Feed Speed(in RPM)

114 325 550 930

S.R.= 123.87 S.R.=108.65 S.R.=91.29 S.R.=79.13

0.05

0.24

0.20
Curly continuous chip Curly continuous chip
with small radius spiral with big radius spiral

S.R.=306.92 S.R.=296.62 S.R.=242.29 S.R.=182.61

S.R.=488.13 S.R.=415.79 S.R.=337.33 S.R.=268.21

0.52

Curly continuous chip Curly continuous chip

0.80 with big radius spiral with big radius spiral

S.R.=509.22 S.R.=457.58 S.R.=380.25 S.R.=342.14

 Feed Speed(in RPM)

114 325 550 930

S.R.= 254.15 S.R.=227.58 S.R.=161.94 S.R.=125.59

0.05

0.50

0.20 Non-Homogeneous
Segmented chip and continuous chip

S.R.=389.54 S.R.=316.04 S.R.=227.40 S.R.=202.30

S.R.=546.81 S.R.=481.23 S.R.=384.46 S.R.=299.40

0.52

Curly continuous chip Non-homogeneous and

0.80 with big radius spiral Curly continuous chip
and with build up edge with big radius spiral

S.R.=559.30 S.R.=504.33 S.R.=454.58 S.R.=375.25

 Feed Speed(in RPM)

114 325 550 930

S.R.= 435.60 S.R.=369 S.R.=297.75 S.R.=196.19

0.05

0.64

0.20
Segmented chip
Segmented chip

S.R.=455.95 S.R.=391.40 S.R.=325.12 S.R.=281.02

S.R.=581.09 S.R.=509.59 S.R.=424.65 S.R.=354.03

0.52

Curly continuous chip Non-homogeneous

with build up edge continuous chip with
0.80
build up edge

S.R.=611.31 S.R.=542.48 S.R.=494.52 S.R.=431.46

 Feed Speed(in RPM)

114 325 550 930

S.R.= 497.89 S.R.=426.08 S.R.=352.86 S.R.=297.05

0.05

0.80

0.20
Segmented chip
Segmented chip

S.R.=534.10 S.R.=475.11 S.R.=407.87 S.R.=402.33

S.R.=623.72 S.R.=554.45 S.R.=465.19 S.R.=449.98

0.52

Curly continuous chip Non-homogeneous

0.80 with build up edge continuous chip with
build up edge

S.R.=634.79 S.R.=582.84 S.R.=534.25 S.R.=518.84

 selected
positions of
Given cutting Shapes and sizes of chips collected
Sl.
condition
No
and Material
.
composition /
property

Low speed,
Low feed,
Low DoC,
Curly
1
continuous
chip with
small radius
spiral chip
2 High speed
,Low feed ,
Low DoC,
Curly
continuous
chip with big
radius spiral
chip
3 Low speed
,High feed
,High DoC,
Discontinuous
chip

4 High speed,
high feed,
high DoC,
Continuous
chip with
build up edge
5 Medium
speed,
medium feed,
medium depth
of cut,
Continuous
chip
 Cutting Detailed note on influence of given cutting condition and material composition /
conditions and properties on types of chips generated, SR, CF
Sl.
Material
No.
composition &
Properties
Low medium high
Mainly discontinuous type Medium size between Mainly continous
Speed(with continuous and type(curly continous ,
increasing discontinuous type continous with build up
speed edge,non-homogeneous
continuous type continous type)
(curly and build
1 up edge type)
and non-
homogenous
type chips
formation SR=559.3
increases) CF SR=454.58
CF SR=375.25

2 Mainly discontinuous type Medium size between Mainly curly continous

continuous and type
Feed(with discontinuous type
increasing feed
chip curliness
increases, also
with increasing
its value build
SR=125.59
up edge SR=299.4
formation
increases) SR=202.3

3 DoC(Basically Mainly continous type Medium size between Mainly discontinous type
with increasing continuous and
depth of cut discontinuous type
chip
fragmentation
increases and
also with its
increasing value
build up edge SR=337.33 SR=465.19
formation
getting SR=424.65
increases)
 Detailed note on correlation with:

Cutting conditions
Material composition & Properties
Sl. No. Types of Chips SR
CF

Discontinuous or segmented
Chips
Types of Cutting conditions: at low speed, low
feed,high depth of cut these type of chips are
mainly found.
1
General SR on such conditions
General CF on such conditions

2 Curly continuous Type Chips Types of Cutting conditions:at high feed, high
speed, low depth of cut these type of chips are
generally generated.

3 Continuous Chip with Built- Types of Cutting conditions: at high speed, high
up-Edge (BUE) depth of cut, high feed these type of chips are
generally found.

4 Non-homogeneous Chips Types of Cutting conditions: with increasing speed,

generally at high speed these type of chips are
mainly found. They are generated due to non-
uniform strain in the material during chip
formation of material whose yield strength
decreases with temperature and which have poor
thermal conductivity.