UNIVERSITY KUALA LUMPUR MALAYSIAN INSTITUTE OF CHEMICAL &

BIOENGINEERING TECHNOLOGY

PROCESS DYNAMIC AND CONTROL

CPB 30004

MINI PROJECT PROGRESS 2

SUBMITTED BY:

No. NAME ID NUMBER

1. AZWAN BIN AHMAD 55213115254

2. MUHAMMAD BIN MOHD ASRI 55213115266

3. NURUL FARIHAH BT ABU SAIRI 55213115262

4. SITI ZULAIKHA WAHIDAH BT HASSAN 55220115198

5. NURAISHAH HANNY BT KHAIRUL ANWAR 55213115074

PREPARED FOR :
DR ZULHAFIZ BIN TAJUDIN

SUBMISSION DATE:
27 NOVEMBER 2017
MiniProject Process Dynamic and Control – Progress 2

Contents

Page number

Title Page 1

Contents 2

Full Scale P&ID of the Plant 3

Five Parameter Associated in the Plant 4

Two Simple Feedback Control 5-7

References 8

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FULL SCALE P&ID OF THE PLANT

Figure 1: Fully drawn P&ID diagram

Figure 2: Full scaled P&ID diagram

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FIVE PARAMETER ASSOCIATED WITH THE PLANT

Benzene Recycle

Flowrate : 977.1 kmol/h

Temperature : 94.91 C

Pressure : 3500 kPa

Benzene (%) : 99.62

Ethylbenzene (%) : 0.05

Ethylene (%) : 0.27

Methane (%) : 0.06

DWC Liquid Distillate

Flowrate : 1172 kmol/h

Temperature : 92.99 C

Pressure : 206.8 kPa

Benzene (%) : 99.62

Ethylbenzene (%) : 0.05

Ethylene (%) : 0.27

Methane (%) : 0.06

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LIST AND EXPLAIN TWO SIMPLE FEEDBACK CONTROL ASSOCIATED WITH

PLANT

Figure 3: A conceptual block diagram of feedback control loop of a chemical process (Guwahati,
2013)

In the process diagram of Ethyl Benzene (EB) production there are two kind of feedback
control that happen in the process diagram , which are On/Off control and Level control.

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1) ON/OFF Control Feedback System

Figure 4: Show the ON/OFF control system

In this process flow diagram of EB production it using ON-OFF control system where is
the simplest form of feedback control. An ON-OFF controller simply drives the manipulated
variable from fully closed to fully open depending on the position of the controlled variable
relative to the set point. In addition, when the temperature is higher than it required it will
automatically switch Off but when temperature is lower it will be switch On. Besides, the
temperature process in this process flow diagram can be simply as the figure 5 below:

Figure 5: Simplify process pathway of feedback control

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2) Level Flow Control

The level flow is measured by a pressure sensor installed at the base of the level controlled tank.
The fucnchtion is still the same with ON-OFF control where it will turn OFF when the pressure
is higher than it desired, and will turn ON when the presure is lower than it needed. The level
flow also can be explain as the figure 5 above. Example of level control system as figure 6 below.
It is ilustrate which Ca is continuously measured using level sensor and feedback to be compared
with input as a desired that have been set or as a references level Cd. The error, e = (Cd –Ca) is
used to adjust the control value by means of an actuator(Instrumentation and Control
Engineering, 2011).

Figure 6: Level Flow System

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REFFERENCES

1. Guwahati, I. (17 June, 2013). Process Control and Intrumentation (Web) : NPTEL. Retrieved
from NPTEL: nptel.ac.in/courses/103103037/17

2. Online-courses.vissim.us. (2017). On-off control. [online] Available at: http://www.online-

courses.vissim.us/Strathclyde/onoff_control.htm [Accessed 25 Nov. 2017].

3. Anon, (2017). [Online] Available at: https://www.quora.com/What-is-a-level-flow-process-

control-system [Accessed 25 Nov. 2017].

4. Instrumentation and Control Engineering. (2011, May 26). Retrieved from Control System :
Instrumentation and Control Engineering: instrumentationandcontrollers.blogspot