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Abstract: Reclaimed asphalt pavement (RAP) and warm mix asphalt (WMA) have become the primary methods for enhancing sustain-
ability in the asphalt industry in recent years. To further enhance sustainability benefits, asphalt producers have begun using RAP and WMA
in combination. Research to date has focused on evaluating WMA-RAP mixtures in terms of moisture sensitivity and permanent deformation
characteristics as measured in laboratory performance tests. In the present paper, the authors investigate a set of WMA mixtures that
encompass a variety of variables, including four WMA additives (Evotherm 3G, Rediset LQ, Sasobit, and Advera) and three RAP contents
(0, 15, and 45%). A common belief among practitioners is that the reduced aging in the asphalt binder associated with lower production
temperatures in WMA mixtures leaves additional headroom for the incorporation of higher amounts of RAP, which is generally a stiffer, more
brittle material. To fully characterize the performance of WMA-RAP mixtures, the authors evaluated the low-temperature, cracking behavior
of these mixtures in conjunction with moisture and rutting resistance characterization. They achieved the low temperature testing of WMA-
RAP mixtures through the disk-shaped compact tension [DC(T)], indirect tension (IDT) creep compliance, and acoustic emission (AE) tests.
Test results showed that chemical additives improved moisture susceptibility according to the AASHTO T 283 standard test and fracture and
bulk stress relaxation characteristics using the DC(T) and IDT tests, respectively. The organic Fischer-Tropsch wax-modified WMA mixtures
performed the best among the WMA mixtures in terms of rutting resistance. The introduction of RAP led to the increased resistance to
permanent deformation and moisture damage. Conversely, RAP reduced thermal cracking resistance according to the low-temperature per-
formance tests in both HMA and WMA. The authors observed the same trend in AE test results as WMA-RAP mixtures exhibited warmer
embrittlement temperatures as compared with control mixtures and are therefore expected to be more prone to thermal cracking. On the
basis of these findings, thermal cracking resistance remains an issue to be considered in WMA mixtures containing RAP. Additionally,
performance testing has shown to be a valuable tool for the evaluation of RAP and WMA mix designs to avoid performance issues in
the field. DOI: 10.1061/(ASCE)MT.1943-5533.0000757. © 2013 American Society of Civil Engineers.
CE Database subject headings: Asphalt pavements; Mixtures; Temperature effects; Cracking; Acoustic techniques.
Author keywords: Warm mix asphalt (WMA); Reclaimed asphalt pavement (RAP); Low temperature cracking; WMA chemical additives;
Fracture energy; Acoustic emissions; Embrittlement temperature.
essence, the stiffer RAP binder can be counterbalanced by virtue WMA-RAP mixtures.
of the less-aged binder, resulting from the WMA production pro- For this paper, the authors used four WMA additives, including
cess, which reduces mixture production and laydown temperatures one additive from each WMA group, and three different RAP levels
and hence oxidative hardening and volatilization. to evaluate WMA-RAP mixtures in comparison to control HMA
WMA represents a growing alternative to conventional hot-mix mixtures through advanced asphalt mixture tests. These tests
asphalt (HMA). This technology is produced at temperatures of ap- included the DC(T); IDT creep compliance; AE (to evaluate
proximately 25–30°C less than HMA due to chemical composition cracking resistance); Hamburg wheel-tracking; and AASHTO T
changes during the mixing process (D’Angelo et al. 2008). At least 283 (AASHTO 2007) (to evaluate rutting and moisture sensitivity,
20 WMA additives and processes exist on the market today, and respectively) tests.
these include foaming additives and processes, organic additives,
and chemical additives. The foaming group uses water to foam
the asphalt binder prior to or during the mixing process. The foam- Materials
ing processes subcategory uses water injection systems to foam the
asphalt binder, and the additives subcategory includes synthetic The author’s primary objective was to evaluate the combined ef-
zeolites such as Advera and Aspha-min. Synthetic zeolites are met- fects of WMA additives and RAP on the low-temperature proper-
ties of asphalt mixtures. An additional objective was to compare the
allic aluminosilicates, which contain approximately 20% water by
rutting resistance with the moisture sensitivity of WMA-RAP mix-
weight in their microstructure (Prowell and Hurley 2007). At ap-
tures and control HMA mixtures to fully characterize WMA-RAP
proximately 100°C, the zeolite degrades and releases the entrapped
mixture durability properties. The authors used at least one additive
water. According to Prowell and Hurley (2005a), foaming additives
from each of the WMA categories, namely: Sasobit (F-T wax),
may have moisture sensitivity issues on the basis of laboratory
Advera (Zeolite), Evotherm 3G (Chemical-1), and Rediset LQ
evaluation. Organic additives generally include paraffin waxes,
(Chemical-2). Sasobit is a paraffin wax product of the Fischer-
montan waxes, and fatty acid amides. This group of WMA addi-
Tropsch process (Sasol International 2010). Sasobit was added
tives stiffens the asphalt binder as shown by Prowell and Hurley
at a rate of 3.0% by weight of the asphalt binder. Advera is a foam-
(2005b), who determined that the addition of 2.5% Sasobit led
ing additive synthetic zeolite, which was added at a rate of 0.25%
to a PG 58–28 asphalt binder behaving as a PG 64–22 asphalt by weight of the mixture. Evotherm 3G and Rediset LQ are liquid
binder. Consequently, organic additives may reduce thermal crack- chemical additives added at a rate of 0.50 and 0.75% by weight of
ing resistance for a given binder in a given climate. The chemical the asphalt binder, respectively.
additive category includes liquid and solid chemical packages The authors used PG 64–22 as the base asphalt binder for this
added to the asphalt binder prior to entering the mixing drum. paper. This neat asphalt binder is commonly used across Illinois
Liquid chemical additives generally act as emulsifying agents and much of the United States in applications with low to moderate
and contain amine groups that lead to improved thermal cracking traffic levels. The authors sampled aggregates from a local central
and moisture resistance, respectively. Illinois hot-mix asphalt producer, Open Roads Paving, LLC in
Several environmental advantages occur with the use of WMA Champaign, IL. The sampled aggregates include CM16 (9.5 mm
such as energy savings and emissions reductions. According to the nominal maximum size) coarse aggregate; FM20 (manufactured)
Prowell and Hurley (2007), WMA can reduce fuel consumption by and FM02 (natural) sand; and a limestone-based mineral filler.
as much as 10–35%, as fuel usage may decrease by as much as 3% The CM16 and FM20 stockpiles consisted of dolomitic limestone.
for each 6°C drop in mixing temperature. European and Canadian The authors fractionated the virgin aggregate prior to mixture pro-
researchers have determined that a 15–70% reduction in SOx , NOx , duction to reduce the variability caused by material sampling. They
CO2 , and volatile organic compounds (VOC’s) emissions are gen- sampled RAP from a stockpile of material reclaimed through mill-
erally realized with the use of WMA (D’Angelo et al. 2008). ing of the surface of I-72 in central Illinois and fractionated through
Potential disadvantages of WMA include increased rutting, a 9.5 mm (3=8 in:) screening deck. Table 1 shows the postextrac-
moisture sensitivity, and a lack of long-term field performance re- tion RAP gradation with the estimated RAP asphalt content, effec-
sults. In the case of the chemical and foaming groups, mixture stiff- tive and bulk specific gravity (Gse and Gsb , respectively), and
ness may be reduced such that rutting resistance can be problematic maximum theoretical specific gravity (Gmm ). The authors verified
according to Prowell and Hurley (2005b, 2006). In contrast, or- all specific gravities, asphalt content estimations, and RAP grada-
ganic additives may increase stiffness such that pavement cracking tions with the Illinois Dept. of Transportation (IDOT), Bureau of
potential increases. The lack of long-term WMA performance data Materials and Physical Research Laboratory, located in Springfield,
in the field of practice also affects WMA use in the United States; Illinois. They used AASHTO TP 2 to extract the asphalt binder to
the technology has only been in place for approximately 8 years. As measure the RAP asphalt content and used the Gse to indirectly
a result, laboratory performance tests continue to fulfill a critical measure Gsb .
role in the design and deployment of existing and emerging The authors chose optimum asphalt contents based on
WMA technologies. Superpave mixture design. To determine the HMA mixing and
70
60
at a CMOD opening rate of 1.0 mm=min.
50
3.0
2.5
Load (kN)
2.0
1.5
1.0
0.5
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0.0
0.0 0.2 0.4 0.6 0.8 1.0
Crack mouth opening displacement (mm)
Fig. 3. Nucleation, propagation, and detection of AE waves
Fig. 2. Typical load-CMOD plot
(a) (b)
(c)
Fig. 4. AE testing: (a) set-up; (b) testing specimen; (c) typical temperature versus time cooling plot
80%
curved loading heads of 19-mm width.
70%
Rutting Resistance Evaluation
The authors used the Hamburg wheel-tracking test to evaluate the
60%
permanent deformation characteristics of the HMA and WMA mix-
tures investigated. The Hamburg test, specified in AASHTO T 324
50% (AASHTO 2011), is conducted in a water immersed state at 50°C to
induce both permanent deformation and moisture damage. A steel
wheel applies a load of approximately 702.8 N (158 lbs) of force to
40% each specimen and external linear variable differential transducers
Virgin 15% RAP 45% RAP (LVDT) measure the rut depths at regular intervals during each pass
of the wheel. PG 64–22 mixtures are considered satisfactory in
Fig. 5. Tensile strength ratio results
terms of permanent deformation resistance if they can withstand
passes or induced a rut depth of 20.0 mm. Finally, they compacted WMA additives did not improve or detrimentally affect the mois-
all specimens to approximately 7.0% air voids to comply with ture resistance of mixtures characterized by using the AASHTO T
AASHTO T 324 (AASHTO 2011) standards and tested four 283 (AASHTO 2007) protocol.
replicates per mixture. The addition of RAP increased both conditioned and uncondi-
tioned indirect tensile strengths in all cases except for the 15% RAP
Advera WMA mixture. This finding agreed with the findings re-
Results and Discussion ported by Li et al. (2004) and Doyle et al. (2011), where tensile
strength was found to increase with increasing RAP content. Doyle
Moisture Resistance Results et al.’s study (2011) suggested that the mixing of virgin and RAP
binder occurs, at least to some degree, even at reduced production
Fig. 5 and Table 3 present the AASHTO T 283 (AASHTO 2007) temperatures in the presence of WMA additives.
results. The virgin mixture TSR results showed that the Chemical-2 As shown in Table 3, tensile strength ratio was found to increase
and Chemical-1 additive mixtures performed approximately 13 and with the addition of RAP. The TSR results for RAP mixtures
28% better than the control HMA mixture, respectively, in terms of differed from the Li et al. report (2004) as they found the inclusion
tensile strength ratio (TSR). The authors anticipated these results of RAP reduced tensile strength ratios. However, similar to the
due to the inherent antistripping capabilities of these chemical Doyle et al. study (2011), for this paper, the authors found the hard-
additives. The Zeolite additive reduced TSR moisture resistance ened asphalt binder films coupled with the fact that the RAP ag-
by 23% in comparison with the control HMA mixture. This result gregate to be of higher quality than the virgin aggregate and likely
agreed with the foaming additive moisture resistance results found led to the observed increase in TSR with increasing RAP content.
by Prowell and Hurley (2005a) and could be due to the additional
moisture released into the asphalt concrete during mixing. This
moisture likely has the potential to disturb and subsequently Hamburg Wheel-Tracking Test Results
weaken the interface between the asphalt binder and aggregate. Figs. 6 and 7 show the permanent deformation results via the
Similar to Zeolite mixtures, F-T wax-modified virgin WMA mix- Hamburg test. The error bars represent the high and low rut depths
tures reduced TSR moisture resistance. This result agreed with found using the Hamburg test. The Sasobit WMA mixture per-
those found by Kanitpong et al. (2008) in which the employment formed approximately 12% better than the control HMA mixture
of an organic additive and reduced production temperatures led to in terms of total number of passes reached prior to reaching the
reduced moisture resistance. Reduced aggregate coating by the 12.5 mm of rut depth. These results agree with those reported
modified asphalt binder may have led to a reduced capability to by Gandhi (2008). The chemical and zeolite foaming additives re-
resist moisture damage. In all, four of the five virgin mixtures failed duced the maximum number of wheel passes to reach 12.5 mm of
rutting in the Hamburg device by 40 and 38%, respectively. These
9
400
Rut depth at 10,000 wheel passes (mm)
6
300
5
4 250
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3
200
2
1 150
Virgin 15% RAP 45% RAP
0
Control Advera Sasobit Evotherm Fig. 8. Average DC(T) CMOD fracture energy
Fig. 7. 45% RAP mixture rut depth at 10,000 wheel passes
In the virgin mixtures, the chemical WMA mixtures exhibited
slightly greater fracture energy, approximately 7%, as compared
results agreed with the virgin mixtures evaluated in Doyle et al. with the control HMA mixture. Higher fracture energy is desirable
(2011) and Prowell and Hurley (2005b) and likely occurred be- from the standpoint of resisting thermal, block, and reflective
cause chemical additives potentially emulsify the asphalt binder cracking. In contrast, the F-T wax and Zeolite WMA additives
to soften it while foaming additives potentially reduce the adhesive had a slight adverse effect on the mixture fracture energy as these
characteristics between the asphalt binder and aggregate. mixtures exhibited fracture energies 11 and 12% lower than the
In the 15% RAP mixtures, the number of wheel passes reached control HMA, respectively. Among the five WMA and HMA virgin
prior to the 12.5 mm rut depth increased for all WMA and HMA mixtures tested, the F-T wax WMA mixture exhibited the steepest
mixtures. Similar to the AASHTO T 283 (AASHTO 2007) results, postpeak softening response in its load versus the CMOD curve.
the authors concluded that the virgin and RAP asphalt binder Previously published simulation studies have demonstrated that
mixing occurred to a degree that led to increased rutting resistance steep postpeak softening behavior leads to a more brittle fracture
in the mixtures. The increased rutting resistance of 15% RAP mix- with a higher propensity for crack propagation (Dave et al. 2010).
tures as compared with the virgin mixtures agreed with the results The 15% RAP mixtures decreased fracture energies as com-
found by Doyle et al. (2011). In terms of rankings, the Zeolite and pared to the virgin mixtures. This result agreed with Behnia et al.
Chemical-1 WMA mixtures remained the same as the virgin set, (2011), where the DC(T) fracture energy decreased with the addi-
whereas the control HMA proved to exhibit greater rutting resis- tion of RAP for the PG 58–28 mixtures blended with several RAP
tance than the F-T wax WMA mixture. sources obtained from Illinois HMA contractors. The 15% RAP
The 45% RAP mixtures exhibited the most rut resistance among HMA mixture performed the best among the 15% RAP mixtures
all three data sets. Each of the WMA and HMA mixtures in the tested. Thus, perhaps unexpectedly, fracture energy (and hence
45% RAP group met the 10,000 pass AASHTO T-324 (AASHTO thermal cracking resistance) was not aided by the fact that the
2011) minimum requirement. Similar to the 15% RAP mixtures, WMA mixtures were produced at significantly lower production
the increased rutting resistance of the 45% RAP mixtures as com- temperatures than the reference HMA mix.
pared with the 15% RAP mixtures seemed to indicate that at least The 45% RAP fracture results further demonstrated that in-
partial mixing of the RAP and virgin asphalt binders occurred. As creased RAP content led to decreased fracture resistance. This
shown in Fig. 7, the control HMA mixture exhibited a lower than result differed from Doyle et al. (2011). The 45% RAP mixtures
average rut depth at 10,000 passes as compared with the F-T wax exhibited significantly higher COV as compared to the 0 and
WMA mixture. The rankings of the Zeolite and Chemical-1 WMA 15% RAP mixtures. The authors hypothesize that this increased
mixtures reversed in the 45% RAP data set. variability could manifest itself in a greater likelihood for poor
In general, increasing the RAP content improved the rutting re- field-performance in some sections and also in difficulties in
sistance in all WMA and HMA mixtures. The interaction of RAP mixture production control, especially in meeting end-result or
and WMA additives did not seem to significantly alter the rankings performance-related specifications. However, they acknowledge
of the mixtures. The chemical and foaming zeolite additive WMA that the behavior of field produced mixtures with high RAP content
mixtures displayed the greatest potential for rutting at each of the could vary significantly from that which is characterized in labo-
RAP levels. In addition, the organic F-T wax additive WMA mix- ratory prepared specimens.
tures performed similarly to the control HMA mixtures due to the The DC(T) fracture results for WMA-RAP and HMA mixtures
stiffening effect of this additive. provided several key observations although the results were not
statistically different. First, the DC(T) test displayed that mixture
fracture resistance could be sensitive to the WMA additive used.
DC(T) Fracture Results
Thus, a case can be made for the importance of a low-temperature
Fig. 8 displays the DC(T) fracture test results. The error bars performance test, such as the DC(T) fracture energy test. Secondly,
represent the high and low fracture energies produced via the irrespective of WMA additives used or reduced production temper-
DC(T) test among the three replicates tested per set. atures, increasingly greater RAP contents likely lead to increased
Mixture low-temperature creep compliance data can be used to reduce the m-value computed from all WMA and HMA mixture
assess the ability of a mixture to resist thermal stress buildup upon master curves. These results agreed with those found by Behnia
cooling during a critical low-temperature event. Higher compliance et al. (2011) and showed that the presence of RAP led to a reduced
and higher slope at longer loading times (or m-value) are both capacity for stress relaxation in the case of a thermal event. The m-
desirable from a standpoint of minimizing stress development value rankings remained the same for HMA and WMA mixtures in
and maximizing stress relaxation upon cooling under restrained this data set, which suggests that RAP interaction with WMA ad-
conditions. Fig. 9 shows the creep compliance master curve results ditives did not improve or reduce creep behavior. The 15% RAP-
produced in the Superpave IDT test. Similar to the DC(T) fracture WMA mixtures were slightly more compliant and therefore better
test, the chemical-modified virgin WMA mixtures displayed the able to relax stress than the control HMA mixture. This result dif-
most desirable low-temperature creep performance in terms of fered from the fracture test results and likely led to the conclusion
1.0E+00 1.0E+00
HMA HMA Tref = -24º C
Tref = -24º C
Advera Advera
Evotherm Evotherm
Sasobit Sasobit
Creep compliance (1/GPa)
Rediset LQ
Creep compliance (1/GPa)
1.0E-01 1.0E-01
1.0E-02 1.0E-02
1.0E+00 1.0E+01 1.0E+02 1.0E+03 1.0E+04 1.0E+05 1.0E+06 1.0E+07 1.0E+00 1.0E+01 1.0E+02 1.0E+03 1.0E+04 1.0E+05 1.0E+06 1.0E+07
(a) Reduced time (s) (b) Reduced time (s)
1.0E+00
HMA Tref = -24º C
Advera
Evotherm
Sasobit
Creep compliance (1/GPa)
1.0E-01
1.0E-02
1.0E+00 1.0E+01 1.0E+02 1.0E+03 1.0E+04 1.0E+05 1.0E+06 1.0E+07
(c) Reduced time (s)
Fig. 9. Fitted creep compliance master curves: (a) virgin mixture; (b) 15% RAP mixture; (c) 45% RAP mixture
RAP content narrowed the differences in the creep compliance and cally representative volume or larger is used), and sample shape
m-values among the 45% RAP-WMA and HMA mixtures, which (Behnia et al. 2010, 2011; Dave et al. 2011). The temperature at
naturally followed because of the high percentage of this common which a maximum acoustic energy release occurred, TMAX , was
ingredient among the mixtures. Finally, WMA mixtures continued highly repeatable between test replicates. Similar to embrittlement
to display slightly better performance as compared to the control temperature, this quantity is considered to be an intrinsic fracture
HMA mixture. In addition, the m-value rankings remained the property of the material.
same as the other two RAP data sets in this paper. Fig. 11 summarizes AE test results of WMA mixtures with 0,
The IDT creep compliance data in this paper provided the fol- 15, and 45% RAP. The results are an average of at least four test
lowing three key findings: replicates for each material, and COV values in the range of 5 to
1. WMA technologies affected the creep compliance character- 10% were fairly typical. Comparing TEMB of WMA mixtures
istics of virgin asphalt mixtures; therefore, additives and pro- containing different RAP amounts reveals the effect of the presence
cesses should be considered carefully in terms of their effect of RAP on low temperature cracking performance of the mixtures.
upon stress relaxation characteristics in colder climates or The authors observed that the embrittlement temperature of WMA
where rapid temperature changes exist; mixtures occurred at warmer temperatures as the RAP content in-
2. the use of WMA slightly improved the stress relaxation char- creased. This could be attributed to the aged-hardened binder in the
acteristics of RAP mixtures, whereas fracture energy did not RAP, which contributed to more brittle behavior. A comparison of
improve with the presence of WMA additives; and AE test results of different additives indicates that among all uti-
3. although RAP-WMA mixtures performed slightly better than lized additives, F-T wax exhibited the most significant increase in
the control HMA-RAP mixture, increased RAP contents led to TEMB as compared with others. For WMA mixtures with 45% RAP,
significantly reduced stress relaxation capabilities in both the there was not much difference between TEMB of the control HMA
WMA and HMA mixtures. mixture, Zeolite, and Chemical-1 mixtures. As evidenced in the DC
(T) and IDT tests, this could be attributed to the fact that as the RAP
content increased, the RAP began to dominate the overall material
AE Test Results
behavior. This would explain the lack of significant distinction be-
The authors evaluated AE activity of WMA mixture samples sub- tween the TEMB of mixtures with 45% RAP amounts. AE results
jected to thermal loading (rapid temperature decrease) by analyzing of WMA mixtures showed that the TMAX values for control
Fig. 10. Typical plot of event count and AE energy versus temperature
Fig. 11. TEMB and TMAX of WMA mixtures, determined using AE technique: (a) virgin; (b) 15% RAP; (c) 45% RAP
mixtures were close to their virgin binder low-temperature PG AASHTO T 283 (AASHTO 2007) results mirror trends in
grades. Behnia et al. (2011) previously reported this in their study the field. In addition, the chemical additive modified WMA
on low-temperature performance of RAP mixtures. The authors of mixtures performed best among the WMA mixtures in terms
this paper also observed that unlike TEMB , the TMAX of mixtures of moisture resistance because of the inherent antistripping cap-
was not significantly affected by RAP content or type of additive. abilities of these chemical additives.
More work is needed, including numerical simulation of the AE • Rutting resistance increased with increasing RAP contents in
test, to obtain a more fundamental understanding of the damage/ all mixtures. The F-T wax-modified WMA mixtures performed
cracking behavior leading to AE events, especially at the thresholds the best among the WMA mixtures with regard to rutting resis-
of TMAX and TEMB . tance due to the stiffening characteristics of this particular
organic additive.
• DC(T) fracture energy results for the virgin mixtures displayed a
Conclusions
sensitivity to the WMA additives. The chemical additives im-
This paper investigated the low-temperature durability of the proved the fracture resistance of WMA mixtures as compared
WMA-and HMA-RAP mixtures through the use of advanced as- with the control HMA mixture. Therefore, careful consideration
phalt mixture performance tests. The research presented in this pa- of WMA additive options should be made prior to use in the
per focused on the low-temperature performance of these mixtures field to avoid thermal cracking.
using the DC(T), IDT creep compliance, and AE tests. In addition, • The inclusion of RAP led to reduced DC(T) fracture energy
the authors addressed durability concerns, such as moisture and and IDT creep compliance. These results showed that the pre-
permanent deformation sensitivity, through the AASHTO T 283 sence of RAP at low temperatures may lead to increased thermal
(AASHTO 2007) and Hamburg tests, respectively. cracking potential irrespective of the WMA additive employed.
On the basis of the results obtained through this experimental • Acoustic emission results were sensitive to RAP content and to
investigation, the authors conclude the following in regards to the the additive type used in the WMA mixtures tested. The higher
behavior of the WMA-RAP mixtures investigated: the RAP content, the higher (i.e., the warmer) the TEMB of the
• Increased RAP contents led to increased resistance to moisture mixture. In addition, TMAX of control mixtures were close to
based on the AASHTO T 283 (AASHTO 2007) test results. their virgin binder low-temperature PG grades.
Therefore, the use of quality RAP material may be advanta- • The overall trends of TEMB of WMA mixtures were consistent
geous to avoid moisture damage with the assumption that the with the results observed for fracture energy and creep