Emko

Process Controller
ESM-4430 48 x 48 1/16 DIN

Universal Input PID Process Controller
- 4 digits process (PV) and 4 digits process set (SV) display
- Universal process input (TC, RTD, mV Z, V Z, mA Z)
- Dual or multi point calibration for ZVoltage / Current input
- Configurable ON/OFF, P, PI, PD and PID control forms
ESM-4430 48x48 DIN 1/16
- Adaptation of PID coefficients to the system with Auto-tune and

Self-tune
- Manual/Automatic mode selection for control outputs
- Bumpless transfer
- Programmable heating, cooling and alarm functions for control
outputs
Instruction Manual. ENG ESM-4430 02 V13 07/14

ABOUT INSTRUCTION MANUAL
Instruction manual of ESM-4430 Process Controller consists of two main sections.

Explanation of these sections are below. Also, there are other sections which include order
information and technical specifications of the device. All titles and page numbers in instruction
manual are in “CONTENTS” section. User can reach to any title with section number.
Installation:
Physical dimensions, panel mounting, electrical wiring of the device, physical and
electrical installation of the device to the system are explained in this section.
Operation and Parameters:
User interface of the device, how to access to the parameters, description of parameters
are explained in this section.
Also in these sections, there are warnings to prevent serious injury while doing the
physical and electrical mounting or using the device.
Explanation of the symbols which are used in these sections are given below.
c This symbol is used for safety warnings. User must pay attention to these
warnings.
a
This symbol is used to determine the dangerous situations as a result of an electric
shock. User must pay attention to these warnings definitely.
This symbol is used to determine the important notes about functions and usage of
i the device
2
CONTENTS
1.PREFACE............................................................................................................................................ Page 5
1.1 GENERAL SPECIFICATIONS
1.2 ORDERING INFORMATION
1.3 WARRANTY
1.4 MAINTENANCE
2.INSTALLATION.................................................................................................................................... Page 8
2.1 GENERAL DESCRIPTION
2.2 DIMENSIONS
2.3 PANEL CUT-OUT
2.4 ENVIRONMENTAL RATINGS
2.5 PANEL MOUNTING
2.6 INSTALLATION MOUNTING CLAMP
2.7 REMOVING FROM THE PANEL
3.ELECTRICAL WIRINGS...................................................................................................................... Page 13
3.1 TERMINAL LAYOUT AND CONNECTION INSTRUCTION
3.2 ELECTRICAL WIRING DIAGRAM
3.3 VIEW OF THE LABELS
3.4 CONNECTION OF DEVICE SUPPLY VOLTAGE INPUT
3.5 PROCESS INPUT CONNECTION
3.5.1 TC (THERMOCOUPLE) CONNECTION
3.5.2 RTD CONNECTION
3.5.3 PROCESS INPUT CONNECTION OF SERIAL TRANSMITTERS WITH CURRENT
OUTPUT (LOOP POWERED)
3.5.4 PROCESS INPUT CONNECTION OF 3-WIRE TRANSMITTERS WITH CURRENT
OUTPUT
3.5.5 CONNECTION OF TRANSMITTERS WITH VOLTAGE OUTPUT TO PROCESS
INPUT
3.6 GALVANIC ISOLATION TEST VALUES OF ESM-4430 PROCESS CONTROLLER
4.OUTPUT CONNECTION FORMS IN ESM-4430 PROCESS CONTROLLER.................................... Page 21

4.1 PROCESS OUTPUT (SSR DRIVER OUTPUT) CONNECTION
4.2 ALARM OUTPUT -1 RELAY CONNECTION
4.3 PROCESS OUTPUT OR ALARM OUTPUT -2 RELAY CONNECTION
5.DEFINITION OF FRONT PANEL AND ACCESSING TO THE PARAMETERS.................................. Page 23

5.1 DEFINITION OF FRONT PANEL
5.2 OBSERVATION OF SOFTWARE REVISION ON THE BOTTOM DISPLAY WHEN POWER
IS ON
5.3 ADJUSTMENT OF PROCESS AND ALARM SET VALUES
5.4 EASY ACCESS DIAGRAM FOR PROGRAM PARAMETERS
5.5 ACCESSING TO THE TECHNICIAN MENU
5.6 CHANGING AND SAVING PARAMETERS
6.PARAMETERS.....................................................................................................................................Page 41
6.1 PROCESS / ALARM SET PARAMETERS
6.2 TECHNICIAN PARAMETERS
6.2.1 SELECTION OF PID TUNE AND OPERATION FORM
6.2.2 FUNCTION SELECTION FOR TOP AND BOTTOM DISPLAY
6.2.3 PROCESS INPUT TYPE AND RELEVANT PARAMETERS WITH PROCESS INPUT
6.2.4 PID CONFIGURATION PARAMETERS
6.2.5 PROCESS OUTPUT CONFIGURATION PARAMETERS
6.2.6 ALARM OUTPUT - 1 CONFIGURATION PARAMETERS
6.2.7 ALARM OUTPUT - 2 CONFIGURATION PARAMETERS
6.2.8 GENERAL PARAMETERS
6.2.9 TECHNICIAN PASSWORD
7.FAILURE MESSAGES IN ESM-4430 PROCESS CONTROLLERS................................................... Page 64
8.SPECIFICATIONS................................................................................................................................Page 65
9.OTHER INFORMATION....................................................................................................................... Page 66
3
EU DECLARATION OF CONFORMITY
Manufacturer’s Name : EMKO ELEKTRONIK A.S.

Manufacturer’s Address : DOSAB, Karanfil Sk., No:6,
16369 Bursa, TURKEY
The manufacturer hereby declares that the product:
Product Name : Process Controller Unit
Type Number : ESM-4430
Product Category : Electrical equipment for measurement, control and

laboratory use
Conforms to the following directives :
2006 / 95 / EC The Low Voltage Directive
2004 / 108 / EC The Electromagnetic Compatibility Directive
has been designed and manufactured to the following specifications :
EN 61000-6-4:2007 EMC Generic Emission Standard for the Industrial Environments
EN 61000-6-2:2005 EMC Generic Immunity Standard for the Industrial Environments
EN 61010-1:2001 Safety Requirements for electrical equipment for measurement, control

And laboratory use
When and Where Issued Authorized Signature

th
16 October 2009 Name : Serpil YAKIN
Bursa-TURKEY Position : Quality Manager
4
1.Preface
ESM series process controllers are designed for measuring and controlling temperature
and any process value.They can be used in many applications with their universal process input,
control outputs, selectable alarm functions.
Some application fields and applications which they are used are below:
Application Fields Applications

Glass PID Process Control
Plastic
Petro-Chemistry
Textile
Automative
Machine production industries
1.1 General Specifications
ESM-4430 Standard
Universal Supply Input
Power Supply 100-240 VV, 50/60Hz
Input Low Voltage (optional)
Supply Input
24VV50/60Hz ,24VZ
Universal Process Input

Process Input TC,RTD, ZVoltage/Current
Standard
Alarm Out-1 Control Output Heating-Cooling Function
(Relay Output) Alarm Output ON/OFF, PID Operation
Auto-Tune, Self-Tune
Automatic/Manual Operation
Standard
Process Out or
Alarm Out-2
(Relay Output)
Standard
Process Out
Control Output
(SSR Driver Output)
5
1.2 Ordering Information
A BC D E / FG HI / U V W Z All order information of ESM-4430 are
ESM-4430 (48x48 DIN 1/16) given on the table at left. User may form
0 1 / 01 02 /
appropriate device configuration from
A Supply Voltage information and codes that at the table and
1 100-240V V (-15%;+10%) 50/60Hz convert it to the ordering codes.
2 24 V V (-15%;+10%) 50/60Hz 24V Z (-15%;+10%)
9 Customer (Maximum 240V V (-15%;+10%))50/60Hz Firstly, supply voltage then other
specifications must be determined. Please
BC Input Type Scale fill the order code blanks according to your
20 Configurable (Table-1) Table-1 needs.
D Serial Communication Please contact us, if your needs are
0 None out of the standards.
E Output-1
1 Relay Output (5A@250 VV at resistive load)
FG Output-2
01 Relay Output (5A@250 VV at resistive load)
HI Output-3
02 SSR Driver Output ( Maximum 17mA, 25VZ )
c
Table-1
BC Input Type(TC) Scale(°C) Scale(°F) V Symbol means Vac,
21 L ,Fe Const DIN43710 -100°C,850°C -148°F ,1562°F
22 L ,Fe Const DIN43710 -100.0°C,850.0°C -148.0°F,999.9°F Z Symbol means Vdc
23
24
J ,Fe CuNi IEC584.1(ITS90)
J ,Fe CuNi IEC584.1(ITS90)
-200°C,900°C
-199.9°C,900.0°C
-328°F,1652°F
-199.9°F,999.9°F
W Symbol means Vac and Vdc
25 K ,NiCr Ni IEC584.1(ITS90) -200°C,1300°C -328°F,2372°F
26 K ,NiCr Ni IEC584.1(ITS90) -199.9°C,999.9°C -199.9°F,999.9°F
27 R ,Pt13%Rh Pt IEC584.1(ITS90) 0°C,1700°C 32°F,3092°F
28 S ,Pt10%Rh Pt IEC584.1(ITS90) 0°C,1700°C 32°F,3092°F
29 T ,Cu CuNi IEC584.1(ITS90) -200°C,400°C -328°F,752°F
30 T ,Cu CuNi IEC584.1(ITS90) -199.9°C,400.0°C -199.9°F,752.0°F
31 B ,Pt30%Rh Pt6%Rh IEC584.1(ITS90) 44°C,1800°C 111°F,3272°F
32 B ,Pt30%Rh Pt6%Rh IEC584.1(ITS90) 44.0°C,999.9°C 111.0°F,999.9°F
33 E ,NiCr CuNi IEC584.1(ITS90) -150°C,700°C -238°F,1292°F
34 E ,NiCr CuNi IEC584.1(ITS90) -150.0°C,700.0°C -199.9°F,999.9°F
35 N ,Nicrosil Nisil IEC584.1(ITS90) -200°C,1300°C -328°F,2372°F
36 N ,Nicrosil Nisil IEC584.1(ITS90) -199.9°C,999.9°C -199.9°F,999.9°F
37 C , (ITS90) 0°C,2300°C 32°F,3261°F
38 C , (ITS90) 0.0°C,999.9°C 32.0°F,999.9°F
BC Input Type(RTD) Scale(°C) Scale(°F)

39 PT 100 , IEC751(ITS90) -200°C,650°C -328°F,1202°F
40 PT 100 , IEC751(ITS90) -199.9°C,650.0°C -199.9°F,999.9°F
BC Input Type( Z Voltage and Current) Scale

41 0...50 mV Z -1999,9999
42 0...5 V Z -1999,9999
43 0...10 V Z -1999,9999
44 0...20 mA Z -1999,9999
45 4...20 mA Z -1999,9999
6
1.3 Warranty
EMKO Elektronik warrants that the equipment delivered is free from defects in material and
workmanship. This warranty is provided for a period of two years. The warranty period starts from
the delivery date. This warranty is in force if duty and responsibilities which are determined in
warranty document and instruction manual performs by the customer completely.
1.4 Maintenance
Repairs should only be performed by trained and specialized personnel. Cut power to the device
before accessing internal parts.
Do not clean the case with hydrocarbon-based solvents (Petrol, Trichlorethylene etc.). Use of
these solvents can reduce the mechanical reliability of the device. Use a cloth dampened in ethyl
alcohol or water to clean the external plastic case.
7
2.Installation
c
Before beginning installation of this product, please read the instruction
manual and warnings below carefully.
In package ,
- One piece unit
- Two pieces mounting clamps
- One piece instruction manual
A visual inspection of this product for possible damage occured during shipment is
recommended before installation. It is your responsibility to ensure that qualified
mechanical and electrical technicians install this product.
If there is danger of serious accident resulting from a failure or defect in this unit, power
off the system and separate the electrical connection of the device from the system.
The unit is normally supplied without a power switch or a fuse. Use power switch and fuse
as required.
Be sure to use the rated power supply voltage to protect the unit against damage and to
prevent failure.
Keep the power off until all of the wiring is completed so that electric shock and trouble
with the unit can be prevented.
Never attempt to disassemble, modify or repair this unit. Tampering with the unit may
results in malfunction, electric shock or fire.
Do not use the unit in combustible or explosive gaseous atmospheres.
During the equipment is putted in hole on the metal panel while mechanical installation
some metal burrs can cause injury on hands, you must be careful.
Montage of the product on a system must be done with it’s fixing clamps. Do not do the
montage of the device with inappropriate fixing clamp. Be sure that device will not fall
while doing the montage.
It is your responsibility if this equipment is used in a manner not specified in this

instruction manual.
8
2.1 General Description
Mounting Clamp Terminal protection cover
Product Label
Front Panel Panel surface

IP65 protection (maximum thickness 5mm / 0.2 inch)
NEMA 4X
2.2 Dimensions
Maximum 5mm / 0.2 inch
ESM-4430
°C
48 mm/ 1.89 inch
°F
V
PO M A
AO1
AO2
AT PSET ASET1 ASET2
AT A/M SET
P
Process Controller
48mm/ 1.89 inch 11.5 ± 1 mm /0.45 inch 76mm / 2.99 inch
9
2.3 Panel Cut-Out
65 mm/2.56 inch (min)

10
2.4 Environmental Ratings
Operating Conditions
Operating Temperature : 0 to 50 °C
Max. Operating Humidity : 90% Rh (non-condensing)
Altitude : Up to 2000m.
c
Forbidden Conditions:
Corrosive atmosphere
Explosive atmosphere
Home applications (The unit is only for industrial applications)
2.5 Panel Mounting
1-Before mounting the device in your

1 panel, make sure that the cut-out is of the
right size.
2-Check front panel gasket position
3-Insert the device through the cut-out. If

the mounting clamp are on the unit, put out
them before inserting the unit to the panel.
c
During installation into a metal panel, care should be taken to avoid injury from
metal burrs which might be present. The equipment can loosen from vibration
and become dislodged if installation parts are not properly tightened. These
precautions for the safety of the person who does the panel mounting.
11
2.6 Installation Mounting Clamp
2 The unit is designed for panel mounting.

1
1-Insert the unit in the panel cut-out from the
front side.
2- Insert the mounting clamps to the holes

that located top and bottom sides of device
and screw up the fixing screws until the unit
completely immobile within the panel
c
Montage of the unit to a system must be done with it’s own fixing clamps. Do
not do the montage of the device with inappropriate fixing clamps. Be sure
that device will not fall while doing the montage.
2.7 Removing from the Panel
c
Before starting to remove the unit from panel, power off the unit and the
related system.
2 1
1-Loosen the screws.
2-Pull mounting clamps from top and bottom

fixing sockets.
3-Pull the unit through the front side of the

panel
12
3.Electrical Wirings
c
You must ensure that the device is correctly configured for your application.
Incorrect configuration could result in damage to the process being
controlled, and/or personal injury. It is your responsibility, as the installer, to
ensure that the configuration is correct.
Parameters of the device has factory default values. These parameters must
be set according to the system’s needs.
c
Only qualified personnel and technicians should work on this equipment.
This equipment contains internal circuits with voltage dangerous to human
life. There is severe danger for human life in the case of unauthorized
intervention.
c Be sure to use the rated power supply voltage to protect the unit against
damage and to prevent failure.
c Keep the power off until all of the wiring is completed so that electric shock
and trouble with the unit can be prevented.
3.1 Terminal Layout and Connection Instructions
6 mm / 0.236 inch
Wire Size:
18 AWG / 1 mm²
Solid /Stranded
1 2 3 4 5 6
12 screws terminal M3
7 8 9 10 11 12 Torque 0.5 Nm
a Screw driver 0.8x3mm
0.5 Nm
13
3.2 Electrical Wiring Diagram
c
Electrical wiring of the device must be the same as ‘Electrical Wiring Diagram’
below to prevent damage to the process being controlled and personnel injury.
Universal Sensor or Transmitter

Process Input Supply Voltage
(TC, RTD,ZVoltage / Current)
Process Output
SSR Driver Output
0 to 50mV Z Max. 17mA, 25VZ
0 to 10V Z
0 to 20mA Z
24V Z ±10%
Pt-100
Max 50mA
TC
1 2 3 4 5 6
Process Out
P/N : ESM-4430
c Y CAT II
Process Out
(Alarm Out-2) Alarm Out-1
5A@250V V 5A@250V V
NO C NO C a
7 8 9 10 11 12
Supply Voltage Input

100-240VV(-15%;+10%) 50/60Hz - 6VA
24 VV(-15%;+10%) 50/60Hz - 6VA
Process Output or 24VZ(-15%;+10%) - 6W
Alarm Output-2 Relay Alarm Output-1 (It must be determined in order)
Relay
i Process input is in CAT II class
14
3.3 View of the Labels
0 T 50 IP65/IP20
mA Z
24 VZ
Max.50mA
±10%
Max. 17mA, 25VZ
15
3.4 Connection of Device Supply Voltage Input
Universal Supply Low Voltage 24 VW
Voltage Connection Supply Voltage Input
Y Y
Note-1
Note-1
Fuse
Fuse
N aL N aL Note-2
11 12 11 12
External
External Fuse
Note-3
Note-3
Fuse (24V V : 1 A V T)
(1 A V T) (24V Z : 1 A Z T)
Power Power
Supply Supply
Switch Switch
c c
Supply Voltage Supply Voltage
100 - 240 V V 24V V (-15%;+10%) 50/60Hz
(-15%;+10%) 50/60 Hz or 24V Z (-15%;+10%)
Note-1 :There is an internal 33R W fusible flameproof resistor in 100-240 VV 50/60Hz supply
voltage input
There is an internal 4R7 W fusible flameproof resistor in 24VV 50/60Hz , 24VZ supply voltage
input
Note-2 : “L” is ( + ) ,” N” is ( - ) for 24V Z supply voltage
Note-3 : External fuse is recommended.
c
Make sure that the power supply voltage is the same indicated on the
instrument.
Switch on the power supply only after that all the electrical connections have
been completed.
Supply voltage range must be determined in order. While installing the unit,
supply voltage range must be controlled and appropriate supply voltage must
be applied to the unit. Controlling prevents damages in unit and system and
possible accidents as a result of incorrect supply voltage.
c
There is no power supply switch on the device. So a power supply switch must
be added to the supply voltage input. In accordance with the safety regulations,
the power supply switch shall bring the identification of the relevant
instrument.Power supply switch shall be easily accessible by the user.
Power switch must be two poled for seperating phase and neutral. On/Off
condition of power switch is very important in electrical connection. On/Off
condition of power switch must be signed for preventing the wrong connection.
If an external fuse is used, it must be on phase connection in Vsupply input.

If an external fuse is used, it must be on (+) line connection in Zsupply input.
c
The instrument is protected with an internal fuse (Please refer to Note1 for
information). In case of failure it is suggested to return the instrument to the
manufacturer for repair.
16
3.5 Process Input Connection
3.5.1 TC (Thermocouple) Connection
TC
Connect the wires with the polarity as shown in the
figure at left.
1 2 3
Always use compensation wire corresponding to the thermocouple used. If

i present, the shield must be connected to a proper ground.
i Input resistance is greater than 10M W
3.5.2 RTD Connection

Pt-100 Pt-100
Note 1 Note 2
1 2 3 1 2 3
3-wire Pt-100 connection 2-wire Pt-100 connection
(with line compensation) (without line compensation)
(Max. Line impedance is 10 W)
Note 1 : In 3-wire system, use always cables of the same diameter (min 1mm²) Always use
wires of the same gauge and type whether a 2-wire or 3-wire system.
Note 2 : Install a jumper between terminals 2 and 3 when using a 2-wire RTD.
Note 3 : If the distance is longer than 10 meters, use 3-wire system
i Input resistance is greater than 10M W
17
3.5.3 Process Input Connection of Serial Transmitters with Current Output (Loop
Powered)
Transmitter connection by using supply Transmitter connection by using external supply
voltage on the device voltage source.
1 1
Transmitter Transmitter
mAZ mAZ
3 3 External
Power
Supply
4 PV 4 PV Note-1
24 VZ ±10% 24 VZ ±10%
Max. 50mA Max. 50mA
Note 1 : External power supply must be selected according to supply voltage range and
required current for transmitter.
i Input resistance is 2R7 W .
3.5.4 Process Input Connection of 3-wire Transmitters with Current Output

1 1
mAZ mAZ
3 3 External
Power
Supply
4 PV 4 PV Note-1
24 VZ ±10% 24 VZ ±10% Transmitter
Transmitter
Max. 50mA Max. 50mA
Note-1 : External power supply must be selected according to supply voltage range and
i Input resistance is 2R7 W .
18
3.5.5 Connection of Transmitters with Voltage Output to Process Input

1 1
mV, VZ mV, VZ
2 2 External
Power
Supply
4 PV 4 PV Note-1
24 VZ ±10% Transmitter 24 VZ ±10% Transmitter
Max. 50mA Max. 50mA
Note-1 : External power supply must be selected according to supply voltage range and
Input resistance is greater than 10M W for 0...50mV Z

i Input resistance is greater than 43K W for 0...10V Z
19
3.6 Galvanic Isolation Test Values of ESM-4430 Process Controller
2000V V ( For ESM-4430.1..... )

500V V ( For ESM-4430.2..... )
11
Supply Input Ground 1
12
2000V V
5 Process Output 5
6 (SSR Driver Output) 6
2000V V 2000V V
7 Process Output or 7
Alarm Output-2
8 8
Relay
2000V V 2000V V
9 9
Alarm Output-1
10 Relay 10
2000V V
2 Analogue 2
3 Inputs 3
2000V V
24V Z Voltage
4 4
Output
20
4. Output Connection Forms in ESM-4430 Process Controller
4.1 Process Output ( SSR Driver Output ) Connection
Device L N
Last Control
Element
(SSR)
6
5
Max. 25VZ,
Max. 17mA
c
Fuse
Load
c Fuses must be selected according to the applications.
4.2 Alarm Output-1 Relay Connection
Device
L N
5AVT Fuse
C
10
Last Control Element
(Contactor)
NO
9
c
Fuse
Load
21
4.3 Process Output or Alarm Output-2 Relay Connection
Device
L N
5AVT Fuse
C
8
Last Control Element
(Contactor)
NO
7
c
Fuse
Load
22
5. Definition of Front Panel and Accessing to the Parameters
5.1 Definition of Front Panel
LED indication of °C:Centigrade Led indication of Automatic Operation
Unit (for Process Output) LED
LED indication of °F Led indication of Manual Operation
Fahrenheit Unit (for Process Output) LED
LED indication of units

other than °C and °F
ESM-4430
LED indication of
Process status °C
°F Displays Process Value (PV)
LED indication of and Parameter
V
Output-1 status PO M A
Displays Process Set
LED indication of AO1
AO2 Value(SV) and Parameter

Output-2 status AT PSET ASET1 ASET2
LED indication of AT A/M SET

P
AT , Autotune is active
Process Controller
For details, refer to Section
PSET ,LED indication of 6.1 (Process and
Process Set value Alarm Set Parameters)
ASET1, LED indication and 6.2.2 (Function Selection for
of Alarm-1 Set value Top and Bottom Display)
ASET2 , LED
indication of Alarm-2
Set value
Menu button This button is used to

This button is used to access access to the process
to the all menus and to move and alarm set values and
up to another menu in the it is used as OK button in
menu list program parameters
Note-1 Note-1
This button is used to increase the This button is used to
value and access to the menu pages increase the value and
(menu changing back button). Also it access to the menu
is AT (Auto Tune Yes/No) button. For pages (menu changing
details on parameter, refer to next button). Also it is
Section 6.2.1 Automatic or Manual
Operation Form
Selection button
Note-1: If increment or decrement button is pressed for 5 seconds continuously,

increment and decrement number become 10, if increment or decrement button is
pressed for 10 seconds continuously, increment and decrement number become 100.
23
5.2 Observation of Software Revision on the Bottom Display When Power Is On
When the power is applied to the device all led indicators and display segments are momentarily
illuminated for testing. Software revision number of the controller is momentarily illuminated on
the bottom display.
ESM-4430
°C
°F
V
PO M A
AO1
AO2
AT PSET ASET1 ASET2
“ rU” Þ Revision Revision number

AT A/M SET
P
Process Controller
When power is on, display of the device is like below:
ESM-4430 ESM-4430 ESM-4430
°C °C °C
°F °F °F
V V V
PO M A PO M A PO M A
AO1 AO1 AO1
AO2 AO2 AO2
AT PSET ASET1 ASET2 AT PSET ASET1 ASET2 AT PSET ASET1 ASET2
AT A/M SET AT A/M SET AT A/M SET

P P P
Process Controller Process Controller Process Controller
First segments of top and Second segments of top and Third segments of top and
bottom displays are tested bottom displays are tested. bottom displays are tested.
ESM-4430 ESM-4430 ESM-4430
°C °C °C
°F °F °F
V V V
AO1 AO1 AO1
AO2 AO2 AO2

P P P
Process Controller Process Controller Process Controller
Fourth segments of top and All leds are energised. On Main operation screen is
bottom displays are tested. bottom display revision shown
number is shown. Revision
c
number is “11”.
If there is an unexpected situation while opening the device, power off the
device and inform a qualified personnel.
24
5.3 Adjustment of Process and Alarm Set Values
°C
Operation °C Process °C
°F °F °F
V Screen V
Set Screen V
AO1 AO1 AO1
AO2 AO2 AO2

P P P
When SET button is pressed, PSET Set value can be changed For saving Set
LED flashes. “PSET” is shown on with increment and v a l u e a n d
top display and process set value is decrement buttons accessing to the
shown on bottom display. other Set values,
press Set button.
°C
Alarm-1 Set °C Alarm-2 °C
°F °F °F
V
Screen V
Set V
PO M A PO M A Screen PO M A
AO1
AO2
ASET1 AO1
AO2
AO1
AO2
AT PSET ASET1 ASET2 Led flashes AT PSET ASET1 ASET2 AT PSET ASET1 ASET2
AT A/M AT A/M AT A/M SET

P SET
P SET
P
Set value can be changed with For saving Set value and Set value can ASET2
increment and decrement accessing to the other Set be changed Led
buttons values, press Set button. with increment flashes
and decrement
buttons
°C Alarm-2 °C
°F °F
V
Set V
PO M A Screen PO M A
AO1 AO1
AO2 AO2
AT PSET ASET1 ASET2 AT PSET ASET1 ASET2
AT A/M SET AT A/M SET

P P
Operation S c r e e n
Press Set button for
saving the set value and
turn to the main screen.
If parameter in PCnF menu is , parameters is accessible. If it

i is
screen
, this parameter is not accessible and device turns to the main operation
i For exiting without saving Set value, press menu (”P”) button.
25
5.4 Easy Access Diagram For Program Parameters
°C
Main °C °C
Password °C Password
°F °F °F °F
Entering
V
PO M A
Operation V
PO M A
V
PO M A
Entering V
PO M A Screen
AO1
AO2
Screen AO1
AO2
AO1
AO2
Screen AO1
AO2
AT PSET ASET1 ASET2 AT PSET ASET1 ASET2 AT PSET ASET1 ASET2 AT PSET ASET1 ASET2
SET AT A/M SET

P
Press “P” button for Press SET/OK button for Confirm the
accessing to the accessing to the password Enter the password with password with
programming section. entering screen. increment and decrement buttons SET/OK button.
°C
°F
Run List °C
°F
Display °C
°F
PýnP °C
°F
PID
V
PO M A
menu V
PO M A
menu V
PO M A
menu V
PO M A
Menu
AO1 AO1 AO1 AO1
AO2 A/M AO2 A/M AO2 A/M AO2 A/M

SET SET SET SET
°C °C °C °C
°F
Tune °F
Top °F
Process °F
Proportional
V
PO M A
selection V
PO M A
Display V
PO M A
Input V
PO M A
Band
AO1
AO2
AO1
AO2
AO1
AO2
type AO1
AO2

Selection AT PSET ASET1 ASET2
SET SET SET

Note-2 SET
°C
°C
°F
Auto °C
°F
Bottom °C
°F
TC input °C
°F
Integral °F
PID
V
PO M A
Tune V
PO M A
Display V
PO M A
type V
PO M A
time V
PO M A
Output
AO1
AO2
selection AO1
AO2
AO1
AO2
selection AO1
AO2
AO1
AO2
offset
AT PSET ASET1 ASET2 AT PSET ASET1 ASET2 AT PSET ASET1 ASET2 AT PSET ASET1 ASET2 AT PSET ASET1 ASET2
SET SET
Note-1 SET
Note-2 SET Note-2 SET
°C
Output
°C
°F
Bumpless °C
°F
Unit °C
°F
Derivative °F Offset
time V
Related
V
PO M A
transfer V
PO M A
selection V
PO M A
PO M A
to the
AO1
AO1 AO1 AO1
AO2
AO2 AO2 AO2
AT PSET ASET1 ASET2
PID Set
SET SET
°C Process
°C
°F
Alarm °C
°F
Operation °C
°F
Output °F Value
V
Latch V Scale V
Period
V
PO M A
Stabilization
PO M A PO M A
PO M
AO1
A
Canceling AO1 Low AO1

AO1
AO2
AO2
AT PSET ASET1 ASET2

AO2
AT PSET ASET1 ASET2 Limit AO2
AT PSET ASET1 ASET2

AT PSET ASET1 ASET2
SET SET
°C Proportional
°C
°F
Operation °C
°F
Control °F
Band
V
V Scale V
Output PO M A Shifting
PO M A PO M A
AO1 Max AO1
Min
AO1
AO2
AO2
Limit AO2
AT PSET ASET1 ASET2
Value
Note-1: According to the
i
SET
SET Note-2 SET
Parameter selection, °C
Sensor
another parameter can be °C
°F
Process °C
°F
Control °F
V Break
V Display V
Output
used instead of PO M
AO1
A
offset
PO M
AO1
A
Max
PO M
AO1
AO2
A
Output
parameter and AO2
AT PSET ASET1 ASET2

AO2
AT PSET ASET1 ASET2

Value
AT PSET ASET1 ASET2
Value
SET
parameter can not be SET Note-2 SET
observed °C °C
Input Control °C
Soft
Note-2:If parameter °F
V
PO M A
Filter
°F
V
PO M A
time
°F
V Start Set
in section is
PO M A
AO1
AO2
Time AO1
AO2
Min AO1
AO2
Value
,then these
Value AT PSET ASET1 ASET2
SET
Note-2 SET SET
parameters can be
observed °C
°F
Cold °C
°F
Anti- °C
Soft
Junction °F
V
PO M A Compensation
V
PO M A
Reset V Start
PO M A
AO1
Selection AO1
Windup Control
Please refer to the Section
AO1
i
AO2 AO2
AO2
AT PSET ASET1 ASET2
Output
6. Parameters for detailed Note-1 SET
Note-2 SET SET
information about °C
Set Soft
parameters and menus. °F
V
Value
°C
°F
PO M A
V Start
AO1
AO2
Offset PO M
AO1
A
Control
AO2
AT PSET ASET1 ASET2
AT PSET ASET1 ASET2
Time
Note-2 SET
SET
26
5.4 Easy Access Diagram For Program Parameters
Note-3
°C
°F
PCnF °C
°F
ALn1 °C
°F
ALn2 °C
°F
Genn °C
°F
Password
V
PO M A
Menu V
PO M A
Menu V
PO M A
Menu V
PO M A
Menu V
PO M A
Menu
AO1 AO1 AO1 AO1 AO1
AO2 A/M AO2 A/M AO2 A/M AO2 A/M AO2 A/M
AT PSET ASET1 ASET2 AT PSET ASET1 ASET2 AT PSET ASET1 ASET2 AT PSET ASET1 ASET2 AT PSET ASET1 ASET2
SET SET SET SET SET
°C
°F
Process °C
°F
Alarm-1 °C
°F
Alarm-2 °C
°F
Set °C
°F
Technician
V Output V logic V logic V scale V Password
PO M
AO1
A
Operation PO M
AO1
A
Output
PO M
AO1
A
Output
PO M
AO1
A
Low
PO M
AO1
A
AO2
type AO2 AO2 AO2 AO2

Type AT PSET ASET1 ASET2
Type AT PSET ASET1 ASET2
Limit AT PSET ASET1 ASET2
SET SET SET SET SET
°C
°F
Process °C
°F
Alarm-1 °C
°F
Alarm-2 °C
°F
Set
V
PO M A
Output V
PO M A
Alarm V
PO M A
Alarm V
PO M A
Scale
AO1
AO2
Type AO1
AO2
Type AO1
AO2
Type AO1
AO2
High
Limit
SET SET SET SET
°C
°F
Process °C
°F
Alarm-1 °C
°F
Alarm-2 °C
°F
Alarm Set
Output hysteresis hysteresis
V V V V Value
PO M
AO1
A
Control
PO M
AO1
A
Value PO M
AO1
A
Value PO M
AO1
A
Protection
AO2 AO2 AO2 AO2
SET SET SET SET
°C
°F
Alarm-1 °C
°F
Alarm-2 °C
°F
Auto/Manual
V On V On V
Button
PO M
AO1
A
Delay PO M
AO1
A
Delay PO M
AO1
A
Protection
AO2
AT PSET ASET1 ASET2 Time AO2
AT PSET ASET1 ASET2
SET SET SET
°C
°F
Alarm-1 °C
°F
Alarm-2 °C
°F
AT (Auto
V Off V Off V Tune)
AO1 Delay AO1 Delay AO1
Button
AO2
AT PSET ASET1 ASET2

Protection
SET SET SET
°C
°F
Alarm-1 °C
°F
Alarm-2
V Stabiliza V Stabilization
PO M
AO1
A
tion PO M
AO1
A
Time
AO2
AT PSET ASET1 ASET2
SET SET
Note-3:This menu can be observed if parameter in section is

i selected
i Please refer to the Section 6.Parameters for detailed information about

Parameters and menus.
27
5.5 Accessing to the Technician Menu
The parameters have been divided into groups according to their functions. Every group has a
title and firstly user must determine the title (menu) for accessing to the parameters. Refer to the
parameters section for detailed information about parameters.
°C °C °C
Operation Technician
°F °F °F
V
Screen V
Menu V
PO M A PO M A Entering PO M A
AO1 AO1 AO1
AO2 AO2
Screen AO2

P P P
When “P” button is pressed, When Set button is pressed, Technician If password is
Technician Menu Entering Password Entering Screen is shown
not 0, Technician
screen is shown. Password
Enter password with
increment and Entering Screen
decrement buttons is shown.
When screen is shown, °C
Technician Password
technician parameters can be seen °F
V
by pressing SET button without PO M A
entering password. But parameters AO1
AO2
can not be changed. Please refer to AT PSET ASET1 ASET2
Section 6.2.9. (Technician

Password) AT A/M SET Press Set button to confirm
P password
°C
Run List Menu
°F
V
Selection of operation form
PO M A
AO1
AO2
AT PSET ASET1 ASET2
P
AT A/M SET Technician can access to the
following menu by pressing menu
changing next button
°C
DiSP List Menu
°F
V
It defines which parameter will
PO M A be shown on top and bottom
AO1
AO2
display
AT PSET ASET1 ASET2
Technician can access to the AT A/M SET Technician can access to the
former menu by pressing
P
menu changing back button. changing next button
28
°C PINP CONF Menu
°F
V
Configuration parameters of
PO M A process input
AO1
AO2
AT PSET ASET1 ASET2
Technician can access to the P

former menu by pressing menu following menu by pressing menu
changing back button. changing next button
°C
PID CONF Menu
°F
V PID algorithm parameters
PO M A
AO1
AO2
AT PSET ASET1 ASET2
former menu by pressing menu
P
°C PCnF CONF Menu

°F
V
PO M A Process outputs
AO1
AO2
AT PSET ASET1 ASET2
former menu by pressing menu P
°C ALn1 CONF Menu

°F
V
PO M A ALARM -1 output
AO1
AO2
AT PSET ASET1 ASET2

former menu by pressing menu following menu by pressing menu
This parameter is accessible if °C ALn2 CONF Menu

°F
parameter in PCnF menu V
is PO M A ALARM -2 Output
AO1
AO2
AT PSET ASET1 ASET2
P
29
°C GENN CONF Menu
°F
V
General parameters
PO M A
AO1
AO2
AT PSET ASET1 ASET2
P following menu by pressing menu
This menu is not accessible if °C

PASS CONF Menu
°F
Technician parameters are V
Technician password
accessed by pressing SET button PO M A
without entering technician AO1
AO2
password AT PSET ASET1 ASET2
P
°C Run List Menu

°F
V
After PASS CONF menu,
PO M A beginning of the menu list is
AO1
AO2
shown.
AT PSET ASET1 ASET2
Technician can access to the

former menu by pressing menu P
AT A/M SET
changing back button.
Press Menu button to exit from

Menu list and turn back to
operation screen Continue to press menu
changing next and back
buttons to change the menu
pages
By pressing SET button, technician can access to the menu page and all parameters in this
menu page.
30
5.6 Changing and Saving Parameters
Example-1 : To change Process Input Type parameter
Process Input Type parameter is in “PýnP Conf” menu, so PýnP ConF menu must be
accessed firstly in order to reach parameter.
°C °C °C
°F °F °F
V Screen V
Menu V
AO1 AO1 AO1
AO2 AO2
Screen AO2

P P P
When “P” button is pressed, When Set button is pressed, Technician

Technician Menu Entering If password is not
Password Entering Screen is shown
screen is shown. 0, Technician
Password
Enter password with increment and decrement buttons Entering Screen
is shown.
°C Technician °C Run List Menu
°F °F
V
Password V
PO M A PO M A
AO1 AO1
AO2 AO2
AT A/M SET AT A/M SET Technician can access to the

P P
Press Set button to confirm password

DiSP List Menu
°F
technician parameters can be seen It defines which parameter will
V
by pressing SET button without PO M A be shown on top and bottom
AO2
display
Section 6.2.9 ( Technician Technician can access to the

Password) AT A/M SET following menu by pressing menu
P changing next button
Technician can access to the
menu changing back button.
°C
°F PINP CONF Menu
V Configuration parameters of
PO M
AO1
A
process input
AO2
AT PSET ASET1 ASET2
Technician can access to the AT A/M SET Press Set button to access to
former menu by pressing P
PýnP ConF menu
31
°C Process Input Type Selection
°F
V
is means, input
PO M A type is RTD.
AO1
AO2
AT PSET ASET1 ASET2
AT A/M SET Parameter can be changed with

P increment and decrement
buttons
°C
Process Input Type
°F
V
Selection
PO M A TC input type is selected
AO1
AO2
AT PSET ASET1 ASET2
P
AT A/M SET Press Set button to confirm the
value and access to the next
parameter.
°C
TC Input Type Selection
°F
V
PO M A
AO1
AO2
PINP CONF Menu AT PSET ASET1 ASET2
When Menu button is pressed,

technician can access to the AT A/M SET Press Set button to access to
P
menu pages. the next parameter
°C °C
°F °F
V V
PO M A PO M A
AO1 AO1
AO2 AO2

P P
For accessing to the other
menus, press menu changing Unit Selection
next and back buttons.
Press Menu button for turning

°C
to the operation screen °F
V
PO M A
AO1
AO2
AT PSET ASET1 ASET2
AT A/M SET
P
Operation Screen
32
Example-2 : Changing operation form from “Auto” to “Manual” and adjustment of % output.
If operation form is Auto (Close-Loop Control) and there is an output with PID or ON/OFF
control form, device controls the process outputs by calculating the % output values
automaticaly.
If operation form is Manual (Open-Loop Control) and there is an output with PID control form,
then % output value can be adjusted with increment and decrement buttons.
If operation form is Manual (Open-Loop Control), and there is an output with ON/OFF control
form, then %output value can be adjusted , or with decrement and
increment buttons.
If operation form is Manual, % output value is shown on bottom display whatever

parameter is.
Auto/Manual Operation Form can be adjusted Auto or Manual with A/M button
i from front panel. For using this button, Auto/Manual Operation Type
Selection Parameter must be .
For details on this parameter, refer to Section 6.2.8 General Parameters.
°C
Operation Screen
°F
V
PO M A
AO1
AO2
AT PSET ASET1 ASET2
P
AT A/M SET While it operates in automatic
mode, if auto/manual changing
button is pressed, it starts to
operate in manual mode
°C Operation Screen
°F
V It operates in Manual Mode
PO M A
AO1
AO2
%Output value is shown on
AT PSET ASET1 ASET2 bottom display
If auto/manual changing Press SET button
AT A/M SET
button is pressed, it starts P
to operate in Auto Mode
Operation Screen
°C °C
Process Set Screen
°F °F
V V
PO M A PO M A
PSET Led flashes
AO1 AO1
AO2 AO2
AT A/M AT A/M
P SET
P SET
Press SET button
It operates in Auto
Mode
33
°C
°F
Alarm-1 Set Screen
V ASET1 Led flashes
PO M A
AO1
AO2
AT PSET ASET1 ASET2
P
AT A/M SET Press SET button
ASET2 Led flashes °C Alarm-2 Set Screen

°F
V This parameter is accessible if
PO M
AO1
A
parameter in PCnF menu
AO2
is . It is not accessible if
AT PSET ASET1 ASET2
Parameter is
AT A/M SET
P Press SET button
Manual Led flashes °C Operation Screen

°F
V %Output value can be changed
PO M A
AO1 with increment and decrement
AO2
AT PSET ASET1 ASET2

buttons.
AT A/M SET
P
°C
Operation Screen
°F
V
PO M A
AO1
AO2
AT PSET ASET1 ASET2
P
value and turn to operation
screen
°C Manual Led stops flashing

°F
V
PO M A
AO1
AO2
AT PSET ASET1 ASET2
AT A/M SET
P
Operation Screen
34
Example-3 : To change proportional band parameter
Proportional band parameter is in “Pýd Conf” menu, so “Pýd Conf” menu must be accessed
firstly.
Operation Screen
°C °C Technician °C
°F °F °F
V V
Menu V
AO1
AO2
AO1
AO2
Screen AO1
AO2

P P P
When “P” button is pressed, When Set button is pressed, Technician If password is
Technician Menu Entering Password Entering Screen is shown not 0, Technician
screen is shown. Password
Enter password with
Technician Password
technician parameters can be seen °F
V
AO2
Section 6.2.9 ( Technician

Password) AT A/M SET Press Set button to
P
confirm the password
°C Run List Menu

°F
V
PO M A
AO1
AO2
AT PSET ASET1 ASET2
P
°C
DiSP List Menu
°F
V
It defines which parameter will
PO M A be shown on top and bottom
AO1
AO2
display
AT PSET ASET1 ASET2

former menu by pressing following menu by pressing menu
35
°C
PINP CONF Menu
°F
V Configuration parameters of
AO1
AO2
AT PSET ASET1 ASET2
P
°C PID CONF Menu

°F
V
PID algorithm parameters
PO M A
AO1
AO2
AT PSET ASET1 ASET2

AT A/M SET Enter Set button to access to Pýd
former menu by pressing ConF menu
°C
°F
Proportional Band Selection
V
PO M A
AO1
AO2
AT PSET ASET1 ASET2
P
increment and decrement
buttons
°C
Proportional Band Selection
°F
V
PO M A
AO1
AO2
AT PSET ASET1 ASET2
P
parameter
36
°C Integral Time
°F
V
PO M A
AO1
AO2
Pid CONF Menu AT PSET ASET1 ASET2

technician can access to the P
AT A/M SET Press Set button to access to the
menu pages. next parameter
°C °C
°F °F
V V
PO M A PO M A
AO1 AO1
AO2 AO2

P P
menus, press menu changing Derivative Time
next and back buttons.
Press Menu button to turn to

°C
the operation screen °F
V
PO M A
AO1
AO2
AT PSET ASET1 ASET2
AT A/M SET
P
Operation Screen
37
Example-4 : To change ZVoltage / Current Input Calibration Type Selection parameter
in “PýnP Conf” menu
Parameter is in “PýnP ConF” menu. For accessing to this parameter, technician must
access to “PýnP ConF” menu firstly. In this example, changing input type of a device from
thermocouple to ZVoltage / Current and dual point calibration selection is shown.
°C °C °C
°F °F °F
V Screen V
Menu V
AO1 AO1 AO1
AO2 AO2
Screen AO2

P P P
When “P” button is pressed, When Set button is pressed, Technician

If password is
Technician Menu Entering Password Entering Screen is shown
not 0, Technician
screen is shown.
Enter password with Password
Technician Password
technician parameters can be seen °F V
AO2
Section 6.2.9 ( Technician

Password) AT A/M SET Press Set button to confirm the
P
password
°C
Run List Menu
°F
V
PO M A
AO1
AO2
AT PSET ASET1 ASET2

P following menu by pressing menu
°C DiSP List Menu

°F
It defines which parameter will be
V
PO M A shown on top and bottom display
AO1
AO2
AT PSET ASET1 ASET2
P
former menu by pressing following menu by pressing menu
38
°C
PINP CONF Menu
°F
V
AO1
AO2
AT PSET ASET1 ASET2
Technician can access to the AT A/M SET Enter PýnP ConF menu by
P
pressing Set button
°C Process Input Type Selection

°F
V
For accessing to parameter,
PO M A parameter must be .If
AO1
AO2
it is not ,change the value as
AT PSET ASET1 ASET2 with increment button.
AT A/M SET
P
Press Set button to confirm the
parameter
°C
°F
ZVoltage / Current Input
V Type Selection
PO M A
AO1
AO2
AT PSET ASET1 ASET2
P
AT A/M SET Press Set button to access
to the next parameter
°C
°F
Decimal Point Position
V
PO M A
AO1
AO2
AT PSET ASET1 ASET2
AT A/M SET Press Set button to access

P
to the next parameter
ZVoltage / Current Input

°C
°F
V Calibration Type Selection
PO M A
AO1
AO2
AT PSET ASET1 ASET2
P
increment and decrement
buttons
39
Z Voltage / Current Input
°C
°F
V Calibration Type Selection
PO M A
AO1
AO2
AT PSET ASET1 ASET2

P value and access to the next
parameter
°C
°F
Minimum value for
V selectable dual point
PO M A calibration
AO1
AO2
PINP CONF Menu AT PSET ASET1 ASET2

technician can access to the AT A/M SET Press Set button to access to the
P next parameter
menu pages
°C °C
°F °F
V V
PO M A PO M A
AO1 AO1
AO2 AO2

P P
menus, press menu changing Maximum value for
next and back buttons. selectable dual point
calibration
Press Menu button to turn
to the operation screen
°C
°F
V
PO M A
AO1
AO2
AT PSET ASET1 ASET2
AT A/M SET
P
Operation Screen
40
6. Parameters
Parameters are divided into two groups. They are Process / Alarm Set parameters and
Technician parameters. Technician parameters are grouped into subgroups according to their
functions. The subgroups are named as menu pages.
6.1 Process / Alarm SET Parameters
Process set value

Process set value can be adjusted from minimum value of set
scale to maximum value of set scale
Set value for alarm output-1

Set value for alarm output-2. It is accessible if parameter is

i For changing Alarm Output-1 and Alarm Output-2 Set values, Alarm Set
Values protection parameter must be
41
6.2 Technician Parameters
6.2.1 Selection of PID Tune and Operation Form
TUNE SELECTION
By selecting one of the methods below, device can determine the PID
parameters.
Device operates according to the defined PID

parameters
Auto tune (Limit Cycle Tuning) operation
Self tune (Step Response Tuning) operation
Auto-Self Tune
Self Tune operation is performed, if the conditions are
realized when power on firstly. In normal operation, it
controls the tune conditions in Auto Tune selection which
explained below. If any of the conditions is realized, it
performs the Auto Tune operation.
AUTOMATIC TUNE SELECTION
Device does not do (Limit Cycle Tuning) operation

or while operation runs, this selection is adjusted
and Auto Tune operation is canceled.
If parameter is or , when the

conditions for Auto Tune parameter that are explained in
Tune Methods section are realized, it starts to perform
Auto Tune (Limit Cycle Tuning) operation.
By pressing AT button, Automatic Tune can be selected or

i For being able to use AT button, AT (Auto Tune) Button protection parameter
must be . (For details, refer to Section 6.2.8 General Parameters)
42
TUNE METHODS
There are 2 different methods for determining PID parameters by the device. These
are Auto tune ( Limit Cycle Tuning) and Self Tune (Step Response Tuning)
methods.
Determining of PID parameters with Auto Tune is started in these conditions :
1- By the user in any time,

2- By the device when system gets unstable and starts oscillation
If process value is out of Set ± Process value stabilisation value (Please

refer to Section 6.2.4) and starts to oscillates, then device changes the
Parameter to and Auto Tune operation is started.
3- After changing set value, if difference between newly defined set value and
former set value is greater than proportional band, device will start it.
If set value is changed to a value that is greater than;
± [ Scale * ( Heating or Cooling Proportional Band) ] /1000 value,
Parameter is adjusted by the device and Auto Tune operation is
started.
Example -1 : Starting Auto Tune operation by the user ;
! Enter technician menu.
! Adjust tune selection parameter in ”run List” menu , Auto Tune
or Auto-Self Tune
! Adjust automatic tune selection parameter in ”run List” menu
and return to main operation screen.
! Observe that “AT” led is active.
If Auto Tune operation finishes without any problem, device saves the PID
coefficients to memory and continue to run. Parameter is adjusted
automatically.
Canceling Auto Tune operation:
1- If sensor breaks ;
2- If Auto Tune operation can not be completed in 8 hours
3- If user adjusts parameter or
4- If user adjusts parameter
5- If process set value is changed while Tune operation is being performed
6- While Tune operation is being performed, if operation type selection is changed
as “Manual” when it is “Automatic” (If operation type selection is changed as
“Automatic” when it is “Manual”, then Tune operation is started again)
7- If output function is changed while Tune operation is being performed
(HeatÞCool, CoolÞHeat)
8- While Tune operation is being performed, if control form is changed as “ON/OFF”
when it is “PID” (If control form is changed as “PID” when it is “ON/OFF”, the Tune
operation is started again)
Auto Tune is canceled. Then, without doing any changes in PID parameters, device
continues to run with former PID parameters.
For Auto Tune ( Limit Cycle Tuning ) operation :

i 1- Tune selection parameter
tune or Auto-Self tune .
in “run List” menu must be selected Auto
2 - For being started Tune operation (Auto Tune or Self Tune) control form must be P,
PI, PD or PID.
3 - If process set value is changed while Tune operation is being performed, Tune
operation is canceled.
43
Auto Tune (Limit Cycle Tuning) operation ;
if heating or heating-cooling function and PID control form is selected, process
control output runs according to heating
if cooling function and PID control form is selected, process control output runs
according to cooling .
Control is unstable While Atun
Process operation
Value
Process Set
Value ( )
PID coefficients were determined
Time
Process
Output
100%
Self Tune ( Step Response Tuning ) :

When power is on, while process value starts to change for being equal to process
set value, PID parameters are determined by the device with Self Tune method.
For starting Self Tune ( Step Response Tuning ) operation firstly power off and
then apply power to the device. Also difference between process value and set
value must be too much.
Example 2 : Determination of PID parameters with Self Tune method
! Enter technician menu

! Select tune selection parameter in “run List” menu or
and turn to operation screen.
! Power off the device.
! Wait system to be in first conditions.
(For example : Decrease of the temperature to ambient temperature while
controlling the temperature)
! Apply power to the device
! See that “AT” led is active
If heating or heating-cooling function and PID control form is selected for the
system;
If set value is greater than process value, process output becomes active till to the
Temperature+[(Set - Temperature) / 2] value. When process value reaches to this
value, process output reduces to 0% and it calculates the PID coefficients.
For Self Tune ( Step Response Tuning ) operation :
i 1 - Tune selection parameter
or Auto-Self Tune
in “run List” menu must be selected Self tune
2 - For Self Tune ( Step Response Tuning ) operation, firstly power off and then
apply power to the device.
PI, PD or PID.
44
Process PID coefficients are determined
Value and system becomes stable.
Process Set
Value ( )
Start Value + [ ( Set - Start Value) ]

2
Stun
Start
Value
Time
Process
Output
100%
If cooling function and PID control form is selected for the system;
If set value is less than process value, process output becomes active till to the
Temperature - [(Temperature-Set) / 2] value. When process value reaches to this
value, process output is reduced to 0% and it calculates PID coefficients.
Process
Value
Start Value - [ ( Start Value-Set) ]
2
Stun
Start
Value
PID coefficients were determined
Process Set
Value ( )
Time
Process
Output
100%

1 - Tune selection parameter in “run List” menu must be selected Self tune
i or Auto-Self Tune
PI, PD or PID.
45
If Self Tune operation is finished without any problem, device saves new PID
parameters to memory and runs. It changes parameter.
If parameter is it is changed to , if it is , it is changed
to
If Self Tune operation is interrupted at half, PID parameters and parameter

are not changed, device continues to run with former PID parameters. When power
is off and then on, device starts to complete the Self Tune operation.
Canceling Self Tune operation :
1- If sensor breaks ;
2- If Self Tune operation can not be completed in 8 hours ;
3- While heating Self Tune operation is running, if process value becomes greater
than Set value ;
4- While cooling Self Tune operation is running, if process value becomes less than
Set value ;
5- If user selects parameter or
6- If process set value is changed while Tune operation is being performed
7- While Tune operation is being performed, if operation type selection is changed
as “Manual” when it is “Automatic”
8- If output function is changed while Tune operation is being performed
(HeatÞCool, CoolÞHeat)
9- While Tune operation is being performed, if control form is changed as “ON/OFF”
when it is “PID” (If control form is changed as “PID” when it is “ON/OFF”, the Tune
operation is started again)
Self Tune operation is canceled. Then device continues to run with former PID
parameters without changing PID parameters.

i 1 - Tune selection parameter
or Auto-Self Tune
in “run List” menu must be selected Self tune
PI, PD or PID.
46
BUMPLESS TRANSFER
Process output value in manual control is not taken into

consideration while passing from manual control to
automatic control. New control output that is measured in
automatic control is applied to process output.
Last %output value is taken output value of manual control
and manual control continues while passing from
automatic control to manual control.
While passing from manual control to automatic control,
last process output value in manual control is accepted as
first process output value in automatic control and
automatic control continues to run.
Last % process output value in automatic control is
accepted as process output value of manual control and
manual control continues to run.
ALARM LATCH CANCELING
Alarm latch canceling is not performed.
If there is an alarm output with latching and there is no

alarm status, latching operation will be finished by the
device. When it is finished, this parameter becomes
Automatically.
6.2.2 Function Selection for Top and Bottom Display
It defines the function of the top display. This parameter determines

which value is shown in top display.
Process value (PV) is shown in top display.
Difference between process set value and process value

(SV-PV) is shown in top display.
It defines the function of the bottom display. This parameter determines

which value is shown in bottom display.
Process set value (SV) is shown in bottom display.
%Output value that is applied to process control output is

shown in bottom display.
47
6.2.3 Process Input Type and Relevant Parameters with Process Input
Defines the process input type.
TC input type selection
RTD input type selection
ZVoltage / Current input type selection.
Defines type and scale of the thermocouple for TC input. It is active if

TC input type is selected.
L (-100°C;850°C) or (-148°F;1562°F)
L (-100.0°C;850.0°C) or (-148.0°F;999.9°F)
J (-200°C;900°C) or (-328°F;1652°F)
J (-199.9°C;900.0°C) or (-199.9°F;999.9°F)
K (-200°C;1300°C) or (-328°F;2372°F)
K (-199.9°C;999.9°C) or (-199.9°F;999.9°F)
R (0°C;1700°C) or (32°F;3092°F)
R (0.0°C;999.9°C) or (32.0°F;999.9°F)
S (0°C;1700°C) or (32°F;3092°F)
S (0.0°C;999.9°C) or (32.0°F;999.9°F)
T (-200°C;400°C) or (-328°F;752°F)
T (-199.9°C;400.0°C) or (-199.9°F;752.0°F)
B (44°C;1800°C) or (111°F;3272°F)
B (44.0°C;999.9°C) or (111.0°F ; 999.9°F)
E (-150°C;700°C) or (-238°F;1292°F)
E (-150.0°C;700.0°C) or (-199.9°F;999.9°F)
N (-200°C;1300°C) or (-328°F;2372°F)
N (-199.9°C;999.9°C) or (-199.9°F;999.9°F)
C (0°C;2300°C) or (32°F;3261°F)
C (0.0°C;999.9°C) or (32.0°F;999.9°F)
48
Defines type and scale of sensor for RTD input. It is active if RTD input
is selected.
PT-100 ( -200°C ; 650°C ) or ( -328°F ; 1202°F)
PT-100 ( -199.9°C ; 650.0°C ) or ( -199.9°F ;999.9°F)
Defines input range and scale of ZVoltage / Current input.It is

active if ZVoltage / Current is selected.
0...50mV Z ( -1999 ; 9999 )
0...5V Z ( -1999 ; 9999 )
0...10V Z ( -1999 ; 9999 )
0...20mA Z ( -1999 ; 9999 )
4...20mA Z ( -1999 ; 9999 )
Defines point position for displays. It is active if ZVoltage / Current

input is selected.
No point
Between first and second digits “0.0”
Between second and third digits “0.00”

Between third and fourth digits “0.000”
It is active when ZVoltage / Current input is selected. It determines

calibration type.
Fixed dual point calibration is done. It does not allow to
adjust minimum and maximum value of calibration points. It
can be adjusted from -1999 to 9999
It allows to do selectable dual point calibration.
It allows to define 16 calibration points.
It defines minimum value for selectable dual point calibration. It is

active if ZVoltage / Current input is selected. It can be adjusted from
-1999 to 9999.
It defines maximum value for selectable dual point calibration. It is
active if ZVoltage / Current is selected. It can be adjusted from -1999
to 9999.
In multi point calibration, calibration points are defined with these
parameters.
It is active if ZVoltage / Current is selected. It can be adjusted from
-1999 to 9999.
In multi point calibration operation, defined scale is divided into 16
calibration points.
For example : is (0-50 mVZ) .
49
Process
Set value
Po10
Po11
Po09
Po12
Po08
Po13
Po14 Po07
Po15
Po06
Po16
Po05
Po04
Po03
Po02
Po01
50
Po00 = 0
3.125 6.25 9.375 12.5 15.625 18.75 21.825 25 28.125 31.25 34.375 37.5 40.625 43.75 46.875 mV Z
3.125 3.125 3.125 3.125 3.125 3.125 3.125 3.125 3.125 3.125 3.125 3.125 3.125 3.125 3.125 3.125
0-50 mVZ range are divided into 16 egual parts. Every “Poxx” SET value is defined
50 / 16 = 3.125 mVZ range.
Coefficient value for ZVoltage / Current input. Process value is

multiplied with this value.
It is active if ZVoltage / Current input is selected. It can be adjusted
from 1.000 to 9.999.
Unit selection
Unit is °C
Unit is °F
Unit is U. It is active if ZVoltage / Current input is selected
No unit. It is active if ZVoltage / current input is selected
Minimum value of operating scale. It can be changed according to input

type and scale of the process.
Maximum value of operating scale. It can be changed according to

input type and scale of the process.
Display offset for process value. It can be adjusted -10% to +10% of
scale. The defined value is added to process value.
Defines filter time for input signal. It can be adjusted from 0.0 to 900.0.
It is active if process input is selected TC input. It decides if cold

junction compensation is active or not.
Cold junction compensation is active.
Cold junction compensation is not active.
50
6.2.4 PID Configuration Parameters
If any output is configured as heating PID ;
, , , , , , , , , ,
, , , , , , parameters are accessible
If no output is configured as PID ;

Only , , , , parameters are accessible in PID
CONF menu.
PROPORTIONAL BAND ( 0.0% , 999.9% )

Full Scale ( - ) %.
If = 1000 °C, = 0 °C and = 50.0 then
Proportional Band = ( - )* / 100.0
Proportional Band = (1000-0)*50.0/100.0 = 500 °C
INTEGRAL TIME (0 sec, 3600 secs)

It can be changed by the user. When Tune operation stops, it can be
changed by the device. If it is 0, integral control part does not run. When
tune operation stops if this parameter is 0, this parameter can not be
changed because of integral control part does not run.
DERIVATIVE TIME (0.0 sec, 999.9 secs)

It can be changed by the user. When Tune operation stops, it can be
IF changed by the device. If it is 0, derivative control part does not run.
When tune operation stops if this parameter is 0, this parameter can
not be changed because of derivative control part does not run.
CONTROL PERIOD TIME (1 sec, 150 secs)

It is control period
OUTPUT : ON
IS
SELECTED
OUTPUT OUTPUT
PERIOD PERIOD
Relay Output : Output period must be short for stable process control.
Relay must not be used in short output periods because of limited life of
their relay contact (number of open/close events). Relay output must
be used as control output in values near to 30 seconds or greater than
this value.
SSR Output : If short output period is needed in a system
(approximately 1-2 seconds) SSR driver output as last control element
is recommended.
51
MÝNÝMUM CONTROL OUTPUT ( 0.0% , )
It is % of minimum output.
Even as a result of the PID calculation device calculates the %output
value less than this parameter, heating or cooling output is active
minimum for OLL parameter.
CALCULATED
OUTPUT
OLL
GIVEN
OUTPUT
OUTPUT
PERIOD
MAXIMUM CONTROL OUTPUT ( , 100.0%)
It is % of maximum output.
Even as a result of the PID calculation device calculates the %output
IF value greater than this parameter, heating or cooling output is active
maximum for OULH parameter.
CALCULATED
OUTPUT
OUL
GIVEN
IS OUTPUT
SELECTED
OUTPUT
PERIOD
MINIMUM CONTROL OUTPUT TIME ( 0.0 sec , )
Heating or cooling output can not be active less than this parameter.
Even if this parameter is 0, this parameter is accepted 50 msecs for
security.
52
ANTI-RESET WINDUP (0, SCALE HIGH POINT)
While PID operation is running if
- <= process value <= + condition is true,
integral value is calculated. If the condition is not true, integral value is
not calculated and last calculated integral value is used. If Ar
Parameter is selected , heating proportional band is used for
heating PID process instead of Ar Parameter and cooling proportional
band is used for cooling PID process instead of Ar Parameter.
Scale High Point : Maximum process input value in Pt-100 and Tc
inputs
9999 for fixed dual point calibration used inputs,
Scale high point is the biggest one from or for selectable
dual point calibration used inputs
Scale high point is the biggest one from or for multi point
calibration used inputs
Note: Point position changes according to process input type and
scale, unit changes according to the selection in parameter.
Process New
Value Integral
Value is
not calculated
New
Ar Value
Process Set Integral
Value ( ) Value is
Ar Value calculated
IF
New
Integral
Value is
not calculated
Time
SET VALUE OFFSET
(( - SCALE HIGH POINT / 2 ) , ( SCALE HIGH POINT / 2) )
+ is used as set value in PID calculations. It is used for
shifting the proportional band.
Example: If = 500°C, = 5°C or = -5°C, shifting of
the proportional band is shown below :
IS
SELECTED Note: Point position changes according to process input type and
Process
Output
100%
SuoF = 5°C
50%
0% Process
495 500 505 Value (°C)
SuoF = -5°C
53
PID OUTPUT OFFSET
(FOR HEATING PID 0.0%, 100.0%)
(FOR COOLING PID -100.0%, 0.0%)
This parameter is added to “Output %” which is calculated at the end of

the PID.
Process
Output
100%
PoFS = 5.0%
50% 5%
5%
PoFS = -5.0%
0% Process
500 Value
IF
OUTPUT OFFSET RELATED TO PID SET
This parameter is added to the %process output that is calculated at

the end of the PID according to process set value.
* / ( - )
Example If = 500°C , = 1000°C , =0, = 5.0%

then * / ( - ) = 5.0 * 500 /(1000-0) = 2.5%
2.5% is added to calculated process value.
IS
SELECTED
Process
Output
100%
Process
Output
with Offset
2.5%
50%
0% Process
500 Value
54
PROCESS VALUE STABILIZATION
( 1, SCALE HIGH POINT)
It is used for controlling if process value oscillates or not when
Parameter is or
If;
- <= Process Value <= + condition is not
true and process value starts to oscillate (as shown in the diagram). If
parameter is or ,then parameter is selected
and then Limit Cycle Tune operation starts for determining new
PID parameters.
inputs
IF 9999 for fixed dual point calibration used inputs,
Process Auto Tune

Value Starting
IS
SELECTED
Process Set
Strn
Value ( )
Strn
Time
PROPORTIONAL BAND SHIFTING
((- SCALE HIGH POINT / 2 ) , ( SCALE LOW POINT / 2 ) )
If cooling function is performed ;
Cooling process set value is calculated by adding set value with
parameter
Control form can be ON/OFF or PID.
If set value for heating = + ;

Then set value for cooling = + +
inputs
9999 for fixed dual point calibration used inputs,
55
If > 0
Process
Output
100%
50%
0% Process
Value
Set Value Cooling Set Value

( ) ( + )
If < 0
Process
Output
100%
50%
0% Process
Value
Cooling Set Value Set Value

( + ) ( )
SENSOR BREAK OUTPUT VALUE

When sensor breaks, controlling of the process can continue by
entering %output value to parameter.
If this parameter 0.0, process control output does not perform an output
when sensor breaks.
Soft Start Set value
It can be adjusted from 0 to 9999 with increment and decrement buttons. If
parameter is selected , Soft start function becomes inactive. When
the device power on, if the Soft start set value different from and
temperature value is lower than soft start value on heating processes,
device starts soft start operation, until temperature reaches soft start set
value. On soft start device output period is SSCt parameter value and
device control output is SSCo parameter value.
Soft Start Control Output
It can be adjusted from 10% to 90% with increment and decrement
buttons.
Soft Start Control Period
It can be adjusted from 1 to 100 sec with increment and decrement buttons.
56
6.2.5 Process Output Configuration Parameters
It determines if Process Output ( SSR Driver Output ) and Alarm

Output-2 operates together or not.
Process Output (SSR Driver Output) and Alarm Output-2
operates separately.
Process Output (SSR Driver Output) and Alarm Output-2
operates together. Alarm functions of Alarm Output-2 can
not be used
It determines output functions of Process Outputs
Heating
Cooling
It determines control algorithms of Process Outputs
ON/OFF control algorithm
PID control algorithm
Hysteresis value of Process Outputs. It can be adjusted from 0% to

50% of full scale. ( It is active if ON/OFF control is selected )
It determines operation form of hysteresis

( It is active if ON/OFF control is selected)
SV + HYS/2 and SV - HYS/2
SV and SV+HYS or SV and SV-HYS
In ON/OFF operation, this time must be passed for the output to be

energised again. It can be adjusted from 0.0 to 100.0 seconds.
( It is active if ON/OFF control is selected)
57
6.2.6 ALARM Output-1 Configuration Parameters
It determines logic output function for Alarm Output-1
Alarm output
Manual / Automatic data output

Sensor break alarm output
Output is active when the process value is out of the band
which is defined with minimum value of operating scale
and maximum value of operating scale
It determines alarm type for Output-1. It is active if logic output function
of Alarm Output-1 is alarm output.
Process high alarm
Process low alarm
Deviation high alarm
Deviation low alarm

Deviation band alarm
Deviation range alarm
Process high alarm Process low alarm

Alarm Alarm
Output Output Alarm
Alarm
Set Set
ON ON
OFF OFF
HYS HYS
Process Value Process Value
Deviation high alarm Deviation low alarm

Alarm Alarm
Output Process Output Process
Set Proses Set + Alarm Set Process Set - Alarm Set Set
ON ON
OFF OFF
HYS HYS
58
Deviation Band Alarm
Alarm Process
Output Set
Process Set - Alarm Set Process Set + Alarm Set
ON
OFF
HYS HYS
Process Value
Deviation Range Alarm
Alarm Process
Output Set
Process Set - Alarm Set Process Set + Alarm Set
ON
OFF
HYS HYS
Process Value
Alarm- 1 hysteresis value.

it can be adjusted from 0% to 50% of process input scale
( - ). It is active if logic output function of Alarm Output-1 is
alarm output.
Alarm on delay time for Alarm Output-1. It can be adjusted from 0 to
9999 seconds. It is active if logic output function of Alarm Output-1 is
alarm output.
Alarm off delay time for Alarm Output-1. It can be adjusted from 0 to
9998 seconds. When the value is greater than 9998, is seen on
the screen. It means alarm latching output is selected. It is active if logic
output function of Alarm Output-1 is alarm output.
Alarm
Status
OFF
Delay
On
Alarm Delay
Output
Alarm stabilisation time for Alarm Output-1. It can be adjusted from 0 to

99 second. It is active if logic output function of Alarm Output-1 is alarm
output. After the unit is power-on and Alarm Stabilisation Time is
expired, if an alarm condition which is selected with Alt1 is present,
then Alarm output-1 becomes active.
59
6.2.7 ALARM Output-2 Configuration Parameters
“Aln2 Conf” Menu is accessible if parameter in

i “PCnF ConF” is
It determines logic output function for Alarm Output-2
Alarm output
Manual / Automatic data output

Sensor break alarm output
Output is active when the process value is out of the band
which is defined with minimum value of operating scale
and maximum value of operating scale
It determines alarm type for Output-2. It is active if logic output function
of Alarm Output-2 is alarm output.
Process high alarm
Process low alarm
Deviation high alarm
Deviation low alarm

Process high alarm Process low alarm

Alarm Alarm
Output Output Alarm
Alarm
Set Set
ON ON
OFF OFF
HYS HYS
Deviation high alarm Deviation low alarm

Alarm Alarm
Output Process Output Process
Set Proses Set + Alarm Set Process Set - Alarm Set Set
ON ON
OFF OFF
HYS HYS
60
Alarm
Output Process
Process Set - Alarm Set Set Process Set + Alarm Set
ON
OFF
HYS HYS
Process Value
Alarm
Output Process
Process Set - Alarm Set Set Process Set + Alarm Set
ON
OFF
HYS HYS
Process Value
Alarm- 2 hysteresis value.

it can be adjusted from 0% to 50% of process input scale
( - ) It is active if logic output function of Alarm Output-2 is
alarm output.
Alarm on delay time for Alarm Output-2. It can be adjusted from 0 to
9999 seconds. It is active if logic output function of Alarm Output-2 is
alarm output.
Alarm off delay time for Alarm Output-2. It can be adjusted from 0 to
9998 seconds. When the value is greater than 9998, is seen on
the screen. It means alarm latching output is selected. It is active if logic
output function of Alarm Output-2 is alarm output.
Alarm
Status
OFF
Delay
On
Alarm Delay
Output
Alarm stabilisation time for Alarm Output-2. It can be adjusted from 0 to

99 second. It is active if logic output function of Alarm Output-2 is alarm
output. After the unit is power-on and Alarm Stabilisation Time is
expired, if an alarm condition which is selected with Alt2 is present,
then Alarm output-2 becomes active.
i “Aln2 Conf” Menu is accessible if parameter in “PCnF ConF” is
61
6.2.8 General Parameters
Minimum value for process set and alarm set values. It is named as low
limit of set scale.
It can be adjusted from low limit of input selected with parameter
to parameter.
Please refer to Section 6.2.3 Process Input Type and Relevant
Parameters with Process Input for parameter
Maximum value for process set and alarm set values. It is named as
high limit of set scale.
It can be adjusted from to high limit of input selected with
Parameter.
Please refer to Section 6.2.3 Process Input Type and Relevant
Parameters with Process Input for parameter
Alarm Set Values Protection

Alarm Set values can be changed
Alarm Set values can not be changed. Alarm set values

parameters, and , are not accessible
AUTO / MANUAL Selection Button Protection

Auto or Manual selection is possible with A/M button in
Main Operation screen
Auto or Manual selection is not possible with A/M button in
Main Operation screen
AT (AUTO TUNE) Button Protection

Limit Cycle Tuning operation can be active or inactive with
AT (Auto Tune) Button in Main Operation screen
Limit Cycle Tuning operation can not be active or inactive
with AT (Auto Tune) Button in Main Operation screen
62
6.2.9 Technician Password
It is used for accessing to the technician parameters.

It can be adjusted from 0 to 9999.
If it is ; there is no password protection while entering to the

technician parameters.
If it is different from “ 0” and user wants to access to the

technician parameters;
1- If technician does not enter password correctly:
It turns to operation screen without entering to operator parameters.
2- When in top display and in bottom display, if technician

presses SET button without entering password (For observing
parameter)
Technician can see all menus and parameters except Technician
Password menu (“Pass Conf”), but parameters can not be changed.
( Please refer to Section 7. Failure Messages (4) in ESM-4430 Process
Controllers )
63
7. Failure Messages in ESM-4430 Process Controllers
°C 1 - Sensor failure in analogue inputs. Sensor connection is wrong or

°F
there is no sensor connection.
V
PO M A
AO1
AO2
AT PSET ASET1 ASET2
AT A/M SET
P
°C 2 - If value on top display blinks : If analogue input value is less than

°F
V
minimum value of operating scale value on the top display
PO M A starts to blink.
AO1
AO2
AT PSET ASET1 ASET2
In “PýnP Conf” Menu if;

AT A/M SET
P Þ ; Þ ; Þ ;
Þ ; Þ are defined.
Adjust Þ
If analogue input value is less than minimum value of operating scale
Value on the top display starts to blink.
i Please refer to Section 6.2.3 for detailed information about this

parameter.
°C 3 - If value on top display blinks : If analogue input value is greater than

°F maximum value of operating scale top display starts to blink.
V
PO M A
AO1
AO2
AT PSET ASET1 ASET2

In “PýnP Conf” Menu if;
Þ ; Þ ; Þ ;
AT A/M SET Þ ; Þ are defined.
P
Adjust Þ
If analogue input value is greater than maximum value of operating
scale value on the top display starts to blink.
i Please refer to Section 6.2.3 for detailed information about this

parameter.
°C 4 - If technician password is different from “0” and technician accesses

°F to the parameters by Set button without entering the technician
V
PO M A
password and wants to change a parameter, device does not allow to
AO1
AO2
do any changes in parameters. If increment or decrement button is
AT PSET ASET1 ASET2 pressed, a warning message will appear on the bottom display as
shown on the left.
AT A/M SET
P
64
°C 5 - If tuning operation can not be completed in 8 hours, AT led starts to
°F
V
blink.Blinking can be canceled by pressing Enter button.
PO M A
AO1
AO2
AT PSET ASET1 ASET2

i For details on parameters, refer to Section 6.2.1
AT A/M SET
P
°C 6 - If user does not do anything for 120 seconds °C

°F °F
V
while device is on technician menus, device V
PO M A turns to operation screen. PO M A
AO1 AO1
AO2 AO2

P P
8. Specifications
Device Type : Process Controller
Housing&Mounting : 48mm x 48mm x 87.5mm 1/16 DIN 43700 plastic
housing for panel mounting. Panel cut-out is 46x46mm
Type-1Enclosure Mounting
Protection Class : NEMA 4X (IP65 at front, IP20 at rear).
Weight : Approximately 0.15 Kg.
Environmental Ratings : Standard, indoor at an altitude of less than 2000 meters
with none condensing humidity.
o o o o
Storage/Operating Temperature : -40 C to +85 C / 0 C to +50 C
Storage/Operating Humidity : 90 % max. (None condensing)
Installation : Fixed installation Category II
Over Voltage Category : II
Pollution Degree : II, office or workplace, none conductive pollution
Operating Conditions : Continuous
Supply Voltage and Power : 100 - 240 VV (-15% / +10%) 50/60 Hz 6VA
24 VV (-15% / +10%) 50/60 Hz 6VA
24 VZ (-15% / +10%) 6W
Process Inputs : Universal input TC, RTD, Z Voltage/Current
Thermocouple Input Types : Selectable by parameters
L (DIN43710) ,
J ,K ,R ,S ,T ,B ,E ,N (IEC584.1)(ITS90) , C (ITS90)
Thermoresistance Input Types : PT 100 (IEC751) (ITS90)
Z Voltage Input Types : Selectable by parameters 0..50mV Z , 0..5V Z,
0..10V Z
Z Current Input Types : Selectable by parameters 0...20mA Z , 4...20mA Z
65
Accuracy : ± 0,25% of full scale for thermocouple, thermoresistance
and Zvoltage,
± 0,70% of full scale for current.
Cold Junction Compensation : Automatically ± 0.1°C/1°C.
Line Compensation : Maximum 10 W .
Sensor Break Protection : Upscale
Sampling Cycle : 3 samples per second
Input Filter : 0.0 to 900.0 seconds
Control Forms : Programmable ON / OFF, P, PI, PD or PID.
Relay Outputs : 2 pieces 5A@250V V (at resistive load)
(Programmable control or alarm output)
(Electrical Life :100000 operation (Full Load))
Standard SSR Driver Output : Max. 17mA, Max. 25VZ
Process Display : 10.1 mm Red 4 digits LED display
Set Display : 8 mm Green 4 digits LED display
LED Indicators : AT (Auto Tune), M (Manual Mode), A (Automatic Mode),
PSET ( Process Set Value), ASET1 (Alarm-1 Set Value),
ASET2 (Alarm-2 Set Value), PO ( Process Output ) ,
AO1 ( Alarm Output-1 ), AO2 ( Alarm Output-2) °C / °F / V
Unit leds
Approvals : UL Recognized Component (File No : E 254103),
,
9. Other Informations
Manufacturer Information:
Emko Elektronik Sanayi ve Ticaret A.Þ.
Demirtaþ Organize Sanayi Bölgesi Karanfil Sk. No:6 16369
BURSA/TURKEY
Phone : +90 224 261 1900

Fax : +90 224 261 1912
Repair and Maintenance Service Information:

Emko Elektronik Sanayi ve Ticaret A.Þ.
Demirtaþ Organize Sanayi Bölgesi Karanfil Sk. No:6 16369
BURSA/TURKEY
Phone : +90 224 261 1900
Fax : +90 224 261 1912
Thank you very much for your preference to use Emko Elektronik
Your Technology Partner Products.
www.emkoelektronik.com.tr
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Process Controller

ESM-4430 48 x 48 1/16 DIN

- Adaptation of PID coefficients to the system with Auto-tune and

Instruction Manual. ENG ESM-4430 02 V13 07/14

Instruction manual of ESM-4430 Process Controller consists of two main sections.

Operation and Parameters:

4.OUTPUT CONNECTION FORMS IN ESM-4430 PROCESS CONTROLLER.................................... Page 21

5.DEFINITION OF FRONT PANEL AND ACCESSING TO THE PARAMETERS.................................. Page 23

7.FAILURE MESSAGES IN ESM-4430 PROCESS CONTROLLERS................................................... Page 64

9.OTHER INFORMATION....................................................................................................................... Page 66

Manufacturer’s Name : EMKO ELEKTRONIK A.S.

The manufacturer hereby declares that the product:

Product Name : Process Controller Unit

Type Number : ESM-4430

Product Category : Electrical equipment for measurement, control and

Conforms to the following directives :

2006 / 95 / EC The Low Voltage Directive

2004 / 108 / EC The Electromagnetic Compatibility Directive

has been designed and manufactured to the following specifications :

EN 61000-6-4:2007 EMC Generic Emission Standard for the Industrial Environments

EN 61000-6-2:2005 EMC Generic Immunity Standard for the Industrial Environments

EN 61010-1:2001 Safety Requirements for electrical equipment for measurement, control

When and Where Issued Authorized Signature

Bursa-TURKEY Position : Quality Manager

Application Fields Applications

1.1 General Specifications

Universal Process Input

BC Input Type(RTD) Scale(°C) Scale(°F)

BC Input Type( Z Voltage and Current) Scale

Do not use the unit in combustible or explosive gaseous atmospheres.

It is your responsibility if this equipment is used in a manner not specified in this

Mounting Clamp Terminal protection cover

Front Panel Panel surface

Maximum 5mm / 0.2 inch

AT PSET ASET1 ASET2

48mm/ 1.89 inch 11.5 ± 1 mm /0.45 inch 76mm / 2.99 inch

65 mm/2.56 inch (min)

65 mm/2.56 inch (min)

46 mm/1.81 inch (min)

Max. Operating Humidity : 90% Rh (non-condensing)

2.5 Panel Mounting

1-Before mounting the device in your

2-Check front panel gasket position

3-Insert the device through the cut-out. If

2 The unit is designed for panel mounting.

2- Insert the mounting clamps to the holes

2.7 Removing from the Panel

2-Pull mounting clamps from top and bottom

3-Pull the unit through the front side of the

3.1 Terminal Layout and Connection Instructions

a Screw driver 0.8x3mm

Universal Sensor or Transmitter

Supply Voltage Input

i Process input is in CAT II class

Max. 17mA, 25VZ

If an external fuse is used, it must be on phase connection in Vsupply input.

Always use compensation wire corresponding to the thermocouple used. If

i Input resistance is greater than 10M W

3.5.2 RTD Connection

i Input resistance is greater than 10M W

i Input resistance is 2R7 W .

3.5.4 Process Input Connection of 3-wire Transmitters with Current Output

Transmitter connection by using supply Transmitter connection by using external supply

i Input resistance is 2R7 W .