PROJECT N° C-560

MINERA CHINALCO PERU S.A.

TOROMOCHO PROJECT

General Specification 000-GD-M-008

HVAC Design Criteria

Aker Metals, Inc. Owner Approval: T. Olsen
333 E. Wetmore Rd, Suite 600
Tucson, Arizona 85705 Date: 07-02-2008

REV DATE BY CHK APPROVAL DESCRIPTION

A 5/22/08 OJ FM ROUTED FOR INTERNAL REVIEW
B 6/25/08 OJ FM AI ISSUED FOR APPROVAL
0 04/11/11 OJK FEM AIH ISSUED FOR CONSTRUCTION

DISTRIBUTION A B C 0 1 2 3 4 5 6 7 8 9 10
Client 6/25 4/11

Procurement
Field
Internal Review 5/22

Note: Signed originals on file

 Project No C-560
General Specification 000-GD-M-008
HVAC Design Criteria
Rev. 0

INDEX

PAGE

1 SCOPE OF WORK ..........................................................................................................2

2 CODES AND STANDARDS ............................................................................................3

3 EQUIPMENT AND MATERIALS .....................................................................................4

4 DESIGN DATA ................................................................................................................6

5 PAINTING........................................................................................................................6

6 INSPECTION AND TESTING ..........................................................................................7

7 SHOP ASSEMBLY AND SHIPPING................................................................................7

8 TAGGING REQUIREMENTS...........................................................................................7

9 DRAWINGS - ERRORS AND OMISSIONS .....................................................................8

10 LIST OF ATTACHMENTS ...............................................................................................8

Q:\Shared\R0534200\01_Eng_Doc\06_Mec\03_Technical_Specifications\02_Int_App\000-GD-M-008 HVAC Design Criteria\560-

000-GD-M-008_0.doc
1 of 11
 Project No C-560
General Specification 000-GD-M-008
HVAC Design Criteria
Rev. 0

1 SCOPE OF WORK

This specification establishes the minimum general requirements for heating, ventilation
and air conditioning (HVAC) design for the facilities of the Toromocho Project located in
central Peru. It applies to the work performed by engineering contractors and system
suppliers.

1.1 GENERAL

• The HVAC equipment shall be selected by the following criteria:

− Electrical rooms shall be ventilated and pressured with filtered air by air
handling ventilating equipment (see Table II).
− Process buildings shall be provided with ventilation, per Table II.
− Non process Buildings shall be provided with ventilation rates indicates in
ASHRAE Standard 62 and design Temperature in accordance with
ASHRAE recommendations and “Reglamento Nacional de Edificaciones”
of Peru.
• The equipment capacities shall be in accordance with the Design Criteria
specified on this document.
• HVAC system shall be able to operate 24 hours /day, and 365 days / year.

1.2 PRESSURIZATION

The pressurization design conditions shall be 4 to 5 mm w.g.

1.3 ELECTRIC

The electric component of HVAC equipments, like motors, unit heaters and
controls shall be designed for:

• 380 V / 3 Ph / 60 Hz for three phases Motors

• 220 V / 1 Ph / 60 Hz, for one phase Motors
• 120 V / 1 Ph / 60 Hz, for Control Purposes

1.4 EQUIPMENT

• Fans

Fans shall be suitable for operating at the environmental conditions indicated

in Appendix A, Standard Technical and Site Data. The equipment shall be in
accordance with the Codes and Standards indicated in Section 2 of this
specification.

Q:\Shared\R0534200\01_Eng_Doc\06_Mec\03_Technical_Specifications\02_Int_App\000-GD-M-008 HVAC Design Criteria\560-

000-GD-M-008_0.doc
2 of 11
 Project No C-560
General Specification 000-GD-M-008
HVAC Design Criteria
Rev. 0

• Unit Heaters

Unit Heaters shall be electric type, with modulating thermostat in all operating
ranges.

• Louvers

Louvers shall be fixed or movable types, manual or motor operated types,

according to the building use.

2 CODES AND STANDARDS

The following abbreviations are used in this specification to identify applicable standards:

AABC - Associated Air Balance Council

ACGIH - American Conference of Governmental Industrial Hygienists
AGA - American Gas Association
AMCA - Air Moving and Conditioning Association
ANSI - American National Standards Institute
ARI - American Refrigeration Institute
ASHRAE - American Society of Heating, Refrigerating & Air Conditioning Engineers
ASME - American Society of Mechanical Engineers
ASTM - American Society of Testing Materials
ETL - ETL Testing Laboratories
IBC - International Building Code, 2006
IEEE - Institute of Electrical and Electronics Engineers
ISA - International Society for Measurement & Control
MSHA - Mine Safety and Health Administration
NBS - National Bureau of Standards
NEC - National Electrical Code
NEMA - National Electric Manufacturers Association
NFPA - National Fire Protection Association
OSHA - Occupational Safety and Health Administration
29 CFR 1910 General Industry Standards
29 CFR 1926 Construction Safety Standards
SMACNA - Sheet Metal and Air Conditioning Contractors National Association
UBC - Uniform Building Code
UL - Underwriters Laboratories
UMC - Uniform Mechanical Code
“Reglamento de Seguridad e Higiene Minera”. of Perú
“Reglamento Nacional de Edificaciones” of Perú

In the event of differences between codes and/or standards, the most stringent code or
standard shall apply. Whenever reference is made to a specific code or standard, it shall
be understood that the latest edition of such reference, as of the date of proposal, shall
govern.
Q:\Shared\R0534200\01_Eng_Doc\06_Mec\03_Technical_Specifications\02_Int_App\000-GD-M-008 HVAC Design Criteria\560-
000-GD-M-008_0.doc
3 of 11
 Project No C-560
General Specification 000-GD-M-008
HVAC Design Criteria
Rev. 0

3 EQUIPMENT AND MATERIALS

3.1 AIR MOVING EQUIPMENT

All fans shall be rated in accordance with AMCA Standards.

Fan motors shall be TEFC, unless specified otherwise.

Unless otherwise indicated all fans shall be V-belt driven. V-belt drives shall be
rated for not less than 1-1/2 times motor nameplate power rating.

Adjustable motor sheaves shall be furnished for 3.7 kW (5 hp) and smaller; solid
sheaves for others.

3.2 HEATING EQUIPMENT

Areas served by Unit Heaters shall be provided with integral electric resistance
heating coils unless otherwise indicated.

3.3 AIR CONDITIONING EQUIPMENT

• Packaged Air Conditioning Units

Air conditioning units shall be single-zone package units completely factory

assembled and tested. The units shall be complete with air cooled condenser,
compressor, evaporator, drains, refrigeration circuit, fans, motors, starter,
filters and all necessary wiring and controls. Heating section shall be included
as specified on the drawings. All components shall be mounted in an integral
fully insulated steel housing. Outside air systems and all operating and safety
controls shall be furnished and shall be ARI certified

Supply fans and condenser fans shall be provided. Fans shall be dynamically
balanced and tested in the factory. Supply fan motors and fan assemblies
shall be mounted on common bases and isolated internally or externally with
vibration isolators.

A control system shall be provided with the unit. Individual unit control
components shall be factory installed and tested as complete control systems
in each unit.

• Split System Air Conditioners

Split system air conditioners shall consist of either an indoor fan-coil section
and outdoor air cooled condensing unit or an indoor condenserless packaged
air conditioning unit with an air cooled condenser. Components shall be
interconnected by appropriately sized refrigerant piping.

Q:\Shared\R0534200\01_Eng_Doc\06_Mec\03_Technical_Specifications\02_Int_App\000-GD-M-008 HVAC Design Criteria\560-

000-GD-M-008_0.doc
4 of 11
 Project No C-560
General Specification 000-GD-M-008
HVAC Design Criteria
Rev. 0

• Through Wall Air Conditioning Units

Through wall air conditioning units shall be complete with air cooled
condenser, filter, compressor, double width centrifugal blower, draw through
evaporator and drain. Discharge shall be fitted with adjustable double-
deflection louvers.

3.4 ELECTRIC OIL HEATERS

Electric oil heaters, stoves should be using electric rate oil to 220 V and 60 Hz,
unless otherwise indicated in specific documents. The heater should be full-body
steel enamel, with thermostatic control to maintain a predetermined temperature
automatically, three levels of power ranging from 500 W to 2000 W, thermal
shield to avoid warming on the heater, developer of Power and Off the heater,
and safety device to interrupt electrical power in case of tipping.

3.5 FILTERS

Particulate air filters shall be 30-35% ASHRAE efficiency, pleated disposable type
unless otherwise noted.

3.6 REFRIGERANT

The air conditioning equipment shall be equipped with refrigerant R-410A.

3.7 DUCTWORK

All sheet metal ductwork shall be in accordance with latest ASHRAE and
SMACNA recommendations. Ductwork, including fittings, shall be made of
commercial grade galvanized sheet.

Flexible duct shall not be used, except maximum 1500 mm (60 inch) long flexible
duct branches may be used for connection to diffusers above concealed ceilings.

Fiberboard ductwork shall not be used.

All hanger materials shall be fabricated from galvanized or electroplated steel.

Access doors shall be provided for convenient access to all automatic fire, back
draft dampers and other components of the system as required. Insulated doors
shall be provided for insulated ducts.

3.8 DAMPERS

Manual operated dampers shall be provided at each branch duct connection to air
distribution devices and where necessary to control air flow.

Q:\Shared\R0534200\01_Eng_Doc\06_Mec\03_Technical_Specifications\02_Int_App\000-GD-M-008 HVAC Design Criteria\560-

000-GD-M-008_0.doc
5 of 11
 Project No C-560
General Specification 000-GD-M-008
HVAC Design Criteria
Rev. 0

Full size fusible link fire dampers shall be installed at points where ducts
penetrate fire rated walls/floors.

3.9 CORROSION PROTECTION

All equipment or components exposed to the process plant atmosphere shall be

painted. Unless otherwise noted, all surfaces to be painted shall be thoroughly
cleaned and free of all dirt, rust, grease, weld spatter and loose mill scale, and
shall be painted with manufacturer's standard chemical resistant prime and finish
coats. Stainless steel surfaces shall not be painted.

Machined surfaces not normally painted shall be coated with a suitable anti-
corrosion compound to protect surfaces during ocean shipment and outside
storage at jobsite. The compound shall be such that it can be easily cleaned or
removed with solvent.

3.10 MATERIALS

All materials used in the fabrication of miscellaneous plate work shall be new and
shall conform to the following requirements unless otherwise indicated on the
drawings and construction details.

Design and location of duct support brackets not detailed on drawings or

relocated from the design position must have the written approval of Aker
Kvaerner.

4 DESIGN DATA

The equipments shall meet the performance requirements as defined in attachments,

Table I –“Outdoor Design Conditions”, Table II “Indoor Design Conditions and Appendix
A, Standard Technical and Site Data.

5 PAINTING

All exterior surfaces and structural supports shall be painted. Interior surfaces shall only
be painted if specified on drawings. Color shall be as specified on purchase order for
each item.

Manufacturer's standard equipment shall be prime and finish coat painted in accordance
with the manufacturer's standard chemical resistant paint system.

Shop-fabricated plate work, ductwork, miscellaneous steel and structural steel shall be
prepared and painted in accordance with the specified system per General Specification
000-GC-S-012 (Painting and Protective Coatings).

Q:\Shared\R0534200\01_Eng_Doc\06_Mec\03_Technical_Specifications\02_Int_App\000-GD-M-008 HVAC Design Criteria\560-

000-GD-M-008_0.doc
6 of 11
 Project No C-560
General Specification 000-GD-M-008
HVAC Design Criteria
Rev. 0

Machined surfaces not normally painted shall be coated with a suitable anticorrosion
compound to protect surfaces during shipment and outside storage at the job site. The
compound shall be such that it can be easily removed with solvent.

All components shall present a clean and finished appearance.

6 INSPECTION AND TESTING

Inspection, testing and repairs shall conform to the requirements of the applicable codes
and standards throughout this Specification and on the data sheets.

In the event that inspection shows an item does not conform to applicable codes,
standards or data sheets, the Fabricator shall bear all direct costs of repairs and/or
modifications necessary to bring the item into compliance.

7 SHOP ASSEMBLY AND SHIPPING

Each item of work shall be assembled to the maximum extent possible and inspected in
the shop. Components of each item shall be marked for identification with equipment
number and piece mark and shipped in the minimum number of subassemblies.
Shipping assemblies shall be as large as transportation facilities to the job site will allow.

Equipment shall be completely shop-assembled to check fit prior to shipment. All critical
dimensions shall be verified and all motions checked and tested in the shop prior to
shipment. All matching parts of equipment which must be disassembled for shipment
shall be match-marked.

Adequate precautions shall be taken to minimize the possibility of damage in transit. All
nozzles shall be covered, capped or plugged, and all threads and flange faces shall be
protected with adequate covering.

Machined surfaces shall be greased and protected by wood or other means until
installation is made.

Lifting lugs shall be furnished on all equipment, large ducts and large structural
assemblies.

8 TAGGING REQUIREMENTS

All equipment shall have permanent nameplates. Each nameplate shall contain all
pertinent identification and information, Data on Samplers nameplates shall be either
raised or recessed to avoid loss on subsequent over painting.

Q:\Shared\R0534200\01_Eng_Doc\06_Mec\03_Technical_Specifications\02_Int_App\000-GD-M-008 HVAC Design Criteria\560-

000-GD-M-008_0.doc
7 of 11
 Project No C-560
General Specification 000-GD-M-008
HVAC Design Criteria
Rev. 0

All instruments, whether mounted on the equipment or shipped loose, shall have a
laminated and engraved plastic tag firmly attached by stainless steel wire.

If instrument or equipment location precludes the use of plastic due to high ambient
temperature or high vibration, then instrument tags and equipment nameplates shall be
stamped from 316 stainless steel.

9 DRAWINGS - ERRORS AND OMISSIONS

Fabricator shall notify of any errors or omissions on drawings attached as part of this
specification, prior to completing detailing or starting fabrication. No back charges shall
be paid on any errors or omissions not reported prior to fabrication, where such errors or
omissions were discoverable prior to fabrication.

Fabricator shall furnish erection drawings for all materials covered by this Specification.

10 LIST OF ATTACHMENTS

Table I: Outdoor Design Condition

Table II: Indoor Design Conditions
000-OT-M-001: Appendix A, Standard Technical and Site Data
000–GC–S–012: Painting and Protective coatings

Q:\Shared\R0534200\01_Eng_Doc\06_Mec\03_Technical_Specifications\02_Int_App\000-GD-M-008 HVAC Design Criteria\560-

000-GD-M-008_0.doc
8 of 11
 Project No C-560
General Specification 000-GD-M-008
HVAC Design Criteria
Rev. 0

TABLE I
OUTDOOR DESIGN CONDITIONS

HVAC systems shall be designed for and selected to maintain specified indoor
temperatures at the following conditions:

Site location The project site is located approximately 140 km

East of Lima by road and 214 km by rail, in the
Morococha Mining District, Yauli Province, Junin
Department
Site Elevation, meters AMSL: 4540 to 5000
Ambient air design temperatures:
Summer, °C dry bulb 20
Winter, °C dry bulb -4
Relative humidity, % 68.5
Seismic zone Peruvian Building Code - Norma E.030 Zone 3
Wind velocity:
Mean, km/h 7-9
Maximum, km/h 30
Design Velocity, km/h 135
Prevailing wind direction: Northeast

Q:\Shared\R0534200\01_Eng_Doc\06_Mec\03_Technical_Specifications\02_Int_App\000-GD-M-008 HVAC Design Criteria\560-

000-GD-M-008_0.doc
9 of 11
 Project No C-560
General Specification 000-GD-M-008
HVAC Design Criteria
Rev. 0

TABLE II
INDOOR DESIGN CONDITIONS

NOTES

1. Cooling and heating loads shall be calculated using ASHRAE Handbook Fundamentals as a
guide.
2. Where pressurization is specified, area shall be supplied with a minimum of 2 air changes
per hour of clean, filtered outside air in excess of any exhaust air from area. Pressurization
air must be introduced by a forced air fan, preferably mixed with return air to air conditioning
unit.
3. Minimum outside air supplied to any normally occupied conditioned area shall be 10 percent
of the total circulated flow rate or 1 air change per hour, whichever is greater.
4. Evaporative coolers shall not be used unless specifically indicated.
5. All maintenance and laboratory equipment exhaust systems (if any) shall be analyzed and
designed using ACGIH Industrial Ventilation, latest edition and equipment manufacturer’s
recommendations as guides.
6. Make-up air shall offset all exhaust from the respective area.
7. Unless otherwise noted, cooling and heating load calculations shall not include any
allowances for future expansion or additional electrical equipment.
8. Cooling load calculations for electrical rooms shall include an appropriate allowance for the
heat rejection from all electrical equipment housed in the rooms. Consideration shall also be
given to the case where all heat producing electrical equipment is in an inoperative mode.
The minimum design space temperature shall be 5°C when all electrical equipment is off and
electrical room ventilation equipment is also off.
9. Minimum ventilation rates given in Table II as "Air Changes/Hour" are preliminary estimates.
All air changes rates will be calculated based on equipment heat rejection rates and design
indoor/outdoor temperatures. Calculated air change rates will be shown on a later revision of
this specification.

Q:\Shared\R0534200\01_Eng_Doc\06_Mec\03_Technical_Specifications\02_Int_App\000-GD-M-008 HVAC Design Criteria\560-

000-GD-M-008_0.doc
10 of 11
 Project No C-560
General Specification 000-GD-M-008
HVAC Design Criteria
Rev. 0

TABLE II
INDOOR DESIGN CONDITIONS

Design Temperatures
Min and Max
Considerations and Ventilation
Winter Summer
Rates
Single-package air-cooled air
conditioning unit with electric
heat, positive pressure
Control Room 21°C ± 1°C 21°C ± 1°C
(prefabricated building with
HVAC )
HR: 50% ± 5%
Single-package air-cooled air
conditioning unit with electric
heat, positive pressure
Electrical Room 21°C ± 1°C 21°C ± 1°C
(prefabricated building with
HVAC )
HR: 50% ± 5%
Wall filter supply fan, positive
Lubrication Room 38 °C 38 °C
pressure
Filters Plant - Ambient Natural Ventilating
Reagent Area 5°C Ambient Mechanical Ventilation
Storages 5 °C Ambient 2 Ren/hr
Maintenance Building 5 ºC Ambient Local Heaters/ Natural Ventilating
Electrical Warehouse 15 ºC Ambient Local Heaters/ Natural Ventilating
Storage Buildings 10 °C Ambient 1 Ren/hr
3 Ren/hr (Winter)
General Buildings 18 °C 21 °C
5 Ren/hr (Summer)
Mechanical Ventilation and
Mine Truck Shop 15 ºC Ambient Heating with local heaters in truck
bays
Offices, Auxiliary
Buildings, Maintenance
According to “Reglamento Nacional de Edificaciones” of Perú
Offices, Polyclinic,
Change House

Q:\Shared\R0534200\01_Eng_Doc\06_Mec\03_Technical_Specifications\02_Int_App\000-GD-M-008 HVAC Design Criteria\560-

000-GD-M-008_0.doc
11 of 11