Professional Documents
Culture Documents
𝑔
The unit of dynamic viscosity in cgs is poise (P). 1 P = 1 .
𝑐𝑚.𝑠
A centipoise(cP) is one one-hundredth of a poise and is a
commonly used unit in the measurement of dynamic viscosity.
The Meter-Kilogram-Second (MKS) and the
systeme International of unites (SI)
• These systems are in essence modification of the
cgs system but employ larger units. The basic
dimensions are L, M and T.
Celsius
[°C] = [K] − 273.15 [K] = [°C] + 273.15
Fahrenheit
[°F] = [K] × 9⁄5 − 459.67 [K] = ([°F] + 459.67) × 5⁄9
Rankine
[°R] = [K] × 9⁄5 [K] = [°R] × 5⁄9
≡
1 bar
100,000 106 dyn/cm2 1.0197 0.98692 750.06 14.5037744
1 at 98,066.50 0.980665 ≡ 1 kgf/cm2 0.96784 735.56 14.223
1 atm 101,325 1.01325 1.0332 ≡ 1 atm 760 14.696
`
1 torr 9 ≡ 1 Torr; 19.337×10−
133.322 1.3332×10−3 1.3595×10−3 1.3158×10−3 ≈ 1 mmHg 3
526241.1 ft
1097.28 s
= 479.6 𝑓𝑡 𝑠
2) A mass of 10 𝑙𝑏𝑚 is acted on by a force of 3.5 𝑙𝑏𝑓 . What is the
acceleration in 𝑓𝑡 𝑚𝑖𝑛2 .
𝑚𝑎𝑠𝑠 𝑙𝑏𝑚 ∗ 𝑎𝑐𝑐. 𝑓𝑡 𝑠 2
Force (𝑙𝑏𝑓 ) =
𝑔𝑐
10 𝑙𝑏𝑚 ∗ 𝑎𝑐𝑐. 𝑓𝑡 𝑠 2
3.5 𝑙𝑏𝑓 =
32.1740
∴ 𝑎𝑐𝑐. = 0.35 ∗ 32.1740 𝑓𝑡 𝑠 2
𝑓𝑡
= 11.2609 2
1
𝑚𝑖𝑛
60
11.2609 𝑓𝑡
= 2
1
𝑚𝑖𝑛 2
60
11.2609 𝑓𝑡
=
2.7778 𝑋 10−4 𝑚𝑖𝑛 2
≅ 40539 𝑓𝑡 𝑚𝑖𝑛2
ASSIGNMENT
1) From ideal gas equation, R is given by:
PV
R= = 8.314 J gmol. K
nT
where P = pressure, V = volume, n = mole,
T = temperature and R = Universal gas constant.
Obtain the value of R in the following Units:
𝐵𝑡𝑢 𝐿.𝑎𝑡𝑚
(i) (ii)
𝑙𝑏𝑚𝑜𝑙 °𝑅 𝑔𝑚𝑜𝑙 𝐾
T
When the number of the independent variables
exceeds two, the determination and presentation of
the relationship between the dependent and the
independent variables become cumbersome.
• The study of problems in fluid dynamics and in heat
transfer is made difficult by the many parameters which
appear to affect them.
• It is rarely possible, and certainly time consuming, to try to
vary these many variables separately.
• In most instances further study shows that the variables
may be grouped together in dimensionless groups, thus
reducing the effective number of variables.
• The method of dimensional analysis in providing a smaller
number of independent groups is most helpful.
• This enables us to apply test data of one experiment to
other cases than those observed.
• Dimensional analysis depends upon the fundamental
principle that any equation or relation between
variables must be dimensionally consistent, that is,
each term in the relationship must have the same
dimensions.
• That is, if A = B + C, then A, B and C must have the
same dimensions or if D = E.F then the dimensions of
D must be equal to the product of those of E and F.
• If the whole equation is divided through by any one of
the terms, each remaining term in the equation must
be dimensionless.
• Since the dimensions of the physical quantities may
be expressed in terms of a number of fundamentals,
usually mass, length and time and sometimes
temperature and thermal energy, the requirement of
dimensional consistency must be satisfied in respect
of each of the fundamentals.
• Dimensional analysis gives no information about the
form of the functions, nor does it provide any means
of evaluating numerical proportionality constants.
Consider an example: (Indices method)
• It is found, as a result of experiment that the
pressure difference (∆𝑃) between two ends of a
pipe in which a fluid is flowing is a function of
the pipe diameter 𝑑the pipe length 𝑙, the fluid
velocity, 𝑢, the fluid density 𝜌, and the fluid
viscosity, 𝜇. Find a set of dimensionless group for
the variables.
SOLUTION
• ∆𝑃 = 𝑓1 𝑑, 𝑙, 𝑢, 𝜌, 𝜇 ------------------------------------ (1)
• The form of the function is unknown. The simplest
form of relation will be where the function consists
simply of a single term, or:
• ∆𝑃 = 𝑐𝑜𝑛𝑠𝑡. 𝑑 𝑛1 𝑙 𝑛2 𝑢𝑛3 𝜌𝑛4 𝜇 𝑛5 --------------------- (2)
• The requirement of dimensional consistency is that
the combined term on the right hand side will have
the same dimensions as that on the left; that is, it
must have the dimensions of pressure.
• Each of the variables in equation (2) may be expressed
in terms of mass, length, and time. Thus,
dimensionally:
• ∆𝑃 = 𝑀𝐿−1 𝑇 −2
•𝑑 = 𝐿
•𝑙 = 𝐿
• 𝑢 = 𝐿𝑇 −1
• 𝜌 = 𝑀𝐿−3
−1 −1
• 𝜇 = 𝑀𝐿 𝑇
• Equation (2) in terms of the dimension, thus becomes:
• 𝑀𝐿−1 𝑇 −2 = 𝐿𝑛1 𝐿𝑛2 𝐿𝑇 −1 𝑛3 𝑀𝐿−3 𝑛4 𝑀𝐿−1 𝑇 −1 𝑛5
----------(3)
• Thus, simplifying:
• 𝑀𝐿−1 𝑇 −2 =(𝐿𝑛1 +𝑛2 +𝑛3 −3𝑛4 −𝑛5 ) 𝑇 −𝑛3−𝑛5 𝑀𝑛4 +𝑛5
Hence, equating the powers of the two sides:
• 𝑀: 1 = 𝑛4 + 𝑛5 -------------------------------- (4)
• 𝐿: −1 = 𝑛1 + 𝑛2 +𝑛3 −3𝑛4 − 𝑛5 ---------------- (5)
• 𝑇: −2 = −𝑛3 − 𝑛5 ------------------------------- (6)
• Thus, we have three equations and five unknowns;
hence the equations may be solved in terms of any
two unknowns.
• 𝑛4 = 1 − 𝑛5 from Eqn. (4)
• 𝑛3 = 2 − 𝑛5 from Eqn. (6)
• Substituting 𝑛4 and 𝑛3 into Eqn. (5) gives:
• −1 = 𝑛1 + 𝑛2 + (2 − 𝑛5 ) − 3(1 − 𝑛5 ) − 𝑛5
• 0 = 𝑛1 + 𝑛2 + 𝑛5
• Thus,
• 𝑛1 = −𝑛2 − 𝑛5
• Thus, substituting 𝑛1 ,𝑛3 and 𝑛4 into Eqn. (2) gives:
• ∆𝑃 = 𝑐𝑜𝑛𝑠𝑡. 𝑑 −𝑛2 −𝑛5 𝑙 𝑛2 𝑢2−𝑛5 𝜌1−𝑛5 𝜇 𝑛5
• Collecting like powers:
𝑙 𝑛2 𝜇 𝑛5 2
• ∆𝑃 = 𝑐𝑜𝑛𝑠𝑡. 𝜌𝑢
𝑑 𝜌𝑢𝑑
• Hence,
∆𝑃 𝑙 𝑛2 𝜇 𝑛5
• 2 = 𝑐𝑜𝑛𝑠𝑡. ----------------------- (7)
𝜌𝑢 𝑑 𝜌𝑢𝑑
• Evaluating the dimensions of each group shows that
each of the terms is dimensionless.
𝜌𝑢𝑑
• The group known as the Reynolds number, is
𝜇
one which frequently arises in the study of fluid flow
and affords a criterion by which the type of flow in a
given geometry may be characterized.
• Equation (7) involves the reciprocal of the Reynolds
number, it may be written as:
∆𝑃 𝑙 𝑛2 𝜌𝑢𝑑 −𝑛5
• 2 = 𝑐𝑜𝑛𝑠𝑡. ---------------------- (8)
𝜌𝑢 𝑑 𝜇
• Comparing equation (1) and (8), it is seen that a
relationship between six variables has been reduced
to a relationship between three dimensionless groups.
• Number of dimensionless group is normally the
number of variable less the number of fundamentals.
• Clearly, the maximum degree of simplification of the
problem is achieved by using the greatest possible
number of fundamental, since each yields a
simultaneous equation of its own.
• In certain problems, force may be used as a
fundamental in addition to mass, length and time,
provided that at no stage in the problem is force
defined in terms of mass and acceleration.
• In heat transfer problems, heat and temperature can
also be used as fundamentals provided heat is not
defined in terms of mass and temperature.
• Chemical engineering analysis requires the
formulation of relationships which will apply over a
wide range of size of the individual items of a plant.
• This problem of scale up is vital and it is much helped
by dimensional analysis.
BUCKINGHAM’S THEOREM METHOD
• Another systematic approach to finding the
dimensionless numbers is the method of
Buckingham’s 𝜋theorem.
• This states that, if there is some relationship in which
𝜃1 (the dependent variable) is a function of 𝜃2 , 𝜃3
…………. 𝜃𝑛 (the independent variables) then the
relationships can be written as:
• 𝜃1 = 𝑓 𝜃2 , 𝜃3 ...……. 𝜃𝑛 or alternatively:
• 𝑓 𝜃1 , 𝜃2 , 𝜃3 ...……. 𝜃𝑛 = 0
• If there are m fundamental dimensions, there will be
(n-m) dimensionless group, 𝜋1 , 𝜋2 , … … … … . 𝜋𝑛−𝑚
and the functional relationship between them may be
written as:
• 𝑓 𝜋1 , 𝜋2 , … … . 𝜋𝑛−𝑚 = 0
• The groups, 𝜋1 , 𝜋2 , … … . 𝜋𝑛−𝑚 must be independent
of one another, and no one group should be capable
of being formed by multiplying together powers of the
other groups.
• The method involves choosing m of the original
variable to form what is called a recurring set.
Any set m of the variables may be chosen with
the following two provisions.
• (1) Each of the fundamental must appear in at
least one of the m variables.
• (2) It must not be possible to form a
dimensionless group from some or all of the
variables within the recurring set.
• In general, the procedure is easiest if the
recurrent variables chosen have the simplest
combination of dimensions, consistent with the
preceding criteria.
• The procedure is then to take each of the
remaining (n-m) variables on its own and to form
it into a dimensionless group by combining it
with one or more members of the recurring set.
• In this way the (n-m) 𝜋 groups are formed, the
only variables appearing in more than one group
being those that constitutes the recurring set.
• Thus, if it is desirable to obtain an explicit
functional relation for one particular variable,
that variable should not be included in the
recurring set.
Consider an example :BUCKINGHAM 𝜋 MTD.
• Using dimensional analysis, determine the
appropriate set of dimensionless group that can be
used to represent the relationship between the
driving force for moving an incompressible fluid, ∆P
(pressure difference) and the fluid properties (density
ρ and viscosity μ), its velocity u, the dimension of the
pipeline (length l and diameter d) and the texture of
the pipe wall (i.e surface roughness ε, with length
dimension).
SOLUTION
• The relationship between the variables affecting the pressure
difference for flow of fluid in a pipe may be written as:
• ∆𝑃 = 𝑓 𝑑, 𝑙, 𝑢, 𝜌, 𝑢, 𝜀,
• Writing the dimensions:
• ∆𝑃 = 𝑀𝐿−1 𝑇 −2
•𝑑 =𝐿
•𝑙 =𝐿
• 𝑢 = 𝐿𝑇 −1
• 𝜌 = 𝑀𝐿−3
• 𝜇 = 𝑀𝐿−1 𝑇 −1
•𝜀 =𝐿
• Equation above includes seven variables (n), and three
fundamental quantities, (m), (mass, length and time) are
involved. Thus:
• Number of dimensionless groups (n-m) = (7-3) = 4
• The recurring set must contain three (m) variables that
cannot themselves be formed into dimensionless group and
each of the fundamental must appear in at least one of the
variables.
• Thus, 𝑙 and 𝑑, or 𝑙 and 𝜀 or 𝑑 and 𝜀 cannot be chosen
together as they can be formed into dimensionless group.
∆𝑃
Also, ∆𝑃, 𝜌 and 𝑢 cannot be chosen together as 2 is
𝜌𝑢
dimensionless.
• As this problem deals with the effect of conditions on the
pressure difference, ∆𝑃, it is Preferable not to include it in
the recurring set.
• Thus, m (3) variables, that fulfills all the above conditions,
are chosen as recurring set as: 𝑑, 𝑢, 𝜌.
• Writing dimensions of the recurring set and expressing each
dimension as a function of the variables:
•𝑑 =𝐿 ∴ L=𝑑
• 𝑢 = 𝐿𝑇 −1 ∴ T = 𝑑𝑢−1
• 𝜌 = 𝑀𝐿−3 ∴ M = 𝜌𝑑 3
• The n-m (4) dimensionless groups are thus obtained by
taking each of the remaining variables, ∆𝑃, 𝑙, 𝜇 and 𝜀 in turn
to form dimensionless group.
• ∆𝑃 ∶ ∆𝑃 = 𝑀𝐿−1 𝑇 −2
∆𝑃
•∴ is dimensionless
𝑀𝐿−1 𝑇 −2
• Substituting the values for 𝑀, 𝐿 and 𝑇:
∆𝑃
•∴ is dimensionless
𝜌𝑑 3 𝑑 −1 𝑑𝑢−1 −2
• Simplifying,
∆𝑃
• ∴ 𝜋1 =
𝜌𝑢2
𝑙: 𝑙= 𝐿
𝑙
• ∴ is dimensionless
𝐿
• Substituting the values for 𝐿 :
𝑙
•∴ is dimensionless
𝑑
𝑙
• ∴ 𝜋2 =
𝑑
𝜇 ∶ 𝜇 = 𝑀𝐿−1 𝑇 −1
𝜇
•∴ is dimensionless
𝑀𝐿−1 𝑇 −1
• Substituting the values for 𝑀, 𝐿 and 𝑇:
𝜇
•∴ 3 −1 −1 −1 is dimensionless
𝜌𝑑 𝑑 𝑑𝑢
• Simplifying,
𝜇
• ∴ 𝜋3 =
𝜌𝑢𝑑
𝜀: ε = 𝐿
𝜀
• ∴ is dimensionless
𝐿
• Substituting the values for 𝐿 :
𝜀
•∴ is dimensionless
𝑑
𝜀
• ∴ 𝜋4 =
𝑑
∆𝑃 𝑙 𝜇 𝜀
• Thus, 𝑓 2 , , , = 0 or
𝜌𝑢 𝑑 𝜌𝑢𝑑 𝑑
∆𝑃 𝑙 𝜇 𝜀
• =𝑓 , ,
𝜌𝑢2 𝑑 𝜌𝑢𝑑 𝑑
𝜇
• is inverse of Reynolds number.
𝜌𝑢𝑑
• The following are permissible modifications of dimensionless
groups:
(a) A dimensionless term π can be multiplied by a numerical
constant, for example replaced by kπ if K is a number such
as 1.1, 5.0, 109 and so on.
(b) π term can be replaced with itself raised to any power, for
example π may be replaced with π-1/2 π3/2 and so on.
(c) A π term can be expressed as a function of another π term
for example, if g(π1, π2, π3) = 0, we can write π2 = g1 (π1,
π3)
SOME APLLICATIONS OF DIMENSIONAL ANALYSIS
• It is routinely used by physical scientists and engineers to check
the plausibility of derived equations and computations. This can
be done by using dimensional analysis to check the consistency
of the units in equations and in converting units.
• It reduces the number of variables to be experimented on in an
experiment by combining them into dimensionless groups.
• It is used in the scale up of data obtained in module test units to
predict the performance of full scale equipment, i.e scale up or
scale down of a similar experiment.
ASSIGNMENT
x
T0 C0 V0
Figure: Transport of energy, mass and momentum from upper to lower surface.
• If the flux of heat in the y direction is denoted by qy, then
the transport law can be written as:
𝑑(𝑐𝑜𝑛𝑐.𝑜𝑓 ℎ𝑒𝑎𝑡)
• 𝑞𝑦 = − 𝛼𝑇
𝑑𝑦
𝑑 (𝑚𝑐𝑣 𝑇)/𝑣𝑜𝑙
= − 𝛼𝑇
𝑑𝑦
𝑑(𝜌𝑐𝑣 𝑇)
𝑞𝑦 = − 𝛼𝑇 (4)
𝑑𝑦
• Where ∝T is called the thermal diffusion coefficient,
m = mass and
(ρcvT) is the “concentration of heat”.
• Because the density (ρ) and heat capacity (Cv) are
assumed to be independent of position, this equation
can be written in simpler form:
𝑑𝑇
𝑞𝑦 = −𝐾 (5)
𝑑𝑦
• Where K =𝛼 𝑇 ρcv is the thermal conductivity of the
medium.
• This law was formalized by Fourier in 1822 and is
known as Fourier’s law of heat conduction.
• The law applies to stationary solids or fluids and the
fluids moving in x direction with straight streamlines
(i.e. laminar flow).
• Thus the driving force for the heat transfer is
temperature gradient or temperature difference.
• This equation is the one dimensional form of Fourier’s
Law of heat conduction, valid when T = T(y).
• It states that the heat flux by conduction is
proportional to the temperature gradient.
EXAMPLE
• Estimate the heat loss per square metre of
surface through a brick wall 0.5m thick when the
inner surface is at 400k and the outside surface
is at 300k. The thermal conductivity of the brick
may be taken as 0.7 W/mK.
FICK’S LAW OF DIFFUSION
• An analogous situation, to Fourier law, can be
envisioned if the medium is stationary (or a fluid in
laminar flow in the x direction).
• The temperature difference (T1 – T0) is replaced by the
concentration difference (C1 - C0) of some species, A,
that is soluble in the fluid (e.g. a top plate of pure salt
in contact with water).
• A will diffuse through the medium (B) from high
concentration (C1 ) to low concentration (C0).
• If the molar flux of A in the y direction is denoted by nAy, then
the transport law is given by:
𝑑𝐶𝐴
𝑛𝐴𝑦 = −𝐷𝐴𝐵 (6)
𝑑𝑦
Where DAB is the molecular diffusivity of the species A in the
medium B.
• nAyis negative, because species A is diffusing in the –y direction.
• Equation (6) is known as Fick’s law of diffusion and was
formulated in 1855.
• Thus the driving force for mass transfer in stationary or laminar
flow of homogenous medium is concentration difference
(gradient).
Newton’s Law of Viscosity
• Momentum is also a conserved quantity, and we can
write an equivalent expression for the transport of
momentum.
• However, velocity and momentum are vectors, in
contrast to mass,energy, and charge, which are scalars.
• Hence, even though we may draw some analogies
between the one-dimensional transport of these
quantities, these analogies do not generally hold in
multidimensional systems or for complex geometries.
• Consider a fluid- either a gas or a liquid-contained
between two large parallel plates of area A, which
are everywhere separated by a very small distance
Y.
• Here we consider the top plate to be subject to a
forcein the xdirection that causes it to move with a
velocity 𝑉1 , and the lowerplate is stationary
𝑉0 = 0 .
X
Figure: Steady laminar velocity profile for fluid contained between two plates.
• In the very neighborhood of the moving surface
at y = 0 the fluid acquires a certain amount of x-
momentum.
• This fluid, in turn, imparts some of its
momentum to the adjacent “layer” of liquid
causing it to remain in motion in the x-direction.
• Hence x-momentum is transmitted through the
fluid in the y-direction.
• Since ‘‘x-momentum’’ at any point where the local velocity is 𝑣𝑥 is 𝑚𝑣𝑥 , the
concentration of momentum must be 𝜌𝑣𝑥 .
• If we denote the flux of x-momentum in the y direction by 𝜏𝑦𝑥 , the
transport equation is given by:
𝑑 𝜌𝑣𝑥
𝜏𝑦𝑥 = −𝜈 (7)
𝑑𝑦
• where 𝜈 is called the kinematic viscosity.
• Because the density is assumed to be independentof position, this can also
be written as:
𝑑𝑣𝑥
𝜏𝑦𝑥 = −𝜇 (8)
𝑑𝑦
• where 𝜇 = 𝜌𝜈is the viscosity (or sometimes called the dynamic viscosity).
• This equation can be written as:
𝐹 0−𝑉
≡ 𝜏𝑦𝑥 = −𝜇 (9)
𝐴 𝑌−0
• That is, the force per unit area is proportional to the
velocity decrease in the distance Y, and the constant of
proportionality, 𝜇, is the viscosity of the fluid.
• Equation (9) is valid if Y (or Y-0) is small and the velocity
profile can be assumed to be linear.
• If Y (or Y-0) is large and the velocity profile is therefore
parabolic, the differential form of the equation, (8),
should be used.
• The momentum flux, 𝜏𝑦𝑥 is same as the shear stress
exerted in the x-direction on a fluid surface of
constant 𝑦by the fluid in the region of lesser 𝑌.
• It may be seen from equation (8) that the viscous
momentum flux is in the direction of the negative
velocity gradient.
• That is, momentum tends to coast from a region of
high velocity to a region of low velocity.
• A velocity gradient can thus be thought of as a driving
force for momentum transport.
• Equation (8) applies for laminar flow in the x direction
and is known as Newton’s law of viscosity.
• Newton formulated this law in 1687! It applies directly
to a class of (common) fluids called Newtonian fluids.
• The physical property that characterizes the flow
resistance of simple fluid is the viscosity.
• Viscosity is a measure of internal, frictional resistance
to flow.
• Fluids that obey equation (8), Newton’s law of viscosity are
termed Newtonian fluids.
• All gases and most simple liquids are described by equation
(8), that is, are Newtonian fluids.
• Examples of Newtonian fluids also include: most dilute
solution of simple molecules in water or organic solvent such
as solution of inorganic salt, or sugar in water or benzene.
• Fluids that do not obey this simple law (primarily pastes,
slurries and high polymers are termed Non-Newtonian fluids.
Example:
• Compute the steady-state momentum flux 𝜏𝑦𝑥 in
−2 𝑓𝑡
𝑙𝑏𝑓 𝑓𝑡 when the lower plate velocity 𝑉 is 1 in the
𝑠𝑐𝑒
positive x-direction, the plate separation. Y is 0.001 𝑓𝑡
and the fluid viscosity, 𝜇 is 0.7 𝑐𝑃.
• Solution:
FLOW PHENOMENA
• There are two principal types of flow namely streamline
(laminar) and turbulent flow.
• In streamline (laminar) flow, movement across streamlines
occurs solely as the result of diffusion on a molecular scale
and the flow rate is steady.
• At low velocities fluids tend to flow without lateral mixing and
adjacent layers slide past one another as playing cards do.
• There are neither cross-current nor eddies.
• This regime is called laminar flow.
• In turbulent flow the presence of circulating currents
results in transference of fluid on a large scale, and
cyclic fluctuations occur in the flow rate.
• At high velocities turbulence appears and eddies form,
which lead to lateral mixing.
• At low flow rates the pressure drop in the fluid
increases directly with the fluid velocity; at high rates
it increases much more rapidly, roughly as the square
of the velocity.
• The distinction between the two types of flow
was first demonstrated in a classic experiment
by Osborne Reynolds, reported in 1883.
• The arrangement in the figure below is similar to
his apparatus.
• Dye from a tank can be injected into a transparent
straight tube through which water is flowing from a
reservoir.
• By maintaining a constant level in the water tank, the
velocity of outflow can be kept constant.
• At low flow rates, the dye traces a straight line path,
this is the laminar flow regime.
• By increasing the rate of flow beyond this regime, the
dye streak becomes wavy, this is the transition
regime.
• In this regime the flow is neither laminar nor
turbulent.
• On further increase, the dye streak breaks into
particles which are completely mixed with the water,
this is the turbulent regime.
• Reynolds studied the conditions under which one type of
flow changes to the other and found that the critical
velocity, at which laminar flow changes to turbulent
depends on the diameter of the tube, the viscosity,
density, and average linear velocity of the liquid.
• Reynolds used this technique to show that the
𝜌𝑢𝐷
dimensionless group is a good measure of the
𝜇
condition of the flow.
• The name Reynolds number, Re, has been given
to the group after the proponent.
• It will be noticed that the group combines ρ and
μ which are properties of the fluid with the
velocity of the fluid, u and a characteristic
dimension of the conduit, D.
• In pipe flow, D is usually taken as the diameter of
the pipe.
• Under ordinary conditions, the flow in a pipe or tube
is turbulent at Reynolds numbers above about 4,000.
Between 2,100 and 4,000 a transition region is found.
• Besides the rate of flow, the properties of the fluid
and the geometry of the conduit, the transition is
affected by fluid purity and the roughness of the
surface of the conduit.
• Additional observations have shown that the
transition from laminar to turbulent flow actually
may occur over a wide range of Reynolds numbers.
• In a pipe, flow is always laminar at Reynolds number
below 2,100 but laminar flow can persist up to
Reynolds numbers well above 24,000 by eliminating
all disturbances at the inlet.
• If the laminar flow at such high Reynolds numbers
is disturbed, however say by a fluctuation in
velocity, the flow quickly becomes turbulent.
• Disturbances under these conditions are
amplified, whereas at Reynolds numbers below
2,100 all disturbances are damped and the flow
remains laminar.
• In a laminar flow or stationary fluid in which there is a
momentum gradient, a temperature gradient or a
concentration gradient, the consequential momentum, heat
and mass transfer processes arise as a result of the random
motion of the molecules.
• A fluid in turbulent flow is characterised by the presence of
circulating or eddy currents, and these are responsible for fluid
mixing which in turn gives rise to momentum, heat or mass
transfer when there is an appropriate gradient of the
“property” in question.
BOUNDARY LAYERS
• When a fluid is in turbulent flow over a surface, the
eddy currents tend to die out in the region very close
to the surface, giving rise to a laminar sub-layer.
• With increasing distance from the surface the effect of
the turbulence becomes progressively greater from
zero in the laminar sub–layer.
• Immediately outside the laminar sub-layer is a buffer
zone in which the molecular and eddy influence are of
comparable influence.
• At its outer edge, the eddy influence have become
much larger than the molecular influence and the
latter can be neglected – in what can now be regarded
as the fully turbulent region.
• A boundary layer is defined as that part of a moving fluid in
which the fluid motion is influenced by the presence of a
solid boundary.
• Far away from the wall, the effect of the wall disappears and
we have free stream flow.
• Therefore the flow can be divided into two regions: the
boundary layer contiguous to the wall and the free stream
far away from the wall.
• Viscosity causes loss of energy in fluid flow just as friction
causes loss of energy during the motion of one solid over
another.
• In non-viscous (inviscid) fluids, fluid friction is negligible and
therefore, the fluid particles maintain their relative
positions and move in the same direction with the same
velocity.
• In fluids with small viscosities, the effect of fluid friction is
also negligible except in the region contiguous to the
conduit wall.
• In this region, the fluid transfer properties (velocity and
temperature), vary with position from the wall, whereas at
positions far away from the wall, these properties remain
constant.
• In viscous fluid flow, the fluid particles in contact with
the wall are brought to rest as a result of the drag
action of the wall.
• The fluid velocity increases from this zero value until it
attains the value in the main stream.
• The effect of the wall is to set up a shear force in the
direction normal to the direction of flow.
• Consequently, a velocity gradient is set up in this
direction which gradually decreases until it attains
zero value.
• The region in the flowing fluid contiguous to the wall
in which velocity gradient exists is called the boundary
layer.
• The point where the velocity gradient becomes zero
and the velocity attains the same value as in the main
stream of the fluid is called the upper limit of the
boundary layer.
• The flow conditions in the boundary layer are of
considerable interest to Chemical Engineers because these
influence, not only the drag effects of the fluid on the
surface, but also the heat or mass transfer rates where a
temperature or a concentration gradient exists.
• This is so because the boundary region is where the
greater part of the resistance to transfer lies.
• High heat and mass transfer rates therefore depend on the
laminar sub-layer being thin.
TURBULENT MACROSCOPIC (CONVECTIVE)
TRANSPORT MODELS
• The preceding transport laws describe the rate of transfer of
heat, mass, or momentum from one region of a continuum to
another by virtue of molecular interactions only.
• That is, there is no actual bulk motion of material in the
transport direction (𝑦), which means that the medium must
be stationary or moving only in the direction (𝑥)normal to
the transport direction.
• This means that the flow (if any) must be ‘‘laminar’’; i.e., all
fluid elements move in straight, smooth streamlines in the x
direction.
• This occurs if the velocity is sufficiently low and is
dominated by stabilizing viscous forces.
• However, as the velocity increases, destabilizing
inertial forces eventually overcome the viscous forces
and the flow becomes turbulent.
• Under turbulent conditions, a three-dimensional
fluctuating flow field develops that results in a high
degree of mixing or ‘‘convection’’ due to the bulk
motion of the turbulent eddies.
• As a result, the flow is highly mixed, except for a region near
solid boundaries that is called the boundary layer (𝛿).
• The fluid velocity approaches zero at a stationary boundary,
and thus there is a region in the immediate vicinity of the wall
that is laminar.
• Consequently, the major resistance to transport in turbulent
(convective) flow is within this boundary layer, the size of
which depends upon the dynamic state of the flow field as well
as fluid properties.
• In turbulent flows the boundary layer is typically quite small
relative to the dimensions of the total flow area
• The general transport models for the turbulent
convective transport of heat and mass can be
expressed as follows:
∆𝑇
• Heat flux: 𝑞𝑦 = 𝑘𝑒 = ℎ∆𝑇 (10)
𝛿
∆𝐶𝐴
• Mass flus: 𝑛𝐴𝑦 = 𝐷𝑒 = 𝐾𝑚 ∆𝐶𝐴 (11)
𝛿
• where 𝑘𝑒 is a turbulent or ‘‘eddy’’ thermal
conductivity, 𝐷𝑒 is a turbulent or ‘‘eddy’’ diffusivity,
and 𝛿 is the boundary layer thickness.
• Since 𝑘𝑒 , 𝐷𝑒 , all depend on the dynamic state of flow
as well as the fluid properties, they are combined with
𝛿 into the terms ℎ, the heat transfer coefficient, and
𝐾𝑚 , the mass transfer coefficient, respectively.
• ℎ, and 𝐾𝑚 are the convective (turbulent) transport
coefficients for heat and mass.
• The situation with regard to convective (turbulent)
momentum transport is somewhat more complex
because of the tensor character of momentum flux.
• Newton’s second law provides a correspondence
between a force in the 𝑥 direction, 𝐹𝑥 , and the rate of
transport of 𝑥-momentum.
• For continuous steady flow in the 𝑥 direction at a bulk
velocity 𝑉𝑥 in a conduit of cross-sectional area 𝐴𝑥 ,
there is a transport of 𝑥 momentumin the 𝑥 direction
given by:
𝑑(𝑚 𝑉𝑥 )
• 𝐹𝑥 = = 𝑚𝑉𝑥
𝑑𝑡
= 𝜌𝑉𝑥 𝐴𝑥 𝑉𝑥
= 𝜌𝑉𝑥2 𝐴𝑥 (12)
• The corresponding flux of 𝑥-momentum in the 𝑥
𝐹𝑥
direction is = 𝜌𝑉𝑥2
𝐴𝑥
• This 𝑥-momentum is also the driving force for
convective transport of 𝑥-momentum in the 𝑦
direction (toward the wall), i.e.,
𝐹𝑥
• 𝜏𝑦𝑥 =
𝐴𝑦
• Therefore, the convective flux of x-momentum from
the fluid to the wall (or the stress exerted by the fluid
on the wall) can be expressed as:
𝑓
• Momentum flux: 𝜏𝑦𝑥 = 𝜏𝑤 = 𝜌𝑉𝑥2 (13)
𝑤𝑎𝑙𝑙 2
• where 𝑓 is called the Fanning friction factor (other
definitions of the friction factor are also used, which
differ by a factor of 2 or 4 from the Fanning friction
factor).
• Although Eq. (13) is the counterpart of the turbulent
flux expressions for heat and mass, the form of this
equation appears somewhat different because of the
correspondence between force and rate of momentum
and the tensor nature of the momentum flux and
stress.
• Like the heat and mass transfer coefficients, the
friction factor depends upon dynamic flow conditions
as well as upon fluid properties.
• Laminar flows are dominated by the fluid
viscosity (which is stabilizing), as shown in Eq (8).
• Whereas turbulent flows are dominated by the
fluid density (i.e., inertial forces), which is
destabilizing, as Shown in Eq. (13).
MECHANISM OF FLUID FLOW
• Given that a processing plant is a network of pipes,
where fluid flow, and vessels, it is clearly important
to be able to size every pump and all of the pipes.
• Thus techniques to calculate the pressure drop
between the ends of each pipe are important as
well as power requirement for pumping.
• A stress is the ratio of the applied force to the area
over which it is exerted (𝑓𝑜𝑟𝑐𝑒 𝐴𝑟𝑒𝑎).
• There are different types of force.
• The force that tries to pull things apart is called the
tensile force and the stress tensile stress.
• The force that tends to crush is compressible force
(pressure force) and the stress is called compressive
stress or pressure.
• The force which tends to make one surface slide
parallel to adjacent surface is called a shear force
and the stress shear stress.
• Fluid are materials that obviously cannot
permanently resist a shear force, no matter how
small, when subject to a shear force, they start
to move and keep on moving as long as the force
is applied.
• Fluids may be classified according to their
behavior under the action of externally applied
pressure, or according to the effects produced
by the action of a shear stress.
• Fluid may also be classified according to the type
of flow which will simply be called ‘ordered
streamline’ (laminar flow) and ‘chaotic’
(turbulent flow).
• If the volume or density of an element of fluid is
independent of its pressure and temperature the
fluid is said to be incompressible; if its volume
changes it is said to be compressible.
• Liquid is generally regarded as incompressible fluid.
• Gases have a very much higher compressibility
than liquids and appreciable changes in volume
may occur if the pressure or temperature is
altered.
• However, if the percentage change in the
pressure or in the absolute temperature is small,
for practical purposes a gas may also be
regarded as incompressible.
• The behavior of a fluid under the action of a shear stress
is important in that it determines the way in which it will
flow.
• The most important physical property affecting the
stress distribution within the fluid is its viscosity.
• Viscosity is a measure of fluid friction and is
proportional to the force required to move a layer of
fluid over another layer.
• For a gas the viscosity is low and even at high rates
of shear, the viscous stresses are small.
• Under such condition the gas approximates in its
behavior to an inviscid (frictionless or zero-
viscous) fluid.
• In many problems involving the flow of a gas or a
liquid, the viscous stresses are important and
give rise to appreciable velocity gradients within
the fluids, and dissipation of energy occurs as a
result of the frictional forces set up.
• The instrument for measuring viscosity is called
viscometer.
• There are certain boundary conditions that are important in
engineering calculations:
• (a): At solid-fluid interfaces the fluid velocity equals the velocity
with which the surface itself is moving; that is the fluid is
assumed to cling to any solid surfaces with which it is in
contact.
• (b): At liquid-gas interfaces momentum flux (hence the velocity
gradient) in the liquid phase is very nearly zero and can be
assumed to be zero in most calculation.
• (c): At liquid-liquid interfaces the momentum flux perpendicular
to the interface, and the velocity, are continuous across the
surfaces.
NON-NEWTONIAN FLUID
• According to Newton’s law of viscosity in
𝑑𝑉𝑥
equation (8), a plot of 𝜏𝑦𝑥 versus - for a
𝑑𝑦
given fluid should give a straight line through the
origin, and the slope of this line is the viscosity
of the fluid at the given temperature and
pressure. (see figure below).
• Experiments have shown that 𝜏𝑦𝑥 is indeed proportional
to − 𝑑𝑉𝑥 𝑑𝑦 for all gases and all liquids for which we
can write a simple chemical formula such as water,
benzene, ethyl alcohol, carbon tetrachloride and hexane.
• The steady-state of most non-Newtonian fluids can be
expressed by a generalized form of equation (8):
𝑑𝑣𝑥
𝜏𝑦𝑥 = −𝜂
𝑑𝑦
• Where η may be expressed as a function of either
𝑑𝑉𝑥 𝑑𝑦 or 𝜏𝑦𝑥 .
• η is called apparent viscosity.
𝜏𝑦𝑥 Bingham Pseudoplastic
+ 𝜏𝑜 Newtonian
Dilatant
𝑑 𝑉𝑥
Shear rate −
𝑑𝑦
dA2
V1
dA1
2
1
• The density and the average velocity are 𝜌1 and 𝑣1 for
the inlet section and 𝜌2 and 𝑣2 for the exit section.
• Consequently, the corresponding mass flow rates are
𝜌1 𝑣1 𝑑𝐴1 and 𝜌2 𝑣2 𝑑𝐴2 .
𝑑𝑚
• Let be the rate of increase of mass of the system
𝑑𝑡
due to net inflow.
• If 𝑑𝐴1 and 𝑑𝐴2 are the flow area at section 1 and 2
respectively.
• Now, we apply the principle of mass conservation
(mass balance) thus:
• 𝐴
𝜌1 𝑣1 𝑑𝐴1 = 𝐴
𝜌2 𝑣2 𝑑𝐴2
• Density 𝜌 and average velocity 𝑣 is constant over each
section (1) and (2), thus the integration gives:
𝝆𝟏 𝒗𝟏 𝑨𝟏 = 𝝆𝟐 𝒗𝟐 𝑨𝟐
• This is continuity equation for steady flow.
• For an incompressible fluid, the density 𝜌 is constant,
(𝜌1 = 𝜌2 ) and the equation reduces to:
𝑣1 𝐴1 = 𝑣2 𝐴2
• Equation Above simply states that the volumetric flow
rate or discharge, Q, is constant from section to
section as long as the same flow goes through all the
sections.
• It can be deduced from the equation that the flow
velocity is inversely proportional to the flow area.
• Therefore, when the flow area increases, the velocity
decreases and vice versa.
• For a flow with many flow ports, the sum of the flows
through the inlet must be equal to the sum of the
flows through the exit ports.
• If there are m inlet ports and n exit ports, then
𝑚 𝑛
𝑄𝑖 = 𝑄𝑗
𝑖 𝑗
• In certain problems, the mass flow rate per unit area
(mass flux), 𝐺, is the important quantity.
𝑚
•𝐺 = = 𝜌𝑣
𝐴
Example
• Water is flowing at a velocity of 7 ft/s in both 1 in. and
2 in. ID pipes, which are joined together and feed into
a 3 in. ID pipe. Determine the water velocity in the 3
in. pipe.
• SOLUTION
• Figure:
For steady flow, Mass flowrate IN = Mass flowrate OUT
Thus
𝜌𝐴𝑣 1 + 𝜌𝐴𝑣 2 = 𝜌𝐴𝑣 3
• For incompressible flow; constant density, 𝑣3 can be
solved for as:
𝐴1 𝐴2
• 𝑣3 = 𝑣1 + 𝑣1
𝐴3 𝐴3
𝐷2
•𝐴 = 𝜋
4
• In this example 𝑣1 = 𝑣2 = 7 𝑓𝑡/𝑠
1 1
• ∴ 𝑣3 = 7 𝑓𝑡/𝑠 +
9 4
• 𝑣3 = 3.89𝑓𝑡/𝑠
ASSIGNMENT
• 1) Water flows through a divergent conduit at the rate of 1000
𝑙 𝑚𝑖𝑛. Determine the velocities at the ports if their diameter are
100mm and 150mm respectively.
• 2) A constant level tank is fed at the rate of 6,000 litres per
minute from the top. There are three pipes situated 6 meters
from the top of the tank. If the diameters of the pipes are in the
ratio 1:2:3, determine the flow rate in each pipe. The velocity of
water through an opening at depth ℎ from the top of a reservoir
is given by 𝑉 = 2𝑔ℎ
• 3) A water tank is to be emptied using a 100mm pipe installed at
its base. The initial height of water in the tank is 0.63m and its
diameter is 2m. (i) Starting from the mass conservation law, show
that the unsteady state, mass balance (continuity equation) for
𝑑ℎ
the incompressible flow, in the tank is given by: −𝐴𝑝 𝑣𝑝 = 𝐴𝑡
𝑑𝑡
• where 𝒉=height of water in tank,
• 𝑣𝑝 = Velocity in pipe,
• 𝐴𝑝 , 𝐴𝑡 = cross sectional area in the pipe and tank respectively &
t=time. Hence or otherwise (ii) Calculate the emptying time if the
velocity in the pipe is given by 𝑉 = 2𝑔ℎ
• 4) Water flows into a reservoir at 2000 litres/min. The
depth in the reservoir is to be kept constant by
installing some discharge pipes at the base. If the
diameter of the pipes is 25mm and they are installed
1m below the surface of the water in the reservoir,
calculate the number of pipes needed.
ENERGY RELATIONSHIPS AND THE BERNOULLI
EQUATION
• The total energy of a fluid in motion consists of the
following components: internal, potential, pressure
and kinetic energies.
• Each of these energies may be considered with
reference to an arbitrary base level.
• It is also convenient to make calculations on unit mass
of fluid.
INTERNAL ENERGY
• This is the energy associated with the physical state of
the fluid, ie, the energy of the atoms and molecules
resulting from their motion and configuration.
• Internal energy is a function of temperature.
• The internal energy per unit mass of fluid is denoted
by U.
POTENTIAL ENERGY
• This is the energy that a fluid has by virtue of its
position in the Earth’s field of gravity.
• The work required to raise a unit mass of fluid to a
height z above an arbitrarily chosen datum is zg,
where g is the acceleration due to gravity.
• This work is equal to the potential energy of unit mass
of fluid above the datum.
PRESSURE ENERGY
• This is the energy or work required to introduce the fluid
into the system without a change of volume.
• If P is the pressure and V is the volume of mass m of
fluid, then 𝑃𝑉 𝑚 is the pressure energy per unit mass of
fluid.
• Thus the pressure energy per unit mass of fluid is equal
to P/p.
• KINETIC ENERGY
• This is the energy of fluid motion.
𝟐
• The kinetic energy of unit mass of the fluid is 𝒗 𝟐, where
𝒗 is the velocity of the fluid relative to some fixed body.
• TOTAL ENERGY
• Summing these components, the total energy E per unit
mass of fluid is given by the equation:
𝑃 𝑣2
𝐸 = 𝑈 + 𝑧𝑔 + +
𝜌 2
• Each term of the total energy has the dimensions of
force times distance per unit mass, ie 𝐿2 𝑇 −2 .
• Apart from the energy of the flowing fluid, energy
may also cross the boundary of the system in the
following ways:
Thermal energy may cross the boundary of the
flowing. Let 𝒒 represent heat transfer to the fluid per
unit mass of fluid.
Mechanical energy (shaft work) may be added to the
fluid, for example through pump.
• Let 𝑾𝒊 represent the work input per unit mass of fluid.
Work may also be extracted from the fluid, for
example, to overcome viscous frictional forces or for
turbine work.
• Let 𝑾𝒐 represent the work output per unit mass of
fluid.
• Consider fluid flowing from point 1 to point 2.
• Assuming the conditions to be steady, so that there is
no accumulation of energy within the fluid between
points 1 and 2.
• An energy balance can be written per unit mass of
fluid as:
𝐸1 + 𝑞 + 𝑊𝑖 = 𝐸2 + 𝑊𝑜
rearranging
𝐸2 = 𝐸1 + 𝑞 + 𝑊𝑖 − 𝑊𝑜
• If the fluid has a constant density or behaves as an
ideal gas, then the internal energy remains constant if
the temperature is constant.
• If no heat transfer to the fluid takes place, 𝒒 = 𝟎.
• For these conditions, the equation becomes:
2 2
𝑃2 𝑣2 𝑃1 𝑣1
𝑧2 𝑔 + + = 𝑧1 𝑔 + + + 𝑊𝑖 − 𝑊𝑜
𝜌2 2 𝜌1 2
• In a case where there is no work input, such as pump, and
there is no work output, that is, the flow is frictionless (an
inviscid fluid), then the equation becomes:
𝑃2 𝑣22 𝑃1 𝑣12
𝑧2 𝑔 + + = 𝑧1 𝑔 + +
𝜌2 2 𝜌1 2
This may be divided throughout by g to have:
𝑃2 𝑣22 𝑃1 𝑣12
𝑧2 + + = 𝑧1 + +
𝜌2 𝑔 2𝑔 𝜌1 𝑔 2𝑔
This equation is known as Bernoulli’s equation.
• If there exist work input and work output, then the
equation is written as:
2 2
𝑃2 𝑣2 𝑃1 𝑊𝑖 𝑊𝑜𝑣1
𝑧2 + + = 𝑧1 + + + −
𝜌2 𝑔 2𝑔 𝜌1 𝑔 2𝑔 𝑔 𝑔
• In this form, each term is energy per weight and has the
dimensions of length.
• The terms 𝑧, 𝑃/(𝑝𝑔) and 𝑣 2 /(2𝑔) are known as the
potential, pressure and velocity heads, respectively.
• If the work input is that due to pump alone, and the
work output is just the energy dissipated by friction,
then the equation may be written in terms of head as:
𝑃2 𝑣22 𝑃1 𝑣12
𝑧2 + + = 𝑧1 + + + ℎ𝑝 − ℎ𝑓
𝜌2 𝑔 2𝑔 𝜌1 𝑔 2𝑔
• Where ℎ𝑝 is the head imparted to the fluid by the pump
and ℎ𝑓 is the head loss due to friction.
• The term ℎ𝑝 is known as the total head of the pump.
• Bernoulli equation represents a mechanical energy
balance, although mechanical energy is not a conserved
quantity.
• Bernoulli equation is the form of the energy balance that
is most convenient when mechanical energy dominates
and thermal effects are minor.
• The various forms of the energy balance are often called
Bernoulli’s equation.
• Some people reserve the name, Bernoulli equation,
for the case where the right hand side is zero, ie when
there is no friction and no pump.
• The forms of the equation including the work terms is
thus called the ‘extended’ or ‘engineering’ Bernoulli
equation.
• The frictional head loss, ℎ𝑓 , represents the conversion
of mechanical energy into internal energy.
• Bernoulli’s equation is based on the principle of
conservation of energy
• In the form in which the work terms are zero, it states
that the total mechanical energy remains constant
along a streamline.
• Fluids flowing along different streamlines have
different total energies.
• For laminar flow in a horizontal pipe, for an element of
fluid flowing in the centre of the pipe, their kinetic
energies are significantly different because the velocity
near the wall is much lower than that at the centre.
• To enable Bernoulli’s equation to be used for the fluid
flowing through the whole cross section of a pipe or
duct, the equation can be modified as follows:
𝑃2 𝑣22 𝑃1 𝑣12
• 𝑧2 + + = 𝑧1 + + + ℎ𝑝 − ℎ𝑓
𝜌2 𝑔 2𝑔𝛼 𝜌1 𝑔 2𝑔𝛼
• where 𝒗 is the volumetric average velocity
• 𝛼 is a dimensionless correction factor, which accounts for
the velocity distribution across the pipe or duct.
• For the relatively flat velocity profile that is found in
turbulent flow, 𝛼 has a value of approximately unity.
• It can be shown that 𝛼 has a value of 0.5 for laminar flow
of a Newtonian fluid in a pipe of circular section.
• Frictional losses occur as the fluid flows through the
plain pipe, pipe fittings (bends, valves), and at
expansions and contractions such as into and out of
vessels.
• Considering a general case of an incompressible flow
through gravity in a pipe having a change of diameter.
• In this case the fluid’s velocity and velocity head will
change.
• Thus, the equation may be re-arranged in terms of the
pressure drop, 𝑃1 − 𝑃2 , experienced by the fluid in
flowing from location 1 to location , given by:
2 2
𝜌 𝑣2− 𝑣1
𝑃1 − 𝑃2 = 𝜌𝑔 𝑍2 − 𝑍1 + + 𝜌𝑔ℎ𝑓 − 𝜌𝑔ℎ𝑝
2𝛼
This may as well be written in terms of the head by dividing
the equation by 𝜌𝑔 as:
𝑃1 𝑃2 𝑣22 − 𝑣12
− = 𝑍2 − 𝑍1 + + ℎ𝑓 − ℎ𝑝
𝜌𝑔 𝜌𝑔 2𝑔𝛼
• In some cases, one or more of the terms on the right
hand side of the equation will be zero, or may be
negative.
• For downward flow the hydrostatic pressure increases
in the direction of flow.
• For decelerating flow the loss of kinetic energy
produces an increase in pressure (pressure recovery).
𝑃1 𝑃2
• Denoting the total pressure head drop − by
𝜌𝑔 𝜌𝑔
∆𝑃 𝑡 , the equation can be written as:
∆𝑃 𝑡 = ∆𝑃𝑠 + ∆𝑃𝑎 + ∆𝑃𝑓 + ∆𝑃𝑝
Where ∆𝑃𝑠 , ∆𝑃𝑎 , ∆𝑃𝑓 𝑎𝑛𝑑 ∆𝑃𝑝 are respectively, static
head, accelerative head, frictional head and pump head
of the components of the total pressure drop given in
the equation.
EXAMPLE
• Water issues from the nozzle of a horizontal hose-
pipe. The hose has an internal diameter of
60 𝑚𝑚 and the nozzle tapers to an exit diameter of
20 𝑚𝑚 . If the gauge pressure at the connection
between the nozzle and the pipe is 200 𝑘𝑃𝑎. what is
3
the flow rate? The density of water is 1000 𝑘𝑔 𝑚 .
SOLUTION
• The pressure is given at the connection of the nozzle
to the pipe so this will be taken as location 1.
• The pressure in the jet at the exit from the nozzle will
be very nearly the same as the atmospheric pressure
so the exit plane can be taken as location 2.
• Friction is negligible in a short tapering nozzle. The
nozzle is horizontal so 𝑍1 = 𝑍2 and for turbulent flow
𝛼 = 1.0.
• With these simplifications and the fact that there is no pump
in the section, Bernoulli's equation reduces to:
𝑃2 𝑣22 𝑃1 𝑣12
+ = +
𝜌2 𝑔 2𝑔 𝜌1 𝑔 2𝑔
• Thus,
𝑣22 − 𝑣12 = 2 𝑃1 − 𝑃2 𝜌
• The fluid pressure 𝑃2 at the exit plane is the atmospheric
pressure, ie zero gauge pressure. Therefore
2 2 5 3
• 𝑣2 − 𝑣1 = 2 2 𝑥 10 𝑃𝑎 1000 𝑘𝑔 𝑚
= 400 𝑚2 𝑠 2
• By continuity,
• 𝑣1 𝐴1 = 𝑣2 𝐴2
• For a circular pipe, A is 𝜋𝑑 2 4. Thus,
• 𝑣1 𝑑12 = 𝑣2 𝑑22
𝑑1 2
• ∴ 𝑣2 = 𝑣1
𝑑2
= 9𝑣1
Thus,
• 80 𝑣12 = 400 𝑚2 𝑠 2
Hence,
• 𝑣1 = 2.236 𝑚 𝑠
• ∴ 𝑣2 = 20.12 𝑚 𝑠
At steady incompressible flow,
• 𝑄 = 𝑣1 𝐴1 = 𝑣2 𝐴2
• ∴ = 2.236 𝑚 𝑠 𝜋 6 𝑋 10−2 𝑚 2
4
• 6.32 𝑥 10−3 𝑚3 𝑠
ASSIGNMENT
• 1) A pump draws a solution of specific gravity 1.75
from a tank of large area through a 0.075m pipe.
Velocity in the suction line is 0.855m/s. The pump
discharges through a 0.0600m pipe to an overhead
tank. The discharge line is 17.20 metres above
solution level in the tank. Friction losses in the line are
3.05 metres. What pressure must the pump develop?
What is the power required by the pump.
MOMENTUM EQUATION AND FLOW IN PIPES
• Momentum is a conserved quantity and its balance implies
that:
• Rate of – Rate of = Rate of change
momentum momentum of momentum (1)
into the System out of the system within the system
• Force is defined as rate of change of momentum.
• Momentum balance can therefore be seen as force balance
• For a steady state flow, rate of change of momentum
term is zero.
• The summation of the total force contribution in a
steady state flow is therefore zero.
• The forces that exists within a flowing fluid at any
point may arise from various sources.
• These include:
Gravity or the “weight” of the fluid.
The internal resistance to relative motion between
fluid elements ( friction).
Inertial effects resulting from variation in local
velocity and the mass of fluid.
External driving force such as pump or compressor.
• The flow of fluids in circular tubes or pipes is
encountered frequently in engineering.
• The laminar flow of fluids in circular tubes may be
analyzed by means of shell momentum balance.
• For the circular tube, the use of cylindrical coordinates
is employed, which are natural co-ordinates for
describing positions in a pipe of circular section.
• consider the steady-state, laminar flow of a fluid of
constant density 𝜌 and viscosity 𝜇 in a vertical tube
length of 𝐿 and radius 𝑅.
• The liquid flows downward under the influence of a
pressure difference and gravity.
• The tube length is specified to be very large with
respect to the tube radius so that end effects can be
ignored.
• We select our system a cylindrical shell of thickness
∆𝑟 and length 𝐿 and we begin by listing the various
contributions to the Z-momentum balance.
• Momentum in and out by flow (convective velocity
terms) are neglected since we are considering steady
state flow.
• That is, the velocity along Z, Vz is constant, thus the
terms eventually cancel out.
Momentum
in by flow Pressure 𝑃1
R Tube wall
L Momentum flow in
Shell
and out by the
of viscous transfer
thickn
es ∆𝑟
Z
r Figure: cylindrical shell of fluid
Momentum Pressure 𝑃2 over Z-momentum balance
out by flow
• Rate of Z-momentum IN across cylindrical surface at 𝑟
(by molecular transport) 2𝜋𝑟𝐿 𝜏𝑟𝑧 |𝑟 (2)
• Rate of Z-momentum OUT across cylindrical surface at
r + ∆𝑟 (by molecular transport) 2𝜋𝑟𝐿 𝜏𝑟𝑧 |𝑟+∆𝑟 (3)
• Pressure force acting on annular surface at Z = 𝑍1
2𝜋𝑟∆𝑟 𝑃1 (4)
• Pressure force acting on annular surface at Z = 𝑍2
- 2𝜋𝑟∆𝑟 𝑃2 (5)
• Gravity force acting on fluid 2𝜋𝑟𝐿∆𝑟 𝜌𝑔 (6)
• We now add up the contributions to the momentum balance:
𝑅𝑎𝑡𝑒 𝑜𝑓 𝑅𝑎𝑡𝑒 𝑜𝑓 𝐹𝑜𝑟𝑐𝑒 𝑜𝑓
• 𝑚𝑜𝑚𝑒𝑛𝑡𝑢𝑚 − 𝑚𝑜𝑚𝑒𝑛𝑡𝑢𝑚 + =0
𝑔𝑟𝑎𝑣𝑖𝑡𝑦
𝐼𝑁 𝑂𝑈𝑇
• Here the forces acting on system are pressure forces (acting on
surface) and gravity force (acting on the volume as a whole).
• As liquid flows there is also frictional force acting against its
flow.
• Integration gives:
∅1 −∅2
• 𝑉𝑍 = − 𝑟 2 + 𝑐2 (19)
4𝜇𝐿
∅1 −∅2 2 𝑟 2
•𝑉𝑍 = 𝑅 1− (21)
4𝜇𝐿 𝑅
∅1 − ∅2 2 𝑅4
2 𝑅
• 𝑄 = 2𝜋 .𝑅 −
4𝜇𝐿 2 4𝑅 2
∅1 − ∅2 4
•∴ 𝑄 = 𝜋 . 𝑅 or (25)
8𝜇𝐿
∅1 − ∅2 4
•∴ 𝑄 = 𝜋 .𝐷 (26)
128𝜇𝐿
• Equation for 𝑄 above is called the Hagen-Poiseuille law.
• It gives the relationship between the volume rate of flow and the
forces causing the flow- the forces associated with the pressure
drop and the gravitational acceleration.
• iii) Average velocity 𝑉𝑍 is calculated dividing the
volume flow rate, 𝑄 by the cross sectional area, 𝐴.
∅1 − ∅2
𝜋 .𝑅 4
8𝜇𝐿
• 𝑉𝑍 = 𝑅 (27)
0
2𝜋𝑟 𝑑𝑟
∅1 − ∅2
𝜋 .𝑅 4
8𝜇𝐿
• ∴ 𝑉𝑍 =
𝜋𝑅 2
• Thus,
∅1 − ∅ 2
• 𝑉𝑍 = . 𝑅2 (28)
8𝜇𝐿
• Comparing the expression for maximum velocity,
𝑉𝑧,𝑚𝑎𝑥 and average velocity, 𝑉𝑍 , shows that:
1
• 𝑉𝑍 = 𝑉𝑧,𝑚𝑎𝑥 (29)
2
• iv) The mass rate of flow, 𝑚 is the product of the
volume flow rate, 𝑄 and the density, 𝜌, i. e, 𝑚 = 𝑄. 𝜌.
• Thus,
∅1 − ∅ 2
•𝑚 = 𝜋 𝑅4 . 𝜌 (30)
8𝜇𝐿
• v) The 𝑧-component of the force of the fluid on the
wetted surface of the pipe 𝐹𝑍 is just the momentum
flux integrated over the wetted area.
• 𝐹𝑧 = 2𝜋𝑅𝐿 . 𝜏𝑤 (31)
• Where 𝜏𝑤 is the momentum flux or shear stress at the
wall, that is shear stress exerted by the fluid on the
wall.
• 𝜏𝑤 represents resistance to flow per unit area of pipe
surface.
• Thus, for a circular tube,
• 𝐹𝑧 = 2𝜋𝑅𝐿 𝜏𝑟𝑧 |𝑟=𝑅 (32)
• For Newtonian fluid, at the wall, when r = R, 𝜏𝑤 from
Equation (17) becomes:
∅1 −∅2
• 𝜏𝑤 = 𝜏𝑟𝑧 |𝑟=𝑅 = 𝑅 (33)
2𝐿
• Thus, from Equation (32)
• ∴ 𝐹𝑧 = 𝜋𝑅2 ∅1 − ∅2 (34)
• ∴ 𝐹𝑧 = 𝜋𝑅2 ∆𝑃 + 𝜌𝑔∆𝑍 (35)
EXAMPLE
• Glycerine at 26.5 0C is flowing through a horizontal
tube 1 ft long and 0.1in inside diameter. For a
pressure drop of 40 psi, the flow rate is 0.00398
ft3/min. The density of glycerine at 26.5 0C is 1.261
g/cm3. From the flow data
• i) Find the viscosity of glycerine in centipoises
• ii) What flow regime is the glycerine flow.
Solution:
∅1 − ∅2
•𝑄 = 𝜋 . 𝑅4
8𝜇𝐿
• ∅ = 𝑃 + 𝜌𝑔𝑍
(𝑃1 − 𝑃2 )+𝜌𝑔(𝑍1 − 𝑍2 )
•∴ 𝑄 = 𝜋 . 𝑅4
8𝜇𝐿
• 𝑤ℎ𝑒𝑟𝑒 𝑃 = 𝑝𝑟𝑒𝑠𝑠𝑢𝑟𝑒 𝑍 =
𝑃𝑜𝑡𝑒𝑛𝑡𝑖𝑎𝑙 ℎ𝑒𝑖𝑔ℎ𝑡 𝑖𝑛 𝑔𝑟𝑎𝑣𝑖𝑡𝑎𝑡𝑖𝑜𝑛𝑎𝑙 𝑓𝑖𝑒𝑙𝑑,
• 𝐿 = 𝑙𝑒𝑛𝑔𝑡ℎ 𝑜𝑓 𝑡𝑢𝑏𝑒, 𝑅 = 𝑅𝑎𝑑𝑖𝑢𝑠 𝑜𝑓 𝑡𝑢𝑏𝑒,
• 𝜇 = 𝑣𝑖𝑠𝑐𝑜𝑠𝑖𝑡𝑦
• For horizontal tube 𝑍1 = 𝑍2 , and the equation becomes:
𝜋∙∆𝑃∙𝑅 4
• 𝑄=
8𝜇𝐿
𝜋∙∆𝑃∙𝑅 4
• ∴𝜇=
8𝑄𝐿
• In cgs,
• 𝐿 = 1 𝑓𝑡 = 30.48 𝑐𝑚
𝐷 0.1 𝑖𝑛
•𝑅= = = 0.05 2.54 𝑐𝑚
2 2
= 0.127 𝑐𝑚
𝑄 = 0.00398 𝑓𝑡 3 𝑚𝑖𝑛
= 0.00398 ∙ 30.48 𝑐𝑚 3 60 𝑠𝑒𝑐
= 1.88 𝑐𝑚3 𝑠𝑒𝑐
• ∆𝑃 = 40 𝑝𝑠𝑖
But 1 𝑎𝑡𝑚 = 14.696 𝑝𝑠𝑖 = 101325 𝑁 𝑚2
= 101325 𝑘𝑔. 𝑚. 𝑠𝑒𝑐 −2 𝑚2
1 101325 𝑘𝑔.𝑚.𝑠𝑒𝑐 −2 𝑚2
• ∴ 1 𝑝𝑠𝑖 = 𝑎𝑡𝑚 =
14.696 14.696
101325
• = 103 𝑔 ∙ 102 𝑐𝑚. 𝑠𝑒𝑐 −2 102 𝑐𝑚 2
14.696
= 68947.3 𝑔. 𝑐𝑚. 𝑠𝑒𝑐 −2 𝑐𝑚2
∴ ∆𝑃 = 40 𝑝𝑠𝑖 = 40 𝑥 68947.3 𝑑𝑦𝑛 𝑐𝑚2
6 2
= 2.758 𝑥 10 𝑑𝑦𝑛 𝑐𝑚
6 2
𝑜𝑟 2.758 𝑥 10 𝑔 𝑐𝑚. 𝑠𝑒𝑐
𝜋 2.758 𝑥 106 𝑔.𝑐𝑚.𝑠𝑒𝑐 −2 ∙ 0.127 𝑐𝑚 4
• Thus, 𝜇 =
8 1.88 𝑐𝑚3 ∙𝑠𝑒𝑐 −1 ∙ 30.48 𝑐𝑚
−1
= 4.92 𝑔. 𝑐𝑚. 𝑠𝑒𝑐
• 𝑔. 𝑐𝑚. 𝑠𝑒𝑐 −1 = 1𝑃 = 1 𝑥 102 𝑐𝑃
2
• ∴ 𝜇 = 4.92 𝑥 10 𝑐𝑃
= 492 𝑐𝑃
• 𝑔. 𝑐𝑚. 𝑠𝑒𝑐 −1 = 1𝑃 = 1 𝑥 102 𝑐𝑃
• ∴ 𝜇 = 4.92 𝑥 102 𝑐𝑃
• = 492 𝑐𝑃
• To obtain flow regime, Reynolds number, Re, is used:
𝜌𝑢𝐷
• 𝑅𝑒 =
𝜇
𝑄 𝑄 4𝑄
• But 𝑢 = = =
𝐴 𝜋𝐷2 4 𝜋𝐷2
𝜌.4𝑄.𝐷 4𝜌𝑄
• ∴ 𝑅𝑒 = =
𝜇.𝜋𝐷2 𝜋𝐷𝜇
• 𝐷 = 2𝑅 = 2 𝑥 0.127 𝑐𝑚 = 0.254 𝑐𝑚
4 1.261 g/𝑐𝑚3 1.88 𝑐𝑚3 𝑠𝑒𝑐
• ∴ 𝑅𝑒 =
𝜋 0.254 𝑐𝑚 4.92 𝑔.𝑐𝑚.𝑠𝑒𝑐 −1
• = 2.415 𝑑𝑖𝑚𝑒𝑛𝑠𝑖𝑜𝑛𝑙𝑒𝑠𝑠
• ∴ 𝑅𝑒 = 2.42
• Since 𝑅𝑒 = 2.42 < 2100, then the flow regime is
laminar.
SHEAR STRESS DISTRIBUTION
• Shear stress distribution, 𝜏𝑟𝑧 , may also be obtained in
terms of the shear stress at the wall, 𝜏𝑤 , by dividing
𝜏𝑟𝑧 in Equation (17) by 𝜏𝑤 to obtain:
∅1 −∅2
𝜏𝑟𝑧 𝑟 𝑟
• = 2𝐿
∅1 −∅2 =
𝜏𝑤 𝑅 𝑅
2𝐿
• But ∆𝑃 = 𝜌𝑔∆𝑃𝑓
𝐿
• = 4𝜏𝑤 from Equation (47)
𝐷
• This implies that
4𝜏𝑤 𝐿 𝐿 𝜌𝑣𝐷 𝜖
• 2 = 𝑓3 ,
𝜌𝑣 𝐷 𝐷 𝜇 𝐷
• Thus,
4𝜏𝑤 𝜌𝑣𝐷 𝜖
• 2 = 𝑓3 , (53)
𝜌𝑣 𝜇 𝐷
• If the basic friction factor, 𝜑, is defined as
𝜏𝑤
•𝜑 = (54)
𝜌𝑣 2
• Then,
𝜌𝑣𝐷 𝜖
•𝜑 = 𝑓4 , (55)
𝜇 𝐷
VALUES OF ABSOLUTE ROUGHNESS 𝜖
• Friction factor is thus a function of Reynolds number,
𝜖
𝑅𝑒 and relative roughness, .
𝐷
• Equation (54) implies that
2
• 𝜏𝑤 = 𝜑. 𝜌𝑣 (56)
• Substituting 𝜏𝑤 into Equation (47) implies:
4𝜏𝑤𝐿 𝐿 𝑣2 𝐿 𝑣2
• ℎ𝑓 = = 4𝜑 = 8𝜑 (57)
𝜌𝑔𝐷 𝐷 𝑔 𝐷 2𝑔
• Fanning defined the friction factor as:
𝜏𝑤
•𝑓 = 1 (58)
𝜌𝑣 2
2
• ∴ 𝑃1 −𝑃2 = 𝜌𝑔 𝑍2 − 𝑍1 + 𝜌𝑔ℎ𝑓
• Given: 𝑙 = 30 𝑚 𝐷 = 25 𝑚𝑚 = 25 𝑥 10−3 𝑚
• 𝜇 = 25 𝑥 10−3 𝑁 𝑠 𝑚2 𝑚 = 1.25 𝑘𝑔 𝑠
• 𝜖 = 0.15 𝑚𝑚 = 0.00015 m 𝜌 = 1840 𝑘𝑔 𝑚3
• The acid flows from Point 1, the feed, to Point 2, the
reservoir that is 12m higher than the feed.
• Thus, 𝑍2 > 𝑍1
• Hence 𝑍2 − 𝑍1 = 12𝑚
𝐿 𝑣 2
′ ′
• ℎ𝑓 = 𝑓 , where 𝑓 is Moody friction factor.
𝐷 2𝑔
• In order to obtain 𝑓 ′ from the Moody friction chart,
𝜖
Reynolds number, 𝑅𝑒 and Relative roughness, must
𝐷
be known.
• 𝑚 = 𝜌𝑣𝐴
𝑚 𝑚 1.25
•𝑣 = = 𝜋𝐷2
= −3 2
𝜌𝐴 𝜌 𝜋 25 𝑥 10
4 1840
4
• ∴ 𝑣 = 1.384 𝑚 𝑠
𝜌𝑣𝐷 1840 𝑥 1.384 𝑥 25 𝑥 10−3
• Hence , 𝑅𝑒 = =
𝜇 25 𝑥 10−3
• ∴ 𝑅𝑒 = 2547
𝜖 0.00015
• Now, =
𝐷 0.025
𝜖
• = 0.006
𝐷
𝜖
• From the Moody friction chart, for 𝑅𝑒 = 2547 and =
𝐷
0.006, the Moody friction factor, 𝑓 ′ , implies:
• 𝑓 ′ = 0.05
𝐿 𝑣 2 30 1.384 2
• ∴ ℎ𝑓 = 𝑓′ = 0.05
𝐷 2𝑔 0.025 2 𝑥 9.81
• ℎ𝑓 = 5.858 𝑚
• Hence, 𝑃1 − 𝑃2 = 𝜌𝑔 𝑍2 − 𝑍1 + 𝜌𝑔ℎ𝑓 implies:
• ∴ 𝑃1 −𝑃2 = 1840 𝑥 9.81 12 + 5.858
• ∴ 𝑃1 −𝑃2 = 3.22 𝑥 10−5 𝑁 𝑚2 = 322 𝑘𝑁 𝑚2
• The inverse problem is to determine the flow rate (velocity)
for a given pressure drop.
• For turbulent flow, this is not so straightforward because
the value of friction factor is unknown until the flow rate,
and hence Re, are known.
• The traditional solution to this problem is to use the plot of
𝜑𝑅𝑒 2 against Re or 𝑓 ′ 𝑅𝑒 2 against Re or 𝑓𝑅𝑒 2 against Re.
2
• The plot of 𝜑𝑅𝑒 against Re is shown in the Figure below.
• The reason for using this combination can be seen by
rearranging Equation(57), (60) or (61).
• Rearranging Equation (57) for the basic friction factor:
∆𝑃𝐷
•𝜑 = (68)
4𝐿𝜌𝑣 2
ℎ𝑓
• Where ∆𝑃 = is the pressure drop due to friction.
𝜌𝑔
• Thus, the unknown 𝑣 can be eliminated by multiplying by
𝑅𝑒 2 to give:
∆𝑃𝐷 𝜌𝑣𝐷 2 ∆𝑃𝐷3 𝜌
• 𝜑𝑅𝑒 2 = = (69)
4𝐿𝜌𝑣 2 𝜇 4𝐿𝜇2
• Equation (69) may be written in terms Fanning and
Moody friction factor by substituting Equation (62)
into (69) to obtain:
2 ∆𝑃𝐷3 𝜌
• Fanning: 𝑓𝑅𝑒 = (70)
2𝐿𝜇2
2∆𝑃𝐷3 𝜌
• Moody: 𝑓 ′ 𝑅𝑒 2 = (71)
𝐿𝜇2
EXAMPLE
• Water flows in a 50 mm pipe, 100 m long, whose
roughness 𝜖 is equal to 0.013 mm. if the pressure drop
2
across this length of pipe is not to exceed 50 𝑘𝑁 𝑚 ,
what is the maximum allowable water velocity? The
density and viscosity of water may be taken as 1000
3 2
𝑘𝑔 𝑚 and 1.0 𝑚𝑁 𝑠 𝑚 respectively.
SOLUTION
• Using the basic friction factor variant of head loss:
𝐿 𝑣2
ℎ𝑓 = 8𝜑
𝐷 2𝑔
• If the friction factor, 𝜑 is known then the velocity, 𝑣,
can be determined.
• However, to determine 𝜑, Reynolds number, Re is
required, which also requires 𝑣 for its determination.
• Thus, we use:
∆𝑃𝐷3 𝜌
• 𝜑𝑅𝑒 2 =
4𝐿𝜇 2
= 1.563 𝑥 107
𝜖 0.013
= = 0.00026
𝐷 50
• From the friction factor group chart, for 𝜑𝑅𝑒 2 =
7 𝜖
1.563 𝑥 10 and = 0.00026, Re = 70,000.
𝐷
𝜌𝑣 D
• ∴ 𝑅𝑒 = = 70000
𝜇
70000 𝑥 1𝑥10−3
•𝑣 =
1000 𝑥 0.05
• = 1.4 𝑚 𝑠
MINOR LOSSES
• For any pipe system, in addition to the Moody-type
friction loss computed for the length of pipe, there are
additional so-called minor losses due to
• 1. Pipe entrance or exit
• 2. Sudden expansion or contraction
• 3. Bends, elbows, tees, and other fittings
• 4. Valves, open or partially closed
• 5. Gradual expansions or contractions
• The losses may not be so minor; e.g., a partially closed
valve can cause a greater pressure drop than a long pipe.
• The losses are commonly measured experimentally and
correlated with the pipe flow parameters.
• The measured minor loss is usually given as a ratio of the
∆𝑃
head loss, ℎ𝑚 = through the device to the velocity
𝜌𝑔
𝑣2
head of the associated piping system.
2𝑔
ℎ𝑚 ∆𝑃
• Loss coefficient 𝐾 = 𝑣2
=1
2𝑔 𝜌𝑣 2
2
• K is dimensionless.
• An alternate procedure is to report the minor loss as if it
were an equivalent length 𝐿𝑒𝑞 of pipe, satisfying the Darcy
friction-factor relation.
𝐿 𝑣 2 𝑣2
𝑒𝑞
• ℎ𝑚 = 𝑓′ = 𝐾
𝐷 2𝑔 2𝑔
𝐾𝐷
• ∴ 𝐿𝑒𝑞 =
𝑓′
• A single pipe system may have many minor losses. Since all
𝑣2
are correlated with 2𝑔 , they can be summed into a single
total system loss if the pipe has constant diameter.
𝑣 2 𝑓′ 𝐿
• ∆ℎ𝑡𝑜𝑡 = ℎ𝑓 + ℎ𝑚 = + 𝐾
2𝑔 𝐷
• Note, however, that we must sum the losses
separately if the pipe size changes so that 𝑣 2 changes.
• The length L is the total length of the pipe axis,
including any bends.
ASSIGNMENT
1) Oil, with density of 900 𝑘𝑔 𝑚3 and kinematic viscosity
of 0.00001 𝑚2 𝑠 , flows at 0.2 𝑚3 𝑠 through 500 𝑚 of
200 𝑚𝑚 diameter cast-iron pipe. Determine (a) the
head loss and (b) the pressure drop if the pipe slopes
down at 10° in the flow direction.
2) 0.015 𝑚3/𝑠 of acid is pumped through a 75 𝑚𝑚
diameter horizontal pipe 70 𝑚 long. What is the
pressure drop in the pipe? Assuming the viscosity of
acid = 2.5 𝑚𝑁𝑠/𝑚2, density of acid is 1060 𝑘𝑔/𝑚3,
and roughness of pipe surface = 6 𝑥 10−5 𝑚.
• 3) 1250 𝑐𝑚3/𝑠 of water is to be pumped through a
steel pipe, 25 𝑚𝑚 diameter and 30 𝑚 long, to a tank
12 𝑚 higher than its reservoir. Calculate the
approximate power required. Viscosity of water =
1.30 𝑚𝑁 𝑠/𝑚2. Density of water = 1000 𝑘𝑔/𝑚3.
• 4) Find the drop in pressure due to friction in a
commercial steel pipe 300 𝑚 long and
150 𝑚𝑚 diameter when water is flowing at the rate
of 0.05 𝑚3/𝑠.
• 5) Over a 30 m length of 150 mm vacuum line carrying
air at 293 K, the pressure falls from 1 kN/m2 to
0.1kN/m2. If the relative roughness e/d is 0.002, what
is approximate flowrate?
FLOW METERS
• Because materials are transported in the form of fluids
wherever possible, it is important to measure the rate at
which a fluid is flowing through a pipe or another channel.
• Many different types of meters are used industrially.
• Selection of a meter is based on the applicability of the
instrument to the specific problem, its installed cost and cost
of operation, the range of flow rates it can accommodate,
and its inherent accuracy.
• A few types of flow meters measure the mass flow
rate directly, but the majority measures the
volumetric flow rate or the average fluid velocity, from
which the volumetric flow rate can be calculated.
• To convert the volumetric rate to the mass flow rate
requires that the fluid density under the operating
conditions be known.
PRESSURE MEASUREMENT
• Definition of Pressure Measurement Terms
• Fluid pressure is a measure of the force of the
bombardment of the fluid particles in a space on the
walls containing the fluid particles.
• The various terms in pressure measurement are listed
below:
• Absolute Vacuum: A space whose fluid has been
totally evacuated is called a vacuum. Such a space is
not capable of exerting any pressure and therefore it
is assigned zero pressure.
• Absolute Pressure: This is the pressure of a fluid
measured with reference to absolute zero vacuum.
• Gauge Pressure: This is the value of any given pressure
above that of the atmospheric pressure. Blood
pressure and automobile tyre pressure are examples
of gauge pressure.
• Gauge pressure = Absolute Pressure – Atmospheric
pressure
• Vacuum: This is negative gauge pressure or the value of
any given pressure below that of the atmosphere, i.e.
when pressure is below atmospheric pressure. Vacuum
pressure can either be measured as a negative gauge
pressure or as an absolute pressure.
• Vacuum Pressure = Atmospheric Pressure – Absolute
Pressure
• Differential pressure. Differential pressure is the
difference in pressure between two points. Differential
pressures are commonly used in the industry.
MANOMETERS
𝑣12 𝑃1 𝑃2
+ =
2 𝜌 𝜌
1
𝑃1 + 𝜌𝑣12 = 𝑃2 (A)
2
1 2
• This implies that total pressure at point 1, 𝑃1 + 𝜌𝑣1 , = total
2
pressure at point 2, 𝑃2 .
• Thus the total pressure at point 2 = the sum of the static
pressure and dynamic pressure at point 1.
𝑃𝑡 = 𝑃𝑠 = 𝑃 + 𝑃𝑑 (B)
• 𝑃𝑡 = total pressure
• 𝑃𝑠 = 𝑠𝑡𝑎𝑔𝑛𝑎𝑡𝑖𝑜𝑛 𝑝𝑟𝑒𝑠𝑠𝑢𝑟𝑒 (ℎ𝑒𝑟𝑒: 𝑃𝑠 = 𝑃2 )
• 𝑃 = 𝑠𝑡𝑎𝑡𝑖𝑐 𝑝𝑟𝑒𝑠𝑠𝑢𝑟𝑒
• 𝑃𝑑 = 𝑑𝑦𝑛𝑎𝑚𝑖𝑐 𝑝𝑟𝑒𝑠𝑠𝑢𝑟𝑒
• Comparing equations (A) and (B) therefore, the
expression for dynamic pressure, 𝑃𝑑 implies:
1 2
𝑃𝑑 = 𝜌𝑣1
2
Thus, from (A),
1
• 𝑃2 − 𝑃1 = 𝑃𝑑 = 𝜌𝑣 2
2
• Where 𝑃2 = total pressure 𝑃1 = static pressure
• Hence,
2𝑃𝑑 2 𝑃2 − 𝑃1 2 𝑃𝑠 − 𝑃
•𝑣 = = = (C )
𝜌 𝜌 𝜌
𝑐𝑐 𝐷02
• ∴ 𝑣1 = 𝑣2 2
𝐷1
Substituting 𝑣1 into the Bernoulli’s equation (D) above gives:
2 𝑃1 − 𝑃2 /𝜌
𝑣2 = 2
1 − 𝐶𝐶 𝐷0 /𝐷1 4
𝑣2 is theoretical velocity.
The actual velocity, 𝑣2,𝑎 , is less than this value due to viscous
and entrance losses and is obtained by multiplying this
velocity by the velocity coefficient, 𝑐𝑣 .
2 𝑃1 − 𝑃2 /𝜌
𝑣2,𝑎 = 𝑐𝑣
1 − 𝐶𝐶2 𝐷0 /𝐷1 4
The area of the vena contracta, 𝐴2 = 𝑐𝑐 𝐴0
Therefore the discharge, (volume flow rate) through the
vena contracta Q, is: (velocity x cross sectional area).
𝑄 = 𝑣2,𝑎 ∙ 𝐴2 = 𝑣2,𝑎 ∙ 𝑐𝑐 𝐴0
2 𝑃1 − 𝑃2 /𝜌
𝑄 = 𝑐𝑣 𝑐𝑐 𝐴0
1 − 𝐶𝐶2 𝐷0 /𝐷1 4
• Let a single coefficient, coefficient of discharge,
𝐶𝑑 take care of 𝐶𝑣 and 𝐶𝑐 , i.e 𝐶𝑑 = 𝐶𝑣 𝐶𝑐
2 𝑃1 − 𝑃2 /𝜌
• ∴ 𝑄 = 𝐶𝑑 . 𝐴𝑂
1− 𝐶𝐶2 𝐷0 /𝐷1 4
2 𝑃1 − 𝑃2
+ (𝑍1 − 𝑍2 )
𝜌
𝑣2 =
1 − 𝐷2 /𝐷1 4
The actual velocity is obtained by multiplying 𝑣2 by the
velocity coefficient 𝑐𝑣 .
𝑄 = 𝑣2,𝑎 ∙ 𝐴2 = 𝑐𝑣 𝑣2 ∙ 𝐴2
𝑄 = 𝑣2,𝑎 ∙ 𝐴2 = 𝑐𝑣 𝑣2 ∙ 𝐴2
2 𝑃1 − 𝑃2
+ (𝑍1 − 𝑍2 )
𝜌
𝑄 = 𝑐𝑣 ∙ 𝐴2
1 − 𝐷2 /𝐷1 4
EXAMPLE
• A horizontal venturi meter having a throat diameter of 20mm is
set in a 75-mm internal diameter. Water at 15 0C is flowing
through the line. A manometer containing mercury under
water measures the pressure differential over the instrument.
When the manometer reading is 500 mm,
• i) what is the pressure drop between the upstream section and
the throat
• ii) what is the flow rate in m3/h? Take coefficient of meter to
be 0.6.
• Solution:
• For the horizontal venturi tube,
2 𝑃1 −𝑃2 𝜌
• 𝑄 = 𝐶𝑣 𝐴2 𝐷2 4
1−
𝐷1
• = 7.56 𝑚3 ℎ𝑟