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DIRECTIONS:
Input values in the gray cells only!
Answer the question in the blue cell. Calculations performed on this spreadsheet are based on this answer.
This spreadsheet is based on the following reference.
Monnery, Wayne D. and William Y. Svrcek. "Successfully Specify Three-Phase Separators." Chemical Engineering Progress. September 1994, pp. 29 - 40.
Spreadsheet Strategy: Liquid holdup and surge times, and vapor default disengagement height determines vessel volume.
Vessel L/D ratio is estimated based on process pressure, with subsequent calculation of vessel diameter and cross-sectional area.
Vessel length is calculated from vessel volume and cross-sectional area, with subsequent calculation of liquid dimension and residence time information.
WOULD YOU LIKE A MIST ELIMINATOR? 1 Enter a "1" for YES or a "0" for NO
PROCESS OPERATING CONDITIONS / CHARACTERISTICS NOTES:
Liquid - L ----- Supplied design specification.
Vapor - V ----- Supplied design specification.
Density of the Vapor - rV lb / ft3 4.01 Supplied design specification.
Density of the Light Liquid - rL lb / ft3 38.83 Supplied design specification.
Density of the Heavy Liquid - rH lb / ft 3
62.00 Supplied design specification.
Viscosity of the Light Liquid - mL lb-ft / h 0.24 Supplied design specification.
Viscosity of the Heavy Liquid - mH lb-ft / h 0.68 Supplied design specification.
Operating Pressure - P psia 1000.00 Supplied design specification.
Operating Temperature - T o
F 650.00 Supplied design specification.
Vapor Mass Flow Rate - WV lb / h 145000.0 Supplied design specification.
Light Liquid Mass Flow Rate - WL lb / h 46100.0 Supplied design specification.
Heavy Liquid Mass Flow Rate - WH lb / h 7500.0 Supplied design specification.
Vapor Volumetric Flow Rate - QV ft3 / s 10.04 Equation: QV = WV / ( 3600 * r V )
Light Liquid Volumetric Flow Rate - QL ft3 / min 19.79 Equation: QL = WL / ( 60 * r L )
Heavy Liquid Volumetric Flow Rate - QH ft3 / min 2.02 Equation: QH = WH / ( 60 * r H )
Terminal Velocity Constant - K ft / s 0.2711 Calculated based on pressure and whether a mist eliminator will exist. (Calculations can be seen below.)
Terminal Vapor Velocity - UT ft / s 0.80 Equation: UT = K * [ ( r L - r V ) / r L ] ^ 0.5.
Vapor Velocity - UV ft / s 0.60 A conservative design where UV is 0.75 the Terminal Vapor Velocity.
Rising Velocity of the Light Liquid - UL in / min 13.396 Equation: UL = 0.163 * ( r H - r L ) / m H
Settling Velocity of the Heavy Liquid - UH in / min 38.068 Equation: UH = 0.163 * ( r H - r L ) / m L
VESSEL SIZING - DIAMETER (HEIGHT) NOTES:
Total Liquid Holdup Time - TH min 10.0 See the TABLE for Holdup Time selection.
Total Liquid Surge Time - TS min 5.0 See the TABLE for Surge Time selection.
Total Liquid Holdup Volume - VH ft3 197.87 Equation: VH = TH * QL
Total Liquid Surge Volume - VS ft3 98.94 Equation: VS = TS * QL
Estimate of L / D ------- 5.00 Ratio guidelines based on pressure. (Estimation is made below.)
Vessel Diameter (Height) - D ft 5.50 Actual diameter after the calculated diameter is rounded up to the nearest half foot. (Calculations can be seen below.)
HORIZONTAL THREE-PHASE SEPARATOR DESIGN (no boot or weir): Liquid / Liquid / Vapor Service
CALCULATIONS: EQUATIONS:
With a mist eliminator 1<P<15 3.3999 0.0000 K = 0.1821 + 0.0029 * P + 0.046 * LN(P) where P [=] psia
15<P<40 0.3500 0.0000 K = 0.35
40<P<5500 0.2711 0.2711 K = 0.430 - 0.023 * LN(P) where P [=] psia
K Value 0.2711
Without a mist eliminator 0<P<1500 0.2615 0.1307 K = { 0.35 - 0.01 * [ ( P - 100) / 100 ] } / 2 where P [=] psig
K Value 0.1307
L / D ratio guidelines 0<P<250 2.50 0.0000 Table data: for this pressure range, L / D is between 1.5 - 3.0
250<P<500 3.50 0.0000 Table data: for this pressure range, L / D is between 3.0 - 4.0
500<P 5.00 5.0000 Table data: for this pressure range, L / D is between 4.0 - 6.0
L/D 5.0000
HV of the AV with a mist eliminator pad 1.1 Max HV = 0.2 * D or 2 ft which ever is bigger
2.0 2.000
Cylindrical height and area conversions Y = ( a + cX + eX2 + gX3 + iX4 ) / ( 1.0 + bX + dX2 + fX3 + hX4 )
Y=A/AT a=4.755930E-5 b=3.924091 c=0.174875 d=-6.358805 e=5.668973
X=H/D f=4.018448 g=-4.916411 h=-1.801705 i=-0.145348
Spreadsheet Strategy: Liquid holdup and surge times, and vapor default disengagement height determines vessel volume.
Vessel L/D ratio is estimated based on process pressure, with subsequent calculation of vessel diameter and cross-sectional area.
Vessel length is calculated from vessel volume and cross-sectional area, with subsequent calculation of liquid dimension and residence time information.
WOULD YOU LIKE A MIST ELIMINATOR? 1 Enter a "1" for YES or a "0" for NO
PROCESS OPERATING CONDITIONS / CHARACTERISTICS NOTES:
Liquid - L ----- Supplied design specification.
Vapor - V ----- Supplied design specification.
Density of the Vapor - rV lb / ft3 4.01 Supplied design specification.
Density of the Light Liquid - rL lb / ft3 38.83 Supplied design specification.
Density of the Heavy Liquid - rH lb / ft3 62.00 Supplied design specification.
Viscosity of the Light Liquid - mL lb-ft / h 0.58 Supplied design specification.
Viscosity of the Heavy Liquid - mH lb-ft / h 1.65 Supplied design specification.
Operating Pressure - P psia 500.00 Supplied design specification.
Operating Temperature - T o
F 100.00 Supplied design specification.
Vapor Mass Flow Rate - WV lb / h 235000.0 Supplied design specification.
Light Liquid Mass Flow Rate - WL lb / h 45000.0 Supplied design specification.
Heavy Liquid Mass Flow Rate - WH lb / h 7500.0 Supplied design specification.
Vapor Volumetric Flow Rate - Q V ft / s
3
16.28 Equation: QV = WV / ( 3600 * r V )
Light Liquid Volumetric Flow Rate - Q L ft3 / min 19.31 Equation: QL = WL / ( 60 * rL )
Heavy Liquid Volumetric Flow Rate - Q H ft3 / min 2.02 Equation: QH = WH / ( 60 * rH )
Terminal Velocity Constant - K ft / s 0.2871 Calculated based on pressure and whether a mist eliminator will exist. (Calculations can be seen below.)
Terminal Vapor Velocity - UT ft / s 0.85 Equation: UT = K * [ ( r L - rV ) / r L ] ^ 0.5.
Vapor Velocity - UV ft / s 0.63 A conservative design where UV is 0.75 the Terminal Vapor Velocity.
Rising Velocity of the Light Liquid - UL in / min 5.537 Equation: UL = 0.163 * ( r H - r L ) / m H
Settling Velocity of the Heavy Liquid - UH in / min 15.725 Equation: UH = 0.163 * ( rH - r L ) / mL
VESSEL SIZING - DIAMETER (HEIGHT) NOTES:
Total Liquid Holdup Time - TH min 10.0 See the TABLE for Holdup Time selection.
Total Liquid Surge Time - TS min 5.0 See the TABLE for Surge Time selection.
Total Liquid Holdup Volume - VH ft3 193.15 Equation: VH = TH * QL
Total Liquid Surge Volume - VS ft3 96.57 Equation: VS = TS * QL
Estimate of L / D ------- 3.50 Ratio guidelines based on pressure. (Estimation is made below.)
Vessel Diameter (Height) - D ft 6.00 Actual diameter after the calculated diameter is rounded up to the nearest half foot. (Calculations can be seen below.)
Minimum Length for Liquid Holdup/Surge - L ft 17.50 Actual length after the calculated length is rounded up to the nearest half foot. (Calculations can be seen below.)
IMPORTANT: Is the design acceptable? (YES or NO) YES An acceptable design is LM < L. If not but close, set L M = L. If LM >> L, then increase HV at cell C68 or D70.
HORIZONTAL THREE-PHASE SEPARATOR DESIGN (with heavy liquid boot): Liquid / Liquid / Vapor Service
CALCULATIONS: EQUATIONS:
With a mist eliminator 1<P<15 1.9180 0.0000 K = 0.1821 + 0.0029 * P + 0.046 * LN(P) where P [=] psia
15<P<40 0.3500 0.0000 K = 0.35
40<P<5500 0.2871 0.2871 K = 0.430 - 0.023 * LN(P) where P [=] psia
K Value 0.2871
Without a mist eliminator 0<P<1500 0.3115 0.1557 K = { 0.35 - 0.01 * [ ( P - 100) / 100 ] } / 2 where P [=] psig
K Value 0.1557
L / D ratio guidelines 0<P<250 2.50 0.0000 Table data: for this pressure range, L / D is between 1.5 - 3.0
250<P<500 3.50 3.5000 Table data: for this pressure range, L / D is between 3.0 - 4.0
500<P 5.00 0.0000 Table data: for this pressure range, L / D is between 4.0 - 6.0
L/D 3.5000
HV of the AV with a mist eliminator pad 1.2 Max HV = 0.2 * D or 2 ft which ever is bigger
2.0 2.000
Cylindrical height and area conversions Y = ( a + cX + eX2 + gX3 + iX4 ) / ( 1.0 + bX + dX2 + fX3 + hX4 )
Y=A/AT a=4.755930E-5 b=3.924091 c=0.174875 d=-6.358805 e=5.668973
X=H/D f=4.018448 g=-4.916411 h=-1.801705 i=-0.145348
Spreadsheet Strategy: Liquid holdup and surge times, and vapor default disengagement height determines vessel volume.
Vessel L/D ratio is estimated based on process pressure, with subsequent calculation of vessel diameter and cross-sectional area.
Vessel length is calculated from vessel volume and cross-sectional area, with subsequent calculation of liquid dimension and residence time information.
WOULD YOU LIKE A MIST ELIMINATOR? 0 Enter a "1" for YES or a "0" for NO
PROCESS OPERATING CONDITIONS / CHARACTERISTICS NOTES:
Liquid - L ----- Supplied design specification.
Vapor - V ----- Supplied design specification.
Density of the Vapor - rV lb / ft3 0.19 Supplied design specification.
Density of the Light Liquid - rL lb / ft3 40.50 Supplied design specification.
Density of the Heavy Liquid - rH lb / ft3 62.00 Supplied design specification.
Viscosity of the Light Liquid - mL lb-ft / h 0.24 Supplied design specification.
Viscosity of the Heavy Liquid - mH lb-ft / h 0.68 Supplied design specification.
Operating Pressure - P psia 40.00 Supplied design specification.
Operating Temperature - T o
F 100.00 Supplied design specification.
Vapor Mass Flow Rate - WV lb / h 235000.0 Supplied design specification.
Light Liquid Mass Flow Rate - W L lb / h 45000.0 Supplied design specification.
Heavy Liquid Mass Flow Rate - WH lb / h 7500.0 Supplied design specification.
Vapor Volumetric Flow Rate - QV ft3 / s 343.57 Equation: QV = WV / ( 3600 * r V )
Light Liquid Volumetric Flow Rate - Q L ft3 / min 18.52 Equation: QL = WL / ( 60 * r L )
Heavy Liquid Volumetric Flow Rate - QH ft3 / min 2.02 Equation: QH = WH / ( 60 * r H )
Terminal Velocity Constant - K ft / s 0.1787 Calculated based on pressure and whether a mist eliminator will exist. (Calculations can be seen below.)
Terminal Vapor Velocity - UT ft / s 2.60 Equation: 0.75 * UT = K * [ ( r L - r V ) / r L ] ^ 0.5. A conservative design where UV is 0.75 the Terminal Vapor Velocity.
Vapor Velocity - UV ft / s 1.95 Equation: 0.75 * UT = K * [ ( r L - r V ) / r L ] ^ 0.5. A conservative design where UV is 0.75 the Terminal Vapor Velocity.
Rising Velocity of the Light Liquid - UL in / min 5.139 Equation: UL = 0.163 * ( r H - r L ) / m H
Settling Velocity of the Heavy Liquid - UH in / min 14.602 Equation: UH = 0.163 * ( r H - r L ) / m L
VESSEL SIZING - DIAMETER (HEIGHT) NOTES:
Total Liquid Holdup Time - TH min 10.0 See the TABLE for Holdup Time selection.
Total Liquid Surge Time - TS min 5.0 See the TABLE for Surge Time selection.
Total Liquid Holdup Volume - VH ft3 185.19 Equation: VH = TH * QL
Total Liquid Surge Volume - VS ft3 92.59 Equation: VS = TS * QL
Estimate of L / D ------- 2.50 Ratio guidelines based on pressure. (Estimation is made below.)
Vessel Diameter (Height) - D ft 10.00 Actual diameter after the calculated diameter is rounded up to the nearest half foot. (Calculations can be seen below.)
HORIZONTAL THREE-PHASE SEPARATOR DESIGN (with a weir): Liquid / Liquid / Vapor Service
CALCULATIONS: EQUATIONS:
With a mist eliminator 1<P<15 0.4678 0.0000 K = 0.1821 + 0.0029 * P + 0.046 * LN(P) where P [=] psia
15<P<40 0.3500 0.3500 K = 0.35
40<P<5500 0.3452 0.0000 K = 0.430 - 0.023 * LN(P) where P [=] psia
K Value 0.3500
Without a mist eliminator 0<P<1500 0.3575 0.1787 K = { 0.35 - 0.01 * [ ( P - 100) / 100 ] } / 2 where P [=] psig
K Value 0.1787
L / D ratio guidelines 0<P<250 2.50 2.5000 Table data: for this pressure range, L / D is between 1.5 - 3.0
250<P<500 3.50 0.0000 Table data: for this pressure range, L / D is between 3.0 - 4.0
500<P 5.00 0.0000 Table data: for this pressure range, L / D is between 4.0 - 6.0
L/D 2.5000
Cylindrical height and area conversions Y = ( a + cX + eX2 + gX3 + iX4 ) / ( 1.0 + bX + dX2 + fX3 + hX4 )
Y=A/AT a=4.755930E-5 b=3.924091 c=0.174875 d=-6.358805 e=5.668973
X=H/D f=4.018448 g=-4.916411 h=-1.801705 i=-0.145348
VOLUME OUNCES (US LIQ) GAL (US LIQ) BARRELS (US PET)
1,280.00 10.00 0.24
1,280.00 10.00 0.24
1,280.00 10.00 0.24
1,280.00 10.00 0.24
1,280.00 10.00 0.24
1,280.00 10.00 0.24
1,280.00 10.00 0.24
1,280.00 10.00 0.24
Page 8
Unit Conversion
TEMPERATURE C
o o
F o
K
24.00 75.20 297.15
24.00 75.20 297.15
24.00 75.20 297.15
24.00 75.20 297.15
Page 9
Unit Conversion
Page 10
Unit Conversion
UNIT CONVERSIONS
MILES MILLIMETERS CENTIMETERS METERS
0.00 304.80 30.48 0.30
0.00 304.80 30.48 0.30
0.00 304.77 30.48 0.30
0.00 304.80 30.48 0.30
0.00 304.80 30.48 0.30
0.00 304.80 30.48 0.30
0.00 300.00 30.00 0.30
0.00 300.00 30.00 0.30
M2
0.09
0.09
0.09
0.09
FT / HR CM / SEC CM / MIN M / HR
3,000.00 25.40 1,524.00 914.40
3,000.00 25.40 1,524.00 914.40
3,000.00 25.40 1,524.02 914.41
3,000.00 25.40 1,524.00 914.40
3,000.00 25.40 1,524.00 914.40
3,000.00 25.40 1,524.00 914.40
3,000.00 25.40 1,524.00 914.40
2,999.96 25.40 1,524.00 914.40
Page 11
Unit Conversion
KG / DAY
1,088.62
1,088.62
1,087.20
1,087.00
G / CM3 KG / M3
1.00 1,000.00
1.00 1,000.00
1.00 999.99
1.00 1,000.00
1.00 1,000.00
R
o
534.87
534.87
534.87
534.87
Page 12
Unit Conversion
241.91 1.00
Page 13
Unit Conversion
KILOMETERS
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
LITERS
37.85
37.85
37.85
37.85
37.85
37.85
37.85
37.85
MPD
21,945.64
21,945.64
21,945.87
21,945.60
21,945.60
21,945.60
21,945.60
21,945.60
Page 14
Unit Conversion
Page 15
Unit Conversion
Page 16