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DS/TORBAR-EN Issue 3
TORBAR
No drift in co-efficient
– ensures long term stability
Dual averaging
– for improved accuracy with asymmetric flow profiles
TORBAR
The TORBAR is a multiport self-averaging flow meter with a Permanently Installed Types
design based on the classical pitot tube concept of fluid flow
measurement and with thousands having been installed into a In-line fitting
large variety of industries world wide.
The TORBAR produces an averaged differential pressure (DP)
signal proportional to the square of the flow rate.
The DP output is normally piped to a Differential Pressure
transmitter in order to generate an electrical signal proportional
to the flow rate. For certain applications, the DP transmitter can A
be directly mounted on to the TORBAR via an integral valve
manifold.
Each TORBAR is designed to span the process pipe diameter
and comprises four basic components: In-line Fitting
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Compression Gland
Weld Fitting
All Models are supplied
All Models are supplied without flanged pipe fitting
D with carbon steel pipe or stud bolts and gaskets
weld fitting and stainless D as standard. These are
steel compression gland available as accessories.
as standard (other
materials available).
All models as flange rating to class 1500 ANSI. For higher pressures /
temperature consult factory.
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54 mm (2.12 in.)
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Options
BSPT) NPT)
Direct mount head Direct mount separate manifold Direct mount integral manifold
DP Output Connections/Valves
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Packing Gland Supplied with weld fittings, isolation valve and pressure chamber
with safety chain as standard. Gland packing material is
supplied as non-asbestos graphite ribbon as standard. Teflon is
available. Please specify at time of order. For isolation valve
details refer to page 9.
With standard ball valve: 10 bar and 200 °C (145 psi and 392 ºF)
Pressure Chamber
With standard gate valve: 10 bar and 400 °C (145 psi and 752 ºF)
(Temperature is at valve)
Isolation Valve
Close Nipple
Weld Fitting
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Weld Fitting
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Flanged Fitting
Isolation LV Supplied with isolation valve and pressure chamber, and draw
Valve (see page 11) bolt retraction assembly and without flanged pipe fitting or stud
bolts and gasket (Available as accessories). Gland packing
material is supplied as non-asbestos graphite ribbon as
standard. Teflon is available. Please specify at time of order.
SO
Standoff Geared retraction – Optional. For isolation valve details refer to
(see page 11)
page 9.
With standard ball valve: 100 bar and 200 °C (1450 psi and 392 ºF)
With standard gate valve: 100 bar and 400 °C (1450 psi and 752 ºF)
(Temperature is at valve)
(Pressure is 35 bar [500 psi] for H811, H812)
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Valve Type TORBAR Valve Size Code (* is Material See Maximum Temperature at Valve
Model Below)
3/4 in.
Threaded Ball L601 5B* 200 °C (392 °F)
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Accessories
Description Models Illustration Code
Vertical Pipe Installation 301, 311, 401, 402,
411, 412, 511, 512,
VS
L601, L701, L702,
H601, H701, H702,
H611, H711, H712,
H811, H812
121, 122, 123
54
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Inserted
Retracted Inserted + ID + Wall + 233 (9.2)
Retracted
H702 Inserted ID + Wall + 518 (20.4)
Retracted Inserted + ID + Wall + 380 (15)
For geared retraction units (accessory GR) add 100 mm (4 in.) to above dimensions
Inserted and Retracted Lengths mm (in.) (Allows 5 % For Tolerancing)
Lengths maybe affected if Flanged End Support fitted
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0.93 Water
0.88
0.83
K Factor
0.78
0.73
0.68
Error Band: +0.4 % to –0.8 %
0.63
400000 500000 600000 700000 800000 900000 1000000 1100000
(883000) (1103750) (1324500) (1545250) (1766000) (1986755) (2207505) (2428260)
Kg/hr (lb/h)
0.84 Air
0.79
K Factor
0.74
0.69
0.64
Error Band: +0.3 % to –0.5 %
0.59
0.54
400 900 1400 1900 2400 2900 3400 3900 4400 4900 5400 5900
(880) (1985) (3090) (4195) (5300) 6400) (7505) (8610) (2870) (9710) (11920) (13025)
Kg/hr (lb/h)
Full details of the test results above and of those shown in the table below are available on request.
Test Fluid Model Size mm (in.) Serial Number Error Band
Water 123 50 (2) Test 197 +0.2 to -0.43 %
Water 301 100 (4) Test 297 +1 to -1 %
Air 401 150 (6) Test 397 +0.1 to -0.5 %
Air 402 450 (18) 20186 +0.6 to -0.5 %
Water 411 600 (24) Test 697 +0.3 to -0.4 %
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TORBAR Coefficient K
Flow to DP
Liquids (Volumetric)
Model Number 2
QAx D
DP = --------------------------------
- mbar
KxAx4.6285
Pipe Size 301 601 401 402 511 512
(Internal 311 411 412 811 812 Gases (Volumetric)
diameter)
611 701 702 S × Pf Q D × 4.0323 2
DP = ------------------------------------ × ⎛ --------------------------------⎞
mm (in.)
711 712 ( Tf + 273 ) × Z ⎝ KxA ⎠
1800 (72) and above 0.7476 0.7850 Liquids / Gases / Steam (Mass)
For sizes not shown above, determine K by extrapolation. Flow ( Q ) = DPx ( KxAx Dx4.6285 )kghr
If using classical flow equations from ISO5167, multiply K by Symbols & Units
0.9091. QA = Flow (m3/h)
Copies of derivation of equations available on request. QB = Flow (Nm3/h) at 0 °C, 1 atm (1.01325 bar)
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Maximum Allowable DP For liquid flow applications where there is a possibility of process
Depending on the model and size of TORBAR there is a pulsations or intermittent excessive flow velocity, then the
maximum figure of Differential Pressure above which the end-support models should always be selected for pipe sizes
TORBAR should NOT be used due to the imposition of over 250 mm (10 in.) diameter (400 and 700 series) and 600
excessive mechanical stresses. Check the table below to ensure mm (24 in.) (500 and 800 series).
that the application is suitable. If the calculated DP exceeds the
maximum shown below, then select an other appropriate model
to suit the application. For Bi-Directional configurations
(accessory code BW), use 50 % of the figures in this table.
2 50 6250 (2509)
3 75 2790 (1120)
* For models 121, 122, 123 (all sizes) Maximum DP value is 2500 mbar. (84 in.wg)
The above figures are theoretically derived and include a x10 safety factor over and above basic standards and specification.
Full theoretical data is available on request.
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7D (in plane) 3D 8D 3D
9D (out of plane)
9D (in plane) 3D
14D 8D 3D
(out of plane)
24D 4D
19D (in plane) 3D
24D (out of plane)
Elbow Installation
The TORBAR can be installed 2 diameters downstream of a
90° elbow at the exit of the elbow to give an accuracy of ± 3 %
to ± 5 %.
2D 3D
Elbow Installation
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Orientation in Pipe
The TORBAR must be installed at right angles to the pipe run
and across a pipe diameter within the tolerances shown in the 5o 5o (Maximum)
diagrams opposite.
4
8
To avoid 'noisy' signal outputs, do not locate the TORBAR in a
pulsating flow. A vibrating pipe can also distort the output signal
and affect the structural limits of the TORBAR. This limitation
particularly applies to the integrally mounted transmitter option
DM3V and to the TRIBAR configuration.
For vertical pipe applications, the 'head' of the TORBAR is
repositioned to ensure that DP connections are at the same
Flow
vertical level. This is option VS. It is necessary to specify this
option when ordering the TORBAR.
It is essential that in all steam installations the entire TORBAR
head and fitting assembly are well lagged to prevent the General Orientation
formation of condensate in the TORBAR head. The TORBAR
will not function correctly with condensate in the head. Filling
tees or condensate pots should be fitted as appropriate.
Before installation or removal of a TORBAR it is imperative that
careful reference is made to the appropriate installation
instructions that are supplied with each TORBAR shipment. The
installation instructions are also available separately on request.
5 o min 5 o min
Warning. Refer to instruction manual before installing any
TORBAR flowmeter.
Horizontal Pipe Vertical Pipe
(side view) (top view)
Gases
Steam
5 o min 5 o min
Liquids
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The TRIBAR is available without the transmitter which can be Electronics Housing Coated Die-Cast Aluminium
(Option Stainless Steel)
fitted by the customer. For this optional arrangement specify a
standard TORBAR with DM3V (integral manifold) option (see Ingress Protection IP65 (Option IP68)
page 10). Cable Entry M20 x 1.5 Cable Gland
Calibration Certificate Available As Option
Temperature Measurement
The TRIBAR can be supplied with an RTD element with or NACE Certificate Available As Option
without a Transmitter. Refer to page 10, code NRTB or NRTT.
Vortex
TRIBAR
Pressure Loss
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Overview
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Specifications
Performance Specifications
Square root extraction of flow DP.
The purge sequence is programmed by a programmable
logic controller (PLC) and can be adjusted to purge once
every one minute to once every 24 hours. The length of
the purge time can be adjusted from one minute to 100
minutes.
Accuracy (including TORBAR): ± 3 % of reading.
Repeatability: 0.5 %.
Long term drift: <0.5 % per year.
Ambient temperature range: 0 to 40 °C (32 to 104 ºF)
(thermostatically controlled heater is available as an
option).
LCD display: Two line showing flow/DP units and alarm.
Averaging: 0 to 60 seconds adjustable.
Optional alarm outputs: Two volt-free contacts selectable
NC/No. Rating: 1 A @ 110 V DC.
Optional totalizer: One alarm relay selectable as totaliser.
Max. pulse rate 100 pulses/min.
Physical Specifications
Enclosure; Epoxy painted steel. IP66 (NEMA 4X) rated.
Not suitable for use in hazardous area.
Weight: Approx. 25 kg (11.34 lb).
Process connections: 1/4 in. BSP Stainless steel.
Supply air connection: 1/4 in. BSP Stainless steel.
Electrical connection: by 20 mm (0.79 in.) knockouts.
Gland by customer.
Optional thermostatic internal heater available. Consult
factory.
System Requirements
Supply voltage: 100 to 240 V AC (50/60 Hz).
Current consumption: <1 Amp.
Purge gas supply: Clean and dry air or inert gas at
5 to 10 Bar g (72.5 to145 psig) pressure.
Gas consumption during purge is approximately
260 litres/min (57 gal/min).
Applicable Standards
Emissions monitoring: BS EN 14181, ISO 10780:1999,
BS ISO 14164:1994.
CE Marking: EN61000-6-2:2001, EN61000-6-4:2001,
EN61010-1:2001 Certified: 2006.
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DP Head Configuration
Integral 3-valve manifold 1 DM3V
Integral 5-valve manifold 1 DM5V
Degreasing
Degreasing (sensor only) for Oxygen service DG
Dye Penetrant Examination
Dye Penetrant NDE of welds DP
Hydrostatic Pressure Testing
Hydrostatic Pressure Test 2 HP
Material Certificates
EN 10204 3.1 B certificates for material 31B
EN 10204 3.2 C certificates for material 31C
PED (includes options DP, HP & 31B) PED
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DP Head Configuration
Integral 3-valve manifold 1 DM3V
Integral 5-valve manifold 1 DM5V
Studbolting & Gaskets
Studbolting (A193/B7-A19 ) & std gaskets SBG
Studbolting (A193/B7-A19 ) & spiral wound SS gaskets SBGS
Degreasing
Degreasing (sensor only) for Oxygen service DG
Dye Penetrant Examination
Dye Penetrant NDE of welds DP
Hydrostatic Pressure Testing
Hydrostatic Pressure Test HP
Material Certificates
EN 10204 3.1 B certificates for material 31B
EN 10204 3.2 C certificates for material 31C
PED (includes options DP, HP & 31B) PED
1 Only with DP Connection material = 0 and DP Connection Type & size = 00
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Optional Code
Permanent Models 300, 400 & 500 Series XXXX- XXXX- XXXX- XX- XX- XX- XXXX- XX- XX- XX- XX- XX- XXX
Threaded Connection
BSP Process Connection BSPT
NPT Process Connection NPT
DP Head Configuration
Direct mounting head 1 0VDM
Direct mounting head with fitted 3-valve manifold 1 3VDM
Direct mounting head with fitted 5-valve manifold 1 5VDM
3-valve assembly on ¼" BSPTM Nipples (316/Plastic) 1 3PV4
Integral 3-valve manifold 1 DM3V
Integral 5-valve manifold 1 DM5V
PT100 sensor
Integral PT100 Sensor Neck Mounted Aluminium IP65 Head NRTB
Integral PT100 Sensor Neck Mounted Aluminium IP65 Head + Tx NRTT
Temperature Transmitter
Exd temperature Transmitter (with NRTB, NRTT only) HZ
Flanged Standoff
Flanged Standoff (matches Flange Size & Rating and FS
Pipe Fitting selections made above) 2
2 Flanged Standoff (matches Flange Size & Rating and FE
Pipe Fitting selections made above)+ 1 Flanged End Support (316) 3
1 Flanged End Support in 316 3 ES
Flanged Standoff supplied by customer 4 CS
Frequency Collar
Frequency Collar (with Flanged Standoff= FS, FE,CS only) FC
Studbolting & Gaskets
Studbolting (A193/B7-A19 ) & std gaskets 4 SBG
Studbolting (A193/B7-A19 ) & spiral wound SS gaskets 4 SBGS
Duct Mounting
Duct Mounting Plate (in same material as selected for Pipe Fitting above) 5 DF
Bidirectional
Bidirectional Sensor 4 BW
Degreasing
Degreasing (sensor only) for Oxygen service DG
Dye Penetrant Examination
Dye Penetrant NDE of welds DP
Hydrostatic Pressure Testing
Hydrostatic Pressure Test HP
Material Certificates
EN 10204 3.1 B certificates for material 31B
EN 10204 3.2 C certificates for material 31C
PED ( incl DP, 31B & HP) PED
1 Only with DP Connection material = 0 and DP Connection Type & size = 00
2 311, 411, 511 only
3 412, 512 only
4 401, 402, 411, 412, 511, 512 only
5 301, 401, 402 only
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Optional Code
Withdrawable Models L600, L700, H600, H700 & H800 XXXX- XXXX- XX- XX- XX- XXXX- XX- XX- XX- XX- XX- XXX
Series
DP Head Configuration
Direct mounting head 1 0VDM
Direct mounting head with fitted 3-valve manifold 1 3VDM
Direct mounting head with fitted 5-valve manifold 1 5VDM
3-valve assembly on ¼ in. BSPTM Nipples (316/Plastic) 1 3PV4
Integral 3-valve manifold 1 DM3V
Integral 5-valve manifold 1 DM5V
PT100 sensor
Integral PT100 Sensor Neck Mounted Aluminium IP65 Head NRTB
Integral PT100 Sensor Neck Mounted Aluminium IP65 Head + Tx NRTT
Temperature Transmitter
Exd temperature Transmitter (with NRTB, NRTT only) HZ
Flanged Standoff
Flanged Standoff (matches Flange Size & Rating and FS
Pipe Fitting selections made above) 4
2 Flanged Standoff (matches Flange Size & Rating and FE
Pipe Fitting selections made above)+ 1 Flanged End Support (316) 2
1 Flanged End Support in 316 2 ES
Flanged Standoff supplied by customer 3 CS
Frequency Collar
Frequency Collar (with Flanged Standoff= FS, FE,CS only) FC
Studbolting & Gaskets
Studbolting (A193/B7-A19 ) & std gaskets 4 SBG
Studbolting (A193/B7-A19 ) & spiral wound SS gaskets 4 SBGS
Duct Mounting
Duct Mounting Plate (in same material as selected for Pipe Fitting above) DF
Bidirectional
Bidirectional Sensor 5 BW
Degreasing
Degreasing (sensor only) for Oxygen service DG
Dye Penetrant Examination
Dye Penetrant NDE of welds DP
Hydrostatic Pressure Testing
Hydrostatic Pressure Test HP
Material Certificates
EN 10204 3.1 B certificates for material 31B
EN 10204 3.2 C certificates for material 31C
PED ( incl DP, 31B & HP) PED
1 Only with DP Connection material = 0 and DP Connection Type & size = 00
2
H712, H812 only
3
H611, H711, H811 only
4 H611, H711,H712, H811, H812 only
5
L701, L702, H711, H712, H811, H812 only
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TORBAR
ABB has Sales & Customer Support expertise The Company’s policy is one of continuous product
in over 100 countries worldwide improvement and the right is reserved to modify the
information contained herein without notice.
www.abb.com
Printed in UK (11.09) Issue 3
© ABB 2009
DS/TORBAR-EN