achieved by wheel. Chain and sprocket mechanism is used to
transmit power to the planting unit.

No of teeth of sprocket at wheel = 34


No of teeth of sprocket at planting mechanism = 9
No of plants planted per wheel rotation = 34/9 = 3.8

Tray has to move very slowly relative to the wheel. The gear ratio is 9:1.

Page 5
APPENDIX – 1
Plot of the trajectory of the planting fingers and the speed of the optimised mechanism
1. Optimised length and angle of the Mechanism
2. Plot due to variation of length L3
3. Plot due to variation of length L4
4. Plot due to variation of angle delta
5. Plot of the speed of the planting finger

Page 6
Trajectory of the head of Picking Mechanism

200

150

100
Vertical Distance (in mm)

50

Note:
−50 L1: 150 mm
L2: 60 mm
L3: 50 mm
L4: 160 mm
Delta: 101
−100 P: (−150, 10) mm

−150

−200
20 40 60 80 100 120 140 160 180 200

Horizontal Diatance (in mm)

Page 7
Trajectory due to variation of L3
200

150

100
Vertical Distance (in mm)

50

L3: 45 mm
L3: 50 mm
0 L3: 55 mm

Note:
L1: 150 mm
−50
L2: 60 mm
L4: 160 mm
Delta: 101
P: (−150, 10) mm
−100

−150

−200
−20 0 20 40 60 80 100 120 140 160 180 200

Horizontal Distance (in mm)

Page 8
Trajectory due to variation in L4

200

150

100
Verticle Diatance (in mm)

50 Note:
L1: 150 mm
L2: 60 mm
L3: 50 mm
Delta: 101
0 P: (− 150, 10) mm

−50 L4: 110mm


L4: 120mm
L4: 130mm
−100 L4: 140mm
L4: 150mm
L4: 160mm
−150 L4: 170mm
L4: 180mm
L4: 190mm
−200 L4: 200mm

0 50 100 150 200 250

Horizontal Distance (in mm)

Page 9
Trajectory due to variation in Delta

200

150

100
Vertical Distance (in mm)

50
Note:
L1: 150 mm
L2: 60 mm
L3: 50 mm
0 L4: 160 mm
P: (−150, 10) mm

−50 Delta: 90
Delta: 95
Delta: 100
−100 Delta: 105
Delta: 110
Delta: 115
Delta: 120
−150

−200
−50 0 50 100 150 200

Horizontal Distance (in mm)

Page 10
Speed vs Theta: Picking Head
1.6

1.4

1.2

1
Speed ( in m/s )

0.8

0.6

0.4

0.2

0
0 50 100 150 200 250 300 350

Theta (in degree)

Page 11
APPENDIX – 2
Isomeric drawing of full assembly and all sub-assemblies

Page 12
4 3 2 1

D D

C C

B B

DRAWN
Pankaj Kumar Verma 19-01-2015
CHECKED
TITLE
A QA A
MFG

APPROVED
SIZE DWG NO REV

C
SCALE
SHEET 1 OF 1
Page 13
4 3 2 1
4 3 2 1

PARTS LIST
ITEM QTY PART NUMBER DESCRIPTION
1 1 Tray_Full_Assembly
2 1 Picking_Mechanism_supporti
ng_Walls
3 2 Wheel
D 4 2 Wheel_Hub D
5 1 Rod_Wheel_420mm
6 2 Wheel_Support
7 1 Transational_Mechanism
8 2 Tray_Supporting_Bar
9 1 Bevel_Gear 8
10 1 Spur_Gear
11 2 Gear_Support 19
12 1 Base_Plate
13 1 Roller Chain
1
14 1 Roller Chain Sprocket1 7
15 1 Roller Chain Sprocket2
16 10 Support_Angle_Standard 23
13
17 2 Bevel_Gear_Support
18 1 Pulling_Mechanism
19 1 Plant Blocking
20 2 Tray_Support
21 3 Tray_Support_Angle
C 22 1 Tray_power_Transmission_S C
upport
23 2 Tray_Supporting_Bar_10mm
24 1 Shaft_130mm
2

4 20
15
11
21

22
B B

5
6
24
3

18

12
14
17 DRAWN
16
Pankaj Kumar Verma 21-01-2015
CHECKED
10 TITLE
A QA Rice Transplanting Machine 1 A
MFG

APPROVED
SIZE DWG NO REV

C
SCALE
SHEET 1 OF 5
Page 14
4 3 2 1
4 3 2 1

D D

C C

B B

DRAWN
Pankaj Kumar Verma 21-01-2015
CHECKED
TITLE
A QA Rice Transplanting Machine A
MFG

APPROVED
SIZE DWG NO REV

C
SCALE
SHEET 5 OF 5
Page 15
4 3 2 1
4 3 2 1

D D

C C

B B

DRAWN
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CHECKED
TITLE
A QA Rice Transplanting Machine Top View A
MFG

APPROVED
SIZE DWG NO REV

C
SCALE
SHEET 2 OF 5
Page 16
4 3 2 1
4 3 2 1

D D

C C

B B

DRAWN
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CHECKED
TITLE
A QA Rice Transplanting Machine Side View A
MFG

APPROVED
SIZE DWG NO REV

C
SCALE
SHEET 3 OF 5
Page 17
4 3 2 1
4 3 2 1

D D

C C

B B

DRAWN
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CHECKED
TITLE
A QA Rice Transplaning Machine Front View A
MFG

APPROVED
SIZE DWG NO REV

C
SCALE
SHEET 4 OF 5
Page 18
4 3 2 1
4 3 2 1

5
D 3 D

57.50
300.00
158.00

57.50
C C
12

16

300.00 6

B B

120.00
100.00 100.00

560.00

DRAWN
Pankaj Kumar Verma 21-01-2015
CHECKED
TITLE
A QA Rice Transplanting Machine Wheel Assembly A
MFG

APPROVED 3rd ANGLE PROJECTION

SIZE DWG NO REV

C
SCALE
SHEET 1 OF 1
Page 19
4 3 2 1
4 3 2 1

13 15 2 23
D D

255.50
9 10

7
6

97.50

107.50
12
10.00

C C

11

25 14

137.00
7.50

92.00
20.00

24 5 17 16

183.00

B B

DRAWN
Pankaj Kumar Verma 21-01-2015
CHECKED
TITLE
A QA Rice Transplanting Machine Power Transmission Assembly A
MFG

APPROVED
SIZE DWG NO REV

C
SCALE
SHEET 1 OF 1
Page 20
4 3 2 1
4 3 2 1

2 19 22

D D

1 8

21 12
C C

20 16

2.00

B B
180.00

DRAWN
Pankaj Kumar Verma 21-01-2015
CHECKED
TITLE
A QA Tray Full Assembly with Base A
MFG

APPROVED 3rd ANGLE PROJECTION

SIZE DWG NO REV

C
SCALE
SHEET 1 OF 1
Page 21
4 3 2 1
4 3 2 1

D D
135.00

15.00 30.00 30.00 70.00


180.00
6 2

C C

B B

3 5

PARTS LIST
ITEM QTY PART NUMBER DESCRIPTION
1 2 Picking_Mechanism_Support
ing_Wall DRAWN
2 1 Picking_Mechanism_1.0 Pankaj Kumar Verma 19-01-2015
CHECKED
3 6 Picking_mechanism_Support
TITLE Picking and Planting Mechanism with Support wall
_Angle_1 QA
A A
4 18 Bolt GB 29.1 M4 x 14 Hexagon bolts with slot on
head - Product A and B MFG
3rd ANGLE PROJECTION
5 18 ISO 7089 - 4 - 140 HV Plain washers - Normal
APPROVED All dimensions are in mm
series - Product grade A
SIZE DWG NO REV
6 18 ISO 4032 - M4 Hexagon nuts, style 1 -
Product grades A and B C Picking_Mechanism_with_supporting_W
SCALE
SHEET 1 OF 1
Page 22
4 3 2 1
4 3 2 1

D D

140.00

C C
1

B B

DRAWN
PARTS LIST Pankaj Kumar Verma 20-01-2015
CHECKED
ITEM QTY PART NUMBER DESCRIPTION
1 1 Picking_Mechanism_Left TITLE
A QA Picking Mechanism A
2 1 Picking_Mechanism_Right
MFG
3rd ANGLE PROJECTION

APPROVED
SIZE DWG NO REV

C
SCALE
SHEET 1 OF 1
Page 23
4 3 2 1
4 3 2 1
1 2

D D

10.00
10.00
150.00

10.00 3 4

C C

B B

DRAWN
Pankaj Kumar Verma 20-01-2015
CHECKED
PARTS LIST TITLE
QA Picking Mechanism Left
A ITEM QTY PART NUMBER DESCRIPTION A
1 1 Picking_Arm_1
MFG
2 1 Picking_Arm_2 3rd ANGLE PROJECTION

3 1 Picking_Arm_3 APPROVED
4 2 Picking_Arm_Shaft_1 SIZE DWG NO REV

C
SCALE
SHEET 1 OF 1
Page 24
4 3 2 1
4 3 2 1

2 3

D D

4 1
C C

B B

DRAWN
Pankaj Kumar Verma 20-01-2015
PARTS LIST
CHECKED
ITEM QTY PART NUMBER DESCRIPTION
TITLE
A 1 1 Picking_Arm_1 QA A
Picking Mechanism Right
2 1 Picking_Arm_2
3 1 Picking_Arm_3 MFG
3rd ANGLE PROJECTION
4 2 Picking_Arm_Shaft_1
APPROVED
SIZE DWG NO REV

C
SCALE
SHEET 1 OF 1
Page 25
4 3 2 1
4 3 2 1

D D

C C

30
5.
75.00
B B

21.00

DRAWN
PARTS LIST Pankaj Kumar Verma 20-01-2015
ITEM QTY PART NUMBER DESCRIPTION CHECKED
1 2 Tray TITLE
A QA Tray Full Assembly A
2 2 Tray_Plate_1
3 2 slider MFG
4 1 Tray_Supporting_Angular_Pl 3rd ANGLE PROJECTION

ate APPROVED
5 1 Tray_Supporting_Angular_Pl SIZE DWG NO REV
ate_2 C
SCALE
SHEET 1 OF 1
Page 26
4 3 2 1
4 3 2 1

D D

C C

B B

PARTS LIST DRAWN


ITEM QTY PART NUMBER DESCRIPTION Pankaj Kumar Verma 20-01-2015
CHECKED
1 1 Tray_Lower_Part
TITLE
2 4 Tray_angle QA Tray
A A
3 2 Tray_Side
4 16 Bolt GB 29.1 M4 x 10 Hexagon bolts with slot on MFG
3rd ANGLE PROJECTION
head - Product A and B
APPROVED
5 16 ISO 7089 - 4 - 140 HV Plain washers - Normal
SIZE DWG NO REV
series - Product grade A
6 16 ISO 4032 - M4 Hexagon nuts, style 1 - C
Product grades A and B SCALE
SHEET 1 OF 1
Page 27
4 3 2 1
4 3 2 1

2 3

D D

C C

5 4

B B

PARTS LIST
ITEM QTY PART NUMBER DESCRIPTION
1 1 Wheel_Plate
2 16 Wheel_Angle_50mm DRAWN
3 16 Wheel_Angle_50mm_MIR Pankaj Kumar Verma 20-01-2015
4 16 Bolt GB 29.1 M4 x 14 Hexagon bolts with slot on CHECKED
head - Product A and B TITLE Wheel Assembly
A QA A
5 16 ISO 7091 - ST 4 - 100 HV Plain washers - Normal
series - Product grade C MFG
6 16 ISO 4032 - M4 Hexagon nuts, style 1 - 3rd ANGLE PROJECTION

Product grades A and B APPROVED


SIZE DWG NO REV

C
SCALE
SHEET 1 OF 1
Page 28
4 3 2 1
4 3 2 1

4 3 9

D D

7 2

8 1

C C

6 5

PARTS LIST
ITEM QTY PART NUMBER DESCRIPTION
1 1 Translation_mechanism_Circ
ular_Plate
2 1 Translation_mechanism_Hub
1
3 1 Translation_mechanism_Hub
2
4 1 Translation_mechanism_Rod
_6mm
B B
5 1 Translation_mechanism_Gro
ove_rod
6 2 Translation_mechanism_Rod
_10mm
7 6 Bolt GB 29.1 M4 x 20 Hexagon bolts with slot on head - Product A and B

8 6 ISO 7089 - 4 - 140 HV Plain washers - Normal series - Product grade A

9 6 ISO 4032 - M4 Hexagon nuts, style 1 - Product grades A and B

DRAWN
Pankaj Kumar Verma 20-01-2015
CHECKED
TITLE
A QA Translational Mechanism - Whitworth Mechanism A
MFG

3rd ANGLE PROJECTION


APPROVED
SIZE DWG NO REV

C
SCALE
SHEET 1 OF 1
Page 29
4 3 2 1
4 3 2 1

4 2

D D

C C

95.00

1 3

B 10.00 B

30.00

PARTS LIST
ITEM QTY PART NUMBER DESCRIPTION
DRAWN
1 2 Pulling_Mechanism_Angle Pankaj Kumar Verma 20-01-2015
2 1 Pulling_Sqaure_Rod CHECKED
3 1 Shaft_60mm TITLE
QA Pulling Mechanism
A 4 1 Shaft_180mm A
MFG

3rd ANGLE PROJECTION


APPROVED
SIZE DWG NO REV

C
SCALE
SHEET 1 OF 1
Page 30
4 3 2 1
APPENDIX – 3
Isometric Drawing of Planting Unit Assembly and Parts

Page 31
4 3 2 1

D D
135.00

15.00 30.00 30.00 70.00


180.00
6 2

C C

B B

3 5

PARTS LIST
ITEM QTY PART NUMBER DESCRIPTION
1 2 Picking_Mechanism_Support
ing_Wall DRAWN
2 1 Picking_Mechanism_1.0 Pankaj Kumar Verma 19-01-2015
CHECKED
3 6 Picking_mechanism_Support
TITLE Picking and Planting Mechanism with Support wall
_Angle_1 QA
A A
4 18 Bolt GB 29.1 M4 x 14 Hexagon bolts with slot on
head - Product A and B MFG
3rd ANGLE PROJECTION
5 18 ISO 7089 - 4 - 140 HV Plain washers - Normal
APPROVED All dimensions are in mm
series - Product grade A
SIZE DWG NO REV
6 18 ISO 4032 - M4 Hexagon nuts, style 1 -
Product grades A and B C Picking_Mechanism_with_supporting_W
SCALE
SHEET 1 OF 1
Page 32
4 3 2 1
4 3 2 1

D D

140.00

C C
1

B B

DRAWN
PARTS LIST Pankaj Kumar Verma 20-01-2015
CHECKED
ITEM QTY PART NUMBER DESCRIPTION
1 1 Picking_Mechanism_Left TITLE
A QA Picking Mechanism A
2 1 Picking_Mechanism_Right
MFG
3rd ANGLE PROJECTION

APPROVED
SIZE DWG NO REV

C
SCALE
SHEET 1 OF 1
Page 33
4 3 2 1
4 3 2 1
1 2

D D

10.00
10.00
150.00

10.00 3 4

C C

B B

DRAWN
Pankaj Kumar Verma 20-01-2015
CHECKED
PARTS LIST TITLE
QA Picking Mechanism Left
A ITEM QTY PART NUMBER DESCRIPTION A
1 1 Picking_Arm_1
MFG
2 1 Picking_Arm_2 3rd ANGLE PROJECTION

3 1 Picking_Arm_3 APPROVED
4 2 Picking_Arm_Shaft_1 SIZE DWG NO REV

C
SCALE
SHEET 1 OF 1
Page 34
4 3 2 1
4 3 2 1

2 3

D D

4 1
C C

B B

DRAWN
Pankaj Kumar Verma 20-01-2015
PARTS LIST
CHECKED
ITEM QTY PART NUMBER DESCRIPTION
TITLE
A 1 1 Picking_Arm_1 QA A
Picking Mechanism Right
2 1 Picking_Arm_2
3 1 Picking_Arm_3 MFG
3rd ANGLE PROJECTION
4 2 Picking_Arm_Shaft_1
APPROVED
SIZE DWG NO REV

C
SCALE
SHEET 1 OF 1
Page 35
4 3 2 1
4 3 2 1

D D

C C

50.00 5.00
R12.50
80.00
10.00
12.50

12.50
4.00

12.50
12.70
4.00

B 10.00 B
12.70
15.00

Material Required: 25mm * 5mm * 80mm Mild Steel Flat


Quantity: 2

DRAWN
Pankaj Kumar Verma 20-01-2015
CHECKED
TITLE
A QA Picking Arm 1 A
MFG
3rd ANGLE PROJECTION
APPROVED
SIZE DWG NO REV

C Picking_Arm_1
SCALE
SHEET 1 OF 1
Page 36
4 3 2 1
4 3 2 1

D D

C C

5.00
R12.50
180.00

12.70
12.70
12.50

B B
15.00

150.00 R12.50

Material Required: 25mm * 5mm * 180mm Mild Steel Flat


Quantity: 2

DRAWN
Pankaj Kumar Verma 20-01-2015
CHECKED
TITLE
A QA Picking Arm 2 A
MFG
3rd ANGLE PROJECTION

APPROVED
SIZE DWG NO REV

C Picking_Arm_2
SCALE
SHEET 1 OF 1
Page 37
4 3 2 1
4 3 2 1

D D

5.00

90.00

R12.50
R40.00
12.50

60.00
C C
12.70
12.50

12.70

15.00

R40.00
80.00
188.00

R166.33

B B

R100.00

R60.00
Material Required: 5mm * 200mm * 140mm Mild Steel Sheet
5 .0
5.0
Quantity: 2
0
0
DRAWN
Pankaj Kumar Verma 20-01-2015
CHECKED
TITLE
A QA Picking Arm 3 A
129.00
MFG
3rd ANGLE PROJECTION

APPROVED
SIZE DWG NO REV

C Picking_Arm_3
SCALE
SHEET 1 OF 1
Page 38
4 3 2 1
4 3 2 1

R1.50

D D

3.50
8.00

25.00
R1.50

C C

12.70

B B

Material Required: 12.7mm Dia * 25mm Mild Steel Rod


Quantity: 4

DRAWN
Pankaj Kumar Verma 20-01-2015
CHECKED
TITLE
A QA Picking Arm Shaft 1.0 A
MFG
3rd ANGLE PROJECTION

APPROVED
SIZE DWG NO REV

C Picking_Arm_Shaft_1
SCALE
SHEET 1 OF 1
Page 39
4 3 2 1
4 3 2 1

30.00

D D
10.00

C C

12.70

4.00 R2.00

10.00
B B
20.00

DRAWN
Pankaj Kumar Verma 20-01-2015
CHECKED
Material Reqiured: 35mm Dia * 25mm Length QA
TITLE
Picking Mechanism Coupler
A A
Quantity: 2
MFG

3rd ANGLE PROJECTION


APPROVED
SIZE DWG NO REV

C Picking_Mechanism_Hub_1
SCALE
SHEET 1 OF 1
Page 40
4 3 2 1
4 3 2 1

D D

13.00

15.00
R2.00

150.00
C C

12.70
B B

Material Required: 12.7mm * 150 mm Mild Steel Rod


Quantity: 1

DRAWN
Pankaj Kumar Verma 20-01-2015
CHECKED
TITLE
A QA Picking Mechanism Shaft 2 A
MFG
3rd ANGLE PROJECTION

APPROVED
SIZE DWG NO REV

C Picking_Mechanism_Shaft_2
SCALE
SHEET 1 OF 1
Page 41
4 3 2 1
4 3 2 1

5.00
D D

10.00
C C

3.00
14.00 8.00

8.00 5.00

8.00

22.00
B B

25.00
22.00 R2.00

DRAWN
Pankaj Kumar Verma 19-01-2015
CHECKED
TITLE Picking Mechanism Support Angle
QA
A Material Required: 25mm * 25mm * 3mm Mild Steel Angle A

Quantity: 6 MFG
3rd ANGLE PROJECTION

APPROVED
SIZE DWG NO REV

C Picking_mechanism_Support_Angle_1
SCALE
SHEET 1 OF 1
Page 42
4 3 2 1
4 3 2 1

D D

C C

5.00

180.00

12.70
12.70

B B
135.00

110.00

20.00
5.00

Material Required: 135mm * 180mm * 5mm Mild Steel Sheet


60.00 Quantity: 2
4.00
4.00 4.00

10.00
17.00

DRAWN
10.00 Pankaj Kumar Verma 19-01-2015
CHECKED
75.00 75.00
TITLE
A QA Picking Mechanism Supporting Wall A
MFG

3rd ANGLE PROJECTION


APPROVED
SIZE DWG NO REV

C Picking_Mechanism_Supporting_Wall
SCALE
SHEET 1 OF 1
Page 43
4 3 2 1
4 3 2 1

R2.00

D D
R2.00

230.00
C C

8.00

17.00

B B

12.70

Material Required: 12.7mm Dia * 230mm Mild Steel Rod


Quantity: 1

DRAWN
Pankaj Kumar Verma 20-01-2015
CHECKED
TITLE Picking Mechanism Shaft 1
A QA A
MFG
3rd ANGLE PROJECTION

APPROVED
SIZE DWG NO REV

C Picking_Mechnism_Shaft_1
SCALE
SHEET 1 OF 1
Page 44
4 3 2 1
APPENDIX – 4
Isometric Drawing of Tray Assembly and Parts

Page 45
4 3 2 1

D D

C C

30
5.
75.00
B B

21.00

DRAWN
PARTS LIST Pankaj Kumar Verma 20-01-2015
ITEM QTY PART NUMBER DESCRIPTION CHECKED
1 2 Tray TITLE
A QA Tray Full Assembly A
2 2 Tray_Plate_1
3 2 slider MFG
4 1 Tray_Supporting_Angular_Pl 3rd ANGLE PROJECTION

ate APPROVED
5 1 Tray_Supporting_Angular_Pl SIZE DWG NO REV
ate_2 C
SCALE
SHEET 1 OF 1
Page 46
4 3 2 1
4 3 2 1

D D

C C

B B

PARTS LIST DRAWN


ITEM QTY PART NUMBER DESCRIPTION Pankaj Kumar Verma 20-01-2015
CHECKED
1 1 Tray_Lower_Part
TITLE
2 4 Tray_angle QA Tray
A A
3 2 Tray_Side
4 16 Bolt GB 29.1 M4 x 10 Hexagon bolts with slot on MFG
3rd ANGLE PROJECTION
head - Product A and B
APPROVED
5 16 ISO 7089 - 4 - 140 HV Plain washers - Normal
SIZE DWG NO REV
series - Product grade A
6 16 ISO 4032 - M4 Hexagon nuts, style 1 - C
Product grades A and B SCALE
SHEET 1 OF 1
Page 47
4 3 2 1
4 3 2 1

D D

150.00

2.00

C C
250.00

B 4.00 B

4.00
40.00
15.00

8.00 Material Required: 250mm * 150mm * 2mm Mild Steel Sheet


Quantity: 2

DRAWN
Pankaj Kumar Verma 20-01-2015
CHECKED
TITLE
QA Tray Lower Part
A A
MFG
3rd ANGLE PROJECTION

APPROVED
SIZE DWG NO REV

C Tray_Lower_Part
SCALE
SHEET 1 OF 1
Page 48
4 3 2 1
4 3 2 1

D D

30.00 2.00

C C
250.00

10.00
4.00

4.00

B B
15.00
40.00

45.0

28.00

Material Required: 30mm * 250mm * 2mm Mild Steel Plate


Quantity: 4

DRAWN
Pankaj Kumar Verma 20-01-2015
CHECKED
TITLE
A QA Tray Side Wall A
MFG
3rd ANGLE PROJECTION

APPROVED
SIZE DWG NO REV

C Tray_Side
SCALE
SHEET 1 OF 1
Page 49
4 3 2 1
4 3 2 1

D D

C C

25.00

3.00
5.00 15.00

4.00
4.00

B B
13.00

DRAWN
Pankaj Kumar Verma 20-01-2015
CHECKED
TITLE
A QA Tray Angle A
Material Required: 25mm * 25mm * 3mm Mild Steel Angle
Quantity: 8 MFG

APPROVED 3rd ANGLE PROJECTION

SIZE DWG NO REV

C Tray_angle
SCALE
SHEET 1 OF 1
Page 50
4 3 2 1
4 3 2 1

2.00
D D

40.00
4.00
65.00
4.00

0
0.0
1
15.00

0
0.0
1

C C

230.00
B B

Material Required: 25mm * 360mm * 2mm Mild Steel Flat


Quantity: 1

DRAWN
Pankaj Kumar Verma 20-01-2015
CHECKED
2.00

TITLE
25.00 QA Tray Supporting Angular Plate 1
A A
MFG
3rd ANGLE PROJECTION

APPROVED
SIZE DWG NO REV

C Tray_anglular_Plate
SCALE
SHEET 1 OF 1
Page 51
4 3 2 1
4 3 2 1

2.00
D D
25.00

132.50
155.50

4.00
45.0
00
.0 10.
0
10

C 4.00 C
15.00

25.00
2.00

B B
230.00

Material Required: 25mm * 2mm * 550mm Mild Steel Plate


Quantity: 1

DRAWN
Pankaj Kumar Verma 20-01-2015
CHECKED
TITLE
A QA Tray Supporting Angular Plate 2 A
MFG
3rd ANGLE PROJECTION

APPROVED
SIZE DWG NO REV

C Tray_Supporting_Angular_Plate_2
SCALE
SHEET 1 OF 1
Page 52
4 3 2 1
APPENDIX – 5
Isometric Drawing of Wheel Assembly and Parts

Page 53
4 3 2 1

2 3

D D

C C

5 4

B B

PARTS LIST
ITEM QTY PART NUMBER DESCRIPTION
1 1 Wheel_Plate
2 16 Wheel_Angle_50mm DRAWN
3 16 Wheel_Angle_50mm_MIR Pankaj Kumar Verma 20-01-2015
4 16 Bolt GB 29.1 M4 x 14 Hexagon bolts with slot on CHECKED
head - Product A and B TITLE Wheel Assembly
A QA A
5 16 ISO 7091 - ST 4 - 100 HV Plain washers - Normal
series - Product grade C MFG
6 16 ISO 4032 - M4 Hexagon nuts, style 1 - 3rd ANGLE PROJECTION

Product grades A and B APPROVED


SIZE DWG NO REV

C
SCALE
SHEET 1 OF 1
Page 54
4 3 2 1
4 3 2 1

D D

20
.0
0
300.00

135.0
C 4.00 C
14.00
30
.0
0
140.00

4.00

12.70

4.00

20.00

B B

5.00

Material Required: 300mm * 300mm * 5mm Mild Steel Rod


Quantity: 2

DRAWN
Pankaj Kumar Verma 20-01-2015
CHECKED
TITLE
A QA Wheel Plate A
MFG
3rd ANGLE PROJECTION
APPROVED
SIZE DWG NO REV

C Wheel_Plate
SCALE
SHEET 1 OF 1
Page 55
4 3 2 1
4 3 2 1

D D

2.00
25.00
14.00

C C

120.00
4.00
30.00

B B
20.00

4.00

Material Required: 25mm * 25mm * 2mm * 120mm long Mild Steel Angle
Quantity: 32
14.00

DRAWN
Pankaj Kumar Verma 20-01-2015
CHECKED
TITLE
A QA Wheel Angle A
MFG
3rd ANGLE PROJECTION

APPROVED
SIZE DWG NO REV

C Wheel_Angle_50mm
SCALE
SHEET 1 OF 1
Page 56
4 3 2 1
4 3 2 1

D 60.00 D

25.00

4.00

C C

12.70

20.00

B B
7.00

R2.00

Material Required: 60mm Dia * 30mm Mild Steel Rod


Quantity: 2
15.00
10.00

DRAWN
Pankaj Kumar Verma 20-01-2015
CHECKED
TITLE
A QA Wheel Coupler/Hub A
MFG
3rd ANGLE PROJECTION
APPROVED
SIZE DWG NO REV

C Wheel_Hub
SCALE
SHEET 1 OF 1
Page 57
4 3 2 1
APPENDIX – 6
Isometric Drawing of With-Worth Mechanism
Assembly and Parts

Page 58
4 3 2 1

4 3 9

D D

7 2

8 1

C C

6 5

PARTS LIST
ITEM QTY PART NUMBER DESCRIPTION
1 1 Translation_mechanism_Circ
ular_Plate
2 1 Translation_mechanism_Hub
1
3 1 Translation_mechanism_Hub
2
4 1 Translation_mechanism_Rod
_6mm
B B
5 1 Translation_mechanism_Gro
ove_rod
6 2 Translation_mechanism_Rod
_10mm
7 6 Bolt GB 29.1 M4 x 20 Hexagon bolts with slot on head - Product A and B

8 6 ISO 7089 - 4 - 140 HV Plain washers - Normal series - Product grade A

9 6 ISO 4032 - M4 Hexagon nuts, style 1 - Product grades A and B

DRAWN
Pankaj Kumar Verma 20-01-2015
CHECKED
TITLE
A QA Translational Mechanism - Whitworth Mechanism A
MFG

3rd ANGLE PROJECTION


APPROVED
SIZE DWG NO REV

C
SCALE
SHEET 1 OF 1
Page 59
4 3 2 1
4 3 2 1

D D

5.00
15.00
10.00

170.00

C C

4.00

70.00
4.00
15.00

12.70

B B

Material Required: 170mm * 170mm * 5mm Mild Steel Sheet


Quantity: 2

DRAWN
Pankaj Kumar Verma 20-01-2015
CHECKED
TITLE
QA Translation Mechanism Circular Plate
A A
MFG

APPROVED 3rd ANGLE PROJECTION

SIZE DWG NO REV

C Translation_mechanism_Circular_Plate
SCALE
SHEET 1 OF 1
Page 60
4 3 2 1
4 3 2 1

D D

20.00
10.00
R3.00
C C
162.00

170.00

B B

Material Required: 20mm * 10mm * 170 mm Mild Steel Flat


Quantity: 1

DRAWN
Pankaj Kumar Verma 20-01-2015
CHECKED
TITLE
A QA Translation Mechanism Groove rod A
MFG
3rd ANGLE PROJECTION
APPROVED
SIZE DWG NO REV

C Translation_mechanism_Groove_rod
SCALE
SHEET 1 OF 1
Page 61
4 3 2 1
4 3 2 1

D D
4.00

12.70

40.00
15.00

22.00

C C

R2.00

7.00
15.00

B B
10.00

Material Required: 45mm Dia * 35 mm Mild Steel Rod


Quantity: 1

DRAWN
Pankaj Kumar Verma 20-01-2015
CHECKED
TITLE
A QA Translation Mechanism Hub/Coupler - 1 A
MFG

APPROVED 3rd ANGLE PROJECTION

SIZE DWG NO REV

C Translation_mechanism_Hub1
SCALE
SHEET 1 OF 1
Page 62
4 3 2 1
4 3 2 1

40.00

D D
18.00

10.00
15.00

4.00

C C

R2.00

7.00
15.00
10.00

B B

Material Required: 40 mm Dia * 30mm Mild Steel Rod


Quantity: 1

DRAWN
Pankaj Kumar Verma 20-01-2015
CHECKED
TITLE
QA Translation Mechanism Hub/Coupler 2
A A
MFG
3rd ANGLE PROJECTION
APPROVED
SIZE DWG NO REV

C Translation_mechanism_Hub2
SCALE
SHEET 1 OF 1
Page 63
4 3 2 1
4 3 2 1

D D

10.00

C C

27.00

R2.00

50.00

B B

Material Required: 10mm Dia * 50mm Mild Steel Rod


Quantity: 1

DRAWN
Pankaj Kumar Verma 20-01-2015
CHECKED
TITLE
A QA Translation Mechanism Rod 10 mm dia 50 mm lenght A
MFG

APPROVED 3rd ANGLE PROJECTION

SIZE DWG NO REV

C Translation_mechanism_Rod_6mm
SCALE
SHEET 1 OF 1
Page 64
4 3 2 1
4 3 2 1

D D

200.00

C C

B 10.00 B

Material Required: 10mm Dia * 200mm Mild Steel Rod


Quantity: 2

DRAWN
Pankaj Kumar Verma 20-01-2015
CHECKED
TITLE
A QA Translation Mechanism Rod 10 mm dia A
MFG

APPROVED 3rd ANGLE PROJECTION

SIZE DWG NO REV

C Translation_mechanism_Rod_10mm
SCALE
SHEET 1 OF 1
Page 65
4 3 2 1
APPENDIX – 7
Isometric Drawing of Pulling Mechanism Assembly and
Parts

Page 66
4 3 2 1

4 2

D D

C C

95.00

1 3

B 10.00 B

30.00

PARTS LIST
ITEM QTY PART NUMBER DESCRIPTION
DRAWN
1 2 Pulling_Mechanism_Angle Pankaj Kumar Verma 20-01-2015
2 1 Pulling_Sqaure_Rod CHECKED
3 1 Shaft_60mm TITLE
QA Pulling Mechanism
A 4 1 Shaft_180mm A
MFG

3rd ANGLE PROJECTION


APPROVED
SIZE DWG NO REV

C
SCALE
SHEET 1 OF 1
Page 67
4 3 2 1
4 3 2 1

10.00
30.00

6.00
D D

10.00
50.00

44.00
25.00
4.00
4.00 4.00

50.00

C C
20.00

12.70

B B
6.00

Material Required: 6mm * 50mm * 150mm Mild Steel Sheet


Quantity: 2

DRAWN
Pankaj Kumar Verma 20-01-2015
CHECKED
TITLE
A QA Pulling Mechanism Angle A
MFG
3rd ANGLE PROJECTION
APPROVED
SIZE DWG NO REV

C Pulling_Mechanism_Angle
SCALE
SHEET 1 OF 1
Page 68
4 3 2 1
4 3 2 1

D D

C C

1000.00
50.00

12.70
B 12.70 20.00 B
10.00
20.00

Material Required: 10mm * 50mm * 1000mm Mild Steel Flat


Quantity: 1

DRAWN
Pankaj Kumar Verma 20-01-2015
CHECKED
TITLE Pulling Rod
A QA A
MFG
3rd ANGLE PROJECTION

APPROVED
SIZE DWG NO REV

C Pulling_Sqaure_Rod
SCALE
SHEET 1 OF 1
Page 69
4 3 2 1
4 3 2 1

D D

12.70

C C

4.00

9.00
4.00

4.00
13.00

7.00
60.00

7.00
13.00

B B
4.00
30.00

4.00
9.00

Material Required: 12.7mm Dia * 60mm Mild Steel Rod


4.00
Quantity: 1

DRAWN
Pankaj Kumar Verma 20-01-2015
CHECKED
TITLE
A QA Pulling Mechanism Shaft A
MFG
3rd ANGLE PROJECTION
APPROVED
SIZE DWG NO REV

C Shaft_60mm
SCALE
SHEET 1 OF 1
Page 70
4 3 2 1
4 3 2 1

D D

12.70

C C

4.00
200.00

B B
100.00

93.00

Material Required: 12.7mm Dia * 200mm Mild Steel Rod


Quantity: 1

DRAWN
12.70 Pankaj Kumar Verma 20-01-2015
CHECKED
TITLE
QA Pulling Shaft -2
A A
MFG
3rd ANGLE PROJECTION

APPROVED
SIZE DWG NO REV

C Shaft_180mm
SCALE
SHEET 1 OF 1
Page 71
4 3 2 1
APPENDIX – 8
Isometric Drawing and Calculations of Gears

Page 72
4 3 2 1

D D

C C

B B
72.00

DRAWN
Pankaj Kumar Verma 20-01-2015
CHECKED
PARTS LIST TITLE
A ITEM QTY PART NUMBER DESCRIPTION QA Spur Gear Assembly A
1 1 Spur Gear1
MFG
2 1 Spur Gear2
3rd ANGLE PROJECTION
APPROVED
SIZE DWG NO REV

C
SCALE
SHEET 1 OF 1
Page 73
4 3 2 1
4 3 2 1

D D

20.00
10.00
5.2 mm drill & tapping

C C

123.64

12.70

25.00

B B

120.54

Quantity = 1
Nos. of Teeth (N) = 80
Module (M) = 1.5 DRAWN
Pankaj Kumar Verma 20-01-2015
Outer diameter (OD) = M (N +2) = 123mm CHECKED
Rod diameter (ID) = 12.7mm QA
TITLE
Spur Gear 80 teeths
A A
Depth of cut = 2.157 X M = 3.24mm
MFG
Tap hole size = 5.2 mm drill & tapping 3rd ANGLE PROJECTION
APPROVED
Indexing calculation = 40 / N = 1/2 SIZE DWG NO REV
Material Required: 130mm Dia * 35mm Mild Steel Rod C Spur Gear22
SCALE
SHEET 1 OF 1
Page 74
4 3 2 1
4 3 2 1

D D

20.00
10.00
5.2 mm drill & tapping
C C

20.00

26.99

B B

12.70

Quantity = 1
Nos. of Teeth (N) = 16
24.11
Module (M) = 1.5
DRAWN
Outer diameter (OD) = M (N +2) = 27mm Pankaj Kumar Verma 20-01-2015
CHECKED
Rod diameter (ID) = 12.7mm TITLE
Spur Gear 16 teeths
A Depth of cut = 2.157 X M = 3.23mm QA A

Tap hole size = 5.2 mm drill & tapping MFG


3rd ANGLE PROJECTION

Indexing calculation = 40 / N = 2*(1/2) APPROVED

Material Required: 30mm Dia * 35mm Mild Steel Rod SIZE DWG NO REV

C Spur Gear12
Quantity: 1 SCALE
SHEET 1 OF 1
Page 75
4 3 2 1
BEVEL GEAR
Gear Calculation
Gear N = 60
Pinion n = 20
Addendum m = 1.5

 Pitch cone angle of gear tan𝜃𝐺 = 60/20 = 3


 𝜃𝐺 = 71.56
 Pitch cone angle of gear 𝑃 = 90- 𝜃𝐺 = 18.435
 Pitch cone radius of gear and pinion=m/2*sqrt(N*N+n*n)= 47.43 mm
 Addendum angle tan(α) = m/r = 0.0316mm
 α=1.81
 Dendum = 1.7355mm
 Dendum angle tan(β) = Dendum/R = 0.0366
 β= 2.096
 Whole depth of large end of tooth = Addendum+ Dendum = 3.23mm
 Tooth thickness at pitch line = 2.3562 mm
 Cutting angle of gear = 𝜃𝐺 - β = 69.464
 Force angle of gear = 𝜃𝐺 + α = 73.37
 Cutting angle of pinion = phi(P) = 𝜃𝑃 – β= 16.34
 Depth of cut = 3.24 mm
 Pitch Diameter of pinion: 30mm
 Pitch Diameter of Gear: 90mm
 Cone Distance = 47.43mm
 Face Width = 15mm
 Outer Cone Angle of Gear = 73.37
 Outer Cone Angle of Pinion = 20.24
 Root Cone Angle of Gear = 69.47
 Root Cone Angle of Pinion = 16.34
 Outside Diameter of Pinion = 32.84mm
 Outer Diameter of Gear = 90.95mm
 Required Material of Pinion: 35mm Dia * 40mm Mild Steel Rod
 Required Material for Gear: 95mm Dia * 40mm Mild Steel Rod

Page 76
4 3 2 1

D D

C C

B B

DRAWN
Pankaj Kumar Verma 20-01-2015
CHECKED
TITLE
A QA Bevel Gear Assembly A
MFG
3rd ANGLE PROJECTION

APPROVED
SIZE DWG NO REV

C
SCALE
SHEET 1 OF 1
Page 77
4 3 2 1
4 3 2 1

D D

1 3

C C

B B

PARTS LIST DRAWN


Pankaj Kumar Verma 20-01-2015
ITEM QTY PART NUMBER DESCRIPTION
CHECKED
1 1 Roller Chain
TITLE
A 2 1 Roller Chain Sprocket1 50 teeths QA A
Chain Drive
3 1 Roller Chain Sprocket2 15 teeths
MFG

3rd ANGLE PROJECTION


APPROVED
SIZE DWG NO REV

C
SCALE
SHEET 1 OF 1
Page 78
4 3 2 1
4 3 2 1

D D

C C

6.00

20.00

Quantity = 1
No. of teeths = 10
Module = 1.5
5.2 mm drill & tapping Roller Diameter = 8mm
B PCD = 40.4mm B

Outer Diameter = 48.4mm


20.00

Root Diameter = 32.4mm


Rod Diameter = 12.7mm
Depth of cut = 8mm
Index calculation = 40/10 = 4

Material Required: 45mm Dia * 30mm Mild Steel Rod


Quantity: 1
DRAWN
Pankaj Kumar Verma 21-01-2015
CHECKED
TITLE
QA Roller Chain Sprocket 1
A A
MFG
3rd ANGLE PROJECTION
APPROVED
SIZE DWG NO REV

C
SCALE
SHEET 1 OF 1
Page 79
4 3 2 1
APPENDIX – 9
Isometric Drawing of Miscellaneous Parts

Page 80
4 3 2 1

D D

460.00

C C
900.00

87.50
400.00

B B

Material Required: 1000mm * 500mm * 5mm Mild Steel Sheet


Quantitty: 1
50.00
207.50 207.50
50.00
DRAWN
Pankaj Kumar Verma 21-01-2015
CHECKED
TITLE
A QA Base Plate A
MFG
3rd ANGLE PROJECTION
APPROVED
SIZE DWG NO REV

C
SCALE
SHEET 1 OF 1
Page 81
4 3 2 1
4 3 2 1

D D

50.00

12.70

C C
120.00
140.00

120.00

4.00
10.00

B B

4.00
25.00

4.00 Material Rquired: 50*10*140mm Mild Steel Flat


30.00 10.00
10.00 Quantity: 2

DRAWN
Pankaj Kumar Verma 20-01-2015
CHECKED
TITLE
A QA Bevel Gear Support A
MFG

APPROVED
SIZE DWG NO REV

C Bevel_Gear_Support
SCALE
SHEET 1 OF 1
Page 82
4 3 2 1
4 3 2 1

D D

12.70

C C
210.00

B B

Material Required: 12.7mm * 210mm Mild Steel Rod


Quantity: 1

DRAWN
Pankaj Kumar Verma 21-01-2015
CHECKED
TITLE
A QA Shaft 210 mm A
MFG
3rd ANGLE PROJECTION
APPROVED
SIZE DWG NO REV

C
SCALE
SHEET 1 OF 1
Page 83
4 3 2 1
4 3 2 1

D D

50.00
2.00

C C
70.00

10.00
30.00
42.50
5.00

4.00

B 4.00 B
10.00

470.00

Material Required: 2mm * 50mm * 470mm Mild Steel Sheet


Quantity: 1

DRAWN
40.00 Pankaj Kumar Verma 20-01-2015
CHECKED
TITLE
A QA Plant Blocking Plate A
MFG

3rd ANGLE PROJECTION


APPROVED
SIZE DWG NO REV

C Plant Blocking
SCALE
SHEET 1 OF 1
Page 84
4 3 2 1
4 3 2 1

D D

12.70

C C

R2.00
14.00
271

B B
108.00
28.00

Material Required: 12.7mm Dia * 420mm Mild Steel Rod


Quantity: 1

DRAWN
Pankaj Kumar Verma 20-01-2015
CHECKED
TITLE
A QA Rod Wheel A
MFG
3rd ANGLE PROJECTION

APPROVED
SIZE DWG NO REV

C Rod_Wheel_420mm
SCALE
SHEET 1 OF 1
Page 85
4 3 2 1
4 3 2 1

D D

12.70

C C
200.00

B B

Material Required: 12.7mm Dia * 200mm Mild Steel Rod


Quantity: 1

DRAWN
Pankaj Kumar Verma 21-01-2015
CHECKED
TITLE Shaft 200mm lenght
A QA A
MFG
3rd ANGLE PROJECTION

APPROVED
SIZE DWG NO REV

C
SCALE
SHEET 1 OF 1
Page 86
4 3 2 1
4 3 2 1

D D

6.00

C C

50.00
10.00

4.00 30.00

4.00
B B
10.00

25.00
4.00 Material Required: 50mm * 50mm * 6 mm Mild Steel Angle
Quantity: 10

DRAWN
Pankaj Kumar Verma 21-01-2015
CHECKED
TITLE
A QA Support Angle Standard A
MFG

3rd ANGLE PROJECTION


APPROVED
SIZE DWG NO REV

C
SCALE
SHEET 1 OF 1
Page 87
4 3 2 1
4 3 2 1

D D

25.00 6.00
10.00

30.00
4.00

4.00
C C
10.00

5.00
140.00

B B

Material Required: 140mm *25mm * 6mm Mild Steel Flat


Quantity: 1

DRAWN
Pankaj Kumar Verma 21-01-2015
CHECKED
TITLE
A QA Tray Power Transmission Bar A
MFG

3rd ANGLE PROJECTION


APPROVED
SIZE DWG NO REV

C
SCALE
SHEET 1 OF 1
Page 88
4 3 2 1
4 3 2 1

D D

10.00
20.00

4.00

4.00
10.00

5.00

C C
230.00

B B

4.00

4.00
Material Required: 25mm * 230mm * 10 mm Mild Steel Flat
10.00

Quantity: 2
10.00

25.00
10.00 DRAWN
Pankaj Kumar Verma 20-01-2015
CHECKED
TITLE
A QA Tray Support A
MFG
3rd ANGLE PROJECTION

APPROVED
SIZE DWG NO REV

C Tray_Support
SCALE
SHEET 1 OF 1
Page 89
4 3 2 1
4 3 2 1

30.00
4.00
D D

10.00

5.00

25.00
10.00
4.00
10.00

C C

6.00
44.00

50.00
B B

R2.00

DRAWN
Pankaj Kumar Verma 20-01-2015
44.00 CHECKED
TITLE
QA Tray Supporting Wall Angle
A A
Material Required: 50mm * 50mm * 6mm Mild Steel Angle MFG
Quantity: 3 APPROVED
3rd ANGLE PROJECTION

SIZE DWG NO REV

C Tray_Support_Angle
SCALE
SHEET 1 OF 1
Page 90
4 3 2 1
4 3 2 1

D D

50.00

30.00 10.00
10.00

4.00

25.00
10.00
4.00

4.00
C C
330.00

B B

Material Required: 330mm * 50mm * 10mm Mild Steel Flat


Quantity: 2

DRAWN
Pankaj Kumar Verma 20-01-2015
CHECKED
TITLE
QA Tray Supporting Bar
A A
MFG
3rd ANGLE PROJECTION

APPROVED
SIZE DWG NO REV

C Tray_Supporting_Bar
SCALE
SHEET 1 OF 1
Page 91
4 3 2 1
4 3 2 1

D D

10.00

50.00

10.00

C C
140.00

120.00

4.00

B B

4.00

4.00
25.00

Material Required: 140mm * 50mm * 10mm Mild Steel Flat


Quantity: 2

30.00 10.00

DRAWN
Pankaj Kumar Verma 20-01-2015
CHECKED
TITLE Tray Supporting Bar
A QA A
MFG
3rd ANGLE PROJECTION
APPROVED
SIZE DWG NO REV

C Tray_Supporting_Bar_10mm
SCALE
SHEET 1 OF 1
Page 92
4 3 2 1
4 3 2 1

D D

C 10.00 C

50.00

12.70
140.00

B B
10.00
120.00

4.00
4.00

4.00
25.00

Material Required: 140mm * 50mm * 10mm Mild Steel Flat


10.00 30.00 Quantity: 4

DRAWN
Pankaj Kumar Verma 20-01-2015
CHECKED
TITLE
A QA Wheel Support A
MFG
3rd ANGLE PROJECTION

APPROVED
SIZE DWG NO REV

C Wheel_Support
SCALE
SHEET 1 OF 1
Page 93
4 3 2 1
APPENDIX – 10
COST ANALYSIS

Page 94
COST ANALYSIS
1. Material (Mild Steel: Flat, Sheet, Angle)

Part Number QTY Material Mass Total Mass


Picking Arm 1 2 Mild Steel 0.062 kg 0.124
Picking Arm 2 2 Mild Steel 0.161 kg 0.322
Picking Arm 3 2 Mild Steel 0.305 kg 0.61
Translation Mechanism Circular Plate 1 Steel, Mild 0.880 kg 0.88
Translation Mechanism Groove Rod 1 Steel, Mild 0.140 kg 0.14
Sprocket 2 1 Steel, Mild 0.036 kg 0.036
Picking Mechanism Support Angle 1 6 Mild Steel 0.032 kg 0.192
Picking Mechanism Supporting Wall 2 Mild Steel 0.939 kg 1.878
Pulling Mechanism Angle 2 Steel, Mild 0.331 kg 0.662
Tray Lower Part 2 Steel, Mild 0.587 kg 1.174
Tray Side Wall 4 Steel, Mild 0.111 kg 0.444
Tray Angle 8 Steel, Mild 0.026 kg 0.208
Tray Supporting Angular Plate 1 1 Steel, Mild 0.129 kg 0.129
Tray Supporting Angular Plate 2 1 Steel, Mild 0.202 kg 0.202
Wheel Plate 2 Steel, Mild 2.760 kg 5.52
Wheel Angle 32 Steel, Mild 0.090 kg 2.88
Pulling Rod 1 3.905 kg 3.905
Base Plate 1 Steel, Mild 9.869 kg 9.869
Bevel Gear Support 2 Steel, Mild 0.537 kg 1.072
Plant Blocking Plate 1 Steel, Mild 0.349 kg 0.349
Support Angle Standard 10 Steel, Mild 0.218 kg 2.18
Tray Power Transmission Support Bar 1 Steel, Mild 1.292 kg 1.296
Tray Support 2 Steel, Mild 0.445 kg 0.89
Tray Support Angle 3 Steel, Mild 0.108 kg 0.324
Tray Supporting Bar 2 Steel, Mild 0.508 kg 1.016
Tray Supporting Bar 10mm 2 Steel, Mild 0.164 kg 0.328
Wheel Support 4 Steel, Mild 0.537 kg 2.28
Bevel Gear 1 1 Steel, Mild 0.082 kg 0.082
Bevel Gear 2 1 Steel, Mild 0.276 kg 0.276
Sprocket 1 1 Steel, Mild 0.307 kg 0.307
Total 101 39.575

Total Mass = 39.575 kg


Rate = Rs. 65 /kg
Cost = Rs. 2572

Page 95
2. Material (Mild Steel: Rod)

Part Number QTY Material Mass Total Mass


Picking Arm Shaft 1.0 4 Mild Steel 0.224 kg 0.896
Picking Mechanism Shaft 2 1 Mild Steel 0.147 kg 0.147
Picking Mechanism Shaft 1 1 Mild Steel 0.023 kg 0.023
Picking Mechanism Coupler 2 Mild Steel 0.043 kg 0.086
Wheel Coupler 2 Steel, Mild 0.250 kg 0.5
Translation Mechanism Coupler 1 1 Steel, Mild 0.114 kg 0.114
Translation Mechanism Coupler 2 1 Steel, Mild 0.108 kg 0.108
Translation Mechanism Rod 10mm 1 1 Steel, Mild 0.030 kg 0.03
Translation mechanism Rod 10mm 2 2 Steel, Mild 0.123 kg 0.246
Pulling Mechanism Shaft 1 Steel, Mild 0.196 kg 0.196
Pulling shaft 2 1 Steel, Mild 0.052 kg 0.052
Spur Gear 1 1 Steel, Mild 0.054 kg 0.054
Spur Gear 2 1 Steel, Mild 0.940 kg 0.94
Shaft 210 mm 1 Steel, Mild 0.254 Kg 0.254
Wheel Rod 1 Steel, Mild 0.508 kg 0.508
Shaft 200mm 1 Steel, Mild 0.236 kg 0.236
Bevel Gear 1 1 Steel, Mild 0.082 kg 0.082
Bevel Gear 2 1 Steel, Mild 0.276 kg 0.276
Sprocket 1 1 Steel, Mild 0.307 kg 0.307
Sprocket 2 1 Steel, Mild 0.036 kg 0.036
Total 26 5.091

Total Mass = 5.091 kg


Rate = Rs. 80 / kg
Cost = Rs. 407

3. Machining Cost

Machine Rate Time (hr) Cost (Rs.)


Lathe Rs. 150 / hr 6 900
Milling Rs. 250 / hr 4 1000
Drilling Rs. 75 / hr 10 750
Cutting Rs. 50 / hr 1 50
CNC Rs. 1200 / hr 0 0
Total 2700

Page 96
4. Labour

Type of Labour Rate Time (hr) Cost (Rs.)


Skilled Rs. 400 / Day 60 3000
Unskilled Rs. 350 / Day 130 5688
Total 190 8688

Table for total cost:

Type Cost
Raw Material 2979
Machining 2700
Labour 8688
Total 14367

Cost

Raw Material Machining Labour

Page 97
Weakness of the device
1. The planting unit is not much robust.
2. The angle at which the tray is inclined is very high.

Suggested Improvements
1. A more robust planting unit can be fabricated, with help of iteration of the different
types of heads of the Planting Arm 3.
2. Multiple machines can be used by connecting the in a line to a tractor. This will
increase the no. of rows of transplantation and decrease the labour cost.

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