Professional Documents
Culture Documents
Group Number: 44
Group Members:
Anirban Manna -13113
Ayush Poddar - 13186
Harshit Lathi - 13295
Pankaj Kumar Verma - 13461
Rachit Agarwal - 13524
Shashank Bhushan - 13645
Sourabh Vaid - 13765
Sunil Kumar - 13723
Page 1
Introduction
Transplanting is one of the major process for establishment of paddy in India. In this method
seed is sown in one place and seedlings after they have grown a little are transplanted to
another. This is done in order to get higher yields and less weeding. Transplanting of rice is
highly labour intensive and it may require 250-350 man-hours per hectares.
Seedling are prepared in nurseries where they grow for 15-20 days. After these seedling are
been prepared, these are been transplanted manually by labour. The orientation of the
labour at the time of transplanting is hazardous for their health. With manual
transplantation the cost of production of rice also increases.
With the help of a Rice Transplanting Machine, the transplantation cost as well as time will
decreases with increase in efficiency.
Page 2
Design
The Rice Transplanting machine’s most important mechanisms are for the planting unit,
paddy seedling tray and Power transmission system and attachments.
Planting Unit
When designing the planting Mechanism following aspects were considered:
• Moving pathway
• Speed of traveling
• Plant catching mechanism
• Depth of planting
Moving pathway
A four bar linkage mechanism was used to get the required measurements.
1. Point P
2. Length L1, L2, L3 and L4
3. Delta
Theta is the variable which varies from 0 to 360 degree. The trajectory is plotted in MATLAB
with all the variations of the above discussed variables. The optimised plot was chosen for
which the values are:
Page 3
P: (-150, 10) mm
L1 = 150 mm
L2 = 60 mm
L3 = 50 mm
L4 = 160 mm
Delta = 101 degree
Also the variation in speed is simulated. Plot of the simulation is shown in Appendix.
1. Place of catching
2. Number of plant per catching
3. Distance of travel
4. Releasing Point
5. Angle of Planting
Plant should not be damaged while catching and releasing by the planting arm. Suitable
speed, position and angle of catching and angle of planting, height of tray, width and length
of figures are the factors governing the proper planting mechanism.
Distance of travel was calculated according to walking speed of a normal man.
Man walking speed = 30 m/min
Diameter of the ground wheel = 240 mm
= 2*π*120 mm
= 753 mm
Tension of the plant should be enough to catch the plants and to prevent release until end
point and not to damage the plant during the process. Angle of planting is decided by tray
feeding point angle and moving direction.
Depth of Planting
Planting depth is important for growth of roots and to stand with the submerge condition.
Planting depth for the machine is set to be 50mm below the ground level.
Page 4
Designing of Tray
Tray is to carry the seed mat and to direct the plants to planting arm. Basic factors (width,
length, angle, speed of movement) is considered in designing the tray mechanism. As two
plant rows are planted at once, two trays are placed side by side for each planting hand.
Movement of the tray per one planting of arm is decided by the volume taken away from
the planting finger at a time. The length of the movement of tray is taken to be 5 mm.
To make constant feeding of the seed mat to the planting arm it should come down to the
end of the try by gravity. Higher angle reduces energy requirement to feed the seed mat to
transplanting arm while too much angle effect on falling down and compaction of nursery at
the end of the tray making difficult to take out the plants from the nursery by transplanting
arm. The final angle of the tray is 60°.
Tray has to move very slowly relative to the wheel. The gear ratio is 9:1.
Page 5
APPENDIX – 1
Plot of the trajectory of the planting fingers and the speed of the optimised mechanism
1. Optimised length and angle of the Mechanism
2. Plot due to variation of length L3
3. Plot due to variation of length L4
4. Plot due to variation of angle delta
5. Plot of the speed of the planting finger
Page 6
Trajectory of the head of Picking Mechanism
200
150
100
Vertical Distance (in mm)
50
Note:
−50 L1: 150 mm
L2: 60 mm
L3: 50 mm
L4: 160 mm
Delta: 101
−100 P: (−150, 10) mm
−150
−200
20 40 60 80 100 120 140 160 180 200
Page 7
Trajectory due to variation of L3
200
150
100
Vertical Distance (in mm)
50
L3: 45 mm
L3: 50 mm
0 L3: 55 mm
Note:
L1: 150 mm
−50
L2: 60 mm
L4: 160 mm
Delta: 101
P: (−150, 10) mm
−100
−150
−200
−20 0 20 40 60 80 100 120 140 160 180 200
Page 8
Trajectory due to variation in L4
200
150
100
Verticle Diatance (in mm)
50 Note:
L1: 150 mm
L2: 60 mm
L3: 50 mm
Delta: 101
0 P: (− 150, 10) mm
Page 9
Trajectory due to variation in Delta
200
150
100
Vertical Distance (in mm)
50
Note:
L1: 150 mm
L2: 60 mm
L3: 50 mm
0 L4: 160 mm
P: (−150, 10) mm
−50 Delta: 90
Delta: 95
Delta: 100
−100 Delta: 105
Delta: 110
Delta: 115
Delta: 120
−150
−200
−50 0 50 100 150 200
Page 10
Speed vs Theta: Picking Head
1.6
1.4
1.2
1
Speed ( in m/s )
0.8
0.6
0.4
0.2
0
0 50 100 150 200 250 300 350
Page 11
APPENDIX – 2
Isomeric drawing of full assembly and all sub-assemblies
Page 12
4 3 2 1
D D
C C
B B
DRAWN
Pankaj Kumar Verma 19-01-2015
CHECKED
TITLE
A QA A
MFG
APPROVED
SIZE DWG NO REV
C
SCALE
SHEET 1 OF 1
Page 13
4 3 2 1
4 3 2 1
PARTS LIST
ITEM QTY PART NUMBER DESCRIPTION
1 1 Tray_Full_Assembly
2 1 Picking_Mechanism_supporti
ng_Walls
3 2 Wheel
D 4 2 Wheel_Hub D
5 1 Rod_Wheel_420mm
6 2 Wheel_Support
7 1 Transational_Mechanism
8 2 Tray_Supporting_Bar
9 1 Bevel_Gear 8
10 1 Spur_Gear
11 2 Gear_Support 19
12 1 Base_Plate
13 1 Roller Chain
1
14 1 Roller Chain Sprocket1 7
15 1 Roller Chain Sprocket2
16 10 Support_Angle_Standard 23
13
17 2 Bevel_Gear_Support
18 1 Pulling_Mechanism
19 1 Plant Blocking
20 2 Tray_Support
21 3 Tray_Support_Angle
C 22 1 Tray_power_Transmission_S C
upport
23 2 Tray_Supporting_Bar_10mm
24 1 Shaft_130mm
2
4 20
15
11
21
22
B B
5
6
24
3
18
12
14
17 DRAWN
16
Pankaj Kumar Verma 21-01-2015
CHECKED
10 TITLE
A QA Rice Transplanting Machine 1 A
MFG
APPROVED
SIZE DWG NO REV
C
SCALE
SHEET 1 OF 5
Page 14
4 3 2 1
4 3 2 1
D D
C C
B B
DRAWN
Pankaj Kumar Verma 21-01-2015
CHECKED
TITLE
A QA Rice Transplanting Machine A
MFG
APPROVED
SIZE DWG NO REV
C
SCALE
SHEET 5 OF 5
Page 15
4 3 2 1
4 3 2 1
D D
C C
B B
DRAWN
Pankaj Kumar Verma 21-01-2015
CHECKED
TITLE
A QA Rice Transplanting Machine Top View A
MFG
APPROVED
SIZE DWG NO REV
C
SCALE
SHEET 2 OF 5
Page 16
4 3 2 1
4 3 2 1
D D
C C
B B
DRAWN
Pankaj Kumar Verma 21-01-2015
CHECKED
TITLE
A QA Rice Transplanting Machine Side View A
MFG
APPROVED
SIZE DWG NO REV
C
SCALE
SHEET 3 OF 5
Page 17
4 3 2 1
4 3 2 1
D D
C C
B B
DRAWN
Pankaj Kumar Verma 21-01-2015
CHECKED
TITLE
A QA Rice Transplaning Machine Front View A
MFG
APPROVED
SIZE DWG NO REV
C
SCALE
SHEET 4 OF 5
Page 18
4 3 2 1
4 3 2 1
5
D 3 D
57.50
300.00
158.00
57.50
C C
12
16
300.00 6
B B
120.00
100.00 100.00
560.00
DRAWN
Pankaj Kumar Verma 21-01-2015
CHECKED
TITLE
A QA Rice Transplanting Machine Wheel Assembly A
MFG
C
SCALE
SHEET 1 OF 1
Page 19
4 3 2 1
4 3 2 1
13 15 2 23
D D
255.50
9 10
7
6
97.50
107.50
12
10.00
C C
11
25 14
137.00
7.50
92.00
20.00
24 5 17 16
183.00
B B
DRAWN
Pankaj Kumar Verma 21-01-2015
CHECKED
TITLE
A QA Rice Transplanting Machine Power Transmission Assembly A
MFG
APPROVED
SIZE DWG NO REV
C
SCALE
SHEET 1 OF 1
Page 20
4 3 2 1
4 3 2 1
2 19 22
D D
1 8
21 12
C C
20 16
2.00
B B
180.00
DRAWN
Pankaj Kumar Verma 21-01-2015
CHECKED
TITLE
A QA Tray Full Assembly with Base A
MFG
C
SCALE
SHEET 1 OF 1
Page 21
4 3 2 1
4 3 2 1
D D
135.00
C C
B B
3 5
PARTS LIST
ITEM QTY PART NUMBER DESCRIPTION
1 2 Picking_Mechanism_Support
ing_Wall DRAWN
2 1 Picking_Mechanism_1.0 Pankaj Kumar Verma 19-01-2015
CHECKED
3 6 Picking_mechanism_Support
TITLE Picking and Planting Mechanism with Support wall
_Angle_1 QA
A A
4 18 Bolt GB 29.1 M4 x 14 Hexagon bolts with slot on
head - Product A and B MFG
3rd ANGLE PROJECTION
5 18 ISO 7089 - 4 - 140 HV Plain washers - Normal
APPROVED All dimensions are in mm
series - Product grade A
SIZE DWG NO REV
6 18 ISO 4032 - M4 Hexagon nuts, style 1 -
Product grades A and B C Picking_Mechanism_with_supporting_W
SCALE
SHEET 1 OF 1
Page 22
4 3 2 1
4 3 2 1
D D
140.00
C C
1
B B
DRAWN
PARTS LIST Pankaj Kumar Verma 20-01-2015
CHECKED
ITEM QTY PART NUMBER DESCRIPTION
1 1 Picking_Mechanism_Left TITLE
A QA Picking Mechanism A
2 1 Picking_Mechanism_Right
MFG
3rd ANGLE PROJECTION
APPROVED
SIZE DWG NO REV
C
SCALE
SHEET 1 OF 1
Page 23
4 3 2 1
4 3 2 1
1 2
D D
10.00
10.00
150.00
10.00 3 4
C C
B B
DRAWN
Pankaj Kumar Verma 20-01-2015
CHECKED
PARTS LIST TITLE
QA Picking Mechanism Left
A ITEM QTY PART NUMBER DESCRIPTION A
1 1 Picking_Arm_1
MFG
2 1 Picking_Arm_2 3rd ANGLE PROJECTION
3 1 Picking_Arm_3 APPROVED
4 2 Picking_Arm_Shaft_1 SIZE DWG NO REV
C
SCALE
SHEET 1 OF 1
Page 24
4 3 2 1
4 3 2 1
2 3
D D
4 1
C C
B B
DRAWN
Pankaj Kumar Verma 20-01-2015
PARTS LIST
CHECKED
ITEM QTY PART NUMBER DESCRIPTION
TITLE
A 1 1 Picking_Arm_1 QA A
Picking Mechanism Right
2 1 Picking_Arm_2
3 1 Picking_Arm_3 MFG
3rd ANGLE PROJECTION
4 2 Picking_Arm_Shaft_1
APPROVED
SIZE DWG NO REV
C
SCALE
SHEET 1 OF 1
Page 25
4 3 2 1
4 3 2 1
D D
C C
30
5.
75.00
B B
21.00
DRAWN
PARTS LIST Pankaj Kumar Verma 20-01-2015
ITEM QTY PART NUMBER DESCRIPTION CHECKED
1 2 Tray TITLE
A QA Tray Full Assembly A
2 2 Tray_Plate_1
3 2 slider MFG
4 1 Tray_Supporting_Angular_Pl 3rd ANGLE PROJECTION
ate APPROVED
5 1 Tray_Supporting_Angular_Pl SIZE DWG NO REV
ate_2 C
SCALE
SHEET 1 OF 1
Page 26
4 3 2 1
4 3 2 1
D D
C C
B B
2 3
D D
C C
5 4
B B
PARTS LIST
ITEM QTY PART NUMBER DESCRIPTION
1 1 Wheel_Plate
2 16 Wheel_Angle_50mm DRAWN
3 16 Wheel_Angle_50mm_MIR Pankaj Kumar Verma 20-01-2015
4 16 Bolt GB 29.1 M4 x 14 Hexagon bolts with slot on CHECKED
head - Product A and B TITLE Wheel Assembly
A QA A
5 16 ISO 7091 - ST 4 - 100 HV Plain washers - Normal
series - Product grade C MFG
6 16 ISO 4032 - M4 Hexagon nuts, style 1 - 3rd ANGLE PROJECTION
C
SCALE
SHEET 1 OF 1
Page 28
4 3 2 1
4 3 2 1
4 3 9
D D
7 2
8 1
C C
6 5
PARTS LIST
ITEM QTY PART NUMBER DESCRIPTION
1 1 Translation_mechanism_Circ
ular_Plate
2 1 Translation_mechanism_Hub
1
3 1 Translation_mechanism_Hub
2
4 1 Translation_mechanism_Rod
_6mm
B B
5 1 Translation_mechanism_Gro
ove_rod
6 2 Translation_mechanism_Rod
_10mm
7 6 Bolt GB 29.1 M4 x 20 Hexagon bolts with slot on head - Product A and B
DRAWN
Pankaj Kumar Verma 20-01-2015
CHECKED
TITLE
A QA Translational Mechanism - Whitworth Mechanism A
MFG
C
SCALE
SHEET 1 OF 1
Page 29
4 3 2 1
4 3 2 1
4 2
D D
C C
95.00
1 3
B 10.00 B
30.00
PARTS LIST
ITEM QTY PART NUMBER DESCRIPTION
DRAWN
1 2 Pulling_Mechanism_Angle Pankaj Kumar Verma 20-01-2015
2 1 Pulling_Sqaure_Rod CHECKED
3 1 Shaft_60mm TITLE
QA Pulling Mechanism
A 4 1 Shaft_180mm A
MFG
C
SCALE
SHEET 1 OF 1
Page 30
4 3 2 1
APPENDIX – 3
Isometric Drawing of Planting Unit Assembly and Parts
Page 31
4 3 2 1
D D
135.00
C C
B B
3 5
PARTS LIST
ITEM QTY PART NUMBER DESCRIPTION
1 2 Picking_Mechanism_Support
ing_Wall DRAWN
2 1 Picking_Mechanism_1.0 Pankaj Kumar Verma 19-01-2015
CHECKED
3 6 Picking_mechanism_Support
TITLE Picking and Planting Mechanism with Support wall
_Angle_1 QA
A A
4 18 Bolt GB 29.1 M4 x 14 Hexagon bolts with slot on
head - Product A and B MFG
3rd ANGLE PROJECTION
5 18 ISO 7089 - 4 - 140 HV Plain washers - Normal
APPROVED All dimensions are in mm
series - Product grade A
SIZE DWG NO REV
6 18 ISO 4032 - M4 Hexagon nuts, style 1 -
Product grades A and B C Picking_Mechanism_with_supporting_W
SCALE
SHEET 1 OF 1
Page 32
4 3 2 1
4 3 2 1
D D
140.00
C C
1
B B
DRAWN
PARTS LIST Pankaj Kumar Verma 20-01-2015
CHECKED
ITEM QTY PART NUMBER DESCRIPTION
1 1 Picking_Mechanism_Left TITLE
A QA Picking Mechanism A
2 1 Picking_Mechanism_Right
MFG
3rd ANGLE PROJECTION
APPROVED
SIZE DWG NO REV
C
SCALE
SHEET 1 OF 1
Page 33
4 3 2 1
4 3 2 1
1 2
D D
10.00
10.00
150.00
10.00 3 4
C C
B B
DRAWN
Pankaj Kumar Verma 20-01-2015
CHECKED
PARTS LIST TITLE
QA Picking Mechanism Left
A ITEM QTY PART NUMBER DESCRIPTION A
1 1 Picking_Arm_1
MFG
2 1 Picking_Arm_2 3rd ANGLE PROJECTION
3 1 Picking_Arm_3 APPROVED
4 2 Picking_Arm_Shaft_1 SIZE DWG NO REV
C
SCALE
SHEET 1 OF 1
Page 34
4 3 2 1
4 3 2 1
2 3
D D
4 1
C C
B B
DRAWN
Pankaj Kumar Verma 20-01-2015
PARTS LIST
CHECKED
ITEM QTY PART NUMBER DESCRIPTION
TITLE
A 1 1 Picking_Arm_1 QA A
Picking Mechanism Right
2 1 Picking_Arm_2
3 1 Picking_Arm_3 MFG
3rd ANGLE PROJECTION
4 2 Picking_Arm_Shaft_1
APPROVED
SIZE DWG NO REV
C
SCALE
SHEET 1 OF 1
Page 35
4 3 2 1
4 3 2 1
D D
C C
50.00 5.00
R12.50
80.00
10.00
12.50
12.50
4.00
12.50
12.70
4.00
B 10.00 B
12.70
15.00
DRAWN
Pankaj Kumar Verma 20-01-2015
CHECKED
TITLE
A QA Picking Arm 1 A
MFG
3rd ANGLE PROJECTION
APPROVED
SIZE DWG NO REV
C Picking_Arm_1
SCALE
SHEET 1 OF 1
Page 36
4 3 2 1
4 3 2 1
D D
C C
5.00
R12.50
180.00
12.70
12.70
12.50
B B
15.00
150.00 R12.50
DRAWN
Pankaj Kumar Verma 20-01-2015
CHECKED
TITLE
A QA Picking Arm 2 A
MFG
3rd ANGLE PROJECTION
APPROVED
SIZE DWG NO REV
C Picking_Arm_2
SCALE
SHEET 1 OF 1
Page 37
4 3 2 1
4 3 2 1
D D
5.00
90.00
R12.50
R40.00
12.50
60.00
C C
12.70
12.50
12.70
15.00
R40.00
80.00
188.00
R166.33
B B
R100.00
R60.00
Material Required: 5mm * 200mm * 140mm Mild Steel Sheet
5 .0
5.0
Quantity: 2
0
0
DRAWN
Pankaj Kumar Verma 20-01-2015
CHECKED
TITLE
A QA Picking Arm 3 A
129.00
MFG
3rd ANGLE PROJECTION
APPROVED
SIZE DWG NO REV
C Picking_Arm_3
SCALE
SHEET 1 OF 1
Page 38
4 3 2 1
4 3 2 1
R1.50
D D
3.50
8.00
25.00
R1.50
C C
12.70
B B
DRAWN
Pankaj Kumar Verma 20-01-2015
CHECKED
TITLE
A QA Picking Arm Shaft 1.0 A
MFG
3rd ANGLE PROJECTION
APPROVED
SIZE DWG NO REV
C Picking_Arm_Shaft_1
SCALE
SHEET 1 OF 1
Page 39
4 3 2 1
4 3 2 1
30.00
D D
10.00
C C
12.70
4.00 R2.00
10.00
B B
20.00
DRAWN
Pankaj Kumar Verma 20-01-2015
CHECKED
Material Reqiured: 35mm Dia * 25mm Length QA
TITLE
Picking Mechanism Coupler
A A
Quantity: 2
MFG
C Picking_Mechanism_Hub_1
SCALE
SHEET 1 OF 1
Page 40
4 3 2 1
4 3 2 1
D D
13.00
15.00
R2.00
150.00
C C
12.70
B B
DRAWN
Pankaj Kumar Verma 20-01-2015
CHECKED
TITLE
A QA Picking Mechanism Shaft 2 A
MFG
3rd ANGLE PROJECTION
APPROVED
SIZE DWG NO REV
C Picking_Mechanism_Shaft_2
SCALE
SHEET 1 OF 1
Page 41
4 3 2 1
4 3 2 1
5.00
D D
10.00
C C
3.00
14.00 8.00
8.00 5.00
8.00
22.00
B B
25.00
22.00 R2.00
DRAWN
Pankaj Kumar Verma 19-01-2015
CHECKED
TITLE Picking Mechanism Support Angle
QA
A Material Required: 25mm * 25mm * 3mm Mild Steel Angle A
Quantity: 6 MFG
3rd ANGLE PROJECTION
APPROVED
SIZE DWG NO REV
C Picking_mechanism_Support_Angle_1
SCALE
SHEET 1 OF 1
Page 42
4 3 2 1
4 3 2 1
D D
C C
5.00
180.00
12.70
12.70
B B
135.00
110.00
20.00
5.00
10.00
17.00
DRAWN
10.00 Pankaj Kumar Verma 19-01-2015
CHECKED
75.00 75.00
TITLE
A QA Picking Mechanism Supporting Wall A
MFG
C Picking_Mechanism_Supporting_Wall
SCALE
SHEET 1 OF 1
Page 43
4 3 2 1
4 3 2 1
R2.00
D D
R2.00
230.00
C C
8.00
17.00
B B
12.70
DRAWN
Pankaj Kumar Verma 20-01-2015
CHECKED
TITLE Picking Mechanism Shaft 1
A QA A
MFG
3rd ANGLE PROJECTION
APPROVED
SIZE DWG NO REV
C Picking_Mechnism_Shaft_1
SCALE
SHEET 1 OF 1
Page 44
4 3 2 1
APPENDIX – 4
Isometric Drawing of Tray Assembly and Parts
Page 45
4 3 2 1
D D
C C
30
5.
75.00
B B
21.00
DRAWN
PARTS LIST Pankaj Kumar Verma 20-01-2015
ITEM QTY PART NUMBER DESCRIPTION CHECKED
1 2 Tray TITLE
A QA Tray Full Assembly A
2 2 Tray_Plate_1
3 2 slider MFG
4 1 Tray_Supporting_Angular_Pl 3rd ANGLE PROJECTION
ate APPROVED
5 1 Tray_Supporting_Angular_Pl SIZE DWG NO REV
ate_2 C
SCALE
SHEET 1 OF 1
Page 46
4 3 2 1
4 3 2 1
D D
C C
B B
D D
150.00
2.00
C C
250.00
B 4.00 B
4.00
40.00
15.00
DRAWN
Pankaj Kumar Verma 20-01-2015
CHECKED
TITLE
QA Tray Lower Part
A A
MFG
3rd ANGLE PROJECTION
APPROVED
SIZE DWG NO REV
C Tray_Lower_Part
SCALE
SHEET 1 OF 1
Page 48
4 3 2 1
4 3 2 1
D D
30.00 2.00
C C
250.00
10.00
4.00
4.00
B B
15.00
40.00
45.0
28.00
DRAWN
Pankaj Kumar Verma 20-01-2015
CHECKED
TITLE
A QA Tray Side Wall A
MFG
3rd ANGLE PROJECTION
APPROVED
SIZE DWG NO REV
C Tray_Side
SCALE
SHEET 1 OF 1
Page 49
4 3 2 1
4 3 2 1
D D
C C
25.00
3.00
5.00 15.00
4.00
4.00
B B
13.00
DRAWN
Pankaj Kumar Verma 20-01-2015
CHECKED
TITLE
A QA Tray Angle A
Material Required: 25mm * 25mm * 3mm Mild Steel Angle
Quantity: 8 MFG
C Tray_angle
SCALE
SHEET 1 OF 1
Page 50
4 3 2 1
4 3 2 1
2.00
D D
40.00
4.00
65.00
4.00
0
0.0
1
15.00
0
0.0
1
C C
230.00
B B
DRAWN
Pankaj Kumar Verma 20-01-2015
CHECKED
2.00
TITLE
25.00 QA Tray Supporting Angular Plate 1
A A
MFG
3rd ANGLE PROJECTION
APPROVED
SIZE DWG NO REV
C Tray_anglular_Plate
SCALE
SHEET 1 OF 1
Page 51
4 3 2 1
4 3 2 1
2.00
D D
25.00
132.50
155.50
4.00
45.0
00
.0 10.
0
10
C 4.00 C
15.00
25.00
2.00
B B
230.00
DRAWN
Pankaj Kumar Verma 20-01-2015
CHECKED
TITLE
A QA Tray Supporting Angular Plate 2 A
MFG
3rd ANGLE PROJECTION
APPROVED
SIZE DWG NO REV
C Tray_Supporting_Angular_Plate_2
SCALE
SHEET 1 OF 1
Page 52
4 3 2 1
APPENDIX – 5
Isometric Drawing of Wheel Assembly and Parts
Page 53
4 3 2 1
2 3
D D
C C
5 4
B B
PARTS LIST
ITEM QTY PART NUMBER DESCRIPTION
1 1 Wheel_Plate
2 16 Wheel_Angle_50mm DRAWN
3 16 Wheel_Angle_50mm_MIR Pankaj Kumar Verma 20-01-2015
4 16 Bolt GB 29.1 M4 x 14 Hexagon bolts with slot on CHECKED
head - Product A and B TITLE Wheel Assembly
A QA A
5 16 ISO 7091 - ST 4 - 100 HV Plain washers - Normal
series - Product grade C MFG
6 16 ISO 4032 - M4 Hexagon nuts, style 1 - 3rd ANGLE PROJECTION
C
SCALE
SHEET 1 OF 1
Page 54
4 3 2 1
4 3 2 1
D D
20
.0
0
300.00
135.0
C 4.00 C
14.00
30
.0
0
140.00
4.00
12.70
4.00
20.00
B B
5.00
DRAWN
Pankaj Kumar Verma 20-01-2015
CHECKED
TITLE
A QA Wheel Plate A
MFG
3rd ANGLE PROJECTION
APPROVED
SIZE DWG NO REV
C Wheel_Plate
SCALE
SHEET 1 OF 1
Page 55
4 3 2 1
4 3 2 1
D D
2.00
25.00
14.00
C C
120.00
4.00
30.00
B B
20.00
4.00
Material Required: 25mm * 25mm * 2mm * 120mm long Mild Steel Angle
Quantity: 32
14.00
DRAWN
Pankaj Kumar Verma 20-01-2015
CHECKED
TITLE
A QA Wheel Angle A
MFG
3rd ANGLE PROJECTION
APPROVED
SIZE DWG NO REV
C Wheel_Angle_50mm
SCALE
SHEET 1 OF 1
Page 56
4 3 2 1
4 3 2 1
D 60.00 D
25.00
4.00
C C
12.70
20.00
B B
7.00
R2.00
DRAWN
Pankaj Kumar Verma 20-01-2015
CHECKED
TITLE
A QA Wheel Coupler/Hub A
MFG
3rd ANGLE PROJECTION
APPROVED
SIZE DWG NO REV
C Wheel_Hub
SCALE
SHEET 1 OF 1
Page 57
4 3 2 1
APPENDIX – 6
Isometric Drawing of With-Worth Mechanism
Assembly and Parts
Page 58
4 3 2 1
4 3 9
D D
7 2
8 1
C C
6 5
PARTS LIST
ITEM QTY PART NUMBER DESCRIPTION
1 1 Translation_mechanism_Circ
ular_Plate
2 1 Translation_mechanism_Hub
1
3 1 Translation_mechanism_Hub
2
4 1 Translation_mechanism_Rod
_6mm
B B
5 1 Translation_mechanism_Gro
ove_rod
6 2 Translation_mechanism_Rod
_10mm
7 6 Bolt GB 29.1 M4 x 20 Hexagon bolts with slot on head - Product A and B
DRAWN
Pankaj Kumar Verma 20-01-2015
CHECKED
TITLE
A QA Translational Mechanism - Whitworth Mechanism A
MFG
C
SCALE
SHEET 1 OF 1
Page 59
4 3 2 1
4 3 2 1
D D
5.00
15.00
10.00
170.00
C C
4.00
70.00
4.00
15.00
12.70
B B
DRAWN
Pankaj Kumar Verma 20-01-2015
CHECKED
TITLE
QA Translation Mechanism Circular Plate
A A
MFG
C Translation_mechanism_Circular_Plate
SCALE
SHEET 1 OF 1
Page 60
4 3 2 1
4 3 2 1
D D
20.00
10.00
R3.00
C C
162.00
170.00
B B
DRAWN
Pankaj Kumar Verma 20-01-2015
CHECKED
TITLE
A QA Translation Mechanism Groove rod A
MFG
3rd ANGLE PROJECTION
APPROVED
SIZE DWG NO REV
C Translation_mechanism_Groove_rod
SCALE
SHEET 1 OF 1
Page 61
4 3 2 1
4 3 2 1
D D
4.00
12.70
40.00
15.00
22.00
C C
R2.00
7.00
15.00
B B
10.00
DRAWN
Pankaj Kumar Verma 20-01-2015
CHECKED
TITLE
A QA Translation Mechanism Hub/Coupler - 1 A
MFG
C Translation_mechanism_Hub1
SCALE
SHEET 1 OF 1
Page 62
4 3 2 1
4 3 2 1
40.00
D D
18.00
10.00
15.00
4.00
C C
R2.00
7.00
15.00
10.00
B B
DRAWN
Pankaj Kumar Verma 20-01-2015
CHECKED
TITLE
QA Translation Mechanism Hub/Coupler 2
A A
MFG
3rd ANGLE PROJECTION
APPROVED
SIZE DWG NO REV
C Translation_mechanism_Hub2
SCALE
SHEET 1 OF 1
Page 63
4 3 2 1
4 3 2 1
D D
10.00
C C
27.00
R2.00
50.00
B B
DRAWN
Pankaj Kumar Verma 20-01-2015
CHECKED
TITLE
A QA Translation Mechanism Rod 10 mm dia 50 mm lenght A
MFG
C Translation_mechanism_Rod_6mm
SCALE
SHEET 1 OF 1
Page 64
4 3 2 1
4 3 2 1
D D
200.00
C C
B 10.00 B
DRAWN
Pankaj Kumar Verma 20-01-2015
CHECKED
TITLE
A QA Translation Mechanism Rod 10 mm dia A
MFG
C Translation_mechanism_Rod_10mm
SCALE
SHEET 1 OF 1
Page 65
4 3 2 1
APPENDIX – 7
Isometric Drawing of Pulling Mechanism Assembly and
Parts
Page 66
4 3 2 1
4 2
D D
C C
95.00
1 3
B 10.00 B
30.00
PARTS LIST
ITEM QTY PART NUMBER DESCRIPTION
DRAWN
1 2 Pulling_Mechanism_Angle Pankaj Kumar Verma 20-01-2015
2 1 Pulling_Sqaure_Rod CHECKED
3 1 Shaft_60mm TITLE
QA Pulling Mechanism
A 4 1 Shaft_180mm A
MFG
C
SCALE
SHEET 1 OF 1
Page 67
4 3 2 1
4 3 2 1
10.00
30.00
6.00
D D
10.00
50.00
44.00
25.00
4.00
4.00 4.00
50.00
C C
20.00
12.70
B B
6.00
DRAWN
Pankaj Kumar Verma 20-01-2015
CHECKED
TITLE
A QA Pulling Mechanism Angle A
MFG
3rd ANGLE PROJECTION
APPROVED
SIZE DWG NO REV
C Pulling_Mechanism_Angle
SCALE
SHEET 1 OF 1
Page 68
4 3 2 1
4 3 2 1
D D
C C
1000.00
50.00
12.70
B 12.70 20.00 B
10.00
20.00
DRAWN
Pankaj Kumar Verma 20-01-2015
CHECKED
TITLE Pulling Rod
A QA A
MFG
3rd ANGLE PROJECTION
APPROVED
SIZE DWG NO REV
C Pulling_Sqaure_Rod
SCALE
SHEET 1 OF 1
Page 69
4 3 2 1
4 3 2 1
D D
12.70
C C
4.00
9.00
4.00
4.00
13.00
7.00
60.00
7.00
13.00
B B
4.00
30.00
4.00
9.00
DRAWN
Pankaj Kumar Verma 20-01-2015
CHECKED
TITLE
A QA Pulling Mechanism Shaft A
MFG
3rd ANGLE PROJECTION
APPROVED
SIZE DWG NO REV
C Shaft_60mm
SCALE
SHEET 1 OF 1
Page 70
4 3 2 1
4 3 2 1
D D
12.70
C C
4.00
200.00
B B
100.00
93.00
DRAWN
12.70 Pankaj Kumar Verma 20-01-2015
CHECKED
TITLE
QA Pulling Shaft -2
A A
MFG
3rd ANGLE PROJECTION
APPROVED
SIZE DWG NO REV
C Shaft_180mm
SCALE
SHEET 1 OF 1
Page 71
4 3 2 1
APPENDIX – 8
Isometric Drawing and Calculations of Gears
Page 72
4 3 2 1
D D
C C
B B
72.00
DRAWN
Pankaj Kumar Verma 20-01-2015
CHECKED
PARTS LIST TITLE
A ITEM QTY PART NUMBER DESCRIPTION QA Spur Gear Assembly A
1 1 Spur Gear1
MFG
2 1 Spur Gear2
3rd ANGLE PROJECTION
APPROVED
SIZE DWG NO REV
C
SCALE
SHEET 1 OF 1
Page 73
4 3 2 1
4 3 2 1
D D
20.00
10.00
5.2 mm drill & tapping
C C
123.64
12.70
25.00
B B
120.54
Quantity = 1
Nos. of Teeth (N) = 80
Module (M) = 1.5 DRAWN
Pankaj Kumar Verma 20-01-2015
Outer diameter (OD) = M (N +2) = 123mm CHECKED
Rod diameter (ID) = 12.7mm QA
TITLE
Spur Gear 80 teeths
A A
Depth of cut = 2.157 X M = 3.24mm
MFG
Tap hole size = 5.2 mm drill & tapping 3rd ANGLE PROJECTION
APPROVED
Indexing calculation = 40 / N = 1/2 SIZE DWG NO REV
Material Required: 130mm Dia * 35mm Mild Steel Rod C Spur Gear22
SCALE
SHEET 1 OF 1
Page 74
4 3 2 1
4 3 2 1
D D
20.00
10.00
5.2 mm drill & tapping
C C
20.00
26.99
B B
12.70
Quantity = 1
Nos. of Teeth (N) = 16
24.11
Module (M) = 1.5
DRAWN
Outer diameter (OD) = M (N +2) = 27mm Pankaj Kumar Verma 20-01-2015
CHECKED
Rod diameter (ID) = 12.7mm TITLE
Spur Gear 16 teeths
A Depth of cut = 2.157 X M = 3.23mm QA A
Material Required: 30mm Dia * 35mm Mild Steel Rod SIZE DWG NO REV
C Spur Gear12
Quantity: 1 SCALE
SHEET 1 OF 1
Page 75
4 3 2 1
BEVEL GEAR
Gear Calculation
Gear N = 60
Pinion n = 20
Addendum m = 1.5
Page 76
4 3 2 1
D D
C C
B B
DRAWN
Pankaj Kumar Verma 20-01-2015
CHECKED
TITLE
A QA Bevel Gear Assembly A
MFG
3rd ANGLE PROJECTION
APPROVED
SIZE DWG NO REV
C
SCALE
SHEET 1 OF 1
Page 77
4 3 2 1
4 3 2 1
D D
1 3
C C
B B
C
SCALE
SHEET 1 OF 1
Page 78
4 3 2 1
4 3 2 1
D D
C C
6.00
20.00
Quantity = 1
No. of teeths = 10
Module = 1.5
5.2 mm drill & tapping Roller Diameter = 8mm
B PCD = 40.4mm B
C
SCALE
SHEET 1 OF 1
Page 79
4 3 2 1
APPENDIX – 9
Isometric Drawing of Miscellaneous Parts
Page 80
4 3 2 1
D D
460.00
C C
900.00
87.50
400.00
B B
C
SCALE
SHEET 1 OF 1
Page 81
4 3 2 1
4 3 2 1
D D
50.00
12.70
C C
120.00
140.00
120.00
4.00
10.00
B B
4.00
25.00
DRAWN
Pankaj Kumar Verma 20-01-2015
CHECKED
TITLE
A QA Bevel Gear Support A
MFG
APPROVED
SIZE DWG NO REV
C Bevel_Gear_Support
SCALE
SHEET 1 OF 1
Page 82
4 3 2 1
4 3 2 1
D D
12.70
C C
210.00
B B
DRAWN
Pankaj Kumar Verma 21-01-2015
CHECKED
TITLE
A QA Shaft 210 mm A
MFG
3rd ANGLE PROJECTION
APPROVED
SIZE DWG NO REV
C
SCALE
SHEET 1 OF 1
Page 83
4 3 2 1
4 3 2 1
D D
50.00
2.00
C C
70.00
10.00
30.00
42.50
5.00
4.00
B 4.00 B
10.00
470.00
DRAWN
40.00 Pankaj Kumar Verma 20-01-2015
CHECKED
TITLE
A QA Plant Blocking Plate A
MFG
C Plant Blocking
SCALE
SHEET 1 OF 1
Page 84
4 3 2 1
4 3 2 1
D D
12.70
C C
R2.00
14.00
271
B B
108.00
28.00
DRAWN
Pankaj Kumar Verma 20-01-2015
CHECKED
TITLE
A QA Rod Wheel A
MFG
3rd ANGLE PROJECTION
APPROVED
SIZE DWG NO REV
C Rod_Wheel_420mm
SCALE
SHEET 1 OF 1
Page 85
4 3 2 1
4 3 2 1
D D
12.70
C C
200.00
B B
DRAWN
Pankaj Kumar Verma 21-01-2015
CHECKED
TITLE Shaft 200mm lenght
A QA A
MFG
3rd ANGLE PROJECTION
APPROVED
SIZE DWG NO REV
C
SCALE
SHEET 1 OF 1
Page 86
4 3 2 1
4 3 2 1
D D
6.00
C C
50.00
10.00
4.00 30.00
4.00
B B
10.00
25.00
4.00 Material Required: 50mm * 50mm * 6 mm Mild Steel Angle
Quantity: 10
DRAWN
Pankaj Kumar Verma 21-01-2015
CHECKED
TITLE
A QA Support Angle Standard A
MFG
C
SCALE
SHEET 1 OF 1
Page 87
4 3 2 1
4 3 2 1
D D
25.00 6.00
10.00
30.00
4.00
4.00
C C
10.00
5.00
140.00
B B
DRAWN
Pankaj Kumar Verma 21-01-2015
CHECKED
TITLE
A QA Tray Power Transmission Bar A
MFG
C
SCALE
SHEET 1 OF 1
Page 88
4 3 2 1
4 3 2 1
D D
10.00
20.00
4.00
4.00
10.00
5.00
C C
230.00
B B
4.00
4.00
Material Required: 25mm * 230mm * 10 mm Mild Steel Flat
10.00
Quantity: 2
10.00
25.00
10.00 DRAWN
Pankaj Kumar Verma 20-01-2015
CHECKED
TITLE
A QA Tray Support A
MFG
3rd ANGLE PROJECTION
APPROVED
SIZE DWG NO REV
C Tray_Support
SCALE
SHEET 1 OF 1
Page 89
4 3 2 1
4 3 2 1
30.00
4.00
D D
10.00
5.00
25.00
10.00
4.00
10.00
C C
6.00
44.00
50.00
B B
R2.00
DRAWN
Pankaj Kumar Verma 20-01-2015
44.00 CHECKED
TITLE
QA Tray Supporting Wall Angle
A A
Material Required: 50mm * 50mm * 6mm Mild Steel Angle MFG
Quantity: 3 APPROVED
3rd ANGLE PROJECTION
C Tray_Support_Angle
SCALE
SHEET 1 OF 1
Page 90
4 3 2 1
4 3 2 1
D D
50.00
30.00 10.00
10.00
4.00
25.00
10.00
4.00
4.00
C C
330.00
B B
DRAWN
Pankaj Kumar Verma 20-01-2015
CHECKED
TITLE
QA Tray Supporting Bar
A A
MFG
3rd ANGLE PROJECTION
APPROVED
SIZE DWG NO REV
C Tray_Supporting_Bar
SCALE
SHEET 1 OF 1
Page 91
4 3 2 1
4 3 2 1
D D
10.00
50.00
10.00
C C
140.00
120.00
4.00
B B
4.00
4.00
25.00
30.00 10.00
DRAWN
Pankaj Kumar Verma 20-01-2015
CHECKED
TITLE Tray Supporting Bar
A QA A
MFG
3rd ANGLE PROJECTION
APPROVED
SIZE DWG NO REV
C Tray_Supporting_Bar_10mm
SCALE
SHEET 1 OF 1
Page 92
4 3 2 1
4 3 2 1
D D
C 10.00 C
50.00
12.70
140.00
B B
10.00
120.00
4.00
4.00
4.00
25.00
DRAWN
Pankaj Kumar Verma 20-01-2015
CHECKED
TITLE
A QA Wheel Support A
MFG
3rd ANGLE PROJECTION
APPROVED
SIZE DWG NO REV
C Wheel_Support
SCALE
SHEET 1 OF 1
Page 93
4 3 2 1
APPENDIX – 10
COST ANALYSIS
Page 94
COST ANALYSIS
1. Material (Mild Steel: Flat, Sheet, Angle)
Page 95
2. Material (Mild Steel: Rod)
3. Machining Cost
Page 96
4. Labour
Type Cost
Raw Material 2979
Machining 2700
Labour 8688
Total 14367
Cost
Page 97
Weakness of the device
1. The planting unit is not much robust.
2. The angle at which the tray is inclined is very high.
Suggested Improvements
1. A more robust planting unit can be fabricated, with help of iteration of the different
types of heads of the Planting Arm 3.
2. Multiple machines can be used by connecting the in a line to a tractor. This will
increase the no. of rows of transplantation and decrease the labour cost.