Sr no. Section Plant / Area Asset no.

Asset Description

Garage Craf NA 30 Ton Crane (Ex-Fatima)

Garage Craf NA 30 Ton Crane (Ex-Fatima)

Workshop CAN Misc. Plug Valves

Workshop Utility Plant PIC-2007-B

Workshop Urea Plant 05-K1-B

Workshop Nitric Acid Line-B Boiler drum line B HNO3 plant

Workshop Nitric Acid Line-B

Workshop AN Section

Workshop Nitric Acid

Workshop Nitric Acid

Workshop Urea Plant

Workshop Utility Plant PIC-2007-B

Workshop NP Plant NP Crystallizer

Workshop Ammonia Plant LCV--129 Auto Valve

Workshop Nitric Acid Pumps of HNO3 plant

Workshop LCO2 LCO2 Mothballing

Workshop Workshop Workshop Hall

Workshop Needle valves of Urea plant

Workshop PSV's of Utility Plant

Workshop UTW

Workshop NP Bucket elevator

Workshop BWC pump 02-1124

Workshop NP Booster compressor

Workshop LCO2 re-location

Workshop Libra machine

Workshop PH&S Scapper

Workshop LCV--129 Auto Valve

Workshop 8 NO’s) bushes for HNO3 plan

Workshop

Workshop

15-1002 Exhaust Air Blower

15-1002 Exhaust Air Blower

Workshop CAN

Workshop Workshop

Workshop Miscelleneous

Workshop Miscelleneous

Workshop Miscelleneous
Workshop Utlities Plant

Workshop NP Plant

Workshop Utlities Plant

Workshop NP Plant

Workshop Utlities Plant

Workshop Ammonia Plant

Craf

Craf

Craf

Craf

Craf

Craf

Craf

Craf

Craf

Craf

Craf
 Wheel Loader Model TCM
1 Garage NP Plant WL#03 835
2 Garage Craf CR304 13 Ton Coles Crane

2 Garage UTY. Plant EDG#01 EDG Cummins 2 MW

Heavy earth Moving
3 Garage Garage All Machines Machines
Wheel Loader Model TCM
1 Garage NP Plant WL#02 L26
3 Garage CAN Plant DT#01 Dump Truck ISUZU
13 Ton Coles Crane (Ex.
4 Garage Craf CR#07 Fatima)
Heavy earth Moving
5 Garage Garage All Machines Machines
Wheel Loader KOMATSU
1 Garage PH&S WL#04 180-1
Wheel Loader Model TCM
3 Garage NP Plant WL#02 L26
4 Garage CAN WL#01 Wheel Loader Komatsu 180-3

5 Garage CAN Pllant WL#01 Wheel Loader KOMATSU 180-

Heavy earth Moving
6 Garage Garage All Machines Machines
1 Garage Craf FLT#09 Fork Lif Komatsu 2 Ton

2 Garage LOCO#02 PH&S Locomotive

Heavy earth Moving
3 Garage Garage All Machines Machines
1 Garage Craf CR#01 Manitowoc Crane 200 US Ton

2 Garage Craf CR#04 13 Ton Coles Crane

2 Garage CR#4,5,6,7 SpareCraf 13 Ton Coles Crane

Heavy earth Moving
3 Garage Garage All Machines Machines
1 Garage Safety FT#02 Fire Tender Hino

2 Garage WL#02 NP Plant Wheel Loader TCM L26

3 Garage CR#08 Craf 30 Ton Coles Crane (Ex. Fatima
Heavy earth Moving
4 Garage Garage All Machines Machines
1 Garage Craf CR#04 13 Ton Coles Crane

2 Garage UTY. Plant EDG 2205 JBD Doreman Diesel Engine

3 Garage CR#08 Craf 30 Ton Coles Crane (Ex. Fatima

3 Garage Craf CR#02,05,6 Manitowoc & 13 Ton Coles Cr

Heavy earth Moving
4 Garage Garage All Machines Machines
1 Garage Safety FT#03 Fire Tender Hino

2 Garage Craf CR#03 30 Ton Coles Crane

3 Garage CAN Plant DPTK#01 Dump Truck ISUZU

3 Garage CR#08 Craf 30 Ton Coles Crane (Ex. Fatima

4 Garage Craf CR#07, ACT#01 13 Ton Coles & Hino Paulfinge

Heavy earth Moving
5 Garage Garage All Machines Machines
1 Garage Craf CR#08 30 Ton Coles Crane (Ex. Fatima
2 Garage Craf CR#4 13 Ton Coles Crane
3 Garage Craf CR#03 30 Ton Coles Crane
4 Garage PH&S LOCO#02 Locomotive
5 Garage NH3 NAST EDG 500 KV EDG
6 Garage Craf CR#08 30 Ton Coles Crane
7 Garage Craf CR#08 30 Ton Coles Crane
1 Garage CAN Plant DPTK#01 Dump Truck ISUZU
2 Garage CAN Plant DPTK#01 Dump Truck ISUZU
3 Garage Craf CR#02 Manitowoc Crane 200 US Ton
4 Garage Craf CR#01 Manitowoc Crane 200 US Ton
5 Garage Craf CR#06 13 ton Coles Crane
6 Garage Craf CR#06 13 ton Coles Crane
7 Garage PH&S LOCO#01 Locomotive
 Job description Category Plan in month

Revival of 30 Ton Crane (Ex-Fatima). Mechanical job 90% compl Corrective May - June

JO placed - Job in progress for Denting / painting & cabin glass inCorrective Apr / May

Overhauling of Plug valves (02 NO’s) of CAN Plant Corrective Mar

Overhauling of Control Valve PIC 2007-B of UTY Plant Corrective Mar

Overhauling of Three way valve 05k1B of Urea Plant Corrective Mar

Ovrehauling of (02 NO’s) PSV’s of Boiler drum line B HNO3 planCorrective Mar

Overhauling of 12″ Butterfly valve & its actuator Corrective Mar

Bowl assembly of crystallizer section AN Plant Corrective Mar

Pressure Testing of (06 NO’s) Hydrogen pipe of HNO3 plant Preventive Mar

Pressure Testing of Demin water services Hose Pipes of HNO3 Preventive Mar

Pressure testing of (12 NO’s) Hose Pipes of ammonia filling statPreventive Mar

Manufacturing/Rectification of Seat Plug & cage of PIC2007-B Cost Saving / Local ManufactMar
control valve (UTY) (Cost Saving: 0.78 Million)

Repairing the cracks of crystallizer section shaf by welding & Cost Saving / Local ManufactMar
machining
Manufacturing of seat & plug for LCV 129 auto valve of Cost Saving / Local ManufactMar
ammonia plant

Manufacturing of (8 NO’s) bushes for HNO3 plant Cost Saving / Local ManufactMar

Manufacturing of blind flanges for mothballing of CO2 plant Cost Saving / Local ManufactMar
pipe lines.

Repaint the bounded area lines for the mandatory PPE’S in the Safety Initiative Mar

Overhauling of HP Needle valves (06 NO’s) of urea plant Corrective Feb

Overhauling of PSV’s (03 NO’s) of UTY plant Corrective Feb

Overhauling of Safety valves of Exaust line of main turbine Corrective Feb
two condesor
Overhauling of Gear box of bucket elevator & replace R1,R2 Corrective Feb
gear
Overhauling of NRV of boiler circulation pump discharge line Corrective Feb
Nitric acid plant.
Overhauling of NRV of steam turbine for booster compressor Corrective Feb
of NP plant
Manufacturing of lifing lugs for CO2 plant Cost Saving / Local ManufactFeb
Manufacturing of (20 NO’s) pins as per sample for libra Cost Saving / Local ManufactFeb
machine of handling
Manufacturing of cone for driven shaf of bucket elevator of Cost Saving / Local ManufactFeb
PH&S scrapper
Manufacturing of seat & plug for LCV 129 auto valve of Cost Saving / Local ManufactFeb
ammonia plant
Manufacturing of (8 NO’s) bushes for HNO3 plant Cost Saving / Local ManufactFeb
Manufacturing of blind flanges for mothballing of CO 2 plant
Cost Saving / Local ManufactFeb
pipe lines.
Erection / Removal of Scaffolding for internal inspection of Ammonia
Sphere No. 1. Also fitted winch for Rescue Operation. (Sep-Nov 17) Support job Sep~Nov

Rehabilitation of 15-1002 Exhaust Air Blower of CAN plant Corrective

Balancing of 15-1002 Blower of CAN Plant Corrective

Overhauling of 40-2305 and 40-2325 Gear box of filter drum of NP
plant Corrective

Overhauling of 40-1107 wash acid pump of NP Corrective

Overhauling of 40-1108 repulpar pump of NP Corrective

Overhauling of Prilling bucket assembly of NP (01 No.) Corrective

Overhauling of 01 No. Repaper Pumps (40-1108) of NP plant Corrective

Overhauling of 40-1128 Pump of NP Corrective

Overhauling of 40-1196/1116 CN flush pump of NP Corrective

Overhauling of 17-1151 pump of CAN plant (Acid Pump) Corrective

MIC-102 control valve pressure testing Preventive

Local Manufacturing of seat / plug of NP instrument Approx. Cost
Saving: 0.8 Million) Corrective
Woma Jet machine, accessories & technician sent to FFL for their
exchanger cleaning job. SYNERGY
2560 items reviewed for Sphera Project Cleansing phase (within
target date) SYNERGY

Overhauling of

Overhauling of 15-1302 agitator assembly (CAN) Dec

Overhauling of Woma jet Machine Dec

Overhauling of Safety valves (22 Nos.) Dec

48 No. hoses Pressure tested including Fire hoses Dec

Pressure testing jobs of 12 valves including control valves Dec

Welding and fabrication of box up header arrangement to counter
the leakage from flexible rubber bellow (UTY WEST – emergency job) Corrective Dec
1. Refurbishment of Impeller, Suction Piece, Sleeve, Volute Casing
and Partition Plate by welding and machining for repulpar pump 40- Cost Saving / Local ManufactDec
1108 of NP
2. Refurbishment of NRV (pin, link, Disc) Balcke Cooling Tower Pump Cost Saving / Local ManufactDec

1.     Refurbishment of auto valve body of 40-436 by welding and Cost Saving / Local ManufactDec
machining(NP)

2.     Manufacturing of S.S shaf for tube well 07 stage pump (UTY) Cost Saving / Local ManufactDec

3.     Manufacturing of shaf sleeve for 108-J (NH3) Cost Saving / Local ManufactDec

Provided rigging support for unloading /loading of Catalyst at 106 D,

Ammon Plant. (16/11/17) Support job Nov
Rigging / shifing of CO2 Motor from Urea Plant to Workshop and
back to the Plant. (Nov 17) Support job Nov

Rigging support for Cooling Water Return Line at NP Plant. (Dec-17) Support job Dec
 Erected scaffolding inside New Cooling Rower Cell # 2 and cell #3 for
fitting of fills. (Dec-Jan17) Support job Dec-Jan
Erected scaffoldings inside and outside of Balcke Cooing Tower for
Civil Repair. (4-Jan- April) Support job Jan~April
Rigging, scaffolding and insulation of LS Line Project. (4-Jan-18 to
Mar) Support job Jan~Mar
Rigging, scaffolding and insulation support shifing of LCO2 Plant.
(22-Jan-24-Apr) Support job Jan~April

Unloading / loading of Rental Gas Generators. (Feb – 18) Support job Feb
Rigging, scaffolding and Rescue support for internal repair of 102-E
Stripper at ammonia Plant. (Mar-Apr) Support job Mar~April

Load Testing of 13 ton Crane (CR-04) Inspection Dec

Load Testing of Manitowoc Crane No.2 Inspection Feb

Torque Converter & Transmission Dismantled & Inspected for Preventive Sep-17
assesment Overhauling Spares requirement. & Reassmembed.
Torque Convertor & Transmission Half Overhauled. Corrective Sep-17

Annual PM Preventive Sep-17

Daily PM, Lubrication, 250 Hrs PMs Preventive Sep-17

Torque Convertoer & Transmission Dismteld & Inspected for Preventive Oct-17
assesment Overhauling Spares requirement. & Reassmembed.
Denting Painting & Cabin Upholistory Corrective Oct-17

Complete Refurbisment, Denting, Painting, Glasses, Corrective Oct-17

Daily PM, Lubrication, 250 Hrs PMs Oct-17

Cradle, Axil System, Torque Converter Transmission Overhauling Nov-17

Cabin Repairing, Door, Locks, Hinges, Glases Slidings Nov-17

Complete New Hyraulic Cyiliner Bucket Fabrication & Replacement Nov-17

Cabin Repairing, Door, Locks, Hinges, Glases Slidings Nov-17

Daily PM, Lubrication, 250 Hrs PMs Nov-17

Manual Gear maintenance, Engine Tuning, Axil Repairing Dec-17

Rear Gear with Exil Removal for Gear Teeth Welding/ Repairing Dec-17

Daily PM, Lubrication, 250 Hrs PMs Dec-17

Main Hoist Brake & Lowering Stystem Repairing, Engine Tuning, Annual Load Test. Jan-18

Engine Half Overhyauling Jan-18

Spare Engine Overhauling Jan-18

Daily PM, Lubrication, 250 Hrs PMs Jan-18

Clutch System Repairing, Engine Tuning, Brake System Rerpairing, Fan Belt & Coolant Hose Feb-18

Transmission Shif Control Valve Assy. Comlete Overhauling Feb-18

Complete Refurbidhment Feb-18

Daily PM, Lubrication, 250 Hrs PMs Feb-18

Engine Assy. & Transmission Assy. Instalation In chasis Mar-18

Preventive Maintenance, Oil^& Oil Filter, Fuel Filter, Air Filter Replacement, Batteries PM Mar-18

Complete Refurbidhment Jun-18

Annual Load Test Mar-18

Daily PM, Lubrication, 250 Hrs PMs Mar-18

Clutch System Repairing, Elecdtrical Wiring, Lights Etc Apr-18

Main Hydraulic Svivel Repairing Apr-18

Propellor Shaf Bearing Replacement Apr-18

Complete Refurbidhment Mar-18

Annual Load Test Apr-18

Daily PM, Lubrication, 250 Hrs PMs Apr-18

Complete Refurbidhment May-18
Brake Overhauling, Air System Repairing, Fuel, Cooling & New Hydraulic Hoses Provision May-18
Brake System Repairing, Engine Tuning May-18
Gear Box Assy. With Exil & Instalation in Loco#02 Corrective Jun-18
Annual PM (For Summer) Preventive May-18
Boom Nose Sheaves Workshop Assy. & Instalation in Crane Corrective May-18
Fuel Injectors, Sleave & Fuel return lines New Instalation Corrective May-18
Fuel Injection Pump & Injectors Calibration, Valve Clearance PM , Head assy retorque Jun-18
All four suspesion Broken Leaf Rep,lacement, & Retenshion, C Corrective Jun-18
Complete Engine PM & Air System PM Preventive Jun-18
Torque Convertor Oil Rerouting Hoses & Valve Replacement Corrective Jun-18
Hydrulic & Oil Leakage Repairing, Hydrulic Hoses Replacement, Preventive Jun-18
Denting Painting & Cabin Upholistory & Glasses Fitting Corrective Jun-18
Engine, Torque Convertoer & Air System PM Preventive Jun-18
 No. of Resources Remarks
Status Duration resource Hrs

90% 6

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100% 20 3 480

100% 22 2 352

100% 1.5 7 74

100% 22 2 176

100% 24 3 576

100% 22 1 176

100% 52 2 832

100% 22 2 176

100% 96 2 1536

100% 4 1 32

100% 3 2 48

100% 4 1 30

100% 22 2 176

100% 40 2 640

100% 18 3 448

100% 22 2 176

100% 15 4 504

100% 6 2 96

100% 24 2 384

100% 22 2 176

100% 6 2 96

100% 6 4 192
 100% 22 3 528

100% 22 2 176

100% 8 2 128

100% 1 5 40

80% 22 3 528

Complete 2 1 16

Complete 22 2

Complete 3 3 72

Complete 6 3 155

Complete 2 2 32

IN Progress 22 3 528

Complete 2 1 16

Complete 22 2 176
IN Progress 22 3 528
IN Progress 22 2 352
Plan 10 2 160
70% 12 3 288
Plan 1 5 30
Plan 4 2 64
Plan 4 2 64
Plan 5 2 96
Plan 8 2 128
Plan 4 3 72
Plan 8 2 128
Plan 20 2 320
Plan 30 1 240
Plan 6 2 96
 Man Days/monthours / da No. of monavailable man-hours
Craf 19 22 8 7 23408
Garage 9 22 8 7 11088
Workshop 19 22 8 7 23408