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P:\S656 LSJOC\08 ENGG\1 Process\7 CA\PSV Sizing\PSV 384,524 - 3rd Stage Gas Export Compressor Train A & B\[3rd Stg Gas Export Compressor PSV TRAIN A & B Rev B1.xlsm]1
TITLE GPS DOC. NO. PAGE REV
PSV 384, 524 Sizing Calculation : 3rd Stage Gas Export Compressor 0909-GS-P-CA-10057 3 of 4 01
1 PSV Sizing - Vapour Only Flow
2 Required Data
3 Fluid
4 Relieving Load W 29424 kg/hr 64867 lb/hr
5 Relieving Temperature T 67.15 oC 612.871 deg R
6 Ratio of Specific Heat at Relieving Conditions k (Cp/Cv) 1.7143
7 Compressibility Factor at Relieving Conditions Z 0.7671
8 Molecular Weight 21.34
9
10 PSV
11 Set Pressure Pset 140 barg 2030 psig
12 Allowable Overpressure % 10 %
13 Coefficient of Discharge (API 521 Eq 9 - 0.975 for gas relief valve; API 520 - 0.62 for rupture disk) Kd 0.975
14 Back Pressure Correction Factor (API 520 Fig 30 for balanced bellows, 1 for others) Kb 1
15 Total Backpressure P2 3.5 barg 50.75 psig
16 Correction Factor for Upstream Rupture Disc (If Yes, use 0.9; If No, use 1.0) Kc 1.0
17 Steam as Relieved Fluid (Yes / No) NO
18
19 Calculated Data
20 Upstream Relieving Pressure P1 154 barg 2233.0 psig
21 Pb/Ps*100 2.50 %
22 C Coefficient 381.1
23 Critical Pressure 74.5 bara 1080.0 psia
24 Nature of Flow Critical
25 Correction Factor for Napier Equation (API 520 Eq 3.8 - Steam Service Only) KN -
26 Superheat Steam Correction Factor (1 for sat, refer to API 520 Table 9 for superheated factor) KSH -
27 Coefficient for Sub-Critical Flow F2 -
2
28 Orifice Area Required A 0.3646 in 235 mm2
2
29 Selected Orifice Area (API 526) 0.503 in 325 mm2
30 Most Likely Orifice Designation (API 526) 1.5G3 or 2G3 (check API 526)
31 Flow through Actual PSV 40596.9 kg/hr 89499.4 lb/hr
32
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P:\S656 LSJOC\08 Engineering\1 Process\7 Calculations\PSV Sizing\PSV 284,524 - 3rd Stage Gas Export Compressor Train A & B\[3rd Stg Gas Export Compressor PSV TRAIN A & B.xlsm]PSV Sizing-Vapour
CALCULATION
NOTES
P:\S656 LSJOC\08 ENGG\1 Process\7 CA\PSV Sizing\PSV 384,524 - 3rd Stage Gas Export Compressor Train A & B\[3rd Stg Gas Export Compressor PSV TRAIN A & B Rev B1.xlsm]1
Attachment - 1
1
Case Name: 3RD STAGE COMPRESSOR BO DISCHARGE.HSC
2 GLOBAL PROCESS SYSTEMS
3 Burlington, MA Unit Set: my SI4e
4 USA
Date/Time: Thu Nov 22 16:57:34 2012
5
6 Fluid Package: Basis-1
7 Material Stream: PSV-384/524_Blocked Outlet_Relief condition
Property Package: Peng-Robinson
8
9
CONDITIONS
10
11 Overall Vapour Phase
12 Vapour / Phase Fraction 1.0000 1.0000
13 Temperature: (C) 67.15 67.15
14 Pressure: (kPa) 1.551e+004 * 1.551e+004
15 Molar Flow (MMSCFD) 27.69 27.69
16 Mass Flow (kg/h) 2.942e+004 2.942e+004
17 Std Ideal Liq Vol Flow (barrel/day) 1.274e+004 1.274e+004
18 Molar Enthalpy (kJ/kgmole) -8.125e+004 -8.125e+004
19 Molar Entropy (kJ/kgmole-C) 145.3 145.3
20 Heat Flow (kW) -3.112e+004 -3.112e+004
21 Liq Vol Flow @Std Cond (barrel/day) 4.900e+006 * 4.900e+006
22
PROPERTIES
23
24 Overall Vapour Phase
25 Molecular Weight 21.34 21.34
26 Molar Density (kgmole/m3) 7.146 7.146
27 Mass Density (kg/m3) 152.5 152.5
28 Act. Volume Flow (m3/h) 193.0 193.0
29 Mass Enthalpy (kJ/kg) -3808 -3808
30 Mass Entropy (kJ/kg-C) 6.808 6.808
31 Heat Capacity (kJ/kgmole-C) 68.42 68.42
32 Mass Heat Capacity (kJ/kg-C) 3.207 3.207
33 LHV Vol Basis (Std) (MJ/m3) --- ---
34 LHV Mass Basis (Std) (kJ/kg) --- ---
35 Phase Fraction [Vol. Basis] 1.000 1.000
36 Phase Fraction [Mass Basis] 1.000 1.000
37 Partial Pressure of CO2 (kPa) 8.768 ---
38 Cost Based on Flow (Cost/s) 0.0000 0.0000
39 Act. Gas Flow (ACT_m3/h) 193.0 193.0
40 Avg. Liq. Density (kgmole/m3) 16.33 16.33
41 Specific Heat (kJ/kgmole-C) 68.42 68.42
42 Std. Gas Flow (MMSCFD) 27.63 27.63
43 Std. Ideal Liq. Mass Density (kg/m3) 348.5 348.5
44 Act. Liq. Flow (m3/h) --- ---
45 Z Factor 0.7671 0.7671
46 Watson K 17.96 17.96
47 User Property --- ---
48 Partial Pressure of H2S (kPa) 9.533e-002 ---
49 Cp/(Cp - R) 1.138 1.138
50 Cp/Cv 1.714 1.714
51 Heat of Vap. (kJ/kgmole) --- ---
52 Kinematic Viscosity (cSt) 0.1319 0.1319
53 Liq. Mass Density (Std. Cond) (kg/m3) 0.9064 0.9064
54 Liq. Vol. Flow (Std. Cond) (barrel/day) 4.900e+006 4.900e+006
55 Liquid Fraction 0.0000 0.0000
56 Molar Volume (m3/kgmole) 0.1399 0.1399
57 Mass Heat of Vap. (kJ/kg) -1536 ---
58 Phase Fraction [Molar Basis] 1.0000 1.0000
59 Surface Tension (dyne/cm) --- ---
60 Thermal Conductivity (W/m-K) 5.612e-002 5.612e-002
61 Viscosity (cP) 2.011e-002 2.011e-002
62 Cv (Semi-Ideal) (kJ/kgmole-C) 60.11 60.11
63 Aspen Technology Inc. Aspen HYSYS Version 7.3 (25.0.1.7337) Page 1 of 2
Licensed to: GLOBAL PROCESS SYSTEMS * Specified by user.
1
Case Name: 3RD STAGE COMPRESSOR BO DISCHARGE.HSC
2 GLOBAL PROCESS SYSTEMS
3 Burlington, MA Unit Set: my SI4e
4 USA
Date/Time: Thu Nov 22 16:57:34 2012
5
6 Fluid Package: Basis-1
7 Material Stream: PSV-384/524_Blocked Outlet_Relief condition
Property Package:
(continued)
Peng-Robinson
8
9
PROPERTIES
10
11 Overall Vapour Phase
12 Mass Cv (Semi-Ideal) (kJ/kg-C) 2.817 2.817
13 Cv (kJ/kgmole-C) 39.91 39.91
14 Mass Cv (kJ/kg-C) 1.871 1.871
15 Cv (Ent. Method) (kJ/kgmole-C) 38.35 38.35
16 Mass Cv (Ent. Method) (kJ/kg-C) 1.797 1.797
17 Cp/Cv (Ent. Method) 1.784 1.784
18 Reid VP at 37.8 C (kPa) --- ---
19 True VP at 37.8 C (kPa) --- ---
20 Liq. Vol. Flow - Sum(Std. Cond) (m3/h) 3.246e+004 3.246e+004
21 Viscosity Index --- ---
22 HHV Vol Basis (Std) (MJ/m3) --- ---
23 HHV Mass Basis (Std) (kJ/kg) --- ---
24 CO2 Loading --- ---
25 CO2 App ML Con (kgmole/m3) --- ---
26 CO2 App WT Con (kgmol/kg) --- ---
27 Phase Fraction [Act. Vol. Basis] 1.000 1.000
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63 Aspen Technology Inc. Aspen HYSYS Version 7.3 (25.0.1.7337) Page 2 of 2
Licensed to: GLOBAL PROCESS SYSTEMS * Specified by user.
Tag SM02635: 927 PSV-384 - Data Sheet
Attachment - 2
PSV Identification
Discharge
Tag # Tag Description Tag Status P / ID Revision #
To
SAFETY RELIEF Valve
927 PSV-384 0909-GS-P-XB-00151 0
VALVE Selected
Inlet Outlet Line
Plant # Drawing # Index # Issue For Service Revised By
Line # #
THANG LONG&DONG 3rdSTG GAS EXPT System
DO FD PJ COMPRESS Admin
Sizing Basis
ASME Code Cause of Over Pressure Fluid State Rupture Disk Coeff. NACE
ASME Sec. VIII CLOSED/BLOCKED OUTLET Vapor (Mass) No Rupture Disk, 1 No
Process Parameters
MAWP 14000 Kpa G Max. Design T. 180 °C Min. Design T. -29 °C
Operating Operating Constant Back
10900 Kpa G 65 °C 0 Kpa G
Pressure Temp. P.
Set Pressure 14000 Kpa G Relief Temp. 67.15 °C Variable Back P. 350 Kpa G
Operating to Set % 77.857 % Percent Over P. 10 % Over Pressure 1400 Kpa G
Atm Pressure 101.33 Kpa Abs Relief Pressure 15501 Kpa Abs Cold Diff. Test P. 14000 Kpa G
Compressible State
HC-SUPER
Fluid Molecular Weight 21.34 Mol Wt Gas Flow Const. 380.67
CRITICAL GAS
Req. Flow Cap. 29424 kg/hr Specific Gravity 0.73662 sp gr Compressibility 0.7671
Calculated Area 0.41467 in² Specific Heat Ratio 1.71
Resolved ASME Area: 0.41467 in² (Resolved by Maximum) Resolved API Area: 0.3732 in²
Model Selection
Manufacturer Farris API Letter G Inlet Size 2.0 in Outlet Size 3.0 in
Model Number 26GA15-920/LC/SP API Area 0.503 in² In. Rating 1500 # Out. Rating 300 #
Valve Design Conventional ASME Area 0.559 in² In. Facing RJ Out. Facing RF
Cap Constrn Screwed Cap Test Gag No Quantity 1 NACE No
Name Plate Capacity (Air): 31763 Nm3/hr
Model Materials
Body LCB (SA-352 Gr. LCB) Bonnet LCB (SA-352 Gr. LCB)
Nozzle 316 SS Disc 316 SS
Guide 316 SS Spring Chrome Alloy
Bellows N/A Custom PAINT: 3 COAT SYS I - FARRIS CP-09 (SP)
Sizing Scenarios
Fluid Cause of Relief Load Noise Noise Required
Scenario Max Rel Cap Relief T. React. Force
State Over P. Capacity Atm (dBa) Flare (dBa) Area
CLOSED/BLOCKED
Case A Vapor 29424 kg/hr 39665 kg/hr 67.15 °C 1583.6 lbs 118 88.503 0.41467 in²
OUTLET
Compressibility Z 0.7671
Tag Notes
1.BOLTS &NUTS ASTM A193-B7/194-2H Teflon coating 2.Name Plate Capacity (Air):31763
Nm3/hr=19759.25 SCFM(1SCFM=1.6075Nm3/Hr)
3.SM noise Level value is given at 30 metre.
SizeMaster 4.3.2.13, DB: C:\Documents and Settings\Values.com\Desktop\SM02635 End of 927 PSV-384 Data Sheet
PSV Identification
Discharge
Tag # Tag Description Tag Status P / ID Revision #
To
SAFETY RELIEF Valve
927 PSV-524 0909-GS-P-XB-00251 0
VALVE Selected
Inlet Outlet Line
Plant # Drawing # Index # Issue For Service Revised By
Line # #
THANG LONG&DONG 3rdSTG GAS System
DO FD PJ EXPTCOMPRES T Admin
Sizing Basis
ASME Code Cause of Over Pressure Fluid State Rupture Disk Coeff. NACE
ASME Sec. VIII CLOSED/BLOCKED OUTLET Vapor (Mass) No Rupture Disk, 1 No
Process Parameters
MAWP 14000 Kpa G Max. Design T. 180 °C Min. Design T. -29 °C
Operating Operating Constant Back
10890 Kpa G 65 °C 0 Kpa G
Pressure Temp. P.
Set Pressure 14000 Kpa G Relief Temp. 67.15 °C Variable Back P. 350 Kpa G
Operating to Set % 77.786 % Percent Over P. 10 % Over Pressure 1400 Kpa G
Atm Pressure 101.33 Kpa Abs Relief Pressure 15501 Kpa Abs Cold Diff. Test P. 14000 Kpa G
Compressible State
HC-SUPER
Fluid Molecular Weight 21.34 Mol Wt Gas Flow Const. 380.67
CRITICAL GAS
Req. Flow Cap. 29424 kg/hr Specific Gravity 0.73662 sp gr Compressibility 0.7671
Calculated Area 0.41467 in² Specific Heat Ratio 1.71
Resolved ASME Area: 0.41467 in² (Resolved by Maximum) Resolved API Area: 0.3732 in²
Model Selection
Manufacturer Farris API Letter G Inlet Size 2.0 in Outlet Size 3.0 in
Model Number 26GA15-920/SP API Area 0.503 in² In. Rating 1500 # Out. Rating 300 #
Valve Design Conventional ASME Area 0.559 in² In. Facing RJ Out. Facing RF
Cap Constrn Screwed Cap Test Gag No Quantity 1 NACE No
Name Plate Capacity (Air): 31763 Nm3/hr
Model Materials
Body Carbon Steel (SA-216 Gr. WCB) Bonnet Carbon Steel (SA-216 Gr. WCB)
Nozzle 316 SS Disc 316 SS
Guide 316 SS Spring Chrome Alloy
Bellows N/A Custom PAINT: 3 COAT SYS I - FARRIS CP-09 (SP)
Sizing Scenarios
Fluid Cause of Relief Load Noise Noise Required
Scenario Max Rel Cap Relief T. React. Force
State Over P. Capacity Atm (dBa) Flare (dBa) Area
CLOSED/BLOCKED
Case A Vapor 29424 kg/hr 39665 kg/hr 67.15 °C 1583.6 lbs 118 88.503 0.41467 in²
OUTLET
Compressibility Z 0.7671
Tag Notes
1.BOLTS &NUTS ASTM A193-B7/194-2H WITH HDG 2.Name Plate Capacity (Air):31763 Nm3/hr=19759.25
SCFM(1SCFM=1.6075Nm3/Hr)
3.SM noise Level value is given at 30 metre.
SizeMaster 4.3.2.13, DB: C:\Documents and Settings\Values.com\Desktop\SM02635 End of 927 PSV-524 Data Sheet