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Hilti Fastening Technology
Rebar Fastening Technology Manual
Bonded-in Reinforcement B 2.11
Europe
PREFACE The present guide on the post The performance of the adhesives
installed anchoring of concrete Hilti HIT-HY 150 and HIT-RE 500
reinforcement using the HiIti HIT- have been thoroughly tested at the
Injection System is based on the Hilti testing fields in Kaufering
safety concept and the rules for (Germany) and in independent
detailing of Eurocode 2 (ENV 1992-1- University institutes. Hilti HIT-HY 150
1 :1992). has the DIBt approval Z-21.8-1648
for this application in Germany.
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Contents Page
4. Design examples 20
4.1. Anchorage, end support of slab (calculated as simply supported) 20
4.2. Wall bending connection (frame node) 21
4.3. Lapped splice 22
5. Approvals / Literature 23
Hilti EXBAR Rebar Design: Excel Spread Sheet for Splitting and Shear Check, EC2, Version 1.11
Hilti EXBAR Frame Node: Excel Spread Sheet for the calculation of Frame Nodes, EC2, Version 1.11
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Vertical connections
• New columns, piers ü accurate location
• Structural enhancement ü no complex reinforcement fixing
• Pile caps ü unobstructed sire access
Cantilever connections
• Balcony ü negligible displacement
ü deformed bar fixing
• Access platforms
ü high confidence - equivalent to cast-in
• Landings
ü short rebar expssure avoids rust staining
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Adhesive Dispenser
Foil pack 330 ml / 500 ml Foil pack 330 ml / 500 ml Battery dispenser BD 2000
with holder with holder
and mixer Hilti HIT-HY-M 150 and mixer Hilti HIT-RE-M
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2.2 Two-component injection adhesive
2.2.2 High performance and slow curing adhesive Hilti HIT-RE 500
Hilti HIT-RE 500 is the high performance adhesive for anchoring reinforcing bars and anchor rods in
concrete. Its innovative formula assures:
Reliability: Convenience:
• very high loading values in wide range of diameters • well proven, self opening foil pack system
(8 to 40 mm) • low dispensing force for quick and easy work
• negligible shrinkage • wide range of dispensers for different
• suitability for holes drilled using diamond coring requirements
equipment, rotary hammers, pneumatic drills • reduced waste due to unique foil pack
• low sensitivity to oversized and wet holes • odourless adhesive
• red coloured for easy check of proper setting on site
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2.2 Installation
Mixer
Drilling the holes • Use the correct mixing nozzle.
• To drill holes: • Check that the mixing element
use rotary electric or
is inside. Do not modify the
pneumatic hammer drill.
mixing nozzle in any way.
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• “
linst
l inst
Setting control:
Blow with oil free compressed air.
• mortar is ejected from hole.
• setting mark visible at concrete surface.
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For post installed bars, only straight ends of bars can be used for installation reasons.
In cases where normally hooks or bends are used to anchor or splice a bar, the anchorage of the post installed
bar should be carefully modelled. Special approaches have been evaluated and are shown in this section. In
general all requirements of the standard should be fulfilled unless special considerations are made and evidence
for suitability for other solutions are proven.
Special attention should be paid to the overall transfer of the anchorage forces in the structural element. Basic
principles of reinforced concrete construction apply for such investigations. It is within the scope of the user's
responsibility and engineering judgement to ensure the overall force flow and the equilibrium of the concrete
member.
Concrete failure:
s
s s
cs3=s/2
cs1
cs2
cs1 cs1
For the calculation of the decisive failure mode use Hilti EXBAR Software 1) .
1)
Hilti EXBAR: Excel spread sheet for Splitting and Shear Check, Hilti Technical Service
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3.2 Basic design values in restraint concrete (not concerning edge distance and spacing)
3.2.1 Basic design values for bond and yield of steel
• The basic anchorage length is the straight length required for anchoring the design yield force in a bar,
assuming constant bond stress over the bond length at ultimate limit state.
• The values shown in Table 3.2 are valid for normalised conditions as shown in the table and should be
multiplied with the influencing factors as given in the Tables 3.2a to c.
The basic anchorage length is derived without consideration of edge distance and spacing nor
loading condition. They provide the basic values for the applications as shown in the following
sections.
Table 3.2
Basic anchorage length l ’b0 [cm] to develop yield of bar (capacity of steel and bond) without
consideration of edge distance and spacing of bars
deformed bar according to EC 2 in concrete C20/25
1 Bar size ∅ [mm] 10 12 14 16 20 25 28 32 36 40
2 Drill bit size D0 [mm] 12-14 16-18 18-20 20-22 25-28 30-32 35-37 39-42 42-46 48-52
2
3 Sectional area of bar As [mm ] 78.5 113 154 201 314 491 616 804 1018 1257
4 Design yield force of Fyd,s [kN] 34.1 49.2 66.9 87.4 136.6 213.4 267.7 349.7 442.6 546.4
bar 1)
5 l ’b0 [cm] 22 29 37 44 61 90 - - - -
2)
6 Hilti HIT-HY 150 (multiple of bar size) - -
22 24 27 28 31 36 - -
2
7 design bond [N/mm ] 5.0 4.5 4.1 3.9 3.5 3.0 - - - -
’
8 l b0 [cm] 16 19 22 25 31 39 50 62 76 91
Hilti HIT-RE 5003)
9 (multiple of bar size) 16 16 16 16 16 16 18 19 21 23
10 2
design bond [N/mm ] 6.9 6.9 6.9 6.9 6.9 6.9 6.0 5.6 5.2 4.8
1)
Fyd,s = ∅ 2 x π/4 x f y //γ ms , f y = 500 N/mm²; γ ms = 1,15
2)
Hole to be dry, rough and clean at time of bar installation, γ b =1.5 (partial safety factor for bond)
3)
Concrete not water saturated at time of bar installation, hole cleaned, γ b = 1.8 (partial safety factor for bond)
Influencing factors for the adjustments of the basic anchorage length for bond
Adjust the basic anchorage length l’b0 by multiplying with the factors as specified above:
Design procedure
• Bonded-in bars:
Determine anchorage length for bonded-in bars using
Hilti EXBAR for Splitting1) .
• Cast-in bars
Determine anchorage length lb2 for cast-in bar s/2 s s/2 cs3 s cs4
- according to {Standard EC 2, Clause 5.2.4}
- or according to ACI 318 using cs1 cs1
Hilti EXBAR for Splitting1)
• Determine decisive value of the two for lapped lengths: l s = max{ l b1 ; l b 2 } .
Note: joint, roughened
The installed length is determined according
to the strut-and-tie model as shown in the sketch:
installed length linst
spliced length lb
1)
Hilti EXBAR: Excel spread sheet for Splitting and Shear Check, Hilti Technical Service
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14 18 cm
Design ultimate loads1) in [kN]
2)
pre-drilled hole to be rough, dry and clean at time of installation, γ b =1.5 (partial safety factor for bond)
3)
for bars >size 25, Hilti HIT-RE 500 is recommended as bonding agent
4)
load values may be interpolated and extrapolated linearly up to the length to develop yield.
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Table 3.3b
Hilti HIT-RE 500 Rsd Rbd Rcd s/2 s s/2 cs3 s cs4
design ultimate loads per bar
cs1 cs1
Min{R sd;R bd ;R cd }
2)
minimum edge distance and minimum spacing apply.
3)
valid for service temperature below +50°C
- pre-drilled hole to be clean and temperature of substrate more than +5°C at installation
- for water saturated concrete at installation: multiply anchorage length by the factor of 1.4
- load values may be interpolated and extrapolated linearly up to the length to develop yield.
- partial safety factor γ s = 1.15 and γ b = 1.8 (to characteristic value).
4)
load values may be interpolated and extrapolated linearly up to the length to develop yield.
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3.4 Special cases
For bonded-in connections only straight bar ends are possible. This section treats the applications where cast-
in bars use bends to connect the tensile force to existing bars or compressive chords. Therefore special
considerations are necessary for the load transfer. Design should aim for ductile steel failure and brittle
concrete failure (tension and compression) should not occur in the adjoining element.
Note that all design approaches are simplifications and good engineering judgement is necessary for adequate
approximation.
3.4.2
3.4.3
3.4.4 3.4.5
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3.4.1 Frame node connections with bending moment +M1
For test explanation of formulas see special report 1) . +V1
Assessment of section forces in the node:
Equilibrium of the section forces in the node is a 1 ∆x = z/2
precondition for the design. The section forces are +M2 +V2
dependent on stiffness and supporting conditions, normally 2 P 3
plastic design is used. Evidence for the general force flow +N2 +N3
∆x = z 1/2 ∆x = z 1/2
and over all equilibrium of the system should be shown.
+A +V3 +M3
Fig. 3.4a Signs and symbols for section forces,
Calculation procedure (use Excel spread sheet 2) ) direction of arrows indicates positive value.
Determine and check local equilibrium of section forces h1
(new member)
at end-faces of node in relation to P: z1
region 1
∑ M p = M 1 + M 2 + M 3 + V1 ⋅ + (V2 + V3 )⋅ 1 = 0
z z z 1r
2 2
∑ H = V1 − N 2 + N 3 = 0 ∑ V = N1 + V2 − V3 + A = 0 Fs1 N
1
Fc1
As1 M1
Fs1 z 1r Fc1
cs V1
Fs2 As2 As1 FS0 As0 Fc3 As2 Fs2 As0 Fs0 Fc3
θ0 V2
θS0 M2 z0
D0 h z S0 linst N3
z0 P
DS0 N2 M3
S0 lb1/2 z fsp V3
lb1
Fc2 FS3 AS3
D0S Fc0
lb1/2
θ0S s≈z A/2 z 1 A/2
Fs3 As3 Fs3
region 2 region 0 region 3
Fig. 3.4b Secondary strut-and-tie model
limitation: 0.58 ≤ cotθi ≤ 2.0 Fig. 3.4c Frame node with strut-and-tie model
1)
Hilti HIT-Rebar Design: Calculation for frame node connections, for copy ask Hilti Technical Service
2)
Hilti EXBAR Frame Node: Excel Spread Sheet for frame node calculation, for copy ask Hilti Technical Service
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spalling of section.
1
3.4.4 Corbels
1)
Hilti EXBAR Frame Node: Excel Spread Sheet for frame node calculation, for copy ask Hilti Technical Servic
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3.5 Simplified approach by means of shear check (concrete cone failure)
This method is based on the fundamentals of anchor model as shown in the actual Hilti Fastening Technology
Manual for bonded anchors.
Min{R sd;R bd ;R cd }
s
Rsd Rbd Rcd s s
cs3=s/2
cs1
cs2
In addition to the specifications in the tables, the following geometrical designations and limitations shall be
observed:
1)
If cs,3 < 0.5 s or c s,4 < 0.5 s: adequate edge
cs,2 ≥ l inst
l inst ≥ 10∅
reinforcement (stirrups) should be provided to
cs,31) ≥ 4.5∅ s ∅ s ≥ 5∅ prevent splitting at edge.
≥ 0.5s s
c1 s
l inst
cs,1 ≥ l inst D0 cs,41) ≥ 4.5∅
≥ 0.5s
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Typical Table 3.5b
c3=s/2 s s
Rcd
Hilti HIT-RE 500 Rsd Rbd cs1 cs2
Min{R sd;R bd ;R cd } design force per bar
2)
pre-drilled hole to be clean, concrete not water saturated and temperature ≥ 5°C at time of bar installation,
service temperature ≤ 50°C,
Partial material safety factor γ s =1.15 for steel, γ c =1.5 for concrete and γ b = 1.8 to characteristic bond value,
load values may be interpolated linearly.
3)
do not use bars larger than ∅32 for bending
4) cs,2 ≥ hinst
for edge distance see sketch:
l inst ≥ 10∅
cs,31) ≥ 4.5∅ s ∅ s ≥ 5∅
≥ 0.5s s
c1 s
l inst
cs,1 ≥ l inst D0 cs,41) ≥ 4.5∅
≥ 0.5s
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4. Design examples
4.1 Anchorage: End support of slab, calculated as simply supported (section 3.3, FTM B 2.11)
• slab: l? = 6.50 m; p = 5 kN/m2 ; h = 300 mm; d = 260 mm
300 wall: h = 300 mm; d = 260 mm, vert. reinf.: ∅12 s = 200 mm
• Concrete C20/25
• Fire resistance: 1 1/2 h (F90)
260 300
• Loads:
gsd = 1.35 x 7.5 = 10.1 kN/ m2
psd = 1.5 x 5.0 = 7.5 kN/ m2 ⇒ qsd = 17.6 kN/ m2
130 260
Provided: ∅12 s = 300 mm; A s,prov = 377 mm2/m
l = 6.50 m
For design use Hilti EXBAR Rebar Design: Excel Spread Sheet
for Splitting and Shear Check, EC2, Version 1.11
Hilti HIT-HY 150: linst = 23 cm NRd = 129.3 kN/m > 125.2 kN/m ok
Hilti HIT-RE 500: linst = 15 cm NRd = 130.7 kN/m > 125.2 kN/m ok
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Section properties: V1
Concrete C20/25 e
h1 = 420 mm; h2 = h3 = 600 mm; ∅16 s = 250 mm
d1 = 380 mm; d2 = d3 = 560 mm;
z ≈ 0.9 d: z1 = 340 mm; z2 = z 3 = 500 mm 0.60 m
As1 = As2 = As3 = 905 mm2/m (∅12 s = 125 mm)
As0 = As2 = As3 = 804 mm2/m (∅16 s = 250 mm)
Note: transverse reinforcement not shown
c S = h2 – d2 = 40 mm
force Fs in reinforcement:
Fs0d = M2d / z 2 + N2d / 2 + ∆Fs2d = 121.5 / 0.50 + 86 / 2 + 63 = 349 kN/m
Fs2d = M2d / z 2 + N2d / 2 = 121.5 / 0.50 + 86 / 2 = 286 kN/m
Check:
As1 ≥ Fd, s1 x γs / fy: As1, req = 346 x 1.15 / 0.5 = 796 mm2/m ≤ As1, prov = 905 mm2/m ok
As0 ≥ Fd, s0 x γs / fy: As0, req = 349 x 1.15 / 0.5 = 803 mm2/m ≤ As0, prov = 804 mm2/m ok
As2 ≥ Fd, s2 x γs / fy: As2, req = 286 x 1.15 / 0.5 = 658 mm2/m ≤ As2, prov = 804 mm2/m ok
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Closing moment V1
Fs1; As1
Requirement specified:
Starter bars to be anchored for yield of bar to achieve h1
maximum possible closing bending moment. d1
As1 = 452 mm2/m (∅12 s = 250 mm) z1 e
z 1 = 340 mm M1
Fs1d = As1 x fy / γs = 452 x 0.5 / 1.15 = 196.5 kN/m = 49.1 kN/bar V1
M1d = F,s1d x z 1 = 196.5 x 0.34 = 66.8 kNm/m
V1d = M1d / e = 66.8 / 1.2 = 55.7 kN/m Fs3 Fs0
cs
-N3d = V1d = 55.7 kN/m As3 z0 As0
-M3d = M1d – N3d x z 3/2 = 66.8 + 55.7 x 0.25 = 80.7 kNm/m S0
h3 d3 z 3 N3
M2d = 0; V1 = V3 = 0; N1 = N2 = 0 M3
linst lb1
Section properties: Concrete C20/25
h1 = 420 mm; h2 = h3 = 600 mm; d1 = 380 mm; d2 = d3 = 560 mm;
z ≈ 0.9 d: z1 = 340 mm; z2 = z 3 = 500 mm
As0 = As2 = As3 = 804 mm2/m (∅16 s = 250 mm) cs ≈ 40 mm
Embedment of post installed starter bars: l inst = 39 cm Bonding agent: Hilti HIT-HY 150: lb = 29 cm
Calculation: lever arm z0 = linst – c s - lb1 / 2 = 390 – 40 – (290 / 2) = 205 mm
additional force ∆Fs2d in reinforcement:
∆Fs2d = M1d x (1/zo – 1/z) + V1d x (z 1/z 0 –1) = 66.8 x (1/ 0.205 – 1/ 0.50) + 55.7 x (0.34/ 0.205 –1) = 229 kN/m
Force Fs in reinforcement:
Fs0d = ∆Fs2d = 229 kN/m Fs3d = M3d / z 3 + N3d/2 = 80.7 / 0.50 – 55.7 / 2 = 133.5 kN/m
Check: As1 ≥ Fs1d x γs / fy: As1, req = 196.5 x 1.15 / 0.5 = 452 mm2/m = As1, prov = 452 mm2/m ok
As0 ≥ Fs0d x γs / fy: As0, req = 229 x 1.15 / 0.5 = 527 mm2/m ≤ As0, prov = 804 mm2/m ok
As3 ≥ Fs3d x γs / fy: As3, req = 133.5 x 1.15 / 0.5 = 307 mm2/m ≤ As3, prov = 804 mm2/m ok
Splitting force S0: taken up by reinforcement in slab projection.
S0 ≈ M1 x (1 - z 0/z) x (1 - lb / (2 x z)) x 2/z = 66.8 x (1 – 0.205/0.5) x (1 - 0.29 / (2 x 0.5)) x 2 / 0.5 = 112 kN/m
Asreq = 112 x 1.15 / 0.5 = 258 mm2/m ≤ As3, prov = 804 mm2/m ok
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5. Approvals / Literature
5.1 List of approvals for Hilti HIT-HY 150
Country: USA Country: Germany
Approval body: International Conference of Building Approval body: Deutsches Institut für Bautechnik (DIBt)
Officials (ICBO) Approval No.: Z-12.8-1648
Approval No.: Evaluation Report # 5193 Title: Bewehrungsanschluß mit Hilti-
Title: Hilti HIT HY -150 Adhesive Anchor System Injektionsmörtel HIT-HY 150
Remark: Covers threaded rod and reinforcing bar (Rebar connections with Hilti injection
applications in concrete mortar HIT-HY 150)
Remark: Post installed rebar anchoring for
Country: USA BSt 500 rebars Ø8 – Ø25,
Approval body: City of Los Angeles (COLA) design according to DIN 1045 / EC 2
Approval No.: Research Report 25257
Country: France
Country: USA Approval body: SOCOTEC
Approval body: Southern Building Code Congress Approval No.: BX 1032
International (SBCCI) Title: HY 150 fers à béton
Approval No.: Report No. 9930 Remark: REBAR
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Hilti Corporation
FL-9494 Schaan
Principality of Liechtenstein Hilti Fastening Technology Manual FTM B 2.11
Europe
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