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UENR4722-02

April 2016

97 96 77

UENR4722-02 VOL 1 of 4
86 38

41

(Dimensions: 56 inches x 35 inches)


1 12
CONN 2
CONN 5
112
62 26
CONN 3
32 CONN 4
336D2 ,336D2 GC and 340D2 Excavator
33 35
57
17 340D2 OEM
Electrical System
4
13 336D2: 336D2 GC: 340D2: 340D2 OEM:
88 CONN 1 WDC1-UP WBC1-UP HHK1-UP DC81-UP
YCF1-UP NBN1-UP
XBH1-UP
87 ZCT1-UP

42 Page,
TLY1-UP
2

92
6 7 5 27 40 8 51 55 56 63 16 109 60
91
61 93 94 75 66 65 71 100 102 90 89
NOT SHOWN NOT SHOWN

21 111 23 20 36
LEFT SIDE OF MACHINE
Volume 1 of 4: Main Schematic

RIGHT REAR OF MACHINE REAR OF MACHINE © 2016 Caterpillar, All Rights Reserved Printed in U.S.A.

3 15 14 Harness And Wire Electrical Schematic Symbols


46 Symbols

34 Pressure
T

Temperature Level Flow Circuit Breaker


Symbol
31 47 Symbol Symbol Symbol Symbol

Symbols and Definitions


19 37
Fuse: A component in an electrical circuit that will open the circuit if too much current flows
through it.

64
18 48 Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
circle indicates that the component has screw terminals and a wire can be disconnected from it.
10 Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).

CONN 8 No circle indicates that the wire cannot be disconnected from the component.

49 Ground (Wired): This indicates that the component is connected to a grounded wire. The
81 CONN 27 grounded wire is fastened to the machine.
110 CONN 25 Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.
CONN 9 Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the

CONN 10 contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

CONN 11 Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
11 T
the gauge of the temperature or pressure.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.


It has a coil that makes an electromagnet when current flows through it. The
9 electromagnet can open or close the switch part of the relay.

CONN 24 CONN 7 Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.

28 Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is


activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.
80 25 REAR OF CAB Wire, Cable, or Harness
Harness and Wire Symbols
Harness Identification Letter(s):
Assembly Identification: Includes (A, B, C, ..., AA, AB, AC, ...)
Harness Identification Letters and
54 Connector Location
Schematic
Harness Connector Serialization
Codes (see sample).
Harness Connector Serialization Code:
The "C" stands for "Connector" and the

DISCONNECT BOX
Connector Number number indicates which connector in the
Location harness (C1, C2, C3, ...).
AG-C4 L-C12 L-C12
CONN 1 H-16 111-7898 3E-5179 3E-5179
CONN 2 C-15
Part Number: for Connector Plug 1
CONN 3 H-15,I-15,J13 Part Number: for Connector Receptacle
76 74 82 67 CONN 19 CONN 17 30 53 79 78 29 68 69 CONN 4 I-15 2
22 CONN 13 CONN 12 CONN 15 CONN 14 CONN 5 I-15
Plug Receptacle
CONN 6 A-11 Pin or Socket Number
CONN 7 I-8
5A
1 Deutsch connector: Typical representation
Component
CONN 8 I-8 of a Deutsch connector. The plug contains all Fuse (5 Amps) 9X-1123 Part Number
CONN 9 I-8
2 sockets and the receptacle contains all pins.
CONN 10 H-8 325-AG135 PK-14
1 Sure-Seal connector: Typical representation Harness identification code:
CONN 11 H-8 of a Sure-Seal connector. The plug and receptacle This example indicates wire group 325, Wire Gauge
CONN 12 E-8,E-7
2 contain both pins and sockets. wire 135 in harness "AG". Wire Color

ENGINE FRONT MACHINE FRONT CONN 13


CONN 14
CONN 15
D-8,D-7
E-7
E-7 Component
Schematic
Location
Component Location for Vol.1
Machine
Location
Component
Schematic
Location
Machine
Location
CONN 16 E-6 Air Heater E-15 1 Sensor - Hydraulic Oil Temperature A-12 57
CONN 17 C-6 Alarm - ATCH Travel B-12 2 Sensor - NFC 1 Pressure G-6 58
CONN 18 C-6,B-6 Alternator E-14 3 Sensor - NFC 2 Pressure G-6 59
CONN 19 B-6 Battery - ATCH Front G-5 4 Sensor - Primary Fuel Pressure J-11 60
CONN 20 A-6 Battery - ATCH Rear G-5 5 Sensor - Pump Pressure 1 B-16 61

CONN 21 A-6 Battery - Front G-5 6 Sensor - Pump Pressure 2 B-16 62


Battery - Rear G-5 7 Sensor - Water Seperator Level I-11 63
CONN 22 A-4
CONN 6 CONN 23 A-4
Block GP G-5 8 Solenoid - A/C Compressor Clutch E-14 64

24 CONN 24 G-1
Breaker - ALT G-2 9 Solenoid - ATCH 1P 2P Change 1 B-15 65

CONN 18 CONN 25 G-1


Breaker - Heater G-2 10 Solenoid - ATCH 1P 2P Change 2 B-15 66

107 CONN 26 G-1


Breaker - Main
Camera - Rear View
G-2
F-15
11
12
Solenoid - ATCH 1Way 2Way Change
Solenoid - ATCH Boom Check 1
C-7
C-5
67
68
CONN 21 50 CONN 27 H-1 Control GP - Engine G-16 13 Solenoid - ATCH Boom Check 2 C-5 69
83 103 104 70 100 102 101 59 CONN 28 H-1 Control GP - Gateway J-14 14 Solenoid - ATCH Boom Down Line Cutoff D-5 70

52 CONN 29 I-1 Control GP - Machine


ELP - Diode
F-2
J-10
15
16
Solenoid - ATCH Double Action
Solenoid - ATCH Fine Swing
B-15
C-5
71
72

108 58 CONN 30
CONN 31
I-1
J-1 Engine Speed - Pickup D-15 17 Solenoid - ATCH Heavy Lift F-5 73
Ground - ECM Mont 1 G-14 18 Solenoid - ATCH High Quick Coupler E-5 74
CONN 20 99 connectors. Connectors that join a harness to a component are Ground - ECM Mont 2 H-14 19 Solenoid - ATCH Limit Flow A-16 75
generally located at or near the component. See the Ground - Engine Frame Strap E-15 20 Solenoid - ATCH Low Quick Coupler D-5 76

CONN 22 CONN 31
Component Location Chart. Ground - Frame 1 F-10 21 Solenoid - ATCH QC G-11 77

73 Failure Mode Identifiers (FMI)¹


Ground - Frame 2
Ground - Frame 3
D-13
D-15
22
23
Solenoid - ATCH QC Hold to Run
Solenoid - ATCH Relief 1
G-11
C-7
78
79
98 FMI No. Failure Description Ground - Frame 4 A-7 24 Solenoid - ATCH Relief 1 Check C-7 80
0 Data valid but above normal operational range. Ground - Frame 5 (1) F-3 25 Solenoid - ATCH Relief 2 C-7 81
1 Data valid but below normal operational range. Ground - Frame 5 (2) I-16 26 Solenoid - ATCH Relief 2 Check C-7 82
106 2 Data erratic, intermittent, or incorrect. Ground - Frame 6 G-5 27 Solenoid - ATCH Reversing Fan Change F-7 83

CONN 23 95 3
4
Voltage above normal or shorted high.
Voltage below normal or shorted low.
Ground - Strap Disc Frame
Horn - Forward Warning LH (Low)
G-3
B-5
28
29
Solenoid - ATCH Single Action 1
Solenoid - ATCH Single Action 2
B-7
B-7
84
85
5 Current below normal or open circuit. Horn - Forward Warning RH (High) B-5 30 Solenoid - ATCH Starting Aid I-9 86
Indicator - Air Cleaner I-10 31 Solenoid - ATCH Stem 1 Extend (SYS 16) A-15 87
39 105 6
7
Current above normal or grounded circuit.
Mechanical system not responding properly. Indicator - Hydraulic Oil Filter A-12 32 Solenoid - ATCH Stem 1 Extend (SYS 3,5,14,17) A-14 88

CONN 28 8
9
Abnormal frequency, pulse width, or period.
Abnormal update.
Motor - A/C Condenser Fan
Motor - ATCH Washer Lower
J-11
F-2
33
34
Solenoid - ATCH Stem 1 Retract (SYS 16)
Solenoid - ATCH Stem 1 Retract (SYS 3,5,14,17)
A-15
A-14
89
90
10 Abnormal rate of change. Motor - ELP J-10 35 Solenoid - ATCH Stem 2 Extend C-16 91

85 CONN 29 11
12
Failure mode not identifiable.
Bad device or component.
Motor - Starting
Motor - Washer
E-15
F-2
36
37
Solenoid - ATCH Stem 2 Retract
Solenoid - ATCH Stem 3 Extend
B-14
A-16
92
93
13 Out of calibration. Product Link - 2nd Generation Radio J-16 38 Solenoid - ATCH Stem 3 Retract A-16 94
CONN 30 14 Parameter failures. Pump - ATCH Refueling
Receptacle - ATCH Jump Start
C-4
G-5
39
40
Solenoid - Hydraulic Lock
Solenoid - Power Shift Pressure
F-5
A-16
95
96
15 Parameter failures.
CONN 16 16 Parameter not available. Relay - Air Heater E-15 41 Solenoid - Radiator Fan Speed Controller B-16 97
17 Module not responding. Relay - ATCH Power Diode C-4 42 Solenoid - Swing Brake F-5 98

18 Sensor supply fault. Relay - ATCH Refueling Power B-4 43 Solenoid - Travel Speed F-5 99

CONN 26 19 Condition not met.


Relay - ATCH Refueling Start
Relay - ATCH Refueling Stop
A-4
B-4
44
45
Solenoid - Travel Straight
Switch - ATCH Boom Down Press.
F-5
D-6
100
101
42 43 44 45 20 Parameter failures.
Relay - Start G-3 46 Switch - ATCH Boom Raise Pressure E-5 102
Relay - Start Diode H-3 47 Switch - ATCH Boom Up Down Press. D-6 103
Resistor - CAN 1 C-2 48 Switch - ATCH Bucket in Press. H-11 104

The following wire pairs Resistor - CAN 2 C-2 49 Switch - ATCH Hammer Return Filter C-11 105

BELOW PLATFORM must be twisted at least 1 Sender - Fuel Level B-11 50 Switch - ATCH Refueling Level A-11 106

84
REFUELING PUMP ATCH turn per 25mm:
251
252
and 261
and 262
Sensor - Ambient Temperature
Sensor - ATCH Bucket CYL Head Press.
Sensor - ATCH OLWD Press.
Sensor - ATCH Squeeze Pressure
I-11
H-11
C-5
C-7
51
52
53
54
Switch - ATCH Refueling Start NO
Switch - ATCH Refueling Stop NC
Switch - Coolant Level
Switch - Disconnect
A-4
A-4
I-11
G-3
107
108
109
110
892 and 893
72 901 and T902
Sensor - Fuel Pressure
Sensor - Fuel Temperature
I-11
J-11
55
56
Switch - Engine Oil Level
Switch - Fuel Pressure
D-15
I-11
111
112

MACHINE TOP
MAIN VALVE
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
CAP6 2 C-C18 C-C303 (60) PRIMARY FUEL PRESS SENSOR
3422974 2305010 L 2818803 84RE01 3056873
172-GN1 RD-18 1 1 172-C2 RD-18 G828-C320 WH-18 1 Vs
L66 L14
308-GN3 YL-16 2 2 308-C140 YL-16 G827-C321 BK-18 2 GROUND GY-C2 (16) ELP DIODE T788-C306 GN-16
403-GN4 GN-18 3 CONN 3 3 403-C141 GN-18 X999-C317 GN-18 3 SIGNAL 2304011 L 3245679 147-C72 PU-16
892-GN5 BR-18 4 4 892-C143 BR-18 T788-GY2 GN-16 1 172-C2 RD-18
893-GN6 GN-18 5 5 893-C142 GN-18 200-GY5 BK-16 2 308-C140 YL-16
NOTE E 235-GN2 BK-18 6 6 235-C159 BK-18 NOTE E 310-C44 PU-16
GN-C1 403-C151 GN-18
MATE GN-C1
2434508 403-C14 GN-18
(PL321SR)
403-C141 GN-18
(NOTE AA)
C-C300 GY-C1 GY-C3 403-C141 GN-18
GN-C2 (14) GATEWAY ECM 1552269 3E3364 1552269 412-C17 BU-18 C-C1
2399954 MATE GK-C1
1607690 T788-C306 GN-16 1 T788-GY1 GN-16 T788-GY3 GN-16 1 430-C18 BU-18 T788-C306 GN-16 T788-C306 GN-16 1636637
UENR4722-02 VOL 1 of 4

(PL121SR) MOTOR (35) ELP MOTOR L12


892-GN5 BR-18 1 200-C307 BK-16 2 200-GY4 BK-16 200-GY6 BK-16 2 3904679 514-C12 PU-16 147-C72 PU-16 172-C2 RD-18 130-C1 RD-14 1
(NOTE AA)
893-GN6 GN-18 2 892-C143 BR-18 NOTE E 172-C2 RD-18 310-C44 PU-16 172-C2 RD-18 2
172-GN1 RD-18 3 892-C143 BR-18 310-C44 PU-16 403-C14 GN-18 L973-C80 GN-16 3
MATE EK-C1 4
172-GN1 RD-18 4 892-C48 BR-18 403-C14 GN-18 412-C17 BU-18 A588-C3 GN-18

J J
(PL-GSM) 5
172-GN7 RD-18 NOTE E 5 NOTE E 892-C121 BR-18 412-C17 BU-18 430-C18 BU-18 Y737-C304 YL-18
L66 (NOTE AG)
172-GN8 RD-18 6 C-C5 892-C152 BR-18 430-C18 BU-18 514-C12 PU-16 308-C4 YL-16 6
L3 L3 L3
308-GN3 YL-16 7 1552269 893-C142 GN-18 514-C12 PU-16 780-C8 PU-16 184-C5 RD-14 7
308-GN3 YL-16 893-GN6 GN-18 8 CAT DATA LINK + A751-C144 YL-18 1 SIGNAL (56) FUEL TEMP SENSOR 893-C142 GN-18 NOTE E 780-C8 PU-16 892-C48 BR-18 322-C6 GY-16 8
308-GN9 YL-16 892-GN5 BR-18 9 CAT DATA LINK - G833-C145 PK-18 2 GND 1309811 893-C47 GN-18 892-C48 BR-18 893-C47 GN-18 607-C7 PK-16 9
308-GN10 YL-16 10 893-C116 GN-18 893-C47 GN-18 C506-C13 WH-16 780-C8 PU-16 10
(38) PROD LINK 2ND GENERATION RADIO L4 L4
403-GN4 GN-18 11 893-C153 GN-18 C506-C13 WH-16 G976-C32 BU-18 616-C9 BU-16 11
2639088
GK-C3 403-GN4 GN-18 12 C-C6 A751-C144 YL-18 G976-C32 BU-18 X738-C39 PK-18 147-C10 PU-16 12
(Dimensions: 56 inches x 35 inches)

(NOTE Y,Z)
PROD LINK ANTENNA 1552252 403-GN11 GN-18 N957-GN15 PK-18 13 RS-232 PORT #1-TXD 1552269 A760-C108 GY-18 NOTE E X738-C39 PK-18 147-C10 PU-16 E554-C11 PK-18 13
L15 L5
2662861 BATT+ 1 172-GK1 RD-18 403-GN12 GN-18 14 T725-C146 WH-18 1 (112) FUEL PRESS. SW C506-C13 WH-16 200-C307 BK-16 147-C10 PU-16 514-C12 PU-16 14
(NOTE Y,Z) GND 2 235-GK2 BK-18 235-GN2 BK-18 15 N707-C147 PU-18 2 2580883 C991-C150 PK-18 308-C140 YL-16 147-C72 PU-16 C506-C13 WH-16 15 CONN 31
KEY SWITCH ON 3 308-GK3 YL-16 235-GN2 BK-18 16 G828-C148 WH-18 403-C151 GN-18 147-C73 PU-16 403-C14 GN-18 16
ALT R-TERM 4 403-GK4 GN-18 235-GN13 BK-18 17 G827-C149 BK-18 892-C121 BR-18 130-C1 RD-14 Y738-C305 GY-18 17
RS-232-TXD 5 N957-GK5 PK-18 235-GN23 BK-18 18 C-C7 G833-C145 PK-18 892-C152 BR-18 168-C51 RD-10 317-C15 YL-18 18
6 235-GN14 BK-18 19 3E3370 G976-C32 BU-18 893-C116 GN-18 184-C5 RD-14 405-C16 GY-18 19
SAT GPS L68
RS-232-RXD 7 N960-GK6 OR-18 235-GN14 BK-18 20 G828-C318 WH-18 A OR-18 +5V N707-C147 PU-18 893-C153 GN-18 235-C41 BK-18 412-C17 BU-18 20
(55) FUEL PRESS. SENSOR L6
RS-232-GND 8 N979-GK9 GN-18 403-GN12 GN-18 21 G827-C319 BK-18 B YL-18 GND N789-C107 BU-18 A751-C144 YL-18 235-C42 BK-18 430-C18 BU-18 21
2392396
RS-232-DTR 9 N970-GK7 YL-18 308-GN10 YL-16 N960-GN17 OR-18 22 RS-232 PORT #1-RXD C991-C150 PK-18 C GN-18 SIGNAL T725-C146 WH-18 A760-C108 GY-18 235-C43 BK-18 487-C19 OR-18 22
RS-232-DCD 10 N973-GK8 BR-18 172-GN8 RD-18 N970-GN19 YL-18 23 RS-232 PORT #1-DTR 200-C161 BK-16 C991-C150 PK-18 235-C316 BK-18 491-C20 PK-18 23
L8
11 N957-GN15 PK-18 24 200-C162 BK-18 G828-C148 WH-18 251-C49 YL-18 F716-C21 WH-18 24
12 N959-GN16 PK-18 25 235-C154 BK-18 G827-C149 BK-18 261-C50 GN-18 495-C22 GN-18 25
L67 L11
26
200-WM1 BK-16

N960-GN17 OR-18 26 235-C160 BK-16 G833-C145 PK-18 252-C300 YL-18 235-C316 BK-18
SATELLITE ANTENNA 1 N963-GN18 OR-18 27 200-C307 BK-16 H704-C202 PK-18 262-C301 GN-18 A755-C24 PK-18 27 MATE A-C16
N970-GN19 YL-18 28 C-C11 X999-C317 GN-18 N707-C147 PU-18 308-C4 YL-16 A756-C25 BU-18 28 SH2 G-16
GPS ANTENNA 1 N973-GN20 BR-18 29 1552269 N789-C107 BU-18 317-C15 YL-18 A757-C26 GY-18 29
N979-GN21 GN-18 N973-GN20 BR-18 30 RS-232 PORT #1-CDC 412-C17 BU-18 1 (109) COOLANT LEVEL SW T725-C146 WH-18 321-C40 BR-18 A758-C27 BR-18 30
L1
N981-GN22 GN-18 N979-GN21 GN-18 31 RS-232 PORT #1-GND 235-C156 BK-18 2 2459206 200-C161 BK-16 322-C6 GY-16 C468-C28 BU-18 31
32

L8

L4

L5

L6
32 200-C162 BK-18 405-C16 GY-18 E472-C29 GN-18
33 235-C154 BK-18 487-C19 OR-18 H476-C30 WH-18 33
34 J1939 LOW A464-C129 GY-18 235-C160 BK-16 491-C20 PK-18 H473-C31 BR-18 34
35 E404-C70 BU-18 L968-C207 OR-18 495-C22 GN-18 G976-C32 BU-18 35
36 C-C12 (63) WATER SEPARATOR LEVEL SNSR E472-C176 GN-18 K863-C204 OR-18 506-C45 PU-18 L972-C33 BU-18 36
37 1552272 3822001 H833-C69 PU-18 K859-C205 BR-18 578-C46 BU-16 H474-C34 GN-18 37
38 147-C72 PU-16 1 RD-18 POWER M968-C210 BU-18 L968-C67 OR-18 607-C7 PK-16 H475-C35 BU-18 38

L14

L15

L16
(26) GND-FR 5 2 CONN 3 39 235-C155 BK-18 2 BK-18 GROUND 780-C8 PU-16 X999-C317 GN-18 616-C9 BU-16 K849-C36 YL-18 39

A751-C144 YL-18

Y737-C304 YL-18
K859-C205 BR-18

C991-C150 PK-18

H704-C202 PK-18

L968-C207 OR-18

M969-C208 YL-18
A464-C129 GY-18

A760-C108 GY-18

G827-C149 BK-18
G833-C145 PK-18

N707-C147 PU-18
N789-C107 BU-18

E997-C123 RD-18

Y738-C305 GY-18
E472-C176 GN-18

X999-C317 GN-18

K863-C204 OR-18

A588-C167 GN-18
M968-C210 BU-18

T725-C146 WH-18
308-C140 YL-16

252-C300 YL-18
G828-C148 WH-18
MATE C-C18

200-C307 BK-16

200-C161 BK-16
200-C162 BK-18
235-C154 BK-18
235-C160 BK-16

235-C316 BK-18

K849-C36 YL-18

200-C163 BK-18
892-C121 BR-18
892-C152 BR-18

L972-C33 BU-18
A755-C24 PK-18

E554-C11 PK-18
E404-C70 BU-18

L968-C67 OR-18

403-C151 GN-18

893-C116 GN-18
893-C153 GN-18

262-C301 GN-18

A756-C25 BU-18

A758-C27 BR-18
A768-C64 BU-18

K847-C57 PU-18

K851-C37 BU-18

K907-C63 BU-18

L973-C80 GN-16
H833-C69 PU-18

A757-C26 GY-18

A769-C65 GY-18
C468-C28 BU-18

E473-C55 GY-18

H473-C31 BR-18

H475-C35 BU-18

K844-C53 GY-18
A588-C88 GN-18

E472-C29 GN-18

E474-C52 OR-18

K843-C56 GN-18

K852-C38 GN-18
K906-C62 GN-18

N794-C58 GY-18
H474-C34 GN-18

L969-C66 WH-18

N793-C86 GN-18
F716-C21 WH-18

F889-C68 WH-18

K848-C54 WH-18
H476-C30 WH-18

N795-C59 WH-18
251-C49 YL-18

317-C15 YL-18

491-C20 PK-18

235-C41 BK-18
235-C42 BK-18
235-C43 BK-18
147-C73 PU-16

321-C40 BR-18

998-C71 BR-18

506-C45 PU-18
578-C46 BU-16

578-C46 BU-16
506-C45 PU-18
168-C51 RD-10

405-C16 GY-18

RD-4
RD-4
RD-4
261-C50 GN-18

487-C19 OR-18

495-C22 GN-18

A588-C3 GN-18
A588-C3 GN-18

WH-8
40 G976-C32 BU-18 3 GN-18 OUTPUT 1 H704-C202 PK-18 A464-C129 GY-18 998-C71 BR-18 E997-C123 RD-18 40

308-C4 YL-16

607-C7 PK-16
616-C9 BU-16
130-C1 RD-14

184-C5 RD-14

322-C6 GY-16
(PL121SR)(NOTE AA)
41 4 YL-18 OUTPUT 2 C-C9 C-C10 X738-C39 PK-18 E404-C70 BU-18 A588-C3 GN-18 K851-C37 BU-18 41
GK-C1 GN-C3 42 1552269 3E3364 K859-C205 BR-18 E472-C176 GN-18 A755-C24 PK-18 K852-C38 GN-18 42

108-C136
101-C139
109-C138
304-C137
2434508 2305010 43 310-C44 PU-16 1 1 PU-18 (86) ATCH STARTING AID SOL K863-C204 OR-18 H833-C69 PU-18 A756-C25 BU-18 X738-C39 PK-18 43
L13
172-GK1 RD-18 1 172-GN8 RD-18 44 200-C162 BK-18 2 2 WH-18 2391134 L968-C67 OR-18 M968-C210 BU-18 A757-C26 GY-18 321-C40 BR-18 44
308-GK3 YL-16 2 308-GN10 YL-16 45 L968-C207 OR-18 A758-C27 BR-18 235-C41 BK-18 45

A751-C144 YL-18

C991-C150 PK-18
A760-C108 GY-18

G833-C145 PK-18

N707-C147 PU-18
N789-C107 BU-18

G827-C319 BK-18
G827-C321 BK-18
X999-C317 GN-18

T725-C146 WH-18
308-C140 YL-16

G828-C148 WH-18
G828-C318 WH-18
G828-C320 WH-18
235-C159 BK-18

235-C154 BK-18

235-C159 BK-18
235-C160 BK-16
235-C158 BK-18
235-C157 BK-18
235-C155 BK-18
235-C156 BK-18
235-C158 BK-18

200-C161 BK-16
200-C162 BK-18
892-C143 BR-18
403-C141 GN-18

893-C142 GN-18

G976-C32 BU-18

C506-C13 WH-16
147-C72 PU-16
412-C17 BU-18

310-C44 PU-16
430-C18 BU-18
514-C12 PU-16
T788-C306 GN-16

G827-C149 BK-18
403-GK4 GN-18 3 403-GN12 GN-18 46 A768-C64 BU-18 235-C42 BK-18 46

200-C307 BK-16
172-C2 RD-18
L4
4 47 L968-C206 OR-18 A769-C65 GY-18 235-C43 BK-18 47

I L68
235-GK2 BK-18
5
6 235-GN14 BK-18
L67
48
49
50 J1939 HIGH A760-C108 GY-18
C-C16
1552267
A
(51) AMBIENT TEMP SENSOR
1078618
+B 430-C18 BU-18
C-C14
7Y3967
1
C468-C28 BU-18
E472-C29 GN-18
E473-C55 GY-18
310-C44 PU-16
506-C45 PU-18
578-C46 BU-16
48
49
50
I
N960-GK6 OR-18 1 N960-GN17 OR-18 51 235-C154 BK-18 B GND C-C15 (31) AIR CLEANER INDICATOR E474-C52 OR-18 893-C47 GN-18 51
N957-GK5 PK-18 2 N957-GN15 PK-18 172-GN7 RD-18 52 UNSWITCHED POWER N789-C107 BU-18 C SIGNAL 7Y3966 2552966 E554-C11 PK-18 892-C48 BR-18 52
N979-GK9 GN-18 3 N979-GN21 GN-18 53 235-C158 BK-18 1 E997-C123 RD-18 251-C49 YL-18 53

L7
N970-GK7 YL-18 4 N970-GN19 YL-18 403-GN11 GN-18 54 ALTERNATOR R-TERM CAP2 2 C-C22 F716-C21 WH-18 261-C50 GN-18 54
N973-GK8 BR-18 5 N973-GN20 BR-18 55 3422972 2304011 F889-C68 WH-18
L16 L16
6 56 1 780-C8 PU-16 H473-C31 BR-18 NOTE E
GK-C2 GN-C4 57 C-C8 CONN 7 2 H474-C34 GN-18 NOTE E C-C2 CONN 30
2305010 2434508 58 1552267 H475-C35 BU-18 1343295
MATE A-C29
MATE GL-C1 CONN 5 59 514-C12 PU-16 A +B
(33) A/C CONDENSER FAN MOTOR
H476-C30 WH-18 168-C51 RD-10 1
SH2 F-16

L12
60 C506-C13 WH-16 B SIGNAL AK-C1 CAP2 6 C-C20 K843-C56 GN-18 C-C3

A751-C144 YL-18

Y737-C304 YL-18
C991-C150 PK-18

H704-C202 PK-18

K859-C205 BR-18

M969-C208 YL-18
G827-C149 BK-18
G833-C145 PK-18

N707-C147 PU-18

Y738-C305 GY-18

A760-C108 GY-18

E997-C123 RD-18

N789-C107 BU-18

A464-C129 GY-18
A588-C167 GN-18

X999-C317 GN-18

K863-C204 OR-18

E472-C176 GN-18

M968-C210 BU-18
T725-C146 WH-18
308-C140 YL-16

252-C302 YL-18
G828-C148 WH-18
(PL121SR)(NOTE AA) 2457910

200-C307 BK-16
200-C161 BK-16
200-C162 BK-18
200-C163 BK-18

235-C316 BK-18
235-C154 BK-18
235-C160 BK-16

K849-C36 YL-18
892-C152 BR-18

892-C121 BR-18

L972-C33 BU-18
E554-C11 PK-18

A755-C24 PK-18
403-C151 GN-18

893-C153 GN-18

A768-C64 BU-18

L973-C80 GN-16

262-C303 GN-18

262-C301 GN-18

893-C116 GN-18

A756-C25 BU-18

K847-C57 PU-18
A758-C27 BR-18

K851-C37 BU-18

K907-C63 BU-18

L968-C67 OR-18

E404-C70 BU-18
E473-C55 GY-18

K844-C53 GY-18
A769-C65 GY-18
C468-C28 BU-18

A757-C26 GY-18

H473-C31 BR-18

H475-C35 BU-18

H833-C69 PU-18
A588-C88 GN-18
K906-C62 GN-18

E472-C29 GN-18

E474-C52 OR-18

N794-C58 GY-18
K843-C56 GN-18

K852-C38 GN-18
H474-C34 GN-18

L969-C66 WH-18

N793-C86 GN-18
F716-C21 WH-18

F889-C68 WH-18

K848-C54 WH-18

N795-C59 WH-18
H476-C30 WH-18
317-C15 YL-18

251-C49 YL-18
2434505

235-C41 BK-18
235-C42 BK-18
235-C43 BK-18

491-C20 PK-18
321-C40 BR-18

998-C71 BR-18

147-C73 PU-16
101-C139 RD-4
108-C136 RD-4
109-C138 RD-4

168-C51 RD-10

405-C16 GY-18
487-C19 OR-18

495-C22 GN-18

262-C61 GN-18

261-C50 GN-18
304-C137 WH-8
3422972 2304011

252-C300 YL-18
61 200-C161 BK-16 GND K844-C53 GY-18 2434510 L

308-C4 YL-16
C

607-C7 PK-16
616-C9 BU-16

184-C5 RD-14
130-C1 RD-14

322-C6 GY-16

252-C60 YL-18
N963-GN18 OR-18 62 RS-232 PORT #3-TXD X738-AK1 PK-18 1 1 X738-C39 PK-18 K847-C57 PU-18 E474-C52 OR-18 1
CONN 8

252-C302 YL-18

262-C303 GN-18
N959-GN16 PK-18 63 RS-232 PORT #3-RXD 2 2 K848-C54 WH-18 K844-C53 GY-18 2
N981-GN22 GN-18 64 RS-232 PORT #3-GND
L12
K849-C36 YL-18 K848-C54 WH-18 3 CONN 29
235-GN13 BK-18 65 GROUND K851-C37 BU-18 E473-C55 GY-18 4
AR-C1 L13
MATE GK-C2 CONN 4 66
2434505
CAP2 7 C-C69 K852-C38 GN-18 K843-C56 GN-18 5
67 3422972 2304011 K906-C62 GN-18 K847-C57 PU-18 6 MATE A-C1
(PL121SR)(NOTE AA)
68 1 1 K907-C63 BU-18 N793-C86 GN-18 7 SH2 E-16
GL-C1 GN-C5 69 H704-AR1 PK-18 2 CONN 9 2 H704-C202 PK-18 L968-C207 OR-18 N794-C58 GY-18 8
2434508 2305010 308-GN9 YL-16 70 KEY SWITCH ON L969-C66 WH-18 N795-C59 WH-18 9
N960-GL2 OR-18 1 N963-GN18 OR-18 L972-C33 BU-18 252-C300 YL-18 10
42 Page,

N957-GL1 PK-18 2 N959-GN16 PK-18 235-GN23 BK-18 CAP3 8 C-C71 L973-C80 GN-16 262-C301 GN-18 11
N979-GL3 GN-18 3 N981-GN22 GN-18 3422973 2304013 M969-C208 YL-18 T788-C306 GN-16 12

L10
L9
4 1 K863-C204 OR-18 N793-C86 GN-18 NOTE E
5 CONN 10 2 K859-C205 BR-18 N794-C58 GY-18 C-C4 CONN 28
6 3 L968-C206 OR-18 N795-C59 WH-18 2304009
(19) GND-ECM MOUNT 2 Y737-C304 YL-18 K906-C62 GN-18 1
N957-GL1 PK-18
N960-GL2 OR-18

N979-GL3 GN-18

Y738-C305 GY-18 K907-C63 BU-18 2


X738-AK1 PK-18 AL-C1 CAP6 6 C-C72 A768-C64 BU-18 3
EK-C2 GATEWAY WORLDVIEW MODULE A464-AL5 GY-18 2434508 L 3422974 2305010 A769-C65 GY-18 4
1607690 3402413 E404-AL8 BU-18 E472-AL6 GN-18 1 1 E472-C176 GN-18 L969-C66 WH-18 5
1 E472-AL6 GN-18 E404-AL8 BU-18 2 2 E404-C70 BU-18 L968-C207 OR-18 6 MATE A-C41
2 H833-AL1 PU-18
L184 L184 L184
H833-AL1 PU-18 3
CONN 11 3 H833-C69 PU-18 F889-C68 WH-18 7 SH2 E-16
L190
3 M968-AL7 BU-18 M968-AL7 BU-18 4 4 M968-C210 BU-18 8
4 A464-AL5 GY-18 5 5 A464-C129 GY-18 9
5 L185 6 6 998-C71 BR-18 10
GL-C2 6 235-AL2 BK-18 11
8T8732 7 235-AL9 BK-18 M969-C208 YL-18 12
893-EK6 GN-18 8 CAT DATA LINK +
CONN 1
B
C
A

H H
892-EK5 BR-18 9 CAT DATA LINK -
GL-C3 10
L9 L9 L9 L10
8T8731 11
12
SERIAL SERVICE
13
CONNECTOR L20 L20 L20 L20
14
15
EK-C1 16
L50 L50 L50 L50
2434508 17 AL-C5
CONN 3 1 172-EK1 RD-18
18
19
2304011 L
A464-AL5 GY-18 1 (104) ATCH BUCKET IN PRESS. SW
2 308-EK3 YL-16 L72 L72 L72
3 20 A464-AL5 GY-18 235-AL10 BK-18 2 3194407
CONN TO C-C18 403-EK4 GN-18
(NOTE AG) 4 892-EK5 BR-18
21 E404-AL8 BU-18 GC-C7 CONN 27
5 22 E472-AL6 GN-18 2305010
893-EK6 GN-18 L155 L155 L155

H704-AR1 PK-18
6 23 K866-GC1 WH-18 1
235-EK2 BK-18
24 235-AL10 BK-18 200-GC2 BK-18 2
235-EK7 BK-18 L50
25 235-AL11 BK-18 AL-C2 (52) ATCH BUCKET CYL HEAD PRESS. SNSR 147-GC3 PU-16 3 MATE GA-C1
235-EK8 BK-18
26 235-AL9 BK-18 2304013 L 3386971 K872-GC4 OR-18 4 SH3 H-16
27 E472-AL6 GN-18 1 Vs BREAK POINT 1 K879-GC5 GN-18 5
235-EK8 BK-18
28 235-AL11 BK-18 2 GROUND SH2 D-16 6
235-EK7 BK-18
29 E404-AL8 BU-18 3 SIGNAL
30 L190 A-C9
31 1552269

L97
32 AL-C3 306-A3 GN-16 1 (47) START RELAY DIODE
33 H833-AL1 PU-18 2304011 L 200-A18 BK-18 2 1974385
34 J1939 LOW M968-AL7 BU-18 M968-AL7 BU-18 1 (78) ATCH QC HOLD TO RUN SOL K-C1 CONN 26
35 235-AL3 BK-18 2 3282035 2434507
36 235-AL3 BK-18 A-C21 H792-K1 BR-18 1
37 235-AL4 BK-18 101-CA1 RD-00 101-CC1 RD-00 200-CE1 BK-00 1552269 M745-K2 GY-18 2 MATE J-C1
L72
38 235-AL2 BK-18 306-A2 GN-16 1 M748-K3 BR-18 3 SH3 I-16
39 AL-C4 101-CR1 RD-00 200-A30 BK-18 2 109-CL1 RD-4 200-K4 BK-18 4

L157
80A
40 2304011 L
41 H833-AL1 PU-18 1 (77) ATCH QC SOL (9) ALT BREAKER BUS-BAR
42 235-AL4 BK-18 2 3282035 POS NEG POS NEG 1712210 2382279
43 200-A30 BK-18
44 200-A18 BK-18
45 101-CA1 RD-00 101-CA1 RD-00 101-CA1 RD-00 101-CA1 RD-00 (7) BATTERY REAR (6) BATTERY FRONT 306-A2 GN-16 (46) START RELAY GU-C1
46 3T5760 3T5760 306-A3 GN-16 1251302 2434507 CONN 25
47 101-CP1 RD-00 101-CP1 RD-00 101-CP1 RD-00 101-CP1 RD-00 306-A20 GN-16 177-WE1 RD-6 780-GU1 PU-16 1
L97 80A
48 200-A85 BK-16 779-GU2 WH-16 2 MATE GT-C6
L155
49 101-CF1 RD-00 101-CF1 RD-00 101-CF1 RD-00 101-CF1 RD-00 177-A71 RD-6 (11) MAIN BREAKER A588-GU3 GN-18 3 SH3 H-16
(13) C9 TIER III ADEM IV C-C58 50 J1939 HIGH 1712210 200-GU4 BK-18 4

101-CJ1 RD-4
2267475 1607689 51 101-CR1 RD-00 177-A71 RD-6

G G

L9

L20
1 172-EK1 RD-18 52 UNSWITCHED POWER 108-C136 RD-4 108-CM1 RD-4
ANALOG SENSOR POWER 2 53
(40) ATCH JUMP START RECEPTACLE
ANALOG SENSOR RETURN 3 403-EK4 GN-18 54 ALTERNATOR R-TERM 101-CP1 RD-00
2G1830 L5
304-C137 WH-8 304-WC1 WH-8 CABLE AS CONN 24
THROTTLE POWER 4 55 P N 2688643
(NOTE B)

200-CE1 BK-00
THROTTLE RETURN 5 998-C71 BR-18 56 (8) BLOCK GP 109-C138 RD-4 109-WA1 RD-8 108-CM1 RD-4 120A COAX CORE 1 CONN TO C1
6 57 9W0742 109-CL1 RD-4 COAX SAFEGUARD 2 (FOR REAR VIEW CAMERA)
7 58 (59) NFC 2 PRESS SENSOR (NOTE B) 101-C139 RD-4 101-CJ1 RD-4 (10) HEATER BREAKER RED 3 SH3 I-16

T967-C118 YL-18
Y737-C304 YL-18

A751-C144 YL-18

A209-C122 BK-18
A209-C124 BK-18
A209-C125 BK-18
K874-C312 PK-18
M739-C134 YL-18
C991-C150 PK-18

H446-C119 PK-18

K850-C120 BR-18

M739-C135 YL-18
Y738-C305 GY-18

G827-C149 BK-18
G833-C145 PK-18

N707-C147 PU-18

K875-C313 GY-18
X999-C317 GN-18

A588-C167 GN-18

K904-C117 GN-18

M906-C111 BU-18
T725-C146 WH-18

F889-C209 WH-18

G973-C201 OR-18
252-C302 YL-18

308-C168 YL-16
308-C168 YL-16

308-C140 YL-16

308-C113 YL-16
G828-C148 WH-18
200-C307 BK-16

235-C316 BK-18

200-C161 BK-16
200-C162 BK-18
200-C163 BK-18

235-C154 BK-18
235-C160 BK-16

K858-C99 YL-18

235-C166 BK-14
H746-C76 YL-18
892-C152 BR-18

G723-C92 YL-18

K864-C82 PK-18
E554-C11 PK-18

K856-C95 PU-18

K860-C93 BU-18

K865-C89 PU-18

K868-C83 BR-18
K869-C84 BU-18

K876-C90 BR-18
K877-C91 BU-18
262-C303 GN-18

403-C151 GN-18

893-C153 GN-18

A768-C64 BU-18

L973-C80 GN-16

A762-C87 PU-18
A769-C65 GY-18
C468-C28 BU-18

H747-C85 BR-18

K862-C98 GY-18
K861-C96 GN-18
K906-C62 GN-18

M740-C74 PK-18
F716-C21 WH-18

K857-C97 WH-18

K866-C79 WH-18

K871-C78 WH-18
317-C15 YL-18

788-C81 YL-18

M737-C77 WH-18
491-C20 PK-18

235-C41 BK-18
235-C42 BK-18
235-C43 BK-18

147-C73 PU-16
321-C40 BR-18

998-C71 BR-18

763-C75 BU-18
101-C139 RD-4
108-C136 RD-4
109-C138 RD-4

168-C51 RD-10

405-C16 GY-18
487-C19 OR-18

495-C22 GN-18

E472-C315 GN-18
E472-C314 GN-18
304-C137 WH-8
8 893-C153 GN-18 59 C-C302 CAP3 2 3386970 2164970 WHITE 4

308-C4 YL-16
CAT DATA LINK +

607-C7 PK-16
616-C9 BU-16
130-C1 RD-14

322-C6 GY-16
CAT DATA LINK - 9 892-C152 BR-18 60 2370227 3422973 177-A71 RD-6 177-WE1 RD-6
10 NOTE E 61 E472-C315 GN-18 1 1 Vs
11 62 235-C310 BK-18 2 2 GROUND BLOCK AS
12 63 K875-C313 GY-18 3 3 SIGNAL 1211023 (110) DISCONNECT SW DEFINED GROUND POINTS AT THE MASCHINE
13 64 (27) GND-FR 6 7N0719
14 235-EK7 BK-18 65 GROUND IDENT DESCRIPTION ABBREVIATION FOR SCHEMATIC

L155
15 X999-C317 GN-18 66 PC 1 FRAME LEFT SIDE REAR GND-FR 1

L72
NOT AVAILABLE-USED ON J2 16 67 200-CE1 BK-00 200-CE1 BK-00 (28) STRAP DISC-FRAME GND

L185

L22

L51

L50
17 68 101-CF1 RD-00 101-CG1 RD-00 200-CH1 BK-00 200-CH1 BK-00 200-CH1 BK-00 2 FRAME ENGINE ROOM FRONT GND-FR 2
1321806
ELP RETURN 18 Y738-C305 GY-18 69 235-C308 BK-18 3 FRAME ENGINE ROOM REAR GND-FR 3
L182
ELP RELAY CONTROL 19 Y737-C304 YL-18 308-EK3 YL-16 70 KEY SWITCH ON
20
21
317-C15 YL-18
235-EK8 BK-18 1
C-C301 CAP3 3
(58) NFC 1 PRESS SENSOR
3386970
POS NEG POS NEG

BREAKER BOX 4
5
FRAME RIGHT SIDE FRONT
FRAME BREAKER BOX LOWER
GND-FR 4
GND-FR 5 X

L21
THROTTLE BACKUP (ACCEL) 22 2370227 3422973

235-C154 BK-18
235-C160 BK-16

235-C166 BK-14
235-C170 BK-18
235-C172 BK-18

235-C192 BK-18
229-C182 BK-14

235-GF23 BK-18

235-GF23 BK-18
X738-AK1 PK-18

235-C316 BK-18

235-GC18 BK-18
235-GC10 BK-18
6 FRAME BAT. ROOM JUMP START GND-FR 6

235-AL9 BK-18
235-AL2 BK-18

235-C41 BK-18
235-C42 BK-18
235-C43 BK-18
235-AK2 BK-18

235-AK2 BK-18

235-AR2 BK-18

235-AR2 BK-18
THROTTLE BACKUP (DECEL) 23 E472-C314 GN-18 1 1 Vs (5) ATCH BATTERY REAR (4) ATCH BATTERY FRONT
SHARED WITH TDC CAL 24 235-C309 BK-18 2 2 GROUND 3T5760 3T5760 7 FRAME PLATFORM LOWER GND-FR 7
SHARED WITH TDC CAL 25 (18) GND ECM MOUNT 1 K874-C312 PK-18 3 3 SIGNAL (NOTE A) (NOTE A) (25) GND-FR 5 1
26 8 PLATFORM REAR GND-PLATFORM
NOT AVAILABLE-USED ON J2 27 9 CAB RIGHT SIDE FRONT GND-CAB 1
LOW OIL PRESS. OUTPUT 28 405-C16 GY-18
29 10 CAB RIGHT SIDE REAR GND-CAB 2

PRODUCT LINK

L20

L10
30 C-C24
11 CAB TOP GND-CAB 3
31 7T5957

(NOTE AA)
32 200-C165 BK-18 1 (37) WASHER MOTOR 12 PL ECM MOUNT GND-ECM MOUNT
MOTOR

T967-C118 YL-18
Y737-C304 YL-18

A751-C144 YL-18

A209-C122 BK-18
A209-C124 BK-18
K874-C312 PK-18

A209-C125 BK-18
H446-C119 PK-18

K850-C120 BR-18

M739-C134 YL-18
C991-C150 PK-18

M739-C135 YL-18
K875-C313 GY-18

Y738-C305 GY-18

G827-C149 BK-18
G833-C145 PK-18

N707-C147 PU-18
A588-C167 GN-18

K904-C117 GN-18
X999-C317 GN-18
E472-C315 GN-18
E472-C314 GN-18

M906-C111 BU-18
F889-C209 WH-18

G973-C201 OR-18

T725-C146 WH-18
252-C302 YL-18
308-C127 YL-16
308-C128 YL-18
308-C128 YL-18
308-C127 YL-16
308-C168 YL-16
308-C126 YL-18
308-C114 YL-18
308-C114 YL-18
308-C126 YL-18

G828-C148 WH-18

K858-C99 YL-18
200-C307 BK-16

200-C161 BK-16

200-C163 BK-18
200-C162 BK-18

229-C182 BK-14
235-C170 BK-18
235-C172 BK-18
235-C192 BK-18

235-C192 BK-18
235-C172 BK-18
235-C170 BK-18
229-C182 BK-14

235-C166 BK-14
235-C160 BK-16

235-C154 BK-18

235-C316 BK-18
892-C152 BR-18

H746-C76 YL-18
G723-C92 YL-18
E554-C11 PK-18

K864-C82 PK-18
403-C151 GN-18

893-C153 GN-18

K856-C95 PU-18

K860-C93 BU-18

K865-C89 PU-18

K868-C83 BR-18
K869-C84 BU-18

K876-C90 BR-18
K877-C91 BU-18
262-C303 GN-18

A762-C87 PU-18
A768-C64 BU-18

L973-C80 GN-16
A769-C65 GY-18
C468-C28 BU-18

H747-C85 BR-18

K862-C98 GY-18

M740-C74 PK-18
K861-C96 GN-18

K906-C62 GN-18
7T8890

F716-C21 WH-18

K857-C97 WH-18

K866-C79 WH-18

K871-C78 WH-18
506-C45 PU-18
317-C15 YL-18

788-C81 YL-18

M737-C77 WH-18
491-C20 PK-18

235-C43 BK-18

235-C41 BK-18

235-C42 BK-18
321-C40 BR-18

763-C75 BU-18

998-C71 BR-18

147-C73 PU-16
2
109-C138 RD-4

405-C16 GY-18

101-C139 RD-4
108-C136 RD-4

168-C51 RD-10
487-C19 OR-18

495-C22 GN-18

304-C137 WH-8
33

607-C7 PK-16
616-C9 BU-16
322-C6 GY-16

130-C1 RD-14
J1939- 34 262-C303 GN-18 C-C46
35 1552269 506-C45 PU-18

L78
36 M740-C74 PK-18 1 (100) TRAVEL STRAIGHT SOL 578-C46 BU-16 IDENT PART NO. SH LOC DESCRIPTION NOTE
L33 L6 L694 C-C25
37 235-C200 BK-18 2 1211491 200-C165 BK-18 HARNESS AS.
38 200-C164 BK-18 7T5957
39 (21) GND-FR 1 200-C163 BK-18 200-C164 BK-18 1 (34) ATCH LOWER WASHER MOTOR A 465-1257 2 E-12 PLATFORM
MOTOR
40 AR-C2 C-C47 200-C163 BK-18 578-C46 BU-16 2 7T8890
C 465-1255 1 L-1 CHASSIS
41 NOTE E 1552269 1552269
42 H704-AR1 PK-18 H704-AR1 PK-18 1 (83) ATCH REVERSING FAN CHANGE SOL 763-C75 BU-18 1 (99) TRAVEL SPEED SOL E 291-7560 1 B-7 HORN

F
43
44
235-AR2 BK-18 235-AR2 BK-18 2 1211491
E472-C315 GN-18
235-C198 BK-18 2 1211491
A464-C129 GY-18 WASHER TANK F 464-0606 3 F-8 CAB
F
1761931
45 E472-C314 GN-18 C-C48 E404-C70 BU-18 G 373-8979 2 C-6 CONSOLE RH

L22
L182
L24

L23
46 K875-C313 GY-18 1552269 H833-C69 PU-18 H 251-0580 2 F-5 CONSOLE LH

1761932 (NOTE S)
47 (12) REAR VIEW CAMERA CABLE AS K874-C312 PK-18 K906-C62 GN-18 1 (98) SWING BRAKE SOL M968-C210 BU-18
+B 48 130-C179 RD-14 2864271 (NOTE AF) 2688643 235-C308 BK-18 235-C197 BK-18 2 1211491 M969-C208 YL-18 J 251-0614 3 F-12 BOOM FLOAT (CAB)
49 COAX CORE 1 COAX CORE 235-C200 BK-18 A464-C129 GY-18 E472-C311 GN-18 C-C26 K 267-7915 1 I-1 BOOM FLOAT (CHASSIS)
C-C49
J1939+ 50 252-C302 YL-18 COAX SAFEGUARD 2 COAX SAFEGUARD 235-C199 BK-18 E404-C70 BU-18 1532630 (15) MACHINE ECM
CAMERA 1552269 L --- - --- ---
51 RED 3 RED 235-C203 BK-18 E472-C176 GN-18 E472-C29 GN-18 (J2)(54 BROWN) 2218874
A588-C167 GN-18 1 (95) HYD LOCK SOL
+B 52 130-C180 RD-14 WHITE 4 WHITE 235-C203 BK-18 H833-C69 PU-18 E472-C176 GN-18 M740-C74 PK-18 1 TRAVEL STRAIGHT SOL M 328-0021 2 B-4 KEY SW (CONSOLE RH)
200-C171 BK-18 2 1211491
+B 53 130-C181 RD-14 235-C197 BK-18 M968-C210 BU-18 E472-C314 GN-18 K863-C204 OR-18 2 ATT STEM-4 RETRACT PRV
L25 L25 N 238-1585 1 B-7 LIGHTING (02) BOOM (LONG) C
54 235-C198 BK-18 M969-C208 YL-18 E472-C315 GN-18 763-C75 BU-18 3 TRAVEL SPEED SOL

PILOT MANIFOLD
L30
55 235-C170 BK-18 K859-C205 BR-18 K875-C313 GY-18 L969-C66 WH-18 4 PS PRESS. PRV P 238-1587 1 C-7 LIGHTING (02) BOOM (SHORT) D
56 235-C170 BK-18 K863-C204 OR-18 K874-C312 PK-18 K859-C205 BR-18 5 ATT STEM-4 EXTEND PRV

2155037
57 763-C75 BU-18 184-C5 RD-14 K859-C205 BR-18 6 SPARE (STB) R 167-3456 3 F-2 LIGHTING (02) CAB LH
101-CF1 RD-00
101-CA1 RD-00
101-CP1 RD-00

58 779-GU2 WH-16 A588-C167 GN-18 251-C49 YL-18 K863-C204 OR-18 H746-C76 YL-18 7 VALIABLE FAN MOTOR PRV T 167-3456 3 F-2 LIGHTING (02) CAB RH

Y737-C304 YL-18
C-C45
K875-C313 GY-18

Y738-C305 GY-18
E472-C314 GN-18
E472-C315 GN-18

X999-C317 GN-18
252-C302 YL-18
USER DEFINED SHUTDOWN 59 F716-C21 WH-18 780-GU1 PU-16 G723-C92 YL-18 252-C60 YL-18 184-C5 RD-14 H704-C202 PK-18 8 REVERSE FAN SOL

262-C303 GN-18

T967-C118 YL-18
A751-C144 YL-18
K874-C312 PK-18

A209-C122 BK-18

A209-C124 BK-18
A209-C125 BK-18
C991-C150 PK-18

M739-C135 YL-18

K850-C120 BR-18

M739-C134 YL-18
G827-C149 BK-18
G833-C145 PK-18
N707-C147 PU-18

H446-C119 PK-18
A588-C167 GN-18

K904-C117 GN-18

M906-C111 BU-18
F889-C209 WH-18

T725-C146 WH-18

G973-C201 OR-18
308-C127 YL-16

308-C128 YL-18

308-C126 YL-18
308-C114 YL-18
G828-C148 WH-18
200-C171 BK-18

235-C170 BK-18

235-C192 BK-18
229-C182 BK-14

235-C172 BK-18

K858-C99 YL-18
892-C152 BR-18

H746-C76 YL-18
G723-C92 YL-18

K864-C82 PK-18
893-C153 GN-18

A762-C87 PU-18

A768-C64 BU-18

L973-C80 GN-16

K856-C95 PU-18

K865-C89 PU-18

K868-C83 BR-18
K869-C84 BU-18

K876-C90 BR-18
K877-C91 BU-18
C468-C28 BU-18

A769-C65 GY-18

H747-C85 BR-18

K860-C93 BU-18

K862-C98 GY-18
K906-C62 GN-18
M740-C74 PK-18

K861-C96 GN-18
F716-C21 WH-18

K857-C97 WH-18

K866-C79 WH-18

K871-C78 WH-18
317-C15 YL-18

788-C81 YL-18

U 170-9295 3 F-2 LIGHTING (02) CAB LH (GUARD) P

M737-C77 WH-18

491-C20 PK-18
3E3364
763-C75 BU-18

998-C71 BR-18

321-C40 BR-18

147-C73 PU-16
101-C139 RD-4
108-C136 RD-4

405-C16 GY-18

168-C51 RD-10

487-C19 OR-18

495-C22 GN-18
304-C137 WH-8

60 A588-GU3 GN-18 K906-C62 GN-18 261-C50 GN-18 184-C5 RD-14 M737-C77 WH-18 9 FLOW LIMIT PRESS. PRV

607-C7 PK-16
616-C9 BU-16
130-C1 RD-14

322-C6 GY-16
L155
-B 61 229-C183 BK-14 200-GU10 BK-18 M740-C74 PK-18 G723-C92 YL-18 1 1 (73) ATCH HEAVY LIFT SOL 262-C61 GN-18 184-C105 RD-14 K871-C78 WH-18 10 2 PUMP FLOW COMBINE SOL V 170-9295 3 E-2 LIGHTING (02) CAB RH (GUARD) P
62 200-C171 BK-18 235-C199 BK-18 2 2 1216303 892-C121 BR-18 184-C109 RD-14 K866-C79 WH-18 11 1WAY/2WAY CHANGE SOL
-B 63 229-C184 BK-14 200-GU10 BK-18 C-C44 893-C116 GN-18 308-C113 YL-16 12 BOOM UP LIMIT PRV (FOR CRANE) W --- - --- ---
64 200-GU4 BK-18 1552269 A588-C88 GN-18 763-C75 BU-18 M968-C210 BU-18 13 QUICK COUPLER HOLD TO RUN SOL X 238-1579 1 A-6 REFUELING PUMP W
-B 65 229-C185 BK-14 A755-C24 PK-18 788-C81 YL-18 14 SPARE (OC)
THROTTLE 66 F889-C209 WH-18 A756-C25 BU-18 892-C121 BR-18 15 CAN-3 SHEILD Y 238-1595 1 A-4 REFUELING START SW (N/O) W
L151 L151 L156 L156
67 A757-C26 GY-18 893-C116 GN-18 788-C81 YL-18 16 SPEED SENSOR - (ENG) AA 238-1597 1 A-4 REFUELING STOP SW (N/C) W
68 A758-C27 BR-18 A588-C88 GN-18 17 (OFFSET ANGLE SENSOR)
69 A760-C108 GY-18 A755-C24 PK-18 K864-C82 PK-18 18 VARIABLE RELIEF-1 PRV AC --- - --- ---
IGNITION KEY SW 70 308-C127 YL-16 E473-C55 GY-18 A756-C25 BU-18 K868-C83 BR-18 19 PRV RETURN AE --- - --- ---
E474-C52 OR-18 A757-C26 GY-18 L968-C67 OR-18 20 PRV RETURN
L25

L26

L27

L28
AF --- - --- ---

L29
1 E997-C123 RD-18 A758-C27 BR-18 K869-C84 BU-18 21 PRV RETURN
2 F889-C68 WH-18 A760-C108 GY-18 H747-C85 BR-18 22 PRV RETURN AG 251-0299 2 B-11 SECONDARY SHUTDOWN
L29 L29
3 H475-C35 BU-18 A762-C87 PU-18 K907-C63 BU-18 23 SWING BRAKE SOL
4 GC-C6 H473-C31 BR-18 E473-C55 GY-18 24 FAN SPEED AH --- - --- ---
5 1552269 H474-C34 GN-18 E474-C52 OR-18 A762-C87 PU-18 25 SPEED SENSOR + (ENG) AJ 234-1124 3 B-7 MOUNTING RADIO R
(1) AIR HEATER L56 L10
6 101-CA1 RD-00 G973-GC7 OR-18 1 (102) ATCH BOOM RAISE PRESS SW N794-C58 GY-18 E997-C123 RD-18 26 CAN-4 SHEILD
1593537 L25 L25

L50
7 101-CP1 RD-00 235-GC10 BK-18 2 1673466 H476-C30 WH-18 A588-C88 GN-18 27 HYD LOCK CANCEL SW AK 259-5121 1 J-9 HAMMER RETURN FILTER X
8 101-CF1 RD-00 (NOTE G,H) H704-C202 PK-18 F889-C209 WH-18 K865-C89 PU-18 28 VARIABLE RELIEF-2 PRV
9 C-C64 CONN 15 K843-C56 GN-18 F889-C115 WH-18 K876-C90 BR-18 29 VARIABLE RELIEF-1 CHECK SOL
AL 465-1254 1 J-9 QUICK COUPLER (CHASSIS)

10 2304011 K-C7 CAP3 1 C-C28 K844-C53 GY-18 F889-C100 WH-18 K877-C91 BU-18 30 VARIABLE RELIEF-2 CHECK SOL AM 275-6865 1 C-6 FINE SWING
11 (64) A/C COMPRESSOR CLUTCH SOL 1 E554-C11 PK-18 2434506 3422973 2304013 K847-C57 PU-18 F889-C68 WH-18 G723-C92 YL-18 31 HEAVY LIFT SOL AN --- - --- ---
1
1

12 2597243 2 200-C191 BK-18 200-C191 BK-18 308-K14 YL-18 1 1 308-C114 YL-18 K848-C54 WH-18 F889-C68 WH-18 K860-C93 BU-18 32 ATT STEM-1 RETRACT PRV
L73 AP 364-0346 1 F-8 OLWD
13 A209-K15 BK-18 2 MATE C-C28 2 A209-C125 BK-18 K849-C36 YL-18 33 STK OUT LIMIT SOL (FOR CRANE)
14 108-C136 RD-4 H446-K16 PK-18 3 3 H446-C119 PK-18 K851-C37 BU-18 G723-C92 YL-18 34 BKT LOCK SOL (FOR CRANE) AR 238-1601 1 J-9 REVERSING FAN

E E
15 K852-C38 GN-18 G973-C201 OR-18 M739-C94 YL-18 35 PRV RETURN
16 (41) AIR HEATER RELAY GU-C4 GU-C5 K907-C63 BU-18 H446-C119 PK-18 36 CAN-4 + AT --- - --- ---
17 2234453 CONN 14 CONN 16 3E3364 1552269 L968-C67 OR-18 H473-C31 BR-18 37 CAN-4 - AU --- - --- ---

K872-GC12 OR-18
K872-GC11 OR-18
235-GF23 BK-18

235-GC10 BK-18
235-GC18 BK-18
235-GC17 BK-18
235-GC16 BK-18

200-GC15 BK-18

235-GC10 BK-18

200-GC15 BK-18
K879-GC5 GN-18

K872-GC4 OR-18
K872-GC4 OR-18
K871-GC9 WH-18
K871-GC8 WH-18
K871-GC6 WH-18

K866-GC1 WH-18

200-GC2 BK-18
147-GC3 PU-16
18 403-C151 GN-18 GG-C1 CAP6 5 C-C67 MATE C-C49 1 A588-GU7 GN-18 A588-GU8 GN-18 1 MATE HYD LOCK SOL L969-C66 WH-18 H474-C34 GN-18 K856-C95 PU-18 38 ATT STEM-1 EXTEND PRV
L24 L17 L18 AV --- - --- ---
19 2434508 3422974 2305010 (NOTE AC) 2 200-GU9 BK-18 200-GU9 BK-18 2 (NOTE AC) L972-C33 BU-18 H475-C35 BU-18 K861-C96 GN-18 39 ATT STEM-2 RETRACT PRV
20 (3) ALTERNATOR R K858-GG5 YL-18 1 1 K858-C99 YL-18 N789-C107 BU-18 H476-C30 WH-18 K857-C97 WH-18 40 ATT STEM-2 EXTEND PRV
L65 L65 AW 238-2479 3 A-3 QUICK COUPLER (TOGGLE SW)
21 1855294 B+ 109-C138 RD-4 K862-GG6 GY-18 2 2 K862-C98 GY-18 A588-GU3 GN-18 N793-C86 GN-18 H746-C76 YL-18 K862-C98 GY-18 41 ATT STEM-3 RETRACT PRV
22 (36) STARTER MOTOR (65A) B- K869-GG27 BU-18 3 MATE C-C67 3 K869-C84 BU-18 N795-C59 WH-18 H747-C85 BR-18 K858-C99 YL-18 42 ATT STEM-3 EXTEND PRV AX --- - --- ---
23 2071556 4 4 K850-C120 BR-18 E472-C29 GN-18 H704-C202 PK-18 H833-C69 PU-18 43 QUICK COUPLER UNLOCK SOL AY --- - --- ---
24 2371962 (NOTE A) 200-C190 BK-4 200-C190 BK-4 5 5 A588-GU3 GN-18 147-C73 PU-16 K843-C56 GN-18 F889-C100 WH-18 44 ENG SPEED COMMAND
L156 EK 373-8965 1 I-17 PRODUCT LINK (GSM) AG
25 304-C137 WH-8 6 6 779-GU2 WH-16 K844-C53 GY-18 NOTE E 45 CAN-3 +
26 G S 46 CAN-3 -
780-GU1 PU-16 K847-C57 PU-18 EM 283-2914 2 C-7 12V RADIO READY AE
27 101-C139 RD-4 CONN 12 200-GU10 BK-18 K848-C54 WH-18 252-C101 YL-18 47 CAN-2 + (J1939)(MSS)
28 MTR BAT
101-CA1 RD-00 GE-C1 GF-C10 CAP8 4 C-C32 200-GU10 BK-18 147-C73 PU-16 K849-C36 YL-18 NOTE E 262-C102 GN-18 48 CAN-2 - (J1939)(MSS) GA 251-0598 3 F-12 CONFIG. 2,11 (CAB) G,H
29 101-CP1 RD-00 2434509 2434509 3422975 2312295 200-GU5 BK-18 E472-C314 GN-18 K850-C120 BR-18 49 CAN-2 SHEILD(MSS) GC 275-6935 1 I-1 CONFIG. 2,11 (CHASSIS) G,H
L29
30
31
MOTOR
101-CF1 RD-00 K856-GE1 PU-18 1
2
CONN 12 K856-GF1 PU-18
K860-GF2 BU-18
1
2
1
2
K856-C95 PU-18
K860-C93 BU-18
200-GU6 BK-18 E472-C315 GN-18
308-C113 YL-16
K851-C37 BU-18
K852-C38 GN-18
251-C103 YL-18
261-C104 GN-18
50
51
CAN-1 + (MONITOR AND SW PANEL)
CAN-1 - (MONITOR AND SW PANEL) GE 275-6937 1 E-9 SYSTEM 16 K

L51

L52

L53

L54
L59 L59
32 K857-GE2 WH-18 3 K857-GF3 WH-18 3 3 K857-C97 WH-18 GU-C2 763-C75 BU-18 K856-C95 PU-18 52 CAN-1 SHEILD (MONITOR AND SW PANEL) GF 275-6936 1 E-8 SYSTEM 3,5,14,17 J,L,M,AD
33 4 MATE C-C32 K861-GF4 GN-18 4 MATE C-C32 4 K861-C96 GN-18 1552269 788-C81 YL-18 K857-C97 WH-18 E997-C123 RD-18 53 HYD LOCK SOL
34 PE K868-GE3 BR-18 5 K868-GF5 BR-18 5 5 K868-C83 BR-18 780-GU1 PU-16 1 (74) ATCH QUICK COUPLER SOL HIGH A762-C87 PU-18 K858-C99 YL-18 54 SPARE (FREQ IN) GG 259-5125 1 F-8 MEDIUM CIRCUIT N
L31 L151
35 (20) STRAP ENG-FRAME GND 6 308-GF24 YL-18 6 6 308-C126 YL-18 200-GU5 BK-18 2 1211491 K874-C312 PK-18 K860-C93 BU-18 GH 259-5254 3 A-7 12V POWER SUPPLY AB
36 1400860 7 A209-GF19 BK-18 7 7 A209-C124 BK-18 (NOTE AC) K875-C313 GY-18 K861-C96 GN-18 184-C105 RD-14 1 +B
L158 GJ --- - --- ---
37 8 M906-GF12 BU-18 8 8 M906-C111 BU-18 F889-C209 WH-18 K862-C98 GY-18 235-C106 BK-14 2 GND
38 CONN 13 GU-C3 G723-C92 YL-18 K864-C82 PK-18 3 RS422 RX+ (REMOTE CONTROL EQUIPMENT) GK 267-7813 1 K-18 PRODUCT LINK (RADIO) Y,Z
39 GC-C8 GF-C6 CAP12 3 C-C30 1552269 G973-C201 OR-18 K865-C89 PU-18 N789-C107 BU-18 4 AMBIENT TEMP (SLIDE ARM POSITION SENSOR)
40 2434510 2434510 3422976 2304009 779-GU2 WH-16 1 (76) ATCH QUICK COUPLER SOL LOW H446-C119 PK-18 K866-C79 WH-18 5 (BOOM ANGLE SENSOR) GL 259-4940 1 J-17 PRODUCT LINK (SERVICE CONN) Y,Z
200-C163 BK-18
200-C191 BK-18
200-C161 BK-16
200-C162 BK-18

200-C307 BK-16
200-C171 BK-18
200-C190 BK-4
200-GU10 BK-18
200-GU4 BK-18

41 147-GC3 PU-16 1 1 1 147-C73 PU-16 200-GU6 BK-18 2 1211491 H746-C76 YL-18 K868-C83 BR-18 6 (STICK ANGLE SENSOR) GM --- - --- ---
42 K871-GC6 WH-18 2 CONN 13 2 2 K871-C78 WH-18 (NOTE AC) H747-C85 BR-18 K869-C84 BU-18 K852-C38 GN-18 7 ATT STEM-4 STATUS
43 K866-GC1 WH-18 3 K866-GF9 WH-18 3 3 K866-C79 WH-18 K850-C120 BR-18 K871-C78 WH-18 A760-C108 GY-18 8 5V SUPPLY (POWER SUPPLY FOR POTENTIO) GN 259-4887 1 K-16 PRODUCT LINK (GATEWAY) Y
44 C-C66 4 K864-GF10 PK-18 4 4 K864-C82 PK-18 K856-C95 PU-18 K876-C90 BR-18 H476-C30 WH-18 9 IMPLEMENT PRESS. SW

L72

L73

L60
GT 267-7644 3 D-12 UNIVERSAL QUICK COUPLER (CAB) AC
45 1552269 5 M739-GF6 YL-18 5 5 M739-C134 YL-18 K857-C97 WH-18 K877-C91 BU-18 A755-C24 PK-18 10 THROTTLE-1
46 1 788-C81 YL-18 6 MATE C-C30 K876-GF7 BR-18 6 MATE C-C30 6 K876-C90 BR-18 K858-C99 YL-18 K904-C117 GN-18 A758-C27 BR-18 11 THROTTLE-4 GU 267-7830 1 H-1 UNIVERSAL QUICK COUPLER (CHASSIS) AC
47 2 A762-C87 PU-18 7 K865-GF11 PU-18 7 7 K865-C89 PU-18 K860-C93 BU-18 K907-C63 BU-18 L972-C33 BU-18 12 ONE TOUCH LOW IDLE SW GV 267-7672 3 B-2 UNIVERSAL QUICK COUPLER (TOGGLE SW) AC
48 8 K877-GF8 BU-18 8 8 K877-C91 BU-18 K861-C96 GN-18 L968-C67 OR-18 184-C109 RD-14 13 +B
(17) ENG SPEED PICKUP L20

L55
49 G973-GC7 OR-18 9 9 9 G973-C201 OR-18 (70) ATCH BOOM DOWN LINE CUTOFF SOL K862-C98 GY-18 L969-C66 WH-18 235-C110 BK-14 14 GND GX 327-9998 3 C-10 REAR VIEW CAMERA AF
4P5820
50 (23) GND-FR 3 147-GC3 PU-16 10 10 10 1850472 K864-C82 PK-18 L972-C33 BU-18 15 RS422 RX- (REMOTE CONTROL EQUIPMENT) GY 455-6220 1 L-12 ELP DIODE
51 101-C139 RD-4 K866-GC1 WH-18 11 11 11 K-C2 K865-C89 PU-18 N793-C86 GN-18 M906-C111 BU-18 16 SQUEEZE PRESS. SENSOR
L53 WJ 319-1335 1 A-12 REFUELING LEVEL SW W
52 C-C65 108-C136 RD-4 K871-GC6 WH-18 12 12 12 1552269 K866-C79 WH-18 M737-C77 WH-18 17 SPARE (PWM IN)
53 1552269 304-C137 WH-8 G973-GC7 OR-18 1 M748-K8 BR-18 K868-C83 BR-18 M739-C94 YL-18 A209-C112 BK-18 18 ANALOG RETURN CABLE AS.
L31 L56
54 1 C468-C28 BU-18 788-C81 YL-18 G973-GC7 OR-18 2 200-K9 BK-18 K869-C84 BU-18 M740-C74 PK-18 A756-C25 BU-18 19 THROTTLE-2
55 2 235-C192 BK-18 A762-C87 PU-18 (22) GND-FR 2 235-GC10 BK-18 K871-C78 WH-18 M906-C111 BU-18 A757-C26 GY-18 20 THROTTLE-3 CA 251-0625 1 H-7 BAT. - STARTER (STD)
56 C468-C28 BU-18 (101) ATCH BOOM DOWN PRESS SW K876-C90 BR-18 N789-C107 BU-18 K848-C54 WH-18 21 LH HANDLE FORE SW CC 170-6929 1 H-6 BAT. - BAT. (STD)
57 235-C192 BK-18 1673466 K-C3 K877-C91 BU-18 N794-C58 GY-18 K844-C53 GY-18 22 LH HANDLE UPPER SW
L151 L151 L151

D D
58 252-C302 YL-18 1552269 K904-C117 GN-18 N795-C59 WH-18 308-C113 YL-16 23 KEY SW CE 231-1827 1 H-6 BAT. - DISCONNECT SW (STD)
(111) ENG OIL LEVEL SW L75
59 262-C303 GN-18 308-K14 YL-18 1 M748-K7 BR-18 M737-C77 WH-18 T967-C118 YL-18 24 RS422 TX+ (REMOTE CONTROL EQUIPMENT) CF 259-5126 1 H-7 BAT. - STARTER (COLD) A
2130677 L73
60 SEE DIAGRAM-WIRING 130-C1 RD-14 A209-K15 BK-18 2 M745-K6 GY-18 M740-C74 PK-18 A209-C112 BK-18 25 RS422 TX- (REMOTE CONTROL EQUIPMENT)
61 (ENGINE : 235-4748) 308-C127 YL-16 H446-K16 PK-18 M906-C111 BU-18 A209-C112 BK-18 26 SPARE (PWM IN) CG 170-6929 1 H-6 BAT. - BAT. (COLD) A
L32 L26 L26
62 130-C179 RD-14 317-C15 YL-18 200-K4 BK-18 T967-C118 YL-18 A209-C122 BK-18 E472-C311 GN-18 27 8V SUPPLY (POWER SUPPLY FOR SENSOR) CH 350-8037 1 H-6 BAT. - DISCONNECT SW (COLD) A
63 130-C180 RD-14 405-C16 GY-18 M745-K2 GY-18 (103) ATCH BOOM UP DOWN PRESS SW 235-C166 BK-14 A209-C124 BK-18 F889-C115 WH-18 28 BACKUP SW
64 130-C181 RD-14 892-C152 BR-18 M745-K2 GY-18 2029002 K-C4 A209-C122 BK-18 A209-C125 BK-18 K847-C57 PU-18 29 RH HANDLE FORE SW (FOR SMART BOOM) CJ 251-0303 2 H-3 TERM. BLK - MAIN BKR

L60
65 130-C1 RD-14 893-C153 GN-18 M745-K5 GY-18 1552269 A209-C124 BK-18 235-C166 BK-14 K843-C56 GN-18 30 RH HANDLE UPPER SW CK --- - --- ---
66 130-C1 RD-14 998-C71 BR-18 235-GF23 BK-18 M745-K6 GY-18 1 H792-K1 BR-18 A209-C125 BK-18 235-C166 BK-14 H475-C35 BU-18 31 TRAVEL LEFT PRESS. SW
L74 CL 251-0304 1 H-3 ALT BKR - TERM. BLK
67 A751-C144 YL-18 M745-K6 GY-18 2 M749-K10 PK-18 M739-C94 YL-18 235-C106 BK-14 K849-C36 YL-18 32 ATT STEM-1 STATUS
68 C991-C150 PK-18 200-K9 BK-18 M739-C94 YL-18 235-C110 BK-14 893-C116 GN-18 33 CDL + (ET) CM 234-1035 1 H-3 HEATER BKR - TERM. BLK
69 F716-C21 WH-18 M749-K10 PK-18 M739-C134 YL-18 251-C49 YL-18 K904-C117 GN-18 34 PUMP PRESS. SENSOR-1
70 X999-C317 GN-18 F889-C209 WH-18 M749-K10 PK-18 M739-C135 YL-18 251-C49 YL-18 T967-C118 YL-18 35 PUMP PRESS. SENSOR-2 CN --- - --- ---

A209-GF19 BK-18

K864-GF10 PK-18
K865-GF11 PU-18

M906-GF12 BU-18
308-GF24 YL-18
K876-GF7 BR-18

K856-GF1 PU-18

K860-GF2 BU-18
K877-GF8 BU-18
M739-GF6 YL-18
K868-GF5 BR-18

K861-GF4 GN-18
K857-GF3 WH-18
K866-GF9 WH-18
71 36

235-GF23 BK-18
Y738-C305 GY-18 200-K9 BK-18 251-C103 YL-18 BOOM CYL ROD PRESS. (FOR CRANE) CP 259-5127 1 H-7 JUMP START TERM. BLK - STARTER B
L72
72 Y737-C304 YL-18 M748-K3 BR-18 251-C133 YL-18 NOTE E H446-C119 PK-18 37 BOOM CYL HEAD PRESS. (FOR OL & CRANE)
73 262-C303 GN-18 G828-C148 WH-18 M748-K3 BR-18 251-C133 YL-18 E474-C52 OR-18 38 THUMB WHEEL-LH CR 259-5128 1 H-7 BAT - JUMP START TERM. BLK B
L75 L75
74 252-C302 YL-18 G827-C149 BK-18 M748-K7 BR-18 261-C50 GN-18 H473-C31 BR-18 39 TRAVEL STRAIGHT PRESS. SW CT --- - --- ---
75 308-C127 YL-16 G833-C145 PK-18 M748-K8 BR-18 261-C50 GN-18 H474-C34 GN-18 40 TRAVEL RIGHT PRESS. SW
76 317-C15 YL-18 N707-C147 PU-18 M745-K6 GY-18 261-C104 GN-18 K850-C120 BR-18 41 ATT STEM-2 STATUS CU --- - --- ---
L175
77 405-C16 GY-18 T725-C146 WH-18 H792-K1 BR-18 NOTE E 261-C132 GN-18 K851-C37 BU-18 42 ATT STEM-3 STATUS CV --- - --- ---
L33
78 892-C152 BR-18 229-C182 BK-14 261-C132 GN-18 892-C121 BR-18 43 CDL - (ET)
79 893-C153 GN-18 Y737-C304 YL-18 252-C60 YL-18 E473-C55 GY-18 44 THUMB WHEEL-RH CW --- - --- ---
80 998-C71 BR-18 Y738-C305 GY-18 252-C60 YL-18 A464-C129 GY-18 45 BUCKET IN PRESS. SW CX --- - --- ---
81 F716-C21 WH-18 X999-C317 GN-18 (105) ATCH HAMMER RETURN FILTER SW 252-C101 YL-18 M969-C208 YL-18 46 QUICK COUPLER UNLOCK SW
82 F889-C209 WH-18 2344515 K-C8 (53) ATCH OLWD PRESS. SENSOR 252-C131 YL-18 N793-C86 GN-18 47 FOOT SW CY --- - --- ---

L61
83 AK-C2 1552267 2218859 252-C131 YL-18 G973-C201 OR-18 48 BOOM UP PRESS. SW FA 475-4187 3 A-10 MAIN RELAY - FUSE BASE
84 2304011 308-K14 YL-18 A +B 262-C61 GN-18 E404-C70 BU-18 49 BUCKET CYLINDER HEAD PRESS. SENSOR
85 229-C182 BK-14 1 X738-AK1 PK-18 A209-K15 BK-18 B GROUND 262-C61 GN-18 50 SPARE (PWM IN/STG) FC 238-2391 3 A-10 MAIN RELAY - FUSE BASE
L78
86 229-C182 BK-14 2 235-AK2 BK-18 H446-K16 PK-18 C SIGNAL NOTE E 262-C102 GN-18 K874-C312 PK-18 51 SPARE (PWM IN) WIRE AS.
87 229-C183 BK-14 262-C130 GN-18 K875-C313 GY-18 52 SPARE (PWM IN)
L19 WA 234-1037 1 H-3 TERM. BLK - START RELAY
88 229-C184 BK-14 GF-C12 GF-C20 252-C131 YL-18 N794-C58 GY-18 53 AUX PEDAL LH
89 229-C185 BK-14 1552269 3E3364 A209-K15 BK-18 261-C132 GN-18 N795-C59 WH-18 54 AUX PEDAL RH WC 234-1038 1 H-3 START RELAY - TERM. BLK
90 K864-GF10 PK-18 1 1 (79) ATCH RELIEF 1 SOL 308-K14 YL-18 251-C133 YL-18
C-C27 WE 238-2280 1 H-3 TERM. BLK - MAIN BKR
91 M739-GF22 YL-18 2 2 2448506 H446-K16 PK-18 K-C5

K864-GF10 PK-18

A209-GF19 BK-18
K868-GF15 BR-18
K868-GF16 BR-18

K865-GF11 PU-18

M739-GF21 YL-18

M739-GF22 YL-18

M739-GF21 YL-18
K868-GF13 BR-18
K868-GF14 BR-18
K868-GF25 BR-18
K868-GF25 BR-18

M739-GF22 YL-18

M906-GF12 BU-18
1532620

308-GF24 YL-18
235-GF18 BK-18
235-GF17 BK-18

235-GF23 BK-18
235-GF23 BK-18
K868-GF5 BR-18
K868-GF5 BR-18

K856-GF1 PU-18

K860-GF2 BU-18

M739-GF6 YL-18
K877-GF8 BU-18

K876-GF7 BR-18
K861-GF4 GN-18
K857-GF3 WH-18

K866-GF9 WH-18
92
93
CONN 2 1
2
A751-C144
G833-C145
YL-18
PK-18
L28
GF-C11 GF-C19
(NOTE L,M) M745-K5 GY-18
M749-K10 PK-18
L77
1552269
M749-K10 PK-18 1 (69) ATCH BOOM CHECK SOL 2
(J1)(54 BLACK) WF --- - --- ---
L74 WG --- - --- ---
94 3 T725-C146 WH-18 1552269 3E3364 200-K9 BK-18 200-K11 BK-18 2 2154890
L27
L52

L54

L65

L59
95 SEE DIAGRAM-WIRING 4 N707-C147 PU-18 K876-GF7 BR-18 1 1 (80) ATCH RELIEF 1 CHECK SOL 200-K9 BK-18 WK 163-6758 3 B-10 LAMP TIMER JUMPER
L64
96 (ENGINE : 235-4748) 5 G828-C148 WH-18 2 2 2154890 200-K11 BK-18 NOTE E C-C35
97 6 G827-C149 BK-18 (NOTE L,M) 200-K12 BK-18 3E3370 WL --- - --- ---
98 7 C991-C150 PK-18 GF-C5 GF-C17 200-K13 BK-18 252-C131 YL-18 A WM 267-7807 1 I-17 PRODUCT LINK ANTENNA (GND) Y,Z
L65 L65 (49) CAN 2 RESISTOR
99 8 1552267 3E3370 200-K4 BK-18 K-C6 262-C130 GN-18 B
1743016 STRAP AS.
100 C-C57 308-GF24 YL-18 A A +B (54) ATCH SQUEEZE PRESS SENSOR 200-K4 BK-18 1552269 C

C C
L76
101 3E3388 A209-GF19 BK-18 B B GROUND 2218859 200-K13 BK-18 M745-K5 GY-18 1 (68) ATCH BOOM CHECK SOL 1 PA 7G-1060 2 F-10 PLATFORM - CHASSIS
L19
102 M906-GF12 BU-18 C C SIGNAL (NOTE L) 200-K12 BK-18 2 2154919
103 PC 132-1806 1 H-3 DISCONNECT SW - CHASSIS
104 GF-C9 GF-C18 NOTE E C-C34 PE 128-8886 1 F-17 ENGINE - CHASSIS
L52 L52
105 1552269 3E3364 3E3370

L62

L63

L64
106 K866-GF9 WH-18 1 1 (67) ATCH 1WAY 2WAY CHANGE SOL 251-C133 YL-18 A
(48) CAN 1 RESISTOR
107 235-GF18 BK-18 2 2 2154890 261-C132 GN-18 B
1743016
108 (NOTE L,M) C
109 GF-C8 GF-C13 C-C36 C-C37 AM-C2 AM-C1
110
L59 L59
1552269 3E3364 2434505 2304011 CONN 17 2304011 1552269
NOTE A: USE WITH COLD WEATHER, -32 DEGREES C.
111 K865-GF11 PU-18 1 1 (81) ATCH RELIEF 2 SOL L973-C80 GN-16 1 1 L973-AM1 GN-16 1 (72) ATCH FINE SWING SOL
L63
112 M739-GF21 YL-18 2 2 2448506 200-C169 BK-16 2 2 200-AM2 BK-16 2 1163526
113
114
(NOTE L)
NOTE B: USE WITH JUMP START.
CALLOUTS
GF-C7 GF-C14
NOTE C: USE WITH LONG BOOM.
115 1552269 3E3364
116 K877-GF8 BU-18 1 1 (82) ATCH RELIEF 2 CHECK SOL X-C3
117
118
119
L62 L62
235-GF17 BK-18 2 2 2154890
(NOTE L) (NOTE D) L49
1160126
323-X12 WH-10 1
2
+ -
NOTE D: USE WITH SHORT BOOM.

NOTE E: THE FOLLOWING WIRES MUST BE TWISTED PAIRS.


Callout Number
(Machine Location from
Component Locations Table)
(52) VALVE GP - CONTROL
Component
Name
P-C1 200-X5 BK-10
120
AT LEAST 1 TURN PER 25 mm.
138-1234 Part Number
L28

2434505 251-YL AND 261-GN


1 616-P1 BU-16 616-P2 BU-16 252-YL AND 262-GN
MATE C-C38 (39) ATCH REFUELING PUMP
2 200-P4 BK-16 200-P5 BK-16 892-BR AND 893-GN

ENGINE
2291859 T901-YL AND T902-PK

616-P3 BU-16
X-C8
1552269
NOTE F: USE WITH TIME DELAY CAB LIGHTS. SYMBOL DESCRIPTION ABBREV COLOR
200-P6 BK-16 168-X16 RD-18 1 (42) ATCH POWER RELAY DIODE
NOTE G: USE WITH TOOL CONTROL SYSTEM CONFIG. 2.
235-C172 BK-18
235-C173 BK-18

235-C173 BK-18

325-C174 PK-18

325-C174 PK-18

RD RED
L973-C80 GN-16
491-C20 PK-18
321-C40 BR-18

168-C51 RD-10
487-C19 OR-18

495-C22 GN-18

GC-C4 329-X17 YL-18 2 1974385


607-C7 PK-16
616-C9 BU-16
322-C6 GY-16

CIRCUIT CONNECTED
1552269
NOTE H: USE WITH TOOL CONTROL SYSTEM CONFIG. 11.
A768-C64 BU-18 K872-GC12 OR-18 1 (84) ATCH SINGLE ACTION SOL 1
L40
329-X17 YL-18 WH WHITE
(NOTE C)
A769-C65 GY-18 K872-GC11 OR-18 200-GC19 BK-18 2 2154890 168-X16 RD-18 CIRCUIT NOT CONNECTED
NOTE J: USE WITH TOOL CONTROL SYSTEM SYSTEM 3.
(NOTE G,H)
A209-C122 BK-18
A209-C122 BK-18
L54
K872-GC12 OR-18
200-GC14 BK-18
L58
168-X15 RD-18
(43) ATCH REFUELING POWER RELAY
2130772 ELECTRICAL CONNECTION TO OR ORANGE
A209-C188 BK-18 200-GC19 BK-18
CONN 18 ATCH BOOM LAMP LH
168-X14 RD-18
NOTE K: USE WITH TOOL CONTROL SYSTEM SYSTEM 16.
MACHINE STRUCTURE
L34
A209-C189 BK-18 200-GC13 BK-18 GC-C5
C-C38
2304011
N-C1
2434505
1532521
L48
168-X14 RD-18
NOTE L: USE WITH TOOL CONTROL SYSTEM SYSTEM 14.
YL YELLOW
308-C128 YL-18 200-GC15 BK-18 1552269 168-X13 RD-18 INTERNAL ELECTRICAL CONNECTION
616-C9 BU-16 1 616-N1 BU-16 616-N2 BU-16
308-C128 YL-18 200-GC2 BK-18 K872-GC11 OR-18 1 (85) ATCH SINGLE ACTION SOL 2 200-C193 BK-16 2 200-N4 BK-16 200-N5 BK-16 168-X1 RD-10
NOTE M: USE WITH TOOL CONTROL SYSTEM SYSTEM 17.
TO SURFACE OF COMPONENT PK PINK
308-C186 YL-18 200-GC2 BK-18 200-GC14 BK-18 2 2154890 323-X12 WH-10
L57
308-C187 YL-18 200-GC15 BK-18 (NOTE G,H) 329-X18 YL-18
NOTE N: USE WITH TOOL CONTROL SYSTEM MEDDIUM CIRCUIT.
CONNECTOR BK BLACK
H746-C76 YL-18 200-GC13 BK-18
L35

L36

L37

H747-C85 BR-18
K904-C117 GN-18
321-C40 BR-18
487-C19 OR-18
ATCH BOOM LAMP RH NOTE P: USE WITH FRONT GUARD CAB LIGHTS. H# CIRCUIT GROUPING DESIGNATION GY GRAY
1532521

B B
M737-C77 WH-18 491-C20 PK-18
M739-C135 YL-18
L38 L35 NOTE R: FIELD INSTALLATION 12V RADIO READY FOR REAR LOCATION. PU PURPLE
616-N3 BU-16 ATCH WIRE, CABLE, COMPONENT
T967-C118 YL-18 235-C172 BK-18
L65
235-C173 BK-18
200-N6 BK-16
X-C4
NOTE S: USE WITH LOWER WINDSHIELD WIPER WITH WASHER. BR BROWN
C-C53 C-C54 1495051 SPLICE
L57
1552269 3E3364 235-C173 BK-18 L976-X9 GN-18 1 GN GREEN
(66) ATCH 1P 2P CHANGE SOL 2 GC-C3 321-C40 BR-18 1 1 (2) ATCH TRAVEL ALARM 235-C172 BK-18 322-E2 GY-16 (29) FORWARD WARNING HORN LH (LOW) 365-X6 YL-18 2 BLADE, SPADE, RING OR SCREW
L47
C-C17 1211491 1552269 235-C177 BK-18 2 2 2139100 235-C175 BK-18 200-E4 BK-16 7Y3919 200-X4 BK-18 3 BU BLUE

L49

L48
L76 TERMINAL
1552269 (NOTE G,H) 1 K871-GC8 WH-18 235-C177 BK-18 4
NOTE V: USE WITH CAT MSS (ANTI THEFT DEVICE).
(97) RADIATOR FAN SPEED CONT SOL 1 H746-C76 YL-18 2 235-GC17 BK-18 329-X18 YL-18 5
2590507 2 H747-C85 BR-18
CONN 19 NOTE W: USE WITH ELECTRIC REFUELING PUMP WITH AUTO SHUT OFF.
(61) PUMP 1 PRESS. SENSOR C-C62 C-C50
L37 L37
168-C51 RD-10 C-C39 E-C1
NOTE X: USE WITH HYD. RETURN FILTER FOR HAMMER. WIRE GROUP COLOR DESCRIPTIONS

329-X18 YL-18

329-X18 YL-18
168-X13 RD-18
168-X15 RD-18

L976-X9 GN-18
323-X12 WH-10

323-X12 WH-10
2304013 1552269 2434505 2304011

365-X6 YL-18
322-C6 GY-16 322-C6 GY-16 322-E2 GY-16 (45) ATCH REFUELING STOP RELAY

200-X5 BK-10

200-X4 BK-18
168-X1 RD-10
2602180 (CAN BE INSTALLED ON ONLY TOOL CONTROL SYSTEM
+B 1 308-C186 YL-18 (65) ATCH 1P 2P CHANGE SOL 1 GC-C2 1 495-C22 GN-18 325-C174 PK-18 616-C9 BU-16 322-C6 GY-16 1 322-E1 GY-16 322-E1 GY-16 (30) FORWARD WARNING HORN RH (HIGH) 1495050
L40 CONFIG. 1, 2, 3, 3' AND 11)
GROUND 2 A209-C188 BK-18 1211491 1552269
L52
2 235-C173 BK-18 607-C7 PK-16 L973-C80 GN-16 200-C194 BK-16 2 200-E3 BK-16 200-E3 BK-16 7Y3920 GROUND CIRCUIT
SIGNAL 3 K904-C117 GN-18 (NOTE G,H) 1 K871-GC9 WH-18 616-C9 BU-16 200-C169 BK-16 200-E4 BK-16 X-C5
L39 NOTE Y: USE WITH PRODUCT LINK PL321SR SYSTEM. WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF
2 235-GC16 BK-18 L973-C80 GN-16 200-C193 BK-16 1495051
L38
200-C194 BK-16 L976-X19 GN-18 1 WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON
L36 NOTE Z: USE WITH PRODUCT LINK PL121SR SYSTEM.
(62) PUMP 2 PRESS. SENSOR C-C63 (50) FUEL LEVEL SENDER 200-C169 BK-16 365-X7 YL-18 2
L45
2602180 2304013 (92) ATCH STEM 2 RETRACT SOL GF-C16 GF-C4 3411842 200-C193 BK-16 168-C51 RD-10 607-C7 PK-16 CHASSIS LAMP 168-X15 RD-18 3 STARTING CIRCUIT
+B 1 308-C187 YL-18 1119916 3E3364 1552269 C-C55 CONN 6 200-C194 BK-16 325-C174 PK-18 200-C195 BK-16 1532523 4
NOTE AA: THE SCHEMATIC SHOWS THE BASIC SYSTEM LAYOUT FOR A COMPLETE
PL321SR SYSTEM IMPLEMENTATION (RADIO & GATEWAY ECM). START AID CIRCUIT
GROUND 2 A209-C189 BK-18 (71) ATCH DOUBLE ACTION SOL GC-C1 (NOTE L,M) 1 1 K861-GF4 GN-18 1552269 C-C52 C-C51 200-C195 BK-16 607-C7 PK-16 L976-X19 GN-18 5
L34 L41 IN A RADIO ONLY OPTION (PL121SR) THE RADIO HARNESS CONN

L76
L57
SIGNAL 3 T967-C118 YL-18 1211491 1552269 2 2 K868-GF13 BR-18 491-C20 PK-18 1 (57) HYD OIL TEMP SENSOR 2304011 2434505 200-C196 BK-10 200-C195 BK-16 L976-X10 GN-18
(NOTE G,H) 1 K879-GC5 GN-18 2
T 1K
4326291 1 325-C174 PK-18 200-C196 BK-10
(GK-C1) CONNECTS DIRECTLY TO THE MACHINE HARNESS CONN TRANSMISSION / ENGINE PUMP CONTROL CIRCUIT
(C-C18) AND THE RADIO HARNESS CONN (GK-C2) CONNECTS TO
2 200-GC15 BK-18 2 MONITOR CIRCUIT
THE SERIAL SERVICE CONNECTOR HARNESS CONN (GL-C1).
(96) POWER SHIFT PRESS. SOL C-C61 (91) ATCH STEM 2 EXTEND SOL GF-C15 GF-C3 235-C23 BK-18 (44) ATCH REFUELING START RELAY
1119916 1552269 1119916 3E3364 1552269 235-C175 BK-18 1495050 ENGINE CONTROL CIRCUIT
NOTE AB: FIELD INSTALLATION 12V POWER SUPPLY READY FOR REAR LOCATION.

L44
1 A768-C64 BU-18 (NOTE J,L,M) 1 1 K857-GF3 WH-18 WJ-C1 C-C40 C-C41 X-C2 168-X1 RD-10
2 A769-C65 GY-18 2 2 K868-GF14 BR-18 2304011 1160126 1211038 1211038 365-X6 YL-18 CONN 23 SWITCH AS. HEATER AND AIR CONDITIONER CIRCUIT

BK-16
BK-16
BK-16
BK-16

200-C196 BK-10
NOTE AC: USE WITH UNIVERSAL QUICK COUPLER.
200-GC15 BK-18
200-GC13 BK-18

200-K13 BK-18
200-WJ2 BK-18
200-WJ2 BK-18

200-GC2 BK-18

325-WJ1 PK-18 1 168-C51 RD-10 1 1 168-X1 RD-10 168-X1 RD-10 L976-X9 GN-18 X-C7 Y-C1 2381594
200-K4 BK-18
L62
235-C178 BK-18 2 200-C196 BK-10 2
CONN 20 2 200-X2 BK-10 325-X3 PK-18 200-X4 BK-18 2304011 2434505
TURN SIGNAL / WIPER WASHER CIRCUIT
(90) ATCH STEM 1 RETRACT SOL (SYS 3,5,14,17) NOTE AD: USE WITH TOOL CONTROL SYSTEM SYSTEM 5.
(75) ATCH FLOW LIMIT SOL C-C60 C-C59 GF-C21 GF-C2 C-C56 (32) HYD OIL FILTER INDICATOR
L42
365-X6 YL-18
L43
200-X5 BK-10 168-X13 RD-18 1 168-Y1 RD-18 CAT DATA LINK

200-C169
200-C193
200-C194
200-C195
1710188 3E3364 1552269 (89) ATCH STEM1 RETRACT SOL (SYS 16) GE-C3 1119916 3E3364 1552269 1552269 1733518 C-C42 C-C43 X-C1 365-X7 YL-18 168-X13 RD-18 L976-X11 GN-18 2 L976-Y2 GN-18
(NOTE G,H,J,K,L,M) 1 1 M737-C77 WH-18 1119916 1552269 (NOTE L,M,AD) 1 1 K860-GF2 BU-18 235-C178 BK-18 1 GROUND 2434505 2304011 2304011 365-X8 YL-18 168-X15 RD-18
NOTE AE: USE WITH 12V RADIO READY. CAN DATA LINK
2 2 M739-C135 YL-18 (NOTE K) 1 K857-GE2 WH-18 2 2 K868-GF15 BR-18 487-C19 OR-18 2 SIGNAL 325-C174 PK-18 1 1 325-X3 PK-18 L976-X9 GN-18 168-X15 RD-18 (107) ATCH REFUELING START SW NO RS-232 / RS-485 DATA LINK
2 K868-GE5 BR-18 325-WJ1 PK-18 2 CONN 21 2 L976-X10 GN-18 365-X7 YL-18
L45
6T9442
NOTE AF: USE REAR VIEW CAMERA.
(94) ATCH STEM 3 RETRACT SOL GG-C3 (88) ATCH STEM 1 EXTEND SOL (SYS 3,5,14,17) GF-C1
WJ-C2
L976-X11 GN-18 L976-X10 GN-18
NOTE AG: USE WITH PL-GSM. CAN DATA LINK A
1119916 1552269 1119916 1552269 200-X2 BK-10 325-X3 PK-18
2304011 CONN 22
(NOTE N) 1
2
K862-GG6 GY-18
K869-GG17 BU-18
(87) ATCH STEM1 EXTEND SOL (SYS 16)
1119916
GE-C2
1552269
L59 (NOTE J,L,M,AD) 1
2
K856-GF1 PU-18
K868-GF16 BR-18 1 325-WJ1 PK-18
200-X2 BK-10
200-X4 BK-18
365-X8 YL-18
168-X13 RD-18
L46
X-C6 AA-C1
SWITCH AS.
2381596
THIS DIAGRAM-WIRING IS FOR THE 336D2/340D2 EXCAVATOR. OTHER COLOR DESCRIPTIONS
(NOTE K) 1 K856-GE1 PU-18 2 200-WJ2 BK-18 200-X5 BK-10 L976-X11 GN-18 2434505 2304011
COMPONENTS ARE SHOWN INSTALLED ON A FULLY
(93) ATCH STEM 3 EXTEND SOL GG-C2 2 K868-GE4 BR-18 365-X8 YL-18 1 365-AA1 YL-18 HIGHWAYS
OPERABLE MACHINE WITH THE KEY OFF AND ENGINE OFF.

A A
1119916 1552269 K868-GE3 BR-18 325-X3 PK-18 2 325-AA2 PK-18
L65
(NOTE N) 1 K858-GG5 YL-18 K868-GE3 BR-18 (106) ATCH REFUELING LEVEL SW
2 K869-GG18 BU-18 3122645 (24) GND-FR 4 (108) ATCH REFUELING STOP SW NC
K869-GG27
K869-GG27
BU-18
BU-18
9X4184 THIS SCHEMATIC IS FOR THE 336D2 AND 340D2 EXCAVATOR AND 340D2 OEM ELECTRICAL SYSTEM
(NOTE W) VOLUME 1 of 4: CHASSIS WIRING
MEDIA NUMBER: UENR4722-02
SCHEMATIC PART NUMBER: 430-9248, CHANGE: 03, VERSION: HE
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
UENR4722-02
April 2016
131 134 121 133 135 122 124

Connector Location Failure Mode Identifiers (FMI)¹ Component Location for Vol.2

UENR4722-02 VOL 2 of 4
Schematic FMI No. Failure Description Schematic Machine
Connector Number Component
Location
123 CONN 28 E-16
0
1
Data valid but above normal operational range.
Data valid but below normal operational range. AC Unit
Location
F13
Location
118
CONN 29 E-16 2 Data erratic, intermittent, or incorrect. Coil - ATCH Exciter D-3 119
CONN 30 F-16 3 Voltage above normal or shorted high. Converter - ATCH 12V - 10A F-5 120
CONN 31 G-16 4 Voltage below normal or shorted low. Diode - ACC E-8 121

(Dimensions: 56 inches x 35 inches)


CONN 32 C-16 5 Current below normal or open circuit.
Diode - HYD Lock E-8 122
CONN 45 CONN 33
CONN 34
B-14
B-13
6 Current above normal or grounded circuit.
Ground - Frame 7 I-16 123
7 Mechanical system not responding properly.
Ground - Platform H-12 124
CONN 35 B-12 8 Abnormal frequency, pulse width, or period.
CONN 46 CONN 36 B-11 9 Abnormal update.
Heater - ATCH Seat C-6 125
IND Unit D-3 126
CONN 48 CONN 37
CONN 38
G-10
B-10
10
11
Abnormal rate of change.
Failure mode not identifiable. Joystick - ATCH LH H-4 127
CONN 39 B-9 12 Bad device or component. Joystick - ATCH RH E-3 128
CONN 40 E-9,C-7 13 Out of calibration. Motor - ATCH Lower Wiper F-1 129

137 120 CONN 41 D-7 14 Parameter failures. MSS - ATCH Keyreader E-4 130
CONN 42 D-7 15 Parameter failures. Pedal - ATCH Aux LH G-1 131
CONN 43 E-7 16 Parameter not available. Suspension - ATCH Air H-5 132
CONN 31 CONN 44 E-7,F-8,F-7 17
18
Module not responding.
Sensor supply fault.
Switch - ATCH Aux Pump Press Stem 4 G-1 133
CONN 45 H-7 Switch - ATCH Foot G-1 134
136 CONN 46
CONN 47
I-7
C-5
19
20
Condition not met.
Parameter failures.
Switch - ATCH High Press Stem 1 E-1 135
336D2 ,336D2 GC and 340D2 Excavator
Switch - ATCH Medium Press Stem 3 F-1 136
¹The FMI is a diagnostic code that indicates what type of failure has occurred.
118 CONN 48 F-5
The connectors shown in this chart are for harness to harness
Switch - ATCH Travel Straight Press.
Switch - Horn
E-1
H-4
137
138 340D2 OEM
connectors. Connectors that join a harness to a component are
145 Switch - Implement Press F-7 139
generally located at or near the component. See the
Component Location Chart. Switch - Key
Switch - Neutral Start Limit
D-3
I-5
140
141
Electrical System
Switch - One Touch Low Idle E-4 142
Switch - Secondary Shutdown C-15 143 336D2: 336D2 GC: 340D2: 340D2 OEM:
146 Switch - Throttle Pos D-3 144 WDC1-UP WBC1-UP HHK1-UP DC81-UP
Switch - Travel L Press F-1 145
Switch - Travel R Press F-1 146
YCF1-UP NBN1-UP
129 CONN 33 XBH1-UP
ZCT1-UP

42 Page,
TLY1-UP

CONN 28
CONN 35 CONN 34 CONN 39 CONN 36 CONN 38
CONN 29
CONN 30
CONN 26 CAB REAR
CONN 37
Volume 2 of 4: Operator Station

CONN 41 CONN 42 CONN 44 CONN 43 CONN 40 139 CONN 32 © 2016 Caterpillar, All Rights Reserved Printed in U.S.A.

PLATFORM BELOW CAB


Harness And Wire Electrical Schematic Symbols
119 144 140 128 Symbols

Pressure Temperature Level Flow Circuit Breaker


Symbol Symbol Symbol Symbol Symbol

Symbols and Definitions


Fuse: A component in an electrical circuit that will open the circuit if too much current flows
through it.

138 Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
circle indicates that the component has screw terminals and a wire can be disconnected from it.

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.

Ground (Wired): This indicates that the component is connected to a grounded wire. The
115 grounded wire is fastened to the machine.

Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.

127 Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
T
the gauge of the temperature or pressure.

141 Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.
It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a


coil that makes an electromagnet when current flows through it. The electromagnet
143 can open or close a valve or move a piece of metal that can do work.

Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is


activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.

Harness and Wire Symbols


132 Wire, Cable, or Harness Harness Identification Letter(s):
Assembly Identification: Includes (A, B, C, ..., AA, AB, AC, ...)
Harness Identification Letters and
Harness Connector Serialization Code:
NOT SHOWN Harness Connector Serialization
Codes (see sample).
The "C" stands for "Connector" and the
number indicates which connector in the
AG-C4 L-C12 harness (C1, C2, C3, ...).
L-C12
111-7898 3E-5179 3E-5179
125 130 142 126 Part Number: for Connector Plug 1
Part Number: for Connector Receptacle
2
Plug Receptacle
Pin or Socket Number
5A
1 Deutsch connector: Typical representation

RIGHT CONSOLE LEFT CONSOLE 2


of a Deutsch connector. The plug contains all
sockets and the receptacle contains all pins.
Fuse (5 Amps) 9X-1123
Component
Part Number

325-AG135 PK-14
1 Sure-Seal connector: Typical representation Harness identification code:
of a Sure-Seal connector. The plug and receptacle This example indicates wire group 325, Wire Gauge
2 contain both pins and sockets. wire 135 in harness "AG". Wire Color
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
UENR4722-02 VOL 2 OF 4

J J
(DIMENSIONS: 56 INCHES X 35 INCHES)

I I

PA
STRAP PLATF-FRAME GND
7G1060 A-C28 A-C48
3E3364 1552269
H-C6 N793-A160 GN-18 1 1 (134) ATCH FOOT SW
CONN 46 H-C9 H-C8 1552267 235-A152 BK-18 2 2 2051339
A-C30 H-C2 2304011 2434505 154-H10 RD-18 A
2434508 L 2305010 127-H15 OR-16 1 A588-H11 GN-18 B
E472-A72 GN-18 1 E472-H1 GN-18 200-H14 BK-16 2 189-H12 RD-18 C
E474-A79 OR-18 2 E474-H2 OR-18 A-C36 CAP6 1
(123) GND-FR 7 K844-A46 GY-18 3 K844-H3 GY-18 1 + B (141) NEUTRAL START LIMIT SW 2397352 3422974
200-A82 BK-16 127-A124 OR-16 K848-A36 WH-18 4 K848-H4 WH-18 2 GND 1114799 E472-A133 GN-18 1 1 +8V
L86
200-A94 BK-16 154-A23 RD-18 235-A76 BK-18 5 235-H5 BK-18 (132) ATCH AIR SUSPENSION 235-A136 BK-18 2 2 GND
200-A102 BK-18 320-A14 RD-18 6 2405063 N794-A129 GY-18 3 3 PWM OUT (131) ATCH AUX PEDAL LH
42 PAGE,

200-A110 BK-18 A588-A12 GN-18 CONN 45 4 4 2277597


L82 L82 L101

L95

L86
200-A111 BK-16 E472-A72 GN-18 A-C19 H-C1 5 5 CALIBRATION
200-A112 BK-16 E474-A79 OR-18 2305010 2434508 200-H14 BK-16 6 6 CALIBRATION
K844-A46 GY-18 320-A14 RD-18 1 320-H8 RD-18 A588-H11 GN-18
K848-A36 WH-18 200-A82 BK-16 2 200-H13 BK-16 154-H10 RD-18
998-A138 BR-18 200-A82 BK-16 154-A23 RD-18 3 154-H10 RD-18 189-H12 RD-18 H-C3 H-C7
A588-A12 GN-18 235-A76 BK-18 789-A123 RD-18 4 189-H12 RD-18 320-H8 RD-18 2397352 2472693 A-C31 A-C32
L102
A755-A100 PK-18 789-A123 RD-18 A588-A12 GN-18 5 A588-H11 GN-18 E472-H1 GN-18 E472-H1 GN-18 1 1 +B 1552269 3E3364
A756-A99 BU-18 127-A124 OR-16 6 127-H15 OR-16 E474-H2 OR-18 235-H6 BK-18 2 2 GND K852-A105 GN-18 1 1 (133) ATCH AUX PUMP PRESS. SW STEM4

200-A111 BK-16
200-A102 BK-18
200-A110 BK-18

200-A112 BK-16
200-A93 BK-14
200-A53 BK-16
200-A85 BK-16

200-A29 BK-14
200-A51 BK-14

200-A82 BK-16
200-A94 BK-16
A757-A98 GY-18 K844-H3 GY-18 E474-H2 OR-18 3 3 PWM OUT

200-A8 BK-14

200-A7 BK-14
235-A104 BK-18 2 2 1673466
A758-A97 BR-18 K848-H4 WH-18 235-H7 BK-18 4 4 SW-COM
H A768-A77 BU-18 535-A65 BU-16 235-H5 BK-18 K844-H3 GY-18 5 5 SW-1 H
A769-A78 GY-18 575-A39 YL-18 235-H5 BK-18 K848-H4 WH-18 6 6 SW-2
E472-A72 GN-18 576-A40 PK-18 235-H6 BK-18 A-C25 A-C45
E472-A84 GN-18 235-H7 BK-18 1552269 3E3364
E472-A133 GN-18 E472-A133 GN-18 200-H13 BK-16 1 K851-A142 BU-18 1 1 (136) ATCH MEDIUM PRESS. SW STEM3
H473-A38 BR-18 200-H13 BK-16 H-C4 SW-3 235-A144 BK-18 2 2 1673466
E473-A50 GY-18 H474-A147 GN-18 200-H14 BK-16 7Y3967 1
E474-A79 OR-18 H475-A146 BU-18 200-H9 BK-18 320-H8 RD-18 1
E997-A154 RD-18 K849-A150 YL-18 H-C5 (127) ATCH JOYSTICK LH
200-A7 BK-14 F773-A106 OR-18 K851-A142 BU-18 7Y3967 2974590 A-C7 A-C8
L81 (138) HORN SW
200-A8 BK-14 F774-A107 WH-18 K852-A105 GN-18 200-H9 BK-18 1 1552272 3E3376
2220225
A-C16 200-A29 BK-14 998-A138 BR-18 F889-A101 WH-18 N793-A160 GN-18 576-A40 PK-18 3 3
L95
1532620 200-A51 BK-14 A588-A12 GN-18 H473-A38 BR-18 N794-A129 GY-18 535-A65 BU-16 1 1 (129) ATCH LOWER WIPER MOTOR
1 130-A10 RD-14 200-A53 BK-16 A755-A100 PK-18 (124) GND-PLATFORM H474-A147 GN-18 575-A39 YL-18 4 4 1677079
2 172-A9 RD-18 200-A93 BK-14 A756-A99 BU-18 H475-A146 BU-18 200-A110 BK-18 200-A110 BK-18 2 2 + (NOTE S)
3 L973-A161 GN-16 200-A85 BK-16 A757-A98 GY-18
L87 L87
H476-A145 WH-18 235-A132 BK-18 CONSOLE (LH) S +1
4 A588-A12 GN-18 A758-A97 BR-18 K843-A57 GN-18 235-A143 BK-18 -
5 Y737-A300 YL-18 200-A85 BK-16 A768-A77 BU-18 K844-A46 GY-18 235-A137 BK-18
6 308-A80 YL-16 A769-A78 GY-18 K847-A22 PU-18
7 184-A11 RD-14 T788-A302 GN-16 E472-A72 GN-18 K848-A36 WH-18 A-C40
8 322-A15 GY-16 Y737-A300 YL-18 E472-A84 GN-18 K849-A150 YL-18 120-A1 YL-16 1552269
9 607-A81 PK-16 Y738-A301 GY-18 E473-A50 GY-18 K851-A142 BU-18 135-A25 BU-16 H475-A146 BU-18 1 (145) TRAVEL L PRESS. SW
10 780-A83 PU-16 130-A10 RD-14 E472-A133 GN-18 K852-A105 GN-18 179-A64 BU-16 235-A148 BK-18 2 1673466
11 616-A13 BU-16 147-A58 PU-16 K906-A73 GN-18 C569-A27 YL-16
L83
12 147-A58 PU-16 168-A70 RD-10 E474-A79 OR-18 K907-A74 BU-18 200-A111 BK-16
13 E554-A4 PK-18 172-A9 RD-18 H474-A147 GN-18 L968-A90 OR-18 200-A112 BK-16
14 514-A5 PU-16 177-A71 RD-6 F773-A106 OR-18 L969-A89 WH-18 210-A26 BK-16 A-C35
15 C506-A6 WH-16 184-A11 RD-14 F774-A107 WH-18 L972-A96 BU-18 229-A28 BK-16 1552269
G 16
17
403-A52 GN-18
Y738-A301 GY-18
251-A47 YL-18
252-A120 YL-18
F889-A101 WH-18
H473-A38 BR-18
N793-A160 GN-18
N794-A129 GY-18
H474-A147 GN-18
235-A149 BK-18
1
2
(146) TRAVEL R PRESS. SW
1673466
G
18 317-A59 YL-18 261-A48 GN-18 E997-A154 RD-18
19 405-A75 GY-18 262-A121 GN-18 H475-A146 BU-18 235-A76 BK-18 235-A137 BK-18 535-A65 BU-16
20 412-A60 BU-18 306-A20 GN-16 H476-A145 WH-18 235-A88 BK-18 103-A63 RD-16 575-A39 YL-18
21 430-A42 BU-18 308-A80 YL-16 K843-A57 GN-18 CONN 37 235-A132 BK-18 105-A37 RD-16 576-A40 PK-18
22 487-A43 OR-18 310-A55 PU-16 K844-A46 GY-18 235-A143 BK-18 169-A140 PK-18 E472-A133 GN-18 A-C12 A-C44
CONN 31 23 491-A56 PK-18 317-A59 YL-18 K847-A22 PU-18 CAP2 1 A-C49 307-A24 OR-16 1552269 3E3364
24 F716-A114 WH-18 321-A122 BR-18 K848-A36 WH-18 3422972 2304011 308-A139 YL-16 H473-A38 BR-18 K849-A150 YL-18 1 1 (135) ATCH HIGH PRESS. SW STEM1
L81
MATE C-C1 25 495-A54 GN-18 322-A15 GY-16 K849-A150 YL-18 1 326-A159 RD-16 326-A159 RD-16 H474-A147 GN-18 235-A151 BK-18 2 2 1673466
SH1 J-1 26 496-A61 WH-18 403-A52 GN-18 K851-A142 BU-18 2 508-A68 PU-18 H475-A146 BU-18
27 A755-A100 PK-18 405-A75 GY-18 K852-A105 GN-18 509-A69 WH-18 K849-A150 YL-18
28 A756-A99 BU-18 412-A60 BU-18 K906-A73 GN-18 103-A63 RD-16 511-A66 BR-18 K851-A142 BU-18
29 A757-A98 GY-18 430-A42 BU-18 K907-A74 BU-18 105-A37 RD-16 512-A67 GN-18 K852-A105 GN-18 A-C13 A-C14
30 A758-A97 BR-18 487-A43 OR-18 L968-A90 OR-18 113-A117 OR-18 607-A95 PK-16 N793-A160 GN-18 1552269 3E3364
31 C468-A62 BU-18 491-A56 PK-18 L969-A89 WH-18 120-A1 YL-16 607-A103 PK-16 N794-A129 GY-18 H473-A38 BR-18 1 1 (137) ATCH TRAVEL STRAIGHT PRESS. SW
32 E472-A116 GN-18 495-A54 GN-18 L972-A96 BU-18 127-A124 OR-16 998-A138 BR-18 235-A118 BK-18 2 2 1673466
33 H476-A145 WH-18 496-A61 WH-18 N793-A160 GN-18 135-A25 BU-16 A537-A41 PK-18 200-A110 BK-18
34 H473-A38 BR-18 506-A35 PU-18 N794-A129 GY-18 154-A23 RD-18 A755-A100 PK-18 A-C10 CAP6 3 235-A143 BK-18
35 G976-A45 BU-18 514-A5 PU-16 169-A140 PK-18 A756-A99 BU-18 2305010 3422974 235-A143 BK-18
36 L972-A96 BU-18 578-A34 BU-16 235-A76 BK-18 179-A64 BU-16 A757-A98 GY-18 1 1 +12V MEMORY OUT 235-A144 BK-18
37 H474-A147 GN-18 607-A81 PK-16 235-A88 BK-18 252-A126 YL-18 A758-A97 BR-18 135-A25 BU-16 2 2 +12V SWITCHED OUT 235-A148 BK-18
38 H475-A146 BU-18 616-A13 BU-16 235-A132 BK-18 262-A127 GN-18 A768-A77 BU-18 210-A26 BK-16 3 3 GND (12V) (120) ATCH 12V-10A CONVERTER 235-A163 BK-18
39 K849-A150 YL-18 780-A83 PU-16 235-A143 BK-18 307-A24 OR-16 A769-A78 GY-18 200-A111 BK-16 4 4 GND (24V) 3245770 235-A163 BK-18
40 E997-A154 RD-18 892-A31 BR-18 T788-A302 GN-16 308-A139 YL-16 A770-A141 PK-18 120-A119 YL-16 5 5 +24V BATTERY IN 235-A104 BK-18
L88
41 K851-A142 BU-18 893-A32 GN-18 Y738-A301 GY-18 320-A14 RD-18 E472-A84 GN-18 120-A109 YL-16 6 6 +24V SWITCHED IN 235-A149 BK-18
42 K852-A105 GN-18 998-A138 BR-18 (118) A/C UNIT A-C6 508-A68 PU-18 E473-A50 GY-18 120-A1 YL-16 235-A132 BK-18
L84 L83
43 X738-A44 PK-18 A588-A12 GN-18 Y737-A300 YL-18 2299080 2304009 509-A69 WH-18 F773-A106 OR-18 120-A1 YL-16 235-A137 BK-18
F 44
45
321-A122 BR-18
235-A125 BK-18
A755-A100 PK-18
A756-A99 BU-18
130-A10 RD-14
147-A58 PU-16
B/R
B/W
1
2
124-A86 GN-14
200-A8 BK-14
511-A66 BR-18
512-A67 GN-18
F774-A107 WH-18
F889-A101 WH-18 J-C8 J-C7 A-C4 CAP6 4
235-A137
235-A132
BK-18
BK-18
DEFINED GROUND POINTS AT THE MASCHINE F
46 235-A113 BK-18 A757-A98 GY-18 168-A70 RD-10 R 3 175-A87 RD-14 535-A65 BU-16 H476-A145 WH-18 CONN 44 2305008 2434507 CONN 44 2305010 3422974 235-A136 BK-18 IDENT DESCRIPTION ABBREVIATION FOR SCHEMATIC

47 235-A143 BK-18 A758-A97 BR-18 172-A9 RD-18 R/G 4 E554-A4 PK-18 575-A39 YL-18 K843-A57 GN-18 1 E472-J15 GN-18 1 1 235-A151 BK-18 1 FRAME LEFT SIDE REAR GND-FR 1
L89
48 310-A55 PU-16 A768-A77 BU-18 177-A71 RD-6 P 5 607-A91 PK-16 576-A40 PK-18 K847-A22 PU-18 MATE A-C33 2 E473-J16 GY-18 2 MATE G-C1 C569-A27 YL-16 2 235-A162 BK-18 2 FRAME ENGINE ROOM FRONT GND-FR 2

49 506-A35 PU-18 A769-A78 GY-18 184-A11 RD-14 B 6 200-A93 BK-14 607-A95 PK-16 K906-A73 GN-18 3 K843-J17 GN-18 3 229-A28 BK-16 3 CONN 48 235-A162 BK-18 3 FRAME ENGINE ROOM REAR GND-FR 3

50 578-A34 BU-16 NOTE E C468-A62 BU-18 251-A47 YL-18 R/W 7 514-A5 PU-16 607-A103 PK-16 K907-A74 BU-18 4 M743-J12 GN-18 4 200-A112 BK-16 4 235-A118 BK-18 4 FRAME RIGHT SIDE FRONT GND-FR 4

51 893-A32 GN-18 C506-A6 WH-16 252-A120 YL-18 O/G 8 C506-A6 WH-16 A537-A41 PK-18 L968-A90 OR-18 179-A17 BU-16 5 235-A152 BK-18 5 FRAME BREAKER BOX LOWER GND-FR 5 X
L90
52 892-A31 BR-18 261-A48 GN-18 R/L 9 125-A92 RD-16 A770-A141 PK-18 L969-A89 WH-18 179-A16 BU-16 6 6 FRAME BAT. ROOM JUMP START GND-FR 6

53 251-A47 YL-18 E472-A133 GN-18 262-A121 GN-18 10 C569-A27 YL-16 L972-A96 BU-18 179-A64 BU-16 7 FRAME PLATFORM LOWER GND-FR 7

54 261-A48 GN-18 E472-A72 GN-18 306-A20 GN-16 11 210-A26 BK-16 200-A94 BK-16 A-C43 179-A64 BU-16 8 PLATFORM REAR GND-PLATFORM

1552269 9 CAB RIGHT SIDE FRONT GND-CAB 1


NOTE E E472-A84 GN-18 308-A80 YL-16 12 229-A28 BK-16 200-A102 BK-18
10 CAB RIGHT SIDE REAR GND-CAB 2
A-C29 E472-A116 GN-18 310-A55 PU-16 235-A88 BK-18 H476-A145 WH-18 1
CONN 30 (139) IMPLEMENT PRESS. SW
L90

L89

L88
11 CAB TOP GND-CAB 3
1343296 E472-A116 GN-18 317-A59 YL-18 252-A126 YL-18 235-A137 BK-18 2
1673466 12 PL ECM MOUNT GND-ECM MOUNT
MATE C-C2 1 168-A70 RD-10 E473-A50 GY-18 321-A122 BR-18 262-A127 GN-18
SH1 I-1 E474-A79 OR-18 322-A15 GY-16
A-C1 E554-A4 PK-18 403-A52 GN-18 113-A117 OR-18 NOTE A: USE WITH COLD WEATHER, -32 DEGREES C. IDENT PART NO. SH LOC DESCRIPTION NOTE
2304009 E997-A154 RD-18 405-A75 GY-18 113-A117 OR-18 HARNESS AS.
Y737-A300 YL-18

BU-18

A770-A141 PK-18
M969-A130 YL-18

L973-A161 GN-16
T788-A302 GN-16
Y738-A301 GY-18

252-A120 YL-18

252-A126 YL-18

308-A139 YL-16
169-A140 PK-18

607-A103 PK-16
RD-14

321-A122 BR-18

C569-A27 YL-16
PK-18

PK-18
X738-A44 PK-18

A537-A41 PK-18
BU-18

PU-18

BU-16
262-A121 GN-18

113-A117 OR-18

127-A124 OR-16

262-A127 GN-18
RD-14

C468-A62 BU-18
GN-18

GN-18

NOTE B: USE WITH JUMP START.


251-A47 YL-18

308-A80 YL-16

317-A59 YL-18

575-A39 YL-18
200-A29 BK-14
200-A51 BK-14
200-A53 BK-16
235-A33 BK-18
607-A81 PK-16

200-A93 BK-14

200-A93 BK-14

607-A91 PK-16

210-A26 BK-16

607-A95 PK-16

229-A28 BK-16
147-A58 PU-16

310-A55 PU-16

412-A60 BU-18

578-A34 BU-16

616-A13 BU-16
780-A83 PU-16
892-A31 BR-18

135-A25 BU-16

179-A64 BU-16

508-A68 PU-18

511-A66 BR-18
168-A70 RD-10

322-A15 GY-16

405-A75 GY-18

E554-A4 PK-18

E554-A4 PK-18

125-A92 RD-16
175-A87 RD-14

103-A63 RD-16

105-A37 RD-16

154-A23 RD-18

320-A14 RD-18
RD-18

306-A20 GN-16
261-A48 GN-18

487-A43 OR-18

893-A32 GN-18

124-A86 GN-14

307-A24 OR-16

512-A67 GN-18
BK-14
496-A61 WH-18

509-A69 WH-18
C506-A6 WH-16

C506-A6 WH-16

120-A1 YL-16
1 E474-A79 OR-18 F716-A114 WH-18 412-A60 BU-18 113-A155 OR-18
200-A8 BK-14

200-A8 BK-14

514-A5 PU-16
514-A5 PU-16
177-A71 RD-6

A 465-1257 2 E-12 PLATFORM


NOTE C: USE WITH LONG BOOM.
2 K844-A46 GY-18 F773-A106 OR-18 430-A42 BU-18 113-A156 OR-18 C 465-1255 1 L-1 CHASSIS
3 K848-A36 WH-18 F774-A107 WH-18 487-A43 OR-18 113-A156 OR-18 A-C47 (121) ACC DIODE NOTE D: USE WITH SHORT BOOM. E 291-7560 1 B-7 HORN

CONN 29 4 E473-A50 GY-18 F889-A101 WH-18 491-A56 PK-18 1552269 1974385 F 464-0606 3 F-8 CAB
G976-A45
130-A10

184-A11

403-A52

430-A42

491-A56
495-A54

506-A35

535-A65

576-A40
NOTE E: THE FOLLOWING WIRES MUST BE TWISTED PAIRS.
172-A9

200-A7

5 K843-A57 GN-18 G976-A45 BU-18 495-A54 GN-18 789-A157 RD-18 1 AT LEAST 1 TURN PER 25 MM. G 373-8979 2 C-6 CONSOLE RH
MATE C-C3 CONN 44 251-YL AND 261-GN
6 K847-A22 PU-18 H473-A38 BR-18 496-A61 WH-18 113-A156 OR-18 2 G-C8 G-C9 H 251-0580 2 F-5 CONSOLE LH
SH1 I-1 252-YL AND 262-GN
7 N793-A160 GN-18 H474-A147 GN-18 506-A35 PU-18 789-A157 RD-18 A-C33 G-C1 103-G28 RD-16 2397352 2472693 892-BR AND 893-GN J 251-0614 3 F-12 BOOM FLOAT (CAB)
T901-YL AND T902-PK
8 N794-A129 GY-18 H475-A146 BU-18 514-A5 PU-16 789-A123 RD-18 2434507 L 2305008 105-G8 RD-16 E472-G1 GN-18 1 1 +B K 267-7915 1 I-1 BOOM FLOAT (CHASSIS)
9 H476-A145 WH-18 578-A34 BU-16 789-A158 RD-18 A-C46 (122) HYD LOCK DIODE E472-A84 GN-18 1 E472-G1 GN-18 113-G23 OR-18 235-G34 BK-18 2 2 GND NOTE F: USE WITH TIME DELAY CAB LIGHTS. L --- - --- ---
10 252-A120 YL-18 607-A81 PK-16 1552269 1974385 E473-A50 GY-18 2 E473-G2 GY-18 252-G13 YL-18 E473-G2 GY-18 3 3 PWM OUT NOTE G: USE WITH TOOL CONTROL SYSTEM CONFIG. 2.
M 328-0021 2 B-4 KEY SW (CONSOLE RH)
11 262-A121 GN-18 K843-A57 GN-18 616-A13 BU-16 789-A158 RD-18 1 K843-A57 GN-18 3 K843-G3 GN-18 262-G14 GN-18 235-G33 BK-18 4 4 SW-COM N 238-1585 1 B-7 LIGHTING (02) BOOM (LONG) C

E 12 T788-A302 GN-16 NOTE E K844-A46 GY-18 780-A83 PU-16 E997-A154 RD-18 2 K847-A22 PU-18 4 K847-G4 PU-18 307-G12 OR-16 K843-G3 GN-18 5 5 SW-1 NOTE H: USE WITH TOOL CONTROL SYSTEM CONFIG. 11. P 238-1587 1 C-7 LIGHTING (02) BOOM (SHORT) D E
K847-A22 PU-18 892-A31 BR-18 CONN 43 308-G10 YL-16 K847-G4 PU-18 6 6 SW-2 NOTE J: USE WITH TOOL CONTROL SYSTEM SYSTEM 3. R 167-3456 3 F-2 LIGHTING (02) CAB LH

A-C41 K848-A36 WH-18 893-A32 GN-18 A-C24 G-C2 308-G10 YL-16 G-C10 NOTE K: USE WITH TOOL CONTROL SYSTEM SYSTEM 16.
T 167-3456 3 F-2 LIGHTING (02) CAB RH
2434510 L K849-A150 YL-18 C468-A62 BU-18 2304009 2434510 308-G31 YL-16 7Y3967 U 170-9295 3 F-2 LIGHTING (02) CAB LH (GUARD) P
NOTE L: USE WITH TOOL CONTROL SYSTEM SYSTEM 14.
1 K906-A73 GN-18 K851-A142 BU-18 C506-A6 WH-16 CONN 40 EM-C2 EM-C1 CONN 40 K906-A73 GN-18 1 K907-G5 BU-18 308-G32 YL-16 235-G35 BK-18 1 1 V 170-9295 3 E-2 LIGHTING (02) CAB RH (GUARD) P
L91

2 K907-A74 BU-18 K852-A105 GN-18 E554-A4 PK-18 2312295 2434509 A768-A77 BU-18 2 L969-G6 WH-18 326-G11 RD-16 G-C11 SW-3 NOTE M: USE WITH TOOL CONTROL SYSTEM SYSTEM 17. W --- - --- ---

3 A768-A77 BU-18 K906-A73 GN-18 G976-A45 BU-18 1 113-EM1 OR-18 173-EM9 YL-18 1 A769-A78 GY-18 3 L968-G7 OR-18 508-G29 PU-18 7Y3967 (142) ONE TOUCH LOW IDLE SW 1 X 238-1579 1 A-6 REFUELING PUMP W
CONN 28 2220225 NOTE N: USE WITH TOOL CONTROL SYSTEM MEDDIUM CIRCUIT.
4 A769-A78 GY-18 K907-A74 BU-18 M969-A130 YL-18 2 200-EM2 BK-18 200-EM10 BK-18 2 105-A37 RD-16 4 105-G8 RD-16 509-G25 WH-18 L972-G19 BU-18 1 Y 238-1595 1 A-4 REFUELING START SW (N/O) W
NOTE P: USE WITH FRONT GUARD CAB LIGHTS.
MATE C-C4 5 L969-A89 WH-18 L968-A90 OR-18 L973-A161 GN-16 3 509-EM3 WH-18 C563-EM11 BR-18 3 A537-A41 PK-18 5 A537-G9 PK-18 511-G30 BR-18 (128) ATCH JOYSTICK RH AA 238-1597 1 A-4 REFUELING STOP SW (N/C) W
L162 L163
SH1 H-1 6 L968-A90 OR-18 L969-A89 WH-18 X738-A44 PK-18 4 512-EM4 GN-18 C565-EM12 GY-18 4 K907-A74 BU-18 6 K907-G5 BU-18 512-G26 GN-18 2974589 NOTE R: FIELD INSTALLATION 12V RADIO READY FOR REAR LOCATION. AC --- - --- ---

7 F889-A101 WH-18 L972-A96 BU-18 200-A7 BK-14 5 607-EM5 PK-18 607-EM5 PK-18 5 7 607-G20 PK-16 NOTE S: USE WITH LOWER WINDSHIELD WIPER WITH WASHER.
AE --- - --- ---

8 F773-A106 OR-18 L973-A161 GN-16 200-A8 BK-14 6 103-EM6 RD-16 153-EM13 RD-16 6 L969-A89 WH-18 8 L969-G6 WH-18 607-G27 PK-16 AF --- - --- ---

9 F774-A107 WH-18 N793-A160 GN-18 200-A29 BK-14 7 508-EM7 PU-18 C562-EM14 BU-18 7 L968-A90 OR-18 9 L968-G7 OR-18 A755-G15 PK-18 (130) ATCH MSS KEYREADER AG 251-0299 2 B-11 SECONDARY SHUTDOWN

10 998-A138 BR-18 N794-A129 GY-18 200-A51 BK-14 8 511-EM8 BR-18 C564-EM15 GN-18 8 998-A138 BR-18 10 A756-G16 BU-18 G-C12 G-C14 2180404 AH --- - --- ---

11 X738-A44 PK-18 200-A53 BK-16 (MATE A-C26) (MATE G-C5) A770-A141 PK-18 11 A757-G17 GY-18 1552264 3E3388 (NOTE V) NOTE V: USE WITH CAT MSS (ANTI THEFT DEVICE).
AJ 234-1124 3 B-7 MOUNTING RADIO R

12 M969-A130 YL-18 235-A143 BK-18 200-A93 BK-14 F889-A101 WH-18 12 A758-G18 BR-18 308-G32 YL-16 1 1 KEY ON (119) ATCH EXCITER COIL AK 259-5121 1 J-9 HAMMER RETURN FILTER X
NOTE W: USE WITH ELECTRIC REFUELING PUMP WITH AUTO SHUT OFF.
235-A33 BK-18 CONN 42 E472-G1 GN-18 200-G38 BK-18 2 2 GND 2065208 AL 465-1254 1 J-9 QUICK COUPLER (CHASSIS)

235-A33 BK-18 A-C34 G-C3 E473-G2 GY-18 252-G13 YL-18 3 3 CAN + M-C4 M-C5 (NOTE V) NOTE X: USE WITH HYD. RETURN FILTER FOR HAMMER. AM 275-6865 1 C-6 FINE SWING
(CAN BE INSTALLED ON ONLY TOOL CONTROL SYSTEM
235-A115 BK-18 235-A115 BK-18 2434508 L 2305010 K843-G3 GN-18 262-G14 GN-18 4 4 CAN - 1552269 3E3364 AN --- - --- ---
L93 CONFIG. 1, 2, 3, 3' AND 11)
235-A125 BK-18 F716-A114 WH-18 308-A139 YL-16 1 308-G10 YL-16 K847-G4 PU-18 T901-G40 YL-18 5 5 COIL SIG T902-M12 PK-18 2 2 AP 364-0346 1 F-8 OLWD
NOTE Y: USE WITH PRODUCT LINK PL321SR SYSTEM.
177-A71 RD-6 235-A125 BK-18 326-A159 RD-16 2 326-G11 RD-16 L972-G19 BU-18 T902-G41 PK-18 6 6 COIL RET T901-M11 YL-18 1 1 AR 238-1601 1 J-9 REVERSING FAN
L97
306-A20 GN-16 235-A76 BK-18 307-A24 OR-16 3 307-G12 OR-16 200-G24 BK-18 7 7 NOTE Z: USE WITH PRODUCT LINK PL121SR SYSTEM. AT --- - --- ---

200-A85 BK-16 235-A88 BK-18 252-A126 YL-18 4 252-G13 YL-18 235-G33 BK-18 8 8 M-C2 (126) IND UNIT NOTE AA: THE SCHEMATIC SHOWS THE BASIC SYSTEM LAYOUT FOR A COMPLETE
AU --- - --- ---

235-A132 BK-18 262-A127 GN-18 5 262-G14 GN-18 235-G34 BK-18 7Y3952 1709324 PL321SR SYSTEM IMPLEMENTATION (RADIO & GATEWAY ECM). AV --- - --- ---

235-A113 BK-18 6 235-G35 BK-18 CONN 47 607-M1 PK-16 1 +B


IN A RADIO ONLY OPTION (PL121SR) THE RADIO HARNESS CONN AW 238-2479 3 A-3 QUICK COUPLER (TOGGLE SW)
L84 (GK-C1) CONNECTS DIRECTLY TO THE MACHINE HARNESS CONN
235-A113 BK-18 NOTE E CONN 41 235-G36 BK-18 G-C13 M-C1 200-M2 BK-18 2 GND (C-C18) AND THE RADIO HARNESS CONN (GK-C2) CONNECTS TO AX --- - --- ---
THE SERIAL SERVICE CONNECTOR HARNESS CONN (GL-C1).
A-C42 G-C4 235-G22 BK-18 1027964 1211168 AY --- - --- ---
L103
M969-A130 YL-18 2434510 L 2304009 235-G22 BK-18 T902-G41 PK-18 12 T902-M12 PK-18 NOTE AB: FIELD INSTALLATION 12V POWER SUPPLY READY FOR REAR LOCATION. EK 373-8965 1 I-17 PRODUCT LINK (GSM) AG
L97

D ATCH-BEACON LAMP
A755-A100 PK-18
A756-A99 BU-18
1
2
A755-G15 PK-18
A756-G16 BU-18
T901-G40 YL-18
607-G20 PK-16
11
1
T901-M11 YL-18
607-M1 PK-16 M-C3
(144) THROTTLE POS SW
3194420
NOTE AC: USE WITH UNIVERSAL QUICK COUPLER.
EM
GA
283-2914
251-0598
2
3
C-7
F-12
12V RADIO READY
CONFIG. 2,11 (CAB)
AE
G,H
D
L104 NOTE AD: USE WITH TOOL CONTROL SYSTEM SYSTEM 5.
A757-A98 GY-18 3 A757-G17 GY-18 200-G37 BK-18 200-G37 BK-18 2 200-M2 BK-18 2305010 GC 275-6935 1 I-1 CONFIG. 2,11 (CHASSIS) G,H
CAP2 3
L93

A758-A97 BR-18 4 A758-G18 BR-18 200-G38 BK-18 235-G36 BK-18 3 235-M3 BK-18 235-M3 BK-18 1 BK COM NOTE AE: USE WITH 12V RADIO READY. GE 275-6937 1 E-9 SYSTEM 16 K
3422972
L91

L972-A96 BU-18 5 L972-G19 BU-18 200-G38 BK-18 A755-G15 PK-18 4 A755-M4 PK-18 A755-M4 PK-18 2 PK S1 GF 275-6936 1 E-8 SYSTEM 3,5,14,17 J,L,M,AD
L105 NOTE AF: USE REAR VIEW CAMERA.
F774-A107 WH-18 6 200-G37 BK-18 A756-G16 BU-18 5 A756-M5 BLU-18 A756-M5 BLU-18 3 BU S2 GG 259-5125 1 F-8 MEDIUM CIRCUIT N

M743-J12 GN-18
1
2

NOTE AG: USE WITH PL-GSM.


BREAK POINT 1 F773-A106 OR-18 7 200-G21 BK-16 A757-G17 GY-18 6 A757-M6 GY-18 A757-M6 GY-18 4 GN S3 GH 259-5254 3 A-7 12V POWER SUPPLY AB

SH1 H-3 A-C17 607-A95 PK-16 8 607-G20 PK-16 200-G39 BK-18 A758-G18 BR-18 7 A758-M7 BR-18 A758-M7 BR-18 5 BR S4 THIS DIAGRAM-WIRING IS FOR THE 336D2/340D2 EXCAVATOR. GJ --- - --- ---

2304011 9 308-G31 YL-16 8 308-M8 YL-16 6 COMPONENTS ARE SHOWN INSTALLED ON A FULLY
GK 267-7813 1 K-18 PRODUCT LINK (RADIO) Y,Z

10 326-G11 RD-16 21
WH-18

169-A140 PK-18 326-M23 RD-16 (140) KEY SWITCH OPERABLE MACHINE WITH THE KEY OFF AND ENGINE OFF. GL 259-4940 1 J-17 PRODUCT LINK (SERVICE CONN) Y,Z
BK-18

L163 L106
200-A94 BK-16 11 200-G21 BK-16 G-C6 G-C7 307-G12 OR-16 9 307-M9 ORN-16 2552751 GM --- - --- ---
Y737-A300 YL-18

A770-A141 PK-18
M969-A130 YL-18

L973-A161 GN-16
T788-A302 GN-16
Y738-A301 GY-18

308-A108 YL-16
308-A108 YL-16
252-A120 YL-18
252-A126 YL-18

308-A139 YL-16
169-A140 PK-18

607-A103 PK-16
321-A122 BR-18

C569-A27 YL-16
PK-18

A537-A41 PK-18

X738-A44 PK-18
BU-16
113-A117 OR-18

127-A124 OR-16

262-A121 GN-18
262-A127 GN-18

C468-A62 BU-18

G976-A45 BU-18
251-A47 YL-18

308-A80 YL-16

317-A59 YL-18

575-A39 YL-18
491-A56 PK-18

607-A21 PK-16
607-A21 PK-16
607-A81 PK-16
607-A95 PK-16

607-A91 PK-16

200-A29 BK-14
200-A51 BK-14
210-A26 BK-16

235-A33 BK-18
200-A53 BK-16

200-A53 BK-16
229-A28 BK-16
135-A25 BU-16
147-A58 PU-16

179-A64 BU-16

310-A55 PU-16

412-A60 BU-18
430-A42 BU-18

506-A35 PU-18
508-A68 PU-18

511-A66 BR-18

578-A34 BU-16

616-A13 BU-16
780-A83 PU-16
892-A31 BR-18
103-A63 RD-16
105-A37 RD-16

125-A92 RD-16

130-A10 RD-14

154-A23 RD-18
168-A70 RD-10

175-A87 RD-14

184-A11 RD-14

320-A14 RD-18

322-A15 GY-16

405-A75 GY-18
124-A86 GN-14

261-A48 GN-18

306-A20 GN-16
307-A24 OR-16

403-A52 GN-18

487-A43 OR-18

495-A54 GN-18

512-A67 GN-18

893-A32 GN-18
496-A61 WH-18

509-A69 WH-18

638-A19 WH-16

2304011 2434505
120-A1 YL-16

235-A88 BK-18 12 235-G22 BK-18 105-G8 RD-16 10 105-M10 RD-16


200-A7 BK-14

GN 259-4887 1 K-16 PRODUCT LINK (GATEWAY) Y


172-A9 RD-18

177-A71 RD-6

L162
CONN 40 200-G39 BK-18 1 113-G23 OR-18 13 113-M13 ORN-18 R GT 267-7644 3 D-12 UNIVERSAL QUICK COUPLER (CAB) AC
308-M8 YL-16
F716-A114

A-C26 G-C5 A537-G9 PK-18 2 200-G24 BK-18 14 200-M14 BK-18 GU 267-7830 1 H-1 UNIVERSAL QUICK COUPLER (CHASSIS) AC
235-A115

2434509 L 2312295 509-G25 WH-18 15 509-M15 WH-18 GV 267-7672 3 B-2 UNIVERSAL QUICK COUPLER (TOGGLE SW) AC
L107
535-A65

576-A40

113-A155 OR-18 1 113-G23 OR-18 512-G26 GN-18 16 512-M16 GRN-18 C OFF


GX 327-9998 3 C-10 REAR VIEW CAMERA AF

200-A102 BK-18 2 200-G24 BK-18 (125) ATCH SEAT HEATER 607-G27 PK-16 17 607-M17 PK-18 326-M23 RD-16 GY 455-6220 1 L-12 ELP DIODE
ON
509-A69 WH-18 3 509-G25 WH-18 3276511 103-G28 RD-16 18 103-M18 RD-18 S ST
WJ 319-1335 1 A-12 REFUELING LEVEL SW W

512-A67 GN-18 4 512-G26 GN-18 2359027(UN TILT) 508-G29 PU-18 19 508-M19 PU-18 307-M9 ORN-16 CABLE AS.
B
A-C15 607-A103 PK-16 5 607-G27 PK-16 2 511-G30 BR-18 20 511-M20 BR-18 105-M10 RD-16 CA 251-0625 1 H-7 BAT. - STARTER (STD)

2304011 103-A63 RD-16 6 103-G28 RD-16 1 CC 170-6929 1 H-6 BAT. - BAT. (STD)

CONN 32 508-A68 PU-18 7 508-G29 PU-18 CE 231-1827 1 H-6 BAT. - DISCONNECT SW (STD)
2
1

511-A66 BR-18 8 511-G30 BR-18 CF 259-5126 1 H-7 BAT. - STARTER (COLD) A

AG-C1 NOTE E CG 170-6929 1 H-6 BAT. - BAT. (COLD) A

(143) SECONDARY SHUTDOWN SW 2434505 CH 350-8037 1 H-6 BAT. - DISCONNECT SW (COLD) A

4D1836 NOTE E NOTE E NOTE E CJ 251-0303 2 H-3 TERM. BLK - MAIN BKR
CK --- - --- ---
2 1 CL 251-0304 1 H-3 ALT BKR - TERM. BLK
235-AG1 BK-18 ANTENNA ACC 1 113-M13 ORN-18
CM 234-1035 1 H-3 HEATER BKR - TERM. BLK
C 3
SPKR LH(-)
GND 2
3
200-M14 BK-18
509-M15 WH-18 CN --- - --- --- C
CP 259-5127 1 H-7 JUMP START TERM. BLK - STARTER B
AUX-SPKR(-) 4 C566-M22 PK-18
L107 CR 259-5128 1 H-7 BAT - JUMP START TERM. BLK B
F716-AG2 WH-18 AJ-C1 SPKR RH(-) 5 512-M16 GRN-18
PK-18

PK-18
Y737-A300 YL-18

BR-18

A770-A141 PK-18

M969-A130 YL-18

L973-A161 GN-16
Y738-A301 GY-18
T788-A302 GN-16
308-A108 YL-16

252-A126 YL-18
252-A120 YL-18
YL-18
YL-18

PU-18
169-A140 PK-18

C569-A27 YL-16
PK-18
PU-16
127-A124 OR-16

113-A117 OR-18

262-A127 GN-18
262-A121 GN-18
262-A128 GN-18

262-A128 GN-18
RD-14

RD-14

C468-A62 BU-18
G976-A45 BU-18

M743-J12 GN-18
252-A49 YL-18
251-A47 YL-18

252-A49 YL-18
607-A21 PK-16

210-A26 BK-16

229-A28 BK-16

235-A33 BK-18
200-A29 BK-14

491-A56 PK-18

200-A51 BK-14
616-A13 BU-16

179-A64 BU-16

892-A31 BR-18

430-A42 BU-18

780-A83 PU-16

578-A34 BU-16
535-A65 BU-16

135-A25 BU-16

147-A58 PU-16

412-A60 BU-18

508-A68 PU-18

511-A66 BR-18
168-A70 RD-10

154-A23 RD-18

175-A87 RD-14
320-A14 RD-18

125-A92 RD-16
322-A15 GY-16

105-A37 RD-16

103-A63 RD-16

405-A75 GY-18

495-A54 GN-18
306-A20 GN-16
124-A86 GN-14
307-A24 OR-16

893-A32 GN-18

487-A43 OR-18

403-A52 GN-18

512-A67 GN-18

261-A48 GN-18
BK-14
RD-18

638-A19 WH-16

496-A61 WH-18

509-A69 WH-18

2312295
120-A1 YL-16

CT --- - --- ---


ILLUM 6 607-M17 PK-18
177-A71 RD-6

1 CU --- - --- ---


113-AJ1 OR-18 BACKUP 7 103-M18 RD-18
CV --- - --- ---
2 200-AJ3 BK-18 SPKR LH(+) 8 508-M19 PU-18
CONN 40 CW --- - --- ---
3 509-AJ4 WH-18 AUX-SPKR(+) 9 C560-M21 ORN-18
321-A122

A537-A41

X738-A44
130-A10

184-A11

310-A55

317-A59

506-A35

575-A39
576-A40
172-A9

200-A7

CX --- - --- ---


MATE A-C26 4 512-AJ5 GN-18 SPKR RH(+) 10 511-M20 BR-18
L98 CY --- - --- ---
(NOTE R) 5 M-C6
1532541 FA 475-4187 3 A-10 MAIN RELAY - FUSE BASE
6 103-AJ6 RD-16 ATCH RADIO AM FM FOR JPN
FC 238-2391 3 A-10 MAIN RELAY - FUSE BASE
7 508-AJ7 PU-18 3068801
WIRE AS.
8 511-AJ8 BR-18 ATCH RADIO AM FM FOR OSJ
WA 234-1037 1 H-3 TERM. BLK - START RELAY
NOTE E 3068802 M-C8 ANTENNA
ATCH RADIO AM FOR JPN WC 234-1038 1 H-3 START RELAY - TERM. BLK
7Y3967 2594883

L162

L163
2510541 1 C560-M21 ORN-18 WE 238-2280 1 H-3 TERM. BLK - MAIN BKR
WF --- - --- ---
A-C3 A-C20 A-C22 A-C27 A-C23 A-C2
WG --- - --- ---
1343295 1211168 1254766 1211168 1027964 2304011 M-C7

L98
WK 163-6758 3 B-10 LAMP TIMER JUMPER
7Y3966
13
14
15
16
17
18
19
20
21

10
11
12
13
14
15
16
17

10
11
12
13
14
15
16
17
18
19
20
21
10
11
12

10
11
12
13
14
15
16
17
18
19
20
21
1

1
2
3
4
5
6
7
8
9

1
2
3
4
5
6
7
8
9
1
2
3
4
5
6
7
8
9

1
2
3
4
5
6
7
8
9

1
2

WL --- - --- ---


1 C566-M22 PK-18
WM 267-7807 1 I-17 PRODUCT LINK ANTENNA (GND) Y,Z
STRAP AS.

CONN 33 CONN 34 CONN 35 CONN 36


PA 7G-1060 2 F-10 PLATFORM - CHASSIS
CONN 38 CONN 39 PC 132-1806 1 H-3 DISCONNECT SW - CHASSIS
PE 128-8886 1 F-17 ENGINE - CHASSIS
BREAK POINT 2 MATE F-C10 MATE F-C6 MATE F-C7 MATE F-C8 MATE F-C9 MATE F-C53 BREAK POINT 6 BREAK POINT 3 BREAK POINT 5 ATCH ANTENNA CABLE
SH3 I-12 SH3 I-11 SH3 I-10 SH3 I-9 SH3 B-11 SH3 I-7 SH3 I-6 SH3 I-5 SH3 I-15 SH3 I-15 2382260

CONSOLE (RH)
B B
OPERATOR STATION
SYMBOL DESCRIPTION

CIRCUIT CONNECTED WIRE GROUP COLOR DESCRIPTIONS


CIRCUIT NOT CONNECTED GROUND CIRCUIT
ELECTRICAL CONNECTION TO WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF
MACHINE STRUCTURE WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON
INTERNAL ELECTRICAL CONNECTION VOLTAGE CONVERTER OUTPUT CIRCUIT
TO SURFACE OF COMPONENT
STARTING CIRCUIT
CONNECTOR START AID CIRCUIT
H#
TRANSMISSION / ENGINE PUMP CONTROL CIRCUIT
CIRCUIT GROUPING DESIGNATION
MONITOR CIRCUIT
ATCH WIRE, CABLE, COMPONENT
CALLOUTS ENGINE CONTROL CIRCUIT
HEATER AND AIR CONDITIONER CIRCUIT
SPLICE CALLOUT NUMBER COMPONENT
TURN SIGNAL / WIPER WASHER CIRCUIT
BLADE, SPADE, RING OR SCREW
(MACHINE LOCATION FROM (52) VALVE GP - CONTROL NAME
COMPONENT LOCATIONS TABLE) CAT DATA LINK
TERMINAL 138-1234 PART NUMBER
CAN DATA LINK
CAN DATA LINK A
MACHINE SECURITY CONTROL CIRCUIT
ABBREV COLOR OTHER COLOR DESCRIPTIONS
RD RED HIGHWAYS

A A
WH WHITE
OR ORANGE THIS SCHEMATIC IS FOR THE 336D2 AND 340D2 EXCAVATOR AND 340D2 OEM ELECTRICAL SYSTEM
YL YELLOW
VOLUME 2 OF 4: OPERATOR STATION WIRING
PK PINK
BK BLACK MEDIA NUMBER: UENR4722-02
GY GRAY SCHEMATIC PART NUMBER: 430-9248, CHANGE: 03, VERSION: HE
PU PURPLE COMPONENTS ARE SHOWN INSTALLED ON A FULLY OPERABLE MACHINE WITH THE KEY AND ENGINE OFF, TRANSMISSION SHIFTER
BR BROWN IN NEUTRAL AND WITH PARKING BRAKE SET.
REFER TO THE APPROPRIATE SERVICE MANUAL FOR TROUBLESHOOTING, SPECIFICATIONS AND SYSTEMS OPERATIONS.
GN GREEN
REFER TO THE PARTS MANUAL USING A SPECIFIC SERIAL NUMBER PREFIX IN SIS BEFORE ORDERING PARTS FROM THIS SCHEMATIC.
BU BLUE

16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
UENR4722-02
Failure Mode Identifiers (FMI)¹ April 2016
193 203 205 198 199 CONN 61 206 161 Component Location for UENR4722 Vol. 3 Connector Location FMI No. Failure Description

Schematic Machine Schematic 0 Data valid but above normal operational range.

Component Connector Number 1 Data valid but below normal operational range.
Location Location Location 2 Data erratic, intermittent, or incorrect.
3 Voltage above normal or shorted high.
Alarm - Action F-1 151 CONN 24 I-16 4 Voltage below normal or shorted low.

UENR4722-02 VOL 3 of 4
Cigar Lighter E-3 152 CONN 25 H-16 5 Current below normal or open circuit.
6 Current above normal or grounded circuit.

Controller - Wiper D-2 153 CONN 26 I-16 7 Mechanical system not responding properly.
8 Abnormal frequency, pulse width, or period.

Converter - 12V Power C-10 154 CONN 27 H-16 9 Abnormal update.


10 Abnormal rate of change.

(Dimensions: 56 inches x 35 inches)


CONN 33 I-11
191 Converter - ATCH 12V Radio E-10 155 11
12
Failure mode not identifiable.
Bad device or component.
Converter - Radio C-12 156 CONN 34 I-10 13 Out of calibration.

Diode - Lamp H-12 157 CONN 35 I-9 14 Parameter failures.

192 187 15 Parameter failures.

Fuse Base E-14 158 CONN 36 I-8 16 Parameter not available.


162 174 17 Module not responding.

Ground - Cab 1 D-5 159 CONN 38 I-7 18 Sensor supply fault.


19 Condition not met.
Ground - Cab 2 E-9 160 CONN 39 I-6 20 Parameter failures.
CONN 55 183 ¹The FMI is a diagnostic code that indicates what type of failure has occurred.
Ground - Cab 3 G-4 161 CONN 49 D-13
CONN 57 CONN 34 Monitor G-1 162 CONN 50 D-13

CONN 71 158 Motor - Wiper E-2 163 CONN 51 E-13 336D2 ,336D2 GC and 340D2 Excavator
CONN 52 D-12
CONN 72 CONN 35 Relay - ATCH Beacon F-13 164
CONN 53 C-12
340D2 OEM
Relay - ATCH Boom Float Disable G-14 165
Relay - ATCH LH Speaker (-) F-16 166 CONN 54 C-11 Electrical System
160 152 CONN 33 Relay - ATCH LH Speaker (+) F-16 167 CONN 55 H-10
336D2: 336D2 GC: 340D2: 340D2 OEM:
Relay - ATCH QC HYD Lock 1 D-16 168 CONN 56 ET CONN D-8 WDC1-UP WBC1-UP HHK1-UP DC81-UP
CONN 36 Relay - ATCH QC HYD Lock 2 D-16 169 CONN 57 C-8, C-9 YCF1-UP NBN1-UP
190 XBH1-UP
CONN 38 Relay - ATCH QC HYD Lock On E-16 170 CONN 58 D-5
ZCT1-UP

42 Page,
Relay - ATCH QC HYD Lock Priority E-16 171 CONN 59 D-5
CONN 39 TLY1-UP
151 Relay - ATCH RH Speaker (-) F-16 172 CONN 60 D-5
Relay - ATCH RH Speaker (+) G-16 173 CONN 61 D-5
188 Relay - ATCH Single G-14 174 CONN 62 C-5
204 CONN 63 C-3, C-4, C-2
Relay - ATCH Smart Boom Down H-14 175
CONN 56 NOT SHOWN Relay - ATCH Smart Boom Up Down H-14 176 CONN 64 C-2
Relay - ATCH Starting Aid F-13 177 CONN 65 H-3
155 163 CONN 66 H-3
Relay - Boom Lamp H-13 178
Relay - Cab Lamp G-13 179 CONN 67 I-3
156 Relay - Chas Lamp H-13 180 CONN 68 I-3
CONN 64 CONN 58 CONN 63 Volume 3 of 4: Cab
154 159 Relay - ELP E-12 181 CONN 69 I-1, H-1
201 153 197 202 195 200 196 189 194 CONN 61 CONN 60 CONN 59
Relay - Horn G-13 182 CONN 70 I-1, H-1
Relay - Main C-13 183 CONN 71 H-1 © 2016 Caterpillar, All Rights Reserved Printed in U.S.A.
CONN 66
OPERATOR STATION RIGHT SIDE Relay - Main Suppressor C-13 184 CONN 72 H-1
CONN 65 Relay - Neutral Start G-13 185
Relay - Travel Alarm F-13 186
CONN 68 Resistor - Backup H-10 187
180 178 176 175 165 207
CONN 67 Resistor 2 D-8 188
179 Resistor 2 - CAN 1 D-3 189 Harness And Wire Electrical Schematic Symbols
CONN 69 Service Meter E-1 190 Symbols
208 CONN 71 Socket A - ATCH 12V-10A E-9 191
182 CONN 70
Socket B - ATCH 12V-10A E-9 192 Pressure
T

Temperature Level Flow Circuit Breaker


CONN 72 Switch - ATCH Beacon C-8 193 Symbol Symbol Symbol Symbol Symbol

185 CONN 49 Switch - ATCH Fine Swing Cont B-5 194 Symbols and Definitions
Switch - ATCH Lower Washer B-6 195 Fuse: A component in an electrical circuit that will open the circuit if too much current flows
through it.
Switch - ATCH Lower Wiper B-5 196
177 171 Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
circle indicates that the component has screw terminals and a wire can be disconnected from it.
Switch - ATCH Over Load Warning B-7 197
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
Switch - ATCH Quick Coupler 1 B-3 198 No circle indicates that the wire cannot be disconnected from the component.

164 173 Switch - ATCH Quick Coupler 2 B-3 199 Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.
Switch - ATCH Radio Mute B-6 200
CAB TOP VIEW Switch - ATCH Seat Heater B-8 201
Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.
186 172 Switch - ATCH Smart Boom Select C-7 202 Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
Switch - ATCH Speaker Exchange B-9 203
Sender: A component that is used with a temperature or pressure gauge. The sender
181 170 Switch - ATCH Under Window Limit E-1 204 T
measures the temperature or pressure. Its resistance changes to give an indication to
the gauge of the temperature or pressure.
Switch - ATCH Universal QC C-2 205
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.
Switch - Panel E-3 206 It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.
169 Switch - Window Limit G-2 207
Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
Timer - ATCH Lamp Delay D-14 208 coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.

166 Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is
activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.

168 Harness and Wire Symbols


Wire, Cable, or Harness Harness Identification Letter(s):
Assembly Identification: Includes (A, B, C, ..., AA, AB, AC, ...)
Harness Identification Letters and
Harness Connector Serialization Code:
Harness Connector Serialization
167 Codes (see sample).
The "C" stands for "Connector" and the
number indicates which connector in the
harness (C1, C2, C3, ...).
AG-C4 L-C12 L-C12
111-7898 3E-5179 3E-5179
Part Number: for Connector Plug 1
CONN 51 2
Part Number: for Connector Receptacle

Plug Receptacle
CONN 50 Pin or Socket Number
5A
1 Deutsch connector: Typical representation
184 157 CONN 52 2
of a Deutsch connector. The plug contains all
sockets and the receptacle contains all pins.
Fuse (5 Amps) 9X-1123
Component
Part Number

325-AG135 PK-14
1 Sure-Seal connector: Typical representation Harness identification code:
of a Sure-Seal connector. The plug and receptacle This example indicates wire group 325, Wire Gauge
2 contain both pins and sockets. wire 135 in harness "AG". Wire Color

OPERATOR STATION LEFT SIDE

CONN 27
CONN 25

CONN 26 CONN 24

REAR CAB
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
UENR4722-02 VOL 3 of 4

J J
(Dimensions: 56 inches x 35 inches)

CONN 33
BREAK POINT 6
MATE A-C3 SH2 B-9
SH2 B-14

1
BREAK POINT 3 F-C10 CONN 34 CONN 35 CONN 36 CONN 38 CONN 39
C1 SH2 B-8 1343296 MATE A-C20 MATE A-C22 MATE A-C23
I CONN 24 HARNESS AS BREAK POINT 5 SH2 B-13 SH2 B-12
MATE A-C27
SH2 B-11 SH2 B-10
MATE A-C2
SH2 B-9
I
3068590 SH2 A-5
CONN TO CABLE AS 1 A571 PU-18
(FOR REAR VIEW CAMERA) 2 235 BK-18

10
11
12
13
14
15
16
17
18
19
20
21

10
11
12
13
14
15
16
17

10
11
12
13
14
15
16
17
18
19
20
21

10
11
12
13
14
15
16
17
18
19
20
21
1
2
3
4
5
6
7
8
9

1
2
3
4
5
6
7
8
9

1
2
3
4
5
6
7
8
9

1
2
3
4
5
6
7
8
9

1
2
SH1 H-1 3 161 PK-18

L98
4 200 BK-18 F-C6 F-C7 F-C8 F-C9 F-C53
BREAK POINT 2 1027964 1288950 1027964 1211168 2434505
M743-J12 GN-18 SH2 B-14 CONN 68 CONN 69
M743-J12 GN-18 F-C41 R-C1 R-C3

PK-18
Y737-F300 YL-18

A537-F108 PK-18
M969-F201 YL-18

L973-F197 GN-16
Y738-F301 GY-18
T788-F302 GN-16
308-F104 YL-16

575-F106 YL-18

252-F190 YL-18
576-F107 PK-18

235-F114 BK-18
200-F113 BK-14

BK-14
YL-18

506-F103 PU-18

578-F105 BU-16
535-F117 BU-16

PU-18

BR-18
105-F102 RD-16

X738-F35 PK-18
893-F111 GN-18

113-F101 OR-18

403-F115 GN-18

GN-18

GN-18

262-F191 GN-18
PU-16

BR-18

G976-F36 BU-18

WH-18
YL-16

YL-18
PK-16

169-F18 PK-18

200-F68 BK-14

210-F47 BK-14
BU-16

892-F98 BR-18

430-F33 BU-18

780-F21 PU-16

135-F95 BU-14

147-F22 PU-16
RD-16
168-F73 RD-10

130-F75 RD-14

RD-18

RD-14
RD-18
RD-14

GY-16

RD-18

103-F70 RD-16

405-F62 GY-18
OR-16
GN-16
GN-14
OR-16

487-F34 OR-18

C468-F9 BU-18
7Y3967 7Y3966

638-F91 WH-16
J-C1 7Y3967

491-F3 PK-18
412-F2 BU-18

495-F1 GN-18
496-F5 WH-18
CONN 26 2305008 615-F163 YL-16 1 615-R1 YL-16 1 RD-16 ATCH CAB LAMP LH
1 H792-J1 BR-18 200-J4 BK-18 177-A71 RD-6 CONN 67 1673441
L148

200-F116
508-F120

511-F118
512-F119

261-F152
509-F121
120-F55

251-F23
R-C4 CONN 70

607-F87

616-F84
154-F93

175-F72
320-F85
184-F74

125-F71
322-F86

172-F10
127-F60
306-F92
124-F65
307-F94
MATE K-C1 2 M745-J2 BU-18 200-J4 BK-18 F-C42 R-C2

A770-F66
310-F99

317-F82

321-F44
SH1 I-1 3 M748-J3 OR-18 200-J5 BK-18 F-C35 7Y3966 7Y3967 7Y3966
4 200-J4 BK-18 200-J6 BK-18 7Y3955 200-F161 BK-16 1 200-R2 BK-16 1 WH-16

BR-18
BU-18
GY-18

GN-18
200-EM37 BK-18
200-EM19 BK-18
200-EM10 BK-18

200-EM10 BK-18

153-EM13 RD-16
173-EM9 YL-18
200-EM2 BK-18
200-EM2 BK-18

607-EM5 PK-18

607-EM5 PK-18
511-EM8 BR-18
508-EM7 PU-18

103-EM6 RD-16
512-EM4 GN-18

113-EM1 OR-18
H792-J1 BR-18 511-F118 BR-18 1

509-EM3 WH-18
L148 L150 + L115 CONN 66 CONN 71
42 Page,

GA-C1 M743-J12 GN-18 512-F119 GN-18 2 - F-C43 T-C1 T-C3


CONN 27 2434508 M745-J2 BU-18 3 7Y3967 7Y3966 7Y3967
L149 L164

C563-EM11
C562-EM14
C565-EM12

C564-EM15
1 K866-GA1 WH-18 M748-J3 OR-18 SPEAKER R 615-F164 YL-16 1 615-T1 YL-16 1 RD-16 ATCH CAB LAMP RH
L146 L137
MATE GC-C7 2 200-GA2 BK-18 143-J13 BR-18 7Y5505 CONN 65 1673441
F-C44 T-C2 CONN 72
SH1 I-1 3 147-GA3 PU-16 M744-J14 WH-18 F-C12 NOTE E T-C4

L138
L150 F-C34
4 K872-GA5 OR-18 M746-J7 YL-18 7Y3952 NOTE E NOTE E 7Y3966 7Y3967 7Y3966
5 K879-GA4 GN-18 M747-J10 PU-18 (157) LAMP DIODE 1 A623-F131 BU-18 7Y3955 200-F155 BK-16 1 200-T2 BK-16 1 WH-16
6 1211022 2 684-F130 RD-18 508-F120 PU-18 1 +
L139
684-F128 RD-18 509-F121 WH-18 2 -
3 U-C1 U-C3
J-C5 F-C58 F-C56 SPEAKER L 7Y3966 7Y3967
CONN 68 CONN 69
(176) ATCH SMART BOOM UP DOWN RELAY 2304013 2304013 2434506 7Y5505 1 616-U1 YL-16 1

A537-F108 PK-18

L973-F197 GN-16
252-F190 YL-18

575-F106 YL-18
576-F107 PK-18

200-F113 BK-14

235-F114 BK-18

200-F116 BK-14
506-F103 PU-18
535-F117 BU-16

578-F105 BU-16

PU-18

BR-18
X738-F35 PK-18
113-F101 OR-18

261-F152 GN-18
262-F191 GN-18

893-F111 GN-18

403-F115 GN-18

GN-18
G976-F36 BU-18

WH-18
251-F23 YL-18
200-F68 BK-14

210-F47 BK-14
135-F95 BU-14
147-F22 PU-16

430-F33 BU-18

780-F21 PU-16
892-F98 BR-18
103-F70 RD-16

405-F62 GY-18
487-F34 OR-18

C468-F9 BU-18
1495050 M744-J14 WH-18 1 1 M744-F195 WH-18 U-C2 U-C4

491-F3 PK-18
412-F2 BU-18

495-F1 GN-18
496-F5 WH-18
H L150 CONN 55 H

PU-18
PK-18
BK-18

BK-18
J-C2 M746-J7 YL-18 2 2 M746-F192 YL-18 7Y3967 7Y3966

L161

L166
L160
CONN 67 CONN 70
1495051 1 149-F125 RD-18 M747-J10 PU-18 3 3 M747-F42 BU-18 1 200-U2 BK-16 1

508-F120

511-F118
512-F119
509-F121
1 M745-J2 BU-18 (178) BOOM LAMP RELAY 2 645-F88 RD-18 V-C1 V-C3

A571
161
200

235
GT-C6 2 200-J5 BK-18 1613128 3 149-F125 RD-18 F-C57 169-F18 PK-18 615-F129 YL-16 7Y3966 7Y3967
CONN 25 CONN 66 CONN 71

L141
2305008 3 M746-J7 YL-18 4 149-F80 RD-16 1532602 A770-F66 PK-18 615-F129 YL-16 1 616-V1 YL-16 1
1 780-GT1 PU-16 4 M746-J8 YL-18 5 616-F84 BU-16 (187) BACKUP RESISTOR 1 A770-F66 PK-18 M744-F195 WH-18 615-F163 YL-16 V-C2 V-C4
L152 L115
MATE GU-C1 2 779-GT2 WH-16 5 H792-J1 BR-18 1028016 1 169-F18 PK-18 M746-F192 YL-18 615-F164 YL-16 7Y3967 7Y3966
SH1 H-1 3 A588-GT3 GN-18 169-F175 PK-18 M747-F42 BU-18 200-F161 BK-16 CONN 65 1 200-V2 BK-16 1 CONN 72
4 200-GT4 BK-18 F-C52 169-F175 PK-18 200-F68 BK-14 200-F155 BK-16
1532602 120-F55 YL-16 200-F149 BK-16
L116
(NOTE P)

143-J13 BR-18

177-A71 RD-6
779-GT2 WH-16 169-F175 PK-18 124-F65 GN-14 200-F149 BK-16
L142 L142 L137
779-GT2 WH-16 (175) ATCH SMART BOOM DOWN RELAY 1 160-F132 PU-18 113-F61 OR-18 125-F71 RD-16 103-F96 RD-16
L114
779-GT5 WH-16 1495050 (180) CHAS LAMP RELAY 2 A623-F131 BU-18 118-F90 GY-16 127-F60 OR-16 A584-F169 BU-18

L117
L146

L134
L98

779-GT6 WH-16 J-C3 1613128 3 160-F132 PU-18 120-F55 YL-16 130-F75 RD-14 200-F157 BK-18
L152
780-GT1 PU-16 1495051 4 160-F53 PU-16 123-F64 WH-18 154-F93 RD-18 200-F162 BK-16 F-C37
A588-GT3 GN-18 1 M746-J9 YL-18 5 607-F49 PK-18 C561-EM25 YL-18 509-EM3 WH-18 124-F65 GN-14 168-F73 RD-10 1673630
A588-GT3 GN-18 2 200-J6 BK-18 607-F87 PK-16 C567-EM24 PU-18 512-EM4 GN-18 127-F60 OR-16 169-F18 PK-18 103-F96 RD-16 1 DOME LAMP
L161
A588-GT7 GN-18 3 M748-J3 OR-18 C560-EM23 OR-18 508-EM7 PU-18 129-F57 BU-16 172-F10 RD-18 200-F162 BK-16 3 1761986

A584-F169 BU-18
615-F129 YL-16
L149

BK-14
BK-16
BK-16
BK-18
BK-16

200-F160 BK-16
103-F96 RD-16
A588-GT8 GN-18 4 M747-J10 PU-18 C566-EM22 PK-18 511-EM8 BR-18 147-F63 PU-16 175-F72 RD-14 2
200-GT4 BK-18 5 M746-J9 YL-18 183-EM34 GY-18 200-EM37 BK-18 152-F59 BU-16 T788-F302 GN-16 4
L153
200-GT12 BK-18 M746-J8 YL-18 183-EM34 GY-18 200-EM37 BK-18 106-F303 WH-16 Y738-F301 GY-18 405-F62 GY-18

200-F116
200-F149
200-F160
200-F157
200-F162
200-GT19 BK-18 1 115-F127 RD-18 183-EM28 GY-18 200-EM30 BK-18 160-F53 PU-16 Y737-F300 YL-18 412-F2 BU-18
L114 (207) WINDOW LIMIT SW
200-GT11 BK-18 (179) CAB LAMP RELAY 2 684-F128 RD-18 183-EM29 GY-18 200-EM35 BK-18 199-F135 OR-16 184-F74 RD-14 491-F3 PK-18
L139 1176306
200-GT10 BK-18 1613128 3 115-F127 RD-18 200-EM35 BK-18 306-F92 GN-16 495-F1 GN-18

L117
200-GT9 BK-18 (165) ATCH BOOM FLOAT DISABLE RELAY 4 115-F78 RD-16 200-EM35 BK-18 C565-EM12 GY-18 103-F6 RD-16 307-F94 OR-16 496-F5 WH-18
200-GT12 BK-18 1495050 5 615-F129 YL-16 200-EM31 BK-18 C563-EM11 BR-18 105-F77 RD-16 310-F99 PU-16 C468-F9 BU-18 200-F157 BK-18
L165 L166
E562-GT16 PU-16 J-C4 200-EM32 BK-18 C562-EM14 BU-18 125-F71 RD-16 317-F82 YL-18 403-F115 GN-18
L154
E562-GT18 PU-16 1495051 200-EM33 BK-18 C564-EM15 GN-18 130-F75 RD-14 320-F85 RD-18 403-F115 GN-18 103-F24 RD-18
E565-GT20 BU-16 1 143-J11 BR-18 183-EM27 GY-18 168-F73 RD-10 321-F44 BR-18 403-F4 GN-18 251-F147 YL-18 A584-F169 BU-18
G 2 M743-J12 GN-18 183-EM26 GY-18 183-EM34 GY-18
L143
172-F10 RD-18 322-F86 GY-16 403-F76 GN-18 261-F51 GN-18 (162) MONITOR G

L135
3 143-J11 BR-18 200-EM30 BK-18 183-EM27 GY-18 175-F72 RD-14 607-F87 PK-16 308-F144 YL-16 F-C22 2602193
4 143-J13 BR-18 1 114-F126 RD-18 511-EM8 BR-18 183-EM26 GY-18 184-F74 RD-14 616-F84 BU-16 403-F4 GN-18 2397356
5 M744-J14 WH-18 (182) HORN RELAY 2 320-F85 RD-18 C564-EM15 GN-18 114-F79 RD-16 638-F91 WH-16 (161) GND-CAB 3 103-F7 RD-18 405-F62 GY-18 495-F1 GN-18 1 FUEL LEVEL
L117
1613128 3 114-F126 RD-18 C565-EM12 GY-18 115-F78 RD-16 A770-F66 PK-18 103-F7 RD-18 412-F2 BU-18 2 COOLANT TEMP
(173) ATCH RH-SPEAKER(+) RELAY 4 114-F79 RD-16 C563-EM11 BR-18 C561-EM25 YL-18 149-F80 RD-16 M969-F201 YL-18 103-F24 RD-18 491-F3 PK-18 491-F3 PK-18 3 HYD OIL TEMP
1495050 (NOTE AE) L135
5 322-F86 GY-16 508-EM7 PU-18 C567-EM24 PU-18 308-F104 YL-16 103-F27 RD-18 495-F1 GN-18 403-F4 GN-18 4 ALT R-TERM.
EM-C5 L167
512-EM4 GN-18 C560-EM23 OR-18 149-F80 RD-16 105-F102 RD-16 251-F23 YL-18 496-F5 WH-18 5
1495051 L118 L118 L112
509-EM3 WH-18 C566-EM22 PK-18 115-F78 RD-16 251-F189 YL-18 892-F12 BR-18 6

L135

L134
1 183-EM26 GY-18 L136
C562-EM14 BU-18 114-F79 RD-16 251-F147 YL-18 893-F11 GN-18 7
2 200-EM30 BK-18 (174) ATCH SINGLE RELAY 199-F135 OR-16 105-F102 RD-16 251-F147 YL-18 C468-F9 BU-18 405-F62 GY-18 8 ENG OIL PRESS.
3 511-EM8 BR-18 L144 L144
1495050 160-F53 PU-16 308-F104 YL-16 NOTE E 261-F52 GN-18 NOTE E 200-F8 BK-18 C468-F9 BU-18 9 ENG OIL LEVEL
4 C564-EM15 GN-18 (NOTE G,H) 1 154-F93 RD-18 106-F303 WH-16 M969-F201 YL-18 261-F152 GN-18 410-F89 WH-18 412-F2 BU-18 10 COOLANT LEVEL
5 C561-EM25 YL-18 L113
GA-C2 (185) NEUTRAL START RELAY 2 200-F136 BK-18 147-F83 PU-16 103-F6 RD-16 NOTE E 261-F51 GN-18 496-F5 WH-18 11 HYD OIL LEVEL
1495051 1613128 3 307-F94 OR-16 322-F86 GY-16 105-F77 RD-16 261-F51 GN-18 12 AIH CONT STATUS
1 K866-GA1 WH-18 4 154-F93 RD-18 113-F61 OR-18 308-F144 YL-16 F-C23

A537-F108 PK-18

L973-F197 GN-16
M746-F192 YL-18

M969-F201 YL-18

A584-F169 BU-18
308-F104 YL-16

615-F129 YL-16

615-F129 YL-16

252-F190 YL-18

251-F189 YL-18

308-F144 YL-16
575-F106 YL-18
M744-F195 WH-18

200-F138 BK-16

200-F140 BK-16
603-F133 PK-18

200-F139 BK-16

200-F160 BK-16

200-F113 BK-14
576-F107 PK-18

235-F114 BK-18
506-F103 PU-18
535-F117 BU-16

578-F105 BU-16
105-F137 RD-16
105-F137 RD-16

105-F102 RD-16

684-F130 RD-18

X738-F35 PK-18
331-F187 OR-18

262-F191 GN-18

261-F152 GN-18
261-F152 GN-18
893-F111 GN-18

G976-F36 BU-18

251-F23 YL-18

251-F23 YL-18
607-F49 PK-18

210-F47 BK-14
129-F57 BU-16

147-F83 PU-16
147-F63 PU-16

147-F22 PU-16

430-F33 BU-18

780-F21 PU-16
892-F98 BR-18
152-F59 BU-16

135-F95 BU-14

892-F12 BR-18
105-F40 RD-16
105-F40 RD-16

645-F88 RD-18

103-F96 RD-16

103-F70 RD-16

103-F70 RD-16
105-F77 RD-16

118-F90 GY-16

103-F96 RD-16
113-F61 OR-18

487-F34 OR-18

261-F52 GN-18
199-F69 OR-18

893-F11 GN-18
123-F64 WH-18
2 200-GA2 BK-18 5 306-F92 GN-16 199-F69 OR-18 118-F90 GY-16 892-F12 BR-18 410-F89 WH-18 2304009

103-F6 RD-16

103-F7 RD-18

103-F7 RD-18
103-F6 RD-16
M 747-F42 B U -18

113-F101 O R -18
(172) ATCH RH-SPEAKER(-) RELAY L146
3 147-GA3 PU-16 306-F92 GN-16 123-F64 WH-18 893-F11 GN-18 103-F27 RD-18 NOTE E 103-F24 RD-18 1 + BATTERY
1495050 (NOTE AE) 4 K879-GA4 GN-18 307-F94 OR-16 129-F57 BU-16 199-F165 OR-18 200-F8 BK-18 2 GND
EM-C6 5 K872-GA5 OR-18 310-F99 PU-16 147-F63 PU-16 152-F59 BU-16 NOTE E 308-F144 YL-16 3 ACC
1495051 317-F82 YL-18 147-F83 PU-16 199-F165 OR-18 403-F76 GN-18 4

L136
1 183-EM27 GY-18 320-F85 RD-18 118-F90 GY-16 535-F117 BU-16 251-F147 YL-18 5 CAN1 +
2 200-EM31 BK-18 L111
1 603-F133 PK-18 321-F44 BR-18 152-F59 BU-16 152-F59 BU-16 535-F124 BU-16 261-F51 GN-18 6 CAN1 -
3 512-EM4 GN-18 (164) ATCH BEACON RELAY 2 200-F134 BK-18 331-F187 OR-18 199-F69 OR-18 506-F103 PU-18 535-F151 BU-16 893-F11 GN-18 7 CDL +

C561-EM25 YL-18
C566-EM22 PK-18

A513-EM16 RD-18

C567-EM24 PU-18

RD-18
L119

C560-EM23 OR-18
200-EM18 BK-18

BK-18
BK-18
592-EM17 BU-18

BU-18

GY-18
RD-16
GY-18

GY-18
4 C565-EM12 GY-18 1613128 3 199-F69 OR-18 603-F133 PK-18 331-F187 OR-18 535-F117 BU-16 200-F166 BK-18 892-F12 BR-18 8 CDL -
5 C567-EM24 PU-18 4 199-F135 OR-16 607-F49 PK-18 603-F133 PK-18 535-F124 BU-16 9

L145
5 638-F91 WH-16 607-F87 PK-16 607-F49 PK-18 535-F151 BU-16 10

A513-EM16

200-EM18
200-EM19
592-EM17

183-EM21
163-EM20
183-EM21

183-EM36
615-F129 YL-16 615-F129 YL-16 A584-F169 BU-18 118-F90 GY-16 11
616-F84 BU-16 645-F88 RD-18 501-F28 GN-18 410-F89 WH-18 12 FAULT ALARM
F F
143-J13 BR-18

(167) ATCH LH-SPEAKER(+) RELAY 638-F91 WH-16 684-F130 RD-18 506-F103 PU-18 HARNESS AS
177-A71 RD-6

1495050 (NOTE AE) 645-F88 RD-18 530-F29 OR-18 3068590 P2


EM-C7 684-F130 RD-18 M744-F195 WH-18 590-F67 GY-18 A571 PU-18 1 1 VIDEO (NTSC/PAL)
L110

200-F123 BK-18

200-F140 BK-16
200-F136 BK-18
200-F134 BK-18

200-F138 BK-16

200-F139 BK-16
1495051

200-F68 BK-14

200-GH7 BK-18
200-GH7 BK-18
1 147-F58 PU-18 Y737-F300 YL-18 M746-F192 YL-18 501-F28 GN-18 A584-F169 BU-18 235 BK-18 2 2 GND
1 183-EM28 GY-18 L126
(186) TRAVEL ALARM RELAY 2 331-F187 OR-18 EM-C19 Y738-F301 GY-18 M747-F42 BU-18 530-F29 OR-18 A586-F26 OR-18 RCA JACK
2 200-EM32 BK-18 1613128 3 147-F58 PU-18 2312295 T788-F302 GN-16 200-F138 BK-16 590-F67 GY-18 200-F168 BK-16 (VIDEO)
3 508-EM7 PU-18 4 147-F14 PU-16 200-F123 BK-18 200-F139 BK-16 A586-F26 OR-18 200-F180 BK-18 F-C33
4

1
2
3
4
5
6
7
8
C562-EM14 BU-18 5 321-F44 BR-18 200-F134 BK-18 200-F140 BK-16 1552269
5 C560-EM23 OR-18 EM-C20 EM-C4 200-F136 BK-18 200-F8 BK-18 199-F165 OR-18 1 (151) ACTION ALARM

L110

L111
L121
(NOTE AE) 2434509 2305010 200-F166 BK-18 410-F89 WH-18 2 1321829
200-F168 BK-16

A537-F108 PK-18

L973-F197 GN-16

M969-F201 YL-18
M746-F192 YL-18

A584-F169 BU-18

L119

L126

L121
308-F104 YL-16
308-F144 YL-16

251-F189 YL-18
252-F190 YL-18

575-F106 YL-18

M744-F195 WH-18
200-F138 BK-16
200-F140 BK-16

576-F107 PK-18

603-F133 PK-18

235-F114 BK-18
210-F200 BK-14

235-F114 BK-18

235-F112 BK-18

200-F113 BK-14
200-F160 BK-16
200-F139 BK-16
210-F200 BK-14
578-F105 BU-16

535-F124 BU-16
535-F151 BU-16
535-F151 BU-16
535-F124 BU-16

506-F103 PU-18
535-F117 BU-16
105-F137 RD-16

684-F130 RD-18

X738-F35 PK-18
262-F191 GN-18

331-F187 OR-18

893-F111 GN-18

199-F165 OR-18

199-F165 OR-18
113-F101 OR-18

G976-F36 BU-18
200-EM19 BK-18
1
2
3
4
5
6

607-F49 PK-18

210-F47 BK-14

235-F46 BK-18
210-F97 BK-14
210-F97 BK-14
147-F22 PU-16
147-F63 PU-16
147-F83 PU-16

780-F21 PU-16
780-F21 PU-16

135-F95 BU-14
780-F30 PU-18
780-F31 PU-16
892-F12 BR-18

135-F56 BU-14
135-F45 BU-14
135-F45 BU-14
135-F56 BU-14

152-F59 BU-16
129-F57 BU-16

430-F33 BU-18

892-F98 BR-18
646-F32 RD-18

105-F40 RD-16
646-F32 RD-18

645-F88 RD-18

118-F90 GY-16
113-F81 OR-18

261-F52 GN-18

893-F11 GN-18
113-F81 OR-18

199-F69 OR-18
113-F61 OR-18

487-F34 OR-18
123-F64 WH-18
200-F180 BK-18

M 747-F42 B U -18
(166) ATCH LH-SPEAKER(-) RELAY

A571 PU-18
F-C30

200 BK-18

235 BK-18
+24 V BATTERY IN
+24 V SWITCHED IN
1495050 (NOTE AE)

161 PK-18
+12 V SWITCHED OUT
1 317-F82 YL-18 200-F136 BK-18 3495085

+12 V MEMORY OUT

GROUND
GROUND
EM-C8 L164 (177) ATCH STARTING AID RELAY 2 200-F123 BK-18 200-F134 BK-18 103-F27 RD-18 1 +B
1495051 1613128 3 147-F14 PU-16 200-F123 BK-18 F-C3 F-C31
1 183-EM29 GY-18 4 147-F83 PU-16 200-F68 BK-14 9G1906 3495085
2 200-EM33 BK-18 (152) CIGAR LIGHTER (190) SERVICE METER
5 310-F99 PU-16 200-F138 BK-16 129-F57 BU-16 1 200-F166 BK-18 1 GROUND
3 509-EM3 WH-18 9W0335 3660367
177-A71 RD-6 (160) GND-CAB 2 200-F139 BK-16 F-C32
4

1
C563-EM11 BR-18 200-F140 BK-16 3495085
L154

L111
L98

5 C566-EM22 PK-18 F-C4 403-F76 GN-18 1 SIGNAL


200-F122 BK-16 1532602

1 Y737-F300 YL-18

(171) ATCH QC HYD LOCK PRIORITY RELAY


(158) FUSE BASE (181) ELP RELAY
1613128
2
3
Y738-F301 GY-18
106-F303 WH-16
L119
F-C1 (206) SWITCH PANEL (204) ATCH UNDER WINDOW LIMIT SW

L127
1495050 (NOTE AC)
GT-C2
2382319 4
5 T788-F302 GN-16
(155) ATCH 12V RADIO CONVERTER
3245770 (NOTE AE)
L133 L133
NOTE E 1636659 84RE01
113-F81 OR-18 A1 ACC
2277575 1296466

1495051 NOTE E 113-F81 OR-18 200-F25 BK-18 A2 GND 152-F59 BU-16 535-F148 BU-16

L121
L126

L125
E 1
2
E562-GT18 PU-16
200-GT9 BK-18
5A
10A
141-2759
113-8490
(TAN)
(RED)
NOTE E NOTE E NOTE E 129-F57 BU-16
251-F189 YL-18
251-F109
261-F50
YL-18
GN-18
A3
A4
CAN1 +
CAN1 - 535-F117 BU-16
E
3 E564-GT13 PK-18 15A 113-8491 (LIGHT BLUE)
NOTE E 251-F189 YL-18 A5 535-F124 BU-16 535-F148 BU-16
4 E564-GT15 PK-18 25A 113-8493 (NATURAL) (192) ATCH 12V-10A SOCKET B (191) ATCH 12V-10A SOCKET A
251-F109 YL-18 430-F33 BU-18 A6 AIR CLEANER SW 535-F151 BU-16
5 A588-GT7 GN-18 30A 124-3548 (GREEN) 3245771 3245771
251-F100 YL-18 487-F34 OR-18 A7 CAPSULE FILTER SW
15A 124-F65 GN-14 15A 175-F72 RD-14 261-F52 GN-18 NOTE E X738-F35 PK-18 A8 SP FILTER SW
L110 L110
5A 169-F175 PK-18 RELAY SPARE 5A 172-F10 RD-18 261-F52 GN-18 G976-F36 BU-18 A9 WTR SPR LEVEL SW

1
10A 160-F53 PU-16 SPACE 2 10A 149-F80 RD-16 261-F50 GN-18 T725-F37 WH-18 A10 FUEL FILTER SW

A537-F108 PK-18
L973-F197 GN-16

M969-F201 YL-18
M746-F192 YL-18
252-F190 YL-18
252-F153 YL-18
252-F153 YL-18

251-F189 YL-18
575-F106 YL-18

M744-F195 WH-18

200-F181 BK-18

200-F182 BK-18
200-F182 BK-18

200-F122 BK-16

200-F122 BK-16
200-F182 BK-18
210-F200 BK-14

200-F113 BK-14

200-F168 BK-16
235-F112 BK-18

603-F133 PK-18
576-F107 PK-18

200-F139 BK-16

200-F160 BK-16

200-F166 BK-18

200-F180 BK-18
892-F143 BR-18
892-F143 BR-18

147-F188 PU-16

535-F151 BU-16

578-F105 BU-16

X738-F35 PK-18
199-F165 OR-18
262-F191 GN-18
262-F150 GN-18
262-F150 GN-18

893-F142 GN-18
893-F142 GN-18
893-F111 GN-18

G976-F36 BU-18

A586-F26 OR-18
M747-F42 BU-18
252-F20 YL-18
252-F20 YL-18

235-F46 BK-18
210-F97 BK-14

607-F49 PK-18

200-F25 BK-18
PU-16
PU-16
PU-16

147-F83 PU-16
147-F63 PU-16
135-F56 BU-14

135-F45 BU-14

147-F22 PU-16
147-F17 PU-16

780-F31 PU-16

780-F30 PU-18
892-F12 BR-18
892-F98 BR-18

129-F57 BU-16

430-F33 BU-18

645-F88 RD-18

590-F67 GY-18
646-F32 RD-18
262-F19 GN-18
262-F19 GN-18

199-F69 OR-18

113-F81 OR-18

261-F52 GN-18
893-F11 GN-18

487-F34 OR-18

501-F28 GN-18
530-F29 OR-18
WH-18
10A 129-F57 BU-16 10A 125-F71 RD-16 F-C47 F-C46 261-F48 GN-18 A11 DIGITAL GND

200-F8 BK-18
331-F187 O R -18
535-F124 B U -16
L142

105-F40 R D -16
(170) ATCH QC HYD LOCK ON RELAY 10A 106-F303 WH-16 10A 115-F78 RD-16 1532602 1532602 331-F187 OR-18 A12 DIGITAL GND

200 BK-18
1495050 (NOTE AC) 5A 113-F61 OR-18 10A 103-F6 RD-16 430-F33 BU-18 NOTE E (163) WIPER MOTOR
L143 L123

210-F200 BK-14
GT-C3

210-F97 BK-14
135-F56 BU-14
135-F45 BU-14

147-F83
147-F22
147-F63
123-F64
10A 147-F63 PU-16 10A 105-F77 RD-16 487-F34 OR-18 R725-F38 WH-18 1 2ND FILTER SW 1893424
177-A71 RD-6

1495051 5A 123-F64 WH-18 10A 114-F79 RD-16 501-F28 GN-18 E480-F43 PK-18 2 OLWD CANCEL SW
1 E564-GT14 PK-18 L142
10A 152-F59 BU-16 25A 184-F74 RD-14 530-F29 OR-18 L886-F13 BR-18 3 OPTION STG SW
2 200-GT10 BK-18 GX-C4
CONN 52 L122
10A 118-F90 GY-16 HARNESS AS 15A 130-F75 RD-14 590-F67 GY-18 L973-F196 GN-18 4 FINE SWING SW MOTOR F-C25
3 A588-GT8 GN-18 10A 127-F60 OR-16 143-J13 BR-18 7Y3967 P1 3068590 10A 141-F16 RD-16 645-F88 RD-18 5 SM BM UP/DOWN 7Y3958
4 10A 120-F55 YL-16 F-C39 CONN 51 GX-C6 180-GX5 GRN-18 1 1 161 PK-18 10A 142-F15 RD-16 646-F32 RD-18 6 SM BM DOWN BU/BK 1 A579-F176 OR-16
5 E564-GT14 PK-18 L109
10A 199-F135 OR-16 7Y3967 7Y3966 30A 168-F73 RD-10 780-F30 PU-18 780-F30 PU-18 7 QUICK COUPLER SW BU/RD 3 A580-F177 BR-16
E564-GT15 PK-18 10A 180-F54 GN-16 1 1 180-GX7 GRN-16 GX-C5 5A A586-F26 OR-18 L885-F39 BU-18 8 OPTION ROCKER SW GN 6 A581-F178 GN-16
L153
5A 143-F41 BR-18 7Y3967 25A G976-F36 BU-18 530-F29 OR-18 9 WASHER BU 4 A582-F179 PU-16
5A 180-GX6 GRN-18 1 AUX CKT 1 25A 590-F67 GY-18 10 WIPER INT-3 BK 5 200-F168 BK-16
5A 5A 10A 117-GH4 RD-18 1 AUX CKT 2 X738-F35 PK-18 A586-F26 OR-18 11 WIPER INT-6 2
(168) ATCH QC HYD LOCK RELAY 1 10A CONN 50 10A F-C45 200-F25 BK-18 501-F28 GN-18 12 WIPER LOW

L123
1495050 (NOTE AC) 10A 188-GH5 WH-16 F-C55 J-C6 (NOTE AB) 15A 7Y3967 NOTE E NOTE E (159) GND-CAB 1 200-F122 BK-16 646-F32 RD-18 13 CHAS LAMP RELAY 200-F168 BK-16

L128
GT-C4 15A 7Y3967 7Y3966 REMOVE ESTABLISHED 10A FUSE 30A F-C27 NOTE E 645-F88 RD-18 14 BOOM LAMP RELAY

L131
1495051 1 1 143-J13 BR-18 9W1951 E480-F43 PK-18 331-F187 OR-18 15 TRAVEL ALARM
1 E564-GT13 PK-18 L130 L124 L124
1 AUX CKT 3 B 235-F112 BK-18 L973-F196 GN-18 165-F110 YL-18 16 CAUTION LAMP (FOR CRANE) F-C26
2 200-GT11 BK-18 F-C38 D 893-F142 GN-18 17 DIGITAL GND 1114816
3 E562-GT16 PU-16 177-FA1 RD-4 7Y3967 CONN 56 E 892-F143 BR-18 F-C36 18 DIGITAL GND W. CCW 1 A579-F176 OR-16
CONN 58 L109
D 4 A 105-F40 RD-16 7Y3967 F-C2 W. CW 2 A580-F177 BR-16 D

200-F168 BK-16
5 779-GT5 WH-16 ET CONN C OPTION STG SW 1 L886-F13 BR-18 1636699 REV 13 A581-F178 GN-16
F 262-F150 GN-18 STOP 12 A582-F179 PU-16
117-GH4 RD-18 G 252-F153 YL-18 CONN 59 F-C19 INT-6 4 A586-F26 OR-18

A537-F108 PK-18

M746-F192 YL-18

L973-F196 GN-18
M969-F201 YL-18
L973-F197 GN-16

L973-F198 GN-16
L973-F198 GN-16
575-F106 YL-18

M744-F195 WH-18
200-F181 BK-18

576-F107 PK-18

603-F133 PK-18
147-F188 PU-16

535-F124 BU-16
535-F151 BU-16

578-F105 BU-16

E480-F43 PK-18
113-F185 OR-16
139-F186 OR-16

199-F165 OR-18

M747-F42 BU-18
235-F46 BK-18

607-F49 PK-18
147-F17 PU-16

199-F69 OR-18
123-F64 WH-18
H 7Y3967 261-F48 GN-18 INT-3 9 590-F67 GY-18

780-F31 P U -16
188-GH5 WH-16 188-GH5 WH-16 188-GH5 WH-16 J NOTE E OPTION ROCKER SW 1 L885-F39 BU-18 251-F100 YL-18 LOW 8 501-F28 GN-18
(169) ATCH QC HYD LOCK RELAY 2 WASH 7 530-F29 OR-18
1495050 (NOTE AC) L133 L133 (188) RESISTOR 2 CONN 60 L110
112-FC1 PU-4 112-FC1 PU-4 F-C54 F-C14 F-C48 GND 10 200-F180 BK-18
GT-C5 1743016
3E3370 7Y3967 3E3370 RAISE-S 11
1495051 L98 L98
A 252-F20 YL-18 2ND FILTER SW 1 R725-F38 WH-18 (189) CAN 1 RESISTOR 2 A 251-F100 YL-18 WA+ 5 506-F103 PU-18
1 779-GT6 WH-16 (208) ATCH LAMP DELAY TIMER CONN 49 B 262-F19 GN-18 B 261-F48 GN-18 ACC 6 118-F90 GY-16
1743016
2 200-GT12 BK-18 1636704 WK-C1 F-C29 103-AJ6 RD-16 C CONN 61 F-C11 C WIPER CUT 3 A584-F169 BU-18
3 E565-GT20 BU-16 (NOTE F) 3E3364 1552269 508-AJ7 PU-18 NOTE E 7Y3967 NOTE E
L108 L108 L98 (153) WIPER CONT
4 RELAY 1 684-WK1 RD-18 1 684-F130 RD-18 509-AJ4 WH-18 AJ-C3 F-C51 F-C49 FUEL FILTER SW 1 T725-F37 WH-18 1557042
5 780-GT1 PU-16 LAMP SW 2 2 646-F32 RD-18 511-AJ8 BR-18 2434505 2434505 2304011
L130
512-AJ5 GN-18 113-AJ1 OR-18 1 MATE F-C49 CONN 57 1 113-F185 OR-16 CONN 62 F-C59
L120
200-AJ3 BK-18 139-AJ9 OR-18 2 (NOTE R) 2 139-F186 OR-16 7Y3967 200-F168 BK-16
F-C24 F-C28 113-AJ1 OR-18 CAUTION LAMP 1 165-F110 YL-18

L160
3E3370 1552267 113-AJ1 OR-18 GH-C2
CONN 57 (FOR CRANE) CONN 64
L120 2434505 L154
+B A A 105-F137 RD-16 139-AJ9 OR-18 GT-C7 GV-C1
GND B B 200-F138 BK-16 188-GH5 WH-16 1 MATE F-C49 1636803 1673542
KEY OFF C C 308-F141 YL-16 139-GH6 OR-16 2 (NOTE AB) 5
4
A513-AJ10 RD-18

A513-AJ10 RD-18
592-AJ11 BU-18

592-AJ11 BU-18
200-AJ2 BK-18

200-AJ3 BK-18
200-AJ2 BK-18
511-AJ8 BR-18
508-AJ7 PU-18

103-AJ6 RD-16
512-AJ5 GN-18

139-AJ9 OR-18
509-AJ4 WH-18

E565-GT20 BU-16 3 E565-GV4 BU-16


A513-GH1 RD-18

RD-18
200-GH3 BK-18

BK-18
BK-18
592-GH2 BU-18

BU-18

RD-18
OR-16

308-F144 YL-16 E562-GT21 PU-16 2 E562-GV3 PU-16


L133

183-EM38 GY-18

163-EM20 RD-16
153-EM13 RD-16
173-EM9 YL-18

103-EM6 RD-16
113-EM1 OR-18
308-F104 YL-16 147-GT17 PU-16 1 147-GV1 PU-16
DEFINED GROUND POINTS AT THE MASCHINE 1
308-F202 YL-16

A537-F108 PK-18

M746-F192 YL-18

L973-F198 GN-16

M969-F201 YL-18
YL-18
M744-F195 WH-18
607-F174 PK-18

603-F133 PK-18

607-F184 PK-18

200-F173 BK-18
200-F183 BK-18

235-F199 BK-18

607-F172 PK-18

200-F167 BK-18
200-F194 BK-18

607-F171 PK-18
607-F193 PK-18

200-F194 BK-18

607-F193 PK-18

BK-18

PK-18
PK-18

PK-18
BK-18
BK-18

200-F181 BK-18

235-F199 BK-18
200-F173 BK-18

607-F174 PK-18

607-F184 PK-18
607-F172 PK-18

200-F183 BK-18

607-F171 PK-18

200-F170 BK-18

607-F159 PK-18

BK-18

607-F154 PK-18

200-F156 BK-18
200-F167 BK-18

578-F105 BU-16

535-F124 BU-16

147-F188 PU-16
BU-16
2

E480-F43 PK-18
199-F165 OR-18

OR-16
OR-16
M747-F42 BU-18
607-F49 PK-18

235-F46 BK-18
A513-GH1

147-F17 PU-16
780-F31 PU-16
199-F69 OR-18
IDENT DESCRIPTION ABBREVIATION FOR SCHEMATIC

123-F64 WH-18
200-GH3
200-GH7
592-GH2

117-GH4
139-GH6

308-F202 YL-16 147-GT17 PU-16 147-GV2 PU-16


L154 3
CAB AREA OF OPERATOR STATION
1 FRAME LEFT SIDE REAR GND-FR 1
308-F141 YL-16 E562-GT22 PU-16
4
C C
2 FRAME ENGINE ROOM FRONT GND-FR 2
308-F145 YL-18 E562-GT22 PU-16

575-F106
5

200-F170

607-F159
607-F154

576-F107
200-F158
200-F156
200-F158

535-F151
139-F186
113-F185
3 FRAME ENGINE ROOM REAR GND-FR 3
308-F203 YL-16 E562-GT21 PU-16 147-GV2 PU-16
112-FC1 PU-4
177-FA1 RD-4

4 FRAME RIGHT SIDE FRONT GND-FR 4 6


200-F140 BK-16 E562-GT16 PU-16
5 FRAME BREAKER BOX LOWER GND-FR 5 X
200-F146 BK-18 1 AJ-C4 AJ-C2 GH-C3 GH-C1 E562-GT18 PU-16
6 FRAME BAT. ROOM JUMP START GND-FR 6 (205) ATCH UNIVERSAL QC SW
308-F145 YL-18 2 2312295 2305010 2304013 2305010 EM-C3
1055175 (NOTE AC)
7 FRAME PLATFORM LOWER GND-FR 7
F-C61 (183) MAIN RELAY F-C5 (184) MAIN RELAY SUPPRESSOR 1552273
1
2
3
4
5
6
7
8

1
2
3
4
5
6

3
2
1

1
2
3
4
5
6

8 PLATFORM REAR GND-PLATFORM


2304011 L 461-6784 1552269 2184935
MATE F-C50

1
3
4
6
5
2
9 CAB RIGHT SIDE FRONT GND-CAB 1
308-F203 YL-16 1 BK-18 AJ-C5 GH-C4
+24 V BATTERY IN

+24 V BATTERY IN
+24 V SWITCHED IN

+24 V SWITCHED IN

(NOTE AC)
+12 V SWITCHED OUT

+12 V SWITCHED OUT

10 CAB RIGHT SIDE REAR GND-CAB 2


200-F204 BK-16 2 BK-18 2434509 2434506 F-C13 F-C18 F-C16 F-C15 F-C21 F-C40 F-C20 F-C17 F-C60 F-C50 SWITCH GP
+12 V MEMORY OUT

+12 V MEMORY OUT

CONN 53
GROUND
GROUND

GROUND
GROUND

11 CAB TOP GND-CAB 3 CONN 54 1636803 1636803 1636803 1636803 1636803 1636803 1636803 1636803 7Y3952 7Y3952 2677671 CONN 63
(NOTE R) CONN 63 CONN 63

3
(NOTE AB)

4
3
1
2
5

4
3
2
1
5

4
3
2
1
5

4
3
1
2
5

4
1

2
5

4
3
1
2
5

4
3
1
2
5

4
3
1
2
5

1
2

1
2

1
2
12 PL ECM MOUNT GND-ECM MOUNT
GT-C1
177-A71 RD-6 112-FC1 PU-4 AW-C1 AW-C1 7Y3953
IDENT PART NO. SH LOC DESCRIPTION NOTE 177-FA1 RD-4 7Y3953 7Y3953
HARNESS AS. (193) ATCH BEACON SW SWITCH GP 147-GT17 PU-16
A 465-1257 2 E-12 PLATFORM 2382478 E562-GT22 PU-16
C 465-1255 1 L-1 CHASSIS (156) RADIO CONVERTER (154) 12V POWER CONVERTER
E 291-7560 1 B-7 HORN 177-FA1 RD-4 177-FA1 RD-4 3245770 3245770 780-AW2 PU-16
F 464-0606 3 F-8 CAB (NOTE R) (NOTE AB) 147-AW1 PU-16
M969-AW2 YL-18
G 373-8979 2 C-6 CONSOLE RH L98 L98 2
(201) ATCH SEAT HEATER SW (197) ATCH OVER LOAD WARNING SW (195) ATCH LOWER WASHER SW 235-AW1 BK-18
H 251-0580 2 F-5 CONSOLE LH 2 3
2382211 3280028 2382210 (200) ATCH RADIO MUTE SW (196) ATCH LOWER WIPER SW (194) ATCH FINE SWING CONT SW
J 251-0614 3 F-12 BOOM FLOAT (CAB)
2382216 2382209 2382212 3
K 267-7915 1 I-1 BOOM FLOAT (CHASSIS)
(203) ATCH SPEAKER EXCHANGE SW (202) ATCH SMART BOOM SELECT SW (NOTE S)
1702512 (NOTE AE) 2382214 (NOTE R) (NOTE S) SWITCH GP (199) ATCH QUICK COUPLER SW 2
L --- - --- --- L154 L154 L154
3365880 (198) ATCH QUICK COUPLER SW 1 7N2353
M 328-0021 2 B-4 KEY SW (CONSOLE RH)
7N2353
N
P
238-1585
238-1587
1
1
B-7
C-7
LIGHTING (02) BOOM (LONG)
LIGHTING (02) BOOM (SHORT)
C
D
CAB
R 167-3456 3 F-2 LIGHTING (02) CAB LH
T 167-3456 3 F-2 LIGHTING (02) CAB RH

B B
U 170-9295 3 F-2 LIGHTING (02) CAB LH (GUARD) P
V 170-9295 3 E-2 LIGHTING (02) CAB RH (GUARD) P
W
X
---
238-1579
-
1
---
A-6
---
REFUELING PUMP W
OPERATOR STATION
Y 238-1595 1 A-4 REFUELING START SW (N/O) W
AA 238-1597 1 A-4 REFUELING STOP SW (N/C) W
AC --- - --- --- CABLE AS.

AE --- - --- --- CA 251-0625 1 H-7 BAT. - STARTER (STD) WIRE GROUP COLOR DESCRIPTIONS
CC 170-6929 1 H-6 BAT. - BAT. (STD) FUSE INSTRUCTION
AF --- - --- --- GROUND CIRCUIT
AG 251-0299 2 B-11 SECONDARY SHUTDOWN CE 231-1827 1 H-6 BAT. - DISCONNECT SW (STD)
LEFT SIDE RIGHT SIDE WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF
AH --- - --- --- CF 259-5126 1 H-7 BAT. - STARTER (COLD) A
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON
AJ 234-1124 3 B-7 MOUNTING RADIO R CG 170-6929 1 H-6 BAT. - BAT. (COLD) A NO AMP DESCRIPTION NO AMP DESCRIPTION
CH 350-8037 1 H-6 BAT. - DISCONNECT SW (COLD) A VOLTAGE CONVERTER OUTPUT CIRCUIT
AK 259-5121 1 J-9 HAMMER RETURN FILTER X
CJ 251-0303 2 H-3 TERM. BLK - MAIN BKR
1 15A A/C 1 15A A/C BLOWER STARTING CIRCUIT
AL 465-1254 1 J-9 QUICK COUPLER (CHASSIS)
AM 275-6865 1 C-6 FINE SWING CK --- - --- --- 2 5A BACKUP 2 5A PRODUCT LINK START AID CIRCUIT
AN --- - --- --- CL 251-0304 1 H-3 ALT BKR - TERM. BLK TRANSMISSION / ENGINE PUMP CONTROL CIRCUIT
3 10A CHASSIS LAMP 3 10A BOOM LAMP NOTE A: USE WITH COLD WEATHER, -32 DEGREES C. NOTE V: USE WITH CAT MSS (ANTI THEFT DEVICE).
AP 364-0346 1 F-8 OLWD CM 234-1035 1 H-3 HEATER BKR - TERM. BLK MONITOR CIRCUIT
CN --- - --- --- 4 10A CIGAR LIGHTER 4 10A A/C CONDENSER FAN NOTE B: USE WITH JUMP START. NOTE W: USE WITH ELECTRIC REFUELING PUMP WITH AUTO SHUT OFF. CALLOUTS
AR 238-1601 1 J-9 REVERSING FAN ENGINE CONTROL CIRCUIT
AT --- - --- --- CP 259-5127 1 H-7 JUMP START TERM. BLK - STARTER B 5 10A 12V-7A CONVERTER 2 5 10A CAB LAMP NOTE C: USE WITH LONG BOOM. NOTE X: USE WITH HYD. RETURN FILTER FOR HAMMER. HEATER AND AIR CONDITIONER CIRCUIT
AU --- - --- --- CR 259-5128 1 H-7 BAT - JUMP START TERM. BLK B (CAN BE INSTALLED ON ONLY TOOL CONTROL SYSTEM
6 5A SW PANEL/RADIO 6 10A DOME LAMP/MEMORY NOTE D: USE WITH SHORT BOOM. CONFIG. 1, 2, 3, 3' AND 11) Callout Number Component TURN SIGNAL / WIPER WASHER CIRCUIT
CT --- - --- ---
AV --- - --- ---
CU --- - --- --- 7 10A TRAVEL ALARM/ATCH SOL 7 10A KEY SW NOTE Y: USE WITH PRODUCT LINK PL321SR SYSTEM.
(Machine Location from (52) VALVE GP - CONTROL Name
CAT DATA LINK
AW 238-2479 3 A-3 QUICK COUPLER (TOGGLE SW) NOTE E: THE FOLLOWING WIRES MUST BE TWISTED PAIRS. Component Locations Table)
AX --- - --- --- CV --- - --- --- 8 5A SEAT HEATER 8 10A HORN
AT LEAST 1 TURN PER 25 mm. 138-1234 Part Number CAN DATA LINK
251-YL AND 261-GN NOTE Z: USE WITH PRODUCT LINK PL121SR SYSTEM.
AY --- - --- --- CW --- - --- --- 252-YL AND 262-GN CAN DATA LINK A
9 10A LOWER WIPER/WASHER 9 25A MACHINE ECM 892-BR AND 893-GN NOTE AA: THE SCHEMATIC SHOWS THE BASIC SYSTEM LAYOUT FOR A COMPLETE
EK 373-8965 1 I-17 PRODUCT LINK (GSM) AG CX --- - --- ---
T901-YL AND T902-PK PL321SR SYSTEM IMPLEMENTATION (RADIO & GATEWAY ECM).
10 10A WIPER/WASHER 10 15A ENGINE ECM ABBREV COLOR SYMBOL DESCRIPTION
EM 283-2914 2 C-7 12V RADIO READY AE CY --- - --- ---
NOTE F: USE WITH TIME DELAY CAB LIGHTS.
IN A RADIO ONLY OPTION (PL121SR) THE RADIO HARNESS CONN
(GK-C1) CONNECTS DIRECTLY TO THE MACHINE HARNESS CONN OTHER COLOR DESCRIPTIONS
GA 251-0598 3 F-12 CONFIG. 2,11 (CAB) G,H FA 475-4187 3 A-10 MAIN RELAY - FUSE BASE 11 10A AIR SUSPENSION 11 10A AUX CKT 2 (C-C18) AND THE RADIO HARNESS CONN (GK-C2) CONNECTS TO
GC 275-6935 1 I-1 CONFIG. 2,11 (CHASSIS) G,H FC 238-2391 3 A-10 MAIN RELAY - FUSE BASE NOTE G: USE WITH TOOL CONTROL SYSTEM CONFIG. 2. THE SERIAL SERVICE CONNECTOR HARNESS CONN (GL-C1). RD RED CIRCUIT CONNECTED HIGHWAYS
12 10A 12V-7A CONVERTER 1 12 10A AUX CKT 3
GE 275-6937 1 E-9 SYSTEM 16 K WIRE AS.
NOTE AB: FIELD INSTALLATION 12V POWER SUPPLY READY FOR REAR LOCATION. WH WHITE
A A
NOTE H: USE WITH TOOL CONTROL SYSTEM CONFIG. 11.
GF 275-6936 1 E-8 SYSTEM 3,5,14,17 J,L,M,AD WA 234-1037 1 H-3 TERM. BLK - START RELAY 13 10A BEACON 13 30A REFUELING PUMP CIRCUIT NOT CONNECTED
NOTE J: USE WITH TOOL CONTROL SYSTEM SYSTEM 3. NOTE AC: USE WITH UNIVERSAL QUICK COUPLER. OR ORANGE
GG 259-5125 1 F-8 MEDIUM CIRCUIT N WC 234-1038 1 H-3 START RELAY - TERM. BLK 14 10A AUX CKT 1 14 5A SPARE ELECTRICAL CONNECTION TO
MACHINE STRUCTURE
THIS SCHEMATIC IS FOR THE 336D2 AND 340D2 EXCAVTOR AND 340D2 OEM ELECTRICAL SYSTEM
GH 259-5254 3 A-7 12V POWER SUPPLY AB WE 238-2280 1 H-3 TERM. BLK - MAIN BKR
15 5A SMART BOOM 15 25A SPARE
NOTE K: USE WITH TOOL CONTROL SYSTEM SYSTEM 16. NOTE AD: USE WITH TOOL CONTROL SYSTEM SYSTEM 5. YL YELLOW
GJ --- - --- --- WF
WG
---
---
-
-
---
---
---
--- 16 5A SPARE 16 25A SPARE
NOTE L: USE WITH TOOL CONTROL SYSTEM SYSTEM 14. NOTE AE: USE WITH 12V RADIO READY.
PK PINK
INTERNAL ELECTRICAL CONNECTION
TO SURFACE OF COMPONENT VOLUME 3 of 4: CAB WIRING
GK 267-7813 1 K-18 PRODUCT LINK (RADIO) Y,Z
NOTE M: USE WITH TOOL CONTROL SYSTEM SYSTEM 17. NOTE AF: USE REAR VIEW CAMERA.
GL 259-4940 1 J-17 PRODUCT LINK (SERVICE CONN) Y,Z WK 163-6758 3 B-10 LAMP TIMER JUMPER 17 5A SPARE 10A SPARE BK BLACK CONNECTOR
MEDIA NUMBER: UENR4722-02
GM --- - --- --- WL --- - --- --- 17 NOTE N: USE WITH TOOL CONTROL SYSTEM MEDDIUM CIRCUIT. NOTE AG: USE WITH PL-GSM.
18 10A SPARE 5A 12V POWER SUPPLY GY GRAY
GN 259-4887 1 K-16 PRODUCT LINK (GATEWAY) Y WM 267-7807 1 I-17 PRODUCT LINK ANTENNA (GND) Y,Z
19 10A 12V POWER SUPPLY SW 18 10A PRIMING PUMP
NOTE P: USE WITH FRONT GUARD CAB LIGHTS. THIS DIAGRAM-WIRING IS FOR THE 336D2/340D2 EXCAVATOR.
H# CIRCUIT GROUPING DESIGNATION SCHEMATIC PART NUMBER: 430-9248, CHANGE: 03, VERSION: HE
GT 267-7644 3 D-12 UNIVERSAL QUICK COUPLER (CAB) AC STRAP AS. PU PURPLE Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
NOTE R: FIELD INSTALLATION 12V RADIO READY FOR REAR LOCATION. COMPONENTS ARE SHOWN INSTALLED ON A FULLY ATCH WIRE, CABLE, COMPONENT
PA 7G-1060 2 F-10 PLATFORM - CHASSIS
GU 267-7830 1 H-1 UNIVERSAL QUICK COUPLER (CHASSIS) AC 20 15A SPARE 19 15A SPARE OPERABLE MACHINE WITH THE KEY OFF AND ENGINE OFF. BR BROWN in neutral and with parking brake set.
GV 267-7672 3 B-2 UNIVERSAL QUICK COUPLER (TOGGLE SW) AC PC 132-1806 1 H-3 DISCONNECT SW - CHASSIS NOTE S: USE WITH LOWER WINDSHIELD WIPER WITH WASHER.
20 30A SPARE SPLICE
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
GX 327-9998 3 C-10 REAR VIEW CAMERA AF PE 128-8886 1 F-17 ENGINE - CHASSIS GN GREEN
GY 455-6220 1 L-12 ELP DIODE BLADE, SPADE, RING OR SCREW Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.
BU BLUE TERMINAL
WJ 319-1335 1 A-12 REFUELING LEVEL SW W

16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
UENR4722-02
March 2016
Harness And Wire Electrical Schematic Symbols
Symbols

Pressure Temperature Level Flow Circuit Breaker


Symbol Symbol Symbol Symbol Symbol

Symbols and Definitions


Fuse: A component in an electrical circuit that will open the circuit if too much current flows
through it.

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
circle indicates that the component has screw terminals and a wire can be disconnected from it.

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.

Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.

Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the

336D2 ,336D2 GC and 340D2 Excavator contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

Sender: A component that is used with a temperature or pressure gauge. The sender

340D2 OEM T
measures the temperature or pressure. Its resistance changes to give an indication to
the gauge of the temperature or pressure.

Electrical System Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.
It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.

336D2: 336D2 GC: 340D2: 340D2 OEM: Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
WDC1-UP WBC1-UP HHK1-UP DC81-UP coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.
YCF1-UP NBN1-UP
Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is
XBH1-UP activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
ZCT1-UP that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.
TLY1-UP
Harness and Wire Symbols
Wire, Cable, or Harness Harness Identification Letter(s):
Assembly Identification: Includes (A, B, C, ..., AA, AB, AC, ...)
Harness Identification Letters and
Harness Connector Serialization Code:
Harness Connector Serialization
The "C" stands for "Connector" and the
Codes (see sample).
number indicates which connector in the
AG-C4 L-C12 harness (C1, C2, C3, ...).
L-C12
111-7898 3E-5179 3E-5179
Part Number: for Connector Plug 1
Part Number: for Connector Receptacle
2
Plug Receptacle
Pin or Socket Number
5A
1 Deutsch connector: Typical representation
Component
of a Deutsch connector. The plug contains all Fuse (5 Amps) 9X-1123 Part Number
2 sockets and the receptacle contains all pins.
325-AG135 PK-14
Volume 4 of 4: Engine 1 Sure-Seal connector: Typical representation
of a Sure-Seal connector. The plug and receptacle
Harness identification code:
This example indicates wire group 325, Wire Gauge
2 contain both pins and sockets. wire 135 in harness "AG". Wire Color

© 2016 Caterpillar, All Rights Reserved Printed in U.S.A.

Component Location for UENR4722 Vol. 4


Schematic Machine
Component
Location Location
Control - IAP Valve D-10 209

220 221 222 223 224 225 ECM - Engine I-16 210

UENR4722-02 VOL 4 of 4
Relay - Intake Air Heater G-10 211
Sensor - Atmospheric Press E-10 212
Sensor - Coolant Temp F-10 213
212 Sensor - Engine Oil Press E-10 214
213 Sensor - Injector Action Press E-10 215
Sensor - Inlet Air Press E-10 216

(Dimensions: 39 inches x 28 inches)


Sensor - Intake Air Temp F-10 217
Sensor A - (CRANK) HI SPD/TMG F-10 218
Sensor B - (CAM) LO SPD/TMG F-10 219

CONN 75 Solenoid - CYL Head 1


Solenoid - CYL Head 2
G-10
G-10
220
221
CONN 74 Solenoid - CYL Head 3 G-9 222
216 Solenoid - CYL Head 4 G-9 223
CONN 73 Solenoid - CYL Head 5 G-8 224
Solenoid - CYL Head 6 G-8 225

Connector Location
209 Connector Number
Schematic
Location
CONN 73 D-10
CONN 74 G-10
215 CONN 75 I-11
The connectors shown in this chart are for harness to harness
connectors. Connectors that join a harness to a component are
generally located at or near the component. See the
Component Location Chart.
218 210

219
211 217 214

30 Page,
ENGINE
8 7 6 5 4 3 2 1

F F
A-C1
(214) ENGINE CONTROL MODULE 2645732
2477031 J2
1
2
3 CONN 75
4 A-C16 J-C7
INLET AIR HEATER 5 C987-A99 RD-18 1726062 1917823
6 T858-A86 GY-18-XLPE 1 T951-J1 YL-16-NW
7 T858-A85 GY-18-XLPE 2 T952-J3 BR-16-NW
8 T859-A88 WH-18-XLPE 3 T953-J5 BU-16-NW
9 T859-A87 WH-18-XLPE 4 T954-J7 GY-16-NW
IAP CONTROL VALVE RETURN 10 G855-A91 PU-18 T860-A90 OR-18-XLPE 5 T955-A9 GN-16-NW
11 T860-A89 OR-18-XLPE 6 T956-A11 GY-16-NW
12 7
COOLANT TEMPERATURE 13 995-A12 BU-18 8
14 9
INTAKE MANIFOLD AIR PRESSURE 15 R746-A20 PK-18 10
16 11
PRESSURE SENSOR COMMON 17 G829-A93 GN-18 12
18 T962-A28 WH-18-XLPE 13 T962-J12 WH-16-NW
19 T961-A29 GN-18-XLPE 14 T961-J10 GN-16-NW
IAP CONTROL VALVE 20 G854-A92 PK-18 T960-A19 BU-18-XLPE 15 T960-J8 BU-16-NW
21 T959-A18 BR-18-XLPE 16 T959-J6 BR-16-NW
22 T958-A17 YL-18-XLPE 17 T958-J4 YL-16-NW
23 T957-A16 PU-18-XLPE 18 T957-J2 PU-16-NW
24
PASSIVE SPD -1: A CAM SPEED 25 E963-A27 BK-18
E TDC SERVICE PROBE + 26 G856-A22 WH-18 E
27
OIL PRESSURE SENSOR 28 994-A10 GY-18 J-C1 J-C2 J-C3 J-C4 J-C5 J-C6
29 1539693 1539693 1539693 1539693 1539693 1539693
TEMPERATURE SENSOR COMMON 30 G833-A47 PK-18

A
B

A
B

A
B

A
B

A
B

A
B
31
32

WH-18
WH-18

WH-18
WH-18

WH-18
WH-18

WH-18
WH-18

WH-18
WH-18

WH-18
WH-18
33
34
PASSIVE SPD +1: A CAM SPEED 35 E964-A26 WH-18
TDC SERVICE PROBE - 36 G857-A30 YL-18 994-A10 GY-18
37 995-A12 BU-18
38 A751-A13 YL-18
(225) CYL HEAD SOL 2 (227) CYL HEAD SOL 4 (229) CYL HEAD SOL 6
39 E963-A27 BK-18 (228) CYL HEAD SOL 5
(224) CYL HEAD SOL 1 (226) CYL HEAD SOL 3
FUEL PRESSURE 40 C991-A33 PK-18 E964-A26 WH-18
41 E965-A48 BU-18
42 E966-A49 YL-18
43 C967-A15 BU-18 DEFINED GROUND POINTS AT THE MASCHINE

44 C987-A99 RD-18 IDENT DESCRIPTION ABBREVIATION FOR SCHEMATIC

45 C991-A33 PK-18 CONN 74 1 FRAME LEFT SIDE REAR GND-FR 1


2 FRAME ENGINE ROOM FRONT GND-FR 2
PASSIVE SPD +2: B CRANK SPEED 46 E966-A49 YL-18 A-C17 A-C31 3 FRAME ENGINE ROOM REAR GND-FR 3
PASSIVE SPD -2: B CRANK SPEED 47 E965-A48 BU-18 G826-A1 BR-18 G826-A38 BR-18 1552269 3E3364 4 FRAME RIGHT SIDE FRONT GND-FR 4
48 G826-A35 BR-18 G856-A22 WH-18 1 + TIMING PROBE 5 FRAME BREAKER BOX LOWER GND-FR 5 X

49 G827-A2 BU-18 G827-A43 BU-18 G857-A30 YL-18 2 - CONNECTOR 6 FRAME BAT. ROOM JUMP START GND-FR 6

50 G827-A36 BU-18 7 FRAME PLATFORM LOWER GND-FR 7


8 PLATFORM REAR GND-PLATFORM
51 G828-A39 WH-18 A-C9 (215) INTAKE AIR HEATER RELAY 9 CAB RIGHT SIDE FRONT GND-CAB 1
52 G828-A92 WH-18 G828-A40 WH-18 1552269 2095582 10 CAB RIGHT SIDE REAR GND-CAB 2
53 G828-A95 WH-18 C987-A99 RD-18 1 BK-18 11 CAB TOP GND-CAB 3

ANALOG RETURN 54 G827-A2 BU-18 G829-A41 GN-18 G850-A98 BU-18 2 BK-18 12 PL ECM MOUNT GND-ECM MOUNT

55 G829-A93 GN-18 G829-A42 GN-18


INTAKE MANIFOLD AIR TEMPERATURE C967-A15 BU-18 G829-A94 GN-18 IDENT PART NO. SH LOC DESCRIPTION NOTE

D ATMOSPHERIC PRESSURE SENSOR


56
57 R747-A6 GY-18 G833-A46 PK-18 994-A10 GY-18 A 465-1257 2 E-12
HARNESS AS.
PLATFORM
D
58 G833-A47 PK-18 G833-A44 PK-18 995-A12 BU-18 C 465-1255 1 L-1 CHASSIS
59 G833-A45 PK-18 A751-A13 YL-18 E 291-7560 1 B-7 HORN
60 C967-A15 BU-18 TWISTED F 464-0606 3 F-8 CAB

61 G849-A96 BR-18 C987-A99 RD-18 PAIR A-C15 (222) HI SPD/TMG SNSR A (CRANK) G 373-8979 2 C-6 CONSOLE RH
H 251-0580 2 F-5 CONSOLE LH
FUEL TEMPERATURE SENSOR 62 A751-A13 YL-18 G850-A98 BU-18 C991-A33 PK-18 1003320 1097195
J 251-0614 3 F-12 BOOM FLOAT (CAB)
63 G854-A92 PK-18 E963-A27 BK-18 E963-A27 BK-18 1 SIG - K 267-7915 1 I-1 BOOM FLOAT (CHASSIS)
64 G855-A91 PU-18 E964-A26 WH-18 E964-A26 WH-18 2 SIG + L --- - --- ---

DIFFERENTIAL FUEL PRESSURE SW 65 T725-A32 WH-18 G856-A22 WH-18 E965-A48 BU-18 TWISTED M 328-0021 2 B-4 KEY SW (CONSOLE RH)

66 G857-A30 YL-18 E966-A49 YL-18 PAIR A-C14 (223) LO SPD/TMG SNSR B (CAM) N 238-1585 1 B-7 LIGHTING (02) BOOM (LONG) C
P 238-1587 1 C-7 LIGHTING (02) BOOM (SHORT) D
67 N707-A31 PU-18 G826-A35 BR-18 1112416 1097194 R 167-3456 3 F-2 LIGHTING (02) CAB LH
68 R746-A20 PK-18 G826-A38 BR-18 E965-A48 BU-18 1 SIG - T 167-3456 3 F-2 LIGHTING (02) CAB RH
69 R747-A6 GY-18 G827-A36 BU-18 E966-A49 YL-18 2 SIG + U 170-9295 3 F-2 LIGHTING (02) CAB LH (GUARD) P

70 T725-A32 WH-18 G827-A43 BU-18 V 170-9295 3 E-2 LIGHTING (02) CAB RH (GUARD) P
UENR4722-02 VOL 4 of 4

71 G828-A39 WH-18 A-C12 (221) INTAKE AIR TEMP SNSR W --- - --- ---
X 238-1579 1 A-6 REFUELING PUMP W
PRESSURE SENSOR +5V 72 G828-A92 WH-18 T858-A23 GY-18-XLPE T858-A85 GY-18-XLPE G828-A40 WH-18 1552269 1309812 Y 238-1595 1 A-4 REFUELING START SW (N/O) W
73 T858-A86 GY-18-XLPE G829-A41 GN-18 C967-A15 BU-18 1 SIGNAL AA 238-1597 1 A-4 REFUELING STOP SW (N/C) W
74 T859-A37 WH-18-XLPE T859-A88 WH-18-XLPE G829-A42 GN-18 G833-A45 PK-18 2 GROUND AC --- - --- ---

75 T859-A87 WH-18-XLPE G829-A94 GN-18 AE --- - --- ---

76 T860-A34 OR-18-XLPE T860-A90 OR-18-XLPE G828-A95 WH-18 A-C11 (217) COOLANT TEMP SNSR AF --- - --- ---
AG 251-0299 2 B-11 SECONDARY SHUTDOWN
77 T860-A89 OR-18-XLPE G833-A44 PK-18 1552269 1309812
(Dimensions: 39 inches x 28 inches)

AH --- - --- ---


78 G833-A45 PK-18 995-A12 BU-18 1 SIGNAL AJ 234-1124 3 B-7 MOUNTING RADIO R
AIR INLET HEATER RETURN 79 G850-A98 BU-18 T957-A16 PU-18-XLPE G833-A46 PK-18 G833-A44 PK-18 2 GROUND AK 259-5121 1 J-9 HAMMER RETURN FILTER X

ANALOG POWER +5V 80 G826-A1 BR-18 T958-A17 YL-18-XLPE G849-A96 BR-18 AL 465-1254 1 J-9 QUICK COUPLER (CHASSIS)
AM 275-6865 1 C-6 FINE SWING
81 T959-A18 BR-18-XLPE G850-A98 BU-18 A-C5 (216) ATMOSPHERIC PRESS SNSR AN --- - --- ---
82 T960-A19 BU-18-XLPE G854-A92 PK-18 1552267 1611703 AP 364-0346 1 F-8 OLWD
FUEL DIFFERENTIAL PRESSURE SW RETURN 83 N707-A31 PU-18 T961-A29 GN-18-XLPE G855-A91 PU-18 G828-A40 WH-18 A + 5 V AR 238-1601 1 J-9 REVERSING FAN
84 T962-A28 WH-18-XLPE G856-A22 WH-18 G829-A42 GN-18 B GROUND AT --- - --- ---

INJECTOR ACTION PRESS SENSOR 85 G849-A96 BR-18 G857-A30 YL-18 R747-A6 GY-18 C SIGNAL AU --- - --- ---
AV --- - --- ---
86 N707-A31 PU-18
C C
AW 238-2479 3 A-3 QUICK COUPLER (TOGGLE SW)
87 R746-A20 PK-18 A-C8 (218) ENGINE OIL PRESS SENSOR AX --- - --- ---
88 R747-A6 GY-18 1552267 1611705 AY --- - --- ---
89 T725-A32 WH-18 G826-A38 BR-18 A + 5 V EK 373-8965 1 I-17 PRODUCT LINK (GSM) AG

90 G827-A43 BU-18 B GROUND EM 283-2914 2 C-7 12V RADIO READY AE


GA 251-0598 3 F-12 CONFIG. 2,11 (CAB) G,H
91 994-A10 GY-18 C SIGNAL
GC 275-6935 1 I-1 CONFIG. 2,11 (CHASSIS) G,H
92 GE 275-6937 1 E-9 SYSTEM 16 K
93 A-C4 (220) INLET AIR PRESS SENSOR GF 275-6936 1 E-8 SYSTEM 3,5,14,17 J,L,M,AD
94 1552267 1611704 GG 259-5125 1 F-8 MEDIUM CIRCUIT N

95 G828-A39 WH-18 A + 5 V GH 259-5254 3 A-7 12V POWER SUPPLY AB


GJ --- - --- ---
96 G829-A41 GN-18 B GROUND
GK 267-7813 1 K-18 PRODUCT LINK (RADIO) Y,Z
97 R746-A20 PK-18 C SIGNAL GL 259-4940 1 J-17 PRODUCT LINK (SERVICE CONN) Y,Z
98 GM --- - --- ---

INJECTOR 5&6 HS 99 T860-A34 OR-18-XLPE A-C3 (219) INJECTOR ACTION PRESS SNSR GN 259-4887 1 K-16 PRODUCT LINK (GATEWAY) Y

100 3E3370 2244536 GT 267-7644 3 D-12 UNIVERSAL QUICK COUPLER (CAB) AC


GU 267-7830 1 H-1 UNIVERSAL QUICK COUPLER (CHASSIS) AC
101 G828-A95 WH-18 A OR-18 V SOURCE
GV 267-7672 3 B-2 UNIVERSAL QUICK COUPLER (TOGGLE SW) AC
102 G829-A94 GN-18 B YL-18 GROUND GX 327-9998 3 C-10 REAR VIEW CAMERA AF
103 G849-A96 BR-18 C GN-18 SIGNAL
NOTE A: USE WITH COLD WEATHER, -32 DEGREES C.
GY 455-6220 1 L-12 ELP DIODE

INJECTOR 1&2 HS 104 T858-A23 GY-18-XLPE NOTE B: USE WITH JUMP START.
WJ 319-1335 1 A-12 REFUELING LEVEL SW W

INJECTOR 6 LS 105 T962-A28 WH-18-XLPE CABLE AS.


NOTE C: USE WITH LONG BOOM. CA 251-0625 1 H-7 BAT. - STARTER (STD)
INJECTOR 3 LS 106 T959-A18 BR-18-XLPE J-C13 CC 170-6929 1 H-6 BAT. - BAT. (STD)
NOTE D: USE WITH SHORT BOOM.
INJECTOR 5 LS 107 T961-A29 GN-18-XLPE 1552269 CE 231-1827 1 H-6 BAT. - DISCONNECT SW (STD)
INJECTOR 4 LS 108 T960-A19 BU-18-XLPE G854-A92 PK-18 1 (213) IAP CONTROL VALVE NOTE E: THE FOLLOWING WIRES MUST BE TWISTED PAIRS.
AT LEAST 1 TURN PER 25 mm. CF 259-5126 1 H-7 BAT. - STARTER (COLD) A
109 G855-A91 PU-18 2 251-YL AND 261-GN
252-YL AND 262-GN
CG 170-6929 1 H-6 BAT. - BAT. (COLD) A
30 Page,

CH 350-8037 1 H-6 BAT. - DISCONNECT SW (COLD) A


110 892-BR AND 893-GN
T901-YL AND T902-PK CJ 251-0303 2 H-3 TERM. BLK - MAIN BKR
111
CK --- - --- ---
NOTE F: USE WITH TIME DELAY CAB LIGHTS.
112 CL 251-0304 1 H-3 ALT BKR - TERM. BLK
NOTE G: USE WITH TOOL CONTROL SYSTEM CONFIG. 2.
113 CM 234-1035 1 H-3 HEATER BKR - TERM. BLK

114 A-C10 NOTE H: USE WITH TOOL CONTROL SYSTEM CONFIG. 11. CN --- - --- ---

INJECTOR 3&4 HS 115 T859-A37 WH-18-XLPE 1552264 NOTE J: USE WITH TOOL CONTROL SYSTEM SYSTEM 3.
CP 259-5127 1 H-7 JUMP START TERM. BLK - STARTER B
CR 259-5128 1 H-7 BAT - JUMP START TERM. BLK B
INJECTOR 1 LS 116 T957-A16 PU-18-XLPE A751-A13 YL-18 1 NOTE K: USE WITH TOOL CONTROL SYSTEM SYSTEM 16.
CT --- - --- ---
117 G833-A46 PK-18
B B
2 NOTE L: USE WITH TOOL CONTROL SYSTEM SYSTEM 14. CU --- - --- ---
INJECTOR 2 LS 118 T958-A17 YL-18-XLPE T725-A32 WH-18 3 NOTE M: USE WITH TOOL CONTROL SYSTEM SYSTEM 17.
CV --- - --- ---
CONN 73
119 N707-A31 PU-18 4
NOTE N: USE WITH TOOL CONTROL SYSTEM MEDDIUM CIRCUIT.
CW --- - --- ---

120 G826-A35 BR-18 5 FUEL JUMPER INTERFACE CX --- - --- ---


NOTE P: USE WITH FRONT GUARD CAB LIGHTS. CY --- - --- ---
G827-A36 BU-18 6
FA 475-4187 3 A-10 MAIN RELAY - FUSE BASE
NOTE R: FIELD INSTALLATION 12V RADIO READY FOR REAR LOCATION.
C991-A33 PK-18 7 FC 238-2391 3 A-10 MAIN RELAY - FUSE BASE
NOTE S: USE WITH LOWER WINDSHIELD WIPER WITH WASHER.
8 WIRE AS.
WA 234-1037 1 H-3 TERM. BLK - START RELAY
WC 234-1038 1 H-3 START RELAY - TERM. BLK
WE 238-2280 1 H-3 TERM. BLK - MAIN BKR
NOTE V: USE WITH CAT MSS (ANTI THEFT DEVICE).
WF --- - --- ---
NOTE W: USE WITH ELECTRIC REFUELING PUMP WITH AUTO SHUT OFF. WG --- - --- ---
WK 163-6758 3 B-10 LAMP TIMER JUMPER
NOTE X: USE WITH HYD. RETURN FILTER FOR HAMMER.
(CAN BE INSTALLED ON ONLY TOOL CONTROL SYSTEM WL --- - --- ---
CONFIG. 1, 2, 3, 3' AND 11)
WM 267-7807 1 I-17 PRODUCT LINK ANTENNA (GND) Y,Z
NOTE Y: USE WITH PRODUCT LINK PL321SR SYSTEM. STRAP AS.
PA 7G-1060 2 F-10 PLATFORM - CHASSIS
NOTE Z: USE WITH PRODUCT LINK PL121SR SYSTEM.
PC 132-1806 1 H-3 DISCONNECT SW - CHASSIS
NOTE AA: THE SCHEMATIC SHOWS THE BASIC SYSTEM LAYOUT FOR A COMPLETE
PL321SR SYSTEM IMPLEMENTATION (RADIO & GATEWAY ECM). PE 128-8886 1 F-17 ENGINE - CHASSIS
IN A RADIO ONLY OPTION (PL121SR) THE RADIO HARNESS CONN
(GK-C1) CONNECTS DIRECTLY TO THE MACHINE HARNESS CONN
(C-C18) AND THE RADIO HARNESS CONN (GK-C2) CONNECTS TO
THE SERIAL SERVICE CONNECTOR HARNESS CONN (GL-C1).

NOTE AB: FIELD INSTALLATION 12V POWER SUPPLY READY FOR REAR LOCATION.
SYMBOL DESCRIPTION ABBREV COLOR
NOTE AC: USE WITH UNIVERSAL QUICK COUPLER. CIRCUIT CONNECTED RD RED
NOTE AD: USE WITH TOOL CONTROL SYSTEM SYSTEM 5.
CIRCUIT NOT CONNECTED
WH WHITE
NOTE AE: USE WITH 12V RADIO READY.
ELECTRICAL CONNECTION TO OR ORANGE
MACHINE STRUCTURE
NOTE AF: USE REAR VIEW CAMERA.
YL YELLOW
INTERNAL ELECTRICAL CONNECTION
NOTE AG: USE WITH PL-GSM.
TO SURFACE OF COMPONENT PK PINK
THIS DIAGRAM-WIRING IS FOR THE 336D2/340D2 EXCAVATOR.
CONNECTOR BK BLACK
COMPONENTS ARE SHOWN INSTALLED ON A FULLY
OPERABLE MACHINE WITH THE KEY OFF AND ENGINE OFF.
H# CIRCUIT GROUPING DESIGNATION GY GRAY
PU PURPLE
ATCH WIRE, CABLE, COMPONENT
BR BROWN
A SPLICE
GN GREEN A
BLADE, SPADE, RING OR SCREW
BU BLUE
NOTE: WIRES (E963-BK & E964-WH),(E965-BU & E966-YL),
TERMINAL

MUST BE TWISTED TOGETHER AT LEAST 1 TURN PER 25mm THIS SCHEMATIC IS FOR THE 336D2 AND 340D2 EXCAVATOR AND 340D2 OEM ELECTRICAL SYSTEM
VOLUME 4 of 4: ENGINE WIRING
MEDIA NUMBER: UENR4722-02
WIRE GROUP COLOR DESCRIPTIONS CALLOUTS SCHEMATIC PART NUMBER: 430-9248, CHANGE: 03, VERSION: HE
ENGINE CONTROL CIRCUIT Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
OTHER COLOR DESCRIPTIONS Callout Number Component
(Machine Location from (52) VALVE GP - CONTROL Name Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Component Locations Table)
HIGHWAYS 138-1234 Part Number Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

8 7 6 5 4 3 2 1

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