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Chapter 5
ABSTRACT
-Sulfo Fatty Methyl Esters sulfonates (- MES) are new anionic
surfactants obtained via sulfoxidation of fatty acid methyl esters (FAME)
with SO2, O2, and ultraviolet light of appropriate wavelength. The
designation of Φ refers to the random positioning of SO3 in the alkyl
chain.
In this work we summarize the most relevant results of our research
started fifteen years ago, on the synthesis, separation, analysis and
performance of -sulfo fatty methyl ester sulfonates known as -MES,
and we update our last findings . We have to point out that we are for the
time being, the only research group in the world to have published our
research on -MES.
This work describes the optimum batch conditions for the
sulfoxidation of FAME and a reaction mechanism is proposed. The paper
depicts an improved workup for the separation of reaction products from
non reacted methyl ester and the GC-MS analysis of - sulfo fatty
methyl ester sulfonate is shown. Besides, an interpretation of conversion
and selectivity of sulfoxydation reaction is given.
Finally, performance of water solutions based on sulfoxylated methyl
ester of palmitic acid (-MES C16) have been studied and compared to
two leading types of surfactants used today: linear alkylbezene sulfonate
(LAS) secondary alkane sulfonate (SAS) and to -sulfo fatty methyl ester
sulfonate (-MES) with regard to solubility, performance and skin
compatibilty. The experimental results obtained indicate that -MES
can be regarded as a potential component of detergent formulations and
most likely of body care products.
INTRODUCTION
Fatty acid methyl esters are products derived from fats. The chain length
is within 12 to 18 carbon atoms. The names of the detergent range are
lauric(C12), myristic (C14), palmitic (C16) and stearic (C18).
O
CH3-CH2-…-CH2-…-CH2-C
OCH3
α-Sulfo fatty methyl esters sulfonates (α-MES) are well known surfactants
derived from natural fats and oils, obtained via traditional sulfonation with
SO3. During recent years there have been a number of studies on their surface
properties, calcium tolerance, detergency and environmental behavior [1–5].
However, one of the distinct limitations in the use of α-MES is their poor
water solubility, which makes them less satisfactory products compared to
alkylaryl sulfonates (LAS).
α-MES exhibit a remarkable specificity in that sulfonate group is added
almost exclusively to the α position of the long chain when conventional
processes using SO3 is employed, presumably being the reason for their low
water solubility. To overcome this drawback some authors [6,7] suggested the
use of randomly sulfonated FAME, produced by ultraviolet (UV) irradiation–
-Sulfo Fatty Methyl Ester Sulfonates (-Mes): A New Anionic… 3
O
CH3-CH2-…-CH-…-CH2-C
OCH3
SO3H
The neutralization of the acid with sodium hydroxide gives the sodium
sulfonate or sulfoxylate, that belongs to the anionic surfactant family
CH3-CH2-…-CH-…-CH2- C
OCH3
SO3Na
2. EXPERIMENTAL
Materials
Methyl esters were products from Procter & Gamble Chemicals, USA.
Gas chromatographic data are shown in Table 1.
-Sulfo Fatty Methyl Ester Sulfonates (-Mes): A New Anionic… 5
Table 1.
Different reaction times were used ranging from 0,5 to 6 hours. At the end
of the reaction time, SO2 and O2 injections were stopped and N2 was then used
for 1 h to remove residual SO2.
6 León Cohen David W. Roberts and Claudio Pratesi
Separation Procedure
REACTOR OUTLET
Hexane Extraction
Hexane recovery
Methanol recovery
Neutralization
3. RESULTS
SO2 O2 RH
R. RSO2. RSO4. RSO4H + R.
In this stage two free radicals are generated, therefore no change in the
radical concentration takes place once the stationary state is reached, so that
radicals created during thermal decomposition replace those destroyed by
impurities(X) according to the reaction:
RSO2. + X RSO2X
Irradiated reaction
As can be seen in the upper part of Scheme 2, for each R. produced, one
RSO2. is consumed by collision with the persulfonic acid. Therefore this
stage needs continuous irradiation since radicals that disappear by collision
with impurities have to be replaced by new radicals for the reaction to be
pursued.
Effect of Wavelength
Different fatty acid methyl esters ranging from C12 up to C18, were
sulfoxydized and the reaction conversion obtained for the batch process at 6
hours reaction time.
As mentioned above, after completion of the sulfoxidation reaction, the
reactor product contained mainly mono and polisulfonic acids; some fatty
acids and all the nonreacted fatty acid methyl ester. In order to calculate
conversion, it was necessary first to separate the nonreacted methyl ester from
the reaction products.
Cn Conversion wt%
C12 24.8
C12 24.4
C12 26.0
C12 26.8
C12 30.0
C12 28.4
C12 Average 26.7
C14 32.0
C14 30.0
C14 35.0
C14 31.5
C14 38.0
C14 38.0
C14 Average 34.1
C16 43.0
C16 42.0
C16 43.5
C16 42.5
C16 42.8
C16 44.0
C16 Average 43.0
C18 50.5
C18 49.8
C18 53.5
C18 48.5
C18 47.8
C18 51.4
C18 Average 50.2
-Sulfo Fatty Methyl Ester Sulfonates (-Mes): A New Anionic… 11
The conversion was calculated as the recovered non reacted methyl ester
divided by the starting amount. The results of six experiences for each carbon
chain length are shown in Table 4.
The results obtained showed that the conversión increases as the
chainlength increases, going from 30% for C12 up to 50% for C18 [14].
To confirm the relative sulfonatability of the different homologs during
batch sulfoxidation reaction, a commercial 50/50 weight % mixture of C16- C18
was sulfoxidized. A GC analysis was carried out to the methyl ester mixture,
both before and after the reaction. The results (Table 3) indicate that the
relative content of C16 methyl ester increases in the recovered unreacted
material, while the corresponding C18 relative content decreases, meaning that
a higher amount of C18 has been sulfonated as compared to C16.
When two homologs are studied during a sulfoxidation reaction, two
factors have to be taken into account: (i) their molar concentration, which is
related to the probability of collision between both reactants and SO3 (that is,
SO2+ O2), and (ii) their relative reactivity, which is related to the affinity of
each component for SO3 (that is SO2 + O2).
In the sulfoxidation reaction, the main step is radical production.
According to the radical mechanism, radical formation becomes easier the
farther away the CH2 group is from C(O)-OCH3, as a result of the inductive
effect of the latter.
At least, part of the explanation, is that C18 has 15 secondary active
carbons to form radicals as compared to the C16 methyl ester that has 13 sites
(because the primary(ω), the carboxylic and α carbons do not react) . Thus,
the probability of reaction with (SO2 + O2) will be higher for C18.
Analysis
Performance
11
11
6 8 10 11
5 7 5 12
8 6 4 9 1
7 7 4
6 3
5
4
9
8
9
consider its structure depicted above, and that the ester group hinders the
sulfonate group and decreases its interaction with water.
25
20
Surf. Conc.
15
25%
10 20%
15%
5
0
-MES C16 LAS SAS MES
-5
-10
Figure 3.
25
20
20 19 19
15
15 14 14
300 ppm
points
11 11 11 11 450 ppm
10
10 600 ppm
8
0
? MES C 16 LAS P-550 SAS α MES C 16-C 18
max. 25 points
Figure 4.
16 León Cohen David W. Roberts and Claudio Pratesi
Foaming Power. (i) Foam height. The Ross-Miles test was conducted at
49ºC. and 1g/l of surfactant at three different levels of water hardness
expressed as ppm of CaCO3. Experimental results are represented in Figure 5.
-MESC16 gives the best results together with LAS. Water hardness increase
has less effect on both -MESC16 and -MES than on LAS and SAS. This
can be explained based on stability to water hardness of -MESC16 and -
MES (that reaches a maximum at 1g/l and 400 ppm), compared to SAS and
-Sulfo Fatty Methyl Ester Sulfonates (-Mes): A New Anionic… 17
LAS. (ii) Foam stability. According to the Ross-Miles test, foam stability is
given by the foam height variation after 5 min. The results show that all the
surfactants show similar foam height after 5 min. in all cases than the initial
one.
80
72
70
70
64
60 56 56
53 53
50
150 ppm
mm
40 400 ppm
31 650 ppm
30
23 23
22
20
12
10
0
Φ-MES C 16 LAS P-550 SAS α MES C 16-
C 18
Figure 5.
350
250 228
200
seconds
150
400
150
650
ppm C aC O3
100
50
50
21
15 12
7
0
Φ-MES C 16 LAS P-550 SAS α MES C 16-
C 18
Figure 6.
18 León Cohen David W. Roberts and Claudio Pratesi
Wetting Power. The Draves test was conducted and 1g/l of surfactant
concentration used at three water hardness levels. According to the
experimental results plotted on Figure 6, -MES C16 is by far the best wetting
agent, specially at higher water hardness. According to Rosen, since the rate of
wetting is a function of the surface tension of the wetting front, the wetting
power of a surfactant is a function of the concentration of molecularly
dispersed material at the front, so we can argue the same argument used for
dishwashing, in the sense that more monomers exist in solution.
Dishwashing. The method used gives a stability index for foam generated
using a certain type of soil, in our case a mixture of olive oil 75% and pig fat
25%, at a definite surfactant concentration [23] and 49ºC. A correlation exists
between the stability index and a hypothetical number of dishes washed
according to the typical dishwashing manual test. A choice has been made so
that the value 50 is an indication when the number of dishes washed is above
50. The results plotted in Figure 7, show that the best performance is reached
with -MES C16 at medium water hardness. This probably reflects the higher
CMC of -MES C16 due to the lower micellar radius (particularly compared
to α-MES), which means that more monomer is in solution to replenish the
foam.
60
50 50 50 50 50
50
40
Nº Dishes
150 ppm
30 400 ppm
650 ppm
22
ppm CaCO3
20
14
13
12
10
6
5 5
0
Φ MES C16 LAS P-550 SAS α MES C16-C18
Figure 7.
-Sulfo Fatty Methyl Ester Sulfonates (-Mes): A New Anionic… 19
ZEIN TEST
600 564
526
500
400
mgN2/100ml
0,50%
300 288
1%
255
2,50%
200
190 164
169 136
109 108
100 63
85
0
Φ-MES C16 LAS P-550 SAS α MES C16-
C18
Figure 8.
20 León Cohen David W. Roberts and Claudio Pratesi
We see that -MES is much less irritant than LAS and SAS, which can be
explained by its lower to a shield effect of the CO2Me group as mentioned
earlier. Even if Φ-MES C16 has a higher CMC than -MES, its lower Zein
number may reflect weaker hydrophobic binding to the protein, due to the
presence of the ester linkage in the hydrophobe portion of Φ-MES C16. In -
MES the ester linkage is within the hydration sphere of the sulfonate group
and leaves intact the hydrophobic binding of the chain.
REFERENCES
[1] Satsuki, T. (1992). Applications of MES in Detergents, INFORM, 3,
1099-1108.
[2] Satsuki, T., Umehara, K. & Yoneyama, Y. (1992). Performance and
Physicochemical Properties of α -Sulfo Fatty Acid Methyl Esters, J. Am.
Oil Chem. Soc., 69, 672-677.
[3] Steber, J. & P. (1989). Wierich, The Environmental Fate of Fatty Acid
α-Sulfomethyl Esters, Tenside Surfactants Deterg, 26, 406.
[4] Satsuki, T. & H. (1996). Yoshimura,Binding of Calcium Ions to α -
Sulfonated Fatty Acid Methyl Esters in Washing Conditions,4th World
Surfactants Congress, edited by A.E.P.S.A.T., Section D-13, Barcelona,
June 159-168.
[5] Smith, N.R., Alpha-Sulfo Methyl Esters, HAPPI, March: 58(1989).
[6] Dumas et Inchauspé, (1982). Photosulfonation of Normal Paraffins and
Fatty Esters, Adour Enterprise.
[7] Nametkin, N. & Achkasova, L. (1975). Photochemical Sulfoxidation of
Synthetic Fatty Acid Esters, Neftekhimiya, 15, 760.
[8] Beermann, C. (1966). Sulphoxidation of n-Paraffins, European Chem.
News Normal Paraffins Suppl, 2, 37-40.
[9] Asinger, F. (1968). Paraffins Chemistry and Technology, Pergamon
Press.
[10] Cohen, L. & F. (1998). Trujillo, Synthesis , Characterization and Surface
Properties of Sulfoxylated Methyl Esters, J. Surfact. Deterg, 1, 335-341.
[11] Cohen, L. & Trujillo, F. (1999). Performance of Sulfoxylated Fatty Acid
Methyl Esters. J.Surfact.Deterg, 2, 363-365.
[12] Cohen, L., Soto, F., Luna EPSA, M. S., Roberts, D. W., Saul, C. D., Lee,
K. & Williams, E. (2002). UNILEVER; J.E. Bravo PETRESA.
Derivatization, GC-MS, LSIMS and NMR Análisis of Sulfoxylated
-Sulfo Fatty Methyl Ester Sulfonates (-Mes): A New Anionic… 21
BIOGRAPHIES
Dr. Leon Cohen received his Ph.D. in chemistry at Sevilla University in
1986. In 1994, he earned the EURCHEM designation. He worked for
PETRESA from 1970 to 1996. Since 1989 he is a Professor of Chemical
Engineering at the University of Cadiz, where he is leading since 1993 the
research group entitled "Surface Activity and Renewable Energies". He is the
author of 38 papers and 4 patents related to Detergency and Chemical
Engineering. He is the author of 8 books related to Chemistry and Chemical
Engineering.