Service Bulletin No.

119C Issue Date: July 2008

Product: 38, 44, 52, 57, 68H and SBS Cone Crushers

Subjects: Tapered Style Shaft Nut and Shaft Nut Wrench Update
Correct Installation Steps for Cap Bolt Locking Plate

Updated Cone Crusher Tapered Shaft Nut/Cap and Shaft Nut Wrench Assembly
Telsmith has recently introduced an updated Tapered Style Shaft Nut and Cap for the complete Cone
Crusher line. The new tapered style nut and cap (Fig. 1) helps reduce the bridging effect in many
applications. When properly applied to coarse feed applications a reduction in bridging of large or slabby
material can occur when using this New Tapered Nut and Cap.
When using the new style shaft nut, a new Main Shaft Nut, Shaft Nut Cap, Shaft Nut Cap Bolt and Washer
and a Shaft Nut Cap Bolt Locking Plate (A, Fig. 1) are required. Installation and removal of the new style shaft
nut requires a new style Shaft Nut Wrench Assembly (F, Fig. 1). A new Shaft Nut Cap Lifting Lug (D, Fig. 1) is
available and is recommended for removing and installing the shaft nut cap.

A
B

C
D New Parts and Tools Required:

E A Shaft Nut Cap Bolt Locking Plate

B Shaft Nut Cap Bolt
C Shaft Nut Cap Washer
D Shaft Nut Cap Lifting Lug (Optional)
F
E Shaft Nut Cap
F Shaft Nut Wrench Assembly
G Tapered Shaft Nut
G
H Burn Ring

I I Main Shaft
H
J Mantle

Figure 1

Telsmith, Inc. Tel: (262) 242-6600

10910 N. Industrial Drive, P.O. Box 539 Fax: (262) 242-7861
Mequon, WI 53092 Internet: www.telsmith.com
Service Bulletin No. 119C Issue Date: July 2008
INSTALLATION INSTRUCTIONS:
1. Install Mantle (J, Fig. 1) and Burning Ring (H, Fig. 1) but DO NOT weld the burning ring into position
at this time.
2. Thread the new Tapered Shaft Nut (G, Fig. 1) onto the Main Shaft (I, Fig. 1) by hand until snug.
3. Slide the Shaft Nut Wrench Assembly (F, Fig. 1) down onto the tapered nut. Tighten the wrench locking
bolts until the wrench is firmly locked on the tapered nut.
4. Use a sledgehammer or maul against the wrench assembly ears to fully tighten the shaft nut.
5. Loosen the wrench assembly locking bolts and remove the wrench from the tapered nut. Store the
wrench assembly for future use.
6. Slide the Lifting Lug (D, Fig. 1) down into the Shaft Nut Cap (E, Fig. 1) aligning the ears on the lug
with the slots in the cap. When the ears have completely slid through the slots, turn the lifting lug one-half
turn to engage the ridge on the shaft nut cap. Keep the shaft nut cap facing straight up and lower into
position on the tapered shaft nut. Spin the lift lug one-half turn and remove from shaft nut cap.
7. Pour the Smithbond backing material to fill the voids between the mantle and head. Allow the backing
material to harden.
8. Install the Shaft Nut Cap Bolt (B, Fig. 1) and Washer (C, Fig. 1). Torque to specification for your
model cone crusher (Table 1).
Table 1: Shaft Nut Torque Values
Cone Model Bolt Diameter Torque Specification

38 1-1/4” 840 ft-lb (1138 N-m)

44 1-1/4” 840 ft-lb (1138 N-m)
52 1-1/2” 1500 ft-lb (2033 N-m)
57 1-1/2” 1500 ft-lb (2033 N-m)
68 1-1/2” 1500 ft-lb (2033 N-m)
9. Position the Shaft Nut Cap Bolt Locking Plate (A, Fig. 1) down in the shaft nut cap next to the head of the
cap bolt (Fig. 2). Tack weld the Shaft Nut Locking Plate
to the Shaft Nut Cap (Fig. 2) using Stainless Steel
weld rod E(R) 309L.
IMPORTANT: If Shaft Nut Cap Bolt Locking Plate
is not welded to the Shaft Nut Cap, the Bolt could
loosen and cause damage to the Shaft Nut Cap or
Crusher. If you have further questions on how
or where to weld Shaft Nut, Shaft Cap or Burning WELD
Ring, contact Telsmith Service for detailed instructions.
10. Weld the Burning Ring to the Mantle using Stainless
Steel weld rod E(R) 309L. Apply 2” welds in four
places as shown in Fig. 2.
11. Weld the Shaft Nut Cap to the Burning Ring using
Stainless Steel weld rod E(R) 309L. Apply 2” welds in
four places as shown in Fig. 2.

WELD

WELD

Figure 2
Service Bulletin No. 119C Issue Date: July 2008
PART NUMBERS FOR NEW STYLE TAPERED SHAFT NUT CONVERSION:

Cone Model Part Number Description Quantity

38 GA-272-2633 Bolt Locking Plate 1
Note: Model 38 Cone Crushers have used tapered nut since introduction

Cone Model Part Number Description Quantity

44 1028362 Shaft Nut, 44 1
64L03 Shaft Nut Cap, 44 1
15R20 HHCS, 1-1/4”x3” Gr5 1
10W72 CHW, 1-1/4” 1
CK-272-2434 Bolt Locking Plate 1

1020798 Shaft Nut Wrench Assy, 44 1

CG-272-2434 Shaft Nut Cap Lifting Lug 1

Cone Model Part Number Description Quantity

52 1028708 Shaft Nut, 52 1
64L07 Shaft Nut Cap, 52 1
16Y24 HHCS, 1-1/2”x4” Gr5 1
12K68 CHW, 1-1/2” 1
DJ-272-2334 Bolt Locking Plate 1

1029377 Shaft Nut Wrench Assy, 52 1

HG-272-2134 Shaft Nut Cap Lifting Lug 1

Cone Model Part Number Description Quantity

57 1028706 Shaft Nut, 57 1
64L05 Shaft Nut Cap, 57 1
16Y24 HHCS, 1-1/2”x4” Gr5 1
12K68 CHW, 1-1/2” 1
DJ-272-2334 Bolt Locking Plate 1

1029404 Shaft Nut Wrench Assy, 57 1

HG-272-2134 Shaft Nut Cap Lifting Lug 1
 Service Bulletin No. 119C Issue Date: July 2008
PART NUMBERS FOR NEW STYLE TAPERED SHAFT NUT CONVERSION:
Model 68 Using Newer Mantle Numbers ending with 272-2771 or 64A60

Cone Model Part Number Description Quantity

68 1029353 Shaft Nut, 68 1
64L79 Shaft Nut Cap, 68 1
16X45 HHCS, 1-1/2”x5” Gr5 1
12K68 CHW, 1-1/2” 1
DJ-272-2334 Bolt Locking Plate 1

1029589 Shaft Nut Wrench Assy, 68 1

HG-272-2334 Shaft Nut Cap Lifting Lug 1

Model 68 Using Older Mantle Numbers ending with 272-1639

Cone Model Part Number Description Quantity

68 BB-272-2534 Shaft Nut, 68 1
12Y44 SHSS 3/4x3/4 CP 4
AA-320218-202 Shaft Nut Cap-MODIFIED 1
60C20 HHCS, 1-1/2” x 3” Gr5 1
12K68 CHW, 1-1/2” 1
EA-272-2534 Bolt Locking Plate 1

DB-272-2534 Shaft Nut Wrench, 68 1

13V88 HHCS, 3/4” x 3” Gr5 6
26B48 CHW, 3/4” 6

Please contact your local Telsmith Dealer or Telsmith Parts to purchase these items
or contact the Telsmith Service Department for additional details.

Telsmith, Inc. Tel: (262) 242-6600

10910 N. Industrial Drive, P.O. Box 539 Fax: (262) 242-7861
Mequon, WI 53092 Internet: www.telsmith.com