BOOK III B

PART 4.5 Mechanical Works

BOOK III B
PART 4.5 MECHANICAL WORKS

TABLE OF CONTENT

4.1 GENERAL................................................................................................1
4.1 POWER PLAN PIPING.............................................................................1
4.2 HANGERS, ANCHORS AND SUPPORTS ............................................80
4.3 INSULATION FOR PIPING AND EQUIPMENT......................................84
4.4 VALVES..................................................................................................92
4.a CONTROL VALVES..............................................................................124
4.b TURBINE BYPASS VALVE..................................................................135
4.6 FIELD FABRICATED TANKS...............................................................136
4.7 CLEANLINESS AND PAINTING..........................................................154
4.8 PACKING AND STORAGE...................................................................167

4.2 BOILER AND AUXILIARY PLANT.......................................................170

4.5.2.1 OPERATING AND DESIGN CONDITIONS..........................................171
4.2 SPECIAL DESIGN CONDITIONS OF CFB..........................................175
4.3 BOILER AND FURNACE.....................................................................178
4.4 CYCLONE OR SOLID (BED MATERIALS) SEPARATOR...................181
4.5 HEAT RECOVERY FROM RETURNING SOLIDS................................183
4.6 DRUM...................................................................................................185
4.7 ECONOMIZER......................................................................................186
4.8 SUPERHEATER AND ATTEMPERATORS..........................................187
4.9 HEADERS............................................................................................188
4.10 TUBES..................................................................................................189
4.11 CASING,BRICKWORK,REFRACTORY,INSULATION AND LAGGING
.............................................................................................................. 190
4.12 PIPING,VALVES AND FITTINGS.........................................................191
4.13 GAS AIR HEATERS.............................................................................193
4.14 COAL FIRING SYSTEM.......................................................................195
4.15 BOTTOM ASH HANDLING SYSTEM...................................................202
4.16 FUEL (HSD) OIL FIRING SYSTEM......................................................203
4.17 SOOT BLOWING SYSTEM..................................................................206
4.18 BLOWDOWN TANK.............................................................................208

Part 4.5 - i PLTU 2 NTB (2 x 25 MW)

 BOOK III B
PART 4.5 Mechanical Works

4.19 AIR,FLUE GAS DUCTS AND FLY ASH HOPPERS.............................209

4.20 PARTICULATE EXTRACTION EQUIPMENT........................................211
4.21 INSTRUMENTATION AND CONTROL..................................................218
4.22 SEAL AND ASPIRATING AIR SYSTEM...............................................222
4.23 FLAME DETECTOR AND TELEVISION CAMERA COOLING AIR
SYSTEM...............................................................................................222
4.24 WASH WATER AND WASTE WATER PIPING SYSTEM.....................223
4.25 AUXILIARY STEAM PIPING SYSTEM.................................................223
4.26 POWER PIPING SYSTEM....................................................................225
4.27 COOLING WATER AND SERVICE WATER PIPING SYSTEM............226
4.28 N2 GAS INJECTION SYSTEM.............................................................227
4.29 STEAM GENERATOR SUPPORTING STEEL, HANGER BEAMS,
PLATFORMS, STAIRS, LADDERS AND WALKWAYS........................227
4.30 WELDING.............................................................................................230
4.31 TEST AND SPECIAL TOOLS ..............................................................231

4.5.2A PULVERIZED COAL FIRING (PC) BOILER AND AUXILIARY PLANT..........233

4.5.2A.1 PULVERIZED FUEL HANDLING SYSTEM...........................................235
4.5.2A.2 COAL COMBUSTION SYSTEM INCLUDING LOW NOx BURNERS.........240
4.5.2A.3 IGNITION AND SUPPORT FIRING EQUIPMENT................................244
4.5.2A.4 COOLING WATER AND SERVICE WATER PIPING SYSTEM.............248
4.5.2A.5 N2 GAS INJECTION SYSTEM.............................................................248
4.5.2A.6 BOILER STRUCTURAL STEELWORK.................................................249
4.5.2A.7 UNIT FITTINGS, CASINGS AND ACCESS GANTRIES........................250
4.5.2A.8 PRESSURE SYSTEMS DESIGN & FABRICATION .............................251
4.5.2A.9 ECONOMIZER......................................................................................256
4.5.2A.10 DRUM ..................................................................................................257
4.5.2A.11 FURNACE...................................................................................................257
4.5.2A.12 MAIN STEAM PIPING ..........................................................................258
4.5.2A.13 CLEANING OF PRESSURE SYSTEM INTERNAL SURFACES................259
4.5.2A.14 BOILER BLOWDOWN AND CLEAN DRAINS FLASH SYSTEMS.............259
4.5.2A.15 FURNACE AND TUBE CLEANING.......................................................260
4.5.2A.16 DUST HOPPERS..................................................................................261
4.5.2A.17 AIR HEATERS......................................................................................262
4.5.2A.18 PARTICULATE EXTRACTION EQUIPMENT........................................266
4.5.2A.19 DRAUGHT PLANT................................................................................272
4.5.2A.20 STEAM/WATER CIRCUIT CHEMISTRY...............................................274
4.5.2A.21 INSTRUMENTATION AND CONTROL..................................................276
4.5.2A.22 TEST AND SPECIAL TOOLS................................................................279
4.5.2A.23 FLUE GAS DESULPHURIZATION (FGD) PLANT................................280

Part 4.5 - ii PLTU 2 NTB (2 x 25 MW)

 BOOK III B
PART 4.5 Mechanical Works

4.3 STEAM TURBINE AND AUXILIARY PLANT.......................................284

4.1 STEAM TURBINE.................................................................................284
4.2 BOILER FEED PUMP...........................................................................303
4.3 AUXILIARY STEAM SYSTEM..............................................................315

4.4 CONDENSER AND FEEDWATER HEATING PLANT..........................316

4.1 FEEDWATER HEATING SYSTEM ......................................................316
4.2 CONDENSATE SYSTEM......................................................................326
4.3 SURFACE CONDENSER.....................................................................328
4.4 CIRCULATING WATER SYSTEM........................................................336

4.5 PLANT WATER SYSTEM.....................................................................346

4.6 WASTE WATER TREATMENT PLANT................................................357
4.7 FIRE PROTECTION SYSTEM..............................................................359
4.8 COMPRESSED AIR SYSTEM..............................................................373
4.9 CHEMICAL FEED SYSTEM.................................................................378
4.10 SAMPLING RACK SYSTEM................................................................381
4.11 LABORATORY & LABORATORY EQUIPMENT..................................383
4.12 CHLORINATION SYSTEM...................................................................385
4.13 AIR CONDITIONING AND VENTILATING SYSTEM............................389
4.14 ELEVATOR...........................................................................................399
4.15 CRANE AND HOIST ............................................................................401
4.16 WORKSHOP & MACHINERY EQUIPMENT.........................................405
4.17 MOBILE EQUIPMENT..........................................................................408
4.18 COAL HANDLING SYSTEM................................................................412
4.19 FUEL OIL STORAGE AND HANDLING...............................................428
4.20 ASH HANDLING SYSTEM ..................................................................434
4.21 VACUUM CLEANING EQUIPMENT.....................................................450

Part 4.5 - iii PLTU 2 NTB (2 x 25 MW)