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WellPlan™ Software Release
5000.14.1 Exercise Manual
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Manual Overview
• Welcome dialog
• Description of the main window
• EDM™ data structure
• Visual guides used to assist you with using the software
Basics
This chapter builds on the introduction to the software, and includes:
• Creating a “case”.
• Entering general well data describing the well including the string,
well path, hole sections, fluids, pumps, pore and fracture pressures,
temperature gradient, etc.
• Using libraries to quickly create fluids and strings
• Configuring the main window tabs
• Investigating plot options
• Hydraulics Analysis
• Hole cleaning at various pump rates
• Effect of ROP on hole cleaning
• How to determine pressure losses
• How to determine annular velocity
• Input circulating system information
• Investigate required horsepower
• Check ECDs
• Optimize hydraulics
• Centralization Analysis
• Review centralization effect on torque and drag
• Review centralization effect on ECD
• Review tool joints effect on ECD
• Hydraulics Analysis
• Review the effect of centralizers on ECD
Underbalanced Hydraulics
Upon completion of this workflow you will understand underbalanced
hydraulics analysis, including:
Data
Although an attempt has been made to use realistic data in the exercise,
the data used in this manual is not from an actual well.
Torque and drag, hydraulics, centralization, swab & surge and friction
calibration capabilities available in the WellPlan™ software have been
upgraded and included in the new WellPlan™ software. This initiates a
transition that will soon include the capabilities of the entire WellPlan™
suite being migrated into the WellPlan™ software. To make this
migration as seamless as possible, customers have the freedom to use
either or both the WellPlan™ and WellPlan™ software using the same
data, database, and application installations. There are no special
requirements or restrictions.
Using the WellPlan™ software, you can analyze torque and drag,
hydraulics, casing centralization, swab & surge and underbalanced
hydraulics. Development for additional analysis capabilities is ongoing,
and will become available on a regular basis.
The WellPlan™ software is built using the science of the well known
industry drilling engineering suite of applications WellPlan™, however
there are many major improvements.
Improved Design
For both the novice and expert user alike, the completely redesigned
user interface provides a simple approach to input data and powerful
graphical visualization capabilities to interpret it better and faster.
Output driving input methodology identifies the required data and
provides hyper-links to the appropriate input panel. Simply click on the
hyper-links and inputs the required data and the application does the
rest. The interactive wellbore schematic provides visual feedback
throughout. By simplifying this process, you can conduct faster and
more accurate analysis to make better decisions. The dramatically
enhanced usability typically requires minimal training for existing
Hydraulic Analysis
The hydraulics outputs can be used to model pressure losses across the
circulating system of the rig and the well pipe string, estimate the
equivalent circulating density (ECD) across the annular space, and
analyze formation cuttings transport and its effect on pressure and ECD
calculations. Temperature effect is also considered using 4 different
rheological models, fluid compressibility, Fann® Viscometer readings
at different temperature points, critical fluid velocity, and bit-nozzle size
calculations for optimized rate of penetration. The software considers
string eccentricity effect, pipe roughness, returns to sea floor for dual-
gradient operations and back pressure for under-balanced operations.
Well Control
The Well Control outputs can be used to calculate expected conditions
resulting from an influx, assist with casing design in terms of shoe
setting depths to handle pressures associated with controlling the influx
(kick), and volumes allowable from expected influx. With this module,
users can determine kick class, as well as analyze several kick tolerance
outputs, which include determining maximum safe drilling depth, and
allowable influx volume. In addition, the user can generate kill sheets
and plots. This module allows the user to model gas, oil or water as an
influx. The gas is modeled as a methane gas bubble, with the density of
methane at the current temperature and pressure. The compressibility
factor, Z, is based on the critical temperature and pressure of methane.
Underbalanced Hydraulics
The Underbalanced Hydraulics outputs provide an array of multi-phase
flow calculations and analysis capabilities. With the increased use of
Underbalanced Drilling (UBD) and Managed Pressure Drilling (MPD)
to improve circulation, ROP, and reduce formation damage and stuck
pipe events, it becomes critical to properly model multi-phase fluid flow
to optimize liquid pump and gas injection rates and control bottom hole
and surface pressures. Using well known industry engineering
calculations, this module provides a set of comprehensive analytical
tools to determine the feasibility and optimal parameters for operations
where more than one fluid is mixed including the injection of gases, and/
or continuous formation influx to effectively control the pressures of the
entire system. It takes in consideration the effect of wellbore geometries
and deviation, string components dimensions, temperature effects, fluid
properties and formation cutting transportation. With the
Underbalanced Hydraulics outputs, operators can quickly determine
pressure, ECD, velocity and cutting transport ratio profiles and other
relevant hydraulic calculations for multi-phase fluid circulation
operations.
Sensitivity Analysis
The WellPlan™ software provides a powerful method of performing
generalized sensitivity analysis. Instead of performing manual iterations
or running several analyses one at a time, you can define a range of
values for the numeric variables you want and perform the analysis
simultaneously. Detailed graphical representations enable quick review
of the different alternatives.
Welcome Dialog
The Welcome dialog is the first screen you will see upon logging in to
the WellPlan™ software.
What is a Case?
A case can be thought of as a snapshot of the well at the time you want
to analyze it. A case does not include all well data. For example, a case
won’t include every BHA you will use in the well. It will only include
the BHA you want to analyze at that moment. You can create multiple
cases associated with a well, or associate a case with a particular
wellbore (for multi-laterals). For more information about data hierarchy,
refer to “Data Hierarchy” on page 1-26.
Main Window
The Main Window is where you will do most of your work when using
the WellPlan™ software.
WellPlan menu, work with
Show/hide ribbon
cases
Undo/redo and
Save Menu bar Access Online help
Ribbon to select output
(analysis)
Information icon
Active case name and
Output area
hierarchy
Tabs to view schematic, set
Tabs to enter well data, select analysis parameter, and select
operations, and view datum. sensitivity analysis.
WellPlan Menu
The title bar identifies the current case and provides icons to save, undo
and action and to redo an action.
Just below the title bar on the left side of the application is the main
menu with the WellPlan tab. WellPlan tab provides a drop-down option
to create new cases, save cases, open existing or recently saved cases,
plus other frequent functions.
Title bar
Item Description
Open a case
Item Description
Save
To save data, click located in the software title bar, or in the
WellPlan menu. All data you are working on will be saved to the current
open case. If you try to close the WellPlan™ software without saving
your data, you will be prompted to save the data.
Undo, Redo
You can undo or redo any changes made prior to saving, by clicking one
of the following icons. These icons are located in the title bar at the top
of the software window.
• Home - Access the Introduction panel, set units, select layouts and
generate reports
Ribbons
When a tab on the menu bar is selected, a ribbon is displayed below the
menu bar. The contents of the ribbon depends on the tab selected. The
Home ribbon functionality is unlike the other ribbons as it is used to
configure options, layouts, and select reports. The remaining ribbons
contain several outputs that you can use to analyze data.
The following is a portion of the Torque & Drag ribbon. Use the arrows
at the end of the ribbons when there are more output options than can be
displayed at one time.
Online Help
Click to access the online help.
Tabs
The WellPlan™ software uses tabs extensively to provide easy access
to input and output data, and to allow flexibility for configuring the
software for individual use.
By default, tabs to define the well are located on the left side of the main
window. Use these tabs to enter well data, and select operations for
analysis. On the right side of the main window are tabs used to define
analysis settings, view a schematic, or perform sensitivity analysis. The
location of the tabs can be changed by clicking on the tab, and dragging
it to another location. The docking tool displays when dragging the tab.
Use the docking tool to position the tab.
Dock at top
Dock at center
Dock at bottom
Output Area
The output area is in the center of the main window. Although you can
place an output anywhere you want, typically outputs are placed in the
output area for further analysis. By default, if you click on an output icon
in a ribbon, it will display centered in the output area.
Output area
Information Icon
Click or hover over to access information about a particular input
field, or analysis parameter.
Visual Guides
Overview
The WellPlan™ software has been carefully designed to be intuitive
and easy to use. The software uses many visual guides to provide you
immediate information when you need it.
• Tool tips
• Colors
• Messages
Tool Tips
The WellPlan™ software uses tool tips to provide you additional
information about icons, buttons, and tabs within the software. Tool
tips are displayed when you hover the cursor over an icon, button,
fields, or tab.
Colors
Colors are used in the WellPlan™ software to provide the following
information:
• Missing data
• Incorrect data
• Active tab
Messages
Alerts
An displayed in the plot legend indicates you should carefully review
the associated data as there may be a problem. Hover the cursor over the
to display additional information.
Output Messages
Error messages will be displayed in an output when it is placed in the
output area if the data required for the output has not been input. Click
on the links within the message to access the appropriate task pane to
input the required data.
Error message indicates data required to calculate the output results has not been
input.
Notice the Rig tab is outlined in blue which indicates the tab where the data must be
input.
Data Hierarchy
Database
The underlying platform for the Engineer's Desktop, the Engineer's Data
Model (EDM™), is Landmark’s Drilling, Completions, Production, and
Economics integration platform. EDM provides a common database
schema that allows for common data access, enables naturally integrated
engineering workflows, and reduces data entry duplication across
applications.
The Database is the highest level in the hierarchy. You can only work in
one database at a time.
Company
Companies are the second highest data level in the hierarchy, beneath
Database. You can define several companies within the database you are
using. Each Company must have a unique name.
Project
Project is the data level directly beneath Company and each Project
within a Company must have a unique name.
Site
Site is the data level directly beneath the Project level. Each Site within
a Project must have a unique name.
A Site is a collection of one or more wells that are all referenced from a
local coordinate system centered on the Site location. A Site can be a
single land Well, an Offshore sub-sea Well, a group of Wells drilled
from an Onshore pad, or a group of wells drilled from an Offshore
platform.
When you right-click a Site icon, a menu displays with several options.
Refer to “Right-click Menu” on page 1-31 for additional information.
Well
Well is the data level directly beneath the Site level. Each Well within a
Site must have a unique name.
When you right-click a Well icon, a menu displays with several options.
Refer to “Right-click Menu” on page 1-31 for additional information.
Wellbore
Wellbore is the data level directly beneath the Well level and each
Wellbore within a Well must have a unique name.
Design
Design is the data level directly beneath the Wellbore level and each
Design within a Wellbore must have a unique name.
If the Design is locked, you can open it in read-only mode but cannot
save it back to the database. Pore pressure, fracture pressure,
temperature gradient, and a wellpath data associated with a locked
Design are also locked. A Design can be categorized as prototype,
planned or actual. Note that only COMPASS™ software can designate
a Design as the Actual Design.
Prototype
Planned
Lookahead
Actual
Note
The Lookahead Plan ( ) is used in COMPASS™ software only and is a
variation of a Prototype Design. This type of plan uses the deepest survey
point as the tie-on point for the plan. At the tie-on point, a two-line curve -
curve is used to get back to the plan. The remaining plan lines are used to reach
TD. The measured depth will be adjusted because the plan will have changed.
For more information, see the COMPASS™ software online help. The datum
in which the data is viewed and calculated is set at the Well level.
Case
Case is the data level directly beneath the Design level and each Case
within a Design must have a unique name.
A case can be thought of as a snapshot of the well at the time you want
to analyze it. A case does not include all well data. For example, you
may use two Cases to analyze the effects of varying the mud weight or
changing the BHA. Associated with each Case are an assembly, a hole
section, and one or more fluids. Cases are commonly used only in
WellPlan™ and WellPlan™ applications.
The datum used to view and calculate Case data is set at the Wellbore
level. When you right-click a Case icon ( ) a menu displays with
several options. When a case is selected its properties appear to the right
of the tree.
WellPlan™Well Explorer
The Well Explorer is used to manage existing cases, import and export
cases and access general and audit information about your cases. The
Well Explorer contains a hierarchy of EDM™ data, commonly known
as the Well Explorer tree, which allows you to browse the EDM™
database at seven descending levels.
Right-click Menu
New Company (Database level only) Use this command to create a new
Company.
Show folders (Database level only) Use this command to show virtual
folders.
New Project (Company level only) Use this command to create a new
Project.
New Site (Project level only) Use this command to create a new Site.
New Well (Site level only) Use this command to create a new Well.
New Wellbore (Well level only) Use this command to create a new Wellbore.
New Design (Wellbore level only) Use this command to create a new
Design.
New Case (Design level only) Use this command to create a new Case.
Create cases (Design level only) Use this command to bring casing schemes
from casing from StressCheck™ to WellPlan™ as newly created Cases and
design to automatically populate OpenWells® Casing Reports. The
automatic transfer of casing scheme information reduces
manual data entry. New Cases created from StressCheck are
listed in Drillstring run order in the Well Explorer.
Note:
• If the Design does not have casing scheme data created in
StressCheck™, all fields and controls in the Create Case(s)
from Casing Design dialog box are grayed out
Open (Case level only) Use to open the selected (highlighted) case in
the Well Explorer. If you have another case open, it will be
closed. You can only have one case open at a time.
Description (Case level only) Use to enter a short description of the case.
The description will appear as a tool tip as you hover over the
case name in the Well Explorer.
Import String (Case level only) Import (copy) a string from another case into
the case you are currently working on. Be aware that any string
data already entered on the String tab will be overwritten by
the imported string.
Import Use this command to import data into your database, including
transfer files (*.edm.xml) and historical transfer files (*.xml)
• When you import a transfer file, it contains the entire
hierarchy (Company, Project, Site, Well in addition to any
child data, such as Wellbore, Design, Case, etc.)
When you select the Import option, the Import dialog box
appears, prompting for the .XML filename to import. Type the
filename, or browse for the file. Click Open to import the data
into the EDM database or Cancel to abort the operation.
Note: Take care with Importing that you do not overwrite data
unintentionally.
Delete Use this command to remove the selected item from the
database. A confirmation box will open, asking if you are sure
you want to delete the item and all its associated data. Click
Yes or No.
Tabs are used throughout the WellPlan™ software to input data and
analyze result.
• Left side tabs: The general well data tabs on the left side of the
window are used to enter well data and select operations for
analysis.
• Right side tabs: Theses tabs are used to define analysis settings,
view a schematic or perform sensitivity analysis.
• Top Tabs: The tabs along the top of the window allow you to select
the type of analysis you want to perform, and to select data, units,
and a variety of other tasks.
Landmark Customer Support operates Technical Assistance Centers (TACs) in Malaysia, the
United Kingdom, and the United States. Customer Support provides technical assistance on
Landmark applications. The website for Landmark is:
(http://www.landmarksoftware.com)
Overview
In this exercise, you will become familiar with the WellPlan™ software,
including:
Workflow Steps
2. Select the database you want to use, and enter your user ID and
password on the login screen.
Note
5. Using the Hole tab, define the hole section, including the riser, last
casing, and open hole sections.
• Use 0.2 for the friction factor in the riser and cased hole sections,
and 0.3 friction factor in open hole.
• The casing shoe is at 12,500 ft MD. Use of API 13 5/8”, 88.2 lb/
ft, Q-125 casing. Select the casing from the API Casing/Tubing
catalog.
• Drill Pipe: API Drill Pipe Catalog, 19,077 ft, DP 5 in, 19.50 ppf,
G, NC50(XH), P
• Drill Collar: API Drill Collar Catalog, 390 ft, 8” X 2.5”, 7 H-90
b) How do you tell the software what fluid to use in the analysis?
8. Using the Rig tab, specify rig, mud pump, and circulating system
data.
• Select the following two pumps from the catalog. Activate only
the A1400PT pump.
9. Copy all pore pressure and fracture pressure from the file
DSWEPoreFrac.xls. Paste the data into the appropriate sections of
the Subsurface tab.
Each fluid in a library includes all the data required to define the fluid,
including rheological model and data, fluid weight, gel strength, etc.
The following steps involve using a string library. Using a fluid library
follows essentially the same procedure.
11. Export the string you created by clicking on the String tab.
Name the string 12.25” OH Assembly.
13. Use the WellPlan menu to create a new case. Include this new case
in the Class company. Create new names for the project, site, well,
wellbore, and design. The well is subsea, in 328 ft of water, with a
wellhead depth of 318 ft, and a datum elevation of 100 ft.
14. Access the String tab. Notice there is no string data displayed.
Import the 12.25” OH Assembly string you created from the library.
Set string depth to 17,950 ft.
16. Use the docking targets to configure the tabs as displayed below.
23. Move the legend so that it does not overlap data lines.
26. Remove or hide all data curves from the plot except the Tripping
Out and Tension Limit curves.
27. Zoom in on the area of the plot where the tension exceeds the
tension limit of the pipe.
28. Take a “snapshot” (make a copy) of the Tension Limit curve, and
change the name of the snapshot line to Tension Limit G Pipe.
31. Remove the zoom to view the plot as it was before zooming.
36. Copy the plot to the clipboard and then paste into another software
such as Word or Excel.
39. View all outputs such that they are side by side.
Overview
This chapter contains the solution steps for the Understanding the
Basics exercise.
Workflow Solution
2. Select a Data source, enter your user name in the User field, your
password in the Password field and click the Login In button.
The Welcome dialog box is the first screen you will see upon logging in
to the WellPlan™ software. Use this dialog box to:
• Open a recently used case. The recently used cases are listed in the
dialog. The most recently used case is at the top of the list. To open
the case, double-click on the case in the list, or click once on the
case in the list and then click .
• Create a new case. On the Welcome dialog box, click the Create a
New Case tab to create a new case. You can also create a new case
using the WellPlan Menu.
A case can be thought of as a snapshot of the well at the time you want
to analyze it. A case does not include all well data. For example, a case
won’t include every BHA you will use in the well. It will only include
the BHA you want to analyze at that moment. You can create multiple
cases associated with a well, or associated a case with a particular
wellbore (for multi-laterals).
a)
b)
If using a booster
pump, select either
of these check
boxes and then
specify booster
pump properties.
Click to collapse or
collapse a section of tab.
Click to add the
casing by selecting it
from a catalog.
Notice the information about the casing you selected from the catalog is
displayed.
9. Copy all pore pressure and fracture pressure from the file
DSWEPoreFrac.xls. Use Ctrl-C and Ctrl-V to copy and paste the
data into the Subsurface tab. In Excel, select the columns you want
to copy and use Ctrl-C. In the WellPlan™ software, highlight the
second row (because it is the first empty row in the spreadsheet)
and use Ctrl-V to paste the data. Because these spreadsheets
contain no data except for the first calculated row of data, you can
either Overwrite or Append the data into these spreadsheets.
12.
Click to save the case.
13.
14.
16.
Set these tabs to collapse, or hide when not in
use. Hidden tabs appear when you move your “Float” (display in separate
mouse over them. window) the Schematic tab.
This is useful when you want
Place the online help Place the Hook Load to move a tab to another
for the Hook Load plot plot here. monitor.
here.
Docking targets
As you drag the output or tab, a “shaded” area appears. When you release the mouse, the tab
or output will be displayed where the shaded area is located.
17.
18.
19.
A list of saved layouts is displayed. Select the
desired layout from the list.
20.
Information messages
assist you. Click the link to
open the area within the
software where you need
to input the required
information.
22.
23. To move the legend, click within the legend and drag it to the
desired location within the plot.
24.
Click to access Online help.
Hover over an for additional information.
25.
26.
On the Operations tab, results are
calculated for checked operations
only. To hide a line, clear the check box
associated with the line.
27. You can enlarge (zoom) an area in three ways. You can click on an
area using the left mouse button, and then zoom in or out using the
middle mouse button. You can press the CTRL keyboard button
while you select an area using the left mouse button. You can also
press the button located on the top right corner of the output
area to zoom in. Double-click within the plot background to reset
zoom to original level.
28.
Click to take a
snapshot (make a copy)
of the line.
29.
30.
The tension limit for grade
S pipe is not exceeded.
31. Double-click the left mouse button, or press the Home key on the
keyboard, to remove the zoom.
32.
33.
Click to hide
or display the
Legend.
34. To move an annotation, use the left mouse button to click and drag
it to the desired location.
35.
36.
37.
Click to switch between MD and TVD.
38.
Click to view plot data in tabular format.
39.
Overview
Data
At this time, it is necessary to import the training data. Using the
Welcome dialog box, click the Import button. Import the file
DSWE_5000_1_13_1_Drilling.edm.xml. Your instructor will provide
the location of the file.
If you have the WellPlan™ software open, access the WellPlan menu.
Select Well Explorer, and click . Import the file
DSWE_5000_1_13_1_Drilling.edm.xml. Your instructor will provide
the location of the file.
Workflow
In this section, you will drill one hole section in a well. During this
analysis, you assume previous hole sections have been drilled, and will
focus only on the current section being drilled.
The following is a brief, general overview of the workflow and does not
include a description of all workflow steps.
Initial analysis evaluates the stresses acting on the string when the bit is
at total depth. Adjustments to the drill pipe are made based on this
analysis. Next, the torque and drag is evaluated at depths other than total
depth.
After all string adjustments based on torque drag analysis are completed,
hydraulics analysis begins. First, hole cleaning is reviewed. Flow rate
adjustments are made to improve hole cleaning. Pressure losses,
including system, string, and annulus are examined. Critical annular
velocities are determined. Pump horsepower requirements are
determined. ECDs are analyzed, and bit nozzle sizes are optimized. A
final design check is performed to ensure hole cleaning, pressure losses,
and ECDs are acceptable.
Well control analysis is the next step in the process. The kick type is
determined, as well as the expected influx volume. Using the estimated
influx volume, the kick tolerance is examined. A kill sheet is generated,
and the well control animation is used to display the pressures and other
parameters as the kick is circulated out of the wellbore.
Workflow Solution
Solutions for the workflow steps in this chapter can be found in the
Drilling a Hole Section Solution chapter.
What Is Covered
During this workflow you will:
• Analytical methods
• Stiff string and soft string models
• Mechanical limitations
• Friction factors
• Analyze torque drag at total depth, and another wellbore depths
• Examine effective and true tension
• Examine fatigue
• Determine available overpull
• Determine the torque acting on the string
• Investigate the possibility of buckling
• Investigate ways to resolve torque and drag issues
Hydraulics Analysis
Understand Hydraulics analysis, including:
• Stiff String: The stiff string model includes the increased side
forces from stiff tubulars in curved hole, as well as the reduced side
forces from pipe wall clearance.
Workflow Steps
b. Does the drill pipe weight include the tool joint weight?
c. What type of connections are used for the drill pipe, and what is
the make-up torque for the drill pipe connection?
b. How can you set the Vertical Section plot to use that azimuth?
c. View the Vertical Section plot with the azimuth at the original
0.0 degrees, and again at 224.84 degrees.
6. Apply tortuosity to the open hole section. Use the Sinusoidal Wave
Tortuosity Model, 12,500 ft MD Top, a 500 ft Tortuosity period,
a 0.5 degree magnitude, and a 30 ft Interpolation Interval.
Note
In this example, only one MD Top is specified. Therefore, the same tortuosity
will be applied to all data points below the specified MD Top.
Analyze Results at TD
You will initially review the results when the bit is at TD. Later, you will
do the analysis when the bit is at other depths along the wellpath.
10. Review the Torque Drag Analysis settings. Is the soft string model
being used?
12. Review the Torque output to determine the location in the string
when the torque limit is exceeded for each operation you are
analyzing.
14. Review the load data to determine which limits are exceeded during
the Backreaming, Rotating On Bottom, and Rotating Off Bottom
operations. When backreaming, at what depth is the yield strength
exceeded?
15. What can you do to avoid the problems in the string? There are
several possible options. For this exercise, change the drill pipe.
a. One option would be to change the drill pipe to 5”, 25.6#, S, FH,
Class 1 pipe.
b. Review the make-up torque and fatigue limits for this pipe.
17. How could you save some money on the string? Continue to use the
S grade pipe in the top 7,500 ft of drill pipe. Because the original
drillpipe (5”, 19.5 lb/ft, G, NC50, P) was sufficient below that
depth, change to the original pipe below 7,500 ft. Review results
again using the Summary Loads table. (7,500 ft of S pipe is used
because the problems began about 7,000 ft. The additional 500 ft
allows for a margin of safety.)
20. Specify an RPM of 80 for the Tripping operations (as with a top
drive). Notice the difference in the plot. Set the RPM back to 0
before proceeding.
21. Review the Minimum WOB chart. Look at the last data point and
compare the results to the String Analysis table results. Notice the
Run Depth is the same as the Bit Depth.
22. Review the string position within the wellbore using the stiff string
analysis. What is the effective tension on the drill string at 6,500 ft
while tripping out?
Hydraulics Analysis
Hydraulics Outputs
The Hydraulics ribbon contains outputs to analyze hydraulics,
including optimize bit hydraulics, determine the minimum flow rate for
hole cleaning, determine the maximum flow rate to avoid turbulent
flow, and analyze surge and/or swab pressures.
Workflow Steps
b. What are the flow rates and pressure losses for the mud motor?
c. What are the flow rates and pressure losses for the MWD?
b. What is the bed height in the riser at a pump rate of 600 gpm?
d. Will changing the flow rate help clean the casing annulus (not
including the riser)? Try 615 gpm.
g. Now that you have added a booster pump, set the flowrate to
615 gpm. Are the wellbore and riser clean?
25. Investigate the minimum (critical) flow rate when a cuttings bed
will begin to form in the annulus.
b. With a 615 gpm flow rate, how fast can you drill, and keep the
wellbore clean, if you rotate at 25 rpm?
27. Now that you know you need to pump at 615 gpm to clean the
wellbore, analyze pressure losses for a range of flowrates to
determine if your pump can handle the required flow. Use the
following analysis parameters:
28. Review the Hydraulics Summary. Using the pump rate scroll bar,
view summary for 615. What problems exist? What is the
maximum pump rate? What is the standpipe pressure?
29. Change from the 5,660 psi pump to a 7,500 psi pump.
31. Activate the other 7,500 psi pump and use both in the analysis.
(Both 7,500 psi pumps should be active.) Is the pump power issue
resolved?
32. What are the pressure losses in the drillstring and the annulus?
What are the total string and annular pressure losses?
33. What are the power losses in the drillstring and annulus. What are
the total power losses and how do they compare to the available
power for the pumps you selected?
35. If you want a turbulent flow regime in the open and cased hole, how
fast would you need to pump?
36. Using a 615gpm pump rate, is the annular pressure within the pore
and fracture pressure in the open hole section?
Check ECDs
37. Using a 615gpm pump rate, does the ECD exceed the fracture
pressure in the open hole?
38. Does including cuttings loading impact the ECD? Use an ROP of
50 ft/hr.
Bit Optimization
39. What is the optimum TFA to maximize the power per area at the bit
while keeping the wellbore clean?
The Swab & Surge ribbon outputs are based on a fully dynamic
analysis of fluid flow and pipe motion. This analysis solves the full
balance of mass and balance of momentum for pipe flow and annulus
flow.
Workflow Steps
46. Analyze swab pressures with the string at Total Depth, a Depth of
interest of 15,000 ft, a Pump rate of 0 gpm, and a Moving pipe
speed of 1.3716 m/s.
Hint: Enter 1.3716 m/s into the Moving pipe speed field. (270 ft/
min).
48. Run a trip schedule for the open hole, what is the recommended trip
speed?
49. Adjust the trip speed to 150 ft/min, and review the Swab & Surge
Transient Pressure plot. Is the problem resolved?
Tripping In Operation
50. Change the operation from Tripping Out (Swab) to Tripping In
(Surge) on the Operational Parameters tab. Keep the default pipe
acceleration and deceleration values.
51. Analyze surge pressures with the string at Total Depth, a Depth of
interest of 15,000 ft, a Pump rate of 0 gpm, and a Moving pipe
speed of 0.762 m/s. Are there any problems? Use the Mode drop-
down to inspect all depths that the pressure is calculated.
Well Control Analysis analyzes three different influx types: oil, water,
and gas. The default influx type is gas. If the influx type is gas, the
analysis assumes the influx is a single, methane gas bubble. Dispersed
gas influxes are not modeled. The influx density is the density of
methane at the current temperature and pressure. The compressibility
factor, Z, is based on the critical temperature and pressure of methane.
Workflow Steps
55. Review the Temperature Profile. Use a Pump rate of 625 gpm;
include mud temperature effects and ensure that the Steady State
Circulation temperature model is selected.
61. Configure the Output Area in the following manner: Place the
Animation plot on the left hand side, place the Pit Gain vs. Time
plot on the right hand side, and finally place the Circulating
Pressure Profile on the right hand side but under the Pit Gain vs.
Time plot.
What causes the increase and spike in pit volume near the end of the
kill operation?
62. View a representation of the fluids moving through the pipe and
annulus using the Driller’s method. What fluid is in the wellbore
and string at the end of the animation?
65. Access the Kill Sheet on the Well Control ribbon and input the
following:
66. Review the Kill Graph from the Well Control ribbon.
69. Generate and save the Kill Sheet Report to your desktop using the
icon on the Kill Sheet output.
The Vibration Analysis identifies critical rotary speeds and areas of high
stress concentration in the drillstring. The analysis uses an engineering
analysis technique called Forced Frequency Response (FFR) to solve
for resonant rotational speeds (RPMs). The Vibration Analysis is based
on a nonlinear finite element solution written to include intermittent
contact/friction, finite displacement, buoyancy, and other effects that
occur while drilling. The Vibration Analysis is designed to analyze the
3D lateral bending vibrational responses of a bottomhole assembly. The
analysis can model axial vibrations (vibrations parallel to the drillstring
axis), lateral vibrations (perpendicular to the drillstring axis), and
torsional (twist) vibrations. The module includes damping and mass
effects in order to more accurately represent the downhole environment.
Workflow Steps
72. Use Operations tab, make sure the following analysis parameters are
entered:
73. What are the depths at which BHA contacts the wellbore wall?
Which components of BHA came into contact with the wellbore
wall?
74. At depth of 19940 ft, is the string on low side or the high side of
wellbore? Is the string to the left or right of centerline of the
wellbore?
75. What are the values of the side forces at the contact points?
76. View the Hole Profile plot, switch the view to see the displacement
in inclination and directional plane.
77. Between the last stabilizer and the bit, is the string on the low side
or high side? Is the string to right or left of the wellbore centerline?
Drill Ahead
78. Enable drill ahead analysis.
79. Check the Enable Drillahead check box under BHA Dynamics
analysis setting tab.
84. How will the build and walk rates be affected by weight on bit and
the RPM?
Vibration Analysis
86. Access the BHA Dynamics sub-module by clicking on Stress
Components plot
This exercise will focus on one critical rpm at 140. In reality, you should
analyze all peaks, and the range of rpms near a peak rpm. For example, for
the peak at 140 rpm, you should consider between 130 and 150 rpm.
Examine the stresses acting on the workstring. The model used is based on
harmonic analysis, therefore stresses are relative and not actual.
89. What rotational speeds may result in high relative stress in the string?
Look for abnormalities in the curve.
90. Where in the string are these stresses likely to occur at 140 rpm?
Consider re-scaling the plot to view the data easier.
91. What rotational speeds may result in high relative displacement in the
string? Look for abnormalities in the curve.
Workflow Steps
95. What are the forces to set, trip, and reset the jar?
96. Determine if the loads required to set, trip, and reset the jar cause
the string to fail. Is the pipe buckling or yielding?
Overview
This chapter contains the answers for the exercises found in the previous
Drilling A Hole Section chapter.
2. The datum details are located in the Datum tab on the left side of
the main window. The tabs located on the left side of the window
are the Well Data tabs.
Datum tab
Mudline TVD
3. The hole section details are located in the Hole tab on the left side
of the main window.
Hole tab
Datum tab
Wellhead Depth
Datum Elevation
b. The friction factors from the Hole tab are used. These friction
factors (0.2 for cased hole and 0.3 for open hole) are generally
accepted within the industry as defaults, or a place to begin your
analysis.
4. The string information is located on the String tab on the left side
of the main window.
String depth
a. The bottom of the string is at 20,000 ft. The string depth can be
specified on the String tab, or on the Schematic tab. Notice that
the string is entered from top to bottom, therefore the bit is the
bottom row of the spreadsheet.
c. To determine the type of connections used for the drill pipe, and
the make-up torque for the drill pipe connection, click on any
cell in a row of the spreadsheet that has Drill Pipe for the Section
Type. Expand the Mechanical section of the String tab. The
pipe is 5”, 19.5 lb/ft (the stated weight of 21.92 lb/ft includes the
tool joints), G grade, P class pipe with a makeup torque o f
21,914 ft-lbf. The connections are NC50(XH).
c. View the Vertical Section plot with the azimuth at the original
0.0 degrees, and again at 224.84 degrees.
0 degrees
azimuth
224.84 degrees
azimuth
CAUTION
Analyze Results at TD
9. Access the Torque & Drag ribbon. Select String Analysis from
the Summary section. The measured weight indicated in this table
is the hookload.
b.
Hover over an X in
the table. A tool tip
displays indicating
the component and
depth where the load
or stress is
exceeded. Click on
the X to display the
output containing
more detailed
information. The
output will be added
to the output section
of the software.
c.
Overpull
with
tortuosity.
Overpull
without
tortuosity.
d. Select the Use viscous torque and drag check box in the
Torque & Drag section of the Analysis Settings tab.
A larger section of
drill pipe may
potentially yield
while tripping out.
11. Access the Effective Tension plot in the Fixed Depth Plots section
of the Torque & Drag ribbon.
b. Notice that the tripping out operation is nearing the tension limit
at the surface, resulting in the very low overpull margin.
12. Access the Torque output in the Fixed Depth Plots section of the
Torque & Drag ribbon. This plot displays the torque in the string
for the operations enabled on the Operations tab. Data is included
for the depths from the surface to the String depth specified on the
String tab.
Notice where the curves cross the Torque Limit line. The curves for
rotating operations indicate the makeup torque is exceeded.
Hover over the to view
informative message about
potential issues.
Makeup
torque is
exceeded
when torque
exceeds
torque limit.
13. Access the Fatigue plot in the Fixed Depth Plots section of the
Torque & Drag ribbon.
Notice the operations have a Fatigue Ratio
greater than 1.0 at about 5,200 ft MD, indicating
a fatigue problem.
14.
Fatigue issues
begin around
5,216 ft
Click on the
warnings in the
schematic section
of the output. The
data display in the
spreadsheet
section of the output
will automatically
shift to display the
top of the interval
associated with the
warning.
When Rotating On
Bottom, torque
problems begin at
the surface. Fatigue
issues are predicted
to begin at 5,336 ft
MD.
15.
16. Access the String Analysis output from the Summary section of
the Torque & Drag ribbon. Notice the problems are resolved for all
operations.
17. You must first insert another row of drill pipe. Because you want to
use the S grade pipe in the top 7,500 ft, insert a row of drill pipe
below that pipe. To insert another row, highlight the existing row in
the spreadsheet immediately below where you want to insert a row,
and then press Insert. A blank row will be created.
Access the Hook Load chart located in the Roadmap Plots section
of the Torque & Drag ribbon. Roadmap plots are different than
other plots as they perform the analysis assuming the bottom of the
string is at each depth as specified in the Run Parameters.
c.
On the top of the Hook Load chart,
select the Measure at option and input
5,000 ft from the bottom of the string.
Alternatively, select the Use POI (Point of Interest) check box on the top of the Hook Load
chart. Select the Schematic tab (right side of main window), and drag the down to
approximately 5,000 ft from TD. Notice the depth you selected in the Schematic tab is
displayed at the top of the plot.
19. Access the Torque Point chart from the Roadmap Plots section of
the Torque & Drag ribbon.
a.
This plot displays the torque at the surface unless another depth is
defined in the Measure at field located at the top of the plot.
20. Use the Operations tab to enter 80 RPM for tripping in and out.
Notice the difference in the plot. Set the RPM back to zero.
21. Access the Minimum WOB chart from the Roadmap Plots
section of the Torque & Drag ribbon. This plot displays the
minimum weight-on-bit (WOB) to initiate sinusoidal or helical
buckling at any point in the string when the bottom of the string is
at each of the depths specified in the Common section of the
Analysis Settings tab.
The results reported in the String Analysis table assume the bit is at
the string depth specified on the String tab. In this case, the string
22.
a.
b.
a. Select the Minimum Flow Rate vs. Depth plot from the Hole
Cleaning Plots section of the Hydraulics ribbon. This plot can
be used to determine the minimum (critical) pump flow rate at
which a cuttings bed will begin to form. To prevent cuttings bed
formation, maintain a flow rate for a particular depth greater than
the minimum flow rate. The minimum flow rate varies because
of variations in hole and string geometry.
b. Select the Cuttings Bed Height vs. Depth plot from the Hole
Cleaning Plots section of the Hydraulics ribbon. Use this plot
to determine if a cuttings bed will form at any distance along the
string when pumping at the pump rate specified in the Common
section of the Analysis Settings tab. If a cuttings bed is forming,
increase the pump rate so that it is greater than the critical pump
rate to avoid cuttings bed formation in that section of the well. If
the pump rate has not already been specified as 600 gpm, enter
it in the Common section of the Analysis Settings tab.
c.
d. Change the flow rate to 615 gpm using the Common section of
the Analysis Settings tab.
e. A flow rate of 720 gpm did clean the riser. Because 615 gpm
cleaned the cased hole section, and 720 gpm cleans the riser, 105
gpm of additional flow is required to clean the riser.
When drilling at an ROP of 100 ft/hr, a pump rate of 650 gpm would
still not clean the wellbore and the riser. To clean the well, you
would need to increase the flow rate, or perhaps add a booster pump
in the riser.
Notice the ranges you defined are displayed on the Sensitivity tab. Only the
ranges with the check mark in the associated box will be used in the analysis.
Click on a row in the table. The curve calculated The analysis is performed for each active
using the selected data will be highlighted in the plot. defined range using the minimum,
maximum, and mid point of each active
range. The table on the Sensitivity tab
indicates the range combinations that will
be used in the analysis.
• You can define as many ranges as you want, but only three
ranges can be used in the analysis at a time.
• When defining a range, you must separate the values using the
text to. For example,
25. Select the Minimum Flow Rate vs ROP plot from the Hole
Cleaning Plots section of the Hydraulics ribbon. Use this plot to
determine the minimum (critical) flow rate where a cuttings bed
will begin to form in the annulus for a range of penetration rates
(ROP) while rotating at the rotary speed (RPM) specified on the
Analysis Settings tab.
b.
a.
b.
27. Select the Pressure Loss vs. Pump Rate plot from the Pressure
and ECD Plots section of the Hydraulics ribbon. This plot
displays the system, bit, string, and annular pressure losses for the
range of flow rates specified in the Hydraulics section of the
Analysis Settings tab. Each curve on the plot represents a separate
pressure loss. This plot also displays the maximum rated pressure,
and the maximum pump pressure.
a.
b.
29. Use the Rig tab. Change from the 5,660 psi pump to one of the
7,500 psi pump.
When using multiple pumps, the pump pressure used in the analysis
is the minimum pump pressure for any active pump. However, if
using multiple pumps, the Pump power (HP) used in the analysis is
the combined power of all active pumps.
34. Access the Annular Velocity vs Depth plot from the Pressure and
ECD Plots section of the Hydraulics ribbon. Use this plot to
determine the critical velocity, and the velocity of the fluid in the
annulus for any depth in the wellbore for the range of pump rates
specified in the Hydraulics section of the Analysis Settings tab.
This plot does not consider tool joints, or standoff devices. Fluid
velocity calculations are based on the rheological model selected on
the Fluids tab for the active fluid.
a.
There is transitional or turbulent flow around the bottom hole assembly. Any flow rate
with an annular velocity greater than the Critical Velocity (red curve on plot) is outside
the laminar flow regime.
The curve for 575 gpm does not exceed the Critical Velocity curve.
35. Access the Critical Pump Rate vs. Depth plot available in the
Pressure and ECD Plots section of the Hydraulics tab. Use this
plot to determine the pump rate resulting in fluid flow outside the
laminar flow regime for any depth in the wellbore.
36. Access the Circulating Pressure vs. Depth plot available in the
Pressure and ECD Plots section of the Hydraulics tab. Use this
plot to display the combined hydrostatic and frictional pressure
losses through the string, annulus, or bit at any depth in the
wellbore. Data is included for the depths between the surface and
the string depth as specified on the String tab.
37. Access the ECD vs. Depth plot available in the Pressure and ECD
Plots section of the Hydraulics tab. Use this plot to analyze the
ECD (equivalent circulating density) at any point in the string. Data
is included for the depths between the surface and the string depth
as specified on the String tab. ECD is the density that would exert
the circulating pressure under static conditions. ECD is calculated
based on the rheological model specified for the active fluid on the
Fluids tab.
38.
Bit Optimization
39. Access the Bit Power/Area plot in the Bit Optimization Plots
section of the Hydraulics ribbon.
41. Access the Cuttings Bed Height vs Depth plot available in the
Hole Cleaning Plots section of the Hydraulics tab.
42. Access the Pressure Loss vs Pump Rate plot available in the
Pressure and ECD Plots section of the Hydraulics tab.
43. Access the ECD vs. Depth plot available in the Pressure and ECD
Plots section of the Hydraulics tab.
a.
The EMW is
13.25 ppg
Select the Tripping Out (Swab) check box. Keep the default pipe
acceleration and deceleration values on the Operational
Parameters Tab.
If other plots are open, right-click the Swab & Surge Pressure
Transient Plot, and select the Close All But This option from the
menu.
46. Ensure the Active Fluid is 13.8 ppg OBM, and the Pump rate is 0
gpm.
47.
48. Select the Optimized Trip Schedule plot from the Surge & Swab
Plot ribbon.
49. Using the Swab & Surge section on the Analysis Settings, change
the Moving pipe speed to 150 ft/min.
Tripping In Operation
50.
Note that you have to edit the String depth, as the surge operation
will exceed the well TD. Use the Swab & Surge Analysis Settings
tab and enter the maximum value of 19,910 ft in the String depth
field. The calculations cannot be performed for a surge operation
when a moving pipe depth is at TD. The maximum moving pipe
depth allowed is TD minus one stand length. In this example, the
maximum moving pipe depth would be 19,910 ft.
51.
Input 0 gpm in the Pump rate field and 0.762 m/s in the Moving
pipe speed field on the Analysis Settings. The software will
54. Using the Rig tab, review the Choke/Kill line parameters. Ensure
the Choke/Kill line is 590 ft long and the ID of both lines is 3.5
inches.
55. Access the Well Control ribbon; select the Temperature Profile
from the General Plots section.
profiles. When this model is selected, the user must specify the
following:
• Include mud temperature effects – This calculation option
must be enabled to model steady state circulation.
Additionally, the Time for Circulation must be specified. The
Time for Circulation defines the period of circulation for the
steady state simulation.
• Flow Line Mud Temperature – The flow line temperature
of the mud will be calculated based off of the temperatures
indicated under Subsurface> Geothermal Gradient and Rig>
Circulating System> Mud Pit tabs. Under the Mud Pit
dialog, the user has the option of either specifying the
average inlet temperature or to use the geometry of the mud
pit to calculate the inlet temperature.
The Kick class is Kick While Drilling. The bottom hole pressure
determines the type of kick. In this case, the kick was taken while
drilling; the formation pore pressure is higher than the dynamic
bottom hole pressure.
The Well Control Module can be used to determine the type of kick
from the bottom hole pressures. The following types are available:
58.
59.
a. Using your cursor to scroll over where the annulus pressure line
crosses the Fracture Gradient, the maximum allowable influx
volume is about 89 bbl.
e.
With both the Pressure at Depth and Maximum As the slider from the Pressure at Depth plot
Pressure plot open, click and hold the slider, then is repositioned, the corresponding depth will
move the slider down to the critical depth shown on be shown on the Maximum Pressure plot if
the Maximum Pressure plot. both plots are open side by side.
f. Access the Safe Drilling Depth plot from the Well Control
ribbon. Use this plot to display the maximum pressure at a
specified depth of interest, using a constant influx volume
occurring at the bit as the wellbore depth increases.
h. Access the Full Evacuation to Gas plot from the Well Control
ribbon.
The kill mud is in the wellbore and the string at the end of the
animation.
61.
The red slide rule is connected for all of these plots. By moving the line
forward in time, see the changes in the animation and pressure profile plots.
Use the Slide Rule and move forward in time. Notice in the
animation how the gas bubble will expand as it reaches the surface;
this volume expansion can be seen in the Pit Gain vs Time plot.
When the gas kick is circulated out of hole, the Pit Gain volume
decreases as pressure is bled off.
62. Using the Well Control Analysis Settings, select the Driller’s
Method as the Kill method.
The light mud is in the wellbore and the string at the end of the
animation.
Use this icon to hide the
Animation Legend.
63.
65.
c. On the Analysis Settings tab, ensure that the Wait and Weight
method is the specified Kill method.
66. Open the Kill Graph from the Kill Sheet Plots & Tables section of
the Well Control ribbon.
The Kill Graph defaults to show Strokes versus Stand Pipe Pressure; however,
using the Graph Type drop-down, you can select to show either Volume Pumped
or Time versus Stand Pipe Pressure, depending on your preference.
67.
Select the take a snapshot of current line icon on the graph and
name it Strokes 95%.
68. Using the Kill Sheet, review the Calculations section, the Final
Circulating Pressure is approximately 766 psi.
69. Select the Generate kill sheet report icon at the top right of the Kill
Sheet.
A Kill Sheet Report will open in a word document. Save the report
to your desktop. The Kill Graph is included at the end of the report.
73. From Displacement Plot, the BHA contact points are the points at
which the clearance is almost zero. Use the mouse cursor, read the
depth of the contact points. BHA comes into contact with the
wellbore wall at the following depths: 20,000 ft- bit depth, 19,
951.3 ft integral blade stabilizer depth, 19, 915.5 ft integral blade
stabilizer depth, and 19, 880.6 ft integral blade stabilizer depth.
74. From Displacement Plot, use mouse cursor to read at depth of 19,
940-ft the displacement at that depth in both inclination and
directional plane are almost zero. The string is in the middle of the
hole.
75. Activate the Side Force plot, use the mouse cursor to read the
values of the forces. Those values are 5,075 lb, 1,652 lb, 5,268 lb,
and 1,978 lb at depths 19,880.6 ft, 19,915.5 ft, 19,951.3 ft, and
20,000 ft., respectively.
77. Between the last stabilizer and the bit, the string is in the low side.
Switch between inclination and direction. In the directional plane,
the string is the centerline of the wellbore wall.
Drill Ahead
78. Activate Drill Ahead analysis by selecting one of Dill Ahead plots.
Select BHA Quick Look
79. Check the Enable Drillahead check box under BHA Dynamics
analysis setting tab
WellPlanTM will predict BHA build and walk rate under these
parameters.
81. From BHA Quick Look table, the predicted build rate is 0.48 /100
ft.
83. Go to Dogleg Severity plot, it shows in the next 300 ft the dogleg
will be around 0.45 /100 ft.
From the graph, the build rate increases as WOB increases until 50 Kip.
Vibration Analysis
86. Access the BHA Dynamics sub-module by clicking on Stress
Components plot.
Utilize this field to type the rate that is being applied to the forcing
function (number of excitations per revolution). A general rule of thumb
is to use 3.0 for tricone bits and 6.0 to 9.0 for PDC bits. The nature of
forcing functions is still an area of study in the industry.
89. Use Stress Component graph, 140 rpm and 35 rpm may result in
high relative stress in the string, especially shear and bending
stress.
90. Place the slider at 140 RPM. The position plot displays the position
of the relative stress vs. distance from the bit at 140 RPM. Since
shear and bending stress result in the higher stresses than the others,
take the torsion stress and axial stress line off the graph. Use the
zoom in feature to be able to read the data. At 140 rpm, the high
relative bending and torsion stress are likely to occur 12 ft (mud
motor) and 37 ft (MWD) from the bit.
93. Using the Analysis Settings, specify the initial load of the stretch
test was 345 kips, the final load was 365 kips, and the stretch was
23.8 inches.
94. Use the String Editor tab to specify the jar operating parameters.
95. Use the Jar Operation Analysis plot to determine the jar operating
forces. The Measured Weight required to Set (Initial), Trip, and
Reset the jar is 243.8 kips, 406.4 kips, and 386.4 kips respectively.
96. Use the Yield Analysis Details to determine if the loads required to
set, trip, and reset the jar will cause the pipe to fail. Enter a range of
200 to 500 kips with a 100kip increment to cover the same range of
operating loads.
The pipe does not yield or buckle when applying the loads required to
set, trip, and reset the jar. However, the drill pipe will experience
sinusoidal buckling if you slack off enough.
97. Use the Backoff Analysis plot to determine the surface actions
required to backoff at 19,158’.
Overview
Data
At this time, it is necessary to import the training data. Using the
Welcome dialog box, click the Import button. Import the file
DSWE_5000_1_13_1_RunningLiner.edm.xml. Your instructor will
provide the location of the file.
If you have the WellPlan™ software open, access the WellPlan menu.
Select Well Explorer, and click . Import the file
DSWE_5000_1_13_1_RunningLiner.edm.xml. Your instructor will
provide the location of the file.
Workflow
In this section, you will analyze running a liner in the wellbore section
drilled in the last workflow.
The final step in the workflow involves conditioning the well prior to
cementing.
Workflow Solution
Solutions for the workflow steps in this chapter can be found in the
Running and Cementing A Liner In Hole Section Solution chapter.
Workflow Steps
Centralization
Centralizer Placement
4. Put the Centralization Intervals output in the Output Area.
a. The top of the centralized interval is 15,000 ft. You can enter the
centralization interval, or use the schematic to indicate the
interval.
15. Review the Hook Load plot using the rigid centralizer in the
Training Centralizer catalog. To achieve 70% standoff, how does
using the rigid centralizers compare to using bow centralizers? (If
you have deleted the “snapshot” using the bow centralizers you
created in Step 13, take a “snapshot” of the Trip In curve using the
bow centralizers with 70% standoff to compare results using the
rigid centralizers.)
16. Use the rigid centralizers for the remaining steps of this exercise.
Delete the “snapshot” curve from the Hook Load plot using the
bow centralizers.
17. Review the hook loads while Tripping In and Tripping Out at 60 ft/
min, and Rotating Off Bottom. Analyze each operation with and
without centralizers. Are the loads within the yield limit and rig
capacity, with and without centralizers, when tripping out?
Hints:
19. Use the String Fill Up option to fill the liner every 100.0 ft. Pump
rate has to be 0.0 gpm while the String Fill Up option is enabled.
20. Review the Hook Load plot. Consider zooming in to see the effect
of the fluid weight due to filling up the string.
10,000 303
12,500 283
15,000 266
17,500 261
20,000 281
24. Access the Friction Calibration plot. What are the friction factors
currently used for the casing and open hole?
25. Use the actual hook load at 15,000 ft to adjust the curve. Was the
friction factor for the cased or open hole adjusted?
26. Undo the changes, and calibrate using the actual data point at
10,000 ft. Was the curve adjusted? Use this friction factor for the
remaining steps in this exercise.
28. Select the Conventional float option, and use the default parameters
for this.
29. We need to inspect weak zones in the open hole section. What is the
EMW at 12,503 ft TVD? Notice there is a .59 ppg decrease in
EMW. Hence we will use the equivalent MD of 18,518 ft MD for
further analysis.
31. Analyze surge pressures with the string at 19,910 ft, a Depth of
Interest of 18,518 ft, a Pump rate of 0 gpm, and a Moving pipe
speed of 155 ft/min. Is there a problem?
32. Does an Autofill float resolve the problem (Use the default
parameters for Autofill)? Freeze the line and change the name of the
curve to indicate a Conventional float prior to changing the float.
Analyze Reciprocation
35. On the Swab & Surge plot ribbon, select the Reciprocation
Pressure Transient plot.
37. Using the Pressure Calculated At drop-down mode, are there any
transient pressure issues with the depth at 19,910 ft, the Depth of
Interest at 18,518 ft and a Moving pipe speed of 135 ft/min?
39. Open the Pressure Loss vs Pump Rate plot from the Hydraulics
ribbon. Open this plot only and enter the following:
40. Review the ECDs as a function of depth, using a Pump rate of 400
gpm.
43. What is the circulating temperature at TD, and what is the return
temperature at the surface?
Cementing Liner
44. Activate cementing module by clicking on Fluid Job Grid icon
from Cementing ribbon.
45. Using Fluids tab, create the following fluids. All fluids use the
Bingham Plastic rheology model, but 13.8 OBM. Change its
rheology model from Bingham Plastic to Generalized Herschel
Bulkley. The parameters for 13.8 OBM Generalized Herschel
Bulkley rheology model are:
47. Specify the following cement job data using the Fluid Job Grid.
Notice that all fluids are pumped at 10 bbl/min except for the tail
slurry.
Top Plug marks the end of cementing pumping stage and start of
displacement stage.
49. The cementing system surface line of length 100.00 ft and inside
diameter of 1.870 in. The cement head is above the rig floor by 25.0
ft. Only one cement line with fluid friction factor of 1.0.
50. How many barrels of mud are required to displace the cement?
52. Use Fluid Job Schematic plot to see the details of each stage and
the positions of different fluids. Click on each stage to see its
details (column, length, duration …).
54. What is the difference between the pump pressure and the wellhead
pressure?
56. Why does the pressure increases after the spacer, lead, and tail enter
the annuls?
57. View Rate in & Rate out plot. What does this plot represent?
58. Does “freefall” occur during the job? Is the predicted free fall a
cause for concern in this design?
60. Is it possible to take a kick or fracture the open hole during the
cement job? What does the minimum hydrostatic gradient curve
represent? What does the maximum ECD curve represent?
61. View the ECD vs.Volume plot at the formation breakout depth.
When during the cement job the ECD will exceed the fracture
gradient? What is the possible solution for this?
63. What is the displacement efficiency in the tail slurry section of the
annulus?
64. Is the wellbore clean or is there mud cake remaining? Why is there
an increase in mud cake between the previous shoe and 15,000 ft?
65. Is the remaining mud cake a problem if only a good tail cement
placement is required?
66. If a mud cake remains, what parameters, other than hole cleaning,
should be re-examined?
68. What is the optimum displacement rate not to break the formation?
Use auto rate adjustment with safety factor 200 psi.
69. What is the predicted top of the lead slurry with the mud
remaining?
70. What is the revised predicted top of the spacer with the mud
remaining?
Overview
Workflow Solution
Centralization
2. Access the String tab. The liner overlap is 250 ft. (Previous casing
The casing/liner
begins at 12,250 ft as
it is run in on the drill
pipe.
Output Area, you can select the fluid using the Active Fluid drop
down list in the Common section of the Analysis Settings tab.
Centralizer Placement
4. The Centralization Intervals plot is available on the
Centralization ribbon.
5. Use the Operations tab to specify what operations you want to use,
and to specify information about the operation.
Devices tab and select the Use Standoff Devices check box.
Click to add a
centralizer interval. You
can add multiple
intervals.
.
The Centralizer Interval schematic will only By default, the centralization interval
be available if you have the TORQUEDRAG is between the surface and the
and CENTRALIZERPLACEMENT licenses, string depth (as specified on the
or the CEMENT license. String tab).
a.
Note
If after you‘ve imported the Training Centralizers, they do not appear in the
Centralizer Catalog, close and re-open it.
e.
8.
9.
10.
The hookload
with centralizers.
11.
The hookload
without
centralizers.
12.
The maximum
hookload.
13. The Hook Load plot can be accessed using the Roadmap Plots
section of the Torque & Drag ribbon.
Click to create a “snapshot” of the
Standoff devices are used in the Tripping In curve. Right-click the curve
analysis when the Use Standoff name in the legend to give the curve a
Devices check box is selected. descriptive name.
15. Access the Hook Load plot. If you did not close it after using it in
an earlier step, you can click the Hook Load tab in the output
section of the software.
Click the Hook Load tab in the output section. Notice the
“active” tab is orange if you are using the light color theme.
16.
Click to delete
the curve from
the plot.
17.
Clear the Use Standoff Devices check box when you do not want to use the devices in the analysis.
Notice the red outline and color indicating incorrect data. The Hook Load plot does not require standoff
devices. However, the Standoff and Centralization Intervals plots, that are also open but inactive, do
require them. You can ignore the message, or close the Standoff and Centralization Intervals plots.
18. Select the Use Standoff Devices check box on the String tab.
19. Under Torque and Drag Analysis Settings, check Period and
enter 100.0 ft. The period must be greater or equal to the step size.
20. Review the Hook Load plot. Notice the spikes at 100.0 ft interval
represent the additional fluid weight due to the filling up.
23.
25.
Notice the friction factor for the Open Hole Click , then click the actual data
section was changed because the actual point you want to use for the
data point was in the open hole. calibration.
26.
Click in the title bar to undo the
changes.
Float Option
Use this section of the dialog to indicate the float options, which
include: Flow Mode (Conventional or Autofill), Percentage area
open, Float ID, and Total flow area.
Flow Mode
Autofill (Flow In and Flow Out) should be used if flow in and flow
out are both possible, for example, when running an Autofill type
casing shoe. This type of shoe allows casing to be filled during
running a joint of casing (to reduce surge pressure). After running
that joint of casing, fluid inertia may result in flow out of the casing,
hence the possibility of flow in and flow out.
28.
Select only the Tripping In (Surge) check box and enter 1 ft/sec2 pipe
acceleration and deceleration.
31.
32.
The transient pressure was decreased, but it still exceeds the fracture
pressure. The Autofill decreased the pressure response because an
autofill float allows flow through while running in the hole.
b.
c.
Analyze Reciprocation
35. Select the Pressure Transient plot on the Swab & Surge ribbon.
36.
37.
The transient pressures are within the Pore Pressure and Fracture
Gradient at all calculated depths.
39.
The pressure
losses fall under
the Maximum
Pump
Pressure.
40. Open the ECD vs Depth plot from the Hydraulics ribbon.
41. The tool joint pressure losses are automatically included in all
hydraulic output calculations. Tool joint pressure losses occur as a
result of constrictions inside the drill pipe joints. The magnitude of
this type of pressure loss is affected primarily by the internal
geometry of the tool joint, and is sometimes referred to as relatively
minor pressure losses.
42. Use the Freeze the line feature and rename it accordingly.
The centralizers
reduce annular
volume; therefore
there’s an increase
starting at 15,000 ft
MD because that is
where the
centralizers begin.
45. Go to Fluids tab, click add new spacer icon . Name it 14.0 ppg
Spacer with density 14.0 ppg, PV 28 cp and Yield point is 12.0 lbf/
100ft2. Similar steps will be followed to create lead and tail
cement100ft2. Similar steps will be followed to create lead and tail
cement.
46. Go to Operations tab, check use top plug. Note the length and
volume of shoe track is calculated automatically. In this case, it is
zero because there is no float collar defined in the string editor
section.
47. Use Fluid Job Grid window to define the sequences, volumes and
rates at which different fluids are pumped during the cement job.
48. Use Analysis Setting tab, check auto displacement adjustment and
select casing/conventional as the injection path. Auto displacement
adjustment adjusts the fluid volume accordingly to account for the
compressibility of the fluids .Always keep this option checked.
49. Use Rig tab > Cement System. Enter the following values.
50. From Fluid Job Grid window, 729.17 bbl of mud are required to
land the top plug.
51. From Fluid Job Grid window, 1,326 sacks of lead cement and
444.24 sacks of tail cement.
52. Use Fluid Job Schematic plot to see the positions of different
fluids at the end of the cement job. Click on each fluid in the
schematic, a summary of each fluid volume, pump rate...etc. will
appear on the left hand side
53. Click the Fluid Position Animation from fluid sequence group
plot. Under Analysis Setting > Cementing, enter the value for the
reservoir depth = 20,000 ft and fracture depth of 12,500 ft (previous
casing shoe). The application uses the reservoir depth to check for
ECD vs. pore pressure at this depth. The application compares the
ECD vs. the fracture gradient at the fracture zone depth. The values
for BHCT and the return mud temperature were already calculated
in mud conditioning part before running liner page (7-49). Run the
animation. Use Operation tab > enter 350.0 psi as additional
pressure to seat plug.
The pump pressure is at the cement unit; the wellhead pressure is at the
wellhead.
56. After the heavier fluids move to the annulus, additional pressure is
required to lift these fluids up the annulus.
57. Select Rate in & Rate Out plot from Time/Volume Plots group.
This plot displays the total annular return rate and corresponding
pump rates versus the fluid pumped into the well (a comparison of
the volume of material pumped in with the volume coming out of
the well). The difference between the two rate curves indicates free
fall. If free fall occurs and the well goes on vacuum, the rate out
will initially exceed and then fall below the planned pumped rate.
58. There is slight free-fall at the start of displacement during the job.
59. Open the Hook Load Simulation plot. The plot shows the
calculated hookload vs. the volume of fluid pumped. The hook load
variations are attributed to changes in buoyancy, pressures and
flowrate. The maximum hookload is approximately 421.4 kip.
60. Open Down Hole Pressure Profile plot from Depth Plots group.
Yes, the circulation pressure is exceeding the fracture gradient at
depth of 18, 504.4 md-ft. The ECD represents the maximum ECDs
that can be anticipated at various depths. The hydrostatic gradient
curve represents the minimum gradient at any given time that could
be present in the annulus.
61. Open ECD plot from Time/Volume plots. Change the fracture zone
depth to be 18,504.4 ft-md.
• Replace the previous casing shoe depth as fracture zone with 18,
504.4 ft as the weakest point.
The ECD exceeds the fracture gradient at depth of 18, 504.4 after
pumping 1202.18 bbl. One of the solutions is to decrease the pump rate
for the last (1,222.73-1,202.18= 20.55) bbl. For further safety, decrease
the displacement rate for the last 25 bbl to be 6 bbl/ min.
• Add additional stage (stage no. 7). Fluid is 13.8 ppg OBM, Rate
= 6 bbl/min.
• Change the volume for stage no.6 to 704.17= 729.17-25 bbl.
• Check the Down Hole Pressure Profile plot. ECD is not
exceeding the fracture gradient
.
65. Ideally, 100% mud removal is desirable for the entire cemented
section. In this exercise, only a good tail placement was required
and the tail section is 100% clean. In the centralized interval
containing the lead slurry, there is a small mud cake.
66. Fluid tops and ECDs may be affected by remaining mud cake.
67. Open the Downhole Pressure Profile plot. The ECD most likely to
cause problems from well TD up to approximately 15,000 ft-Md
69. Use the Fluid Positions Animation, the new TOC is 11,570 ft-md.
The new top of spacer is 11,168.6 ft
Overview
Data
At this time, it is necessary to import the training data. Using the
Welcome dialog, select the Import button. Import the file
DSWE_5000_1_13_1_UBH.edm.xml. Your instructor will provide the
location of the file.
If you have the WellPlan™ software open, access the WellPlan menu.
Select Well Explorer, and click . Import the file
DSWE_5000_1_13_1_UBH.edm.xml. Your instructor will provide the
location of the file.
Workflow Steps
4. Review the drillstring using the String tab. What is the depth of the
string?
6. Using the Fluid tab, create a new gas mixture called N2 with Air,
and a description of Nitrogen and Air. The gas should be 95% N2
and 5% Air. Choose the gases from the catalog.
7. Using the Rig tab, the return surface line must be 2.5 in ID and 22 ft
length.
8. Using the Analysis Settings tab, enter the following required data:
b. Why are all points on the 600 gpm curve outside of the operating
envelope?
a. If you change the gas injection range will the limits change? If
yes, What are the new limits?
12. Use a Gas injection rate of 500 – 3000 scfm, Min vertical
annulus velocity of 80 ft/min. Set the Pump Rate to 350 gpm and
Gas Injection Rate at 3000 scfm.
13. Is the point at 350 gpm pump rate, and 3000 scfm gas injection rate
inside the operating envelope?
15. On the UB Pressure Profile plot, hide the string pressure profile.
16. On the UB Pressure Profile plot, take a snap shot of the Annulus
curve and change the color to Blue Violet. Rename as 350 gpm x
3000 scfm.
19. On the Analysis Settings tab, set the Pump rate back to 350 gpm.
Change the Gas injection rate to 0 scfm.
20. On the Analysis Settings tab, set up the Pump rate to 200 gpm and
Gas injection rate to 5000 scfm.
21. On the Analysis Settings tab, set the Pump rate as an interval from
100 to 600 gpm and Gas injection rate from 500 to 3000 scfm.
d. What are the possible BHP for an injection rate of 1750 scfm?
e. For a pump rate of 300 gpm, what is the minimal gas injection
that you can use without exceeding the pore pressure?
22. Set the Pump rate back to 350 gpm and Gas injection rate to 3000
scfm. Open UB Mixture Density plot.
Does the mixture density exceed the pore pressure at any point in
open hole section?
c. What was the ratio before and after this point (9600 ft MD)?
e. Freeze the line and rename as 350 gpm x 3000 scfm and change
the color to Olive.
24. Using the Analysis Settings tab, set the Pump rate back to 350
gpm and Gas injection rate to 3000 scfm. Open UB Annular
Velocity Profile plot. Is there any velocity lower than minimum
vertical annulus velocity?
25. Configure the Output Area to view the UB Pressure Profile plot
and the UB Cuttings Transport Ratio side by side.
26. Type pump and gas injection rate as an interval from 100 to 490
gpm and 1700 to 3000 scfm, respectively. Choose one of these
combinations that satisfy a UB condition, operating envelope and
hole cleaning. Replace the interval and justify your choice.
29. You are planning an underbalanced operation, but you don’t have a
mud motor that can work in this scenario. If it isn’t possible to inject
gas through the drill string, what alternative could you have?
30. Configure the Output Area to view the UB Pressure Profile and
UB Flow Pattern outputs side-by-side.
31. Change the Pump rate to 350 gpm. Run a simulation assuming that
you can't inject gas through the drill string. You could create an
injection point at the appropriate casing shoe depth. The injection
capacity is 3000 scfm and the fluid is the same (N2 with Air).
c. Does the flow pattern change? After what depth is bubble flow?
32. Set the Gas injection rate to 3000 scfm and the Pump rate to 350
gpm. Do not use a parasite string. (clear the Use parasite strings
check box.) For underbalanced operations in gas reservoirs, after
the zone is penetrated, the underbalanced condition facilitates an
inflow of formation fluids. In this situation , with enough produced
gas, the underbalanced condition may be partially self-supporting.
Oil viscosity = 14 cp
Overview
This chapter contains the answers for the exercises found in the previous
Underbalanced Hydraulics chapter.
Workflow Solution
1. Open WellPlan.
a.
Casing/liner ID
6. Click the Fix in Fluid editor link on the UB Operating Envelope plot to
open the Fluids Editor.
Create a gas mixture by clicking
the Add new gas button.
7.
Motor Equivalent liquid rate is the equivalent liquid volume of the gas and liquid mixture
(multi- phase fluid) coming out from the mud motor.
If no mud motor is defined on the string editor, the Minimum and Maximum mud motor
equivalent liquid box will be grayed out on the Analysis Settings tab and no operating
envelope area can be defined.
When a mud motor is defined on the String tab, based on the minimum and maximum
equivalent liquid rates entered in the analysis settings, the solutions which result in
bottomhole pressure units are found on the operating envelope.
Normally, the gas content must be less than 15% on the motor.
After you input all data required, the plot will show the results.
Target pressure
Minimum liquid
injection rate
b.
c.
Yes, it would result in an underbalanced situation,
it is outside the operating envelope.
Note
For a typical multi-phase fluid injection into the underbalanced drilling
ecosystem, the combined result of internal gas-liquid phase interaction
translates into three dominant zones: Hydrostatic, Transitional, and Frictional.
The WellPlan software designates color gradients for these different zones on
the background of the UB Operating Envelope plot:
12. Input the data using the Analysis Settings tab. Change Gas
injection rate back to 500 - 3000 scfm and Min. vertical annulus
velocity to 80 ft/min.
13.
On the UB Operating Envelope plot, read a point closer to 350 gpm for
pump rate and 3000 scfm for gas injection rate.
Notice that this point is on the limit of the envelope.
14.
15. On the UB Pressure Profile plot, clear the String check box on the
legend. Notice that the axis scale changes automatically.
16.
17. Slide liquid Pump Rate to 200 gpm in the UB Summary section.
b. For this pump rate and gas injection rate, both the UB Operating
Envelope plot with UB Pressure Profile indicate the expected
value for BHP is around 2070 psi.
18. Using the UB Summary section, change the Pump Rate to 500
gpm.
a. By changing the Pump Rate to 500 gpm you can see that the
bottom hole pressure increases beyond 4100 psi.
19. Set the Pump rate back to 350 gpm and change the Gas injection
rate to 0 scfm.
a.
d.
In the UB Operating
Envelope, this point is
outside the envelope.
Therefore, the
underbalanced
operation is not
possible with these
values.
20. Change the Pump rate to 200 gpm and Gas injection rate to 5000
scfm.
a.
21. The Operating Envelope plot provides you the BHP profile when
you change the liquid and gas injection rates or other envelope
parameters. If you want to see the effect of both parameters over an
a. Now you can see the pressure in any depth of interest as a result
of the pump rate and gas injection rate variation. The shaded
region represents the results for these intervals.
b. Click on the Sensitivity tab and hover the cursor on the values
to see the highlight curve under the shaded region on the plot.
Now you can identify the combination (pump rate vs. gas
injection rate) that each line represents.
e. Change the Pump rate to 300 gpm. Leave the Gas injection
rate as an interval.
On the UB Summary table, you can adjust the Gas injection rate
slider and see how this line moves inside the shaded range, or
even out of the range when adjusted far enough. To see the
minimum gas injection that you can use, adjust the slider until
the annulus pressure curve gets below the pore pressure curve, or
use the operating envelope and locate the exact minimum gas
injection which 300 gpm pump rate won't cross the reservoir
pressure curve. The minimum injection rate is,
approximately,1500 scfm. You can see the BHP profile as a
line graph or as a data grid (more accurate view) by selecting
the grid icon on the top left of the plot.
This plot shows you how the ECD behaves. You can
perform the same sensitivity analysis that you did in the
previous step. For this specific pump and gas injection
rate, the ECD is always lower than pore pressure which
represents an underbalance condition.
a. The error message on the plot indicates what data is missing and
a link to resolve the issue.
Click the Fix in Analysis Settings link to resolve the error. The
red box shows you an error that occurs, solve this by selecting
the Include cuttings loading check box. Use default values for
cuttings loading parameters. :
Analyzing the ascending flow through the annulus, you can see
that at 9600 ft the casing ID (internal diameter) changes from
8.375 inch to 12.4 inch, this affects annular velocity and causes
ratio to suddenly drop.
Note
The Cuttings Transport Ratio is a good measurement of the carrying capacity
of the drilling fluid. Positive means cuttings are being carried up the hole;
negative means cuttings are settling down and may require more fluid velocity
or a better flow design. A rule of thumb designates that a good design should
yield a ratio of 0.55 or greater throughout the entire depth range.
Cuttings Transportation Ratio between 55 to 70% are for vertical hole sections
and 80 to 90% for horizontal hole sections.
c.
Change to a
tabular format
by clicking the
flip-chart icon.
The values
just before and
after 9600 ft
are 55% and
84%,
respectively.
d. Every variation on well diameter (ID or OD) will affect the cross
section area and consequently the annular velocity in different
manners. As the CTR is defined as the ratio of cuttings velocity
to the mean annular velocity, any variation on the diameter will
affect the CTR too.
You can use the Read icon to identify other points that the CTR
changes and verify the diameter changing. If you want to see the
e. Freeze the CTR curve by click in snap shot icon (same process
used in previous step).
Rename as 350 gpm x 3000 scfm and change the color to Olive.
24. Set Pump rate back to 350 gpm and Gas injection rate to 3000
scfm. Open the UB Annular Velocity Profile plot.
This plot shows you all annular velocity profiles, which depend
on the pump and gas injection rate that you input on the Analysis
Settings tab. When you set the minimum vertical annulus
velocity in the Analysis Settings tab, you create a limit for the
operating envelope. Inside this envelope, you choose one
25. Drag the UB Cuttings Transport Ratio plot away from the UB
Pressure Profile area.
Adjust the plot size by dragging the line between the two plots.
26. Analyze the Pump rate as an interval from 100 to 490 gpm and
Gas injection rate from 1700 to 3000 scfm. Notice these values
correspond to the operating envelope limits.
Applying this interval, you can see the BHP and CTR behavior side
by side. You have to choose one combination that enables a highest
CTR value and a BHP up to 4100 psi (Target pressure).
Click the Sensitivity tab and hover the cursor in one combination of
Pump rate and Gas injection to see the highlighted curve under the
shaded region.
The combination that allows you to clean up the well without exceed
the operating envelope or the underbalanced condition is 490 gpm
and 3000 scfm. To use this combinations just select it and click the
Replace ranges with selected value bottom.
In this case, we want high CTR (> 0.55 if possible) coupled with a
BHP lower than the target. We can see that any of the combinations
with 100 gpm or 295 gpm pump rates does not help increase in CTR.
So, the 490 gpm sets would be our choice here. Applying 490 gpm
with 1700 or 2350 scfm exceeds the pore pressure (overbalanced
condition). Using 490 gpm and 3000 scfm yields the best solution
(Highest CTR possible with BHP lower than target pressure). Result
after the selection should look like below.
place in multiphase systems because the gas and liquid phases are
not flowing with the same velocity. Through a pipe, when gas and
liquid are flowing downward, the liquid will flow faster than the gas
due to its higher density. When flowing upward, the gas will flow
faster than the liquid resulting in liquid holdup. An analysis of the
liquid holdup profile on a multiphase flow model can aid in
assessing the effectiveness of the gas lift. For any specific case the
liquid holdup fraction decreases as the gas injection increases. The
relationship between the gas and liquid rate must be managed to
provide sufficient liquid holdup in the annulus to transport cuttings
while keeping BHP below the target pressure. Liquid holdup
analysis is also useful when investigating MWD/LWD/Mud Motor
operational limits. Some of these tools need to operate with a
minimum equivalent liquid rate; normally the maximum gas content
is 15%, so you can use the UB Liquid Holdup plot to identify
potential issues with a specific drill string component.
a. At surface.
b. No, the gas content in mud motor depth is greater than 15%. You
have to change the parameters or use a proper mud motor to
perform this operation with these parameters.
a. The table associated with the schematic displays the annulus and
string pressure for a specified liquid and gas flow rate. It also
displays you the flow pattern/regime for all annular and string
cross sectional areas. For this case, all areas are in bubble flow
pattern.
Note
Normally you want to avoid slug flow, which may be avoidable by changing
the operation parameters and/or the flow model.
For this case, inside the drill string until 15,600 ft you see a bubble
flow pattern. After this point, all sections are in slug flow.
29. Assuming that your downhole motor and MWD tools are not
capable of handling gas injection through the BHA, you may want
to consider parasitic string injection.
30. Arrange the Output Area to view the UB Pressure Profile and Flow
Pattern outputs side-by-side. Drag and drop on the proper position
and resize if necessary.
31. On the Analysis Settings tab, input the Gas injection rate as 0
scfm (no injection through the drill string). Check Use parasite
strings. To define the injection depth, look for the well schematic
and identify the 13 3/8” casing string (attached at surface) and its
shoe depth.
13 3/8” shoe
a. Type the injection depth as the casing shoe depth of your last
casing string (12,900 ft).
Analyzing the string flow pattern and annulus flow pattern you will
notice that inside the drill we have the liquid flow from surface to
bottom hole. In the annulus from bottom hole to 12900 ft we have
liquid flow. After this point, there is bubble flow. This happens
because of the parasitic string injection. Determining the flow
pattern/regime is critical in the accuracy of the multi-phase flow
models. As shown, the application has the capability to display and
calculate for parasitic injection method.
Note
Some MWD/LWD/Mud Motor tools must operate in fluids with low gas
content (<15 %). In this situation, a parasite injection could be a solution.
32. Set the Gas injection rate to 3000 scfm and the Pump rate to 350
gpm. Consider how to model drilling with gas influx from the open
hole. In underbalanced operations in gas reservoirs, once
penetration of the zone occurs, the underbalanced condition
facilitates an inflow of formation fluids. In this case, with enough
produced gas, the underbalanced condition may be partially self-
supporting. As a result, downhole motors and drilling conditions
may only require sufficient fluid injection and little supplemental
gas. Use the Subsurface tab to input formation influx data.
a. The resulting BHP is very low (around 1,345 psi) due to the extra
gas from the formation influx. Consider using choke pressure to
apply back pressure to help maintain borehole stability.
When you click to Include choke pressure, a blue box and message
appears indicating that data is missing. Enter the choke pressure to
fix this problem.
c. When you apply a counter pressure at the choke you change the
BHP to almost 4000 psi.
d. Yes. The limit and background color has changed. Now, the
background color is red, indicating that the operating envelope is
frictionally dominated.
e. Using the UB Pressure Profile you can see that original 350
gpm x 3000 scfm pressure, near the TD, is almost 3260 psi.
operating envelope and look for the parameters to achieve 3250 psi
with a choke pressure of 150 psi and gas injection rate of 600 scfm
(arbitrary value).
Applying a pump rate of 278 gpm, you can maintain almost the same
pressure that you achieved before (without taking a kick).
f. Investigating the cuttings transport ratio, you can see that: CTR
> 55% in the vertical hole section and CTR > 80% for the
horizontal section.