Stand-alone type

Infrared Gas Analyzer

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Type: ZRJ Standard type Type: ZKJ High performance type

Ideal for combustion control of various Ideal for measurement of low-concentration

industrial furnaces components
NO : 0 to 500ppm 5000 ppm NO : 0 to 50ppm 5000 ppm
SO2 : 0 to 500ppm 5000 ppm SO2 : 0 to 50ppm 10 %
CO : 0 to 200ppm 100 % CO : 0 to 50ppm 100 %
CO2 : 0 to 500ppm 100 % CO2 : 0 to 20ppm 100 %
CH4 : 0 to 1000ppm 100 % CH4 : 0 to 200ppm 100 %
O2 : 0 to 5% 25 % N2O : 0 to 200ppm 2000 ppm
O2 : 0 to 5% 25 %
s!RBITRARYRANGESETTINGISALLOWEDWITHINSPECIFIEDRANGE

Simple operation allowed by easy-to-see large LCD

3-component display Menu screen

5-component display Alarm setting screen Range select screen

ECNO:325c
  FRPSRQHQWDQDO\]HU
Type: ZRJ
single-beam

Hot wire temperature

Principle The amount of infrared ray absorbed in
the measurement cell is detected with a Bore:
1mm
mass flow sensor. State of
windlessness
Infrared ray Gas inlet Gas outlet Rear expansion Mass flow sensor
light source chamber (Hot-wire wind speed Detection
detecting element) sensitivity
(¬P)
<Mass flow sensor> When wind is
The low impedance sensor has high noise blowing from
left
immunity. The sensor with no movable
parts has high resistance to vibration, and Detection
sensitivity
Front expansion Detector thus can be used semipermanently. (¬P)
Motor Measurement cell chamber
Mass flow sensor Infrared ray absorption by measured gas When wind is
Chopper component is converted into electric blowing from
right
signals.

Example of gas sampling system configuration Q Zirconia type O2 Sensor

(For measurement of ambient gas of heat treat furnace) Type : ZFK7

Flowmeter
Clean air
Sample gas Pump
inlet Cock Exhaust
Analyzer port
Filter Membrane
Pot filter ZRJ
Filter

Zero gas Span gas

Q General Specifications
Measurement NOx, SO2, CO, CO2, CH4: External contact No voltage contact
principle Non-dispersive infrared ray system (single-beam) input Auto calibration start, Average value reset, Range
O2: Paramagnetic type (built in), galvanic cell type selection, Output hold
(built in), or zirconia type (Type ZFK7, Separately Contact output Range identification of each component, Instrument
installed) error, Calibration error, Auto calibration in progress,
Measured NO: 0 to 500ppm 5000ppm CO peak count alarm, Instantaneous value
component SO2: 0 to 500ppm 5000ppm concentration alarm for each component, Pump
CO: 0 to 200ppm 100% ON/OFF
CO2: 0 to 500ppm 100% Communication RS-232C (MODBUS) option
CH4: 0 to 1000ppm 100% function
O2: 0 to 5% 25% Auto calibration Auto zero and span calibration (Calibration cycle
(2-range switching, Maximum range ratio 1:5, O2 function settable)
excluded) Display LCD with backlight
Repeatability ±0.5%FS Instantaneous value of each component,
Linearity ±0.1%FS or lower Instantaneous value after O2 correction, Average
Zero drift ±2.0%FS or lower/week value after O2 correction, Average O2 value, CO
Span drift ±2.0%FS or lower/week peak count
Gas extraction 1L/min. ±0.5L/min. Parameter setting display (English or Japanese can
volume be selected.)
Response time 90% response from gas inlet: 15 sec. or shorter Outside dimension, 177 (H) × 483 (W) × 493 (D) mm, About 10kg
(2-component measurement) weight
Output signal 4 to 20mA DC or 0 to 1V DC (Max. non-insulated Power supply voltage 100 to 240V AC, 50/60Hz, 70VA
output point: 8)
Instantaneous output value (measured gas Q Standard measured gas conditions for gas analyzer
concentration of each component) Temperature 0 to 50°C
Instantaneous output value after O2 correction, Pressure 10kPa or lower (The gas outlet should be at atmospheric pressure.)
Average output value after O2 correction, Average Dust 100+g/Nm3 or lower with particle size of 1+m or lower
O2 output Mist No mist allowed.
Permissible load resistance: 550£ or lower (4 to Moisture Saturated at 2°C (No condensation allowed.)
20mA DC), 100k£ (0 to 1V DC) Corrosive component 1ppm or lower
  FRPSRQHQWDQDO\]HU
Type: ZKJ
double-beam

Hot wire temperature

Principle The amount of infrared ray absorbed in
the measurement cell is detected Bore:
1mm
with a mass flow sensor. State of
windlessness
Distribution cell (interference filter) Mass flow Mass flow sensor (Hot-wire wind
sensor speed detecting element) Detection
Motor Trimmer Reference cell sensitivity
<Mass flow sensor> (¬P)
When wind is
The low impedance sensor has high noise
P

Rotary Detector blowing from

sector immunity. The sensor with no movable left
P-¬P

parts has high resistance to vibration, and

Detection
thus can be used semipermanently. sensitivity
Infrared ray absorption by measured gas (¬P)
Infrared (single) Sample gas Sample gas outlet Interference component is converted into electric When wind is
light source inlet compensationg signals. Maximum range ratio of 1:25 is blowing from
Sample cell detector right
allowed with the high sensitivity analyzer.

Example of gas sampling system configuration Q Zirconia type O2 Sensor

(For measurement of exhaust gas from boilers and refuse incinerators) Type : ZFK7
Gas extractor ZKJ
Membrane
Gas inlet Mist filter filter Flowmeter CO,CO2
tube (O2)
Gas aspirator
15°or larger

NO2 /NO converter Membrane Infrared

(for NOx measurement) filter gas
Electronic analyzer
gas cooler Solenoid valve
NO,SO2
Safety drain ZERO NO SO2 CO2 CO O2
trap Pressure reducing
Gas outlet valve O2
Zirconia
O2 sensor
Drain Standard gas

Q General Specifications
Measurement NOx, SO2, CO, CO2, CH4: External contact No voltage contact
principle Non-dispersive infrared ray system (Double-beam) input Auto calibration start, Average value reset, Range
O2: Paramagnetic type (built in) or zirconia type selection, Output hold, Pump ON/OFF
(Type ZFK7, Separately installed) Contact output Range identification of each component, Instrument
Measured NO: 0 to 50ppm 5000ppm error, Calibration error, Auto calibration in progress,
component SO2: 0 to 50ppm 10% Pump ON/OFF, CO peak count alarm, Instantaneous
CO: 0 to 50ppm 100% value concentration alarm for each component,
CO2: 0 to 20ppm 100% Power OFF
CH4: 0 to 200ppm 100% Communication RS-232C (MODBUS) option
N2O: 0 to 200ppm 2000ppm function
O2: 0 to 5% 25% Auto calibration Auto zero and span calibration (Calibration cycle
(2-range switching, Maximum range ratio 1:5, O2 function settable)
excluded) Display LCD with backlight
Repeatability ±0.5%FS (±1%FS for concentration of less than 50ppm) Instantaneous value of each component,
Linearity ±1.0%FS or lower Instantaneous value after O2 correction, Average
Zero drift ±1.0%FS or lower/week value after O2 correction, Average O2 value, CO
(±2.0%FS/week for concentration from 50ppm to 200ppm) peak count
Span drift ±2.0%FS or lower/week Parameter setting display (English or Japanese can
(±2.0%FS/day for concentration of less than 50ppm) be selected.)
Gas extraction volume 0.5L/min. ±0.2L/min. Outside dimension, 177 (H) × 483 (W) × 578 (D) mm, About 22kg
Response time 90% response from gas inlet: 60 sec. or shorter weight
Output signal 4 to 20mA DC or 0 to 1V DC (Max. non-insulated Power supply voltage 100 to 240V AC, 50/60Hz, 250VA
output point: 12)
Instantaneous output value (measured gas Q Standard measured gas conditions for gas analyzer
concentration of each component) Temperature 0 to 50°C
Instantaneous output value after O2 correction, Pressure 10kPa or lower (The gas outlet should be at atmospheric pressure.)
Average output value after O2 correction, Average Dust 100+g/Nm3 or lower with particle size of 1+m or lower
O2 output Mist No mist allowed.
Permissible load resistance: Moisture Saturated at 2°C (No condensation allowed.)
550£ or lower (4 to 20mA DC), 100k£ (0 to 1V DC) Corrosive component 1ppm or lower
Q Outline Diagram (Unit mm)
Q Type : ZRJ
<Upper> <Side>

500 max

355.6
365
336.5
254
123.8
111.1
101.5
(24)

38
88.5
M4 (for slide rail)

<Front> <Rear> Purge gas inlet Rc1/4 or NPT1/4

Power switch <Rack mount hole pitch> 429 Sample gas outlet Rc1/4 or NPT1/4
M5 Sample gas inlet Rc1/4 or NPT1/4
7.5
100.8

169
177
194

Applicable both for

JIS 100 mm and
EiA 101.6 mm
465 Terminal Terminal Terminal AC inlet (100V to 240V AC, 50Hz/60Hz)
483 block 1 block 3 block 5
Terminal Terminal Rubber boss for installing on a table or the like
block 2 block 4

Q Type : ZKJ
<Upper> <Side>

M4(for mounting slide rail)

578 or less

315.8
466.7
288.9
12.7
123.8
(22)

38
26.1

<Front> <Rear>
429
Power switch
Sample gas outlet Rc1/4 or NPT1/4
Sample gas inlet Rc1/4 or NPT1/4
7.5
100.8

(Purge gas inlet Rc1/4 or NPT1/4)

177
169

465 Connector for input/output Power inlet (100V to 240V AC, 50Hz/60Hz)
483 terminal module

Fuji Electric
Your distributor:
Coulton Instrumentation Ltd
17 Somerford Business Park, Christchurch, BH23 3RU, UK
Tel: +44 1202 480 303
E-mail: sales@coulton.com
Web: www.coulton.com
Information in this catalog is subject to change without notice. Printed in Japan 2011-4/20FOLS