Professional Documents
Culture Documents
'u: 'nferent sections to form the required composite section of a member (e.g. connecting plates,
uq.les. channels, I-sections etc.)
: tLierent members at their ends (e.g. secondary beams to main beams, beams to
columns,
:,;iumns to footing or members of trusser etc.).
l"lll:rttrrlt turs;iEn of connections is very important because the failure ofjoint is sudden
and catastrophic.
lllinur i:i'-';w'ing three types of connections may be made
in steel structures:
,,1 fur'eted
) Eernted
1r; '6'elded.
ffi
..;i:.,'EE€l{l
trfiid. 15*49
bolt is a metal oin ivith a head formed shank threaded at the other in order to Fi.trd
3|E.[Atr *" rsed for joining together pieces of metals by inserting them through holes in the
ttrt&rc-l
E-a tigtrteningttre nut at the threaded ends. Figure 3.2 shows a typical bolt. cd ' 'btai
Bolts are classified as: tilrdFqtl
,f (a'l Unfinished (Black) Bolts
5*',righ#
) @) Finished (Turned) Bolts
dtubof L{
bc'nGilti
\ (c) High Strength Friction Grip (HSFG) Bolts.
bofrrcshd *
L cirrrrlrclrJf
Bolted Connections 37
-Bolt Head
ominal Diameter
H,,,
Figure 3.2 Bolt and nul.
u
llu-rrrr rs.lrled/B la ck Bo lts
mturuuur
tm&ts are made from mild steel rods with square
orhexagonal head. The shank is left unfinished i.e.
rumugururolled.Thoughtheblackboltsofnominaldiameter(diameterofshank)ofsizes
12,16,20,22,24,
r" l*n mr.''l 36 mm are available, commonly used bolt diameters me 16, 20,24,30 and
36 mm. These bolts
,ilmm mrugnated as M16, lfao,M24,etc. IS 1364 (r,afi l) gives
specifications for such bolts. In structural
to be connected holes are made larger than nominal diameter
nilllllllrllllwmnrq'
of bolts. As shanks of black bolts
rnmn nrmfinnished, the bolt
may not establish contact with structural member at entire zone of contact
surface.
".trlfill,mq; ;E63i1quite loose resulting into large deflections.
The yietd strength of commonly used black bolts
N
"'rufli
N mm2 and ultimate sttength +oo N7m-2. These u"ro *.,r"Jior light structures under static loads
1|||1tumr-t ss trusses,
bracings and also for temporary connections required during erections.
/Turned Bolts
thnsE bolts are also made from
mild steel, but they are formed from hexagonal rods, which are finished
n muning to
a circular shape. Actual dimension oithese bolts are kept l 2
mm to 1.3 mm larger than the
Mmmmal diameter. As usual the bolt hole is
kept 1.5 mm larger thanihe nominal diameter. Hence toler-
;WIr available for fiuing is quite small. It needs special
methods to align bolt holes before bolting. As
more tight, it results into much better bearing
lY*io'is
are used in special jobs
lnnums
contact between the bolts and holes. These
The following are the disadvantages of HSFG bolts over bearing type bolts: [I
1. Material cost is high.
Edge Distancek):11
2. The special attention is to be given to workmarrship especially to give them right amount Fig.3.3). - i
:..: -E,ulNoLOGY
*flr*
iirlL: &lng terms used in the bolted connections
are deflned below:
:' . ': ''tf the bolts (p); It is the
centre to centre spacing of the bolts in a row, measured along the
r:rdon of load. It is shown as op, inFig. 3.3.
': : " te Di'vtance (g . It is the distance between the two consecutive bolts
) of adjacent rows and
:! :reaSUred at right angles to the direction
of load. (Ref. Fig. 3.3)
EF-
-H
"F
Figure 3.4 Bolt distance in staggered bolts.
4A Design of Steel *rucfures
1. Pitch 'p'shall not be less than 2.5d,where 'd?'is thehominal rliameter of bolt.
2. Pitch 'p'shall not be more than
(a) 16r or 200 mm, whictrever is lesi; in case of,tonsion members [Fig. 3.SJ,.,
r Figqrq3.5 ,- ;.r,
(b) I2r ar 20Ornm,r&ichever is less,'in case ofcunpressioa rnembers where I is the
of thinnest member (Fig. 3.6).
- "" : l
F = l2t or 200 rnm, whichever is less
i milx
D.-iAnn
rl'-- ,
D
t
Figure 3.6
3 In case of butt joints maximum pitch is to be restrlctedto 4.5d for a distance of 1.5 times
!?,J -aP,^*l* . e
*l p.* l+
aaaaa
I Tb
:-
o o,
L-
t-
a a
l.s,
a aaaaa I
e
t
plmu &s -J
per clause 31 and p2 max as per cfause 2 a y 2b.
Figure 3,.7 p
-*for butt joints.
Bolted Connections 4l
-iru gru--ge length 'g' should not be more than 100 + 4t or 200 mm whichever
is less.
,{ i:rlr *.r edge
distance shall not be
r 'iss than 1.7 x hole diameter in case of sheared or hand flame cut edges
t fian 1.5 x hole diameter in case of rolled, machine flame cut, sawn and planed
-::
_ €s:-
r -l; =.
rvhere e - and I is the thickness of thinner outer plate
: l'-i -'l/, where I is the thickness ofthinner connected plate, if exposed to corrosive influences
1.;rEilt ftom the required bolt from the consideration of design forces, additional
bolts called
:l,urun_e fasteners should be provided as specified below.
I Il r-alue of gauge length exceeds after providing design fasteners at maximum edge dis-
:rnces tacking rivets should be provided
ri) At 32 r or 300 mm, whichever is less, if plates are not exposed to weather
riit At 16 t or 200 mm, whichever is ress, if plates ur, .*por.d to weather.
"r- ;3se of a member made up of two flats, or angles or tees or channels,
tacking rivets are to be
:r;"'ided along the trength to connect its components as specified below:
I \ot exceeding 1000 mm, if it is tension member
i Not exceeding 600 mm, if it is compression member
:::s situation is shown in Fig. 3.8
x)YC
ithe
Tacking fastener
I
Figure 3.8 Tacking fasteners required in a truss.
42 D es ign of St e eL Struc tures
(a) Lapjoint
(b) Buttjoint
@
d
oo rd
oo
refuxr
oo
(b) Double line bolting
fiiction
shear is
distributim
m agroup
stresse$
I is not
assumption
(c) Chain (d) Zig-zag bolted
stress distributim
Figure 3.9 Types of lap joints. Butwithi
Ml
Bolted Connections
43
rll olo
ill
loloi
jolol
*,'IES
OF ACTIONS ON FASTEITERS
IErptlon I is not correct because friction exists between the plates as they are held
lt:s assumption results on safer side in tightly by bolts.
the design.
stress distribution in the plate is not
'ii,,ii'r'ir* uniform in working conditions. Stresses are very
r':r :Lr'les' But with increase in load the fibres near the high near
hole start-yielding and hence stresses at
other parts
*4 Desi,gn of Steel Struaures
stait increasing. At failure, the stress distribution is uniform and the ultimate load carrying
given by the net area times the yield stress.
The fourth assumption is questionable. The bolts far away from centre of gravity of bolt
gro
of load
subject to rnore loads. In the ultimate stage all rivets have to fail,^till then redistri-bution
wrong. IS 800-2007 permits this as$un'
tukihg place. Horce the assumption is not completely
short joints (distance between ii.rt *a the last 6olt in the direotion of load
being less than (5 x
long a reduction factor has been recoulmende( for finding the strength of.joint.
a
v
P--S
*W,
ll -o
"-fl-"
*L,
P.-E
w-'
(b) Two planes subject to shear
]olps
dwill
q$ion
,(d)).
(e) Bolts subject to shear and tension (f Joint subject to shear and rnoment in its plane
" The centre of gravity of bolts should coincide with the centre of gravity of the connected
members
l" The length of connection should be kept as small as possible.
I in a joint made with bearing bolts may fail under tensile force due to any one of the following:
--1 4 F-.
-.- ,1,
..:-
mmrnr di5aases are ensured in a joint, the design tensile shength of prate in
i the joint is the
fur rhinns5l member against ruptureJ This strength is given
b/
7_ _0.9 An fu
'dn -
Iml
-
: portial safety factor for
til[ failure at ultimate stress = 1.25
' milttimete stress of the material
= ret effective area of the plate at critical section, which is givenby
[ ,z I
,1, =lb-ndo+>+1,
L "Ei)
. 'mddh ofplate
V
Vdrb =@
/mb
t/ -fo
= (" A'6 + n' A'6)
ff
where,
Note: lnFig. 3.11(a), per bolt, nn= | andus = 0 and in Fig. 3;11(b), per bolt, ni= l and,ns='1,
'
Reduction Factors for Shear Capacity of Bolts '",
The code sugge$ts the use of reduction factors for shear capacity in the fol,lorving,situations:
If the distance between the first and the last bolt in the joint (/r) measured in the direction of load
lid,theshear capacity Va6shallbe reduced by the factot By givenby
t,
[4=1.07s-o.oosi :rddil"".&i
subjected to the limits 0.75 3pg< 1.0, where disnominal diameter of bolt.
.8d
Fts =
lill
mditions maximum vafue = py,where /r= gip length = total thickness of the connected plates.
I, be greater than'&d.
fpp=l-0.0125tp*
t*= ttrickness of the thicker packing in mm.
voou
' =fu
lmb
Vnpb= 2.5 Kt dt fu
= summation of the thickness of the connected plates experiencing bearing stress in the same direction.
bolts are counter sunk, it is to be reduced by the half depth of counter sinking.
50 Design of Steet Structures
Determine the design (factored) acfion acting on the joint. Then select connection with suitable
of the bolts. Determine the strength of connection and ensure that desigp.ttrength is not less than
design action. The following information is useful in the design ofjoint:
30'37 44 56
.!,
Q) Areaof bolt atroot(An6):
4'6 = 0'78 A :
'6
wherel"6 =ateaofbolt atsha:lu.= Ldz
4
(3) properties of materials of bolts: Cornmonly used bolts have the'followini! rnaterial properties:
1367):
l
"i
Grade 5.6 fy6=300MPa .4.,r = 500 MPa ' : ' '
Grade 5'8 fv6= 400MPa f*= 520lvlPa
(4) Properties of rolled steel sections: These values have been shown in Appendix'
- zso
ls xl=227.27 N/r.o"'
tl
- 0.9x410
is "'-.'_
i'" xl=295.2N/mm2
1.25
of the lap joint shown in Fig..3.16. GiveB: M20 bolts of grade 4.6 and Fe 410 (E
'
250)
There is no staggeringPsi= 0 :.
Au= lb - nd6+ 0f t
,.dn=0.9 f, An -
-
0.9x410x2280
lmt 1.25
Strength of Bolts:
Total number of bolts = 6
A ,. =O.78*Ld'
'-nb = 0.78 x4x202 =245 mmz
4 4
reth in shear,
frry6
il'*6=2.5 K6dtfu
= least of the following:
3o
ilil ,t" - 3x22.
-o.4s4s
.. . :
6P ; 60
-0.25=3x22 -0.25=0.6591
M,-,
4oo
n4 J'a -
f,, 4lo =0.9756
ffil t.o.
i.. = 0.4545
t .,,.=2.5x0.4545x2A x20x4l0= 1863;15 N perbolt
t/
v
Mign strengtlc .
npb
=L8jlli = 149076 N
rymb 1..25
,: Desien sfiength ofjointr 6 x 149A76= 894456.8 N
= 894.456 kN
.: Design strength of bolts in jointr 27l.5g6kN < fd,.
Efficiencv of Joint:
Area of solid plate 180 x 20 = 3600 mm2.
Strength ofjoint
Efficiency of the joint = x 100 percent
Strength ofsolid plate
271 '586
- 818.182
xloo = 33. 1 9%
Example 3.2
Find the efficiency of the joint, if in the above example instead of lap, butt joi4t i5 mnds using two
plates each of size 12 mm and 6 numbers ofbolts on each side.
Solution:
ln this case strength of plates and stength of bolts in bearing are same as in example 3.1.
shear is different, since in each bolt a section in root and another section at shank resist shear.
this case total number of section resisting shear at shank n" = S
A^, =Ld2
ru44 =Lx202 =314.16 mm2 A.,:0.78 L *:z4s 2
-
4 ^
Nominal shear strength = fr, A,6 + n, A,6)
k
=ao!
tr 6*z+5+6x314.16)
\
VJ
= 174795 N
= 774.795ld\
774'795
Design shear strength - = 619.836 kN
&prr
1.25
Design strength in bearing = 894.456 kN (see example 3.1)
&=F=fl
Design strength of bolt = 619.835 kN L*t
Design strength of plates T6n = 673.096 kN . ,
= 75.76Yo Answer
Bolted Connections, 55
rp of 14 mm thick Fe:415 plates. If the joint is double bolted lap joint with Ml6
tdi,stances of 50 mm, detennine the design stength of the joint per pitch width. Is it
eiuternal diameter of bolt is I m and steam pressure is 1.2 Mpa?
is subjected to hoop tension, the pitch ofjoint is as shown is_Eig. 3.l7.lnsuch cases
out per gauge width ofjoint and checked for safety and efficiency.
ofplateper 50 mm width:
ofbolts d=I6mm.
Ifmeter of bolt hole d6 = 18 mm.
of plate per 50 mm width:
ri-t nrnn, b = p = 50 mm, -fu= 4l}MPa
dbolts in double bolted joint per 50 mm width z =I
- Ix 18) x 14= 448 mm2
"=(50
Designstrength,ofplpte per 50 mm width.
' :':
' r -r : : :
_. : i.
of bolts per 50 mm width:
e
(a)
-
5do
, since 'e'is not given, assume that sufficient edge distance is provided and ht,t
it will not decide K6. l
50
@) -!-
3do-0.25=3x18 -
o.25=0.6759
_*
----i
t"l b- 4oo =0.9756
f, 410
(d) 1.0.
Kn= 0'6759'
Ultimate bearing strength of each bolt
=2.s Kbdtfu
=2.5xA.6759 x 16 x 14 x 410 = i55187 N = 155.187 kN
As there are two bolts, design strength of bolts in bearing = 2 x 155.18 7 =310-374kN > Z716 tu sErefrofjra
Design strength of bolts = 57.949 kN.
Strength of joint per 50 mm width is lesser of design strength of bolts (57.949 kN) and stre ofbohspr50m
plate (132.5 kN).
; DEsign slrEnglh ofPU
Design strength ofjoint = 57.949 kN per 50 mm width.
be checkad dqr
To check the safety ofjoint:
Mflrlsms sEctiooal arEl tEr
Action of applied force is a hoop strers =P'D I
2t ,|rru Scction(l) - II -{r1'
Bolted Connpctions 57
I.2 x 1000
=ffi:42'857 N/mm2
designaction = 1.5 x 30 = 45 kN
-l so *.n F- -*l 50 mm l*
Figure 3.18
blstion:
Omider the strength ofjoint per 50 mm width as shown in the figure..
, l
ft should be checked along section (l) - (l) and (2) - (2) as shown in Fig. 3.18.
Net cross sectional area resisting tearing along
I ^21
(b) Section (2)-(2). An2=lu-nao+)& lr
| '4si l
[ "'
{-lxt+
=lro-2x18+ 2*
L ax2s )
= 644mrr?
Section (1) - (1) is weaker'
= 132.250 kN
Example 3.5
joint shown
Find the maximum force which qaq bq transferred through the double covered butt
3.19. Find the efficiency of the joint also. Given M20 bolts of grade 4.6 and Fe 410 steel
usdd.
I r r 'I 140 t
I i 6 o l- I
r' r
O r r a 130
I- i
.i ri "i II o .llj130
I
2qo
, I i t o l- I
r r or rr o I3o I
r r rtt lr40 I
O @@ All dimensions in mm
401
| 401 60 | 60 | .
Figure 3.19
=4(trlaz
J:( 4
+o.tzxLa2\
4 )
=# l'tt)xLzo2
:i
= 129143 N -,7::r
-129143 =103314N''
1.25
e P "'-''
-o.2s.Lt-.t.0
3do' 3do .f, '-'"
1244957 N
t244g5l
Design strength in bearing = L25
= 995965 N
nt+,'!6
=995.965 kN > 619.886 kN
Strength of bolts in the joint = 619.886 lcl.[ and strength of each bolt = 103314 N
Strength ofplate:
.fu= 4L0N/mm2
= 840730 N
lgrrmple
(b) Atsection Q)-@ l
When this section fails, bolt in section (1) (l) also has tb fail. Heripe'Strerigiih'6f datBdtr
-
(2) - (2)
0.9 x 410 (zoo - 2x22)xt6
T
, dr, + 103314
1.25
= 840133 N
At section (3) - (3)
T4r.=Plate strength + strength of 3 bolts
= 942851 N
Botted Cotrheettons 6*
= 619.886 kN
6l?'!86 : :':',
force at working condition - 1.5
413.25r'kN Ansiitr ir .,'"1
250x200x16
ofsolidplate = =727272N
1.1
:727.272t<N
619'886
of the ioint
' - 727.272
x Ioo = g5.23% Answer
plates,l0mmand 18 mm thick are connectCd by a double cover butt joint ushg 6 mm cover
chown in Fig. 3.20. Find the strength of the joint. Given M20 bolts of grade 4.6 and Fe 415
used.
Tacking rivet
mm cover plate
40
oo:oo I
I TO
I
60
ooloo Ii
I
60
Oo1o,6'
I
ril
I
40
Figure 3.20
6.2 Desiglt'.of.Steel Etruswres
B-'- {"!('*Z a2
= ,,^J3\ +o'lgxL a2\
4 4 )
4oi
= o.sx ( t.t8\xlx.2o2
J3t ' 4
: = l 16228 N
Design shear strength of one bolt in shear
:
: ll62?"
"' = 92982.6 N
- I 1.
t.-)
=6X?29826=557896N,
r ,i.: .,' .- 1'-r
= 557.896 kN
40 60 _o )5 400
l.e.
jx22 ' 3x22 410'
1.0
drtft
hei-
K. = 0.6061.
, = 124250.5 N
-. -ri
: Bolted Coa"iectlqry 63
ofthirnerplate t= l0 mm ':
D42sA.s
ofabolt= LZ5:99400N
of 6 bolts in bearing = 6 x 99400 ,
= 596400 N.
rtrength ofplate
Vm 1.25
= 395568 N
r: -!'i r:_r i', ii;i.:r'li:
3.7
a lapjoint between the two plates each of width 120 mm, if the thickness of one plate is l6 mm
o(her is 12 mm. The joint has to transfer a desigrr load of 160 kI.I. The plates are of Fe 410 grade.
type bolts.
ft€ngth of abolt:
Since it is lap joint bolt is in single shear, the critical section being at the root of bolt.
t'/\
J:[ 4 )
4oo
= x 0.78 xLxl62
J:4
= 36218.N.
64 Design of Steel Structures
36218
Design shearstrength = N.
G=28974
Minimum edge distance to be provided = 1.5 x 18 = 27 mm
K^ is least
" of 30 . 40 -o.zs. 400 uod 1.0.
3xlE' 3x[8 410
=94222N
g4222
Design bearing strength = = 75378 N
G
Desisn strength is lessor of shearing strength and bearig
. , ,. : ::
I{e.nqe to tralsfer a design force of 160 kN,
160
No. ofbolts required = S.S
Z*r^=
.
.'. Provide 6 bolts'.'They may be provided in two rows with a pitch of 40 mm as shown in Fig. 3
d
ffiGt
;iuf*flr*
jd
--, l*{
ff
1301401401601
(db(b)rilrtd
Figure 3.21 ""Cl
Bolted Connections 55
f,FumSfr ofplate:
holted double cover buttjoint to connect boiler plates ofthickness 12 mm for maximum
I-$E \tl6 bolts of grade 4.6. Boiler plates are of Fe 410 grade. Find the efficiency of the
=oo!(r*"4 * 162+lx0.78x1rtO')
J:\ 4)
= 82651 N
82551
strength in shear - = 66121 N (a)
1.25
bearing strength is more than it. To get maximum efficiency, strength of olate per pitch width
be equated to strength ofa bolt.
rvoid failure of cover plates, the total thickness of cover plates should be more than the thickness
n,nin plates. Provide cover plates of 8 mm thicknesses.
0.exa10(p -18)xl2
1.2s
= 3542"4 (p - I 8) (b)
(a) to (b) to get maximum efficiency, we get,
P=36.67 mm'
Minimum pity!=?.s x
16
= 40 *t:
Kt=0'4907
2.5x0.4907 xl6x12x400
=753'72 N > 66121N
Hence, the assumption thatbearing strength is more t$l desrgn shear is- correct. ,:. l
Since pitch provided is slightly more than required from strength consideration
of the
strength of piate is more than the strength of the bolt'
250x40x12
= 109091 N
1.1
.:..'::r'
j9J2!
Maximum efficiency ofjoint = * 169
= 60-61oh Answer
Ltb
ECCENTRIC CONNECTION WITH BEARING BOLTS WHEN LOAD
IS IN
3.15
THE PLANE OF GROUP OF BOLTS
If the line of action of the load does not pass through the centre of gravity of
group of bolts, the
tion is known as eccentric connection. There are two types of eccentric connections. L-"-rJ
Pxc. tr
(a)Lineofactionofeccentricloadisinthep1aleofgroupofbo1ts[Fig'3'22].
iti l,ir," of action of the eccentric load is in the plane perpendicular to the plane of
group of I bdad*
[Fig.3.23].
Bo:lted Connections 67
mtric load P may be replaced by load Pacting through centre of gravity of bolts plus moment
c rtingon the joint. In the connection shown in Fig. 3.22 bolts are subjected to direct shear fofce
sbear force developed to resist moment p x e.
& eccentric connection shown in Fig. 3.23 bolts are subjected to direct shear and tension in bolts
to resist bending moment.
(a) is discussed in this article whereas case (b) is discussed after presenting codal provisions
for
xr capacity ofbolts and codal specifications for the dssign ofbolts subjected to shear and tension.
the eccentric connection shown in Fig. 3.22 whichis subjected to factored (design) load p at
Figure 3.23
p
I
c Direct shear force ia a bolt Fr = | and it acts in vertical direction.
i n
t
T
It is assumed that the bracket is rigid and therefore the force in the bolt due to moment will
I
its radial distance from the centre of gravity of the bolts and will act at right angles to the radial
shown in the figure.
F^ n r, or FZ= Kr
LPr, = P.e
\512 = P.e d
P''=
=
K
Z,' reds*"S
gaooairq.[,*
.
l.^=Kf=-
P'e'r
L,' drEbdlSldsi
Boltpd Connections 69.
to vertical column is loaded as shown in Fig. 3.24.1fM20 bolts of grade 4.6 are
a
maxffirm va-lueof factored load P whicfr can be calried safely.
T
80
l,' I
I
AI
T ll 10 mm plate
I
80
ll
o I ol
Figure 3.94
Since this is a lap joint between bracket plate and web of ISMC 300, the bolts,are in
" J:[ 4 )
= 452'l2N :
K6 is the least of
e P -a.zs- Jub - r.a
!
--'1.25 x2.5x}.96212x20x1.6x410
=119919N>45272N
Design strength of a bolt is = 45272N
Pxexr Px250X100
Force due to bending moment in extreme bolt = n =;l4xl00xl00 =0.625p :: ::
Lr'
ts'oltdd,Cc)nnections 1t
60
fu two forces is given by, 0 where cos0 = = 0.6
100
frrce on extreme bolt
= A.76199 P
5 strength of bolt we get
0.76199 P = 45272
P = 59413 N
P = 59.413 kN Answer
Ectored load on bracket :2 P :2 x 59.413: I I 8.426 kN
DESIGN OF BEARING tsO'.TS SUBJECTED TO E(CENTRIC LOAD!NG IN
rHE PLANE OF EOLTS
Vp,l_ n
= 6{n-1)-vpn2
6 n-l
72 Desigtt of Steel Struetures
.v
np
(n'1)p
p
p/2
Figure 3.25
6M n-l
.'. n' =__
Ypn
6M
Example 3.10
A bracket is bolted to the flange of a column as shown in Fig. 3.26, using 8 mm thick bracket rhm
Using Ir4!,0 bolts of grade4.6 {esign the connection. : ,tt
*.1
jfr-t;
Solution:
Flange thickness of ISHB 3OO @ 577 N/m is 10.6 mm. Thickness of bracket plate is 8 mm.
thickness of thinner member in the connection is 8 mm. For M20 bolts of grade 4.6,
8 mm bracket plate
ll
il
il
il
l<_
' 250 mm
Adopting two rows of bolting, with edge distance of 55 mm and pitch of 50 mm (>2.5 di,K6 is the
hast of
55 . 50 4oo
- 0.25. and r.o
3x22 3x22 410
Kr= 0'5076
I
Vdob = x 2.5 x0.5076x 20x 8x 410 = 64972 N
' t.li
-
74 Design of Steel Stntctures
,,-ltv-
_
,
r.l: xv.p
I rlC,)l r: ii
-= !l;i!"rfj i ; ;r)
_ "".
Zy.ts,5Z"iZ><50
f 1 ^::;5'-
r -"1 70' +?--l -:'ii 77 ni''r
hcrah
1
.t,^L*.1t
lo
l'r-/ ) .\
i
I
\i_..r,,-!!
ic\ ' -' )l -
L,=l l l'l
i$ s&.
-,.1:,,,
--r O
24liD0tt
I
I
,!
(,
SION CAPACTN
o
i
i
lo 1t
tl b tS tm2m7-cb
I
I
!c;
I
ll
I
I
.?
,',
a
(,
I
cryacity Iaisgiu
o I
o l
lo
I i...,._
Figur e3. 27
Bolted.Connectio,nq 75
Fz = 35786'5 N
)7\
''"
tan0:
70
.'.0 - 75.719" Hence cos 0:4.24668
roe o-3ooxlooo=t25ooN
' 2xl2
force on extreme bolt
=lF?+r]+2fiF2cos0
t-t
= V12500' + 35786.5' + 2x12500x35786.5x0.24668
=40714N<Vat
Dllrgn is safe.
provide 24lvl20 bolts as shown inFig:.3.27.
v,
T16 =0.9 .fut An < -fp A* l2
/mo
capacity Q6 is given by
q1 Tnb
tdb ---'
/mb
-db
0.9 f,t An - -fyt Arn
Vmb /,nu
76 Design oJSteel Stntctures
where
=0.78Ldz A"^
A-,,44 =Ldz
y*6=1.25 T-r=l.l
Hence,
' T4
24oxLd2
,db __l)
According to IS 800-2007, clause 10.3.6, a bolt required to resist both design shear force Vr6 anLd
(*)'.(#I.,, :F
where V6- design shear strength and 766 - design tensile capacity of bolts.
Boked Connections v7
of bolts in the connection, direct design shear force on each bolt is given by
Vru=!
n
tension intop side and compression in the bottom side. on teosion side, only bolts
fuce in a bolt Ts; is proportional to its distance y; from the line of rotation.
V
o o T
o o
o o t l'/
o
o
o
o
h
I
t/
tt
o
o
o
_A I V
o o
L)t /
(b) (c)
Figure 3.28
Desigrt o'f Steel Structwes
18
T6i& li
k is constant'
= kY,' wherc
.r
t L.'
k=-
,li
::
tensron'
M'provided by bolts in
Total moment of resistance
M'=Lro'Yi =2k Y?
r) =loi\fi
= H-'yi
li
M, Y,
Tt i = <--,
or Lli
bolts
Total te-nsile force in
r=Lroi=W
For equilibrium, .
compressive-force
total tensile force = total
M,\,yi
r=C=tr
neutral axis'
Taking momeilt about 2h
M=M'*C17
=M'['.*#)
.'=v.*) M
or
,( 6mres the moment resisted by the bolts in tension from which the maximum tensile force
ho& f, can be calculated. Then the design requirement is
:
f6M
n= l.-- .
\(zrt ) n
,fir fte moment on the joint and Zis the design strength of bolt.
* Fmd the direct shear and tensile forces acting on the extreme bolt. If it is HSFG bolted con-
lU prying force (Ref. Fig. 3.23) to direct tension. Check whether the interaction formula
is
I
3.11
r sritablebolted bracket connection of a ISHT-75 section attached to the flange of a ISHB 300
N*h to carry a vertical factored load of 600 kN at an eccentricity of 60 mm. Use
M24 bolts of
{6. [Ref. Fig.3.28]
!,iurion:
frmM24 bolts of grade 4.6,
d=24mm do=26mn f,n= 40ON/mm2 .f*:2a1N/mm2
Srm rolled steel section, .fu= 4lO N/mm2
Th:ickness of flange of ISHT 75 (from steel table)
= 9 mm.
SwISHB 300 @ 577 N/m, thickness of flange = 10.6 mm
x d' = 1'5 x 26 = 39 mm
Minimum edge distanc e e = l'5
MinimumPitch P =2'5 d=2'5
x24= 6o mm
60 mm'
Providing e = 40mm andP =
ot"
40 60 u'o', *61.6
i.e., minimum -0.25.100
3;16, 3"%- 4lO
Kt=0'519
against 9 mm thick web of Tee section
.'. Oesign strength of bolts in bearing
: =+ x 2.5 x kodtfu
1.25
i
!
:' x2.5x0.519x 24x9x410
, t.25 :
:'
:r
'
" '
= 91925 N > 65192 N'
N
Desigu strength of bolts Y = Ym= 55192
/m /^o
240xLx242
Lox242
=q#qxo'78x 1.1
600 kN
i
mm ?
40
---r -
T I
I l
5x60 3,10
t
I
l
I
T
40
_1
la
Bolt No. 2 3 45 o
600x1000x50
i,4'-
t *L\?14,* 218.YJ5
21 T,,l
Z-,1 f, !
21 2x182941
.,b _.Vlr,
- n _3i.2577x105
- ^-- x2ql."tr.l= 2;3q,, *
)'; lxlse-ti
82 Design of Steel Structures
6oox looo
Direct shear force ,,-
''{/r = 5oooo N
2x6
":;i: 'l'tilf q
vided with nuts. The nuts are clamped also. Hence resistance to shear force is mainly by frictim- . i' , ..liil,::tr
I . -r.
There are two types of HSFG bolts. They are parallel shank and waisted shanktype. Parallel shank
HSFG bolts are designed for no-slip at serviceability loads. Hence they slip at higher loads anil
into bearing at ultimate load. Such bolts should be checked for their bearing strength at ultimate I sLddh
Waisted shank HSFG bolts are designed for no slip even at ultimate load and hence there is no
check for their bearing strength.
IS 800-2007 (clause 10.4) recommends use of the following expression for finding nominal
pacity of HSFG (parallel shank or waisted shank) bolts: : l-l{L iffrc Q
L'nf= [LinuKhFg li5. iffrcCi
=
where, lmd frd fre r*
Ff= coefficient of friction (called slip factor) as specified in Table 3.1 .
to the slip.
ze = rurnber of effective interfaces offering frictional resistance
lNote: nn= I for lap joints and2 fot double cover butt jointsl
should be taken as
vr, -v"'f
/.[
lq = 1.10, if the slip resistance is designed at service load (parallel shank HSFG)
= 1.25, if the slip resistance is designed at ultimate load (waisted shank HSFG).
be noted that the reduction factors specified (fut. 3.11) for bearing bolts hold good for HSFG
also.
rcommonly used HSFG bolts (grade 8.8), yield stress = 640 N/mm2 and ultimate stress
$a
=t00N/mm2.
3.12
the shear capacity of bolts used in connecting two plates as shown in Fig. 3.30, if
(, Slip resistance is designated at service load
(ii) Slip resistance is designated at ultimate load
*qfr
,r+i;li ffl,iiii-,; tiiis'i,;I,fl,i,j
:tiEffi r,'-*:i$$$'.tl,:ti'::.l;;:;i:ii
rEs|lslrr
S'olattion:
fr6'rondt
For HSFG bolts of grade 8"8,
il;= I j5-
n"=2, since it is double cover butt joint I
Jr* =
L' nr.f = a3 x 2' x 1'A x L31225
frs hrhotts of grr&
'= 82335 lrl
(i) Design capacity of one bolt, if slip resistance is designated at service load il{TERACTION FO
8li3 s
= rcrlndercombinodt
ilt=74850N
Design capacity of joint = 6 x 7 4850, since 6 bolts are used
= 449099 N
= 449.099 kN
Bolred Connections 85
lIrunrmp capacity of one bolt, if the slip resistance is designated at ultimate load
8233s
1.25
= 395208 N
= 395.208 kN
: i. bearing strength at ultimate load should be checked. If it is low that will be the governing
..EMSION
RESISTANCE OF HSFG BOUTS
ion for nominal tension strength of HSFG bolts is also same as that for bearing bolts. i.e,
{q = tret tensile area as specified in various parts -of IS 1367 , it may be taken as the area at the
-:
:r:e thread =0.78+
'{sb = Shank area'
are under combined action of shear and axial tension, the interaction formula to be satisfled
l*I.(+i ='o
86 Design of Steel Structures
In the design of HSFG bolts subjected to tensile forces, an additional force, called as pryirv
to be considered. These additional forces are mainly due to flexibility of connected plates.
connection of a T-section to a plate as shown in Fig. 3.31, subject to tensile force 27".
T^+ o
0rr"
&d
il
T
lv
I q
T"+ Q _1_
Blc
TI
(
Figure 3.31
As tensile force acts; the flange of T-section bends in the middle portion and presses
near bolts. It gives rise to additional contact forces known as prying forces. During late 80s
90s lot of research works were published regarding assessing prying forces. IS 800-2007 has
the following expression
where,
"iT) h f!g- i33.1
I6rrn, The holrr
Q = prying force
section.
/, = distance between prying forces and bolt centre line and is the minimum of either the end
tance or the value given bY:
Bolted Connections 87
,-=r.r,
" W-
\1,
bolts and I forpretensionedbolts
in consistent units
of end plate.
forces do not develope in case ofordinary bolts, since when bolt failure takes place
the two c"onnecting plates is lost (Ref. Fig. 3.32).
Figure 3.32
3.13
int shown in Fig. 3.33, has to carry a factored load of 180 kN. End plate used is of size 160 mm x
x 16 mm. The bolts used are M2OHSFG of grade 8.8. Check whether the design is safe.
,firlttion:
8 mm weld and edge distance 40 mm,
,,=ry-8-8 -40=24mm
88 Desigtr of Steel Stru'ctures
160 x 140 x 16 mm
l- T +O
I
60 mm 27 = 180kN
l-
t,
t'
i
7oo*,,
+
Figure 3.33
1x 0.7 x 800
/' =1'1x16 =26.34 < edge distance
250
l"=26'34mm
Pryrng force is given by,
Bnfob{'l
' =J-lr-
o
2l"l' - 271"1: l
Now, B= 1.0, for pretensioned bolts.
\= l'5
fo=0.7 x 800 = 560 MPa
b" = 140 mm, / = 16 mm.
f
1x 1.5 x 560 x 140 x 16 1l
o=#.34[eoooo- 27 x26.34x242
= 32430.9 N
Tension to be resisted by the bolt
l2 mm plate
I
M24 355 - 40 -35
:280
281
40+70x9+40=710 I
8 mm weld
Figure 3.34
90 Design of Steel Structures
Solution:
For M24, HSFG bolts of grade 8'8, d= 24mm,fu6= 800 MPa,.fr= 640lldPa
Provide l0 bolts in each row with edge distance 40 mm as shown in Fig. 3.34. hi4 filucOto
Tensile capacrty of bolts: 0.9 x.fubx Anb: x 800 x 0'78 *
*" * "0.9 I "O'
:203250
Q=
When there is no load, the bracket is held on to the column by compression developed due
bolt tension. This phenomenon continues even after the load is applied. Hence the interface
I 50 x 7 10 mm may be considered as a plane in the monolithic beam. The stress diagram is as
Fig 3.34. =
Maximum bending stress- :':H#- -: Toalt€osibfuG
#
:11.9N/mm2
i,,=l5o-6-B
"2 -40=2rmm
l" = Llx,r*r@
! zso
=14.t4< edge distance
l" =14.74mm
llu
'=*1"#T)
/^l _
pd due
tsrface of
2t lrrrrr_ lxl.5x56oxl5oxl2al
=2xta.ta
[s z]s | 27 xt4.t4x2t2
|
= 44354 N.
Total tensile force in the bolt
Tf = 59872 + 44354 N
= 104226 N
600 x 1000
Direct shear in the bolt - 2x10
= 30000 N
92 Design of Steel Stntctures
=[#ffiI .(m)'
= 0.419 S 1.0 ffir
The design is safe. Hi"FO
dIr
Questions
l. Write short notes on
(a) Riveted connection.
(b) HSFG bolts.
2. Distinguish between
(a) Black bolts and turned bolts.
(b) Bearing bolts and friction grip bolts. -, r**
3. Discuss the advantages and disadvantages of I
(a) Riveted connection and bolted connection.
(b) Bearing bolts and HSFG bolts.
(c) Black bolts and turned (finished) bolts.
4. Explain the following terms:
(a) Pitch of Bolts
(b) Gauge Distance
(c) Edge Distance
(d) Staggered Distance
(e) Tacking Bolts.
5. List the assumptions made in the design of bearing bolts.
6. Two plates 16 mm axe to be joined using M20 bolts of grade 4.6 in
(a) Lapjoint. ofe;l
The dimensims
(b) Butt joint using 10 mm cover plates'
kminetheresul.orld
Determine the bolt value. ad Tbcl
direct shear-
7. If thejoint specified in Question 6 is made with M20 HSFG of grade 8.8, find the bolt value.
[Iinr.'Moment= 50o
coefficient of friction = 0.48. shear while vertical rr
8. An angle section 8 mm thick carrying 120 kN factored load is to be connected to a gusset to be found.l
(lap joint) using M20 bolts of grade 4.6. Find the number of bolts required and sketch
ilA- Design the bolted ca
nection details.
of grade 4.6.
9. The plates of a boiler are 10 mm thick, connected by M16 bolts of grade 4.6 at a
Designtheboltdcu
15.
50 mm. If it is lap joint, determine the efficiency of,the connection.
Bolted Connections 93
mmaximum force which can be transferred through the double covered butt joint shown in
lm9. Find the efficiency of the joint also. M24 bolts of grade 4.6 andFe 410 plates are used.
plates, l0 mm and 20 mm thick are to be connected by double cover butt joint using
plates (similar to refer Fig.3.20). Find the strength of the joint, if M16 bolts of grade
Fe 415 plates are used.
ffic safe load P carried by the joint shown in Fig. 3.35. M20 bolts of grade 4.6 are pro-
ac a pitch of 80 mm. The thickness of the flange is 6. I mm and that of the bracket plate is
Factored load
Safe load =
1.5
C o
,4
,/- +' o 6)
8i).nm 61----l
,.----l-
G)
\. -\j
\i
\1 o r*)
\
-f o ra
{--:_
40 mm
Figure 3.35
The dimensions of a plate, bracket bolted to the face of the stanchion are shown in Fig. 3.36. De-
termine the resultant stress in the most heavily loaded bolt of the group, allowing both tensional
and direct shear. The bolts used are M20 of grade 4.6.
oltvalue.
lHint: Moment = 50 cos45 x 250 kN/mm; Horizontal component 50 cos45o kN causes horizontal
shear while vertical component 50cos45o causes vertical shear. Finally resultant of 3 forces a{e
I a gusset to be found.l
tetch the
Design the bolted connection shown in Fig. 3.28,if P = 400 Lan and e = 250 mm. Use M20 bolts
of grade 4.6.
Design the bolted connection specified in Q,No. 14 using M20 HSFG bolts of grade 8.8.