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SENR1229-03

September 2004

Electrical Schematic Symbols And Definitions


Diagnostic Code Conversion
Code
CID - FMI Description
Flashed
No Active
11
Faults
Not Applicable Off Machine Switch Specification
Part No. Function Actuate Deactuate Contact Position T
No Inactive
12 Not Applicable
Faults
163-7355 Low Pressure
875 ± 20 kPa 517 kPa Min A-C, Normally Closed Pressure Temperature Level Flow
14 928G Component Location (126 ± 2.9 psi) (74 psi Min) A-B, Normally Open Symbol Symbol Symbol Symbol
15 924G Standard Speed Schematic Machine Schematic Machine 1724 kPa MAX 1325 ± 170 kPa A-C, Normally Closed
Component Component
Location Location Location Location 160-2609 High Pressure
16 IT28G (250 psi MAX) (192 ± 24 psi) A-B, Normally Open
Arc Suppressor I-12 3 Relay - Park Brake Alarm H-12 E
17 Not Available
Breaker - Air Seat H-13 E Relay - Park Brake LT/Seat Alarm C-12 E
18 924G Low Speed
Cigar Lighter E-8 C Relay - Ride Control/load Check C-12 E
19 Not Available Normally open switch that will close with an increase of a specific condition (temp-press-etc.).
Control - CST Autoshift A-7,8 1 Socket - Aux 24v I-13 5
31 641 - 05 Forward High Solenoid Open Circuit
Control - FNR A-4 A Speedometer H-2 A
32 642 - 05 Reverse Solenoid Open Circuit
Control - Secondary Steer B-6 1 Switch - Kickout G-10 D
33 643 - 05 Forward Low Solenoid Open Circuit
Converter - 12v to 24v DC I-12 2 Switch - Beacon F-9 B Normally open switch that is closed due to an applied condition, and will open again with a
34 644 - 05 Speed 1 Solenoid Open Circuit Coolant Temperature H-2 A Switch - Blower G-10 D
35 645 - 05 Speed 2 Solenoid Open Circuit specific decrease in that condition.
CST Shifter I-3 A Switch - Bucket Fork Select G-10 D
36 646 - 05 Speed 3 Solenoid Open Circuit Diode Block B I-5 C Switch - Defrost G-10 D
37 346 - 05 Ride Control Relay Open Circuit Flasher G-4 D Switch - Dimmer G-6 D
38 683 - 05 Parking Brake Alarming Open Circuit FNR - Relay E-13 E Switch - Downshift B-12 D
Normally closed switch that will open with an increase of a specific condition.
39
41
42
421 - 05
641 - 06
642 - 06
Load Check Relay Open Circuit
Forward High Solenoid Short to Ground
Reverse Solenoid Short to Ground
FNR LED Panel
Fuel Level Gauge
Fuses H-12,13
F-2
G-2
A
A
E
Switch - Forward Horn
Switch - Front Wiper
Switch - Hazard Lamp
I-6
D-8
G-9
A
C
B
928G Wheel Loader
Resistor, Sender and Solenoid Specifications
43
44
643 - 06
644 - 06
Forward Low Solenoid Short to Ground
Speed 1 Solenoid Short to Ground
Fuses
Fuses
G-12,13
F-12
E
E
Switch - Hyd Lock Detent Override
Switch - Key Start
H-9
G-6
A
A
Part No. Component Description Resistance (Ohms)¹
Overall: 2.0 ± 5%
IT28G Integrated Toolcarrier Normally closed switch that is open due to an applied condition, and will close again
with a specific decrease in that condition.
Ground - Cab Boss A-14 9 Switch - Parking Brake I-13 5
45
46
47
645 - 06
646 - 06
346 - 06
Speed 2 Solenoid Short to Ground
Speed 3 Solenoid Short to Ground
Ride Control Relay Short to Ground
Ground - Shell Stud
Hydraulic Temperature Gauge
D-14
H-3
8
A
Switch - Quick Coupler
Switch - Rear Wiper
E-10
C-8
D
C
9G-1950

¹At room temperature


Resistor: Blower Motor Speed
Tap: 1 ± 5%
Electrical System
48 683 - 06 Parking Brake Alarming Short to Ground Meter - Service I-6 A Switch - Ride Control F-10 D
Motor - Blower E-14 4 Switch - Secondary Steer E-8 C 928G: IT28G: The circle indicates that the component has screw terminals and a wire can be disconnected
49 421 - 06 Load Check Relay Short to Ground
Motor - Front Wiper F-2 6 Switch - Service Brake E-3 10 from it.
51
52
641 - 03
642 - 03
Forward High Solenoid Short to Ground
Reverse Solenoid Short to Battery
Motor - Rear Defroster F-15 4 Switch - Start Aid F-9 B 6XR1 - 1073 8CR1 - 1161
53 643 - 03 Forward Low Solenoid Short to Battery
Motor - Rear Wiper
Relay - Alarm Disarm A
F-15
C-13
7
E
Switch - Thermostat
Switch - Turn Hazard
E-14
G-5
D
A
7SR1 - 0701 9AR1 - 0371
54 644 - 03 Speed 1 Solenoid Short to Battery
Relay - Alarm Disarm B D-13 E Switch - XMSN Auto Manuel F-10 D No circle indicates that the wire cannot be disconnected from the component.
55 645 - 03 Speed 2 Solenoid Short to Battery
Relay - Backup Alarm C-12 E Switch - XMSN Neutralizer F-9 B
56 646 - 03 Speed 3 Solenoid Short to Battery
Relay - Main Power H-12 E Torque Converter Temperature G-3 A
57 346 - 03 Ride Control Relay Short to Battery
Machine locations are repeated for components located close together.
58 683 - 03 Parking Brake Alarm Short to Battery
A Located in the center dash panel.
59 421 - 03 Load Check Relay Short to Battery B Located in lefthand dash panel.
61 190 - 08 Engine Speed Sensor C Located in righthand dash panel. This indicates that the component has a wire connected to it that is connected to ground.
62 191 - 08 Transmission Speed Sensor D Located in the righthand console.
63 668 - 02 Invalid Shift Lever input E Located in or near relay panel
64 168 - 00 Battery Voltage Above Normal
65 168 - 01 Battery Voltage Below Normal
66 650 - 02 Invalid Harness Code Input This indicates that the component does not have a wire connected to ground. It is grounded
67 687 - 02 Invalid Option Code Input by being fastened to the machine.
68 367 - 02 Invalid Ride Control Switch Input
69 621 - 02 Invalid Downshift Switch
71 143 - 02 Invalid Neutralizer Pressure Switch Input
Wire Description
Wire Wire Wire Wire
Description Description
Number Color Number Color
Power Circuits Accessory Circuits (Continued)
101 RD Battery + 538 BR COSA Flasher Output
102 RD Marker Lamps 539 BU Right Turn Indicator
105 RD Kay Switch 540 WH Left Turn Indicator
108 RD Converter Output 567 WH Blower To A/C Sw
109 RD Alt B+ 571 OR Ride Control Signal Volume 1 - Cab
110 GN Flasher Lighting Circuits
112 PU Main Breaker Output 603 PK Beacon © 2004 Caterpillar Printed in U.S.A.
114 RD Fwd Horn 604 OR Stop Lamp All Rights Reserved
115 RD Aux Circuit Breaker 605 YL Left Turn
117 RD Main Breaker 606 GY Right Turn
118 GY Wipers 608 GN Rear Flood Lamps
120 YL Sw'd Converter 610 OR Dimmer Switch
122 RD Misc 611 PU High Beam Headlights
123 WH Gauges and Indicator Light 614 PU Marker Lights
124 GN Blower 615 YL Cab Flood Lights
126 PK XMSN Control 619 GN Low Beam Headlights
127 OR Flood Lights 633 BU COSA Turn Signal
128 PK Kickout & Ride Control 665 BR Corner Markers
Harness And Wire Electrical Schematic Symbols
129 BU Cigar Lighter 691 GY COSA Flasher

Component identifiers (CID¹) and Module identifier (MID)for 130 RD Stop Lamps Control Circuits A AA 1 1
133 OR FNR 702 OR XMSN Neutralizer
Transmission Electronic Control System (MID No. 081) 1 2 2
135 BU Sw'd Converter Output 710 GN XMSN Speed

SENR1229-03 VOL 1 (Cab)


CID Component 136 GN Secondary Steering 720 PU Neutralizer 1
Typical representation of a Typical representation of a
0168 Electrical System 140 BU Rear Window Defroster 727 GN Secondary Steering Output
Deutsch connector. The Sure-Seal connector. The
0190 Engine Speed Sensor 144 GN Beacon & Heated Seat 751 GN XMSN Solenoid 1 Receptacle
Plug plug contains all sockets plugand receptacle contain
158 BR Condenser Motors 752 YL XMSN Solenoid 2
0191 Transmission Speed Sensor and the receptacle contains
161 PK Ride Control 754 BU XMSN Solenoid 3 both pins and sockets.
0346 Ride Control Relay
188 WH Start Aid 755 OR XMSN Solenoid 4 2 all pins.
0367 Ride Control Switch
Ground Circuits 761 GY Lift Position
0421 Load Check Relay
200 BK Main Chassis 762 YL Bucket Positioner
0621 Downshift Switch 10
202 BK Controller 779 WH Quick Coupler Engaged
11 Pin or Socket
0641 Forward High Solenoid Wire, Cable, or Harness Component
276 BK XMSN Ident Code 0 780 PU Quick Coupler Disengaged
5 15 Connector Location Number Assembly Identification Part Number
0642 Reverse Solenoid B 277 BK XMSN Ident Code 1 900 PU XMSN Solenoid 5
0643 Forward Low Solenoid 278 BK XMSN Ident Code 2 901 WH XMSN Solenoid 6 Connector Number
Schematic Machine Single Wire
0644 Speed 1 Solenoid A 279 BK XMSN Ident Code 3 944 OR CAT Data Link +
Location Location Connector
4
0645 Speed 2 Solenoid 6 Basic Machine Circuits 945 BR CAT Data Link - CONN 1 A-15 12
7 C A A AA 9X-1123
0646 Speed 3 Solenoid 3 C 14 301 BU Fuel On 963 GN Tilt Positioner CONN 2 A-15 12
D 304 WH Start Relay Output 964 BU Fork Positioner CONN 3 A-15 12 325-PK-14 1 325-PK-14
0650 Harness Code E
306 GN Start Disable Output 973 BR Auto/Manuel XMSN CONN 4 A-15 12
0668 Shift Lever 12 2 1 9 8
307 OR Key Switch Start 975 WH Solenoid Return CONN 5 B-15 12 Pin Socket Wire
0683 Parking Brake Alarm 13
Color
308 YL Key Switch Run 976 OR Ride Control Output CONN 6 B-15 12
0687 Invalid Option Code
310 PU Start Aid Signal 978 GN Downshift Signal CONN 7 B-15 12
¹ The CID is a diagnostic code that indicates which component is faulty.
321 BR Backup Alarm A221 BK XMSN Option Code 0 CONN 8 B-15 12
² The MID is a diagnostic code that indicates which electronic control module

20 Page, DGM
322 GY Fwd Horn A222 BK XMSN Option Code 1 2 200-BK-14
diagnosed the fault. CONN 9 C-15 12
326 PU Key Switch Off A514 YL Parking Brake Alarm
CONN 10 D-15 5
331 OR XMSN Backup Alarm Output A519 GN V-Link Ride Control Output
CONN 11 G-15 11
373 GN Start Aid Signal A520 BU V-Link Ride Control Signal Circuit Number Wire
CONN 12 F-14 4 Identification
Monitoring Circuits A538 OR Rear Window Defroster Signal Gauge
Failure Mode Identifiers (FMI)¹ 403 GN Alternator (R) Treminal A541 PU COSA Turn Indicator CONN 13 D-14 13
CONN 14 Harness Code Plug E-10 8
FMI No. Failure Description 404 YL XMSN Oil Temperature Indicator A576 GN Air Seat
CONN 15 Options Code E-10 8
Electrical Schematic Symbols And Definitions
0 Data valid but above normal operational range. 405 GY Engine Oil Temperature Indicator C444 YL Alternator Field Excitation Coil
406 PU Coolant Temperature Indicator C446 PK Filter Warning CONN 16 ECAP D-10 8
1 Data valid but below normal operational range.
11 417 GY Steering Pressure C470 BR Alarm Signal CONN 17 F-6 14 FUSE - A component in an electrical circuit that will open the circuit if too much current flows
2 Data erratic, intermittent, or incorrect. through it.
419 YL Park Brake Indicator C471 GN Alternator Warning CONN 18 F-6 14
3 Voltage above normal or shorted high.
441 OR Coolant Temperature C904 GN FNR Solenoid 1 CONN 19 F-6 14
4 Voltage below normal or shorted low.
442 GY Hydraulic Temperature C920 GY Diagnostic Indicator CONN 20 E-6 14 REED SWITCH - A switch whose contacts are controlled by a magnet. A magnet closes the
5 Current below normal or open circuit. 443 YL Torque Converter Temperature E417 OR Parking Brake Signal
CONN 21 E-6 14 contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
6 Current above normal or grounded circuit. 447 PK Fuel Level E419 BU Seat Alarm
7 CONN 22 H-5 14
7 Mechanical system not responding properly. A 449 BU Ground Speed E701 PK Ride Control On
4 CONN 23 H-5 14
8 Abnormal frequency, pulse width, or period. D 450 YL Engine Speed E800 GN Seat Alarm Output
C CONN 24 B-4 15
9 Abnormal update. E
B
453 PK Secondary Steering Indicator F748 WH Ride Control SENDER - A component that is used with a temperature or pressure gauge. The sender
5 6 CONN 25 A-4 15 measures the temperature or pressure. Its resistance changes to give an indication to the
10 Abnormal rate of change. 10 2 483 BR Oil Pressure Indicator F765 BR Parking Brake
11 Failure mode not identifiable. 14 484 YL Primary Steering Indicator F766 WH Detent Override CONN 26 A-4 15 T gauge of the temperature or pressure.
3 1 9
8 Accessory Circuits F853 BR TUV Speed Limiter The connectors shown in this chart are for harness connectors.
12 Bad device or component. 12 13
15 500 BR Wiper - Front (Park) F880 BR FNR Solenoid 2 Connectors that join a harness to a component are generally
13 Out of calibration.
located at or near the component. See the Component Location Chart.
14 Parameter failures.
501 GN Wiper - Front (Low) G728 YL Kickouts On/Off RELAY (Magnetic Switch) - A relay is an electrical component that is activated by electricity.
502 OR Wiper - Front (High) G742 GN Key Switch Run Signal It has a coil that makes an electromagnet when current flows through it. The electromagnet
15 Parameter failures.
503 BR Wiper - Rear (Park) G750 GU XMSN Fwd
16 Parameter not available. can open or close the switch part of the relay.
504 YL Wiper - Rear (Low) G755 GY XMSN Rev
17 Module not responding.
505 BU Wiper - Rear (High) G757 OR XMSN Neutralizer 2
18 Sensor supply fault. 506 PU Washer - Front G760 WH XMSN Speed 2 CIRCUIT BREAKER (C/B) - A component in an electrical circuit that will open the circuit if too
19 Condition not met. 507 WH Washer - Rear G761 YL XMSN Speed 3 much current flows through it. This does not destroy the circuit breaker and it can be reset to
20 Parameter failures. 508 PU Radio Speaker - Left G762 BR XMSN Speed 4
become part of the circuit again.
¹The FMI is a diagnostic code that indicates what type of failure has occurred. 509 WH Radio Speaker - Left (Common) G763 PU FNR Switch 1
511 BR Radio Speaker - Right G768 GN XMSN Speed 1
512 GN Radio Speaker - Right (Common) G787 GN FNR Fwd SOLENOID - A solenoid is an electrical component that is activated by electricity. It has a coil
513 OR A/C Compressor/Refrigerant Pressure Sw G788 YL FNR Rev that makes an electromagnet when current flows through it. The electromagnet can open or
515 GY Blower Motor (HI) G797 BU FNR Solenoid 2 close a valve or move a piece of metal that can do work.
Related Electrical Service Manuals
Title Form Number
Machine Harness Connector And Component Locations 516
517
GN
BU
Blower Motor (MED)
Blower Motor (LOW)
H451
P914
GN
GN
Water in Fuel
FNR Fwd
518 OR COSA Flasher Signal P915 PK FNR Neutral
MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is
Transmission Control: SENR1218
521 YL A/C On/Off P916 OR FNR Neutral
activated by electricity and held latch by a permanent magnet. It has two coils (latch and unlatch)
522 WH A/C Thermostat P976 BR Quick Coupler Disengaged 2 that make electromagnet when current flows through them. It also has an internal switch that places
537 GN Flasher Output the latch coil circuit open at the time the coil latches.
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

H29 H26 H26 ROOF FLOOD LH


109-7041

615-F17 YL-16
H30 H30 200-F15 BK-14
200-F1 BK-14
200-F4 BK-14 200-F13 BK-14 BULB 9X-3463
200-F7 BK-14 200-F14 BK-14
JUMPER 24 VOLT C-C10 200-F10 BK-16 200-F15 BK-14 H33 H33 C-C21
+24 V BATTERY IN 1 117-3274 1552273 H29 200-F9 BK-16 200-F16 BK-14 1552252
H26
+24 V SWITCHED IN 2 BK-18 1 122-C243 RD-18 ROADING 1 DIODE BLOCK B ROOF FLOOD LH ATCH
I GROUND 3 BK-18 2 120-C244 YL-16 615-F19 YL-16 PARK WORK1 SERVICE METER G760-C38 WH-18 2 144-3902 C-C7 117-3468 I
1 161-3932
PARKING BRAKE SW GROUND 6 NOTE T 3 200-C245 BK-18 615-F20 YL-16 OFF WORK2 F880-C39 BR-18 3 NOTE Y 3E3376 FNR JUMPER
6G-4195 +12 V MEMORY OUT 4 4 108-C198 RD-18 615-F6 YL-14 615-F17 YL-16 P914-C112 GN-18 4 G787-C114GN-18 1 101-9161 1 G787-GN-18 EXTERNAL FORWARD 615-F20 YL-16 WH-18
5 5 B1 + - 5 2 2 G788-YL-18 EXTERNAL REVERSE
+12 V SWITCHED OUT 135-C205 BU-16 615-F18 YL-16 200-C123BK-18 751-C40 GN-18 G788-C115YL-18 200-F14 BK-14 BK-18
12/24 DC CONVERTER 6 200-C246 BK-18 H-C15 2 SIG 754-C41 BU-18 6 P916-C116 OR-18 3 BK-18 3 P916-OR-18 EXTERNAL NEUTRAL
NC

GY-14
E417-C207 OR-18 119-1733 1552252 G761-C42 YL-18 7 4 BK-18 4 202-BK-18 SIGNAL GND - FNR CST SHIFTER BULB 9X-3463

BR-14
F765-C151 BR-18 JUMPER SPD LIMIT C-C19 108-G12 RD-18 A TO RADIO RD 1 123-H83 WH-18 403-C106GN-18 8 NOTE Y 130-6260 H26
NO 1100553 3E3376 200-G20 BK-16 B NOTE J DKBU 10 122-C124RD-18 H19 G762-C43 BR-18 9 C-C9
202-C178 BK-18 C-C11 ARC SUPPRESSOR NOTE R 1 126-C182 PK-18 135-G15 BU-16 C OR 4 C446-H23 PK-18 10 3E3388
RUNNING LAMP SW 3
1552269 106-8704 2 200-C247 BK-18 G768-C44 GN-18 11 G768-C45 GN-18 1 G768-GN-18 FIRST GEAR
C-C3 1 3 108-3320 FWD HORN SW 12 2 G760-WH-18 SECOND GEAR
GN-18 449-C64 BU-18 G-C2 G760-C46 WH-18 615-F18 YL-16

PK-14
7T5957 B2 2T-3360
2 4 F853-C147 BR-18 1552267 L3 L6 G761-C47 YL-18 3 G761-YL-18 THIRD GEAR 615-F19 YL-16 H27 H27
4 24V OUTPUT
135-C206 BU-16 1 AUX 12V SOCKET G762-C48 BR-18 4 G762-BR-18 FOURTH GEAR
117-2311 B3 GND ALSO N B

GN-14
200-C220 BK-16 2 308-C242 YL -18 308-C242 YL-18 LAMP COLOR FUNCTION BU 3 483-H19 BR-18 322-C287GY-18 G787-C114 GN-18 306-C49 GN-18 5 306-GN-18 START RELAY 200-F13 BK-14
SOLENOID / U
G742-C241GN-18 G742-C241 GN-18 PK 7 406-H75 PU-18 G788-C115 YL-18 G763-C50 PU-18 6 G763-PU-18 NEUTRAL GEAR 1 2 3 4 5 6 S 200-F16 BK-14
H30 L1 RED ENGINE OIL PRESS + P916-C116 OR-18 G755-C52 GY-18 7 G755-GY-18 REVERSE
- 8 G750-BU-18 FORWARD 4F
115-C90 RD-10 115-C90 RD-10 H19 G750-C51 BU-18

YL-14
L2 RED BRAKE PRESS 3F
DOME LAMP L2 L5 126-C53 PK-18
L3 RED NOT USED 5 2F

BU-14
115-C261 RD-14 15 102-C248 RD-14 102-C248 RD-14 107-6032 BACK LIGHT 6 202-C54 BK-18 C-C8
115-1748 L4 RED TORQUE CONVR TEMP 5 1552273 1F
115-C262 RD-14 WH 405-H17 GY-18 306-C49 GN-18

OR-14
LAMP BRKR 6 1 126-PK-18 + BATTERY N
122-G13 RD-16 614-C238PU-18 L5 RED COOLANT TEMP GN 404-H15 YL-18 307-C55 OR-18 126-C53 PK-18
3T-2662 2 202-BK-18 GROUND 1R
NOTE E NOTE E C-C26 200-G16 BK-16 200-C188BK-18 L6 AMBER AXLE OIL PRESS 331-C56 OR-18 202-C54 BK-18
3E3364 BULB 3 2R
C-C5 G750-C51 BU-18
BK-18 1 112-5219 1135183 4 3R
112-C254 PU-10 308-C249 YL-18 L1 L4
112-C253 PU-10 BK-18 2 200-C250 BK-18 GN-14 G755-C52 GY-18 307-C55 OR-18 5 307-OR-18 KEY SWITCH IN NACD GAUGE
BACK LIGHT 5 YL 8 E800-H76 GN-18 G760-C46 WH-18 331-C56 OR-18 6 331-OR-18 BACKUP ALARM OUT
112-C256 PU-10 115-1748 PU 9 484-H52 YL-18 G761-C47 YL-18
112-C255 PU-10 117-C91RD-6 614-C239PU-18 G762-C48 BR-18 123-J22 WH-18

1
2
3
4
5
6
7
8
200-C187BK-18 GY 11 C470-H31 BR-18 G763-C50 PU-18 441-J1 OR-18
12 H-C22
112-C251 PU-14 MAIN POWER RELAY C-C4 G768-C45 GN-18 200-J34 BK-18
BEACON SOCKET 2 1552264
167-0138 1135183 614-J19 PU-18
3T3158 BK 2 200-H73 BK-18 H18 H18 123-J24 WH-18
603-F12 PK-16 112-C251 PU-14 A576-C215GN-14 A576-C215 GN-14 HYD LOCK DETENT OVERRIDE SW C-C29 J-C2 CONN 23 449-J8 BU-18

665-H24BR-16
15

615-H71YL -14
122-H28RD-16
127-H30OR-14
102-H27RD-14

610-H25OR-14
7X-1886 1552264 3E3388

608-H6GN-16
200-F9 BK-16 614-J17 PU-18
H F-C3 C-C57 AIR SEAT BRKR
3T-2662
LAMP AS LH H33 441-C57OR-18 1 441-J1 OR-18 123-J23 WH-18 HYDRAULIC TEMP 123-J22 WH-18 COOLANT TEMP H
7T5957 1249636 F766-C221WH-16 148-0641 442-C58GY-18 2 442-J2 GY-18 155-5233 155-5232
447-C59PK-18 3 447-J3 PK-18 IGN IGN
F-C2 NOTE W 102-C60RD-14 4 102-J4 RD-14 442-J2 GY-18 614-J17 PU-18 441-J1 OR-18 614-J19 PU-18
PLUG COOLANT TEMP SEND SEND
BEACON 7T5957 127-C30 OR-14 H-C6 123-C61WH-16 5 123-J5 WH-16

G728-C226 YL-16
108-1029 603-F11 PK-16 129-C14 BU-16 3E-3364 1552269 611-C62 PU-16 6 611-J6 PU-16 449-J8 BU-18 J-C5 BACKLIGHT G1 J-C6 BACKLIGHT G2
GRD GRD
BULB 200-F10 BK-16 200-F7 BK-14 118-C257 GY-16 521-C105YL-16 AC COMPRESSOR SW 404-H15 YL-18 1 406-H74 PU-18 614-C63PU-16 7 614-J7 PU-16 441-J1 OR-18 1141749 115-1748 1141749 115-1748
9X-7849 BEACON SOCKET 1 200-F9 BK-16 126-C184 PK-16 107-6070 405-H17 GY-18 NOTE AG 2 E800-H77 GN-18 449-C64BU-18 8 449-J8 BU-18 447-J3 PK-18
3T3158 200-F10 BK-16 D9 406-H75 PU-18 442-J2 GY-18 200-J33 BK-18 LH TURN IND LAMP 200-J34 BK-18
LAMP REAR FLOOD LH D1 D2 15 D3 D4 10 D5 D6 10 D7 D8 10 1 3 406-H74 PU-18 406-H18 PU-18 C-C27 J-C11 443-J12 YL-18 115-1748
109-7041 608-F8 GN-16 C-C40 483-H19 BR-18 1 3E5179 1552252 752-J11 YL-18 605-J38 YL-16
603-F12 PK-16 1117898 484-H52 YL-18 2 443-C66YL-18 1 443-J12 YL-18 P915-J10 PK-18 200-J26 BK-18
608-F8 GN-16 603-F11 PK-16 H29 FLOODS CIGAR LIGHTER FUSE WIPER FUSE XMSN FUSE 2 7 8 C446-H23 PK-18 H34 JUMPER COOLANT TEMP ALARM 200-C67BK -14 2 200-J13 BK -14 P914-J9 GN-18 J-C1
200-F7 BK-14 113-8491 113-8490 113-8490 113-8490 C470-H31 BR-18 106-8704 605-C68YL-16 3 605-J14 YL-16 611-J6 PU-16 1135183
603-F3 PK-16 112-C255 PU- 10 E800-H76 GN-18 E800-H9 GN-18 NOTE AG 606-C69GY-16 4 606-J15 GY-16
BULB 9X-3463 608-F5 GN-16 567-C222 WH-16 E800-H77 GN-18 P914-C112 GN-18 5 P914-J9 GN-18 614-J16PU-18
608-F2 GN-16 136-C258 GN-16 200-C223 BK-18 123-H50 WH-18 JUMPER THERM START H-C5 P915-C113 PK-18 6 P915-J10 PK-18 614-J17PU-18
120-C244 YL-16 614-C289 PU-18 123-H83 WH-18 123-H46 WH-18 101-9161 1552272 752-C65YL-18 7 752-J11 YL-18 614-J7 PU-16 614-J18PU-18 123-J24 WH-18 SPEEDOMETER
200-F1 BK-14 188-C111 WH-16 123-H34 WH-18 1 188-H89 WH-16 614-H70PU-14 518-C290 OR-16 8 614-J19PU-18 124-2809
200-F4 BK-14 161-C259 PK-18 A538-C197 OR-16 DEFROST SW H33 102-H27 RD- 14 2 200-H90 BK-16 537-C291 GN-16 9 614-J20PU-18 IGN
615-F6 YL-14 107-6034 BK-18 3 373-H91 GN-16 BACKLIGHT 1 538-C292 BR-16 10 449-J8 BU-18 614-J18 PU-18
C1 C2 C3 C4 C5 C6 C7 C8 C9 SEND
10 10 15 10 102-H27 RD- 14 NOTE AL 4 310-H92 PU-16 115-1748 110-C294 GN-18 11 123-J21WH-18
3 123-H93 WH-18 614-H66PU-18 12 123-J22WH-18 HIGH BEAM IND LAMP J-C7 BACKLIGHT G3
H35 GRD
H30 H30 C-C41 188-H89 WH-16 AIH TIMER 200-H68BK-18 CONN 22 123-J5 WH-16 123-J23WH-18 115-1748 1141749 115-1748
SEC STEER FUSE DC DC CNVTR FUSE START AID FUSE RIDE CTRL FUSE 1117898 200-H73 BK-18 4Y-7948 H-C11 123-J24WH-18 611-J6 PU-16
113-8490 113-8490 113-8491 113-8490 2 7 8 310-H92 PU-16 BAT + RD-18 1135183 H44 KEY START SW 123-J25WH-18 200-J28 BK-18 200-J32 BK-18
135-C206 BU-16 112-C256PU-10 373-H91 GN-16 BAT - BK-18 R 110-7887 C-C25 102-J4 RD-14 J-C3
F765-C151 BR-18 HEAT SW GN-18 1552272 TURN HAZARD SW 200-J26BK-18 1135183
E417-C207 OR-18 123-C260 WH-16 140-C224 BU-16 200-H69 BK-18 RELAY YL-18 BACKLIGHT 4 YL-16 1 308-C117 YL-16 173-3064
OFF C
202-C178 BK-18 140-C224 BU-16 200-C186 BK-18 200-H90 BK-16 115-1748 PU-16 2 326-C109 RD-18 200-J28BK-18 RH TURN IND LAMP
ON S
200-C220 BK-16 144-C203 GN-16 614-C225 PU-18 200-H68 BK-18 614-H70 PU-14 614-H67PU-18 ST B OR-16 3 307-C55 OR-18 200-J13 BK -14 200-J29BK-18 115-1748
133-C130 OR-16 614-H66 PU-18 H44 614-H67 PU-18 200-H69BK-18 BR-16 4 105-C118 RD-16 200-J30BK-18 606-J40 GY-16
3
964-C134 BU-18 614-H67 PU-18 614-H66 PU-18 H-C8 2 605-J37 YL-16 200-J31BK-18 200-J31 BK-18
C-C37 B1 B2 10 B3 B4 15 B5 B6 10 B7 B8 10 B9 BLOWER SW 762-C135 YL-18 BUCKET FORK SELECT SW 614-H70 PU-14 200-H68 BK-18 1135183 200-J41BK-16 200-J32BK-18 J-C4
110-7890
G 1552267
E419-C219 BU-18 A SEAT ALARM
107-6037
NOTE F 518-H72 OR-16
200-H69 BK-18 200-J36BK-18 200-J33BK-18
200-J34BK-18 614-J20 PU-18
1135183 G
1 3 6
E800-C210 GN-18 B NOTE G GAUGE LTS/COUPLER FUSE RR WINDOW DEFROST FUSE BEACON HTD SEAT FUSE SPARE CKT 133 538-H80 BR-16 619-C119 GN-14 606-J39 GY-16 200-J35BK-18 123-J21 WH-18 TORQUE CONV TEMP 123-J25 WH-18 FUEL LEVEL
5
C 113-8490 113-8491 113-8490 113-8490 HAZARD LAMP SW 155-5235 155-5234
608-F2 GN-16

608-F5 GN-16

200-C218 BK-18 C-C42 H44 H44 611-C120 PU-14


200-F1 BK-14

603-F3 PK-16
200-F4 BK-14

615-F6 YL-14

112-C253PU-10 6 1117898 171-6568 200-J36 BK-18 605-J14YL-16 IGN IGN


1 H17
C-C24 124-C240 GN-16 124-C240 GN-16 1 GN-16 2 7 8 NOTE M 605-J37YL-16 605-J38YL-16 443-J12 YL-18 614-J20 PU-18 447-J3 PK-18 614-J16 PU-18
2 6 3 1 3 SEND SEND
1552269 158-C99 BR-14 567-C222 WH-16 2 BR-16 14
5
144-C204 GN-16 1 HEATED SEAT 128-C231 PK-16 515-C212 GY-16 5 GY-16 H-C21 DIMMER SW C-C39 606-J39GY-16 J-C9 GRD BACKLIGHT G5 J-C8 GRD BACKLIGHT G4
4
H31 200-C217 BK-16 2 NOTE H 124-C240 GN-16 516-C213 GN-16 4 GN-16 963-C194 GN-18 1117898 111-7897 1117898 FLASHER 606-J40GY-16 1141749 115-1748 1141749 115-1748
3
110-C294 GN-18 517-C214 BU-16 3 BU-16 200-C227 BK-18 5 2 8 7 122-H28 RD-16 NOTE AC 2 7 8 8D-6946 606-J15GY-16
F-C1 614-C228 PU-18 127-H30 OR-14 537-J27GN-14 102-J4 RD- 14 200-J30 BK-18 200-J29 BK-18
A1 A2 A3 A4 A5 A6 A7 A8 A9 C-C48
3E3376 C-C1 20 10 15 10 G728-C226YL-16 200-H81 BK-18 608-H6 GN-16 2(L) 1(B) 200-J32 BK-18
1552273
H16 CONN 11 1552269 614-H86 PU-18 614-J18 PU-18
1
2
3
4

H30 A576-C215 GN- 14 1 AIR SEAT KICKOUT SW 537-H47 GN-16 610-H25 OR-14 614-C121 PU-18 123-J25 WH-18
G-C4 2 107-6031
200-C216 BK -14 CONDENSOR MOTORS FUSE KICKOUT FUSE BLOWERS FUSE FLASHER FUSE 102-H27 RD-14 665-H24 BR-16 200-C122 BK-18 447-J3 PK-18
1552272
113-8492 113-8490 113-8491 113-8490 102-H44 RD-14 102-H37 RD-14 615-H71 YL -14 610-C25 OR-14 H17 200-J29 BK-18
112-C254PU-10 3 373-H91 GN-16 102-H27 RD-14 614-J16 PU-18 J-C10
RD-18

RD-16
BU-16
200-G17 BK -14

BK-16

BK-16

1552272
608-G3 GN-16

C-C43 START AID SW H18 H18


615-G6 YL -14
603-G5 PK-16

522-C83WH-16 1117898 107-6036 H36 P914-J9 GN-18 P914-J9GN-18 1 GN FORWARD


517-C214 BU-16 2 7 8 NOTE AK 404-H15 YL-18 H19 H19 200-J35 BK-18 200-J35 BK-18 2 BK GND
108-G12
200-G20
122-G13
135-G15
200-G16

516-C213 GN-16 C-C18 3 H34 H34 123-H34 WH-18 P915-J10 PK-18 P915-J10 PK-18 3 PK NEUTRAL
MOM
515-C212 GY-16 1164157 567-C222 WH-16 H-C14 752-J11 YL-18 752-J11 YL-18 4 YL REVERSE
200-C211 BK -14 128-C231 PK-16 1117898 H35 C470-H31 BR-18 FNR LED PANEL
128-C231 PK-16 128-C231 PK -16 200-C229 BK-18 2 6 7 8 E800-H9 GN-18 148-0643
H31 H31 130-C263RD-16 140-C224 BU-16 140-C224 BU-16 614-C230 PU-18 405-H17 GY-18 NOTE Y
122-C264RD-16 614-H95 PU-18 102-H27 RD-14 483-H19 BR-18 118-H43 GY-16
H32 H32 976-C252 OR-18 976-C232 OR-18 F748-C155 WH-18 200-H82 BK-18 123-H93 WH-18 406-H18 PU-18 200-H39 BK-16
976-C138 OR-18 E701-C154 PK-18 RIDE CTRL SW 310-H11 PU-16 188-H89 WH-16 C446-H23 PK-18 500-H40 BR-16 NACD GAUGE
107-6030 310-H78 PU-16 310-H92 PU-16 501-H41 GN-16
F1 F2 F3 F4 F5 F6
L G-C5 10 10 15 976-C138 OR-18 188-H10 WH-16 310-H92 PU-16 H35 123-H46 WH-18 H39 H39 502-H42 OR-16
1552273 G742-C265 GN-18 1 3 NOTE U 188-H79 WH-16 188-H89 WH-16 373-H91 GN-16 123-H50 WH-18 604-H98 OR-16
GND
H GN-16 4 504-G9 YL-16 G742-C241 GN-18 123-C208 WH-18 C-C44 200-H73 BK-18 484-H52 YL-18 130-H97 RD-16
MOTOR
1 STOP LAMP FUSE DOME LT/HOUR MTR FUSE SPARE FUSE A G742-C266 GN-18 123-C235 WH-16 1117898 603-H13 PK-16
T
516-C213GN-16
200-C211BK -14

H-C24 C-C56
517-C214BU-16
515-C212GY-16

BK-16 2 200-G19 BK-16 113-8490 113-8490 113-8491 779-C296 WH-18 2 6 7 8 102-H37 RD-14 102-H37 RD-14 102-H37 RD-14 H27 H27
522-C83WH-16

GY-16 6 118-G7 GY-16 161-C183 PK-18 BEACON SW 144-H33 GN-16 144-H33 GN-16 144-H33 GN-16 3E-3376 1552272
F P B+
BR-16 3 503-G8 BR-16 115-C262 RD-14 102-C248 RD-14 200-C187 BK-18 107-6033 188-H10 WH-16 188-H10 WH-16 188-H10 WH-16 130-H97 RD-16 1 130-C263 RD-16 H20 H20 F
OR-16 5 505-G10 BU-16 105-C118 RD-16 200-C188 BK-18 161-C183 PK-18 200-H73 BK-18 200-H64 BK-18 200-H2 BK-16 604-H98 OR-16 2 604-C96 OR-16
114-C139 RD-18 110-C294 GN-18 200-C186 BK-18 976-C232 OR-18 3 200-H90 BK-16 200-H63 BK-16 200-H16 BK-16 H451-H96 GN-18 3 H451-C37 GN-18
REAR WIPER MOTOR
155-5784 105-C118 RD-16 114-C139 RD-18 200-C236 BK-18 200-C233 BK-18 H-C12 200-H81 BK-18 200-H49 BK-18 200-H39 BK-16 4
115-C90 RD-10 200-C223 BK-18 614-C234 PU-18 1117898 200-H82 BK-18 200-H2BK-16 202-H12 BK-18 CONN 17 H-C19 L
E6 117-C91 RD-6 200-C227 BK-18 2 7 8 200-H69 BK-18 200-H62 BK-16 310-H11 PU-16 H-C4 C-C16 1552273 GND
E1 E2 E3 E4 E5 4 GN-16
CONN 12 C-C6 10 10 10 118-C257 GY-16 200-C229 BK-18 XMSN AUTO MANUAL SW 200-H61 BK-16 518-H72 OR-16 3E3388 1552264 501-H41 GN-16 MOTOR H
1552273 122-C264 RD-16 H40 200-C233 BK-18 973-C133 BR-18 118-7239 614-H87PU-18 200-H39 BK-16 537-H47 GN-16 503-H1 BR-16 1 503-C1 BR-16 1
122-C243 RD-18 200-H84BK-18 H36 200-H84 BK-18 200-H16 BK-16 538-H80 BR-16 200-H2 BK-16 2 200-C2 BK-16 200-H39 BK-16 2 BK-16 T HARNESS AS.
FWD HORN FUSE KEY SW FUSE SPARE FUSE C 122-C275 RD-18 202-C174 BK-18 1 3 144-H33GN-16 200-H68 BK-18 200-H54 BK-18 603-H13 PK-16 504-H3 YL-16 3 504-C3 YL-16 H21 H21 118-H43 GY-16 6 GY-16
1
2
3
4
5
6

R-C1 B+ P
REAR DEFROSTER 3E3381 113-8490 113-8490 113-8490 122-C274 RD-18 521-C105 YL-16 C-C45 200-H85 BK-18 200-H53 BK-18 614-H35 PU-14 505-H4 BU-16 4 505-C4 BU-16 500-H40 BR-16 3 BR-16 IDENT PART NO. CHG. LOC. NOTE DESCRIPTION
161-8042 123-C260 WH-16 614-C289 PU-18 1117898 702-H5OR-18 200-H45 BK-18 702-H5 OR-18 702-H5 OR-18 5 702-C5 OR-18 502-H42 OR-16 5 OR-16
6 C 143-4088 04 E-6 E MAIN CAB
516-R3 GN-14

115-C261 RD-14 126-C184 PK-16 614-C230 PU-18 608-H6 GN-16 608-C6 GN-16
522-R5 WH-14
517-R4 BU-14

FRONT WIPER MOTOR


515-R2 GY-14
200-R1 BK-14

2 6 7 8
126-C182 PK-18 614-C239 PU-18 202-H12 BK-18 202-H12 BK-18 200-H62 BK-16 615-H7 YL -14 7 615-C7 YL -14 155-5783
H32 G797-C145BU-18 G797-C145BU-18 127-C30OR-14 614-C238 PU-18 XMSN NEUTRALIZER SW 310-H11 PU-16 310-H11 PU-16 200-H54 BK-18 136-H8 GN-18 8 136-C8 GN-18
F 111-0157 03 G-15 ROOF
H32
202-C179 BK-18 202-C179BK-18 129-C14BU-16 614-C225 PU-18 202-C174 BK-18 118-7238 518-H72 OR-16 518-H72 OR-16 200-H53 BK-18 H37 H37 CONN 18 G 172-2307 01 D-15 SHELL - CAB
H31 H31 130-C263 RD-16 614-C228 PU-18 123-C235 WH-16 537-H47 GN-16 537-H47 GN-16 H-C3 C-C15
133-C130 OR-16 614-C234 PU-18 200-C236 BK-18 1 3 538-H80 BR-16 538-H80 BR-16 200-H61 BK-16 1552264 3E3388 H 158-2491 01 E-6 DUCT
H32 HEATER GP 136-C258 GN-16 614-C237 PU-18 614-C237 PU-18 H-C13 603-H13 PK-16 603-H13 PK-16 614-H56 PU-18 E800-H9GN-18 1 E800-C9 GN-18 SERVICE BRAKE SW
107-3317 136-C268 GN-18 762-C135 YL-18 P976-C297 BR-18 1117898 614-H66 PU-18 614-H35 PU-14 614-H55 PU-18 188-H10 WH-16 2 188-C10 WH-16 6G-4195 J 168-2365 01 G-5 GAUGE - NACD
COND GP 158-C99BR-14 780-C295 PU-18 780-C295 PU-18 614-H67 PU-18 614-H55 PU-18 310-H11 PU-16 3 310-C11 PU-16 H22
107-3318
A1 A2
963-C194 GN-18 779-C296 WH-18 QUICK COUPLER SW
2 6 7 8
614-H70 PU-14 614-H94 PU-16 200-H45 BK-18 202-H12 BK-18 4 202-C12 BK-18
R 118-5044 02 F-14 HEATER
COM NO
135-G15BU-16
200-G17BK -14
200-G19BK-16

200-G18BK-16

200-G20BK-16
200-G16BK-16

+ 171-1512 5
161-C183 PK-18 964-C134 BU-18 614-H88 PU-18 614-H95 PU-18 614-H94 PU-16 200-H49 BK-18 H38 603-H13 PK-16 603-C13 PK-16 130-H97 RD-16
200-R9 BK-14
A5 +
161-C259 PK-18 973-C133 BR-18 200-H85 BK-18 614-H88 PU-18 614-H56 PU-18 200-H63 BK-16
H38
129-H14 BU-16 6 129-C14 BU-16
WIRE AS.
A3 1 3 4 6 NC
522-R5 WH-14 161-C273 PK-18 A538-C197 OR-16 123-H93 WH-18 614-H87 PU-18 614-H65 PU-18 200-H64 BK-18 518-H72 OR-16 7 518-C290 OR-16
A4
E701-C154 PK-18
MOM MOM
C-C28 202-H12 BK-18 614-H86 PU-18 614-H65 PU-18 538-H80 BR-16 8 538-C292 BR-16 IDENT PART NO. CHG. LOC. NOTE DESCRIPTION
FNR RLY 188-C111 WH-16 F748-C155 WH-18 1117898 702-H5 OR-18 702-H5OR-18 604-H98 OR-16
200-R6 BK -14

516-R3 GN-14

517-R4 BU-14

CONN 19 2G-5298 00 F SWITCH


515-R7 GY-14
515-R8 GY-14

158-5089 200-C270 BK-18 F766-C221 WH-16 2 5 H-C2 C-C13


T 200-C245 BK-18 P976-C297 BR-18 1552252 3E5179
NOTE Y 200-C246 BK-18 NOTE K 129-H14 BU-16 404-H15 YL-18 1 404-C15 YL-18
200-C250 BK-18 123-C208 WH-18 200-H63 BK-16 200-H64 BK-18 200-H16 BK-16 2 200-C16 BK-16
THERMASTAT SW 3
200-C247 BK-18 CIGAR LIGHTER 200-H45 BK-18 H38 405-H17 GY-18 405-C17 GY-18
3E-5464 4
PRIMARY STEER 9W-0335 129-H14 BU-16 200-H49 BK-18 406-H18 PU-18 406-C18 PU-18
C904-C143GN-18 C904-C143GN-18 202-C179 BK-18 115-1748 484-H52 YL-18 136-H8 GN-18 200-H63 BK-16 483-H19 BR-18 5 483-C19 BR-18 H23
E E
A538-G11 OR-16

P915-C113PK-18 P915-C113 PK-18 308-C242 YL-18 C-C52 NOTE C 484-H51 YL-18 484-H20 YL-18 727-H32 GN-18 200-H63 BK-16 614-H65 PU-18 484-H20 YL-18 6 484-C20 YL-18
108-G12 RD-18
122-G13 RD-16
505-G10 BU-16

135-G14 BU-16

CONN 14 1552264 7
608-G3 GN-16

BLOWER MOTOR 308-C249 YL-18 123-H50 WH-18 506-H21 PU-18 506-C21 PU-18
200-G4 BK -14

615-G6 YL -14
503-G8 BR-16

135-G1 BU-16
118-G7 GY-16

200-G2 BK-16

603-G5 PK-16
504-G9 YL-16

174-1486 321-C98 BR-18 1 276-C160 BK-18 H-C23 200-H64 BK-18 123-H50 WH-18 H39 507-H22 WH-18 8 507-C22 WH-18
331-C56 OR-18 2 202-C173 BK-18 1135183 614-H65 PU-18 123-H46 WH-18 C446-H23 PK-18 9 C446-C23 PK-18
1 200-R6BK-14 419-C293 YL-18 3 277-C161 BK-18 3 727-H32 GN-18 484-H52 YL-18 665-H24 BR-16 10 665-C24 BR-14 COLOR ABBREVIATIONS SYMBOL DESCRIPTION
MOTOR 2 4 MOM 11
515-R7GY-14 449-C64 BU-18 SEE TABLE ON 278-C162 BK-18 SECONDARY STEER SEC STEER SW H-C16 610-H25 OR-14 610-C25 OR-14
RESISTOR C-C58 571-C167 OR-18 SHT 2 LOC G-7 5 279-C163 BK-18 115-1748 115-1560 1117898 123-H50 WH-18 129-H14 BU-16 453-H26 PK-18 12 453-C26 PK-18 CIRCUIT CONNECTED
R-C2
3E3360 9G-1950 1129609 975-C272 WH-18
975-C269 WH-18
FOR CONFIGURATION INFO 6
7
NOTE C 453-H26 PK-18
200-H49 BK-18 NOTE C
2 7 8 123-H46 WH-18
200-H45 BK-18
136-H8 GN-18
419-H38 YL-18 H-C1
CONN 20
C-C14
ABBREV COLOR
8 CIRCUIT NOT CONNECTED
A514-C168 YL-18 H-C17 200-H49 BK-18 453-H26 PK-18 3E5179 1552252 RD RED
H31 H31 C470-C31BR-18 C470-C31 BR-18 C444-C267 YL-18 1135483 614-H65 PU-18 419-H38 YL-18 484-H20 YL-18 102-H37 RD-14 1 102-C27 RD-14 ELECTRICAL CONNECTION TO
2
C471-C36GN-18
G742-C265GN-18
C471-C36 GN-18
G742-C265 GN-18
C444-C271 YL-18
C470-C31 BR-18
H41 200-H64 BK-18
136-H8 GN-18 453-H26 PK-18 615-H48 YL-16
615-H71YL -14
615-H7YL -14
122-H28 RD-16
118-H29 GY-16 3
122-C28 RD-16
118-C29 GY-16
WH WHITE MACHINE STRUCTURE
H31 +
ACTION LAMP H-C7 4 INTERNAL ELECTRICAL CONNECTION
C444-C267 YL-18
136-C268 GN-18
C444-C267 YL-18
136-C268 GN-18
C471-C36 GN-18
C904-C143 GN-18 3E-8679
126-C181 PK-18
C920-C166 GY-18 1552264
484-H52 YL-18
484-H20 YL-18
727-H32 GN-18
C471-H36 GN-18
127-H30 OR-14
C470-H31 BR-18 5
127-C30 OR-14
C470-C31 BR-18
OR ORANGE TO SURFACE OF COMPONENT
2 6
E419-C219 BU-18 E419-C219 BU-18 F853-C147 BR-18 OR H451-H96 GN-18 615-H48 YL-16 H451-H96 GN-18 727-H32 GN-18 727-C32 GN-18 H24 YL YELLOW
A538-G11 OR-16

419-C293YL-18 419-C293 YL-18 G797-C145 BU-18 C-C54 C471-H36 GN-18 144-H33 GN-16 7 144-C33 GN-16 CONNECTOR
E800-C210GN-18

L4 L1
108-G12 RD-18
122-G13 RD-16
505-G10 BU-16

135-G14 BU-16

144-C204 GN-16
135-C206 BU-16

1552272 1 8
608-G3 GN-16

144-C201GN-18 144-C201 GN-18 P915-C113 PK-18 RD 123-H46 WH-18 H451-H96 GN-18 123-H34 WH-18 123-C34 WH-16 PK PINK
200-G4 BK -14

503-G8 BR-16
118-G7 GY-16
603-G5 PK-16
615-G6 YL -14

504-G9 YL-16

OPTIONS CODE PLUG 1 A221-C164 BK-18 GN 8 C471-H36 GN-18 614-H35 PU-14 9 614-C35 PU-14 H# CIRCUIT GROUPING DESIGNATION
NOTE AF 2 202-C171 BK-18 10
3
BACKLIGHT 3
115-1748
C471-H36 GN-18
537-H47 GN-16 11
C471-C36 GN-18
537-C291 GN-16
BK BLACK
E417-C207 OR-18 E417-C207 OR-18 515-C212 GY-16 4 A222-C165 BK-18 614-H56 PU-18 419-H38 YL-18 12 419-C293 YL-18 ATCH WIRE, CABLE, COMPONENT
144-C202 GN-18 516-C213 GN-16 CONN 15
L5 L2
LAMP COLOR FUNCTION
200-H53 BK-18
GY GRAY
CONN 21
SHELL 12S E800-C209 GN-18 517-C214 BU-16 C-C17 WH 5 L1 AMBER WATER IN FUEL H-C10 H24 H24
A514-C168 YL-18 9W1951 PK 4 419-H38 YL-18 1135183
PU PURPLE CIRCUIT CONNECTED
L2 RED NOT USED
G-C3 975-C269 WH-18 135-C205 BU-16 A 126-C180 PK-18 BK 3 200-H45 BK-18 H23
3E5179 108-C198 RD-18 CONN 16 B 202-C172 BK-18
L3 AMBER NOT USED BR BROWN BLADE, SPADE, RING OR SCREW
F1 F2 E1 E2 D1 D2
10

12
11

CONN 13 TERMINAL
1
2
3
4
5
6
7
8
9

144-C201 GN-18 C L4 RED BATTERY BACKLIGHT 2 H37 H37 H22


C-C38 + + +
144-C203 GN-16 ECAP D 944-C148 OR-18 L6 L3 L5 RED PARK BRAKE 115-1748
H24 H23 H21 H20 H19 H18 H17 GN GREEN
1552252 F5 + E5 + D5 +
200-C270 BK-18 144-C202 GN-18 H42 E 945-C149 BR-18 PU 6 614-H55 PU-18 SPLICE
F3 E3 D3 F YL 7 615-H48 YL-16
L6 AMBER WORK LAMP
200-H54 BK-18
BU BLUE
E417-C207 OR-18

E800-C209 GN-18

G787-C114 GN-18

P916-C116 OR-18
E419-C219 BU-18

F765-C151 BR-18

P915-C113 PK-18
A576-C215 GN-14
A538-C197 OR-16

G788-C115 YL-18
F4 E4 D4

G760-C38WH-18
G760-C46WH-18
108-C198 RD-18
122-C199 RD-16

537-C291 GN-16

C471-C36 GN-18

518-C290 OR-16

H451-C37GN-18

110-C294 GN-18

518-C290 OR-16
537-C291 GN-16
403-C106 GN-18

G768-C44GN-18

G768-C45GN-18
135-C200 BU-16
SENR1229-03 VOL 1 (Cab)

611-C120 PU-14

619-C119 GN-14
118-C196 GY-16

516-C213 GN-16

122-C124 RD-18

RD-16

RD-18
200-C195 BK -14

200-C211 BK -14

C470-C31 BR-18

538-C292 BR-16

538-C292 BR-16
130-C263 RD-16

F880-C39 BR-18
G750-C51BU-18

G762-C48BR-18
G762-C43BR-18
G763-C50PU-18

614-C121 PU-18
322-C287 GY-18

G755-C52GY-18
144-C202 GN-18

144-C203 GN-16
144-C201 GN-18

517-C214 BU-16

C446-C23PK-18

200-C123 BK-18

BK-18
135-C205 BU-16
135-C200 BU-16

515-C212 GY-16
200-C216 BK -14
200-C220 BK-16

200-C218 BK-18
200-C217 BK-16

202-C178 BK-18

419-C293 YL-18

G761-C47YL-18
G761-C42YL-18

YL-16
A576-C215 GN-14 H-C9

123-C34 WH-16

507-C22WH-18

188-C10WH-16

123-C61 WH-16
522-C83WH-16

E800-C9GN-18

144-C33 GN-16

727-C32 GN-18

E800-C9GN-18

604-C96OR-16

306-C49 GN-18
331-C56 OR-18
441-C57 OR-18

751-C40 GN-18

307-C55 OR-18
102-C27 RD-14

127-C30 OR-14

614-C35 PU-14

610-C25OR-14
665-C24BR-14

102-C60 RD-14

200-C67 BK -14

610-C25 OR-14
122-C28 RD-16
603-C13 PK-16

406-C18PU-18

611-C62 PU-16
483-C19BR-18

506-C21PU-18

129-C14BU-16

310-C11PU-16

449-C64 BU-18

614-C63 PU-16

754-C41 BU-18
118-C29 GY-16

405-C17GY-18

442-C58 GY-18

606-C69 GY-16
144-C33GN-16

200-C16BK-16

453-C26PK-18

202-C12BK-18

603-C13PK-16

126-C53 PK-18

202-C54 BK-18

447-C59 PK-18
404-C15YL-18

484-C20YL-18

443-C66 YL-18

605-C68 YL-16

752-C65 YL-18
608-C6 GN-16

H 1135183

136-C8GN-18

608-C6GN-16

702-C5OR-18
ALARM DISARM B RLY PARK BRAKE LT/SEAT ALARM RLY PARK BRAKE ALARM RLY E419-C219 BU-18 LAMPS AS RH
503-C1 BR-16

505-C4 BU-16

615-C7YL -14
615-C7 YL -14

503-C1BR-16

505-C4BU-16
200-C2BK-16
504-C3 YL-16

504-C3YL-16
158-5089 158-5089 158-5089 E417-C207 OR-18 J 148-0642 FRNT WIPER SW

200-C122

326-C109
105-C118

308-C117
D E800-C209 GN-18 112-6174
NOTE AJ
D
H42 H42 200-H61 BK-16 WIRES THAT HAVE BATTERY VOLTAGE
H-C20 200-H62 BK-16 WHEN THE KEY SWITCH IS OFF.
BB H 1552264
H40
RD-16 1 118-H59 GY-16 WIRES THAT HAVE BATTERY VOLTAGE
RD-16 2 118-H60 GY-16 WHEN THE KEY SWITCH IS ON.
H41
3
135-G1BU-16

G742-C266GN-18 G742-C266 GN-18 200-H61 BK-16 118-H57 GY-16


200-G2BK-16

WH-16 4 STARTING CIRCUIT.


C444-C271YL-18 C444-C271 YL-18 L 502-H42 OR-16 118-H58 GY-16 118-H43 GY-16
976-C252OR-18 976-C252 OR-18 H41 H40 WP YL-16 5 501-H41 GN-16 118-H59 GY-16 GAUGE CIRCUIT.
571-C167OR-18 571-C167 OR-18 BU-16 6 500-H40 BR-16 118-H60 GY-16 118-H29 GY-16
975-C272WH-18 975-C272 WH-18 BR-16 7 506-H21 PU-18 PANEL LAMP CIRCUIT.

200-C122 BK-18
200-C123 BK-18

G760-C46 WH-18
G760-C38 WH-18

G768-C45 GN-18
G768-C44 GN-18
122-C124 RD-18

611-C120 PU-14

G763-C50 PU-18
614-C230 PU-18
614-C238 PU-18
614-C239 PU-18

614-C289 PU-18
614-C225 PU-18
614-C228 PU-18
614-C234 PU-18
614-C237 PU-18

G762-C43 BR-18
G762-C48 BR-18
200-C245BK-18
200-C246BK-18
200-C250BK-18
200-C247BK-18
200-C223BK-18
200-C227BK-18
200-C229BK-18
200-C233BK-18
200-C236BK-18

F766-C221WH-16
8

G761-C42 YL-18
G761-C47 YL-18
161-C273PK-18 161-C273 PK-18

606-C69 GY-16
200-C16 BK-16
123-C61 WH-16
123-C34 WH-16

200-C67 BK -14

605-C68 YL-16

727-C32 GN-18
C444-C271YL-18
C444-C267YL-18

122-C28 RD-16

611-C62 PU-16
118-C29 GY-16
975-C269WH-18
975-C272WH-18
136-C268GN-18
136-C258GN-16

518-C290 OR-16

537-C291 GN-16
102-C248 RD-14

WASHER/WIPER CIRCUIT.

538-C292 BR-16
200-C2BK-16
308-C242YL-18
308-C249YL-18

702-C5OR-18
321-C98 BR-18 500-H40 BR-16
E417-C207OR-18
A538-C197 OR-16

E800-C209GN-18
A576-C215GN-14
F765-C151 BR-18

E419-C219BU-18
135-C200 BU-16

144-C203GN-16
144-C201GN-18
144-C202GN-18
200-C195 BK -14
122-C199 RD-16

108-C198RD-18

516-C213GN-16
135-C205BU-16

517-C214BU-16
118-C196 GY-16

515-C212GY-16
200-C211 BK -14
200-C216 BK -14
200-C220 BK-16

200-C217 BK-16

200-C218 BK-18

202-C178 BK-18

SHELL GND STUD 122-C274 RD-18 REAR WIPER SW 501-H41 GN-16 H27 H27
522-C83 WH-16
144-C33 GN-16

E800-C9 GN-18
603-C13 PK-16

G-C1 112-6174 HEATER AND AIR CONDITIONER CIRCUIT.


608-C6GN-16

331-C56 OR-18 502-H42 OR-16


615-C7YL -14
503-C1BR-16

505-C4BU-16
504-C3YL-16

1552269 H43 503-H1 BR-16


A1 A2 B1 B2 C1 C2 GROUND CIRCUIT.
1
2

CONN 10 NOTE AJ 504-H3 YL-16


+ + +

P976-C297BR-18
A5 + B5 C5 H43 H-C18 505-H4 BU-16 ROOF FLOOD RH ENGINE CONTROL CIRCUIT.
+ + BB H
AUX CONNECTOR A3 B3 122-C275 RD-18 1552264 506-H21 PU-18 117-3468
C3 RD-16 1 118-H57 GY-16 507-H22 WH-18 TURN SIGNAL CIRCUIT.
H16 H16 A4 B4 C4
RD-16 2 118-H58 GY-16 615-F19 YL-16 WH-18
ALARM DISARM A RLY RIDE CTRL/LOAD CHECK RLY BACKUP ALARM RLY 3 200-H62 BK-16 200-F16 BK-14 BK-18 START AID CIRCUIT.
158-5089 158-5089 158-5089 L WH-16 4 505-H4 BU-16
TRANSMISSION CONTROL CIRCUIT.

614-C279 PU-14

F748-C155 WH-18
F766-C193 WH-18
F766-C288 WH-18
F766-C128 WH-16

G760-C157 WH-18
LAMP REAR FLOOD RH YL-16 5 504-H3 YL-16 H27 BULB 9X-3463
A538-C197 OR-16

C904-C143 GN-18

G768-C156 GN-18
G787-C114 GN-18

P916-C116 OR-18
A538-C197 OR-16

G762-C159 BR-18
A221-C164 BK -18
A222-C165 BK -18
C920-C166 GY-18
WP
F765-C151 BR-18

F853-C147 BR-18
G797-C145 BU-18

G763-C144 PU-18
G763-C153 PU-18
P915-C113 PK-18

E701-C154 PK-18

P915-C113 PK-18
A514-C168 YL-18

G761-C158 YL-18

G788-C115 YL-18
123-C260 WH-16

188-C111 WH-16

123-C260 WH-16
123-C235 WH-16
975-C169 WH-18

123-C235 WH-16
123-C208 WH-18

779-C296 WH-18

123-C129 WH-18
123-C208 WH-18
200-C278 BK -14
110-C294 GN-18

C471-C36 GN-18
133-C130 OR-16
136-C277 GN-18

571-C167 OR-18

963-C194 GN-18

976-C138 OR-18

110-C294 GN-18

403-C106 GN-18

702-C281 OR-18
702-C282 OR-18
727-C283 GN-18

C471-C36 GN-18

H451-C37 GN-18
126-C180 PK -18
126-C181 PK -18
202-C171 BK -18
202-C172 BK -18
202-C173 BK -18
276-C160 BK -18
277-C161 BK -18
278-C162 BK -18
279-C163 BK -18

944-C148 OR-18
945-C149 BR-18
614-C137 PU-14

200-C125 BK -14
122-C199 RD-16

105-C118 RD-16

114-C139 RD-18

122-C264 RD-16
122-C243 RD-18
122-C275 RD-18
122-C274 RD-18

130-C263 RD-16

105-C118 RD-16

122-C199 RD-16

122-C264 RD-16

122-C274 RD-18

130-C263 RD-16

326-C109 RD-18
C470-C31 BR-18

F880-C39 BR-18

G750-C51 BU-18
614-C121 PU-18

780-C295 PU-18

964-C134 BU-18
973-C133 BR-18

614-C121 PU-18

C470-C31 BR-18
118-C196 GY-16

200-C211 BK -14

118-C257 GY-16
200-C216 BK -14

118-C257 GY-16
118-C196 GY-16

122-C243 RD-18

122-C275 RD-18

322-C287 GY-18

606-C126 GY-16

619-C119 GN-14

G755-C52 GY-18
200-C220 BK-16

200-C217 BK-16
200-C218 BK-18

202-C178 BK-18

126-C184 PK-16
126-C182 PK-18

161-C183 PK-18

200-C270 BK-18
202-C179 BK-18

161-C183 PK-18

200-C186 BK-18
200-C188 BK-18
200-C187 BK-18

202-C174 BK-18

C446-C23 PK-18
200-C280 BK -14

611-C140 PU-14
6
200-C195 BK -14

200-C101 BK -14
BU-16
308-C276 YL-18
308-C117 YL-16

419-C293 YL-18

C444-C85 YL-18

521-C105 YL-16

762-C135 YL-18

308-C117 YL-16

419-C293 YL-18

605-C127 YL-16
109-7041 503-H1 BR-16
522-C83 WH-16

188-C10 WH-16
975-C71 WH-18

507-C22WH-18
H43 H42
158-C99 BR-14

614-C35 PU-14
144-C33 GN-16

E800-C9GN-18

331-C56 OR-18

144-C33 GN-16

306-C49GN-18

331-C56OR-18

441-C57OR-18

604-C96OR-16

727-C92 GN-18
751-C40 GN-18

E800-C9 GN-18
102-C60 RD-14

665-C24 BR-14
115-C90 RD-10
102-C60RD-14

102-C27 RD-14

127-C30 OR-14
129-C14 BU-16

321-C98 BR-18

129-C14 BU-16
449-C64 BU-18

614-C63PU-16

614-C63 PU-16
310-C11 PU-16

406-C18PU-18

449-C64BU-18

483-C19BR-18

506-C21PU-18

754-C41 BU-18
127-C30 OR-14

614-C35PU-14
102-C27RD-14

405-C17GY-18

442-C58GY-18

606-C93GY-16

610-C25 OR-14
610-C25 OR-14
603-C13 PK-16

126-C53 PK-18

202-C12BK-18
202-C54BK-18

447-C59PK-18

453-C26PK-18

603-C13PK-16
614-C97PU-14
308-C82 YL-18

404-C15YL-18

443-C66YL-18

484-C20YL-18

605-C94YL-16

752-C65 YL-18
117-C91 RD-6

BR-16 7
608-C6GN-16

136-C8GN-18

608-C6GN-16
136-C8 GN-18

507-H22 WH-18
615-C7YL -14

615-C7 YL -14
503-C1BR-16

505-C4BU-16

503-C1BR-16

505-C4BU-16
504-C3YL-16

504-C3YL-16
H42 ALL DASHED LINES ARE ATTACHMENTS.
608-F2 GN-16 H16 8 ROOF FLOOD RH
200-F1 BK-14 H43 109-7041

BULB 9X-3463 615-F18 YL-16


200-F13 BK-14

BULB 9X-3463

C C
20 Page, Color , DGM

LOW PRESS SW
115-C90 RD-10 163-7355
C-C36 XMSN 8S 117-C91 RD-6 C-C55

G763-C144 PU-18
611-C140 PU-14
CONN 9 1552264 123-C129 WH-18 1552267

F880-C39 BR-18
619-C119 GN-14

G760-C157 WH-18
322-C287 GY-18

606-C126 GY-16
200-C125 BK -14

605-C127 YL-16

G768-C156 GN-18
G787-C114 GN-18

P916-C116 OR-18
P915-C113 PK-18

G762-C159 BR-18
G763-C153 PU-18
COM NO

507-C22 WH-18

G761-C158 YL-18

G788-C115 YL-18
P976-C297 BR-18

123-C260 WH-16
123-C235 WH-16
123-C208 WH-18

123-C129 WH-18

506-C21 PU-18
727-C283 GN-18

C471-C36 GN-18

H451-C37 GN-18
105-C118 RD-16
110-C294 GN-18

122-C264 RD-16
122-C199 RD-16
122-C243 RD-18
122-C275 RD-18
122-C274 RD-18

130-C263 RD-16

614-C121 PU-18

C470-C31 BR-18

200-C280 BK- 14
118-C196 GY-16
118-C257 GY-16

403-C106 GN-18
C446-C23 PK-18

326-C109 RD-18
F766-C193 WH-18
F766-C288 WH-18

F748-C155 WH-18

F766-C128 WH-16
1 A BK-18

G750-C51BU-18
308-C117 YL-16

419-C293 YL-18

G755-C52GY-18
200-C101 BK -14
751-C70 GN-18 158-C99 BR-14 702-C282OR-18
A538-C197 OR-16

C904-C143GN-18
A221-C164 BK -18
A222-C165 BK -18

C920-C166 GY- 18

F765-C151 BR-18
F853-C147 BR-18

G797-C145BU-18
E701-C154 PK-18

P915-C113 PK-18

665-C24 BR-14
A514-C168 YL-18

614-C35 PU-14

188-C10 WH-16
144-C33 GN-16

331-C56 OR-18

E800-C9GN-18

441-C57 OR-18

604-C96 OR-16

727-C92 GN-18
751-C40 GN-18

610-C25 OR-14
102-C27 RD-14

129-C14 BU-16

449-C64 BU-18

614-C63 PU-16

406-C18 PU-18

483-C19 BR-18

754-C41 BU-18
102-C60 RD-14

127-C30 OR-14

405-C17 GY-18

442-C58 GY-18

606-C93 GY-16

306-C49 GN-18
603-C13 PK-16

447-C59 PK-18
453-C26 PK-18
188-C111 WH-16

975-C169 WH-18

779-C296WH-18

310-C11 PU-16
404-C15 YL-18

443-C66 YL-18

484-C20 YL-18

605-C94 YL-16

752-C65 YL-18

126-C53 PK-18

202-C54 BK-18
202-C12 BK-18
963-C194 GN-18

571-C167 OR-18

136-C277 GN-18

133-C130OR-16

976-C138OR-18

C471-C36 GN-18
126-C180 PK -18
126-C181 PK -18

202-C171 BK -18
202-C172 BK -18
202-C173 BK -18

276-C160 BK -18
277-C161 BK -18
278-C162 BK -18
279-C163 BK -18

944-C148 OR-18

114-C139 RD-18

614-C137PU-14
973-C133 BR-18

780-C295PU-18

964-C134BU-18

614-C121 PU-18

C470-C31 BR-18
200-C216 BK -14

761-C136 GY-18

761-C136GY-18
200-C217 BK-16
200-C220 BK-16

200-C270 BK-18
200-C218 BK-18

200-C186 BK-18
200-C188 BK-18
200-C187 BK-18

126-C182 PK-18
126-C184 PK-16

202-C174 BK-18

202-C178 BK-18
202-C179 BK-18
200-C195 BK -14

200-C278 BK -14

945-C149 BR-18
200-C211 BK -14

2 B RD-18
521-C105 YL-16

C444-C85YL-18

308-C276 YL-18

762-C135YL-18

975-C71 WH-18 614-C97 PU-14

136-C8 GN-18

608-C6 GN-16
720-C152PU-18

615-C7YL -14
123-C208 WH-18
123-C235 WH-16
123-C260 WH-16

503-C1 BR-16

505-C4 BU-16
308-C117 YL-16

419-C293 YL-18
110-C294 GN-18
522-C83WH-16

975-C71WH-18

105-C118 RD-16

122-C264 RD-16
122-C199 RD-16
122-C243 RD-18
122-C275 RD-18
122-C274 RD-18

130-C263 RD-16

504-C3 YL-16
118-C257 GY-16
118-C196 GY-16
161-C183 PK-18

E800-C9 GN-18
614-C35 PU-14
115-C90RD-10

158-C99BR-14

614-C97PU-14

NC
321-C98BR-18

449-C64 BU-18

614-C63 PU-16
603-C13 PK-16
144-C33 GN-16

331-C56 OR-18
308-C82YL-18
117-C91RD-6

102-C27RD-14
3 C BU-18

129-C14BU-16
102-C60RD-14

127-C30OR-14
754-C72 BU-18 188-C81 WH-16 188-C10 WH-16 702-C282OR-18

615-C7YL -14
503-C1 BR-16

505-C4 BU-16
136-C8 GN-18

504-C3 YL-16

608-C6GN-16
4 752-C73 YL-18 188-C111 WH-16 702-C281OR-18
MATING CONNECTOR AT 5 901-C74 WH-18 665-C95 BR-16 665-C110 BR-16 115-C90 RD-10
LOC (SH2 C-12) 6 755-C75 OR-18 665-C24 BR-14 117-C91 RD-6 G757-C146OR-18
7 900-C76 PU-18 200-C80 BK-18 158-C99 BR-14 720-C152PU-18 HIGH PRESS SW
8 404-C15 YL-18 202-C89 BK-18 188-C111 WH-16 160-2609
202-C77 BK-18 200-C211 BK -14 C-C51
C-C34 XMSN 8P 200-C101 BK -14 200-C216 BK -14 3E3370 COM NO
3E3388 306-C49 GN-18 200-C220 BK-16 702-C281OR-18 A BK-18
CONN 8 1 484-C20 YL-18 308-C82 YL-18 200-C278 BK -14 H15 H15 H14 H16 H10 H6 H9 H9 H9 H8 H7 G757-C146OR-18 B RD-18
NC
2 202-C77 BK-18 310-C11 PU-16 C BU-18
3 443-C66 YL-18 321-C98 BR-18 200-C218 BK-18 H8 H8
MATING CONNECTOR AT 4 710-C78 GN-18 326-C109RD-18 200-C217 BK-16
LOC (SH2 B-12) 5 417-C79 GY-18 326-C87RD-16 326-C108RD-18 200-C270 BK-18 H6 H6 H7
H6 H7
6 200-C80 BK-18 403-C107GN-18 200-C195 BK -14
7 C446-C23 PK-18 403-C86GN-18 403-C106GN-18 308-C82 YL-18 H5 H5 H5
8 404-C15 YL-18 321-C98 BR-18 200-C125 BK -14 126-C53 PK-18
521-C105 YL-16 H4 H4 H4 322-C287 GY-18 188-C10 WH-16
C-C32 REAR 12S 405-C17 GY-18 522-C83 WH-16 506-C21PU-18 200-C101 BK -14
CONN 7 1552252 406-C18 PU-18 614-C97 PU-14 H10 507-C22WH-18 200-C280 BK -14
H10
1 310-C11 PU-16 417-C79 GY-18 975-C71 WH-18 605-C127 YL-16 202-C54 BK-18
C-C49
2
3
4
188-C81 WH-16
405-C17 GY-18
308-C82 YL-18
441-C57
442-C58
443-C66
OR-18
GY-18
YL-18
C444-C85YL-18

H451-C37 GN-18
H11

H12 G768-C156 GN-18


H11
136-C277 GN-18
9G3673
136-C277 GN-18 1 RD-18 + BATTERY
H7 606-C126 GY-16
611-C140 PU-14
202-C12 BK-18
306-C49 GN-18
310-C11 PU-16
NOTES:
H12 H10 H10
B 5 483-C19 BR-18 447-C59 PK-18 123-C129 WH-18 720-C152 PU-18 202-C142 BK-18 308-C276 YL-18 2 YL-18
OR-18
KEY SWITCH
UNUSED
619-C119 GN-14 326-C109 RD-18
NOTE C: SECONDARY STEER SYSTEM INCLUDES: B
MATING CONNECTOR AT 6 522-C83 WH-16 450-C88 YL-18 404-C15 YL-18 H14 H14 126-C181 PK-18 G750-C51BU-18 202-C54 BK-18 308-C276 YL-18 3 F880-C39 BR-18 403-C106 GN-18 F-10 NOTE U: RIDE CONTROL SWITCH IS SHOWN (107-6030). THIS IS ALSO
LOC (SH2 B-12) 7 521-C84 YL-16 453-C26 PK-18 405-C17 GY-18 126-C182 PK-18 G755-C52GY-18 202-C12 BK-18 H2 200-C284 BK-18 4 BL-18 UNUSED (GND) G763-C144 PU-18 720-C152 PU-18 B-6 SH1 CONTROL (3E-5184) THE LOCATION FOR THE LOAD CHECK/BUCKET LOWER SW (107-6067).
8 441-C57 OR-18 483-C19 BR-18 406-C18 PU-18 126-C184 PK-16 H4 G760-C157 WH-18 200-C284 BK-18 417-C79GY-18 5 PU-18 PRIM PRESS SW E-9 SH1 ROCKER SW AND DASH LIGHTS (115-1560)
9 406-C18 PU-18 484-C20 YL-18 441-C57 OR-18 202-C171 BK-18 G757-C146 OR-18 126-C141 PK-18 6 BR-18 UNUSED 114-C139 RD-18 G750-C51 BU-18 G-9 SH2 RELAY (3E-0154) H-9 NOTE W: SWITCH OPENS THE CIRCUIT TO THE IMPLEMENT LEVER DETENTS WHEN
10 C444-C85 YL-18 521-C84 YL-16 442-C58 GY-18 202-C172 BK-18 G763-C153 PU-18 126-C53 PK-18 200-C285 BK-18 403-C107 GN-18 7 WH-18 ALT R TERM 133-C130 OR-16 G755-C52 GY-18 G-9 SH2 MOTOR (117-3915) IMPLEMENT HYDRAULIC LOCKOUT LEVER IS IN THE ROADING POSITION.
H11 H11
11 403-C86 GN-18 521-C100 YL-16 521-C105 YL-16 443-C66 YL-18 202-C173 BK-18 126-C298PK -18 G761-C158 YL-18 G787-C114 GN-18 200-C285 BK-18 8 BK-18 GROUND 614-C137 PU-14 G757-C146 OR-18 G-9 SH2 ARC SUPPRESSOR (118-5597)
12 326-C87 RD-16 522-C83WH-16 447-C59 PK-18 202-C174 BK-18 126-C182PK-18 G762-C159 BR-18 G788-C115 YL-18 326-C108 RD-18 326-C108 RD-18 9 PK-18 SHUTDOWN SOL 761-C136 GY-18 G760-C157 WH-18 E-13 SH2 PRIMARY PRESSURE SW (3E-6450) NOTE Y: FOR MACHINES WITH OPTIONAL REMOTE FNR CONTROL.
604-C96OR-16 453-C26 PK-18 202-C178 BK-18 126-C184PK-16 126-C53 PK-18 P916-C116 OR-18 403-C107 GN-18 10 762-C135 YL-18 G761-C158 YL-18 G-9 SH2 HARNESS (132-2656) A-11 REMOTE FNR SWITCH (145-0877), REPLACES DOWN SHIFT SWITCH.
C-C33 REAR 2P 605-C94YL-16 483-C19 BR-18 202-C179 BK-18 126-C181PK-18 126-C131 PK-18 417-C79 GY-18 780-C295 PU-18 G762-C159 BR-18 I-4 JUMPER (101-9161) IS REMOVED
H8 PILOT VALVE GP H6 H-12 NOTE E: ASSEMBLE TERMINALS TO STUD. I-4
CONN 6 3E3364 606-C93GY-16 484-C20 YL-18 276-C160 BK-18 126-C141PK -18 126-C141 PK-18 779-C296 WH-18 G763-C153 PU-18 C-C22 SHIFTER 4 SOCKET CONNECTOR CONNECTS TO HARNESS 4-PIN CONNECTOR
1 142-2644 A-14 AND THE FOLLOWING ITEMS ARE ADDED:
MATING CONNECTOR AT 450-C88 YL-18 710-C78GN-18 604-C96 OR-16 277-C161 BK-18 202-C179BK-18 202-C12 BK-18 C-C50 964-C134 BU-18 G768-C156 GN-18 1552252
LOC (SH2 B-12) 2 202-C89 BK-18 727-C92GN-18 605-C94 YL-16 DOWNSHIFT SW 278-C162 BK-18 202-C178BK-18 202-C54 BK-18 7N9737 976-C138 OR-18 G787-C114 GN-18 665-C110 BR-16 1 I-5 DIODE BLOCK (144-3902)
1 GN-18 SEC STEER RLY 2
CONN 24 G-9 NOTE F: 924G VERSALINK BUCKET/FORK SELECT SW IS SHOWN. G-2 LED PANEL (148-0643)
751-C104 GN-18 606-C93 GY-16 LIFT TILT 148-9562 WOBBLE STICK CTRL 279-C163 BK-18 202-C177BK -14 202-C142 BK-18 126-C131 PK-18 C904-C143 GN-18 G788-C115 YL-18 200-C125 BK -14 FOR 924G Z-BAR JUMPER WIRE CONNECTS TERMINALS 1 AND 2.
C-C35 REAR 2S 751-C70 GN-18 751-C40 GN-18 665-C24 BR-14 FLOAT POS POS AUX 133-8597 2 LEVER CTRL H16 571-C167 OR-18 202-C77BK-18 202-C132 BK-18 202-C132 BK-18 H2 H2 2 GY-18 PRIM FAULT F766-C128 WH-16 P916-C116 OR-18 606-C126 GY-16 3 A-4 REMOTE RLY/DRIVER (117-9364)
SOL SOL NOTE Y 3 4 4 E-13 RELAY (158-5089)
CONN 5 1552269 752-C65 YL-18 727-C92 GN-18 SOL SOL 944-C148 OR-18 202-C89BK-18 276-C160 BK-18 G797-C145 BU-18 605-C127 YL-16 G-14 NOTE G: HEATED SEAT WITH PARKING BRAKE ALARM CONNECTION
MATING CONNECTOR AT 1 306-C49 GN-18 752-C73 YL-18 752-C103 YL-18 751-C40 GN-18 1 2 945-C149 BR-18 202-C173BK-18 277-C161 BK-18 H3 SEC STEER CTRL P976-C297 BR-18 619-C119 GN-14 5 TO FRONT FRAME LOCATION. (119-8264)
LOC (SH2 B-12) 2 754-C41 BU-18 752-C65 YL-18 POSITION DETENT SW 973-C133 BR-18 202-C171BK-18 278-C162 BK-18 3E-5184 F766-C128 WH-16 6 LOC (SH2 B-5) G-6 NOTE AC: DIMMER SW SHOWN.
754-C72 BU-18 754-C102 BU-18 754-C41 BU-18 COIL AS. 3 4 975-C169 WH-18 202-C174BK-18 202-C170 BK-14 279-C163 BK-18 NOTE C 188-C10 WH-16 114-C139 RD-18 133-C130 OR-16 7 (SH2 I-3) G-14 NOTE H: AIR SUSPENSION SEAT CONNECTION LOCATION (150-7718) STD MACHINE USES JUMPER WIRE (2G-5298) TO CONNECT TERMINALS 1 AND 2
C-C46 755-C75 OR-18 C446-C23 PK-18 145-8428 1 2 A221-C164 BK-18 202-C172BK-18 450-C88YL-18 H3 200-C101 BK -14 126-C141 PK -18 506-C21PU-18 8
MATING CONNECTOR AT 9G4352 900-C76 PU-18 A222-C165 BK-18 202-C176BK-18 571-C167 OR-18 200-C280 BK -14 133-C130 OR-16 507-C22WH- 18 9 I-11 NOTE J: RADIO TO BE INSTALLED BY DEALER. (REF 173-6532) D-10 NOTE AF: WHEN ATTACHING EITHER RIDE CONTROL OR LOAD CHECK ALSO ATTACH
LOC (SH2 A-12) 1 115-C90 RD-10 901-C74 WH-18 188-C10 WH-16 A514-C168 YL-18 202-C175BK-18 710-C78GN-18 727-C283 GN-18 306-C49 GN-18 200-C125 BK -14 10 JAPAN RADIO REQUIRES 124-5314 ADAPTER HARNESS. THE APPROPRIATE OPTION CODE PLUG (H-7 SH2)
WH-20

H5 H5
RD-20

CONN 4 975-C71 WH-18 200-C280 BK -14 C920-C166 GY-18 276-C160 BK-18 720-C152 PU-18 202-C142 BK -18 780-C295 PU-18 11
WH-20

E-8 NOTE K: 9U-7204 FLORESCENT SERVICE LAMP IS AVAILABLE AND CAN H-8 NOTE AG: ADD ARC SUPPRESSOR TO ACTIVATE COOLANT HIGH TEMP
RD-20

BU-20
PU-20
GY-20
RD
RD
RD
RD
RD
RD
RD
RD

BK-20

F748-C155 WH-18

G760-C157WH-18
12

C920-C166 GY-18
A221-C164 BK-18
A222-C165 BK-18
C-C47 C444-C85 YL-18 200-C101 BK -14 E701-C154 PK-18 277-C161 BK-18 751-C104 GN-18 310-C11 PU-16 322-C287 GY-18 779-C296 WH-18

G757-C146OR-18

G768-C156GN-18

A514-C168 YL-18
F853-C147 BR-18

F765-C151 BR-18

G763-C153PU-18

G762-C159BR-18
E701-C154 PK-18

G761-C158YL-18

975-C169 WH-18
751-C104 GN-18

571-C167 OR-18
754-C102 BU-18
276-C160 BK-18
277-C161 BK-18
278-C162 BK-18
279-C163 BK-18
BE POWERD FROM THE CIGAR LIGHTER SOCKET. AUDIBLE ALARM FOR BLUE ANGEL PACKAGE

944-C148OR-18

978-C150GN-18

752-C103 YL-18
973-C133BR-18

945-C149BR-18

720-C152PU-18
G750-C51BU-18

G755-C52GY-18
126-C131PK-18
9G4351 202-C132BK-18

901-C74 WH-18
MATING CONNECTOR AT C446-C23 PK-18 310-C11 PU-16 F748-C155 WH-18 278-C162 BK-18 752-C103 YL-18 326-C109 RD-18 506-C21PU-18

755-C75 OR-18
900-C76 PU-18
H5

710-C78GN-18
450-C88YL-18
LOC (SH2 A-12) 1 117-C91 RD-6 H451-C37 GN-18 F765-C151 BR-18 279-C163 BK-18 754-C102 BU-18 403-C106 GN-18 507-C22WH-18 C-C23
G-9 NOTE M: FOR COSA ROADING ONLY D-8 NOTE AJ: OPTIONAL INTERMITTANT WIPER SWITCH. REPLACES STD WIPER SWITCH
8
1
2
7
6
3
4
5

1
2
3
4
5
6

1
2

CONN 3 306-C49GN-18 F853-C147 BR-18 450-C88 YL-18 755-C75OR-18 665-C110 BR-16 605-C127 YL -16 3E3388
C-C30 C-C12 C-C60 SH2 I-9
1
2
3
4
5
6

326-C109 RD-18 126-C180 PK-18 571-C167 OR-18 900-C76PU-18 606-C126 GY-16 964-C134 BU-18 1 I-12 NOTE R: ON MACHINES EQUIPED WITH TUV SPEED LIMITER,
1552264 1552273 1552269
202-C177 BK -14 403-C106 GN-18 710-C78 GN-18 901-C74WH-18 720-C152 PU-18 611-C140 PU-14 762-C135 YL-18 2 TO FRONT FRAME SH2 E-1 REPLACE JUMPER WITH TUV ATCH.
200-C278 BK -14 665-C110 BR-16 126-C141 PK -18 751-C104 GN-18 944-C148 OR-18 G750-C51 BU-18 614-C137 PU-14 761-C136 GY-18 3 LOC (SH2 A-5) NOTE AK: START AID SWITCH IS STANDARD ON THE 924G MACHINE.
I-12 NOTE T: LOCATION FOR 24V TO 12V CONVERTER (119-1733)
F766-C193 WH-18

F766-C288 WH-18

C-C53 200-C280 BK -14 126-C298 PK -18 754-C102 BU-18 945-C149 BR-18 G755-C52 GY-18 614-C137 PU-14 4 (SH2 H-3)
G787-C114 GN-18
P916-C116 OR-18

H3
G788-C115 YL-18

G-8 NOTE AL: AIH TIME ONLY USED ON 928G. JUMPER ONLY USED ON 924G
963-C194 GN-18

978-C150 GN-18

126-C299 PK -18

G787-C114GN-18
P916-C116 OR-18
761-C136 GY-18
200-C189 BK-18

200-C191 BK-18
200-C190 BK-18

200-C192 BK-18

202-C175 BK-18
202-C176 BK-18

978-C150GN-18

1552267 5
G788-C115YL-18

200-C185 BK -14 200-C284 BK-18 752-C103 YL-18 973-C133 BR-18 G757-C146OR-18 619-C119 GN-14 976-C138 OR-18
202-C175BK-18
202-C176BK-18

CONNECTS TO A/C A 158-C99BR-14 200-C286 BK -14 200-C285 BK-18 H11 126-C299 PK - 18 755-C75 OR-18 975-C169 WH-18 H4 H4 G760-C157WH-18 665-C110 BR-16 322-C287 GY-18 6
CONDENSER GP B 521-C100 YL-16 326-C108 RD-18 202-C176 BK-18 900-C76 PU-18 978-C150 GN-18 C-C2 761-C136 GY-18 114-C139 RD-18 7 CONN 25
LOC (SH2 G-7) C 200-C101 BK -14 403-C107 GN-18 202-C175 BK-18 901-C74 WH-18 A221-C164 BK-18 8T9834 G761-C158YL-18 762-C135 YL -18 611-C140 PU-14 8 THE FOLLOWING WIRES ARE TWISTED TOGETHER AT LEAST 1 TURN PER 25mm: 944-OR AND 945-BR
A H13 A
10

12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
11
1
2
3
4
5
6
7
8
9

CONN 2 CAB GND BOSS 417-C79GY-18 978-C150 GN-18 944-C148 OR-18 A222-C165 BK-18 G762-C159BR-18 779-C296 WH-18
C-C31 REAR 12P G787-C114 GN-18 945-C149 BR-18 A514-C168 YL-18 G763-C153PU-18 780-C295 PU-18
3E5179 202-C177 BK- 14 G788-C115 YL-18 973-C133 BR-18 C920-C166 GY-18 G768-C156GN-18 964-C134 BU-18 C-C59
ENGINE SPEED INPUT
+ BATTERY
GROUND

XMSN SPEED INPUT


AUTO/MANUAL SW
HIGH PRESS NEUTRALIZER SW

SPEEDO DRIVER
DATA LINK +

FORWARD IN
NEUTRAL IN
REVERSE IN
RIDE CONT ON

SPEED 1 IN
SPEED 2 IN
SPEED 3 IN
SPEED 4 IN
HARNESS CODE 1 IN
HARNESS CODE 2 IN
HARNESS CODE 3 IN
HARNESS CODE 4 IN
RIDE CTRL OPTION IN
LOAD CHECK OPTION IN
DIAGNOSTIC INDCATOR
FWD HI SOLENOID OUT
REV SOLENOID OUT
FWD LOW SOLENOID OUT
SPD SOLENOID 1 OUT
SPD SOLENOID 2 OUT
SPD SOLENOID 3 OUT
DATA LINK -
UNUSED
UNUSED
DOWNSHIFT SW
PARK BRAKE SW
NEUTR SW/LOW PRESS NEUTR SW

RIDE CONT AUTO/LOAD CHECK

RIDE CONT/LOAD CHK RLY OUT


PARK BRAKE ALARM RLY OUT
SOLENOID RETURN
UNUSED
1 453-C26 PK-18 NOTE E 202-C89BK-18 P916-C116 OR-18 975-C169 WH-18 E701-C154 PK-18 CST AUTOSHIFT CTRL 976-C138 OR-18 1552269 TO FRONT FRAME
2 727-C92 GN-18 202-C77BK-18 978-C150 GN-18 F748-C155 WH-18 179-9346 126-C141 PK-18 C904-C143 GN-18 P976-C297 BR-18 1 LOC (SH2 A-5)

MATING CONNECTOR AT
3
4
442-C58 GY-18
447-C59 PK-18
450-C88YL-18
710-C78GN-18 H12 H13
REMOTE FNR SW
202-C177 BK -14
202-C89 BK-18
A221-C164 BK-18
A222-C165 BK-18
F765-C151 BR-18
F853-C147 BR-18
126-C53 PK-18
202-C12 BK-18
F766-C128 WH-16
F880-C39 BR-18
2
CONN 26 THIS SCHEMATIC IS FOR THE WHEEL LOADER MACHINES CAB
924G (143-3562 CHG 01)
LOC (SH2 A-12) 5 123-C129 WH-18 200-C195 BK -14 751-C104 GN-18 F766-C288 WH-18 202-C77 BK-18 A514-C168 YL-18 G750-C51BU-18 H2 202-C54 BK-18 G763-C144 PU-18 C-C20
145-0877 H2
6 606-C93 GY-16 200-C270 BK-18 752-C103 YL-18 F766-C193 WH-18 450-C88 YL-18 C920-C166 GY-18 G755-C52GY-18 G797-C145 BU-18 1552273
NOTE Y RD-18
928G (116-5462 CHG 04)
7 605-C94 YL-16 200-C217 BK-16 754-C102 BU-18 963-C194 GN-18 H12 H12 710-C78 GN-18 E701-C154 PK-18 G757-C146 OR-18 202-C142 BK-18 P976-C297 BR-18 126-C141 PK-18 1 + BATTERY
8 665-C95 BR-16 200-C218 BK-18 755-C75OR-18 761-C136 GY-18 751-C104 GN-18 F748-C155 WH-18 G760-C157 WH-18 G787-C114 GN-18 202-C142 BK-18 2 BK-18 GND
OR-18 SOL 1 OUT FNR CONTROL
9 604-C96 OR-16 200-C216 BK -14 900-C76PU-18 H14 200-C188 BK-18 H13 H13 752-C103 YL-18 F765-C151 BR-18 G761-C158 YL-18 G788-C115 YL-18 C904-C143 GN-18 3
YL-18 SW 2 IN 117-9364
10 614-C97 PU-14 200-C211 BK -14 901-C74WH-18 200-C187 BK-18 200-C192 BK-18 754-C102 BU-18 F853-C147 BR-18 G762-C159 BR-18 P916-C116 OR-18 F880-C39 BR-18 4
SW 1 IN NOTE Y
11 321-C98 BR-18 200-C220 BK-16 200-C186 BK-18 200-C191 BK-18 755-C75 OR-18 G787-C114 GN-18 G763-C153 PU-18 G763-C144 PU-18 5 GY-18
12 H451-C37 GN-18 200-C284 BK-18 200-C80BK-18 200-C80BK-18 200-C190 BK-18 900-C76 PU-18 G788-C115 YL-18 G768-C156 GN-18 G797-C145 BU-18 6 BR-18 SOL 2 OUT COMPONENTS ARE SHOWN INSTALLED ON A FULLY OPERABLE MACHINE WITH THE KEY AND
CONN 1 200-C285 BK-18 200-C185 BK -14 200-C185 BK -14 200-C189 BK-18 901-C74 WH-18 P916-C116 OR-18 ENGINE OFF, TRANSMISSION SHIFTER IN NEUTRAL AND WITH THE PARK BRAKE SET.
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
Component Location
Schematic Machine Schematic Machine
SENR1229-03
Component Component
Location Location Location Location September 2004
Alarm - Seat Heater (Att) H-8/G-8 D Relay - Start I-14 8
Alternator G-15 2 Sender - Fuel Level A-14 20
Arc Suppressor (A/C) F-15 3 Sensor - Engine Speed F-15 27
Arc Suppressor - Load Control (Att) F-6 4 Sensor - Transmission Speed F-13 24
Arc Suppressor - Ride Control (Att) I-8/H-8 31 Solenoid - A/C Compressor E-15 3
Diagnostic Code Conversion Arc Suppressor - Sec. Steer (Att) G-9 35 Solenoid - Load Check Valve (2) (Att) F-5 C Electrical Schematic Symbols And Definitions
Code Arc Suppressor A (Att) I-5 A Solenoid - Ride Control Valve (Att) I-8 4
CID - FMI Description
Flashed Solenoid - Ride Control Valve
Arc Suppressor B (Att) I-5 A H-8 4
No Active IT28G(Att)
11 Not Applicable Arc Disengage Quick Coupler
Faults B-4 17 Solenoid - Shutdown D-14 23 Off Machine Switch Specification
Suppressor
No Inactive Part No. Function Actuate Deactuate Contact Position
12 Not Applicable Arc Engage Quick Coupler T
Faults B-4 17 Solenoid - Sol 1/Fwd High E-13 22 107 ± 3° C 95° C Min. Normally open below
Suppressor 118-5144 Coolant Temperature
14 928G
Battery (2) B-15/G-15 6 Solenoid - Sol 2/Rev E-13 22
(224 ± 5° F) (203° F) deactuation temp.² Pressure Temperature Level Flow
15 924G Standard Speed Breaker - Alternator I-15 8 Solenoid - Sol 3/Fwd Low E-13 22 3E-6450 Steering Pressure
1200 kPa MAX 700 ± 20 kPa A-C, Normally Closed Symbol Symbol Symbol Symbol
16 IT28G (174 psi MAX) (102 ± 15 psi) A-B, Normally Open
Breaker - Aux I-15 8 Solenoid - Sol 4/Spd 1 F-13 22
17 Not Available 129 ± 4° C 96° C Min. Normally open below
Breaker - Main I-15 8 Solenoid - Sol 5/Spd 2 F-13 22 104-3007 T/C Oil Temp
(264 ± 39° F) (205° F) deactuation temp.²
18 924G Low Speed Gauge - Coolant Temp I-4 A Solenoid - Sol 6/Spd 3 F-13 22
8270 kPa MAX 6890 ± 345 kPa A-B, Normally Open
19 Not Available Gauge - Fuel Level H-4 A Starter F-14 2 174-4312 Brake Oil Pressure
(1199 psi MAX) (999 ± 50 psi) A-C, Normally Closed
31 641 - 05 Forward High Solenoid Open Circuit Gauge - Hydraulic Temp I-4 A Switch - A/C Press F-15 2
114-5333 AC Pressure
275 to 1750 kpa¹
-- Normally Open ²
Normally open switch that will close with an increase of a specific condition (temp-press-etc.).
32 642 - 05 Reverse Solenoid Open Circuit Gauge - Speedometer I-4 A Switch - Axle Oil Press (Att) D-13 10
(40 to 255 psi)
33 643 - 05 Forward Low Solenoid Open Circuit Gauge - Torque Conv Temp H-4 A Switch - Seat Time Delay Alarm G-8 36
255 kPa MAX 205 ± 20 kPa Normally closed below
Heater - Air Intake D-15 17 Switch - Brake Oil Pressure C-15 D 126-6916 Hydraulic Temp
34 644 - 05 Speed 1 Solenoid Open Circuit (37 psi MAX) (30 ± 15 psi) deactuation temp.²
35 645 - 05 Speed 2 Solenoid Open Circuit
Heater - Seat (Att) H-8 36 Switch - Bucket/Fork Select D-3/H-1 9 ¹ A hysteresis band exists: with increasing pressure the closed condition can be maintained up to 2800 kpa (405 psi), with decreasing pressure the closed Normally open switch that is closed due to an applied condition, and will open again with a
LED Panel - FNR H-5 A Switch - Coolant Temp Sender F-15 23 condition can be maintained down to 170 kpa (25 psi). specific decrease in that condition.
36 646 - 05 Speed 3 Solenoid Open Circuit
Load Check (Att) F-5/F-6 13 Switch - Disconnect B-14 28 ² Contact position at the contacts of the harness connector.
37 346 - 05 Ride Control Relay Open Circuit
Motor - Blower (2) F-8 15 Switch - Engine Oil Pressure C-15 29
38 683 - 05 Parking Brake Alarming Open Circuit Motor - Sec Steer G-9 16 Switch - Hydraulic Sender A-14 30
39 421 - 05 Load Check Relay Open Circuit Motor - Washer (Front) B-4 17 Switch - Lift Position D-3 14
41 641 - 06 Forward High Solenoid Short to Ground Normally closed switch that will open with an increase of a specific condition.
928G Wheel Loader
Switch - Ride Control - Tilt
Motor - Washer (Rear) C-4 17 I-8 C
42 642 - 06 Reverse Solenoid Short to Ground Pressure (Att) IT28
43 643 - 06 Forward Low Solenoid Short to Ground Radio - Japan (Att) G-8 34 Switch - Steering Pressure E-13 4
44
45
46
644 - 06
645 - 06
646 - 06
Speed 1 Solenoid Short to Ground
Speed 2 Solenoid Short to Ground
Speed 3 Solenoid Short to Ground
Radio
Relay - AIH (Air Intake Heater)
G-1
D-13
34
8
Switch - T/C Oil Temp Sender
Switch - Turn Hazard Cosa (Att)
D-13
H-7
10
A
Resistor, Sender and Solenoid Specifications
IT28G Integrated Toolcarrier Normally closed switch that is open due to an applied condition, and will close again
with a specific decrease in that condition.
47
48
346 - 06
683 - 06
Ride Control Relay Short to Ground
Parking Brake Alarming Short to Ground
Relay - AC Condenser
Relay - Sec Steer
F-8
G-9
Machine locations are repeated for components located close together.
15
16
Switch - Wiper (Att)
TUV Speed Limit
I-9
E-1
C
A
Part No.
134-9878 Solenoid:
Component Description
Valve - Ride Control
Resistance (Ohms)¹
13.8 ± 0.4
Electrical System
49 421 - 06 Load Check Relay Short to Ground Latch Coil: 1.55 ± 0.15
A Located in or near the center dash panel. 155-4652 Solenoid: Engine Shutdown The circle indicates that the component has screw terminals and a wire can be disconnected
51 641 - 03 Forward High Solenoid Short to Ground B Located in or near the lefthand dash panel.
3E-1906 Solenoid: A/C Clutch
Unlatch Coil: 10.3 ± 1.03
17.6 ± 0.6
928G: IT28G: from it.
52 642 - 03 Reverse Solenoid Short to Battery C Located in or near the righthand dash panel.
53 643 - 03 Forward Low Solenoid Short to Battery D Located in or near the righthand console.
3E-9205
152-8340
Solenoid:
Solenoid:
Quick Coupler
Disengage Quick Coupler
24.9 ± 0.4
32.6 ± 1.6
6XR1 - 1073 8CR1 - 1161
54 644 - 03 Speed 1 Solenoid Short to Battery E Located in or near the relay panel
3E-6269 Solenoid: Transmission 33.8 ± 1.0 7SR1 - 0701 9AR1 - 0371
55 645 - 03 Speed 2 Solenoid Short to Battery ¹ At room temperature.
No circle indicates that the wire cannot be disconnected from the component.
56 646 - 03 Speed 3 Solenoid Short to Battery
57 346 - 03 Ride Control Relay Short to Battery
58 683 - 03 Parking Brake Alarm Short to Battery
59 421 - 03 Load Check Relay Short to Battery
61 190 - 08 Engine Speed Sensor
62 191 - 08 Transmission Speed Sensor This indicates that the component has a wire connected to it that is connected to ground.
63 668 - 02 Invalid Shift Lever input
64 168 - 00 Battery Voltage Above Normal
65 168 - 01 Battery Voltage Below Normal
66 650 - 02 Invalid Harness Code Input
67 687 - 02 Invalid Option Code Input This indicates that the component does not have a wire connected to ground. It is grounded
68 367 - 02 Invalid Ride Control Switch Input by being fastened to the machine.
69 621 - 02 Invalid Downshift Switch
71 143 - 02 Invalid Neutralizer Pressure Switch Input

Wire Description
Wire Wire Wire Wire
Description Description
Number Color Number Color
Power Circuits Accessory Circuits (Continued)
101 RD Battery + 538 BR COSA Flasher Output
102 RD Marker Lamps 539 BU Right Turn Indicator
105
108
RD
RD
Kay Switch
Converter Output
540
567
WH
WH
Left Turn Indicator
Blower To A/C Sw
Volume 2 - Engine and Chassis
109 RD Alt B+ 571 OR Ride Control Signal
110 GN Flasher Lighting Circuits © 2004 Caterpillar Printed in U.S.A.
112 PU Main Breaker Output 603 PK Beacon All Rights Reserved
114 RD Fwd Horn 604 OR Stop Lamp
115 RD Aux Circuit Breaker 605 YL Left Turn
117 RD Main Breaker 606 GY Right Turn
118 GY Wipers 608 GN Rear Flood Lamps
120 YL Sw'd Converter 610 OR Dimmer Switch
122 RD Misc 611 PU High Beam Headlights
123 WH Gauges and Indicator Light 614 PU Marker Lights
124 GN Blower 615 YL Cab Flood Lights
126 PK XMSN Control 619 GN Low Beam Headlights Harness And Wire Electrical Schematic Symbols
127 OR Flood Lights 633 BU COSA Turn Signal
Component identifiers (CID¹) and Module identifier (MID)for 128 PK Kickout & Ride Control 665 BR Corner Markers
Transmission Electronic Control System (MID No. 081) 129 BU Cigar Lighter 691 GY COSA Flasher
A AA 1 1
CID Component
130 RD Stop Lamps Control Circuits 1 2 2
133 OR FNR 702 OR XMSN Neutralizer
0168 Electrical System 135 BU Sw'd Converter Output 710 GN XMSN Speed Typical representation of a Typical representation of a
0190 Engine Speed Sensor 136 GN Secondary Steering 720 PU Neutralizer 1 Deutsch connector. The Sure-Seal connector. The
0191 Transmission Speed Sensor 140 BU Rear Window Defroster 727 GN Secondary Steering Output Plug Receptacle plug contains all sockets plugand receptacle contain
0346 Ride Control Relay 144 GN Beacon & Heated Seat 751 GN XMSN Solenoid 1 Connector Location and the receptacle contains both pins and sockets.
0367 Ride Control Switch 158 BR Condenser Motors 752 YL XMSN Solenoid 2 Schematic Machine
161 PK Ride Control 754 BU XMSN Solenoid 3 Connector Number 2 all pins.
0421 Load Check Relay Location Location

SENR1229-03 VOL 2
188 WH Start Aid 755 OR XMSN Solenoid 4 CONN 1 A-15 30
0621 Downshift Switch
6 17 Ground Circuits 761 GY Lift Position CONN 2 A-15 30
0641 Forward High Solenoid
200 BK Main Chassis 762 YL Bucket Positioner CONN 3 A-15 30 Pin or Socket Wire, Cable, or Harness
0642 Reverse Solenoid 28 8 24
9
Component
25 202 BK Controller 779 WH Quick Coupler Engaged Assembly Identification
0643 Forward Low Solenoid 1 2 26 CONN 4 A-15 30 Number Part Number
27 5 276 BK XMSN Ident Code 0 780 PU Quick Coupler Disengaged
B CONN 5 B-15 30 Single Wire
0644 Speed 1 Solenoid 277 BK XMSN Ident Code 1 900 PU XMSN Solenoid 5
0645 Speed 2 Solenoid CONN 6 B-15 30 Connector
20 15 11 36 7 A 18 4 278 BK XMSN Ident Code 2 901 WH XMSN Solenoid 6
0646 Speed 3 Solenoid CONN 7 E-15 3
16 19
279 BK XMSN Ident Code 3 944 OR CAT Data Link +
C A A AA 9X-1123
0650 Harness Code
C 13 Basic Machine Circuits 945 BR CAT Data Link - CONN 8 H-15 34
23 3 22
30 29 21 34 31 301 BU Fuel On 963 GN Tilt Positioner CONN 9 I-15 34 325-PK-14 1 325-PK-14
0668 Shift Lever 14
D 10
33
304 WH Start Relay Output 964 BU Fork Positioner CONN 10 I-15 34
0683 Parking Brake Alarm 12 32
306 GN Start Disable Output 973 BR Auto/Manuel XMSN CONN 11 I-15 34 Pin Socket Wire
0687 Invalid Option Code 35 Color
307 OR Key Switch Start 975 WH Solenoid Return CONN 12 G-14 35
¹ The CID is a diagnostic code that indicates which component is faulty.
308 YL Key Switch Run 976 OR Ride Control Output CONN 13 A-13 35
² The MID is a diagnostic code that indicates which electronic control module
310 PU Start Aid Signal 978 GN Downshift Signal
diagnosed the fault. CONN 14 A-13 35
321 BR Backup Alarm A221 BK XMSN Option Code 0

20 Page, DGM
CONN 15 B-13 35 2 200-BK-14
322 GY Fwd Horn A222 BK XMSN Option Code 1
CONN 16 B-13 35
326 PU Key Switch Off A514 YL Parking Brake Alarm
CONN 17 B-13 35
331 OR XMSN Backup Alarm Output A519 GN V-Link Ride Control Output Circuit Number Wire
Failure Mode Identifiers (FMI)¹ 373 GN Start Aid Signal A520 BU V-Link Ride Control Signal CONN 18 B-13 35 Identification Gauge
FMI No. Failure Description Monitoring Circuits A538 OR Rear Window Defroster Signal CONN 19 B-13 35
403 GN Alternator (R) Treminal A541 PU COSA Turn Indicator CONN 20 C-13 35
0 Data valid but above normal operational range.
404 YL XMSN Oil Temperature Indicator A576 GN Air Seat
Electrical Schematic Symbols And Definitions
1 Data valid but below normal operational range. CONN 21 I-9 12
7 405 GY Engine Oil Temperature Indicator C444 YL Alternator Field Excitation Coil CONN 22 H-9 11
2 Data erratic, intermittent, or incorrect.
406 PU Coolant Temperature Indicator C446 PK Filter Warning CONN 23 G-8 11 FUSE - A component in an electrical circuit that will open the circuit if too much current flows
3 Voltage above normal or shorted high. 34 417 GY Steering Pressure C470 BR Alarm Signal
CONN 24 H-7 D
through it.
4 Voltage below normal or shorted low. 419 YL Park Brake Indicator C471 GN Alternator Warning
5 Current below normal or open circuit. CONN 25 G-7 D
441 OR Coolant Temperature C904 GN FNR Solenoid 1
11 CONN 26 G-7 34 REED SWITCH - A switch whose contacts are controlled by a magnet. A magnet closes the
6 Current above normal or grounded circuit. 442 GY Hydraulic Temperature C920 GY Diagnostic Indicator
CONN 27 F-7 7 contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
7 Mechanical system not responding properly. B 443 YL Torque Converter Temperature E417 OR Parking Brake Signal
8 Abnormal frequency, pulse width, or period.
19 447 PK Fuel Level E419 BU Seat Alarm CONN 28 A-5 31
A CONN 29 A-5 33
9 Abnormal update. 15 18 449 BU Ground Speed E701 PK Ride Control On
C
10 Abnormal rate of change. 21 14 450 YL Engine Speed E800 GN Seat Alarm Output CONN 30 B-5 33 SENDER - A component that is used with a temperature or pressure gauge. The sender
D
11 Failure mode not identifiable. 27
8 12 5 13 9 453 PK Secondary Steering Indicator F748 WH Ride Control CONN 31 C-5 31 measures the temperature or pressure. Its resistance changes to give an indication to the
33 483 BR Oil Pressure Indicator F765 BR Parking Brake
12 Bad device or component. 23 36 CONN 32 D-5 31 T gauge of the temperature or pressure.
10 17 31 484 YL Primary Steering Indicator F766 WH Detent Override CONN 33 E-5 14
13 Out of calibration. 30
28 3 2 29 16 32
Accessory Circuits F853 BR TUV Speed Limiter
14 Parameter failures. 1
CONN 34 E-5 31
25 26 4 500 BR Wiper - Front (Park) F880 BR FNR Solenoid 2
20
15 Parameter failures. 22 35 501 GN Wiper - Front (Low) G728 YL Kickouts On/Off
CONN 35 E-5 31 RELAY (Magnetic Switch) - A relay is an electrical component that is activated by electricity.
24
16 Parameter not available. 6
502 OR Wiper - Front (High) G742 GN Key Switch Run Signal
CONN 36 H-2 31 It has a coil that makes an electromagnet when current flows through it. The electromagnet
17 Module not responding. 503 BR Wiper - Rear (Park) G750 GU XMSN Fwd CONN 37 G-2 34 can open or close the switch part of the relay.
18 Sensor supply fault. 504 YL Wiper - Rear (Low) G755 GY XMSN Rev CONN 38 E-1 D
19 Condition not met. 505 BU Wiper - Rear (High) G757 OR XMSN Neutralizer 2 The connectors shown in this chart are for harness to harness connectors.
506 PU Washer - Front G760 WH XMSN Speed 2 Connectors that join a harness to a component are generally located at or near the CIRCUIT BREAKER (C/B) - A component in an electrical circuit that will open the circuit if too
20 Parameter failures.
507 WH Washer - Rear G761 YL XMSN Speed 3 component. See the Component Location Chart. much current flows through it. This does not destroy the circuit breaker and it can be reset to
¹The FMI is a diagnostic code that indicates what type of failure has occurred.
508 PU Radio Speaker - Left G762 BR XMSN Speed 4 become part of the circuit again.
509 WH Radio Speaker - Left (Common) G763 PU FNR Switch 1
511 BR Radio Speaker - Right G768 GN XMSN Speed 1
SOLENOID - A solenoid is an electrical component that is activated by electricity. It has a coil
Related Electrical Service Manuals 512 GN Radio Speaker - Right (Common) G787 GN FNR Fwd
that makes an electromagnet when current flows through it. The electromagnet can open or
Title
Alternator: 9W-3043
Form Number
SENR3685
Machine Harness Connector And Component Locations 513
515
OR
GY
A/C Compressor/Refrigerant Pressure Sw
Blower Motor (HI)
G788
G797
YL
BU
FNR Rev
FNR Solenoid 2 close a valve or move a piece of metal that can do work.
516 GN Blower Motor (MED) H451 GN Water in Fuel
Electric Starting Motor: 106-8558
517 BU Blower Motor (LOW) P914 GN FNR Fwd MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is
Consist: 106-8557 SENR3559
518 OR COSA Flasher Signal P915 PK FNR Neutral
Consist: 106-8559 SENR3581 activated by electricity and held latch by a permanent magnet. It has two coils (latch and unlatch)
521 YL A/C On/Off P916 OR FNR Neutral
Transmission Control: SENR1218 522 WH A/C Thermostat P976 BR Quick Coupler Disengaged 2
that make electromagnet when current flows through them. It also has an internal switch that places
537 GN Flasher Output the latch coil circuit open at the time the coil latches.
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

COSA GAUGE 691-JA28 GY-18


YF-C5 1
101-EG29 RD-10 101-EG29RD-10 1552269 STOP TAIL PARK LAMP LH JAPAN MATE LOC E-5 110-JA38 GN-18 2 123-JA16 WH-18 HYDRAULIC TEMP COSA
AC-C7 115-EG15 RD-10 115-EG15RD-10 TURN LAMP RR LH A COSA 928 RD-18 1 605-YF6 YL-16 4Y-3460 OPTIONAL WIPER SW JA-C1 JA-C13 ARC SUPPRESSOR FLASHER FLASHER COSA 155-5233
3E3364 109-EG28RD-10 107-4402 BK-18 2 200-YF4 BK-16 110-7886 PA-C1 PA-C2 3E3388 1552269 106-8704 120-4537 IGN
BACKUP LAMP 1 321-AC34 BR-18 BULB 3E3364 1552269 1 441-JA3 OR-18 JA-C16 442-JA36 GY-18 SEND 614-JA17 PU-18
2 200-AC18 BK-18 BK-18 1
306-EG14GN-18 101-EG30 RD-6 9X-4494 S OR-18 604-YA7 OR-16 1 RD-14 WIPER B+ 1 976-PA1 OR-18 976-PA3 OR-18 1 GN-18 RIDE CONT SOL 928 2 442-JA36 GY-18 537-JA48 GN-14 5C6158 49 +V TURN
CONN 11 BK-18 2
202-EG17BK-18 101-EG29 RD-10 101-EG25 RD-6 BULB T PU-18 614-YA6 PU-16 2 RD-18 WASHER B+ 2 200-PA2 BK-18 200-PA4 BK-18 2 GN-18 134-9878 3 447-JA2 PK-18 537-JA50 GN-14 537-JA49 GN-14 49A WARNING LAMPS JA-C5 GRD BACKLIGHT G1 COSA
EG-C7 304-EG23 WH-10 YF-C1 4Y-3414 G BK-18 3 BK-18 GROUND 4 518-JA47 OR-16 30B +V HAZARD 1141749 115-1748
BULB 1552269 1552267 4 WH-14 HIGH 5 123-JA26 WH-16 200-JA25 BK-18 31 GROUND 200-JA18 BK-18
9X-4493 CONN 10 AC-C8 30 109-EG28 RD-10 304-EG23WH-10 LH STOP TAIL COSA 928 S RD-18 A 604-YF9 OR-16 YA-C2 5 YL-14 LOW PA-C3 6 611-JA42 PU-16 633-JA43 BU-18 C-2 COSA IND. 614-JA17 PU-18
1552269 115-EG15 RD-10 107-4401 WH-18 C 614-YF10 PU-16 3E3364 6 BU-14 PARK 1552269 7 614-JA27 PU-16 A541-JA53 PU-16 C TURN IND. 123-JA4 WH-18 COOLANT TEMP GAGE COSA
AUX BRKR 928 START RLY 928 T YL-18
RD-18 1 605-AC7 YL- 16 117-EG16 RD-6 H48 H48 BULB BK-18 B 200-YF5 BK-16 BULB 605-YA5 YL-16 605-YA5 YL-16 1 7 BR-18 WASH 976-PA5 OR-18 1 8 449-JA1 BU-18 155-5232
BK-18 2 200-AC12 BK- 18 147-1773 118-3534 9X-4492 4Y-3415 BK-18 200-YA2 BK-18 2 8 UNUSED 200-PA6 BK-18 2 JA-C14 ARC SUPPRESSOR A COSA IGN
I 109-EG27 RD-6 109-EG27 RD-6 202-EG17 BK-18 CONN 10 RIDE CTRL ARC SUPPRESSOR
1552269 106-8704 441-JA3 OR-18 SEND 614-JA10PU-18 I
LH REAR TURN LAMP 928 117-EG16 RD-6 117-EG16 RD-6 306-EG14 GN-18 MATING CONNECTORS YA-C1 106-8704 633-JA43 BU-18 605-JA29 YL-16 1
3E-6466 LOC I-15 3E3370 CONN 9 752-JA46 YL-18 752-JA46 YL-18 538-JA32 BR-16 2 JA-C3 GRD BACKLIGHT G2 COSA
604-YA7 OR-16 A NOTE AJ MATING CONNECTORS 540-JA34 WH-16 540-JA34 WH-16 1141749 115-1748
BULB YF-C4 200-YA2 BK-18 200-YA3 BK-18 B LOC SH1 H-5 539-JA41 BU-16 539-JA41 BU-16 JA-C15 ARC SUPRESSOR B COSA 200-JA9 BK-18
AC-C9 60 3E3364 C 1552269
9X-4493 CONN 9 1552267 BULB 200-YA3 BK-18 614-YA6 PU-16 P914-JA44 GN-18 P914-JA44 GN-18 106-8704 614-JA10 PU-18
MAIN BRKR 928 605-YF8 YL -16 1 4Y-3415 200-YA1 BK-18 RIDE CONTROL ATCH 606-JA30 GY-16 1 123-JA5 WH-18 SPEED COSA
S RD-18 A 604-AC27 OR-16 9S-0174 109-EG28 RD-10 BULB 200-YF2 BK-16 2 YA-C3 NOTE AF JA-C2 P915-JA45 PK-18 P915-JA45 PK-18 538-JA33 BR-16 2 124-2809
T WH-18 C 614-AC22 PU-16 109-EG26 RD-6 109-EG26 RD-6 109-EG26 RD-6 109-EG24 RD-6 9X-4494 YF-C3 BK-18 1552269 CONN 11 1552252 611-JA42 PU-16 611-JA42 PU-16 JA-C9 IGN NE-C2
1552269 CONN 10 SEND 1552269
G BK-18 B 200-AC13 BK-18 101-EG30 RD-6 101-EG30 RD-6 109-EG27 RD-6 BR-18 321-YA4 BR-18 321-YA4 BR-18 1 1 443-JA35 YL-18 605-JA51 YL-16 605-JA29 YL-16 1135183 H25 449-JA1 BU-18 614-JA11 PU-18
RD-18 1 605-YF7 YL -16 200-YA1 BK-18 2 2 200-JA21 BK - 14 605-JA39 YL-16 538-JA33 BR-16 540-JA34 WH-16 114-NE1 RD-18 1 FORWARD HORN A 928
LH STOP TAIL PARK LAMP A 928 BK-18 2 200-YF3 BK-16 YF-C2 BACKUP LAMP LH JAPAN PJ-C2 3 605-JA39 YL-16 538-JA31 BR-16 538-JA32 BR-16 200-JA23 BK-18 JA-C6 GRD BACKLIGHT G3 COSA 322-NE6 GY-18 2 163-1201
130-3453 3E3370 4Y-3448 MATING CONNECTORS 1552269 4 606-JA40 GY-16 606-JA52 GY-16 606-JA30 GY-16 LH TURN IND COSA 1141749 115-1748
60 A 5
TURN LAMP RR LH B COSA 928 604-YF9 OR-16 LOC I-15 976-PJ10 OR-18 1 BK-18 P914-JA44 GN-18 606-JA40 GY-16 200-JA24 BK-18 115-1748 JA-C12 200-JA8 BK-18
ALT BRKR 928 107-4402 200-YF1 BK-16 B PJ-C1 A520-PJ11 BU-18 2 BK-18 6 P915-JA45 PK-18 200-JA19 BK-18 1135183 614-JA11 PU-18
AC-C6 9S-0174 614-YF10 PU-16 C LH GUARD AS. 3E3364 7 752-JA46 YL-18 200-JA22 BK-18 633-JA43 BU-18 123-JA6 WH-18 FUEL LEVEL COSA NE-C3 BUCKET POSITIONER SW 928
1552267 CONN 21 NE-C1 3E3370 3E-7843
LH STOP TAIL COSA 928 B CONN 9 1 976-PJ9 OR-18 976-PJ8 OR-14 8 518-JA47 OR-16 200-JA20 BK-18 200-JA22 BK-18 155-5234
REAR STOP A 604-AC28 OR-16 BREAKER / RELAY PANEL 107-4401 2 200-PJ1 BK-18 200-PJ4 BK-18 RIDE CONT TILT PRESS SW IT28 9 537-JA48 GN- 14 TURN SIG IND COSA IGN 3E3388 F766-NE8 WH-18 A OR-18 + BATTERY
TAIL LAMP C 614-AC23 PU-16 MATE LOC C-4 126-6916 10 538-JA31 BR-16 200-JA23 BK-18 115-1748 447-JA2 PK-18 SEND 614-JA12 PU-18 1 114-NE1 RD-18 762-NE5 YL - 18 B BU-18 SOLENOID
B 200-AC17 BK-18 S RD-18 RD-18 A 200-PJ2 BK-18 11 110-JA38 GN - 18 200-JA25 BK-18 200-JA8 BK-18 MATING CONNECTOR AT 2 200-NE2 BK-18 200-NE3 BK- 18 C BK-18 GROUND
T WH-18 WH-18 C 200-PJ3 BK-18 12 200-JA9 BK-18 JA-C8 FNR LED PANEL COSA JA-C4 GRD BACKLIGHT G4 COSA LOC D-5 3 762-NE5 YL -18
CONN 8 200-AC32 BK-18 BK-18 BK-18 B PJ-C3 200-JA24 BK-18 200-JA18 BK-18 1552272 148-0643 1141749 115-1748 4 322-NE6 GY-18
200-AC30 BK-18 BULB 85 86 9X1054 200-JA20 BK-18 200-JA37 BK-16 P914-JA44 GN-18 1 GN FORWARD 200-JA7 BK-18 5 F766-NE7 WH-18 200-NE4 BK-18 A BK-18 GROUND
200-AC31 BK-18 9X-4492 87 200-JA19 BK-18 200-JA7 BK-18 200-JA24 BK-18 2 BK GND 614-JA12 PU-18 6 F766-NE9 WH-18 B OR-18 + BATTERY
COSA LICENSE LAMP XC-C1 JAPAN LICENSE LAMP XA-C1 A519-PJ5GN -14 976-PJ8 OR-14 TURN HAZARD SW COSA 200-JA22 BK-18 200-JA13 BK-18 P915-JA45 PK-18 3 PK NEUTRAL 123-JA15 WH-18 TORQUE CONV TEMP COSA 7 761-NE10 GY-18 761-NE10 GY-18 C BU-18 SOLENOID
200-AC32 BK-18 6C-7581 3E3364 5A-3808 3E3364 30 134-9569 200-JA23 BK-18 200-JA37 BK-16 752-JA46 YL-18 4 YL REVERSE JA-C7 155-5235 8
1 87A 1135183 IGN NE-C4 LIFT POSITIONER SW 928
200-AC31 BK-18 200-AC5 BK- 18 614-XC1 PU-18 1 614-XA1 PU-18 200-JA21 BK-14 200-JA21 BK-14 123-JA15 WH-18 H25 1552267 3E-7844
200-AC19 BK-18 200-AC12 BK-18 200-XC2 BK-18 2 200-XA2 BK-18 2 RIDE CONT RLY IT28 123-JA5 WH-18 611-JA42 PU-16 443-JA35 YL-18 SEND 614-JA14 PU-18 CONN 33
200-AC20 BK-18 200-AC13 BK-18 RH STOP TAIL COSA 928 B BULB 6C-8012 3E-5239 PJ-C4 123-JA26 WH-16 123-JA26 WH-16 123-JA16 WH-18 200-JA20 BK-18
200-AC30 BK-18 200-AC17 BK-18 200-AC15 BK-14 107-4401 MATING CONNECTORS MATING CONNECTORS 1552269 2 606-JA52 GY-16 123-JA4 WH-18 HIGH BEAM IND COSA JA-C11 BACKLIGHT G5 COSA
BULB 4Y-1326 3 GRD
200-AC5 BK-18 200-AC18 BK-18 LOC A-15 LOC B-15 A519-PJ6GN-18 1 GN-18 RIDE CONT SOL IT28 605-JA51 YL-16 123-JA6 WH-18 115-1748 1141749 115-1748
321-AC35 BR-18 200-AC19 BK-18 S RD-18 RD-18 A 200-PJ3 BK-18 2 GN-18 134-9878 441-JA3 OR-18 441-JA3 OR-18 JA-C10 200-JA13 BK-18
H50 321-AC36 BR-18 200-AC20 BK-18 T WH-18 WH-18 C 6 442-JA36 GY-18 442-JA36 GY-18 1135183 614-JA14 PU-18
BK-18 BK-18 B A519-PJ5 GN-14 539-JA41 BU-16 443-JA35 YL-18 443-JA35 YL-18 539-JA41 BU-16
H 604-AC26 OR-16 BULB
YH-C3
PJ-C5
155-2269
RIDE CONT ARC SUPPR IT28 5 540-JA34 WH-16 447-JA2 PK-18 447-JA2 PK-18 200-JA19 BK-18 H
604-AC29 OR-16 321-AC34 BR-18 9X-4492 106-8704 449-JA1 BU-18 449-JA1 BU-18 RH TURN IND COSA
606-AC6 GY-16 321-AC35 BR-18 321-AC11 BR-18 BULB 3E3370 A519-PJ7 GN-18 1 614-JA14 PU-18 115-1748
614-AC21 PU-18 321-AC36 BR-18 9X-4494 YH-C2 604-YH9 OR-16 A RH GUARD AS. 200-PJ2 BK-18 2 14 614-JA17 PU-18
665-AC24 BR-16 1552269 200-YH1 BK-16 B 614-JA27 PU-16 614-JA27 PU-16 614-JA10 PU-18 H25 H25
665-AC25 BR-16 RD-18 1 606-YH7 GY-16 665-YH10 BR-16 C A541-JA53 PU-16 614-JA11 PU-18
605-AC7 YL -16 H47 BK-18 2 200-YH5 BK-16 CONN 3 RIDE CONTROL ATCH 537-JA50 GN-14 614-JA12 PU-18
606-AC6 GY-16 BACKUP LAMP RH JAPAN NOTE AF COSA GAGE
614-AC21 PU-18 H47 TURN LAMP RR RH B COSA 928 CONN 2 4Y-3448 YE-C3
614-AC22 PU-16 614-AC10 PU-16 107-4402 606-YH6 GY-16 1 1556629 CONN 1
614-AC23 PU-16 200-YH2 BK-16 2 321-YE4 BR-18 1
YH-C5 BR-18 321-YE4 BR-18 200-YE1 BK-18 2 MATE LOC SH1 D-14
3E3364 BK-18 200-YE1 BK-18
665-AC24 BR-16 665-AC8 BR-16 200-YE2 BK-18 YE-C1 GA-C1 GA-C2
665-AC25 BR-16 BULB 200-YE3 BK-18 3E3370 CONN 3 1552272 3E5179 BK BK CONN 24
YH-C1 MATING CONNECTORS 4Y-3415 604-YE6 OR-16 A 1 603-GA1 PK-16 608-GA3 GN-16 1 BK BK BK 2
1552267 LOC A-15 200-YE2 BK-18 B 2 200-GA2 BK-14 2 YL 1 LH HEAD LAMP
CBL-HH1RD-
CBL-HH1RD-00 604-AC26 OR-16 RH STOP TAIL COSA 928 S RD-18 A 604-YH9OR-16 665-YE7 BR-16 C 3 608-GA3 GN-16 603-GA1 PK-16 3 BK-18 1 1 3E-7587 COSA (LH DIP) LH ITALY HEAD LAMP
CBL-CC1BK-0 604-AC27 OR-16 107-4401 4 615-GA4 YL -14 615-GA4 YL -14 4 T MATE LOC SH1 G-14 BK-18 2 BK-18 2 MATE LOC E-5 3E-7586 COSA (RH DIP) FRONT FRAME
T WH-18 C 665-YH10BR-16 148-4849
604-AC28 OR-16 604-AC9 OR-16 BULB BK-18 B 200-YH3BK-16 BULB BK-18 CONN 22 200-GA2 BK-14 5 3 3 MATE LOC I-2 (928G)
POS NEG 604-AC29 OR-16 9X-4492 4Y-3415 GY-18 606-YE5 GY-16 YE-C2 6 SEAT HEATER CONN 25 4 BK-18 4
3E3364 MATE LOC SH1 G-15 7 109-6681 VA-C1 VA-C2 CONN 30 BULB LEFT TURN CLEARANCE LAMP
AC-C1 606-YE5 GY-16 1 8 PU A RIDE CONTROL JUMPER LOAD CHECK JUMPER 3E3382 1552273 BULB 9X-4493 4Y-3580 K-C1
BATTERY A 928 SEC STEER 3E3370 YH-C4 200-YE3 BK-18 2 9 YL B 133-8143 133-8143 1 605-VA1 YL -16 5 100-3245 BU-18 MATE LOC E-5 3E3370
115-2422 ATTACHMENT A 453-AC1 PK-18 1552269 BULB G BK-18 CONN 2 10 BK C 2 200-VA2 BK-14 611-VA4 PU-14 4 BU-18 RD-18 MATE LOC I-2 605-VC1 YL-16 BULB A 108-K1 RD-18 508-K6 PU-18 +
LOC (G-9) B 200-AC33 BK-16 TURN LAMP RR RH A COSA 928 RD-18 1 606-YH8GY-16 4Y-3414 T PU-18 665-YE7 BR-16 11 NOTE V NOTE V 3 665-VA3 BR-14 619-VA5 GN-14 6 RD-18 WH-18 BULB 665-VC3 BR-18 4Y-3415 B 200-K3 BK-16 509-K7 WH-18 -
NOTE C C 727-AC2 GN-18 107-4402 BK-18 2 200-YH4BK-16 S OR-18 604-YE6 OR-16 MATING CONNECTORS 12 MATE 4 611-VA4 PU-14 665-VA3 BR-14 3 WH-18 BULB YL-18 100-3245 VC-C1 4Y-3417 C 135-K2 BU-16
CONN 12 BULB LOC A-15 LOC 5 605-VA1 YL-16 1 YL-18 9X-4493 BK-18 3E3382 200-VC6 BK-18 SPKR LH
CONN 23 SH1 6 619-VA5 GN-14 200-VA2 BK-14 2 BK-18 1 605-VC1 YL-16 MATE LOC SH1 I-10 168-8772
9X-4494 SEAT TIME DELAY ALARM SW
STOP TAIL PARK LAMP RH JAPAN SHELL GND STUD OROPS 109-6680 G-14 BULB 2 200-VC2 BK-18 200-VC6BK-18 VC-C2
4Y-3264 CONN 30 9X-3465 3 200-VC7BK-18 1552267 CONN 37 RADIO
4 PU-16 LH FLOOD K-C2
CBL-HH1RD-00 O'ROPS ARRANGEMENT HEATED SEAT OPTION OPTION CODE PLUGS RH HEAD LAMP 665-VC3 BR-18 611-VC4 PU-14 A 4Y-7551 135-5946
NOTE AF 3E-7587 COSA (LH DIP) 5 611-VC4 PU-14 619-VC5 GN-14 B GN-16 3E3385
BULB
MATE LOC SH1 D-10 MATE LOC C-5 3E-7586 COSA (RH DIP) 6 619-VC5 GN-14 200-VC7 BK-18 C BK-16 4Y-4829 509-K7 WH-18 1 WH/BK,BN/BK LEFT SPKR -
G 109-EG24 RD-6 COSA/ITALIAN REAR ROADING ARRANGEMENT
NOTE M
JAPAN REAR ROADING ARRANGEMENT
NOTE N TA-C1
MATE LOC H-2 RH ITALY HEAD LAMP
105-4850
CONN 30 508-K6
200-K3
PU-18
BK-16
2
3
WH/GN
BK
LEFT SPKR +
GROUND
G
1552267 WA-C1 WA-C2 135-K2 BU-16 135-K4 BU-16 4 NC ANTENNA
A 453-TA1 PK-18 508-KA2 PU-18 3E3382 1552273 BULB 108-K1 RD-18 5 YL +B MEMORY 8E-1118
HARNESS CODE PLUG CONN 29
H48 H48 B 200-TA2 BK-16 ARC SUPRESSOR SEC STEER 511-KA6 BR-18 KA-C1 1 606-WA1 GY-16 5 100-3245 BULB RIGHT TURN CLEARANCE LAMP 135-K5 BU-16 6 RD + BATTERY (12V)
C 727-TA3 GN-18 118-5597 135-KA4 BU-16 3E3388 2 200-WA2 BK-14 611-WA4 PU-14 4 BU-18 9X-4493 4Y-3263 512-K9 GN-18 7 GY/BK,PU/BK RIGHT SPKR -
509-KA1WH-18 1 MACHINE TYPE CONNECTOR PIN 3 614-WA3 PU-14 619-WA5 GN-14 6 RD-18 BU-18 MATE LOC C-5 511-K8 BR-18 8 RIGHT SPKR +
CONN 12 GY/PU
MATE LOC G-14 200-TA2 BK-16 508-KA2PU-18 2 4 611-WA4 PU-14 614-WA3 PU-14 3 WH-18 BULB RD-18 MATE LOC H-2 606-WC1GY-16 BULB ANTENA
KA-C2 200-KA3BK-16 3 CODE 1 2 3 4 5 6 7 8 5 606-WA1 GY-16 1 YL-18 9X-4493 WH-18 BULB 614-WC3PU-18 4Y-3415
RLY SEC STEER 928 TO BATT+ 7Y3968 135-KA4BU-16 4 6 619-WA5 GN-14 200-WA2 BK-14 2 BK-18 YL-18 100-3245 WC-C1 4Y-3417
B+ 3E-0154 CBL-UU1 RD- 00 5 928G BK-18 3E3382 200-WC7BK-18
8Y-8478 14 X X X O X X O O CONN 29
C444-EG9 YL-18 D+ R 403-EG10 GN-16 CBL-LL1 RD-00 CBL-WW1RD- 00 6 1 606-WC1 GY-16
B- 512-KA5GN-18 7 2 200-WC2 BK-18 200-WC6BK-18 WC-C2 ANTENNA LEAD
ALTERNATOR 928 304-EG23 WH-10 NOTE E TO STARTER 200-KA3 BK-16 511-KA6 BR-18 8 IT28G 16 BULB 3 200-WC7BK-18 1552267 137-8166
133-8137 O X X X O O O O 9X-3465
9W-3043 STD G S MOTOR BAT+ TERM 512-KA5 GN-18 4 614-WC3 PU-18 611-WC4 PU-14 A PU-16 RH FLOOD
155-7434 ATCH CBL-HH1RD-
CBL-HH1RD-00 MOTOR SEC STEER 509-KA1 WH-18 CONN 26 5 611-WC4 PU-14 619-WC5GN-14 B GN-16 4Y-7551 511-K8 BR-18
CBL-PP1BK-6

+
MTR BAT 101-EG25 RD-6 117-3915 MATE LOC G-1 COSA/ITALY FRONT ROADING ARRANGEMENT 6 619-WC5 GN-14 200-WC6BK-18 C BK-16 BULB 512-K9 GN-18 -
NOTE AG CBL-EE1 RD-4 CBL-NN1 BK-00 GROUNDED X NOTE M 4Y-4829
CONN 29
301-EG22 BU-10

TO FRAME GND RH SPKR


MOTOR OPEN O 168-8772
NOTE E
JAPANESE FRONT ROADING ARRANGEMENT
STARTER 928 SECONDARY STEERING JAPAN RADIO ADAPTER PF-C1 NOTE N
106-8558 NOTE C NOTE J 1552269 RADIO GP
H47 H47 PF-C2 VALVE GP LH
1 976-PF1 OR-18 NOTE J
2 200-PF5 BK-18 1552269 122-1134
WH/RD-14 1 593 GN-14 ARC SUPPRESSOR LOAD CHK 976-PF2 OR-18 1 GN-18
ENG GND BK-14 2 200 BK-14 REFER TO SHT 1 LOC E-10 FOR 106-8704 200-PF6 BK-18 2 GN-18
AC CONDENSER RLY 928 HARNESS CODE PLUG LOCATION
200-EG18 BK-10

MOTOR BLOWER MOTOR A 3E-5239


PG-C1 106-2721 30 PF-C3 VALVE GP RH
CBL-RR1 BK-00

1552269 87 158 BR-14 A 1552269 122-1134


EG-C12 BK-18 1 710-PG12 GN-18 521 YL-14 B 976-PF3 OR-18 1 GN-18
1552269 WH-18 2 202-PG10 BK-18 86 85 200 BK-14 C PF-C4 200-PF7 BK-18 2 GN-18
T BK-16 1 441-EG7 OR-18 3E3364
XMSN SPEED SNSR 928 CONN 27
WH-16 2 406-EG8 PU-18 6V-2455 WH/RD-14 1 593 GN-14 1 976-PF4 OR-18
F PG-C2 BK-14 2 200 BK-14 2 200-PF8 BK-18 F
T 7N9738 CONN 28
COOLANT TEMP SW SNDR 928 BK-18 1 901-PG5 WH-18 MOTOR BLOWER MOTOR B TO FRAME
118-5144 BK-18 2 975-PG15 WH-18 106-2721 (LOC E-4)
CONDENSER GP 928
SOL 6 928 119-8200 LOAD CHECK ATCH
EG-C8 3E-6269 NOTE AF
1552269 PG-C3
BK-18 1 7N9738 CONTROL TUV
450-EG12 YL-18 109-6671
WH-18 2 202-EG35 BK-18 ENG END FRAME GND BK-18 1 900-PG7 PU-18 A/C CONDENSER GP
ENGINE SPEED SNSR 928 BK-18 2 975-PG16 WH-18

12
13
14
15
21
24
6V-2455

11
1
2
SOL 5 928
3E-6269
ARC SUPPRESSOR AC 928 EG-C11 PG-C4

BR/BK
106-8704 1552269 7N9738

WH
WH
1 521-EG34 YL - 16 BK-18 1 755-PG6 OR-18 ACTUATOR TUV

RD
BR

BU
BK

BK
BK
YL
YL
2 522-EG33 WH-16 BK-18 2 975-PG17 WH-18 109-6672
SOL 4 928 M- BK
AC PRESS SW 928 3E-6269 IP- RD
114-5333 RA-C1 PG-C5 LC-C8 VE-C1 IPS YL TACHOGRAPH
1552269 7N9738 1552273 3E3382 IP+ BR
BK-16 1 521-RA1 YL -16 BK-18 1 754-PG3 BU-18 605-LC4 YL -16 1 GY-16 GY-16 FRONT LH TURN LAMP M+ BU YL v.Imp
NOTE A 2 3 BK-16 2 513-RA3 OR-16 BK-18 2 975-PG18 WH-18 200-LC24 BK-16 2 BK-14 BK-18 5C-9029 BK Kl.31
1 665-LC1 BR-16 3 BULB 9X-4493 WH Kl.15
SOL 3 928 611-LC31 PU-14 4 GN
3E-6269 614-LC27 PU-14 5 TUV LAMP BU
PG-C6 619-LC25 GN-14 6 GN-14 GN-14 FRONT LH FLOOD LAMP 7N-5876
7N9738 BK-18 109-7041 BU/BK
RA-C3 EG-C9 H48 BK-18 1 752-PG4 YL-18 CONN 30 BK-14 BULB 9X-3463 WH CONN 38
1552269 3E3364 BK-18 2 975-PG19 WH-18 TUV LAMP LENS WH WH
521-RA1 YL - 16 1 521-EG32 YL -16 9D-2868 BK ATCH TO C-19
522-RA2 WH-16 2 522-EG31 WH-16 SOL 2 928 LC-C10 BU AT LOC (SH1 I-12)
E CONN 7 3E-6269
PG-C7
1552269 GN E
976-LC14 OR-18 1 RIDE CONTROL TUV SPEED LIMIT 928
7N9738 200-LC19 BK -18 2 128-0204
BK-18 1 751-PG1 GN-18 CONN 31 NOTE R
202-EG35 BK-18
450-EG12 YL -18

403-EG10 GN-16
C444-EG9 YL -18

115-EG15 RD-10

202-EG17 BK-18
306-EG14 GN-18
200-EG18 BK-10

BK-18 2 975-PG20 WH-18


117-EG16 RD-6
522-EG5 WH-16
521-EG6 YL -16

406-EG8 PU-18
441-EG7 OR-18

RA-C2 LC-C4
1552269 SOL 1 928 1552269
AC COMPRESSOR GP 928 GN-14 1 513-RA3 OR-16 3E-6269 PG-C8 133-LC7 OR-18 1 AUX POWER IDENT PART NO. CHG LOC NOTE DESCRIPTION
3E-1906 GN-14 2 522-RA2 WH-16 1552267 H1 200-LC18 BK -18 2
BK-16 A 200-PG21 BK-18 COLOR ABBREVIATIONS HARNESS AS.
RD-16 B 417-PG13 GY-18 CONN 32 AC 171-2316 00 A-13 CHASSIS
BU-16 C 484-PG9 YL -18 EG 154-5206 01 B-13 AG ENGINE
ABBREV COLOR EH 150-3598 01 AG HIGH OUTPUT ALTERNATOR
STEER PRESS SW 928
3E-6450 RD RED GA 172-2309 01 G-9 SHELL - O-ROPS ATCH
H49 NOTE C JA 168-2364 02 H-7 GAGE - COSA ATCH
H49 PG-C9 WH WHITE K 174-6491 01 G-1 J RADIO ATCH
1552269
T KA 124-5314 01 G-6 J RADIO ADAPTER (JAPAN) ATCH
BK-16 1 443-PG11 YL-18 OR ORANGE
WH-16 2 404-PG8 YL-18 NF-C2 LC 176-0302 00 A-5 FRONT FRAME IT28
T
1552269 YL YELLOW NE 164-5362 00 H-3 KICKOUT (928G)
114-NF1 RD-18 1 FWD HORN A IT28 NF 164-4927 00 D-5 KICKOUT (IT28G)
STRAP AIH 928 TC OIL TEMP SW SNDR 928 322-NF4 GY-18 2 163-1201 PK PINK PA 125-8232 00 I-8 AE RIDE CONTROL - 928G ATCH
110-2706 104-3007
PG-C12 114-NF1 RD-18 BK BLACK PF 132-1333 00 F-5 AE LOAD CHECK ATCH
1552269 LC-C7 NF-C1 322-NF4 GY-18 PG 172-0329 01 C-11 TRANSMISSION
BK-18 1 C446-PG23PK-18 1552264 3E3388 NF-C3 BUCKET POSITIONER SW IT28 GY GRAY
3E3370 PJ 128-0208 02 H-9 AE RIDE CONTROL - IT28G
TO ENGINE BLOCK BK-18 2 200-PG22 BK-18 114-LC16 RD-18 1 114-NF1 RD-18 200-NF13 BK-18 3E-7843
200-LC22 BK-18 2 200-NF2 BK-18 200-NF2 BK-18 200-NF12 BK-18 F766-NF10 WH- 18 A OR-18 + BATTERY PU PURPLE RA 141-9906 00 E-15 A/C
762-LC11 YL -18 3 762-NF3 YL -18 200-NF11 BK-18 762-NF3 YL-18 B BU-18 SOLENOID TA 128-8865 01 G-9 C SECONDARY STEERING
AXLE OIL PRESS SW 928 322-LC15 GY-18 4 322-NF4 GY-18 200-NF13 BK-18 C BK-18 GROUND BR BROWN VA 136-2218 02 G-6 M FRONT LIGHTS LH (COSA)
126-6916 F766-LC6WH-16 5 F766-NF5WH-18
VC 117-6036 02 G-4 N FRONT LIGHTS LH (JAPAN)
964-LC10 BU-18 6 964-NF6 BU-18
NF-C4
GN GREEN
761-LC12 GY-18 7 761-NF7 GY-18 FORK POSITIONER SW IT28 VE 112-7292 03 E-5 FRONT LIGHTS LH (NACD)
8 3E3370 3E-7843 BU BLUE
D EG-C10 F766-NF10 WH-18 F766-NF9 WH-18 A OR-18 + BATTERY
WA 135-6419 00 G-6 M FRONT LIGHTS RH (COSA) D
1552269 CONN 33 F766-NF5 WH-18 F766-NF9 WH-18 964-NF6 BU-18 B BU-18 WC 143-2868 00 G-4 N FRONT LIGHTS RH (JAPAN)
SOLENOID
BK-18 1 310-EG1 PU-16 310-EG1 PU-16 F766-NF8 WH-18 200-NF12 BK-18 C BK-18 GROUND WE 112-7292 03 C-5 FRONT LIGHTS RH (NACD)
BK-18 2 200-EG21 BK-16 200-EG21 BK-16 SYMBOL DESCRIPTION XC 125-6239 02 H-11 M LICENSE LAMP (COSA)
NF-C5 XA 135-2753 00 H-10 N LICENSE LAMP (JAPAN)
LIFT POSITIONER SW IT28 CIRCUIT CONNECTED
1552267 YA 135-2751 00 I-10 N REAR ROADING LH (JAPAN)
975-PG17 WH-18
975-PG18 WH-18
975-PG19 WH-18
975-PG15 WH-18
975-PG16 WH-18
975-PG20 WH-18

CBL-AA1PU-4 CBL-EE1 RD-4 762-NF3 YL -18 3E-7844


SENR1229-03 VOL 2

964-NF6 BU-18 200-NF11 BK-18 A BK-18 GROUND YE 143-2870 00 G-10 N REAR ROADING RH (JAPAN)
AIH RELAY 928
200-PG21 BK-18
200-PG22 BK-18

761-NF7 GY-18 F766-NF8 WH-18 B OR-18 CIRCUIT NOT CONNECTED


+ BATTERY YF 136-2217 02 I-11 M REAR ROADING LH (COSA)
3E-0075 761-NF7 GY-18 C BU-18 SOLENOID ELECTRICAL CONNECTION TO YH 135-4273 01 G-11 M REAR ROADING RH (COSA)
MACHINE STRUCTURE WIRE AS.
SHUTDOWN SOL 928 301-EG22 BU-10 INTERNAL ELECTRICAL CONNECTION 2G-5298 00 F SWITCH
155-4652 200-EG20 BK-10 TO SURFACE OF COMPONENT
AIR INTAKE HEATER 928 CABLE AS.
159-3537 CONNECTOR
AA 128-8863 01 B-15 AIH - RLY TO HEATER ATCH
CC 4E-3184 00 B-15 BATT - TO BATT +
326-EG11 RD-16 EE 128-8862 00 B-15 AIH - RLY TO STARTER ATCH
NOTE AA H# CIRCUIT GROUPING DESIGNATION
308-EG3 YL -18 FF 130-7941 02 B-14 P BATT - TO DISCONNECT SW
NOTE X HH 130-7933 03 G-15 BATT + TO START SOLENOID
C446-PG23 PK-18

LC-C9 WE-C1 ATCH WIRE, CABLE, COMPONENT


200-PG14 BK-18
202-PG10 BK-18
417-PG13 GY-18
443-PG11 YL-18
710-PG12 GN-18

LL 130-7937 00 G-9 C SEC STRG RLY TO MOTOR ATCH


404-PG8 YL-18

484-PG9 YL-18
751-PG1 GN-18
752-PG4 YL-18
754-PG3 BU-18
755-PG6 OR-18
900-PG7 PU-18
901-PG5 WH-18

975-PG2 WH-18

EG-C6 1552273 3E3382


1552267 606-LC3 GY-16 1 GY-16 GN-14 FRONT RH FLOOD LAMP CIRCUIT CONNECTED NN 130-7938 02 G-9 C SEC STRG MOTOR TO GND ATCH
BK-16 A 483-EG4 BR-18 483-EG4 BR-18 200-LC23 BK-16 2 BK-14 BK-14 109-7041 PP 108-7882 00 F-15 AG ALT GND TO ENGINE GND
RD-16 B 614-LC29 PU-14 3 BK-18 BULB 9X-3463 BLADE, SPADE, RING OR SCREW RR 138-6349 01 F-14 START GND TO FRAME GND
BU-16 C 200-EG19 BK-18 200-EG19 BK-18 611-LC30 PU-14 4 TERMINAL TT 148-8298 00 AG HI-OUTPUT ALT GND
BRAKE OIL PRESS SW 928 614-LC28 PU-14 5
174-4312 619-LC26 GN-14 6 GN-14 GY-16 FRONT RH TURN LAMP SPLICE
UU 130-7935 02 G-9 C SEC STRG RLY TO BATT +
BK-18 5C-8964 WW 130-7936 03 G-9 C SEC STRG RLY TO STARTER ATCH
CONN 29 BULB 9X-4493 YY 130-7939 01 A-14 P DISCONNECT SW TO FRAME GND
20Page, Color, DGM

H1 STRAP AS.
H1
ENGINE OIL PRESS SW 928 -- 6Y-6584 00 CAB GND TO FRAME GND
C 7W-1238 -- 110-2706 00 C-15 AIH - HEATER TO GND ATCH C
PG-C10
405-EG2 GY-18 405-EG2 GY- 18 3E3388
751-PG1 GN-18 1
975-PG2 WH-18 2 CONN 20

115-EG15 RD-10 115-EG15 RD-10


754-PG3 BU-18
752-PG4 YL -18
3
4 MATING CONNECTOR AT
NOTES:
117-EG16 RD-6 117-EG16 RD-6 901-PG5 WH-18 5 LOC (SH1 C-15)
202-EG17 BK-18 202-EG13 BK-18 H46 H46 755-PG6 OR-18 6
202-EG35 BK-18 900-PG7 PU-18 7 P976-LC34 BR -18 P976-LC35 BR-18 E-15 NOTE A: NORMALLY OPEN BEFORE REFRIGERENT CHARGE.
306-EG14 GN-18 306-EG14 GN-18 404-PG8 YL -18 8 P976-LC36 BR-18 NOTE C: SECONDARY STEER SYSTEM INCLUDES:
403-EG10 GN-16 403-EG10 GN-16 B-6 SH1 CONTROL (3E-5184)
406-EG8 PU-18 406-EG8 PU -18 PG-C11 779-LC33 WH-18 779-LC37 WH-18 LC-C6
441-EG7 OR-18 441-EG7 OR-18 1552264 CONN 19 779-LC38 WH-18 7T5957 E-9 SH1 ROCKER SW AND DASH LIGHTS (115-1560)
1 G-9 SH2 RELAY (3E-0154)
450-EG12 YL -18 450-EG12 YL -18 484-PG9 YL- 18 507-LC9 WH-18 1 MOTOR G-9 SH2 MOTOR (117-3915)
202-PG10 BK- 18 2 200-LC20 BK-18 2 G-9 SH2 ARC SUPPRESSOR (118-5597)
H49 521-EG6 YL -16 521-EG6 YL -16 443-PG11 YL- 18 3 780-LC32 PU -18 780-LC39 PU-18 E-13 SH2 PRIMARY PRESSURE SW (3E-6450)
522-EG5 WH-16 522-EG5 WH-16 710-PG12 GN- 18 4 MATING CONNECTOR AT 780-LC40 PU-18 G-9 SH2 HARNESS (132-2656)
C444-EG9 YL -18 C444-EG9 YL -18 417-PG13 GY- 18 5 LOC (SH1 B-15) REAR WASHER
200-PG14 BK- 18 6 506-LC8 PU -18 506-LC8 PU-18 7T-8890
LC-C5 G-9 NOTE E: ASSEMBLE TERMINALS TO STUD.
200-EG18 BK-10 200-EG18 BK-10 C446-PG23 PK- 18 7 507-LC9 WH-18 507-LC9 WH-18 F-14
8 WIRES THAT HAVE BATTERY VOLTAGE 200-LC43 BK-18 7T5957
WHEN THE KEY SWITCH IS OFF. 200-LC20 BK-18 506-LC8 PU-18 1 MOTOR G-2 NOTE J: RADIO TO BE INSTALLED BY DEALER. (REF 173-6532)
EG-C4 200-LC2 BK-14 200-LC41 BK-18 200-LC21 BK-18 2 F-8 JAPAN RADIO REQUIRES 124-5314 ADAPTER HARNESS.
3E5179 WIRES THAT HAVE BATTERY VOLTAGE 200-LC47 BK-16 200-LC21 BK-18 SH1 I-10 REQUIRES 24/12V CONVERTER (REF 119-1733).
310-EG1 PU -16 1 WHEN THE KEY SWITCH IS ON. 200-LC42 BK-18 FRONT WASHER
2 7T-8890 G-5 NOTE M: FOR COSA ROADING ONLY
405-EG2 GY-18 3 STARTING CIRCUIT. 200-LC44 BK-18 H-12
308-EG3 YL -18 4
483-EG4 BR-18 5 LC-C1 200-LC45 BK-18 LC-C14 ENGAGE QUICK COUPLER ARC SUPR G-4 NOTE N: FOR JAPAN ROADING ONLY
522-EG5 WH-16 6 MATING CONNECTOR AT GAUGE CIRCUIT. 3E5179 200-LC46 BK-16 1552272 172-9200 H-10
ENGINE 521-EG6 YL -16 7 LOC (SH1 B-15) 1 665-LC1 BR-16 200-LC22 BK-18 779-LC37 WH-18 1
441-EG7 OR-18 8 PANEL LAMP CIRCUIT. 2 200-LC2 BK-14 200-LC23 BK-16 200-LC41 BK -18 2 A-14 NOTE P: ATTACH DISCONNECT SW BETWEEN BATTERY AND GROUND.
406-EG8 PU-18 9 3 606-LC3 GY-16 200-LC24 BK-16 3
B CBL-CC1BK-0 C444-EG9 YL -18
403-EG10 GN-16
10
11 CONN 18
WASHER/WIPER CIRCUIT. 4
5
605-LC4 YL -16
619-LC5 GN-14
200-LC19
200-LC18
BK-18
BK-18
P976-LC35 BR -18 4 E-1 NOTE R: ON MACHINES EQUIPED WITH TUV SPEED LIMITER, B
H50 H50 SH1 I-12 REPLACE JUMPER WITH TUV ATCH.
326-EG11 RD-16 12 HEATER AND AIR CONDITIONER CIRCUIT. 6 F766-LC6WH-16
7 133-LC7 OR-18 G-6 NOTE V: AUTOSHIFT CODE PLUG MUST BE CONFIGURED AS SHOWN TO ACTIVATE AN OPTION.
AC-C10 POS NEG EG-C5 8 506-LC8 PU-18 611-LC31 PU-14 QUICK COUPLER SOL G-7 SEE SPECIAL INSTRUCTIONS SEHS9615
CONN 6 GROUND CIRCUIT.
CBL-FF1BK-00

155-2269 1552269 CONN 17 9 507-LC9 WH-18 611-LC17 PU-14 611-LC30 PU-14 LC-C11 3E-9205
1 614-AC21 PU- 18 450-EG12 YL -18 1 MATING CONNECTOR AT 10 1552272 C-14 NOTE X: CONNECTION FOR ELECTRIC FUEL PRIMING PUMP. (4Y-7035) (SCM ONLY)
2 200-AC32 BK- 18 BATTERY B 928 202-EG13 BK-18 2 LOC (SH1 B-15) ENGINE CONTROL CIRCUIT. 11 780-LC32 PU -18 614-LC29 PU-14 200-LC43 BK-18 3 BK-18 S-1
115-2422 H46 H46 12 779-LC33 WH-18 614-LC13 PU-14 614-LC27 PU-14 779-LC38 WH-18 4 GN-18 NOTE AH C-6 NOTE AA: LOCATION OF HITCH POINT
EG-C3 TURN SIGNAL CIRCUIT. MATING CONNECTORS AT 614-LC28 PU-14 200-LC42 BK-18 2 BK-18 I-2
AC-C11 3E3364 CONN 16 LOC (SH 1 A-4) CONN 34 P976-LC36 BR-18 1 GN-18 S-2
CONN 5 1552269 306-EG14 GN-18 1 MATING CONNECTOR AT START AID CIRCUIT. 619-LC25 GN-14 C-4 NOTE AE: 924G Z-BAR MACHINES WITH RIDE CONTROL,
BR-18 1 321-AC36 BR- 18 2 LOC (SH1 A-15) LC-C2 619-LC5 GN-14 619-LC26 GN-14 H1 B-5 ATTACH HARNESS AS. 174-1802.
BK-18 2 200-AC31 BK- 18 1552264 924G VERSALINK MACHINES WITH RIDE CONTROL,
EG-C2 TRANSMISSION CONTROL CIRCUIT.
1 964-LC10 BU-18 114-LC16 RD-18 114-LC16 RD-18 ATTACH HARNESS AS. 171-6029 & 171-6030.
BACKUP ALARM 928 9G4349
MATING CONNECTOR AT 2 762-LC11 YL -18 133-LC7 OR-18 133-LC7 OR-18 LC-C12 DISENGAGE QUICK CPLR ARC SUPR 924G VERSALINK MACHINES WITH LOAD CHECK,
123-6449 115-EG15 RD-10 1 LOC (SH1 A-15) 3 761-LC12 GY-18 322-LC15 GY-18 322-LC15 GY-18 1552269 106-8704 ATTACH HARNESS AS. 174-1803.
DISCONNECT SW 928 CONN 15 ALL DASHED LINES ARE ATTACHMENTS. 4 614-LC13 PU-14 605-LC4 YL -16 605-LC4 YL -16 780-LC40 PU-18 1
BULB 7N0718 EG-C1 CONN 35 5 976-LC14 OR-18 606-LC3 GY-16 606-LC3 GY-16 200-LC44 BK-18 2
AC-C12 9G4348 DISENGAGE QUICK COUPLER SOL H-8 NOTE AF: WHEN ATTACHING EITHER RIDE CONTROL OR LOAD CHECK ALSO ATTACH THE
9X-4493 NOTE P MATING CONNECTOR AT 6 322-LC15 GY-18 665-LC1 BR-16 665-LC1 BR-16 I-8 APPROPRIATE OPTION CODE PLUG (H-7)
CONN 4 1552267 117-EG16 RD-6 1 LOC (SH1 A-15) 7 114-LC16 RD-18 761-LC12 GY-18 761-LC12 GY-18 LC-C13 152-8340
1552269 G-7
S RD-18 A 604-AC26 OR- 16 8 611-LC17 PU-14 762-LC11 YL -18 762-LC11 YL -18 F-5
T WH-18 C 665-AC24 BR- 16 CONN 14 964-LC10 BU-18 964-LC10 BU-18 780-LC39 PU-18 1 BK-18
G BK-18 B 200-AC19 BK- 18 CBL-YY1 BK-00 200-EG21 BK-16 LC-C3 976-LC14 OR-18 976-LC14 OR-18 200-LC45 BK-18 2 BK-18
3E3364 F-14 NOTE AG: WHEN USING HI-OUTPUT ALT:
200-EG20 BK-10 F766-LC6 WH-16 F766-LC6 WH-16 REPLACE HARNESS EG WITH EH AND CABLE PP WITH TT.
RH STOP TAIL PARK LAMP A 928 200-EG19 BK-18 1 P976-LC34 BR-18
130-3453 200-EG18 BK-10 2 B-3 NOTE AH: ENERGIZE S-1 TO ENGAGE PINS.
200-AC30 BK-18 H1 ENERGIZE S-2 TO DISENGAGE PINS.
AC-C5 H50 200-AC31 BK-18 CONN 36
CONN 3 155-2267 FRAME GND 928 200-AC33 BK-16 I-9 NOTE AJ: OPTIONAL INTERMITTANT WIPER SWITCH. REPLACES STD WIPER SWITCH
A 604-AC29 OR- 16 200-AC32 BK-18 SH1 D-8
REAR STOP TAIL LAMP C 665-AC25 BR- 16 200-AC15 BK-14 AC-C3
B 200-AC5 BK- 18 AC-C2 321-AC11 BR-18 1552252 CONN 13 CONNECTS TO CAB GND BOSS
1552269 453-AC1 PK-18 453-AC1 PK-18 1 LOC (SH1 A-14) THE FOLLOWING WIRES ARE TWISTED TOGETHER AT LEAST 1 TURN PER 25mm: 944-OR AND 945-BR
BULB T BK-16 1 442-AC3 GY-18 604-AC9 OR-16 727-AC2 GN-18 2
A FRONT FRAME A
9X-4493 AC-C13 WH-16 2 H47 605-AC7 YL -16 442-AC3 GY-18 3 (IT28)
CONN 2 1552269 447-AC4 PK-18 4
606-AC6 GY- 16 T 606-AC6 GY-16 5
RD-18 1
BK-18 2 200-AC20 BK- 18 HYDRAULIC TEMP SW/SNDR 928 614-AC10 PU-16 606-AC6 GY-16 6 MATING CONNECTOR AT
104-3008 665-AC8 BR-16 605-AC7 YL -16 7 LOC (SH1 A-15)
RH REAR TURN LAMP 928 727-AC2 GN-18 665-AC8 BR-16 8
9
STRAP AS 1

3E-6466 604-AC9 OR-16


AC-C14 FUEL LEVEL SNDR 928 614-AC10 PU-16 10
6Y6584

3E3364 166-7446 321-AC11 BR-18 11


BACKUP LAMP 1 321-AC35 BR- 18 442-AC3 GY-18 12 THIS SCHEMATIC IS FOR THE THE 928G WHEEL LOADER AND THE IT28G INTERGRATED TOOL CARRIER
2 200-AC30 BK- 18 200-AC14 BK-18
CONN 1
AC-C4
1552269
200-AC30 BK-18 PART #: 116-5462 CHG 04
200-AC31 BK-18 200-AC16 BK-10
PK-18 1 447-AC4 PK-18 447-AC4 PK-18 200-AC15 BK-14
BK-18 2 200-AC14 BK-18 200-AC14 BK-18 200-AC32 BK-18 COMPONENTS ARE SHOWN INSTALLED ON A FULLY OPERABLE MACHINE WITH THE KEY AND ENGINE OFF, TRANSMISSION SHIFTER IN
200-AC33 BK-16 FRAME GND BOSS NEUTRAL AND WITH THE PARK BRAKE SET.
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

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