Professional Documents
Culture Documents
Table of Contents
Cutting Tools...............................................7 to 18
High-speed cutting tools engineered for
consistent accuracy, faster production
and greater economy
Finishing/Polishing Equipment.............19 to 56
A wide range of finishing and polishing
equipment and supplies that save time
and help achieve desired finishes
ProWeld™..................................................57 to 60
Reduce repair costs up to 85%
and increase the post-repair life
of your molds
Molding Supplies....................................61 to 74
Clean and protect your molds
Index
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Discs, Abrasive....................................52 Mold Finish Comparison Kit.................55 and Polishing Systems................ 20-21
Index
Drills, Long Straight Shank..................16 Mold Release Sprays...........................63 Ultrasonic Polishing System.......... 20-21
End Mills........................................ 10-11 Mold Saver...........................................62 Wheels, Felt Polishing.........................53
End Mills, Ball Nose............................10 Molding Supplies........................... 61-74
End Mills, Four Flute............................11 Motors, Minitor D Series.....................37
End Mills, Two Flute.............................10 Mounted Points.............................. 44-45
Eyebolt............................. see Hoist Ring Points, Mounted............................. 44-45
Felt Bobs..............................................39 Polishing Brushes.................................53
Felt Polishing Kit..................................53 Polishing Compounds..................... 53-55
Felt Polishing Wheels..........................53 Profiler R, Minitor D Series..................35
Files, Diamond......................... 23-25, 38 Profiler S, Minitor D Series..................36
Files, Diamond Needle.........................49 ProWeld Micro-Welding System... 57-60
Files, Habilis.........................................49 Reamers, Machine...............................13
Files, Steel...........................................38 Reamers, Sprue Bushing......................16
Finishing Applications..........................56 Release Agent.......................... see Mold
Finishing/Polishing Equipment...... 19-56 Release Sprays
Flexolaps..............................................15 Rifflers....................................... 39,46-48
1. FOB POINT / PRICES: Products are sold F.O.B. point of origin. “Returned Goods”: No goods are returnable without prior approval,
Any taxes are in addition to the prices and may be invoiced later. prepaid transportation and an issued RMA number. All items are
2. SHIPPING SCHEDULE: The shipping schedule is our current estimate subject to our inspection before credit will be allowed. Special mold
of delivery dates and we agree to use reasonable efforts to comply bases or steel, items involving custom work, or items not shown in
with the schedule. our catalog are considered non-returnable.
3. WARRANTY: NO GOODS ARE RETURNABLE LATER THAN THIRTY DAYS AFTER
(a) Any DME trademarked or tradenamed product or part thereof RECEIPT OF MERCHANDISE.
manufactured by or for us which, under normal operating conditions 9. PATENT INDEMNITY: We shall defend any suit or proceeding
in the plant of the Buyer thereof, proves defective in material or brought against Buyer and pay all costs and damages awarded
workmanship, as determined by our inspection, within 12 months against Buyer provided that:
from the date of shipment will be replaced or repaired free of charge (a) The suit or proceeding is based upon a claim that the product or
to Buyer. part thereof is an infringement of any claim of a presently existing
This warranty is contingent upon the following conditions: that we U.S. patent;
promptly receive notice of the defect; that Buyer establish that the (b) The claim of infringement is not based, directly or indirectly,
product has been properly installed, maintained, and operated upon (i) the manufacture, use, or sale of any product furnished by
within the limits of related and normal usage as specified by us; us which has been modified without our consent; or, (ii) the manu-
and that, upon our request, Buyer will return to us at our expense facture, use, or sale of any combination of a product furnished by us
the defective product or part thereof. with products not furnished by us; or (iii) performance of a patented
(b) The terms of this warranty do not in any way extend to any process using a product furnished by us or production thereby of a
product or part thereof which have a life, under normal usage, patented product; and,
inherently shorter than 12 months. (c) We are notified promptly and given information and assistance
Terms and Conditions of Sale
(c) The conditions of actual production in each end user’s plant (at our expense) and the authority to defend the suit or proceeding.
vary considerably. Therefore, descriptions of the production or We shall not be responsible hereunder for any settlement made
performance capabilities of any product or software materials without our written consent nor shall we be responsible for costs
are estimates only and are not warranted. or expenses incurred without our written consent. If our product is
adjudicated to be an infringement and its use in the U.S. by Buyer is
4. EXCLUSIONS OF WARRANTIES: THE WARRANTIES TO REPAIR enjoined, we shall, at our own expense, either:
OR REPLACE DEFECTIVE PRODUCTS OR PARTS AS SET FORTH IN (i) procure for Buyer the right to continue using our product;
PARAGRAPH 3, AND ANY ADDITIONAL WARRANTY EXPRESSLY (ii) replace it with a noninfringing product;
STATED TO BE A WARRANTY AND SET FORTH IN WRITING AS (iii) modify it so it becomes noninfringing;
PART OF THESE TERMS HEREIN ARE IN LIEU OF ALL OTHER (iv) remove the product or part thereof and refund Buyer’s net
WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT book value and transportation costs attributable to it.
LIMITED TO, ANY IMPLIED WARRANTY OF MERCHANTABILITY The foregoing states our entire liability with respect to any patent
OR FITNESS FOR A PARTICULAR PURPOSE. infringement by our products or any parts thereof. To the extent that
5. LIMITATION OF REMEDIES AND LIABILITIES: our product or any part thereof is supplied according to specifica-
UNDER NO CIRCUMSTANCES SHALL WE OR ANY AFFILIATE OF tions and designs furnished by Buyer, Buyer agrees to indemnify us
OURS HAVE ANY LIABILITY WHATSOEVER FOR INCIDENTAL OR in the manner and to the extent set forth above insofar as the terms
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10. FORCE MAJEURE: We shall not be liable for any delay in perfor-
OTHERWISE), such as, but not limited to, loss of profit or revenue; mance or nonperformance which is due to war, fire, flood, acts of
loss of use of the product, part thereof; cost of capital; cost of God, acts of third parties, acts of governmental authority or any
replacement equipment; or claims resulting from contracts between agency or commission thereof, accident, breakdown of equipment,
Buyer, its customers and/or suppliers. Unless expressly provided differences with employees or similar or dissimilar causes beyond
for herein, in no event shall we or any affiliate of ours assume our reasonable control, including but not limited to, those interfering
responsibility or liability for (a) penalties, penalty clauses or with production, supply or transportation of products, raw materials
liquidated damages clauses of any description, (b) certifications or or components or our ability to obtain, on terms we deem reason-
(c) indemnification of Buyer or others for costs, damages or able, material, labor, equipment or transportation.
expenses arising out of or related to the product or part thereof.
11. ACCEPTANCE OF ORDERS: Buyer agrees that all orders, including
6. CANCELLATION: Unless otherwise agreed, Buyer may cancel all any arising from our Proposal, shall include these terms and condi-
or any part of the order by written notice received by us before our tions only, notwithstanding any different or additional terms that
completion of the order or applicable portion of the order. On receipt may be embodied in Buyer’s order. All orders are subject to our
of such notice, all work on the order or part thereof canceled will be acceptance and we reserve the right to reject orders as, in our
stopped as promptly as is reasonably possible. Buyer will then be sole judgement, mandated by business conditions. We reserve the
invoiced for and will pay to us a cancellation charge. For completed right to not proceed with any order until all necessary information
items, the charge will be equal to their established prices. For items is received from Buyer.
not completed, the charge will be equal to our full cost plus a
premium in addition to a charge for any packing and storage 12. MERGER CLAUSE: This Agreement entirely supersedes any prior
and less a credit for the balance of the material as scrap. oral representations, correspondence, proposal, quotation, or
agreement. This writing constitutes the final and total expression
7. PAYMENT TERMS: Payment is due in accordance with any of such agreement between the parties, and it is a complete and
applicable progress, advance or other agreed upon payment exclusive statement of the terms of that agreement.
schedule, or, if no such schedule has been agreed to, upon
Acceptance as specified in Paragraph 8, but in no event later than 13. ASSIGNMENT: Neither party may assign this Agreement without
30 days from the date of invoice. No cash discount is provided. If, the written consent of the other party, except that we may assign
in our judgment, Buyer’s financial condition changes, we may stop this Agreement to a third party that acquires substantially all of
work until financial arrangements satisfactory to us are made. our assets or we may assign the flow of funds arising out of
this Agreement.
8. ACCEPTANCE OF PRODUCT: Each such product shall be deemed to
be accepted within seven days after delivery of the product to the 14. GOVERNING LAW: This Agreement shall be governed by and
Buyer, unless we receive written notification of rejection for cause construed in accordance with the laws of the State of Michigan.
from Buyer within the seven day period.
U.S.A.
TERMS AND CONDITIONS OF SALE: See previous page.
PHONE ORDERS – TOLL FREE: 800-626-6653. DME’s Customer Service Dept. operates Monday through Friday from
8 a.m. to 8 p.m. E.S.T. Calls can be made from anywhere in the continental U.S. and Puerto Rico (Puerto Rico: use “137” prefix
instead of “1”). Our Customer Service Representatives will be happy to answer your questions on DME products or services,
provide on-the-spot feedback on product availability and shipping details, or take any messages you wish relayed to your local
DME sales, manufacturing or technical service representatives.
MAIL ORDERS: If you prefer to order by mail, please address your order to:
n DME Company, 29111 Stephenson Highway, Madison Heights, Michigan 48071-2330
ATTN: Customer Service Dept.
FAX: You may fax your order to:
n DME Customer Service
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SPECIAL MACHINING SERVICES: Prints for quotation on special machining work can be sent by EDI to dme_cad@dme.net
CANADA
TERMS AND CONDITIONS OF SALE: See previous page.
PHONE ORDERS: Contact our Mississauga, Ontario office at 800-387-6600, FAX: 800-461-9965.
MAIL ORDERS: Send to: DME Company, 6210 Northwest Drive, Mississauga, Ontario L4V 1J6.
CHECK OR MONEY ORDERS: Make payable to DME Company Include remittance copy of invoice and mail to
Mississauga address above.
WALK-IN ORDERS, PICK-UPS, RETURNS, AND SPECIAL MACHINING: Contact our Mississauga office.
U.S. 800-626-6653 n Canada 800-387-6600 n sales@dme.net n www.dme.net
Equipment and Supplies
6
Introduction
DME Company offers a wide range of equipment and Finish Comparison Kit – featuring 12 samples finished to
supplies for moldmakers and molders. From high-speed SPI standards – provides a visual and numerical standard
cutting tools and a wide variety of finishing and polishing for both the selection of finishes required and a comparison
systems to a vast array of maintenance, repair and operation- to work in progress.
related products, DME has the products you need to compete
every step of the way. For high-quality mold repairs, the DME ProWeld Micro-
Welding System provides precision results that increase
Our line of cutting tools designed for moldmakers ranges mold life after every repair. The system is safe and easy to
from high-speed roughing mills and tapered milling cutters operate, and reduces repair costs by up to 85% with special
to counterbores, sprue bushing reamers, and dozens of metal alloys developed for all conventional types of steel.
lapping tools.
Your molds will always be ready to perform with DME
DME has been an essential finishing and polishing resource mold sprays. Available in aerosol cans or in one-gallon
to its customers for decades with the Ultraform System non-aerosol containers, DME Mold Cleaner, DME Mold
that effectively replaces expensive and time-intensive hand- Saver and DME Mold Release use the finest ingredients
finishing operations. Two models of the ultrasonic device to complete the jobs for which they are intended.
Introduction
offers the latest in polishing technology while still providing your plumbing, heating and other processing-related needs
tremendous flexibility and accuracy. The Minitor D series are better achieved with the high-quality, low-cost offerings
hand pieces are available in several models and with from DME Molding Supplies.
accessory heads to ensure that your finishing and polishing
jobs get done to perfection.
Cutting Tools
engineered for consistent
accuracy, faster production
and greater economy
Cutting Tools
8
n Rounded cutting teeth produce smaller chips to permit feed rates and
stock removal up to four times faster than conventional end mills
n Manufactured to close tolerances so they can be used for NC milling
High-Speed Roughing Mills
1 1
RM58158 ⁄8
5
15⁄8 ⁄8
5
33⁄4 4 Stocked in a variety of mill diameters, DME
RM58212 ⁄8
5
21⁄2 ⁄8
5
45⁄8 4 High-Speed Roughing Mills are available in
RM34158 3
⁄4 15⁄8 3
⁄4 37⁄8 4 lengths ranging from 3-1/4 to 6-1/2 inches.
RM34300 3
⁄4 3 3
⁄4 5 ⁄41
4
RM78178 ⁄8
7
17⁄8 3
⁄4 41⁄8 4
RM78312 ⁄8
7
31⁄2 ⁄8
7
53⁄4 4
RM100200 1 2 1 41⁄2 6
RM100300 1 3 1 51⁄2 6
RM100400 1 4 1 6 ⁄21
6
RM114200 11⁄4 2 11⁄4 41⁄2 6
ITEM O F S L
NUMBER SMALL FLUTE SHANK OVERALL
DIA. LENGTH DIA. LENGTH
˚ TAPER
C106 3
⁄32 11⁄2 3
⁄8 31⁄4
S C203 1
⁄8 3
⁄4 3
⁄8 21⁄2
O
C305 3
⁄16 1 ⁄4
1 3
⁄8 31⁄8
F
C409 1
⁄4 2 ⁄4
1 1
⁄2 41⁄4
L
C809 1
⁄2 2 ⁄4
1 5
⁄8 41⁄4
C613 3
⁄8 31⁄4 3
⁄4 51⁄2
AX305 3
⁄16 1 ⁄4
1 3
⁄8 31⁄8 E106 3
⁄32 11⁄2 3
⁄8 31⁄4
AX805 1
⁄2 1 ⁄4
1 1
⁄2 3 ⁄8
1 E203 1
⁄8 3
⁄4 3
⁄8 21⁄2
AX609 3
⁄8 21⁄4 1
⁄2 41⁄4 E305 3
⁄16 11⁄4 1
⁄2 31⁄8
AX813 1
⁄2 31⁄4 1
⁄2 51⁄2 E409 1
⁄4 2 ⁄4
1 5
⁄8 41⁄4
Cutting Tools
E609 3
⁄8 2 ⁄4
1 3
⁄4 41⁄4
1° TAPER PER SIDE E613 3
⁄8 31⁄4 3
⁄4 51⁄2
ITEM O F S L
NUMBER SMALL FLUTE SHANK OVERALL 7° TAPER PER SIDE
DIA. LENGTH DIA. LENGTH
A201 1
⁄8 3
⁄8 3
⁄8 21⁄2 ITEM O F S L
|
NUMBER SMALL FLUTE SHANK OVERALL
A203 1
⁄8 3
⁄4 3
⁄8 21⁄2
A413 1
⁄4 31⁄4 1
⁄2 51⁄2
10° TAPER PER SIDE
A813 1
⁄2 31⁄4 1
⁄2 51⁄2
ITEM O F S L
2° TAPER PER SIDE NUMBER SMALL FLUTE SHANK OVERALL
DIA. LENGTH DIA. LENGTH
ITEM O F S L J203 1
⁄8 3
⁄4 3
⁄8 21⁄2
NUMBER SMALL FLUTE SHANK OVERALL J405 1
⁄4 11⁄4 1
⁄2 31⁄8
DIA. LENGTH DIA. LENGTH
J805 1
⁄2 11⁄4 3
⁄4 33⁄8
B203 1
⁄8 3
⁄4 3
⁄8 21⁄2
B403 1
⁄4 3
⁄4 3
⁄8 21⁄2
15° TAPER PER SIDE
B305 3
⁄16 1 ⁄4
1 3
⁄8 31⁄8
B405 1
⁄4 11⁄4 3
⁄8 31⁄8
ITEM O F S L
B805 1
⁄2 11⁄4 1
⁄2 31⁄8 NUMBER SMALL FLUTE SHANK OVERALL
DIA. LENGTH DIA. LENGTH
B409 1
⁄4 21⁄4 1
⁄2 41⁄4
B609 3
⁄8 21⁄4 1
⁄2 41⁄4 P202 1
⁄8 1
⁄2 3
⁄8 21⁄2
B809 1
⁄2 21⁄4 1
⁄2 41⁄4 P304 3
⁄16 1 1
⁄2 3
B413 1
⁄4 31⁄4 1
⁄2 51⁄2 P406 1
⁄4 11⁄2 3
⁄4 35⁄8
B813 1
⁄2 31⁄4 5
⁄8 51⁄2 P805 1
⁄2 11⁄4 3
⁄4 31⁄2
TWO FLUTE SINGLE END MILLS TWO FLUTE DOUBLE END MILLS (Extra Small)
ITEM MILL SHANK FLUTE OVERALL ITEM MILL SHANK FLUTE OVERALL
NUMBER DIAMETER DIAMETER LENGTH LENGTH NUMBER DIAMETER DIAMETER LENGTH LENGTH
EM68518 1
⁄8 3
⁄8 3
⁄8 25⁄16 EM350132 1
⁄32 3
⁄16 3
⁄32 2
EM68514 1
⁄4 3
⁄8 1
⁄2 25⁄16 EM350116 1
⁄16 3
⁄16 1
⁄8 2
|
EM685516 5
⁄16 3
⁄8 9
⁄16 25⁄16
Cutting Tools
EM68538 3
⁄8 3
⁄8 9
⁄16 25⁄16
EM685716 7
⁄16 3
⁄8 1 ⁄16
3
21⁄2
EM68512A 1
⁄2A 3
⁄8 1 ⁄16
3
21⁄2
EM68512B 1
⁄2B 1
⁄2 1 3
EM68534A 3
⁄4A 1
⁄2 15⁄16 35⁄16
TWO FLUTE BALL NOSE END MILLS (Single End)
EM68534B 3
⁄4B 5
⁄8 15⁄16 37⁄16
ITEM MILL SHANK FLUTE OVERALL
EM6851 1 5
⁄8 11⁄2 35⁄8 NUMBER DIAMETER DIAMETER LENGTH LENGTH
EM69014 1
⁄4 ⁄8
3 5
⁄8 27⁄16
EM690516 5
⁄16 ⁄8
3 3
⁄4 21⁄2
DME Standard Four Flute End Mills provide the plunge cutting ability of a two or three flute end mill plus the finer
finishes possible with a four flute end mill. They’re effective with a range of materials, including steel, iron and brass.
FOUR FLUTE – DOUBLE END MILLS (Center Cutting) FOUR FLUTE – SINGLE END MILLS (Center Cutting)
ITEM MILL SHANK FLUTE OVERALL ITEM MILL SHANK FLUTE OVERALL
NUMBER DIAMETER DIAMETER LENGTH LENGTH NUMBER DIAMETER DIAMETER LENGTH LENGTH
EM58218 1
⁄8 3
⁄8 3
⁄8 21⁄16 EM58814 ⁄4
1 3
⁄8 11⁄4 31⁄16
Cutting Tools
EM582316 3
⁄16 3
⁄8 1
⁄2 3 ⁄41
EM588516 ⁄16
5 3
⁄8 1 ⁄83
31⁄8
EM58214 1
⁄4 3
⁄8 5
⁄8 3 ⁄83
EM58838 ⁄8
3 3
⁄8 1 ⁄21
31⁄4
EM582516 5
⁄16 3
⁄8 3
⁄4 31⁄2 EM58812 ⁄2
1 1
⁄2 2 4
EM58238 3
⁄8 3
⁄8 3
⁄4 31⁄2 EM58858 ⁄8
5 5
⁄8 21⁄2 45⁄8
EM58212 1
⁄2 1
⁄2 1 41⁄8 EM58834 ⁄4
3 3
⁄4 3 51⁄4
EM58258 5
⁄8 5
⁄8 1 ⁄8
3
5 EM5881 1 1 4 61⁄2
|
EM58234
FOUR FLUTE – BALL NOSE END MILLS FOUR FLUTE – DOUBLE END MILLS (Small Diameters)
(Single End – Center Cutting) ITEM MILL SHANK FLUTE OVERALL
NUMBER DIAMETER DIAMETER LENGTH LENGTH
ITEM MILL SHANK FLUTE OVERALL
NUMBER DIAMETER DIAMETER LENGTH LENGTH EM354332 ⁄32
3
⁄16
3 5
⁄16 21⁄4
EM58438 3
⁄8 3
⁄8 3
⁄4 2 ⁄2
1 EM35418 ⁄8
1
⁄16
3 3
⁄8 21⁄4
EM58412 1
⁄2 1
⁄2 1 ⁄4
1
3 ⁄4
1
EM354532 ⁄32
5
⁄16
3 7
⁄16 21⁄4
EM354316 ⁄16
3
⁄16
3 1
⁄2 21⁄4
Counterbores
Here is a special purpose tool that not only performs its job well, but gives you added tooling performance besides.
The built-in chamfer design automatically allows clearance for the radius under the Ejector Pin Head and insures
proper seating of the pin.
DME Counterbores are hardened and precision ground from top quality high speed steel to give you cleaner cutting
and longer life. The three-flute spiral design has been engineered to reduce tool wear and give faster cutting action
through rapid chip clearance.
DME Counterbores can help make counterboring easier and reduce your tooling costs… and here’s how:
1. Drill the retainer plate to suit your DME Ejector Pin diameter
2. Select the DME Counterbore with the same Item Number as the DME Ejector Pin to be used (*) and counterbore
to the proper depth… And that‘s it!
(*) Example: For an EX17 Ejector Pin or C17 Core Pin, use a CB17 Counterbore.
CB9 1
⁄8(†) 17
⁄64 ⁄16
3 1
⁄4 25⁄8
CB10 9
⁄64 17
⁄64 ⁄16
3 1
⁄4 25⁄8
CB11 5
⁄32 19
⁄64 ⁄16
3 1
⁄4 23⁄4
CB12 11
⁄64 23
⁄64 ⁄16
3 1
⁄4 31⁄16
CB13 3
⁄16 25
⁄64 ⁄16
3 3
⁄8 31⁄4
|
CB14 13
⁄64 25
⁄64 ⁄16
3 3
⁄8 31⁄4
Cutting Tools
CB15 7
⁄32 27
⁄64 ⁄4
1 3
⁄8 33⁄8
CB16 15
⁄64 27
⁄64 ⁄4
1 3
⁄8 33⁄8
CB17 1
⁄4 29
⁄64 ⁄4
1 7
⁄16 39⁄16
CB18 17
⁄64 29
⁄64 ⁄4
1 7
⁄16 39⁄16
CB19 9
⁄32 29
⁄64 ⁄4
1 7
⁄16 39⁄16
CB20 19
⁄64 33
⁄64 ⁄16
5 1
⁄2 37⁄8
CB21 5
⁄16 33
⁄64 ⁄16
5 1
⁄2 37⁄8
CB22 21
⁄64 37
⁄64 ⁄16
5 1
⁄2 41⁄8
CB23 11
⁄32 37
⁄64 ⁄16
5 1
⁄2 41⁄8
CB24 23
⁄64 41
⁄64 ⁄16
5 5
⁄8 41⁄2
CB25 3
⁄8 41
⁄64 ⁄16
5 5
⁄8 41⁄2
CB27 13
⁄32 45
⁄64 ⁄16
5 5
⁄8 43⁄4
CB29 7
⁄16 49
⁄64 ⁄16
5 5
⁄8 43⁄4
CB31 15
⁄32 49
⁄64 ⁄16
5 5
⁄8 51⁄8 COUNTERBORES FOR JIFFY-TITE CONNECTORS
CB33 1
⁄2 49
⁄64 ⁄16
5 5
⁄8 51⁄8 ITEM FOR USE C-BORE PILOT SHANK OVERALL
CB35 9
⁄16 53
⁄64 ⁄16
5 5
⁄8 53⁄8 NUMBER WITH BODY DIA. DIA. DIA. LENGTH
CB37 5
⁄8 57
⁄64 ⁄16
5 5
⁄8 55⁄8 CB80 JP251 11
⁄16 .337 ⁄2
1
41⁄8
CB39 11
⁄16 61
⁄64 ⁄16
5 5
⁄8 5 ⁄8
7
CB81 JP252(SV) 27
⁄32 .435 ⁄8
5
43⁄4
CB41 3
⁄4 1 ⁄64
1
⁄16
5 5
⁄8 6 ⁄4
1
JP253(SV)
CB82 1.000 .575 ⁄8
5
55⁄8
CB45 7
⁄8 19⁄64 ⁄16
5 3
⁄4 61⁄4 JP353(SV)
CB47 1" 117⁄64 ⁄16
5 3
⁄4 61⁄4 CB83 JP354(SV) 13⁄16 .715 3
⁄4 61⁄4
Machine Reamers
DME Machine Reamers are made of top quality High Speed Steel and are especially effective for use in materials which
are ordinarily difficult to ream. The right-hand spiral and right-hand cut design gives them a free cutting action resulting in
smooth, accurate holes.
MACHINE REAMERS FOR EJECTOR PIN HOLES Machine Reamer Item Number corresponds to Ejector
ITEM NOMINAL DIAMETER SHANK FLUTE OVERALL Pin Item Number.
NUMBER* DIAMETER Decimal Size DIAMETER LENGTH LENGTH
R5 1
⁄16 .0625 .0585 1
⁄2 21⁄2
For example: For an EX17 Ejector Pin, order an R17
R6 5
⁄64 .078125 .0720 3
⁄4 3 Machine Reamer.
R7 3
⁄32 .09375 .0880 3
⁄4 3 (*) “ OS” in the Item Number indicates
R8 7
⁄64 .109375 .1030 7
⁄8 31⁄2
the reamer is .005" oversize nearest
R9 1
⁄8 .125 .1190 7
⁄8 31⁄2
R9 OS 1
⁄8 .130 .1190 7
⁄8 31⁄2 fractional diameter.
R10 9
⁄64 .140625 .1350 1 4 The “OS” reamers are also available in carbide.
Cutting Tools
R11 5
⁄32 .15625 .1510 1 4 See price list.
R11 OS 5
⁄32 .16125 .1510 1 4
R12 11
⁄64 .171875 .1645 11⁄8 41⁄2
R13 3
⁄16 .1875 .1805 11⁄8 41⁄2
R13 OS 3
⁄16 .1925 .1805 11⁄8 41⁄2
R14 13
⁄64 .203125 .1945 11⁄4 5
R15 7
⁄32 .21875 .2075 11⁄4 5
|
R15 OS 7
⁄32 .22375 .2075 11⁄4 5
Machine Reamers
R16 15
⁄64 .234375 .2265 11⁄2 6
R17 1
⁄4 .250 .2465 11⁄2 6
R17 OS 1
⁄4 .255 .2465 11⁄2 6
R18 17
⁄64 .265625 .2485 11⁄2 6 MACHINE REAMERS FOR CARTRIDGE HEATER HOLES
R19 9
⁄32 .28125 .2485 11⁄2 6 ITEM NOMINAL DIAMETER SHANK FLUTE OVERALL
R19 OS 9
⁄32 .28625 .2485 11⁄2 6 NUMBER DIAMETER Decimal Size DIAMETER LENGTH LENGTH
R20 19
⁄64 .296875 .2792 11⁄2 6 LRS4 3
⁄8 .375 .3105 13⁄4 20
R21 5
⁄16 .3125 .2792 11⁄2 6 LRS7 1
⁄2 .500 .4355 2 20
R21 OS 5
⁄16 .3175 .2792 11⁄2 6 LRS15 5
⁄8 .625 .5620 21⁄4 24
R22 21
⁄64 .328125 .2792 11⁄2 6
LRS25 3
⁄4 .750 .6245 21⁄2 24
R23 11
⁄32 .34375 .2792 11⁄2 6
R23 OS 11
⁄32 .34875 .2792 11⁄2 6
R24 23
⁄64 .359375 .3105 13⁄4 7
R25 3
⁄8 .375 .3105 13⁄4 7
R25 OS 3
⁄8 .380 .3105 13⁄4 7
R27 13
⁄32 .40625 .3105 13⁄4 7
R27 OS 13
⁄32 .41125 .3105 13⁄4 7
R29 7
⁄16 .4375 .3730 13⁄4 7
R29 OS 7
⁄16 .4425 .3730 13⁄4 7
R31 15
⁄32 .46875 .3730 13⁄4 7
R31 OS 15
⁄32 .47375 .3730 13⁄4 7
R33 1
⁄2 .500 .4355 2 8
R33 OS 1
⁄2 .505 .4355 2 8
R35 9
⁄16 .5625 .4355 2 8
R37 5
⁄8 .625 .5620 21⁄4 9
R39 11
⁄16 .6875 .5620 21⁄4 9
R41 3
⁄4 .750 .6245 21⁄2 91⁄2
R45 7
⁄8 .875 .7495 25⁄8 10
R47 1" 1.000 .8745 23⁄4 101⁄2
Flexolap® Sets
BARREL AND BLIND HOLE
Flexolap Set BL6, or BH6
DESCRIPTION
ITEM Includes six complete laps, one of
NUMBER each size 3⁄16, 1⁄4, 5⁄16, 3⁄8, 7⁄16, 1⁄2 and one
Barrel Lap Set BL6 additional Brass Lapping Cylinder of
Blind Hole Lap Set BH6 each size.
Midget Laps
for accurately lapping small holes
|
DME Midget Laps are ideal for accuracy in lapping small holes from .032" to approximately .250". This complete range is
Cutting Tools
covered by seventeen different sizes and each lap expands to the next larger size. The Midget Lap has an elongated slit like
the eye of a needle. With the Lap Expander any desired degree of expansion is quickly and easily obtained. This enables you
to have complete flexibility without the danger of seizing.
NOTE: Lap Expander is included with all packages and sets.
ITEM ITEM
DIA. DIA.
NUMBER NUMBER
.032 L0 .104 L8
.036 L1 .120 L9
.040 L2 .135 L10
.046 L3 .155 L11
.054 L4 .170 L12
.062 L5 .187 ML13
.070 L6 .218 ML15
.079 L6A .250 ML17
.090 L7
17 Piece
L0 thru ML17 sold in Set MLS1
QUANTITY DISCOUNTS: packages of 10 only. (.032-.250)
Discounts apply to current Net Prices. Discount
applies to quantities of same size Midget Lap.
10 packs or more . . . . . . . . . . . . . . . . . . Less 20%
Flexolaps®
DME Flexolaps are instantly and accurately adjustable for fast cutting and COMPLETE ASSEMBLIES
polishing. DME branches carry all the sizes listed below in stock for immediate BARREL LAPS BLIND HOLE LAPS
delivery in either the barrel or blind-hole style. The longer cylindrical lapping DIA. ITEM NUMBER DIA. ITEM NUMBER
surface and easy adjustment insure greater precision and Ionger life. The 3
⁄16 L13 3
⁄16 L13BH
7
⁄32 L15 7
⁄32 L15BH
Flexolap brass cylinder, in either
BARREL LAP the barrel or blind-hole type, is made with a
1
⁄4 L17 1
⁄4 L17BH
series of longitudinal slots milled “off-center” to permit sensitive expansion up 9
⁄32 L19 9
⁄32 L19BH
BARREL LAP
to 15% by simply turning the adjusting screw. This construction will enable you 5
⁄16 L21 5
⁄16 L21BH
to lap rounder, straighter holes plus save valuable time. 11
⁄32 L23 11
⁄32 L23BH
3
⁄8 L25 3
⁄8 L25BH
BARREL LAP
BARREL LAP 13
⁄32 L27 13
⁄32 L27BH
7
⁄16 L29 7
⁄16 L29BH
BLIND HOLE LAP 15
⁄32 L31 15
⁄32 L31BH
1
⁄2 L33 1
⁄2 L33BH
BLIND HOLE LAP 9
⁄16 L35 9
⁄16 L35BH
5
⁄8 L37 5
⁄8 L37BH
BLIND HOLE LAP 11
⁄16 L39 11
⁄16 L39BH
BLIND HOLE LAP 3
⁄4 L41 3
⁄4 L41BH
7
⁄8 L45 7
⁄8 L45BH
BACK TAPER TO INSURE DIAMETRAL 15
⁄16 L46 15
⁄16 L46BH
CONTACT AT FRONT END OF LAP
Cutting Tools
1 L47 1 L47BH
BACK TAPER TO INSURE DIAMETRAL
11⁄8 L49 11⁄8 L49BH
CONTACT AT FRONT END OF LAP
11⁄4 L51 11⁄4 L51BH
11⁄2 L55
PIN PRESSURE
BACK TAPER TO INSURE DIAMETRAL
CONTACT AT FRONT END OF LAP
PIN PRESSURE
RESISTANCE
|
REPLACEMENT PARTS
Flexolaps®
Flexolap’s patented design provides
RESISTANCE LAPPING CYLINDERS ADJUSTING SCREWS
PIN PRESSURE FOR USE
off-center pressure with the slight SHANKS
SIZE WITH LAP BARREL BLIND HOLE BARREL BLIND HOLE
“give” that eliminates galling and
seizing under even the fastest (DIA.)
ITEM ITEM ITEM ITEM ITEM ITEM
cutting action. RESISTANCE NUMBER NUMBER NUMBER NUMBER NUMBER NUMBER
⁄16
3
L13 (BH) LB13 LB13BH LAS316B LAS316BH 2027E
⁄32
7
L15 (BH) LB15 LB15BH LAS732B LAS732BH 2028E
LAPPING CYLINDERS* 1
⁄4 L17 (BH) LB17 LB17BH LAS14B LAS14BH 2029E
9
⁄32 L19 (BH) LB19 LB19BH LAS932B LAS932BH 2030E
5
⁄16 L21 (BH) LB21 LB21BH LAS516B LAS516BH 2031E
11
⁄32 L23 (BH) LB23 LB23BH LAS1132B LAS1132BH 2032E
BARREL 3
⁄8 L25 (BH) LB25 LB25BH LAS38B LAS38BH 2033E
13
⁄32 L27 (BH) LB27 LB27BH LAS1332B LAS1332BH 2034E
7
⁄16 L29 (BH) LB29 LB29BH LAS1532B LAS716BH 2035E
15
⁄32 L31 (BH) LB31 LB31BH LAS1532B LAS1532BH 2036E
1
⁄2 L33 (BH) LB33 LB33BH LAS12B LAS12BH
BLIND HOLE 2037E
9
⁄16 L35 (BH) LB35 LB35BH LAS916B LAS916BH
5
⁄8 L37 (BH) LB37 LB37BH LAS58BH
11
⁄16 L39 (BH) LB39 LB39BH LAS1116BH
*Package Quantities 3
⁄4 L41 (BH) LB41 LB41BH
LAS58B
LAS34BH
LB13 to 37 (BH) = 10 7
⁄8 L45 (BH) LB45 LB45BH LAS78BH 2039E
15
⁄16 L46 (BH) LB46 LB46BH LAS1516BH
LB39 to 47 (BH) = 5
1 L47 (BH) LB47 LB47BH LAS1BH
LB49 to 55 (BH) = 3 11⁄8 L49 (BH) LB49 LB49BH
LAS118B LAS3118BH
NOTE: Lapping Cylinders sold only 11⁄4 L51 (BH) LB51 LB51BH 2045E
in package quantities listed. 11⁄2 L55 LB55 — LAS112B — 2047E
ITEM FLUTE LENGTH For those molds that require deeper holes for hot runner
DIAMETER
NUMBER LENGTH OVERALL
and mold components, DME Straight Shank Long Drills are
Straight Shank Long Drills; Sprue Bushing Reamers
LDS2 5
⁄16 16" 20"
available in overall lengths of 20 and 24 inches, with respective
LDS4 ⁄64
23
16" 20"
LDS5 7
⁄16 16" 20"
flute lengths of 16 and 24 inches. The product’s parabolic flute
LDS7 ⁄64
31
16" 20" geometry produces lower chip-evacuation forces than standard
LDS10 9
⁄16 20" 24" flute geometry and a 30 percent increase in depth.
LDS15 ⁄64
39
20" 24"
LDS20 11
⁄16 20" 24"
LDS25 ⁄64
47
20" 24"
LDS30 15
⁄16 20" 24"
For optimum results, first step drill hole slightly under reamer size. Then use machine reamer followed by hand reamer.
Rout-A-Burr
are available for use on metals and plastics…edges, 3 or more . . . . . . . . . . . . . . . . . Less 10%
RBB
Cutting Tools
* HSS basic blade for steel and aluminum. Ideal for straight
RBB10
edges or holes.
|
below.
Rout-A-Burr
Carbide tipped scriber. Can be resharpened many times. RBB50
Carbide tipped “V” blade for sheet metal up to 1⁄8" thick. Also ideal
RBB70
for breaking sharp edges after milling or grinding operations.
RBE
HSS heavy-duty; longer version of RBB10. RBE100
Consistent machining
n
with the CAM program to n The Contour Roughing Service begins with complex core and cavity
continue the work where CAD files from customers
DME left off, saving time n DME programs 3D cavity roughing tool paths that generate a rough
and programming expense milled surface, allowing machining stock for finishing by the customer
n DME uses industry-leading CAM software for programming contour
Contour roughing can be
n
roughing tool paths leaving consistent machining allowance throughout
|
Finishing/Polishing Equipment
Hundreds of exacting
finishing and polishing
instruments and supplies to
achieve flawless finishes
Finishing/Polishing Equipment
20
Ultraform®
n Added power increases tool cutting strength by 50% Automatic Frequency Shift – Accommodates a broad
range of tool sizes.
n Improved
circuitry provides constant power, regardless
of the amount of pressure applied to the handpiece Tool Condition – The UF5600 calculates resonant
frequencies and enables the operator to make customized
n New transformer improves reliability tools. Reset switch activates if tool is too long or short.
n Cool,
vibration-free handpiece can be used with small Reversing Switch – Reverses rotation of handpiece for
and large tooling exact polishing of edges, corners, radii, etc.
n Clamp
tool mode reduces power by 50%, preventing State-of-the-art Circuitry – Improves torque at any
broken stones and burnt wood laps RPM setting.
n Power
packs feature new updated cabinet styling and LED-lndicator Lights – Monitor power conditions and
control panel layout indicate operational modes.
User-Friendly Key Pad – Puts all functions within easy
n UF5600
model has 30% more torque when using
reach of operator.
rotary handpieces
ULTRAFORM UF2600
n Universal handpiece is included with each system
Single Function Ultrasonic Polisher – Permits rapid
HANDPIECE UF9700 deburring, filing, stoning, polishing and lapping with
Universal handpiece can be used with either system for minimal operator effort.
large and small tooling. The UF9700 has a tool holder thread Self-tuning Frequency Adjustment – Simplifies operation.
of 6mm, rather than the 8mm thread offered on previous
LED-lndicator Lights – Monitor power conditions and
handpieces. The handpiece and a 6-to-4mm adapter are
indicate operational modes.
included with both systems. All 8mm tooling will be replaced
with 6mm to accommodate the new handpiece. User-Friendly Key Pad – Puts all functions within easy
reach of operator.
Portable – Lightweight case with built-in carrying handle
makes the unit easy to carry.
Ultraform®
Finishing/Polishing Equipment
NOTE: If ordering other than standard 120 voltage,
ITEM please specify.
DESCRIPTION
NUMBER
Ultrasonic Handpiece UF9700 is included with
UF2600 and UF5600 Ultraform Systems.
UF2600 Power Module UF2600 and all standard tools and accessories
UF5600 Power Module UF5600 and all standard tools and accessories
|
Amplitude (stroke) 4 to 40 microns (.00016 to .0016") Large dia. 1.12"
Ultraform®
Frequency adjustment Automatic feedback system Length 5.12"
Ultraform Tooling
Tooling Accessories in this item are for use with Ultraform Models UF2600, and UF5600.
Usage of Tools –– All Ultraform tools are made to match the resonant frequency of Argofile UL501B and Ultraform
models 2100/3000/5000/2600/5600.
The manufacturer does not accept any liability for other manufacturers’ tools.
–– For maximum power, ensure all tools are securely fastened to the ultrasonic handpiece. Any
noise coming from the joint between the tool and handpiece indicates an insecure fitting and/or
bent tools, which result in reduced cutting power.
–– Abrasive Stones/Ceramic Stones –
Ultraform models 2100/3000/5000: When using SX, LX champ horns ensure power output does
not exceed 3 on power indicator scale. Above this power level excessive heat will cause the
bonding of the abrasive stone to break down.
Ultraform models 2600/5600: Operate only with clamp horn mode switch.
–– Wooden Laps –
Ultraform Tooling
Ultraform models 2100/3000/5000: When using wooden laps with SX, LX clamp horns ensure
power output does not exceed 3 on power indicator scale. Above this power level excessive heat
build-up will cause the wood to burn.
To obtain maximum driving power, retighten cap-screw on clamp horn during use.
Ultraform models 2600/5600: Operate only with clamp horn mode switch.
|
Finishing/Polishing Equipment
Color Coding –– All Ultraform diamond tools are color coded to identify the mesh/grit/micron (/UM) according to
the chart below.
RED 200 68
BLACK 320 40
BLUE 500 35
WHITE 600 28
GREEN 1000 15
QUANTITY DISCOUNTS:
Discounts apply to current Net Prices. Applies to
tooling on pages 23 thru 28 only. Tools of different
styles and sizes may be combined on one order for
quantity discounts.
1 to 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Less 10%
6 or more . . . . . . . . . . . . . . . . . . . . . . . . . . . . Less 15%
• Diamond particles are electro-deposited on steel shank Precision graded particle size (68-28 micron).
• Used for intermediate finishing Excellent for finishing slot sidewalls and flat or
curved surfaces.
• Fast cutting
M4 0.8 ITEM
MESH/GRIT
NUMBER
4 USE5845 200
15 0.5 USE5745 320
44 USE5545 600
Finishing/Polishing Equipment
M4
ITEM
MESH/GRIT
NUMBER
4
SE4841 200
15 SE4741 320
1.0
28 SE4541 600
37
|
Ultraform Diamond Files
M4 ITEM
MESH/GRIT
NUMBER
5 SE8851U 200
SE8751U 320
1.0 SE8551U 600
M4 45°
ITEM
MESH/GRIT
NUMBER
15
SE7841 200
25
SE7741 320
34
SE7541 600
1.0
M4
ITEM
MESH/GRIT
NUMBER
SE3803 200
15 SE3703 320
3
25 SE3503 600
34
Ultraform Diamond Files
M4
ITEM
MESH/GRIT
NUMBER
SE6803 200
15 SE6703 320
25 3φ
SE6503 600
34
|
Finishing/Polishing Equipment
2
M4
ITEM
MESH/GRIT
NUMBER
3
SE5832 200
15 SE5732 320
SE5532 600
25
34
ITEM
M4
MESH/GRIT DØ
NUMBER
M6 ITEM
MESH/GRIT
NUMBER
8
Finishing/Polishing Equipment
UME9881 200
20 1.0
UME9781 320
73
93 UME9581 600
M6 ITEM
MESH/GRIT
NUMBER
5
UME9851 200
|
20 1.0
ITEM
MESH/GRIT
NUMBER
W UMD4872 200
UMD4772 320
22 3 UMD4672 500
UMD4372 1000
• Can be used on the ED surface UMD4812 200
• 6W stones with tool clamp UMX4030
• 10 stones with tool clamp UMX4130 UMD4712 320
UMD4612 500
UMD4312 1000
ITEM
M4
NUMBER
MESH/GRIT W
SD2802 200 2.0
SD2702 320 2.0
2.0
SD2602 500 2.0
SD2302 1000 2.0
Ultraform Diamond Stones
M4 ITEM
MESH/GRIT
NUMBER
6 SD4862 200
SD4762 320
25 SD4662 500
1.5 SD4362 1000
34
|
8 5 ITEM
Finishing/Polishing Equipment
MESH/GRIT
NUMBER
3 3 USD7885 200
61 USD7785 320
2 USD7685 500
USD7385 1000
M4
M4
ITEM
MESH/GRIT
NUMBER
6 USD5861 200
18 USD5761 320
1.0
74
USD5661 500
79
USD5361 1000
M4
ITEM
MESH/GRIT
NUMBER
R)
(18
SD7855 200
SD7755 320
42 1.5 SD7655 500
5 5
SD7355 1000
M4
ITEM
MESH/GRIT
NUMBER
1.0
SD4861 200
5 5
SD4761 320
29 SD4661 500
38 SD4361 1000
M4
ITEM
MESH/GRIT
1.0
NUMBER
SD8851 200
5 5
SD8751 320
125 SD8651 500
134 SD8351 1000
ITEM
NUMBER
MESH/GRIT W
SD5821 200 2.0
M4 SD5721 320 2.0
SD5621 500 2.0
W SD5321 1000 2.0
SD5831 200 3.0
10 SD5731 320 3.0
1.0
41 SD5631 500 3.0
SD5331 1000 3.0
Finishing/Polishing Equipment
ITEM
NUMBER
MESH/GRIT W
M4 SD5841 200 4.0
SD5741 320 4.0
W SD5641 500 4.0
SD5341 1000 4.0
10 SD5851 200 5.0
1.0 SD5751 320 5.0
41
SD5651 500 5.0
SD5351 1000 5.0
ITEM MESH
NUMBER /GRIT L1 L2 D
M4 SD1802 200 37 7.0 2.0
|
SD1702 320 37 7.0 2.0
M6 ITEM
MESH/GRIT
NUMBER
6 UMD8862 200
15 1.5 UMD8762 320
71
UMD8662 500
80 UMD8362 1000
1.5 ITEM
M6 MESH/GRIT
NUMBER
6 UMD9865 200
15 0.5 UMD9765 320
71 UMD9665 500
TAPER = 1.5 0.5t 80 UMD9365 1000
R5 ITEM
M6 R3 MESH/GRIT
NUMBER
UMD1825 200
6 90°
UMD1725 320
10
UMD1625 500
30
42 UMD1325 1000
n Can be shaped with a diamond file or stone to finish Fast cutting on soft surfaces
n
intricate surfaces Ideal for fine detail work and squaring off rounded corners
n
M4
ITEM
NUMBER D
SR1402 2.0
15
Dφ SR1403 3.0
24
Ultraform Ruby Stones
M4
ITEM
T NUMBER T
SR2402 2.0
15 SR2403 3.0
|
T
Finishing/Polishing Equipment
24
45°
M4
ITEM
NUMBER T
T
SR7402 2.0
SR7403 3.0
15
T
24
M4
ITEM
5 NUMBER T
SR4451 1.0
15 SR4452 2.0
24 T
Finishing/Polishing Equipment
DIMENSIONS EMERALD GOLD LT BROWN ORANGE BROWN BLUE WHITE RED
T x W x L (mm) 120# 180# 300# 400# 600# 800# 1000# 1200#
0.5 x 1 x 100 NSE0501 NSG0501 NSL0501 NSO0501 NSP0501 NSB0501 NSW0501 NSR0501
0.5 x 2 x 100 NSE052 NSG052 NSL052 NSO052 NSP052 NSB052 NSW052 NSR052
0.5 x 4 x 100 NSE054 NSG054 NSL054 NSO054 NSP054 NSB054 NSW054 NSR054
0.5 x 6 x 100 NSE056 NSG056 NSL056 NSO056 NSP056 NSB056 NSW056 NSR056
0.5 x 10 x 100 NSE051 NSG051 NSL051 NSO051 NSP051 NSB051 NSW051 NSW051
0.8 x 1 x 100 NSE0801 NSG0801 NSL0801 NSO0801 NSP0801 NSB0801 NSW0801 NSR0801
0.8 x 2 x 100 NSE082 NSG082 NSL082 NSO082 NSP082 NSB082 NSW082 NSR082
0.8 x 4 x 100 NSE084 NSG084 NSL084 NSL084 NSP084 NSB084 NSW084 NSR084
0.8 x 6 x 100 NSE086 NSG086 NSL086 NSO086 NSP086 NSB086 NSW086 NSR086
|
0.8 x 10 x 100 NSE081 NSG081 NSL081 NSO081 NSP081 NSB081 NSW081 NSR081
COLOR MESH/GRIT
Super Stone EMERALD 120
ROUND TYPE
Finishing/Polishing Equipment
DIMENSIONS EMERALD GOLD LT BROWN ORANGE BROWN BLUE WHITE RED
Ø D x L (mm) 120# 180# 300# 400# 600# 800# 1000# 1200#
Ø 2.35 x 50 NSED23A NSGD23A NSLD23A NSOD23A NSPD23A NSBD23A NSWD23A NSRD23A
Ø 2.35 x 100 NSED23B NSGD23B NSLD23B NSOD23B NSPD23B NSBD23B NSWD23B NSRD23B
Ø 2.35 x 150 NSED23L NSGD23L NSLD23L NSOD23L NSPD23L NSBD23L NSWD23L NSRD23L
Ø 3.0 x 50 NSED3A NSGD3A NSLD3A NSOD3A NSPD3A NSBD3A NSWD3A NSRD3A
Ø3.0 x 100 NSED3B NSGD3B NSLD3B NSOD3B NSPD3B NSBD3B NSWD3B NSRD3B
Ø 3.0 x 150 NSED3L NSGD3L NSLD3L NSOD3L NSPD3L NSBD3L NSWD3L NSRD3L
Ø 3.175 x 50 NSEDIA NSGDIA NSLDIA NSODIA NSPDIA NSBDIA NSWDIA NSRDIA
Ø 3.175 x 100 NSEDIB NSGDIB NSLDIB NSODIB NSPDIB NSBD1B NSWDIB NSRDIB
|
SuperStone Ceramic Stones
Ø 3.175 x 150 NSEDIL NSGDIL NSLDIL NSODIL NSPD1L NSBD1L NSWDIL NSRDIL
ITEM
MESH/GRIT
NUMBER
LG4813 150
LG4713 220
Ultraform Abrasive Stones; Lapping Tools
3
LG4613 280
22 12 LG4513 320
LG4413 400
LG4313 600
Lapping Tools
n For fine and ultra-fine polishing with diamond paste Can be shaped with a diamond file or stone to polish
n
intricate surfaces
NOTE: All measurements in millimeters (mm).
|
Finishing/Polishing Equipment
ITEM
3φ
NUMBER W T
30
1 SO1103 — —
2 SO4163 6 3.2
3 LO4013 15 3.2
2~4 W
4 LO2005 5 5
5 LO4015 15 5
30 T
1~2
ITEM
20 NUMBER D W
60 Dφ 1 SS1102 2 —
4 2 SS1103 3 —
W
4 LS4082 — 8
20
Can be cut and shortened at / marked.
60 2
M6
ITEM
NUMBER D
Dφ 10
UMX1020 2.0
Finishing/Polishing Equipment
ITEM
M6 NUMBER T
UMX4008 0.8
T 10
UMX4010 1.0
UMX4020 2.0
4
7 UMX4030 3.0
20
UMX4033 3.3
|
Ultraform Tool Clamps
M6 ITEM
NUMBER D
Dφ 11φ 13 UMX1140 4.0
UMX1150 5.0
4.5 UMX1160 6.0
20
ITEM
NUMBER T
M6
UMX4110 1.0
T 11φ 13
UMX4120 2.0
UMX4130 3.0
4 UMX4133 3.3
20
UMX4140 4.0
UMX4150 5.0
Ultraform Adapters
Ultraform Adapters
NOTE: All measurements in millimeters (mm).
M6
M4
ITEM
8φ 10 NUMBER
UMS0064
7
16
Ultraform Adapters
M8
M6
ITEM
10φ 14 NUMBER
UMS0086
8
13.5
|
Finishing/Polishing Equipment
M8
M4 ITEM
NUMBER
SL1000
8φ
18
M4 M4
ITEM
NUMBER L
SL1080 80
8φ
M5 SL1160 160
L
Ultraform Accessories
Ultraform Accessories
Finishing/Polishing Equipment
CLAMP HORN KEY PROTECTION SLEEVE
UF7005 M4 1) UF7024
2) UF7026
3) UF7025
SPECIAL
ORDER ONLY
Controller
• Built-in microcomputer control enables smooth operation by
controlling the torque for each handpiece
• Self-diagnostic function checks the motor and controller for
safety issues
• 8-step load indicator allows operator to gauge tool condition
and provides caution for longer life
• Digital display for easy rotation speed adjustment
• Auto cruise foot pedal can be used to set rotation speed for
continued use
• Mode selection function enables controller to automatically
find motor on A or B ITEM NUMBER DESCRIPTION
Maxima EX Controller and Accessories
• Adjustable volume control signals rotation speed changes and MEX120 50/60Hz SINGLE PHASE , AC 120V
overwork caution MEX230 50/60Hz SINGLE PHASE , AC 230V
• Error code displays when troubleshooting conditions occur (i.e. NOTE: Maxima ex Series controller will accept Minitor "D"
overload, defective motor cord, etc.) Handpieces with use of adaptor. Rotation speed will not be
indicated on the digital display.
Accessories
|
MTRC02 MKE50154
MVC90
ITEM NUMBER
ITEM NUMBER MMC15536
HANDPIECE ADAPTOR
MODEL MKE50-156 MKE50-156
HANDPIECE MOTOR HANGER
The new Maxima handpieces can MODEL MMC15536
be used with the Minitor D Series Hanger mounts to the side of the controller
Powerpack but the handpiece adaptor and holds the handpiece when not in use
is required.
HAND PIECE EXTENSION CORD (not shown) Flexible 3-meter coiled cord connects between any Maxima handpiece and
Controller or Ultraform UF5600. ITEM NUMBER: MKE50155
Rotary Handpieces
MODELS MEX201, MEX211, MEX121, MEX231, MEX131, MEX051
All handpieces are 2-piece construction with a detachable head. New slim line rotary handpieces are perfectly balanced for
ease of handling in even the most difficult jobs. The MEX201 provides super torque for heavy duty applications, while the
MEX051 with its speed of 55,000 RPM is ideal for carbide burrs, CBN and diamond tools.
• Quick release 2.35 mm and 3.0 mm collets for rapid tool changing
• Straight cord plug-in for quick replacement (no screws or soldering required)
• Range of 8,000 to 55,000 rpm
Rotation Speed.......................... 1,000-8,000 rpm Rotation Speed........................ 1,000-15,000 rpm Rotation Speed........................ 1,000-20,000 rpm
Max Shaft Output.....................................22.3 W Max Shaft Output.....................................38.9 W Max Shaft Output.....................................32.4 W
Max Shaft Torque...................................9.8 N/cm Max Shaft Torque..................................8.8 N/cm. Max Shaft Torque..................................6.4 N/cm.
Size.............................................31.5 x 175.8 mm Size.............................................31.5 x 175.8 mm Size.............................................27.5 x 163.5 mm
Overall Weight.............................................276 g Overall Weight.............................................276 g Overall Weight.............................................220 g
Motor (MEX20) Weight................................176 g Motor (MEX21) Weight................................176 g Motor (MEX 12) Weight...............................120 g
|
Finishing/Polishing Equipment
ITEM
DESCRIPTION
NUMBER
MEX20 1,000 ~ 8,000 RPM / TORQUE OUTPUT 9.8N/CM
MEX21 1,000 ~ 15,000 RPM / TORQUE OUTPUT 8.8N/CM
MEX12 1,000 ~ 20,000 RPM / TORQUE OUTPUT 6.4N/CM
MEX23 1,000 ~ 30,000 RPM / TORQUE OUTPUT 6.8N/CM
MEX13 1,000 ~ 35,000 RPM / TORQUE OUTPUT 5.4N/CM NOTE: Due to improved design, “D” series motors and heads
are not interchangeable with previous models.
MEX05 2,000 ~ 55,000 RPM / TORQUE OUTPUT 3.6N/CM
Accessory Heads
STANDARD HEAD
MODEL MJA15 ITEM NUMBER
Standard collet sizes: 2.35 mm or 3.00 mm MJA15
Finishing/Polishing Equipment
Special collet size: 3.175 mm
Use with motors: MEX23, MEX21, MEX20
Weight: 100 g
Heavy-duty HEAD
ITEM NUMBER MODEL MJA45
Standard collet size: 3.0 mm
MJA33 Special collet sizes: 2.35 or 3.175 mm
Use with motors: MEX23, MEX21, MEX20
Weight: 150 g
SLENDER HEAD
MODEL MJA45
|
ITEM NUMBER
Standard collet size: 3.0 mm
SWING HEAD
ITEM NUMBER
MODEL MJP11
Tool shank: 2.0-4.7 mm
MJP11 Use with motors: MEX20
Weight: 140 g
Belt Sander
MODEL UFHBS33
• Direct motor drive provides maximum power
• Spring loaded tensioning device on belt arm
enables quick change of sanding belts
• Lubrication not required
ABRASIVE BELTS
ITEM
WIDTH GRIT
NUMBER*
Finishing/Polishing Equipment
80 ABB08080
⁄4
1 120 ABB08120
(6mm) 180 ABB08180
240 ABB08240
SPECIFICATIONS
80 ABB10080 UFHBS33
⁄16
5 120 ABB10120 Input Voltage........................................... 0-30 D.C.V.
ITEM
(8mm) 180 ABB10180 NUMBER Rated Amperage.......................................0.3 D.C.A.
Belt Speed..........................................3 to 12 m/sec.
240 ABB10240 UFHBS33 Weight............................................................... 450g
*Pack of 10
Profiler “R”
|
Minitor D Series Belt Sander; Profiler R
MODELS NMS0005 and NMS0006
• Pistol grip provides comfort and easy
handling
• Curl cord enables freedom of movement for
greater accuracy
• Variable speed control and stroke adjustment
provides maximum flexibility
• Accepts tool shanks up to 3⁄16" max
SPECIFICATIONS
NMS0005 NMS0006
Rated Input Voltage................................ 0-30 D.C.V. Rated Input Voltage................................ 0-30 D.C.V.
Reciprocating Stroke......................................0-6mm Reciprocating Stroke......................................0-2mm
Frequency..................................0-4,200 strokes/min Frequency..................................0-7,000 strokes/min
Rotation Speed.......................................15,000 rpm ITEM Rotation Speed.......................................15,000 rpm ITEM
Pulley Reduction Rate....................................... 1:3.4 NUMBER Pulley Reduction Rate.......................................... 1:2 NUMBER
Size................... 145mm (L) × 40mm(W) × 130mm(H) Size.................... 145mm(L) × 40mm(W) × 130mm(H)
NMS0005 NMS0006
Weight............................................................... 675g Weight............................................................... 675g
Steel Files
SWISS PATTERN
ITEM NUMBER CUT QUANTITY DISCOUNTS:
Precision-cut and made of high-quality steel.
STL00SET 00 Discounts apply to current Net Prices.
All are available in either “00” or “01” cut and Shapes and cuts may be mixed.
have 1⁄8 shanks. STL01SET 01 5 or more . . . . . . . . . . . . . . . . . Less 10%
STEEL
STEEL FILES
FILES
STEEL FILESSTEEL FILES (STL-101-4'' LONG, ALL OTHERS 31/ '' LONG)
STEEL FILES (STL-101-4'' LONG, ALL OTHERS 31/22 '' LONG)
STEEL FILESSTEEL FILES (STL-101-4'' LONG, ALL OTHERS 31/2 '' LONG)
STEEL FILESSTEELSTEEL FILES (STL101
FILES (STL-101-4'' – 4"
LONG, ALLLONG, ALL
OTHERS 31/OTHERS
'' LONG)3 ⁄2" LONG)
1
SHAPE DESCRIPTION ITEM NUMBER
STEEL FILESSTEEL FILES (STL-101-4'' LONG, ALL OTHERS 31/22 '' LONG)
STEEL FILESSTEEL FILES (STL-101-4'' LONG, ALL OTHERS 31/2 '' LONG)
STEEL FILES (STL-101-4'' LONG, ALL OTHERS 31/2 '' LONG) Flat .400 wide × .110 thick STL101-*
*When ordering files above, add “00” or “01” to end of item number to indicate cut desired (e.g. STL100).
|
Diamond Files
Finishing/Polishing Equipment
QUANTITY DISCOUNTS:
DME diamond files are
DIAMOND FILES
FILES
particularly adapted for cavity finishing. Diamond particles are Discounts apply to current Net Prices.
DIAMOND
DIAMOND FILESthen metal bonded with points exposed. All DME diamond files are Shapes and cuts may be mixed.
accurately graded and
supplied with 1⁄8 shanks. Heavy black lines on end cross sections indicate cutting edges. 5 or more . . . . . . . . . . . . . . . . . Less 10%
STANDARD
STANDARD
STANDARD DIAMOND
DIAMOND
DIAMOND FILES (2"
FILES(2" FILES
LONG)(2" LONG)
LONG)
(2"LONG) SHAPE DESCRIPTION** ITEM NUMBER
STANDARD
STANDARD DIAMOND
DIAMOND FILES
FILES (2" LONG)
.0787 wide × .046 thick DLA2×1
Half Rifflers
FOR USE WITH MINITOR PROFILER ‘R’
The half rifflers illustrated below are precision-cut swiss pattern riffle files made
QUANTITY DISCOUNTS:
of high-quality steel. DME half rifflers are available in a variety of shapes. All are Discounts apply to current Net Prices.
CATALOG
available in either “0” or “2” cut, have 1⁄8 shanks andCATALOG
are 31⁄2" long.
NUMBER Half rifflers shapes and cuts may be mixed.
NUMBER
CATALOG
PREFIX * 5 or more . . . . . . . . . . . . . . . . . Less 10%
PREFIX *
NUMBER
CATALOG
PREFIX
CATALOG
NUMBER
CATALOG *
CATALOG
HR 556*
NUMBER
PREFIX
CATALOG
CATALOG
NUMBER
CATALOG
HR 556*
NUMBER
PREFIX
NUMBER
ITEM ITEM
NUMBER
PREFIX
NUMBERHR **556*
PREFIX
PREFIX
NUMBER
PREFIX
PREFIX *
*556 NUMBER
HR
PREFIX* PREFIX*
HR 556
HR 556
HR HR
556 557
HR HR
556 556
HR HR
556 557
HR556 HR562
HR 557
HR 557
HR HR 557
558
HR557
557
HR HR
557 558
557 557
HR 557
HR HR563
HR 558
HR 558
HR558
Finishing/Polishing Equipment
HR 558
559
HR 558
HR HR
558 559
HR HR
558 558 HR564
HR 558
HR 559
HR559
HR 559
HR 559
HR 559
HR HR
559 560 HR565
HR HR
HR 559
HR
559
559
560
HR560
HR 560
HR 560
HR 560
HR561 HR566
HR 560
HR HR
560 561
HR HR
HR 560 560
HR
560 561
HR 561
*When ordering half rifflers above, add “0” or “2” to end of item number to indicate cut desired (e.g. HR5560).
HR 561
HR 561
HR 561
HR HR
561 561
HR
HR 561
561
|
Half Rifflers; Felt Bobs
Felt Bobs
FOR USE WITH MINITOR PROFILER ‘R’
HSH400
|
SH210 SH220
Finishing/Polishing Equipment
SH310 SH320
Abrasive Stones
Abrasive Stones
The stones are sized for use with DME Stone Holders. They are
available in three types of stones: VITRIFIED for general purpose
finishing, RESIN for finishing EDM surfaces and ALUMINUM OXIDE
for polishing. DME abrasive stones can be used on pre-hardened,
hardened and soft mold and die steels.
GENERAL FINE
EDM
PURPOSE FINISH
LENGTH
(ALL STONES = 4") SILICON-CARBIDE SILICON-CARBIDE ALUMINUM
VITRIFIED BONDED RESIN BONDED OXIDE
TYPE V TYPE R TYPE X
GRIT GRIT GRIT
THICKNESS WIDTH
150 240 400 600 120 220 320 600 900 QUANTITY DISCOUNTS:
Discounts apply to current Net Prices.
1
⁄8 ⁄8
3
• • • • • • • • • Types, sizes and grits may be mixed.
10 or more . . . . . . . . . . . . . . . . Less 15%
Finishing/Polishing Equipment
3
⁄16 ⁄8
3
• • • • • • • – –
1
⁄4 ⁄8
3
• • • • • • • – –
1
⁄8 ⁄2
1
• • • • • • • – – when ordering, please specify:
1. Quantity
3
⁄16 ⁄2
1
• • • • • • • – – 2. Thickness, width, length, grit and type
1
⁄4 ⁄2
1
• • • • • • • • • Example: 316124220R
3
⁄8 ⁄2
1
• • • • • • • • •
For other shapes and sizes of abrasive stones, see page 50.
|
Abrasive Stones
SPECIFICATIONS
ITEM NUMBER Type Motor........................................... Universal
Rated hp........................................................... 1⁄4
6411
No-Load Speed................................ .22,000 rpm
Type Bearings................................................ Ball
RECOMMENDED FOR HEAVY-DUTY CAVITY WORK AND PRODUCTION BENCH WORK WHERE FINGERTIP CONTROL IS A MUST.
Note: Electric Hand Grinders 10311 & 10321 available by special order. Please call Customer Service for price and availability.
Supplied with a 6-foot No. 18 ⁄ 3 cord. Unit operates on 125 VAC, 6 amps, 60 Hertz.
Finishing/Polishing Equipment
ITEM NUMBER
2248
Finishing/Polishing Equipment
The recommended filter lubricator for air filtration and automatic lubrication is available separately.
AGK61 FL60
AGK61M*
|
Air Grinder and Filter Lubricator; Tungsten Carbide Rotary Cutters
Tungsten Carbide Rotary Cutters
1
⁄8, 1⁄4 AND 3⁄8 DIAMETERS
⁄4 CARBIDE
1 CARBIDE CUTTER SETS (10 Cutters)
1
⁄8 SOLID ⁄8 CARBIDE HEADS
3
HEADS ON ITEM NUMBER CUTTER HEAD DIA.
DESCRIPTION CARBIDE ON 1⁄4 STEEL SHANKS
1
⁄8 STEEL SHANKS
18CARBIDESET 1
⁄8
ITEM NUMBER ITEM NUMBER ITEM NUMBER
CYLINDRICAL CYL1 CYL2 CYL3 14CARBIDESET 1
⁄4
Mounted Points
Mounted Points
ALUMINUM OXIDE ABRASIVE VITRIFIED BOND
DME Mounted Points are carefully molded from the finest Aluminum Oxide Abrasive and with the exact amounts of
Vitrified Bond to give the optimum holding qualities for the size of the point. They are precision formed to size and shape
AFTER mounting to ensure concentricity between the point and the shank. This eliminates the vibration that causes
excessive wear and damage to both the tools and the work surface. This also reduces the danger of shattering points.
Five mounted points of same shape conveniently pre-packaged. See below for quantity discounts.
B41 5
⁄8 5
⁄8 60
B44 7
⁄32 3
⁄8 90 GROUP “W” SHAPES (1⁄8 SHANK)
B45 3
⁄16 5
⁄16 90 SIZE
ITEM
B46 1
⁄8 5
⁄16 90 NUMBER D T
(PACK OF 5) GRIT
B47 1
⁄8 5
⁄32 60 DIA. THICKNESS
B51 7
⁄16 3
⁄4 60 W142 3
⁄32 1
⁄4 90
B52 3
⁄8 3
⁄4 60 W143 1
⁄8 1
⁄8 90
|
B53 1
⁄4 5
⁄8 90 W144 1
⁄8 1
⁄4 90
Finishing/Polishing Equipment
B55 1
⁄8 1
⁄4 90 W145 1
⁄8 3
⁄8 90
B73 1
⁄2 1
⁄8 120 W146 1
⁄8 1
⁄2 90
B81 3
⁄4 3
⁄16 90 W152 3
⁄16 1
⁄4 90
B91 1
⁄2 5
⁄8 90 W153 3
⁄16 3
⁄8 90
B96 1
⁄8 1
⁄4 90 W160 1
⁄4 1
⁄4 60
B97 1
⁄8 3
⁄8 90 W161 1
⁄4 5
⁄16 60
B98 3
⁄32 1
⁄4 90 W162 1
⁄4 3
⁄8 60
B121 1
⁄2 1
⁄2 60 W163 1
⁄4 1
⁄2 60
B122 3
⁄8 3
⁄8 60 W170 5
⁄16 1
⁄2 60
B123 3
⁄16 3
⁄16 90 W173 3
⁄8 1
⁄8 60
B124 1
⁄8 1
⁄8 90 W175 3
⁄8 3
⁄8 60
B131 1
⁄2 1
⁄2 60 W176 3
⁄8 1
⁄2 60
QUANTITY DISCOUNTS:
B132 3
⁄8 1
⁄2 60 W182 1
⁄2 1
⁄8 90 Discounts apply to current Net Prices.
B133 3
⁄8 3
⁄8 60 W185 1
⁄2 1
⁄2 60 Shapes and sizes may be mixed.
B134 5
⁄16 3
⁄8 60 W200 3
⁄4 1
⁄8 60 5 to 9 packs . . . . . . . . . . . . . . . . Less 10%
B135 1
⁄4 1
⁄2 60 W215 1" 1
⁄8 60 10 to 25 packs . . . . . . . . . . . . . . Less 20%
26 or more packs . . . . . . . . . . . Less 30%
B136 1
⁄4 5
⁄16 90 W216 1" 1
⁄4 60
Mounted Points
5 3
5 32 4
8 1
8
3 5 5
8 16 16
5 7 3 1 7
8 32 16 8 16
3
4
3 1 1 5
4 5 2 8 8
8
1
4
3
16 1
1 2
3 1 8
8 4
Finishing/Polishing Equipment
1
2
3
8
3
16
3
1 8 1
4 4
1 1 3
8 8 32
3 1
1 8 4
2
3 5
8 16
1 1 1 1
8 2 2 2
3 3
8 8
|
Mounted Points
B124 B131 B132 B133 B134 B135
1
4
5
16
B136
GROUP “W” SHAPES
D D D
T
T T
T
These Swiss Quality Heavy-Duty Moldmakers’ Rifflers are made of chrome alloy steel for longer cutting life. They are ideal for
“roughing-out” cavities in molds or die cast dies. Because of their length (12 inches), they provide ample surface to grasp and
“bear-down” on the work.
ITEM NUMBER PREFIX*
ZA410
ZA411
ZA412
Heavy-Duty Moldmakers’ Rifflers
ZA430
ZA440
ZA450
|
Finishing/Polishing Equipment
ZA460
ZA461
ZA470
ZA480
AVAILABLE IN “0” AND “2” CUT ALL RIFFLERS ARE 7" LONG *When ordering, add “0” or “2” to end of item number to indicate cut
“0” cut –
64 teeth/inch desired (e.g. ZA4110)
“2” cut – 97 teeth/inch
when ordering, please specify: QUANTITY DISCOUNTS:
1. Item Number Heavy-Duty Rifflers. Discounts apply to
2. Quantity current Net Prices. Shapes may be mixed.
3. Method of shipment 5 or more . . . . . . . . . . . . . . . . . . . . Less 10%
CATALOG
CATALOG NUMBER
NUMBER PREFIX*
PREFIX*
Silversmiths’ Rifflers
ZA
ZAof711
These Swiss Quality Precision Silversmiths’ Rifflers CATALOG
are made chrome
711
NUMBER alloy steel for longer cutting life. They are
PREFIX*
CATALOG
unsurpassed as to precision of shape, accuracy of size, NUMBER PREFIX*
hardness and durability.
CATALOG NUMBER PREFIX*
CATALOG NUMBER PREFIX*
CATALOG
CATALOG NUMBER
NUMBER
ZA PREFIX*
PREFIX*
711 PREFIX*
ITEM NUMBER
ZA
ZA 711
713
ZA 713
711
ZA
ZA 711
711
ZA711
ZA
ZA 711
711
ZA
ZA 713
713
ZA
ZA 731
731
713
ZA
ZA 713
713
ZA713
ZA
ZA 713
713
ZA 731
ZA 731
Finishing/Polishing Equipment
ZA
ZA 732
732
ZA731
ZA
ZA 731
ZA
731
ZA 731
731
ZA
ZA 732
732
ZA 732
ZA732
ZA
ZA 741
ZA 741
732
732
ZA
ZA 732
732
ZA 741
ZA741
ZA
ZA 761
741
761
ZA
ZA 741
741
ZA
ZA 741
741
ZA761
ZA
ZA 761
ZA 762
762
761
ZA
ZA 761
761
ZA
ZA 761
761
ZA762
|
ZA 763
ZA 762
ZA
ZA 763
762
Exceptional Quality Swiss Die Sinkers’ Rifflers are made of chrome alloy steel in the tradition of superior craftsmanship for
longer cutting life. They are unsurpassed as to precision of shape, accuracy of size, hardness and durability.
ZA905 ZA963
ZA911
ZA964
ZA912
ZA913
ZA965
ZA918 ZA970
Die Sinkers’ Rifflers
ZA974
ZA930
ZA931 ZA975
|
ZA941 ZA981
Finishing/Polishing Equipment
ZA982
ZA942
ZA983
ZA951
ZA984
ZA953
ZA985
ZA956
ZA986
ZA957
ZA996
AVAILABLE IN “0” AND “2” CUT ALL RIFFLERS ARE 6" LONG * When ordering, add “0” or “2” to end of item number prefix to indicate
“0” cut – 64 teeth/inch cut desired (e.g. ZA9050)
“2” cut – 97 teeth/inch
QUANTITY DISCOUNTS:
when ordering, please specify: Die Sinkers’ Rifflers. Discounts apply to
1. Item Number current Net Prices. Shapes may be mixed.
2. Quantity 5 to 20 . . . . . . . . . . . . . . . . . . . . . . . Less 10%
3. Method of shipment 21 or more . . . . . . . . . . . . . . . . . . . Less 15%
Habilis Files
CHROME ALLOY STEEL, INTEGRAL HANDLE
DME Habilis Files are made from chrome alloy steel. They are just right for those
in-between jobs when a full-size file is too large. The file and integral handle are
balanced to give the mold or die maker full control for efficient cutting.
A complete set, stored in a sturdy vinyl pouch, includes one each of these five
popular file shapes: rectangular, half-round, triangular, square and round. These
handy Habilis Files are available in coarse (00) and medium (1) cut. Files of the
same shape and same cut may be purchased in boxes of ten.
Set of 5 Files
Finishing/Polishing Equipment
00 HFS00
1 HFS1
|
Habilis Files; Diamond Needle Files
Diamond Needle Files
For filing hardened steels, carbides and ceramics
DME Diamond Needle Files are specially made for moldmakers.
They feature efficient cutting action with only the slightest
pressure and provide long tool life. The Diamond Needle Files
are 51⁄2" long with approximately 23⁄4" diamond surface. The
round shanks are knurled to prevent slippage.
A complete set, stored in a sturdy vinyl pouch, includes one
each of these five popular file shapes: rectangular, half-round,
triangular, square and round. Diamond Needle Files may also
be purchased individually.
GRIT = 75 microns
(180 MESH)
FILE SHAPE ITEM NUMBER
Rectangular DNFP Set of five files in a vinyl pouch.
Half-Round DNFF Set of 5 Files Overall length of files is 51⁄2".
Triangular DNFT ITEM
Square DNFL NUMBER
QUANTITY DISCOUNTS:
Round DNFR DNFS5
Diamond needle files. Discounts apply to
current Net Prices. Shapes may be mixed.
5 or more . . . . . . . . . . . . . . . . . . . . Less 10%
Abrasive Stones
TYPE F (DME FLEX): Aluminum oxide crystals in a hard resin bond provide some flexibility to reduce
breakage. Ideal for polishing deep ribs and fine details.
THK. WIDTH LGTH. 400 600 LGTH. 400 600 LGTH. 400 600
& 240 & SHAPE & 240 & SHAPE & 240
Finishing/Polishing Equipment
1
⁄16 1
⁄2 4" • • • 1
⁄4 SQ 4" • • • 1
⁄4 TRI 4" • • •
1
⁄8 1
⁄2 4" • • • 3
⁄8 SQ 4" • • • 1
⁄2 TRI 4" • • •
3
⁄16 1
⁄2 4" • • • 1
⁄2 SQ 6" • • •
GENERAL PURPOSE (TYPE A OR B)
1
⁄4 3
⁄4 4" • • • 3
⁄4 SQ 6" • • •
1
⁄2 3
⁄4 4" • • • ROUND GRIT
1
⁄2 1" 4" • • • SIZE 150
LGTH. 400 600
& SHAPE & 240
1
⁄4 RD 4" • • •
when ordering, please specify:
QUANTITY DISCOUNTS: 3
⁄8 RD 4" • • •
1. Quantity Discounts apply to current Net Prices. 1
⁄2 RD 4" • • •
2. Size, Shape, Grit and Type Types, sizes and grits may be mixed.
Rectangular Example: 116124150A
10 or more . . . . . . . . . . . . . . . . Less 15%
Square Example: 14SQ4400A
SPECIAL PURPOSE (TYPES E, M OR F) For other stones (sized for use with profilers), see Page 41.
SHAPE AND SIZE TYPE E (EDM STONES) TYPE M (MEDIUM OIL FILLED) TYPE F (DME FLEX)
GRIT GRIT GRIT
RECTANGULAR
THICK. WIDTH LENGTH 150 240 320 400 600 150 240 320 400 600 150 240 320 400 600
1
⁄l6 1
⁄4 4" • • • • • • • • • • • • • • •
1
⁄8 1
⁄4 4" • • • • • • • • • • • • • • •
1
⁄8 1
⁄2 4" • • • • • • • • • • • • • • •
1
⁄4 1
⁄2 4" • • • • • • • • • • • • • • •
SQUARE GRIT GRIT GRIT
SIZE AND SHAPE LENGTH 150 240 320 400 600 150 240 320 400 600 150 240 320 400 600
⁄8 SQ
1
4" • • • • • • • • • • • • • • •
1
⁄4 SQ 4" • • • • • • • • • • • • • • •
Finishing/Polishing Equipment
ABRASIVE STONE KIT ITEM NUMBER: ASK450
|
SQUARE 1 EACH OF GRIT 1 EACH OF GRIT 1 EACH OF GRIT
Abrasive Sheets
ALUMINUM OXIDE CLOTH AND SILICON CARBIDE WATERPROOF PAPER
n 9" × 11" Sheets
n 50 Sheets per Carton
ALUMINUM OXIDE ABRASIVE CLOTH SHEETS
ITEM NUMBER
GRIT
(CARTON OF 50 SHEETS) SILICON CARBIDE WATERPROOF PAPER
ABC80 80 ITEM NUMBER
GRIT
ABC100 100 (CARTON OF 50 SHEETS)
Abrasive Sheets; Cloth Bench Rolls; Discs and Holders
ITEM NUMBER
DIA. GRIT
(PACK OF 50) ABRASIVE DISC HOLDERS
60 EPD260 (1⁄8" SHANKS)
80 EPD280
ITEM NUMBER
1
⁄2 120 EPD2120 DIA.
(PACK OF 5)
240 EPD2240 1
⁄2 EPDH2
320 EPD2320
⁄4
3
EPDH3
60 EPD360
1 EPDH4
80 EPD380
3
⁄4 120 EPD3120
240 EPD3240 DISC HOLDER SET
320 EPD3320 ONE EACH OF
60 EPD460 EPDH2, H3, H4
120 EPD4120 ITEM NUMBER
1
240 EPD4240
320 EPD4320 EPDH234
Finishing/Polishing Equipment
(1 ea. ) 1⁄4, 1⁄2, 3⁄4 Holder
FPK326 1”
112NH 11⁄2 1
⁄4 ⁄16
5
112FW 11⁄2 ⁄16
11
A
*Sold in packs of 5 only **Sold in packs of 10 only L
|
Felt Polishing Kit; Polishing Brushes; Mold Polishing and Lapping Compound
Polishing Brushes WHEEL
LARGE CUP
available in bristle or brass SMALL CUP
END BRUSH
ALL BRUSHES HAVE 1⁄8 DIAMETER SHANKS
BRISTLE BRASS
BRUSH
STYLE
ITEM DIAMETER ITEM
NUMBER* NUMBER*
PB7 ⁄16
3
END BRUSH PBR7
PB12 1
⁄2 SMALL CUP —
QUANTITY DISCOUNTS:
PB11 5
⁄8 LARGE CUP PBR11 Discounts apply to current Net Prices.
PB1 3
⁄4 WHEEL PBR1 Pack types and styles may be mixed.
*Pack of 10 5 packs or more . . . . . . . . . . . Less 10%
Diamond Compound
for high-quality mold and die polishing
Since DME Diamond Compound is not water soluble, the use of water as a thinning agent is not
recommended. For best results, use DME THINNER LUBRICATOR to reduce the compound to its
most efficient working consistency.
21⁄2 gram
Intermediate polishing of plastics mold cavities DC9M Green 9 6-12 9-Medium 1,300
and final polishing of die cast die cavities. DC15U Blue 15 8-22 15-Universal 1,300 to 900
DC15M Blue 15 8-22 15-Medium 1,300 to 900
DC30U Red 30 20-40 30-Universal 800 to 550
Preliminary polishing of all plastics mold DC30M Red 30 20-40 30-Medium 800 to 550
and die cast die cavities. DC45U Brown 45 30-60 45-Universal 500
DC45M Brown 45 30-60 45-Medium 500
Heavy stock removal. Enlarging holes in hardened steel. DC170H Grey-Black 170 170M-Heavy 120 to 80
The smaller the micron size, the finer the finish.
†
Thinner Lubricator
for diamond compound
When polishing with Diamond Compound, stock removal may cause ITEM NUMBER
the compound to thicken. Thinner Lubricator is recommended to TL4
prevent this thickening and assure proper lubrication of the diamond
particles. It is supplied in a convenient 4-ounce squeeze bottle.
finishes
Finishing/Polishing Equipment
handling. Finish numbers are stamped on the back of each
sample for quick reference. A molded plaque in the kit’s lid
shows the part finishes that result from each mold finish.
ITEM NUMBER
MFK1200
ROUGHNESS
FINISH
DESCRIPTION AVERAGING (RA) COMMENTS
TYPE
micro-inches range
A1 grade # 3 diamond buff 0-1 • for mirror or optical finishes
• most time consuming and costly finishes to achieve
A2 grade # 6 diamond buff 1-2
• steel grade important to results (DME No. 3 or No. 5 steel
A3 grade # 15 diamond buff 2-3 recommended)
|
Mold Finish Comparison Kit
B1 600 grit paper 2-3 • removes all tool and machining marks
B2 400 grit paper 4-5 • provides good mold release
B3 320 grit paper 9-10 • light reflecting finish on molded part, some sheen
C1 600 stone 10-12 • removes all tool and machining marks
C2 400 stone 25-28 • provides good mold release
C3 320 stone 38-42 • mute finish on molded part, no sheen
dry blast glass bead #11
D1 10-12 • for decorative finishes
(8" distance at 100 psi; 5 secs.)
dry blast # 240 oxide • often used for diecast and thermoset tooling
D2 26-32
(5" distance at 100 psi; 6 secs.) • helps hide shrink marks and other imperfections
dry blast # 24 oxide
D3 190-230 • dull, non-reflecting finish on molded or cast part
(6" distance at 100 psi; 5 secs.)
Finishing Applications
rohs/weee compliant
ProWeld™
micro-welding system
for precision mold repair
ProWeld™
59
ProWeld™ Benefits
Advantages of ProWeld Precision Mold Repairs and Alterations Made Easy with ProWeld
Perform high-quality repairs
■
Figure 1
of very small mold areas
Increase the life of a mold
■
after repair
Reduce repair costs up to
■
is easy
metal sheets, strips or wire etc., to the contour of the mold under repair (Fig. 1).
Only gentle pressure is
■
Standard Equipment
Complete ProWeld system includes:
(Dimensions in millimeters)
ProWeld™
ITEM NUMBER DESCRIPTION
UMW0001 Power pack with welding cord, grounding cord and plate,
power cord, foot switch and all accessories listed below
|
UMW0002 N51–Standard SKH-51 steel powder (40 grams)
Molding Supplies
Thousands of auxiliary items
that help keep your
processing initiatives at
peak performance
Molding Supplies
63
ITEM
DESCRIPTION ITEM NUMBER
NUMBER
Package of (6)
SAV0003 SAV0002
trigger pumps
Molding Supplies
provide superior performance for provide dependable performance a special formulation that will not
most plastics molding applications. with outstanding economy. The interfere with cosmetic operations
The high silicone content and long-lasting, low build-up silicone such as painting, plating, hot
standard concentration of concentration is ideal for most stamping, etc. The low concentration
propellants are FDA approved for plastics molding applications. does not promote build-up, and is
food industry applications under ideal for styrenes and most other
section 175.300 of the Food and plastic materials. For superior
Drugs Code of Federal Regulations.
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results, pre-cleaning of molded
n Safer and stronger than conventional eyebolts 180° PIVOT 360° SWIVEL
n Pivots and swivels to compensate for pitch, roll and sway
when lifting heavy or unbalanced loads See what happens when heavy The same load applied to a
side loads are applied to a DME Hoist Ring is translated
n Prevents accidents caused by eyebolt breakage or
Hoist Rings – INCH
Molding Supplies
use extra length bolts with minimum effective thread
engagement of 2 times thread diameter. The use of C
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loads. Hoist ring must be free to swivel
Mold Clamps
L 91/2
W
25/8
ADJUSTING SCREW
ADJUSTING SCREW CLAMP BOLT
CLAMP BOLT STORE HERE
STORE HERE WHEN CLAMPING
WHEN CLAMPING CLAMP WASHER
Mold Clamps
15/8 23/32
7/8
13/8 13/8
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1/2 21/8
Molding Supplies
3/4
MOLD CLAMP
ADJUSTING SCREW
MOLD CLAMP
ADJUSTING SCREW
†
NOTE:
QUANTITY DISCOUNTS: Mold Clamp Screws supplied with assembly are of high-
Discounts apply to current Net Prices. tensile strength alloy steel. Lengths shown will accommodate
Standard sizes may be combined on clamping ledges up to a maximum of 1.375. For clamping
one order for quantity discounts. ledges in excess of 1.375, use longer screws accordingly.
60 to 99 . . . . . . . . . . . . . . . . . . . . Less 5%
100 or more . . . . . . . . . . . . . . . Less 10%
Molding Supplies
Jiffy-Tite® Seal Removal Tool Kit – JSTK
The Jiffy-Tite Seal Removal Tool Kit can be used for removal
of connector seals from Jiffy-Matic Sockets (including SV
Series). Can also be used with Jiffy-Tite Sockets to provide
easier seal removal.
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Jiffy-Tite® Connector Seals; Seal Removal Tool Kit & Wrenches; Heater Puller
item number Note: T
his tool kit is not required for “the original”
or current line of Jiffy-Matic Sockets with
Includes handle, interchangeable tools for all socket sizes, jstk235 removable hose stems.
seal pick and vinyl storage pouch.
9/ 3/ JP(B)252(SV) JPf0252
16 8 sjp252 5/
8
3/
8 sjp252f
JP(B)351, 352(SV) JPf0351, 0352
11 / 3/ JP(B)253(SV) jpf0253
16 8 sjp253 3/
4
3/
8 sjp253f
JP(B)353(SV) JPf0353
7/ 3/ sjp354 JP354(SV) JPf0354
8 8 15 / 1/
16 2 sjp554f
7/ 1/
JPf0553, 0554
8 2 sjp554 JP553, 554
11 /8 1/
2 sjp556f JPf0556
11 /8 1/
2 sjp556 JP556
Auxiliary Equipment
LOADERS, TILTERS
AND Dumpers
Loaders – designed to
feed pellets, granules, and
free flowing powders into
drying hoppers an overhead hopper or
storage vessel. Built with
Fully insulated, modular, stainless a variety of auger sizes
steel construction DRI-AIR’s and types and can deliver
Modular Hoppers assure uniform from 10 to 500 cu. ft. of
material flow with: NO channeling, material/hour.
NO feedout problems, NO mixing n irect gear drive for lower
D
problems, NO thru-put problems maintenance
n S tandard capacity hoppers range n 20 cu. ft hopper capacity
from 5 to 600 lbs n Quick disconnect auger for easy cleaning
n Dries less than a full hopper
n 45º or 60º auger slope
n Dries material to the bottom of
the slide gate Tilters – designed to assist in the vacuum unloading of gaylord
n Easy-to-clean diffuser cone directs containers. The automatic tilting feature allows complete removal
air/material flow of material from the container. The adjustable regulator permits
n Hoppers include: slide gate, blank mounting
setting initial lift at any desired weight.
adapter, access door (RH60 and over), insulation n1 " Pillow block pivot bearings
Molding Supplies
n Laser-cut access doors provide a smooth, n Double convoluted industrial air bag – set up so bag cannot
sight glass and Bunting™ no-spill slide gate n Flow control to adjust operating speed
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safety retainer bar! Push button controls permit stopping the unit
Auxiliary Equipment
at any point in the cycle for added control and safety.
Storage bins n 5 2" wide bucket available!
Ideal for storage and transfer
n C ustom width bodies – for large or awkward containers,
increased lift capacity
of material from grinders, surge
n Custom discharge chutes
bins, bags, drums or gaylords
n obile
M
n Self-emptying
n Durable one-piece reinforced lid ...and much more
suitable for mounting equipment
Thousands of auxiliary items
n Lightweight
available beyond these
n Stackable
popular featured products.
n Stainless steel slidegate DME Molding Supplies
n Vacuum wand access tube offers a wide variety of
n Heavy-duty welded steel frame other high-quality, low-cost
n Forklift channel
auxiliary products, including
conveyors, water and oil
n Locking casters
filters, hydraulic pumps,
chillers, cooling towers,
end-of-arm tooling, and
much, much more.
Plumbing Products
Flow Regulators
Provide a unique, leak-free, singlepoint
manual flow control. Incorporates the
proven mechanical flowmeter and
Plumbing Products
cartridge heaters n sually less than 1/2 the cost of a new controller
U
n superior for use where high watt densities,
A
n We repair all types of controllers
high temperatures and long life are required n Fast, low-cost, warrantied repair by qualified specialists
n idely used throughout the industry as a
W n Over 60,000 schematics in our library
rugged dependable heat source
n High-quality materials and craftsmanship
Molding Supplies
DIN controllers
Single channel controllers include a universal sensor input with
thermocouples up to three outputs that can be programmed for heat or cool
temperature control, or to operate as process or deviation alarms.
Variable immersion depth of 11⁄4" to 1 3⁄4" with
a tip length of 21⁄2". These will accommodate n Infrared communications
most requirements n Up to three outputs
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in either a straight n Ramp to set point
corrosive environs
Molding Supplies
Molding Supplies
n Lubricates.
Ultra-high surface attraction assures the lubricating ingredients will be
widely dispersed and tenaciously held to all moving parts.
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CFC-free and free of chlorinated solvents. Econo- Copper rated to 2000˚F
Machine Parts
during injection
n Reduces flashing
n P recise pressure control
during cure
Machine Mounts n Positive shut-off prevents drooling
UNISORB Quantum IM Mounts provide optimum leveling and
alignment in minutes, without anchoring either the machine or
mounts to the floor. Designed especially for injection molding and
die casting machines, UNISORB Quantum IM Mounts dampen both
vertical and horizontal impacts found in reciprocating machines.
...and much more
UNISORB Quantum IM Mounts meet applicable OSHA requirements.
n Increased equipment life Thousands of machine parts
available beyond these
n Simplified machine installation popular featured products.
n Fast, accurate alignment DME Molding Supplies offers
n Reduced shock and vibration a wide variety of other high-
quality, low-cost machine
n Elimination of anchor bolts
parts, including mixing nozzles,
n Uneven floors accommodated locating rings, sprue bushings,
n Machine “walking” prevented socket head cap screws, hoist
rings, and much, much more.
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to the DME Hot Runner Systems from today’s generation of
World Headquarters DME Company DME Europe C.V.B.A. DME Mold Technology
DME Company 6210 Northwest Drive Industriepark Noord (Shenzhen) Co., Ltd.
29111 Stephenson Highway Mississauga, Ontario B-2800 Mechelen Belgium C-108 Huahan Building
Madison Heights, MI 48071 Canada L4V 1J6 32-15-215011 tel No. 16 Langshan Rd.
www.dme.net 800-626-6653 toll-free tel 800-387-6600 toll-free tel 32-15-218235 fax Northern Hi-Tech Industrial Zone
248-398-6000 tel 905-677-6370 tel sales@dmeeu.com e-mail Nanshan District,
888-808-4363 toll-free fax 800-461-9965 toll-free fax Shenzhen 518057, China
sales@dme.net e-mail dme_canada@dme.net e-mail (86-755) 8601 9031 tel
(86-755) 8601 6583 fax
cs@dmechina.net e-mail