For Construction

For Construction.
0 IFC 14-Feb-2013 Revised by SC&T’s comments H.Tanaka H.T T.Matsumura
and meeting results

A IFA 17-May-2012 For Approval H.Tanaka - H.Mizutani

Prepared Reviewed Approved

Rev Purpose Issue Date Description
by: by: by:
Owner:

HAJR Electricity Production Company

Contractor:

Sub Contractor:

Project:

QURAYYAH IPP 1&2 Project

Document Title:

PAINTING SPECIFICATION
(Including painting & coating procedure)
Document No.: QIPP-MPN012-M00-2001

Owner’s Document No.:

 Order:CS112700011

SAMSUNG C& T CORPORATION

QURAYYAH IPP 1&2 PROJECT

ELECTRO CHLORINATION SYSTEM

配布先
御注文主 E

本社
PAINTING SPECIFICATION
北海道支店
東北支店
中部支店
関西支店
九州支店

調達部
管
プ調達
ＯＭ調達

技術部
プ開発
技情シ
技品環 E

プラント営業部
プ営国
プ営海 E

プロジェクト部 MITSUBISHI HEAVY INDUSTRIES ENVIRONMENTAL & CHEMICAL ENGINEERING CO., LTD.

プ事推 CONFIDENTIAL & PROPRIETARY INFORMATION

Ｃ Ｓ THIS DOCUMENT IS CONFIDENTIAL AND PROPRIETARY TO MITSUBISHI HEAVY INDUSTRIES ENVIRONMENTAL & CHEMICAL
ENGINEERING CO., LTD. (“MHIEC”) AND IS DELIVERED ON THE EXPRESS CONDITIONS THAT IT MAY NOT BE DISCLOSED, COPIED OR
プ建設 REPRODUCED IN WHOLE OR IN PART, OR USED FOR THE BENEFIT OF ANYONE OTHER THAN MHIEC WITHOUT MHIEC’S PRIOR
WRITTEN CONSENT, AND THAT NO OTHER RIGHT IS GRANTED TO DISCLOSE OR USE ANY INFORMATION CONTAINED IN SAID
プ工事 E DOCUMENT EXCEPT AS SPECIFICALLY PROVIDED FOR BY MHIEC.

プ建築 THIS DOCUMENT IS PROTECTED BY COPYRIGHT LAW, UNFAIR COMPETITION LAW, CIVIL LAW AND INTERNATIONAL TREATY
PROVISIONS, AND ANY APPLICABLE LAWS OF JAPAN AND THE COUNTRY IN WHICH IT IS BEING USED.

プラント設計部
計画 INCLUDING 18 SHEETS WITH COVER
プ技術 UNIT EQUIPMENT DESIGN GROUP
AGREED
プ計電
プユ装 PLANT DESIGN DEPARTMENT
CHIEF OF SECT H.Misutani HISTORY OF Rev.1 2013.02.14 Revised by SC&T’s comments and meeting results H.Tanaka, H.T, T.Matsumura
発注先 APPROVED -
DRAWING
CHECKED -
控 1 DRAWN H.Tanaka TYPE CLASS DWG REV.
合 計 1 DATE OF ISSUE 17May.2012 NO. . PDD-MGB200286-00030 1
 - CONTENTS -
Page

1. Application------------------------------------------------------------------------------------------ 1

2. Technical Requirements-------------- --------------------------------------------------------- 1

2.1 Environment conditions for painting works-------------------------------------------- 1

2.2 Surface preparation---------------------------------------------------------------------------- 1

2.3 Painting-------------------------------------------------------------------------------------------- 2

2.4 Dry film thickness (DFT) of paint---------------------------------------------------------- 4

2.5 Surface not to be painted---------------------------------------------------------------------- 4

2.6 Rust prevention on unpainted surfaces-------------------------------------------------- 5

3. Attachments---------------------------------------------------------------------------------------- 5

3.1 Table-1 Painting Application---------------------------------------------------------------- 6

3.2 Table-2 SSPC Surface Preparation Class------------------------------------------------ 9

3.3 Detail painting schedule---------------------------------------------------------------------- 11

1. Application
This Painting Specification covers the execution procedure concerning painting works in
shop including surface preparation, corrosion protection and treatment procedure for not
painted parts for transportation and preservation for equipment, parts and material to
be supplied to the hypo chlorination system for Qurayyah IPP 1&2 Project.
The seller (MHIEC) shall comply with the relative painting schedule listed in Table-1 for
individual equipment and parts composed of the hypo chlorination system.

2. Technical Requirements
The following painting requirements shall be followed as a minimum requirement for
maintaining the painting quality in higher level.

2.1 Environmental conditions for painting works

Painting shall not be applied when any one of the following conditions is made.
(1) Surface temperature to be painted is less than 5℃.
(2) Surface temperature to be painted is more than 50℃.
(3) Surface temperature to be painted is less than 3℃ above the dew point.
(4) Wind strong enough to blow sand, salt spray, or other foreign matter onto the
surface being painted.
(5) Wind strong enough to cause dry spray or to otherwise seriously disturb the spray
pattern when application is by spray gun.
(6) It is preferable to conduct painting work in shop in windy environment.

2.2 Surface preparation

(1) Surface preparation using the either handy tool, power tool, sand/shot blasting or
solvent cleaning shall be conducted before painting to make a necessary grade
required for the applicable painting schedule.

(2) In order to allow any entrapped hydrogen gas to be released and to neutralize
alkaline formation, welded parts shall be exposed in the atmosphere for preferably
one week before the surface preparation.
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 (3) Unless otherwise specified, sharp corners and edges shall be chamfered to a grade
suitable for painting.

(4) Surface to be painted shall be cleaned using necessary method and to a grade
specific in the painting specification to make (generally cleaning is done with the
“acetone”).

(5) Surface preparation shall ensure that the surface to be painted is free of oil,
grease, dirt, loose paint, loose rust or other surface contaminants.

(6) Table-2 shows the required preparation class specified in Steel Structures Painting
Council (SSPC), and Seller (MHIEC) shall comply with the code of SSPC for
individual equipment and parts according to the specified painting schedule
attached in this specification.

2.3 Painting
-After clean up the surface to be painted, necessary painting shall be applied as soon
as possible in accordance with the relative painting schedules.

-Painting shall be applied by the air-less spray and/or with painting brush where the
air-less spray is not suitable and practical.

2.3.1 Paint Manufacturer

Following paint suppliers shall be applied generally for main components.
However sub-vendor’s standard paint shall be applied for small equipment and
parts such as the instrument, control valves, hand operated valves and special
tools (mobile chain block for maintenance), etc.
Final selection for the manufacturer shall be done by seller (MHIEC) in
consideration of the experience for painting quality and other factors, etc.
Seller (MHIEC) has a light to decide the paint suppliers as a seller’s (MHIEC’s)
responsibility for the project.

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 - PPG protective & Machine Coatings
- Hempel group of companies
- Jotun Group of Companies
- Akzo-International Coatings Limited

MHIEC would like to propose following paint suppliers as our recommendation.

- Kansai Paint Co., Ltd. (Japan)
- Dai Nippon Toryo Co., Ltd (Japan)
- Chugoku Marine Paint Ltd. (Japan)

2.3.2. Painting in shop

(1). Painting shall be conducted up to finish (top) coat in shop for all the equipment
and parts to be painted except some following parts.
Process pipes (made of FRP), FRP made tanks, plastic valves and DC bus-bar
ducts made of UPVC shall not be painted.

(2). First coat (primer) shall be applied in accordance with the painting schedule
without delay after completing surface preparation and also after confirming the
surface to be clean and dry conditions in order to prevent the rust and stain occur.

(3). The paint manufacturer’s recommendations for painting work shall be followed for
establishing the thinning ratio, mixing of paint material, coverage and painting
interval between two coats for effective drying.

(4). Color code numbers for top coat

The color code number for top coat shall be followed in accordance with the
Table-1 for the equipment and parts to be painted.

2.3.2 Painting at site

(1) Touch up shall be applied at site with spot cleaning for damaged surface during the
transportation and installation. Paint for touch up shall be supplied by the Seller.

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 (2) Painting work for touch up at site shall be done by other (portion in erection).

(3) Plastic valves made of UPVC installed outdoors shall be painted at one coat with
the ultraviolet protection paint (polyurethane paint) at site after solvent cleaning
the surface to be painted, after completing installation works (piping assembly).
Painting works at site shall be by other (in erection portion).
The paint for above use shall be supplied by the Seller (MHIEC).

2.4 Dry film thickness (DFT) for painting

2.4.1 Dry film thickness (DFT) shall be measured and recorded based on the
requirements for each painting schedule after required drying time is passed.
If required DFT is not obtained, additional painting shall be applied until the
specified DFT is achieved.

2.4.2 The following criteria shall be applied to verify the DFT to be achieved.
(1) All measurements of DFT at various positions shall exceed 90% of the specified
value.
(2) The number of DFT measurements, which are less than the specified value shall be
lower than 20% of the total numbers of measurements.

2.4.3 Records for painting inspection shall be submitted including DFT measurements.

2.4.4 Painting inspection

The following inspections shall be generally conducted in shop painting.
-Painting color code (RAL code)
-DFT
-Damage
-Even color

2.5. Surface not to be painted

The following surfaces shall not be painted in principle. In case of including
discrepancy in this section, the seller (MHIEC) shall clarify it to the purchaser.
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 (1) Stainless steel, aluminum, bronze, nickel, lead and chrome parts
(2) Machine finished parts such as coupling, machined sliding surface
(3) Metal surface embedded in the concrete
(4) Lined surface such as FRP lined inside cell, etc.
(5) Copper bus-bar and UPVC made bus-bar ducts
(6) Internal surface of pipes, tubes and fittings
(7) Plastic material such as small instruments, etc.
(8) Glass surface such as gauges and meters
(9) Pumps made of PP
(10) Tanks made of FRP
(11) Surfaces to be insulated
(12) All name plates

2.6. Rust prevention on unpainted surfaces

2.6.1 Welding edge prepared in shop shall be protected with removable protective
compound for rust prevention during transportation and site preservation.

2.6.2 Special rust inhibiting oily agent for rust prevention during transportation and site
preservation shall be applied for all exposed machined surfaces of ferrous metals
without the painting.

3. Attachments

(1) Table-1 Painting Application

(2) Table-2 SSPC Surface Preparation Class

(3) Detail Painting Schedule

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ATTACHMENT-1 TABLE-1 PAINTING APPLICATION (1/3) (Location to work= SH: in shop /SI: at site)

Name of Equipment Part Painted Paint Sch. SH SI Code No. Final Color

Hypochlorite Generator Cell casing external 2.1 × RAL 7035 Light Grey

(Chlorination Cell casing internal NA - FRP lined

generation room) Skid & support 2.1 × RAL 7035 Light Grey

DC Power Supply Unit Whole external MS × RAL 7035 Light Grey

(DC power supply Panel internal MS × RAL 7035 Light Grey

unit room) Panel mounted inst. MS × - MS color

Local Control Panel (LCP) Whole external MS × RAL 7035 Light Grey

Whole internal MS × RAL 7035 Light Grey

(Electrical & Control room) Panel mounted inst. MS × - MS color

Motor Control Center Whole external MS × RAL 7035 Light Grey

Whole internal MS × RAL 7035 Light Grey

(Electrical & Control room) Panel mounted inst. MS × MS color

Seawater Strainer Whole external 2.1 × RAL 7035 Light Grey

Casing internal NA - Rubber lined

(Chlorination Motor / gear box MS × MS

generation room) Inner parts NA -

Seawater Booster Pump Whole casing NA - Plastic made (PP)

Recycle/Cont. Dosing Pump All metallic parts 2.1 × RAL 7035 Light Grey

Shock Dosing Pump Motor MS × RAL 7035 Light Grey

Acid Cleaning Pump Common base 2.1 × RAL 7035 Light Grey

Chemical Waste Transfer Mechanical seal NA -

Pump Coupling guard 2.1 × RAL 7035 Light Grey

(Chlorination

generation room)

Hypo. Storage Tanks Tank body NA - FRP natural color

Vent stack NA - FRP natural color

Lug plates Galvanized × - Not painted

(Outdoors) Ladder & safety cage 2.2 × RAL 7038 Agate grey

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- ATTACHMENT-1
TABLE-1 PAINTING APPLICATION (2/3) (Location to work= SH: in shop /SI: at site)

Name of Equipment Part Painted Paint Sch. SH SI Code No. Final Color

Hydrogen Dilution Fan Casing external 2.2 × RAL 6021 Pale green

Casing internal MS × Tar-epoxy Black

Impeller MS × Tar-epoxy Black

Motor MS × RAL 7035 Light Grey

Common base 2.2 × RAL 6021 Pale green

Damper / filter frame 2.2 × RAL 6021 Pale green

(Outdoors) Check flapper 2.2 × RAL 6021 Pale green

Acid Cleaning Tank Tank body NA FRP natural color

(Chlorination Lug plates Galvanized × Not painted

generation room)

Acid Fume Scrabber Body(PVC) NA Not painted

(Chlorination

generation room)

Portable Chemical Body(PVC) NA Not painted

Unloading Pump Motor (Coverd with PVC) NA Not painted

(Portable)

Shower & eye washer Whole system NA × - Not painted

(Chlorination

generation room)

Local Operation Panel Whole external MS × RAL 7035 Light Grey

(LOP) Whole internal MS × RAL 7035 Light Grey

(Electrical & Control room) Panel mounted inst. MS × - MS color

DC Bus-bar system & Copper Bus-bar NA - Not painted

surface

Duct /cover for bus-bar Bus-bar supports 2.1 × RAL 7035 Light Grey

Ditto (site adjustment) 2.1 touch up × RAL 7035 Light Grey

Insulator & clamp NA - Not painted

Duct / cover (UPVC) NA - Not painted

-7-
ATTACHMENT-1
TABLE-1 PAINTING APPLICATION (3/3) (Location to work= SH: in shop /SI: at site)

Name of Equipment Part Painted Paint Sch. SH SI Code No. Final Color

Process pipes FRP pipes NA - Not painted

Process valves (UPVC) Valve external NA - Not painted

Valves made of type Hand Wheels

Auxiliary valves NA -
SUS RAL 7021

Hand Wheels
Valves made of CS MS × MS
RAL 7021

Auxiliary pipe (indoor) SS pipes & fittings NA × - Not painted

Auxiliary pipe (outdoor) SS pipes & fittings NA × - Not painted

Auxiliary pipe (indoor) CS pipes & fittings 2.1 × RAL 9010 Pure White

Auxiliary pipe (outdoor) CS pipes & fittings 2.2 × RAL 9010 Pure White

Pipe supports (indoor) Pipe supports 2.1 × RAL 7038 Agate grey

Site adjustment parts 2.1 Touch up × RAL 7038 Agate grey

U-bolts, U-bands Galvanized × - Not painted

Pipe supports (outdoor) Pipe supports 2.2 × RAL 7038 Agate grey

Site adjustment parts 2.2 Touch up × RAL 7038 Agate grey

Local instruments Control valves MS × MS MS color

Flow transmitter MS × - MS color

Level transmitter MS × - MS color

Small instruments MS × - MS color

Instrument supports 2.1 (indoor) × RAL 7035 Light Grey

Instrument supports 2.2 (outdoor) × RAL 7035 Light Grey

Ditto (for touch up) 2.1 &2.2 × RAL 7035 Light Grey

Step over, walk way & Checker plate 2.1 × RAL 7038 Agate grey

Stairs (indoors) Structural steel parts 2.1 × RAL 7038 Agate grey

Handrail and kick plate 2.1 × RAL 7038 Agate grey

Step over, walk way & Checker plate 2.2 × RAL 7038 Agate grey

Stairs(outdoors) Structural steel parts 2.2 × RAL 7038 Agate grey

Handrail and kick plate 2.2 × RAL 7038 Agate grey

-8-
ATTACHMENT-2
TABLE-2 SSPC SURFACE PREPARATATION CLASS (1/2)
SSPC METHOD DETAIL PROCEDURE REMARKS

SP-1 Solvent Solvent cleaning is a method for removing all oil, soil, rust, scale,

Cleaning drawing and cutting compounds, and other soluble contaminants

from steel surface.

SP-2 Hand Tool Hand tool cleaning removes all loose mill scale, loose rust, loose

Cleaning paint, and other loose detrimental foreign matter. It is not intended

that adhered mill scale, rust, and paint be removed by this

procedure. Mill scale, rust, and paint are considered adherent if they

cannot be removed by lifting with a dull putty knife.

SP-3 Power Tool Power tool cleaning removes all loose mill scale, loose rust, loose

Cleaning paint, and other loose detrimental foreign matter. It is not intended

that adhered mill scale, rust, and paint be removed by this

procedure. Mill scale, rust, and paint are considered adherent if they

cannot be removed by lifting with a dull putty knife.

SP-5 White Metal A white metal cleaned surface, when viewed without magnification, Removal

Blast Cleaning shall be free of all visible oil, grease, dust, dirt, mill scale, rust, ratio for old

coating, oxides, corrosion products, and other foreign matter. skin shall be

over 99.9%

SP-6 Commercial A commercial blast cleaned surface, when viewed without Removal

Blast Cleaning magnification, shall be free of all visible oil, grease, dust, dirt, mill ratio for old

scale, rust, coating, oxides, corrosion product, and other foreign skin shall be

matter. in 67-80%

SP-7 Brush-Off A brush-off blast cleaned surface, when viewed without

Blast Cleaning magnification, shall be free of all visible oil, grease, dirt, dust, loose

rust, and loose coating.

SP-8 Pickling Pickling is a method of preparing steel surfaces by chemical

reaction, electrolysis, or both. The surfaces when viewed without

magnification shall be free of all visible mill scale and rust.

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 ATTACHMENT-2
TABLE-2 SSPC SURFACE PREPARATATION CLASS (2/2)
SSPC METHOD DETAIL PROCEDURE REMARKS

SP-10 Near-White A near-white metal blast cleaned surface, when viewed without Removal

Blast Cleaning magnification, shall be free of all visible oil, grease, dust, dirt, mill ratio for old

scale, rust, coating, oxides, corrosion products, and other foreign skin shall be

matter. in 95-99%

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ATTACHMENT-3
Detail Painting Schedule

- 11 -