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General Material
Belt Width mm 1200 Description Gold Ore
Belt Speed m/sec 2,25 Density kg/m³ 1600
Load mtph 1250 Surcharge Angle deg 25,0
Ambient Temp °C -16 Actual Area m² 0,096
Total Mass kg 124831 Percent Loaded % 52
Total HS Inertia kg-m² 26 Edge Distance mm 213
Calculation Method CEMA Universal (7th) Bed Depth mm 185
Friction Force kN 26,4 Lump Size mm 260
Lift Force kN 37,8 Chute Drop Height m 1,20
Misc Drag kN 15,7 Impact Energy N-m 413,7
Friction Factors
Equivalent DIN f 0.0406
Comments:
Date 3/15/2018 2
Version 16.0.17.0 File 3100-CV-0001-2.an2x
Project KIRAZLI GOLD HEAP LEACH PROJECT Engineer BK
Location BIGA / CANAKKALE Company Probe Engineering
Description CV001 BELT CONVEYOR Case Name Base
Drives
1
Location 6
Number of Motors 1
Total Nameplate Power (kW) 250
Power Ratio 1,00
Efficiency 0,92
Wrap Angle (Deg) 202
Synchronous RPM 1500
HS Inertia (kg-m²) 11
Running
Running Power (kW) 195
Percent Nameplate (%) 78,1
Running Te (kN) 79,8
Friction Factor 0,50
Wrap Factor 0,21
Slip Ratio 5,83
Actual T1/T2 Ratio 4,88
Breakaway
Breakaway Friction Multiplier 1,50
Req Breakaway Torque (% Nmpl) 99
Motor Peak Torque (% Nmpl) 225
Acceleration
Start Time(sec) 10
Ave Starting Torque (% Nmpl) 106
Starting Te (kN) 95,4
Friction Factor 0,55
Wrap Factor 0,17
Slip Ratio 6,95
Actual T1/T2 Ratio 6,35
Stopping
Est. Drift Time(sec) 3,5
Brake Stop Time(sec) 0,0
Brake Torque (N-m) 0
Brake Te (kN) 0
Brake Ratio 0,00
Friction Factor 0,55
Wrap Factor 0,17
Slip Ratio 6,95
Actual T1/T2 Ratio 2,25
Comments:
Date 3/15/2018 3
Version 16.0.17.0 File 3100-CV-0001-2.an2x
Project KIRAZLI GOLD HEAP LEACH PROJECT Engineer BK
Location BIGA / CANAKKALE Company Probe Engineering
Description CV001 BELT CONVEYOR Case Name Base
Input
Idler Skirt Accel No. No. Extra
Length Lift Angle Idler Percent
Flt Desc Label Spacing Length Load Of Of Drag
(m) (m) (degrees) Selection Load
(m) (m) (mtph) Cleaners Plows (kN)
1 Carry 17,28 -0,07 -0,24 Carry 1,20 100 9,00 1250
2 Carry 28,15 -0,01 -0,03 Carry 1,20 100
3 Carry 27,06 7,76 16,00 Carry 1,20 100
4 Carry 60,11 17,23 16,00 Carry 1,20 100
5 Carry 154,50 0,04 0,01 Carry 1,20 100
6 Dr/Head Drive Pulley
7 Return -0,79 0,32 21,95 Return 2,40 X
8 Bend Drive Snub Pulley
9 Return -35,68 -0,02 -0,03 Return 2,40 X
10 Bend Take-up Snub Pulley
11 Return 0,00 -5,09 -90,00 Return 2,40 X
12 Bend Take-up Pulley
13 Return 0,00 5,09 90,00 Return 2,40 X
14 Bend Take-up Snub Pulley
15 Return -116,47 -0,01 0,00 Return 2,40 X
16 Return -60,15 -17,23 -15,99 Return 2,40 X
17 Return -27,02 -7,74 -15,99 Return 2,40 X
18 Return -28,11 0,01 0,02 Return 2,40 X
19 Return -16,46 0,01 0,03 Return 2,40 X
20 Bend Tail Snub Pulley
21 Return -0,82 -0,15 -10,28 Return 3,05 X
22 Tail/TU Tail Pulley 12871
Comments:
Date 3/15/2018 4
Version 16.0.17.0 File 3100-CV-0001-2.an2x
Project KIRAZLI GOLD HEAP LEACH PROJECT Engineer BK
Location BIGA / CANAKKALE Company Probe Engineering
Description CV001 BELT CONVEYOR Case Name Base
Output
Run Accel Decel Min Sag Idler Idler Belt Material
Station Elevation Misc Drag Mass
Flt Desc Tension Tension Tension Tension Drag Align Deform Trpling
(m) (m) (N) (kg)
(kN) (kN) (kN) (kN) (N/m) (N/m) (N/m) (N/m)
1 Carry 0,00 0,09 30,41 30,5 30,0 13,3 20,18 9,48 46,40 10,02 1569 3356
2 Carry 17,28 0,01 33,33 34,2 30,8 13,3 20,18 9,48 46,40 9,61 5468
3 Carry 45,43 0,00 35,72 37,8 29,7 12,8 20,18 9,48 46,40 8,43 5468
4 Carry 72,49 7,76 51,79 55,1 42,2 12,8 20,18 9,48 46,40 6,32 12147
5 Carry 132,60 24,99 87,36 93,4 70,0 13,3 20,18 9,48 46,40 5,15 30010
6 Dr/Head 287,10 25,03 99,97 112,8 63,5 367 55626
7 Return 286,95 24,26 20,50 17,8 28,3 3,7 4,35 1,17 4,01 23
8 Bend 286,16 24,58 20,59 17,9 28,3 129 318
9 Return 286,07 24,59 20,72 18,1 28,3 3,9 4,35 1,17 4,01 1166
10 Bend 250,39 24,57 21,05 18,7 27,8 142 603
11 Return 250,07 24,26 21,20 18,9 27,6 137
12 Bend 250,07 19,17 19,86 17,6 26,2 138 603
13 Return 249,44 19,17 19,99 17,9 25,9 137
14 Bend 249,44 24,26 21,33 19,3 27,2 143 603
15 Return 249,13 24,57 21,48 19,6 26,9 3,9 4,35 1,17 4,01 3806
16 Return 132,66 24,57 22,59 21,5 25,6 3,8 4,35 1,17 4,01 2045
17 Return 72,51 7,34 18,62 18,0 20,3 3,8 4,35 1,17 4,01 919
18 Return 45,49 -0,40 16,84 16,4 18,0 3,9 4,35 1,17 4,01 919
19 Return 17,38 -0,39 17,11 16,9 17,7 3,9 4,35 1,17 4,01 538
20 Bend 0,92 -0,39 17,27 17,2 17,5 111 288
21 Return 0,87 -0,39 17,38 17,4 17,4 4,9 3,48 1,17 4,45 22
22 Tail/TU 0,06 -0,54 17,35 17,4 17,4 13057 633
Comments:
Date 3/15/2018 5
Version 16.0.17.0 File 3100-CV-0001-2.an2x
Project KIRAZLI GOLD HEAP LEACH PROJECT Engineer BK
Location BIGA / CANAKKALE Company Probe Engineering
Description CV001 BELT CONVEYOR Case Name Base
Pulley
Pulley No. 1 2 3 4 5 1) Dr/Head@6: Drive Pulley
Flight Description Dr/Head Bend Bend Bend Bend
Label Drive Pulley Drive Snub Pulley Take-up Snub Pulley Take-up Pulley Take-up Snub Pulley
Location 6 8 10 12 14
Same As (Pulley No.)
Tension (T1) (kN) 100,0 20,6 21,1 19,9 21,3
Tension (T2) (kN) 20,5 20,7 21,2 20,0 21,5
T1 Incoming Angle (degrees) 360,0 22,0 360,0 90,0 90,0
2) Bend@8: Drive Snub Pulley
Wrap Direction Clockwise Counter Counter Clockwise Counter
Wrap Angle (degrees) 202,0 22,0 90,0 180,0 90,0
T2 Outgoing Angle (degrees) 202,0 360,0 270,0 270,0 360,0
Pulley Weight (kg) 1204,83 317,89 603,06 603,06 603,06
Resultant Force (kN) 119,1 10,9 34,3 33,9 34,7
Resultant Force Angle (degrees) 267,99 188,52 142,15 360,00 218,24
3) Bend@10: Take-up Snub Pulley
Pulley Diameter (mm) 800 508 630 630 630
Lagging Gauge (mm) 12,7 9,5 9,5 9,5 9,5
Lagging Type Ceramic Diamond Diamond Diamond Diamond
Face Width (mm) 1276 1276 1276 1276 1276
Pulley RPM (RPM) 52,06 81,54 66,21 66,21 66,21
Comments:
Date 3/15/2018 6
Version 16.0.17.0 File 3100-CV-0001-2.an2x
Project KIRAZLI GOLD HEAP LEACH PROJECT Engineer BK
Location BIGA / CANAKKALE Company Probe Engineering
Description CV001 BELT CONVEYOR Case Name Base
Pulley
Pulley No. 6 7 6) Bend@20: Tail Snub Pulley
Flight Description Bend Tail/TU
Label Tail Snub Pulley Tail Pulley
Location 20 22
Same As (Pulley No.)
Tension (T1) (kN) 17,3 17,4
Tension (T2) (kN) 17,4 30,4
T1 Incoming Angle (degrees) 0,0 169,7 7) Tail/TU@22: Tail Pulley
Wrap Direction Counter Clockwise
Wrap Angle (degrees) 10,3 190,5
T2 Outgoing Angle (degrees) 349,7 0,2
Pulley Weight (kg) 287,86 633,96
Resultant Force (kN) 5,9 47,6
Resultant Force Angle (degrees) 178,38 93,91
Backstop Required?
Min Backstop Rating
Backstop Torque
Comments:
Date 3/15/2018 7
Version 16.0.17.0 File 3100-CV-0001-2.an2x
Project KIRAZLI GOLD HEAP LEACH PROJECT Engineer BK
Location BIGA / CANAKKALE Company Probe Engineering
Description CV001 BELT CONVEYOR Case Name Base
Idlers
Carry Default Return Default
Idler Name Carry Return
Specification DIN-6300 DIN-6300
Description 6305-127-3 6306-127-1
Type Fixed Fixed
Estimated No of Idlers 242 119
Comments:
Date 3/15/2018 8
Version 16.0.17.0 File 3100-CV-0001-2.an2x
Project KIRAZLI GOLD HEAP LEACH PROJECT Engineer BK
Location BIGA / CANAKKALE Company Probe Engineering
Description CV001 BELT CONVEYOR Case Name Base
Vertical Curves
Location Type Radius (m) Tension Tension (kN) Lift (m) Edge (m) Center (m) Idler Load (N) Idler Spacing (m)
3 Concave 170 Run 35,7 151 83 13
Carry Side Accel 37,8 160 77 8
Drift 29,7 125 105 7
5 Convex 100 Run 87,4 73 13 3180 1,20
Carry Side Accel 93,4 28 12 3253 1,20
Drift 70,0 22 17 2972 1,20
16 Convex 100 Run 22,6 0 0 1174 2,40
Return Side Accel 21,5 0 0 1148 2,40
Drift 25,6 0 0 1247 2,40
18 Concave 170 Run 16,8 71 0 0
Return Side Accel 16,4 69 0 0
Drift 18,0 76 0 0
Comments:
Date 3/15/2018 9
Version 16.0.17.0 File 3100-CV-0001-2.an2x
Project KIRAZLI GOLD HEAP LEACH PROJECT Engineer BK
Location BIGA / CANAKKALE Company Probe Engineering
Description CV001 BELT CONVEYOR Case Name Base
Trajectory
Comments:
Date 3/15/2018 10
Version 16.0.17.0 File 3100-CV-0001-2.an2x
Project KIRAZLI GOLD HEAP LEACH PROJECT Engineer BK
Location BIGA / CANAKKALE Company Probe Engineering
Description CV001 BELT CONVEYOR Case Name Base
Belt
Specification Conti - ContiFlex
Carcass 4-500
Rating N/mm 88
Top Cover Gauge mm 8,0
Bottom Cover Gauge mm 4,0
Top Rubber Type Default
Bottom Rubber Type Default
Max Belt Width mm 1219
Min Belt Width mm 914
Weight kg/m 26,8
Modulus N/mm 11289
Accel/Decel Limit % 150
Top Cover Def. Drag Multiplier 1,33
Bottom Cover Def. Drag Multiplier 1,33
Comments:
Date 3/15/2018 11
Version 16.0.17.0 File 3100-CV-0001-2.an2x
Project KIRAZLI GOLD HEAP LEACH PROJECT Engineer BK
Location BIGA / CANAKKALE Company Probe Engineering
Description CV001 BELT CONVEYOR Case Name Base
Transitions
Transitions Run Acceleration Deceleration
Head Transition Point 6
Length (mm) 2267
Trough Depth (%) 50
Pulley Height (mm) 126
Tension At Head (kN) 100,0 112,8 63,5
Highest Local Stress (N/mm) 99,7 110,4 69,3
Local (S.F.) 8,78 7,93 12,63
Splice (S.F.) 2,63 2,38 3,79
Low Tension (N/mm) 73,2 83,9 42,8
Tail Transition
Comments: