Trio Engineered Products, Inc. • 12823 Schabarum Ave.

• Irwindale, CA 91706 • Telephone 626-851-3966 • Fax 626-851-9526

Parts and Operation Manual

CT Series
10” x40”
Jaw Crusher

Size: 10″ x 40″

Serial Number: 225

CT1040 Jaw Crusher Manual 1

To the Owner & Operator
We have tried to provide information that gives our customers a clear understanding of
equipment construction, function, capabilities and requirements. This information is
based on the knowledge and experience of qualified people at our company and in our
field organization. Proper use of this information provides users of our equipment with
high efficiency, maximum service life and low maintenance costs. That is why we
strongly recommend that anyone using our equipment be familiar with this manual.
Information presented here should not be considered authoritative in every situation.
Users will as a matter of course encounter problems and circumstances that raise
questions not anticipated here. Such questions should be directed to their distributor or
the manufacturer.
Anyone who uses this equipment for any purpose other than that for which it was
intended assumes sole responsibility for dangers encountered and injuries sustained as
a result of such misuse.

Federal, state and local safety regulations aim to protect both people and
property from accident, injury and harmful exposure. When complied with,
such regulations are often effective. Hazards to personnel and property
are further reduced when this equipment is used in accordance with all
operation and maintenance instructions. Generally:

(1) Read and heed all danger, warning, caution, and notice decals. Know what guards
and protective devices are included and see that each is installed and in operational
condition. Additional guards and protective devices may be required and must be
installed by the user (owner) before operating.
(2) Never attempt to maintain, lubricate or adjust this equipment while it is running.
Lock out and tag out all energy sources before doing maintenance, cleaning, adjusting
or repairing this equipment. Make it impossible for anyone to start this machine while
others are working on it or in it.
(3) Wear personal protective equipment such as hard hats, ear plugs, safety glasses
and safety shoes when operating this equipment. Do not wear loose clothing or long
hair.
(4) Think safety and act safely. Stay alert at all times. Eliminate or neutralize potential
hazards as soon as you spot them. Never allow anyone to engage in horseplay when
near this equipment.

Failure to take these precautions will result in death or severe personal injury.
CT1040 Jaw Crusher Manual 2
The following warning applies to equipment supplied with lead-acid batteries:

Battery posts, terminals and related accessories contain lead and lead
compounds, chemicals known to the State of California to cause cancer
and reproductive harm.
Wash hands after handling.

The following warning applies to equipment supplied with diesel powered engines:

Diesel engine exhaust and some of its constituents are known to the State
of California to cause cancer, birth defects, and other reproductive harm.

Product Registration:
All equipment must be registered within 14 days of start-up to receive warranty
coverage.
Registration information will only be accepted from the end-users of the equipment,
however dealers can register the equipment for the end-user provided the information
registered is the end-user’s information.
In addition to this registration, all cone crushers, vertical shaft impact crushers, and all
screens using urethane media must have an application data sheet on file and
approved by Trio.
After completion of the registration and application data sheet, if required, all submitted
information will be reviewed and a confirmation email sent to the email address
provided to Trio.
Warranty will be fully enforced upon confirmation of payment and receipt of the above
information.
Register online at: http://www.trioproducts.com/register/form
or call Trio at +1 626 851 3966.

CT1040 Jaw Crusher Manual 3

 Warranty Terms & Conditions
Seller warrants all new equipment manufactured or imported by Trio Engineered Products,
Inc. (Trio) against defects in material or workmanship attributed to the original machine
manufacturing. No other warranties are expressed or implied.
Warranty claims must be made through the dealer or agent responsible for the original
equipment sale, as the equipment will have been registered with them at the time of sale
from Trio. Claims must be made within twelve (12) months or 2,000 working hours,
whichever occurs first, from the date of readiness for operation, but not more than fifteen
(15) months from the date of shipment from Trio. All parts claimed to be defective shall be
returned to Trio, freight prepaid, for inspection to determine that the said part or parts are
defective.
If it is determined that the fault lies with Trio, Trio will ship a replacement part or parts at no
cost, but freight charges will be paid by customer. If it is determined that the fault does not
lie with Trio, a replacement part or parts will be shipped, freight collect, to the customer with
the receipt of a purchase order from the dealer or agent. Trio will not be responsible for
freight costs associated with warranty claims.
When petitioning for a warranty item, the serial number of the equipment must be
referenced. The serial number must be clearly identifiable on the Trio nameplate on the
equipment. This warranty is void if:
The serial number plate and/or other markings identifying the machine as Trio have been
altered or removed.
The machine was not sold under the Trio brand name or another brand name approved by
Trio.
Parts have been used other than those supplied by Trio.
Trio makes no warranty with respect to damages or defects in any product caused by
improper installation, operation, maintenance, and storage or caused by negligence or
accident. In addition, any product repaired or altered in any way as reasonably determined
by Trio, that affects the performance or purpose for which the equipment was originally
manufactured, will not be covered under this warranty.
Under this warranty, the buyer will not be entitled to any labor charges involving the repair of
the equipment involving warranty items, unless authorized by Trio in writing.
Warranties of merchantability or of fitness for any particular purpose or arising from the
course of dealing or usage of trade are specifically excluded. Any affirmation of fact,
description of goods, or sample or model referred to in this agreement or elsewhere,
whether or not the same relate to production or capability of the goods to perform, are not
the basis of this agreement, unless specifically made a party of the agreement in writing.
Under no circumstances will Trio be responsible for consequential or punitive damages of
any nature, whether based on contract or tort, including but not limited to lost profits, loss of
production, delays or other expenses. Under no circumstances shall the liability of Trio
exceed the purchase price of the equipment furnished.
The laws of the state of California shall govern the warranty. The parties agree that
exclusive jurisdiction for any claim for breach of this warranty shall rest in the Los Angeles
County Superior Court in the State of California.

CT1040 Jaw Crusher Manual 4

Hazard Warning
Any machinery may be hazardous to the user if it is not maintained and operated
properly. The following precautions should always be observed:

Crushing Machinery
1. Take special care to see that all parts of your body are clear of moving parts and
pinch points before starting or operating machinery.
2. Make sure that all rotating sheaves, pulleys and belts are properly guarded to
prevent being caught by them.
3. Be sure that the feed and discharge systems for material processing equipment are
designed and maintained so that processed materials (rocks, gravel, coal, etc.) are
retained within the system. Do not allow any part of your body to enter in or near the
material flow.
4. Never sit or stand on any component of the machinery while it is in operation to
prevent injuries arising from vibration.
5. Verify that the supporting structure(s) provided by your company for the machinery is
sufficient to support both the total weight of the equipment and the dynamic load and
stresses created by the equipment.

Conveying Machinery
1. Be sure that all parts of your body are kept clear of moving conveyor belts,
especially at pinch points.
2. Do NOT lubricate machinery while it is in motion.
3. Never lean over a moving conveyor belt, or ride on a conveyor belt intended only for
material transport.
4. Always keep clear of feed or discharge points of all material conveyor systems.
5. Be sure that all guards are securely fastened in place on sheaves, pulleys, and belts
before and during equipment operation.

Safety Equipment
Trio Engineered Products, Inc. provides only such safety equipment and guards as are
specified by the Purchaser on the Shop Order or the Customer Order Acknowledgment.
The Purchaser must furnish all other required safety devices.

General Safety Practices

Safety Practices affect everyone. Any and all personnel who operate or maintain your
equipment are expected to comply with the basic safety practices that follow.

CT1040 Jaw Crusher Manual 5

This manual contains the best available information on proper installation, operation and
maintenance of the equipment that it addresses. It does NOT replace or supersede
applicable federal, state, or local regulations, your company safety rules, or insurance
carrier requirements. It definitely is not intended to replace good judgment or common
sense!
Equipment operators, plant management and safety engineers are required and
expected to be aware of potential hazards that may exist in the specific workplace
where the equipment is installed and operated. All personnel are expected to develop,
implement and maintain a safe work environment compatible with operating conditions,
requirements, and practices.
Additional safety precautions suited to the specific conditions of the work site and the
equipment installations are the responsibility of the user.
Experience has demonstrated that the greatest numbers of workplace accidents are
caused by failure to follow established safety rules. Be sure that you are fully familiar
with the safety program requirements applicable to operating this type of equipment.
Consult your supervisor concerning any operating procedure that you are not sure
about before operating or working on this equipment.
Note: It is strongly recommended that properly constructed and guarded access
platforms be erected at convenient locations on the equipment installation site to allow
safe inspection, adjustment, maintenance and repair of the equipment described in this
manual. It is the responsibility of the purchaser of this equipment to ensure that such
platforms comply with applicable federal, state, and local standards and regulations.

Personal Safety Practices

Arrangements for Emergency Situations
Supervisory and operating personnel should develop an emergency response profile for
possible emergencies on the worksite. All personnel should know the location of fire-
extinguishers, where to obtain first-aid assistance and supplies, emergency report
telephone numbers, power shut-off points, and other equipment shut-down control
locations. Appropriate tools and equipment should be available to allow immediate
response to emergency situations. Always follow the requirements and regulations of
your company’s Emergency Action Plan.

Safe Machinery Installation

1. Read and understand all parts of this manual including General Dimension
Drawings.
2. Review your Plant Engineer’s Installation Drawings for this equipment.
3. Select, Assemble, and Test the correct hoisting and rigging equipment required to
move the equipment to the installation site in your family.

CT1040 Jaw Crusher Manual 6

If there is any question regarding the proper rigging of the equipment or necessary
hardware to make the lift/movement of the equipment to its’ designated mounting
location, contact your local representative or Trio Engineered Products, Inc. to resolve
the questions prior to beginning installation activities.

Know and Understand How the Equipment Works

It is absolutely essential that machine operators understand completely how the crusher
works. The operator must know the location and function of all controls, gauges,
indicators and alarms included with the unit. Operators and maintenance personnel
must be completely familiar with maintenance procedures and schedules. Only if the
equipment is given maintenance on the prescribed schedule can costly and time-
consuming breakdowns be prevented.
DO NOT OPERATE THE MACHINE WHEN ITS PARTS ARE WORN BEYOND DESIGNATED
TOLERANCES. REPAIR OR REPLACE THEM BEFORE TROUBLE OCCURS.

READ THE MANUAL AND UNDERSTAND YOUR MACHINERY

Have everyone READ THE MANUAL (and all related literature) furnished with your equipment to learn its
operating and maintenance characteristics, capacities, and limitations. Learn the location and function of ALL
CONTROLS, indicators, warning devices and WARNING instructions.
READ and OBSERVE the SAFETY DECALS! Replace the decals when it becomes necessary

CT1040 Jaw Crusher Manual 7

Inspect Your Machine Before Start-Up
Make a visual inspection of the machine for loose, worn, or damaged parts or faulty
safety devices. Inspect all drive belts and pulleys for excessive wear. Test alarm
systems and check fluid levels. Make sure that hydraulic, air, and lubrication systems
and their respective valves, drains, and fittings are in proper working order. Report or
repair any problem before starting the machine.

Follow the Recommended Equipment Start-Up Instructions

Be sure that control systems and alarms are working properly. Check gauges for
proper readings. Check for any unusual noises that may indicate bearing failure or
other mechanical problems. Check for sudden rises in lubricant temperature. Shut the
equipment down immediately if problems are detected, and report the problem(s) to
your supervisor. Always refer to the Operating Section of this manual if you are unsure
about a start-up procedure or for additional information.

Stop the Machine Properly and Safely

The machine must be completely stopped with power off and locked-out with controls
tagged before any cleaning, repairs, adjustments, or service is performed. All
provisions of your company’s Control of Hazardous Energy (Lock-Out/Tag-Out)
program must be followed.

Report the Need for Necessary Repairs Immediately

Report any situation involving the need for repair, replacement or adjustment of an
equipment component immediately. Remember, the most minor defect could result in
injuries to yourself or others or serious damage to the machinery if it is not corrected
promptly.
Do NOT work on the equipment unless you have been properly and completely trained
to do the work involved.

Prevent Fire Hazards

Never weld or use a cutting torch near open or exposed fuels, lubricants, or other
flammable materials. Follow your company’s Hot Work Policy.
Do not let greasy or oily rags accumulate in poorly ventilated areas. Store oily rags and
other combustible materials in an approved storage container and dispose of them
properly.
Never use an open flame to check for fluid leaks in the equipment. Use an approved
low voltage electric light or flashlight.
Never smoke in undesignated areas. Follow your company’s Smoking Rules. Always
extinguish smoking materials properly. Know where the nearest fire extinguisher is
located, how to operate it, and what types of fires it can be used to extinguish. Make

CT1040 Jaw Crusher Manual 8

sure that fire extinguishers are in place, are in proper working condition, and have a
current, valid inspection tag. If a fire extinguisher is not readily available, or does not
meet these requirements, report the situation to your supervisor.

Keep Your Work Area Clean

Become fully familiar with the worksite where the equipment is installed. Inspect the
area daily and see that unsafe conditions are corrected. Make sure that all equipment
guards are securely fastened in place, that steps, stairways, work platforms and barrier
rails are sound and free of spills or obstructions. Keep the floor/work surface clean and
free of oil, greasy rags, cables, chains, buckets and other obstructions. Keep tools and
loose parts in a toolbox or appropriate storage areas. Use high flashpoint/low toxicity
solutions for cleaning.

Handle Tools, Heavy Parts, and Machine Components

Properly
Do not toss parts or tools or drop them off platforms. Do not lower or swing electric or
air power tools by their power cords or air lines. Use a suitable rope and/or container to
lower tools or parts to the floor. Review job activities and arrange to get help before you
attempt to lift, carry or move heavy parts. For heavy or awkward lifts use proper
hoisting devices.

Dress Properly for the Job and Use Appropriate Personal

Protective Equipment
Follow your company Personal Protective Equipment Policy. Discuss personal
protective equipment requirements with your supervisor before operating equipment or
performing service, repair or adjustment work. Don’t wear loose clothes or jewelry, and
restrain long hair.

Follow Your Company Substance Abuse Control Policy

Report any use of prescription or over-the-counter medications to your supervisor prior
to operating this equipment or making any adjustments or repairs to it.
ALCOHOL OR OTHER CONTROLLED SUBSTANCES SHOULD NOT BE USED PRIOR TO OR
DURING WORK ON THIS EQUIPMENT.

Avoid Serious Eye/Skin Injuries

Hydraulic fluid or compressed air can penetrate or burn the skin or damage the eyes
causing serious injury, blindness, or death.
Mineral-based hydraulic oil is hazardous. Always wear goggles when working with
hydraulic fluid. Flush your skin or eyes thoroughly with water if you spill or splash
hydraulic fluid on yourself. Remove clothing on which hydraulic fluid has splashed. Get
immediate assistance and report the matter to your supervisor. Get appropriated
medical care. Wear appropriate personal protective equipment as set forth in your
company’s Personal Protective Equipment Policy when handling hydraulic fluid. Wash

CT1040 Jaw Crusher Manual 9

your hands with soap and water after handling hydraulic fluid. Never eat, drink or
smoke while handling hydraulic fluid.
Make sure that all compressed air lines and couplings are in proper operating condition
at all times. Be sure that all compressed air lines intended for chip or dust removal are
fitted with OSHA compliant pressure relief nozzles. Never use compressed air to clean
your clothing or any part of your body.

Dispose of All Waste Materials Properly

Dispose of all waste materials such as fuels, lubricants, hydraulic fluid, etc. in
accordance with your company waste management policies, and federal, state, and
local regulations. If you have a question concerning proper procedures to be followed,
consult with your supervisor, or the company safety administrator.

Safety and Maintenance Practices

Replace Loose or Defective Parts
Keep the equipment clean and free of dirt and oil so that loose, broken, defective, or
worn parts can be easily identified. Make daily visual checks for missing, cracked, or
frayed V-belts. Also check daily for frayed, broken or kinked cables. Inspect end
connections for wear. Replace sheaves with cracked rims or spokes immediately.
Report suspected defects to your supervisor.

Properly Ground Machine Electrical Components

Check frequently to ensure that the equipment is properly grounded as stipulated in
your company electrical safety rules. Prevent any electric cable from coming in contact
with water in puddles, drainage channels, etc. Protect power cables from vehicular
traffic such as forklifts and other motor vehicles. Power cables should be bridged over
traffic lanes. All permanent electric cables should be in proper conduit or other
approved insulation. Follow your company electrical safety rules with regard to periodic
inspection of the condition of electric line insulation and couplings. Do NOT use
portable, flexible electric cords to deliver electric power to the equipment.

CONTROL OF HAZARDOUS ENERGY (LOCK-OUT/TAG-OUT)

PROGRAM
CAUTION: Purchaser must implement a Control of Hazardous Energy (Lock-Out/Tag-
Out) Program that complies with 29 CFR 1910.147 and 133 regulations.
It is the responsibility of the purchaser to provide a suitable Control of Hazardous
Energy program for the protection of its’ employees while they are engaged in the
installation, maintenance, repair, or modification of equipment powered by electricity,
hydraulic, pneumatic or mechanical energy in order to meet the regulations of the U.S.
Dept. of Labor, Occupational Health and Safety Administration (OSHA).
Under certain conditions and in certain operating environments, the Federal Mine Safety
and Health Administration (MSHA) governs regulations concerning this subject. Certain

CT1040 Jaw Crusher Manual 10

state, county, or local regulations may also apply. Assistance in establishing regulatory
obligations may be obtained from regulatory agencies, insurance carriers, or private
consultants.
Specific information concerning electrical operating characteristics such as output, rated
capacity, etc. of electrical motors supplied with the equipment may be obtained by
review of the technical data contained in this manual or from the specific equipment
supplier stipulated in the Shop Order.

CT1040 Jaw Crusher Manual 11

Obtaining Control of Hazardous Energy Program Materials
Listed below are three possible suppliers of materials to aid you in development,
documentation and maintenance of your program. Inclusion of the names of these firms
in this manual does not represent an endorsement of them by Trio Engineered
Products, Inc.. These firms provide some of the materials required for a comprehensive
program.
1. SETON Name Plate Company
P. O. Box BD - 1331
New Haven, CT 06505-9770
Telephone 203-488-8059
Toll Free 800-243-6624
Fax Toll Free 800-345-7819
2. EMED Co., Inc. Telephone
Graphic Communications Products
Buffalo, NY 14240-0369
P. O. Box 369
Toll Free 800-442-3363
Fax Toll Free 800-344-2578
3. D & G Sign and Label
P. O. Box LA - 157
Toll Free 800-356-9269
Northford, CT 06472
Telephone 203-483-0491
Fax 203-488-4770
The Purchaser has sole responsibility for safe operation of this equipment. The
Purchaser is responsible for ensuring that on-site machine operation is in compliance
with any and all applicable federal, state, county or city safety standards and
regulations.
The equipment may be moved from one site to another a number of times by various
purchasers, lessees, etc. Consequently, responsibility for compliance with applicable
safety and environmental codes lies with the entity responsible for operating the
equipment within each jurisdiction.
Purchaser is wholly responsible for any ancillary or support equipment such as, but not
limited to, processed material receiving devices, and inspection or service platforms.
Purchaser is required to perform periodic maintenance of the type and on the
recommended schedules set forth in this manual. Maintenance shall include, but is not
limited to safety devices delivered with the equipment set forth in the Shop Order, and
Warning and Instruction labels affixed to the equipment. Replacement parts including
warning and instructional labels are available from Trio Engineered Products, Inc..
Purchaser is invited to call for availability and current price of such parts and labels at 1-
626-851-3966.
Any modifications or machinery as designed, manufactured, and delivered by Trio
Engineered Products, Inc. without the express written approval and consent of Trio
Engineered Products, Inc. will void all warranties and remove all responsibility of Trio
Engineered Products, Inc. for any and all damages to persons or property.

CT1040 Jaw Crusher Manual 12

Forward
This parts section of this manual is intended to assist the informed installer and user of
this jaw crusher in identifying wear and replacement parts that will be required during
the operating of this equipment. Because of the extreme nature of crushing, parts
replacement is an expected occurrence. The prepared operator should have certain
parts on hand to minimize operating down time.
Specific questions regarding the operation and maintenance should be addressed to
your distributor. The manufacturer will constantly try to improve their equipment and
there will therefore be changes from time to time that may require you to request up
dates from the factory or your local representative.

Safety
The manufacturer may not always know exactly how their equipment is installed,
applied and used, and cautions all prospective operators that they must exercise the
greatest care for the safety of individuals that happen in and around the machinery.
Equipment used in the United States must be installed and operated with regard to
safety either, per OSHA or MSHA regulations, or both.
Operating the equipment beyond its published ratings or without the proper guards and
protection for personnel is foolhardy and subjects the operator to potentially numerous
penalties or imprisonment or both.

General Information
This Operation and Maintenance Manual has been prepared to assist in the installation,
operation, and maintenance of Trio jaw crushers. The information contained in this
manual is intended to familiarize the operator with the general configuration and
assembly of this equipment. It should aid in providing the necessary information for
efficient operation and maintenance of this machine.
Each crusher is delivered with this manual that illustrates the specific components
comprising the jaw crusher. When ordering parts, please have the following information
available:
Crusher Size
Crusher Serial Number
Part name and reference number (from appendix)
Complete shipping instructions (type of shipping required)
Number of parts required

CT1040 Jaw Crusher Manual 13

Recommended Spare Parts
The following parts are recommended to have on hand for problems resulting from
normal wear and tear on the machine.
Stationary Jaw Movable Jaw
Stationary Jaw Bolts Movable Jaw Wedges & Bolts
Cheek Plates & Bolts Toggle Plates

Recommended Tools
The following tools are recommended for storage with the crusher, as they will be
required for use during normal maintenance and repair.
Jaw Lifting Cable Metric Allen Head Wrenches
Hydraulic Jack Box Wrench
Complete Set of Metric Tools

Machine Shipping Condition

The crusher is assembled prior to delivery. However, a careful inspection of the
machinery should be performed upon delivery in order to identify any damage that may
have occurred during transportation.
The following checklist should be reviewed to ensure that the crusher is received in
proper operating condition.
• Examine the crusher for significant damage.
• There should not be any abnormal conditions, such as scarring and wear on
all frictional surfaces.
• Verify that all removable plates are fastened tightly. Verify that the toggle
plate is seated correctly.
• Verify that the shims are seated correctly and that the pull rod bolt is
adequately tightened.
• Rotate the flywheel to determine if rotation appears trouble free, the pulley
and flywheel should turn smoothly.
• Verify that the eccentric shaft and associated bearings are adequately
lubricated.

CT1040 Jaw Crusher Manual 14

General Installation Information
Crusher Component Weights (Lbs)
Pitman,
Complete Frame Fixed Swing Cheek Pitman Eccentric Toggle Flywheel
Eccentric
Crusher and Plates Shaft Plate
Jaw Jaw (Total) Shaft and
Cheek (Total)
Swing Jaw
Plates
Assembly
15,152 5,330 872 815 264 2,607 828 101 2,808 5,510

Horsepower Requirements
Electric motors are available for special duty crusher applications and are
recommended over standard frame motors.
OPERATING SPEED POWER
MODEL
(FULL LOAD RPM) HP KW

CT1040 300 50 37

Flywheel Rotation Direction

CT1040 Jaw Crusher Manual 15

CT SERIES JAW CRUSHERS OPEN CIRCUIT MAXIMUM CAPABILITIES (STPH)

Jaw
CT1030 CT1040 CT1048 CT1252 CT2036 CT2436 CT2740 CT3042 CT3042N CT2650 CT3254 CT3648 CT4254 CT4763 CT6080
Model

C.S.S. Size
Opening
1"
23 30 35 50
25 mm
1-1/2"
28 37 44 63
38mm
2"
34 45 55 77 90 250
50mm
2-1/2"
42 56 68 90 110 150 190 300
64mm
3"
50 66 80 105 140 170 195 200 220 240 340
76mm
3-1/2"
60 79 95 130 170 190 220 230 240 270 370
90mm
4"
190 210 250 260 280 310 400 330
100mm
5"
230 250 290 300 320 350 440 310-400 380-500
127mm
6"
250-300 275-390 300-400 320-420 350-400 400-500 370-470 450-580 500-650
150mm
7"
320-400 330-450 350-460 380-500 400-500 470-570 430-540 520-650 590-750 675-980
175mm
8"
490-610 575-730 650-840 780-1100
200mm
9"
550-700 630-810 740-930 860-1215
225mm
10"
700-900 800-1010 950-1340
250mm
11"
880-1100 1030-1455
280mm
12"
950-1180 1120-1575
305mm

1. The above information is based on average feed material that weighs approximately 100 lbs/ft³ crushed of a size which is
readily fed into the crushing chamber without clogging.

2. Capacities shown may vary depending on the type, size, moisture content, and clay content of material, the bulk density,
method of material feeding. Undersize material should be removed from the crusher feed to eliminate packing and excess
wear.

SETTINGS GREATER THAN INDICATED MAY BE WITHIN DESIGN CAPABILITIES OF THE MACHINES BUT ARE NOT
SHOWN DUE TO ANTICIPATED HIGHER OPERATING COSTS.

The above tables are based on results obtained during actual operation and could vary depending on the type of material, gradation
of feed, method of feeding, moisture and clay content, and other material characteristics. The indicated top size, also influenced by
the above conditions, is provided to assist in the selection of the crushing equipment to follow. Contact your dealer for more details.

CT1040 Jaw Crusher Manual 16

CT SERIES JAW CRUSHERS PRODUCT GRADATIONS (PERCENT PASSING)
C.S.S. Size Opening

Product 1" 1-1/2" 2" 2-1/2" 3" 3-1/2" 4" 5" 6" 7" 8" 9" 10" 11" 12"
Size 25 mm 38mm 50mm 64mm 76mm 90mm 100mm 127mm 150mm 175mm 200mm 225mm 250mm 280mm 305mm
15"
100
380mm
14"
100 90
356mm
13"
100 90 85
330mm
12"
100 90 85 75
305mm
11"
100 90 85 75 70
280mm
10"
100 90 83 75 70 65
250mm
9"
100 90 83 75 70 65 60
225mm
8"
100 90 83 75 70 65 60 55
200mm
7"
100 90 83 75 70 63 60 55 45
175mm
6"
100 95 83 75 68 63 58 55 45 40
150mm
5"
100 90 85 75 68 60 58 48 45 40 35
127mm
4"
100 90 83 75 65 60 55 48 45 40 35 25
100mm
3-1/2"
95 83 75 70 60 55 50 45 40 35 25 22
90mm
3"
100 83 75 70 65 55 50 45 35 30 25 22 20
76mm
2-1/2"
100 90 75 68 60 55 50 42 35 30 25 22 20 17
64mm
2"
90 75 65 58 55 50 40 35 30 25 22 20 17 12
50mm
1-3/4"
85 70 60 55 50 45 35 30 25 22 20 17 12 10
45mm
1-1/2"
100 75 65 55 50 45 40 30 25 22 20 17 12 10 8
38mm
1-1/4"
95 70 55 50 40 35 30 25 22 20 17 15 10 8 6
32mm
1"
75 65 45 43 35 30 25 20 17 15 12 10 8 6 4
25mm
3/4"
70 55 40 30 25 22 20 17 15 12 10 7 5 4 1
19mm
5/8"
60 45 35 25 20 17 15 13 10 7 5 3 2 1 0
13mm
3/8"
45 30 25 20 15 13 10 7 5 3 2 1 1 0 0
10mm
1/4"
30 20 15 10 7 5 4 3 1 0 0 0 0 0 0
6mm

THE ABOVE TABLES ARE BASED ON RESULTS OBTAINED DURING ACTUAL OPERATION AND COULD VARY DEPENDING ON THE TYPE OF
MATERIAL, GRADATION OF FEED, METHOD OF FEEDING, MOISTURE AND CLAY CONTENT, AND OTHER MATERIAL CHARACTERISTICS. THE
INDICATED TOP SIZE, ALSO INFLUENCED BY THE ABOVE CONDITIONS, IS PROVIDED TO ASSIST IN THE SELECTION OF THE CRUSHING
EQUIPMENT TO FOLLOW. CONTACT YOUR DEALER FOR MORE DETAILS.

Jaw crushers reduce large rock to smaller stone using exceptional force. The foundation therefore must
be substantial enough to support the crusher without distortion.

CT1040 Jaw Crusher Manual 17

Foundation Recommendations
Jaw crushers reduce large rock to smaller stone using exceptional force. The foundation therefore must
be substantial enough to support the crusher without distortion.
Jaw crushers may be installed on permanent concrete or steel structures or mobile equipment.
Regardless of the application the foundation must withstand the forces of material impact and drive line
loads. The design task is usually best handled by a qualified engineer.
The interface between the crusher and foundation must be flat so that the crusher is given proper
support. Where a flat surface cannot be obtained it may be necessary to use machinery grout between
the two surfaces. The grout used of course must be adequate to the task when considering the impact
and dimensional requirements.
The installer will have to consider the configuration of chutes, hoppers, structural supports, etc., when
designing the crusher foundation. In order to minimize the noise and vibration to the surrounding
buildings as a result of the operating machinery, it maybe advisable to insert wooden planks, rubber
sheets or other padding materials between the crusher and its foundation.

Feed Configuration
In order to achieve the maximum operating efficiency for the crusher, an optimal feed arrangement must
be utilized. This crusher can reach its maximum efficiency only when the feed is supplied in the correct
amount and distributed evenly into the crushing chamber. The feed equipment should also allow for easy
access to the crushing chamber in the event of material blockage, part replacement, or other
maintenance.

Discharge Configuration
The crusher discharge compartment can be manufactured out of metal or wood. The compartment should
be readily accessible for cleaning, maintenance, and inspection. The compartment should also have a
shelf or ledge to provide a “bed” of crushed material for falling material to impact on. This bed will absorb
much of the impact of the falling material before it reaches the conveying belt. If a discharge chute is
used, its slope must be at least 45° from the horizontal and increased if the material is sticky in nature.

V-Belt Drive Installation

The crusher is powered by conventional “5V” section V-Belts. The drive sheaf on the machine carries the
correct number of grooves to transmit the maximum allowable horsepower for the crusher. The size and
number of belts should not be reduced. Refer to a table of electrical power requirements for
recommended horsepower ratings.
The crusher installer will determine the V-Belt drive installation, so the following notes are provided for
general reference only.
Clean all oil, dirt, grease or rust from the sheaf grooves.
Verify the proper alignment of the sheaves and that the shafts are parallel.
Shorten the center distance until the belts can be slipped on easily.
Determine the minimum allowances for shortening or lengthening the center distance between
sheaves after referencing and a V-belt installation manual.
Always used a match set of belts from the same manufacturer. Never use a combination of warn
and new belts.
After placing the belts on the sheaves, run the drive for a few minutes. Tension the drive until only slight
sag appears on the slack side of the belts when the drive is running. The slack side depends on the
motor position and rotation of the crusher.

CT1040 Jaw Crusher Manual 18

V-Belt Precautions
V-Belt stretching and wear are potential problems for the user and frequent careful inspections are
recommended in order to identify problem belts before the belts fail. This will serve to reduce the potential
injuries that could result when belts break and give way.

Rust Protection
A crusher is comprised of iron and steel parts; it is particularly vulnerable to rust corrosion. Once rust
develops, the resulting porosity on the metal surfaces can cause an increased degradation of the crusher
due to water and moisture collection. Rust could be a major cause of downtime, high maintenance costs,
production loss, production waste, and short equipment life. It also could cause a potential safety risk to
operating personnel.
Because of the significant effects of rust on this machine’s operation, good service maintenance should
be practiced. If the crusher is in storage or not being used for more than a significant period of time, the
crusher should be operated for at least 10 minutes on a monthly basis. If there is no power supply to the
crusher during this period, the flywheel must be manually rotated 5 to 10 times to ensure that the
bearings to not deform and to ensure a proper disbursement of bearing grease.
Moisture condensation will cause corrosion at the contact point between the bearing rollers and the inner
and outer rings. This will degrade the finished surfaces of both the rollers and rings. When the crusher is
operating, this surface wear will cause the bearings to become rough and fail prematurely.

Tension Rod and Toggle Plate Information

The closed side setting of a Jaw Crusher is determined by the position of the toggle seat located within
the transverse header. The toggle seat may be positioned closer or further away from the pitman by
shims inserted at the rear of the seat. To decrease the closed side setting a larger shim pack is used,
conversely to increase the opening shims are removed.
Since the toggle plate is not mechanically attached to the pitman or the toggle seat tension rods and
springs are used to hold it in position. The spring free length is 253mm (9 15/16”). It should be
compressed 31mm (1 1/4”) after completed assembled. Therefore the assembled spring length is
222mm (8 3/4”). In operation the toggle plate acts like a pivot that holds the closed side setting relatively
fixed as the top of the pitman opens or closes by the amount of pitman eccentric.

Initial Assembly
The toggle plate, toggle seat, buffer plates and tension rod assembly, as shipped, will be installed in the
frame and should require no further attention other than final adjustment as explained in the operating
instructions section of this manual.
The toggle plate protects the pitman from the serious damage that could result if an uncrushable object
enters the crushing chamber. The toggle plate is intended to bend or fracture when an overload occurs
against the pitman die plate. The failure will result in an increase in the size discharge chute that will
allow the uncrushable object to pass through the chamber.
The tension spring on the toggle plate supplies the force required to prevent the pitman from pulling away
from the toggle plate upon reaching its furthest point forward.

Removal and Installation

During normal operation, the toggle plate, tension rod, or any of their respective components may require
repair or replacement. Care should be taken when removing those parts to ensure that no personal injury
results from the procedure.

CT1040 Jaw Crusher Manual 19

Flywheel and Pitman Information
Maintenance personnel that are familiar with large diameter spherical roller bearings should accomplish
removal and replacement of the flywheels and pitman. Work should be performed in a clean environment
free of dust and moisture. Smart tips include:
1. Plan ahead and have all necessary tools on hand before work begins in order to minimize the
bearings’ exposure to moisture and dirt.
2. Have all the required parts on hand as well.
3. Make sure that all shaft surfaces are clean and free of scarring or nicks.
4. Do not remove the bearing packaging until you are ready for immediate installation.

Jaw Dies and Side Plates

Fixed Jaw Die Replacement
The stationary jaw die plate is reversible and can be rotated 180° in order to distribute the wear over both
ends that will extend the total life of the plate. The plate should be rotated before excessive wear on the
lower end occurs.
Swing Jaw Die Replacement
Similar to the stationary plate, the movable jaw die plate, mounted on the pitman is reversible and can be
rotated 180° to distribute wear across the entire plate.
Lubrication
Lubrication procedures are performed primarily to deliver grease or oil to rotating or sliding surfaces to
reduce friction and carry away heat. Pressure lubrication is also used to expel contaminants from seals
and other openings. Certain lubricants are used to protect parts from corrosion.
When grease lubrication is used, the grease should be packed into the bearing making sure it gets
between the rollers and the cage – not just on the outside of these parts. When hand-packing bearings,
force grease through the bearing under the cage from the large end to the small end to ensure proper
grease distribution. Mechanical grease packers are also available which force grease through the
bearing, filling the space between the roller and the cage. Grease should also be smeared on the outside
of the rollers.
Basic Lubricant Functions
Lubrication can be defined as the control of friction and wear between adjacent bearing surfaces by the
development of a lubricant film between them.
A bearing lubricant must perform three fundamental functions:
1. To provide a suitable film which separates the moving parts in a bearing.
2. As a heat transfer medium (to carry away heat)
3. To protect the bearing surfaces from corrosion and contamination.
Lube Recommendation
Trio recommends daily lubrication application at the close of the shift (Refer to the appendix A); the
grease will flow smoothly and allow easy purging around seals or out of the drain plug.
NEW CRUSHER lubrication – It is recommended to completely purge bearings after the first 200 hrs.
after that 10 hr. intervals or shift intervals should be followed. Trio recommends a maintenance book be
used to keep a good account of activity on all aspects of the crusher.

CT1040 Jaw Crusher Manual 20

 Self-Aligning Spherical Roller Bearing

Lubrication of the spherical roller bearings is accomplished by using a manual type grease gun or an
automatic lubricating system through four grease fittings. One grease fitting is located on each of the
side bearing housings and two grease fittings are located on the pitman, one at each pitman bearing.
If the grease gun method of lubrication is used, add the grease immediately after shut down while the
bearings are still warm.
Normally, a manual type grease gun requires 20 strokes to discharge one ounce of grease.
AVOID USING TOO MUCH GREASE AS EXCESSIVE GREASE WILL CAUSE OVERHEATING AND
SHORTEN THE BEARING LIFE.
Grease Specifications
Trio recognizes there are many factors that go into choosing a grease, a brand and a supplier, what we
wish to do is select the proper grade and additive that best fits the machinery and application. The brand,
the supplier (i.e. Texaco, Shell and so on) and the type (i.e. synthetic vs. non-synthetic) we will leave to
the end user.
Bearing greases must withstand high pressures and temperatures. Some bearing manufacturers can
supply a high quality premium grease that may prolong the life of the equipment, however satisfactory
performance can be obtained by using an NLGI #2. Choose type EP rated, ASTM D2509. Use the
proper grade for the ambient temperature expected.
The selection of the correct lubricant for ant application requires careful study of operational and
environmental conditions. In the selection of the proper lubricant there are trade-offs and concerns other
than fatigue life to consider. For instance changing lubricant viscosities will affect the bearing operating
temperature.
When severe operating conditions are anticipated the use of a lubricant with an extreme pressure
additive may help prevent scoring damage in the cone-rib / roller-end contact area. EP additives are
chemically complex material which, when activated by localized high temperatures, forms a low shear
strength film at the contact area on the bearing thus preventing scoring.
Grease life is dependent upon such factors as speed, environmental conditions and operating
temperature. The higher the temperature the more rapid is the grease oxidation. Grease life is reduced by
approximately one-half for every 18 degrees Fahrenheit rise in temperature. Therefore the higher the
operating temperature the often the grease must be replenished. Past experience is the best guide to
republication frequency. Obviously, seal leakage will dictate frequent relubrication and every attempt
should be made to maintain seals at top efficiency.

CT1040 Jaw Crusher Manual 21

Bearing Temperature
A properly adjusted bearing should run at about 140 to 160 degrees Fahrenheit. If a bearing is suspected
of running to hot it should be checked with a surface mount thermometer and checked to see if it is over
165 degrees Fahrenheit. A bearing that develops high temperature after it has been running satisfactorily
for some time may be caused by over greasing. A newly installed bearing that overheats is usually
caused by improper adjustments of the running clearance. A failed bearing that is overheating will
probably be accompanied by some other indication such as grinding noises.

Dust Seals
As stated above the bearings are protected from outside contamination by labyrinth seals that depend on
sloughing grease to shed the dust, dirt and moisture.

Operating Instructions
Pre-Starting Instructions
Adhering to strict inspection habits will serve to help insure years of successful operation of this crusher.
Memory alone will not ensure that proper maintenance is performed. Consequently, a written record book
is recommended. By regularly performing pre-startup maintenance inspections, the operator will minimize
down time and prolong the crusher’s useful life. Before starting the crusher, the following steps should be
followed:
1. Inspect to ensure that the crusher is free of tools and other potential mechanical obstructions.
2. Verify that all joints, bolts and fasteners are tightened properly and that there are no leakages in the
lubricant system.
3. Before starting, pump several ounces of fresh grease into each bearing. Let the machine run for one
half hour and add grease in intervals until grease appears on the bearing grease seals.
4. Listen carefully for any unusual sounds. When satisfied that all parts are running correctly, begin
feeding a small amount of material and begin increasing the feed rate until the crusher is operating at
its full capacity.
5. During this startup period, check the bearing temperature frequently. If temperatures are above the
recommended levels, lubricate according to the instructions provided in the lubrication section.
6. Check to ensure that the tension spring on the crusher does not need re-adjustment. If an adjustment
is required, make sure that all necessary parts are available.
7. After all of these steps have been followed, start the crusher according to the crusher start-up
section.

Crusher Speed
The correct speed (revolutions per minute - RPM) is very important for proper crusher operation. The
sheave sizes recommended for driving the crusher are designed for maximum load operation -- therefore
the crusher speed may be somewhat higher during lessened load periods.
By operating at the recommended speeds, the crusher will produce its maximum output with uniform
production size.

CT1040 Jaw Crusher Manual 22

Crusher Closed Side Setting Adjustments
The jaw crusher can be operated at a range of closed settings. In order to make an adjustment it is
necessary to shut the machine down and lock out the power supply.
Once the machine is safely protected from starting, it is necessary to loosed then bolts that secure the
shims on either side of the machine. Also, loosen the nuts at the end of both of the tension rods.
When those have been loosened, activate the hydraulic hand pump to extend the cylinder forward to
push the pitman forward and relieve the weight from the stack of shims. With the weight relieved, add or
subtract shims as required to achieve the desired closed setting.
When the desired number of shims are seated properly, retract the hydraulic cylinder from its extended
position. This will allow the pitman to return to rest against the stack of shims. When completed, retighten
the shim bolts on either side of the machine and retighten the tension rod nuts.

CT1040 Jaw Crusher Manual 23

Parts: Tension Rod and Toggle Plate Assembly
Illustration
The following illustration identifies the essential parts comprising the tension rod and
toggle seat assembly.

CT1040 Jaw Crusher Manual 24

CT1040 Jaw Crusher Manual 25
 Parts List
Item Part # Description QTY.
5 C1040-3 Buffer (Lower) 1
7 C1048-6 Pin For Tension Rod 2
8 C1048-7 Washer For Tension Rod 2
9 GB91-zn/Ø8x60 Split Cotter For Tension Rod 2
12 C1040-6 Rubber Dust Apron 1
13 C1040-7 Clamp Plate For Rubber Dust Apron 1
14 GB5782/M12X40/GD8.8 Bolt For Rubber Dust Apron 4
15 GB93/12 Lock Washer For Rubber Dust Apron 4
16 C1040-8 Toggle Plate 1
18 C1251-37 Limit Plate 2
19 GB5782/M12x30/GD8.8 Bolt M12x30 2
20 GB93/12 Lock Washer 12 2
22 C1040-9 Buffer (Upper) 1
23 C1048-14 Retain Block 2
24 GB5782/M16x45/GD8.8 Bolt M16x45 2
25
26 C1040-10 Shim 12
28 C1048-16 Extension Bar 1
29 C1048-17A Tension Rod 2
30 C1251-19 Jack Holder 1
31 5T Jack 1
32 C1251-20A Lower Spring Keeper 2
33 C1251-21A Spring 2
34 C1251-22A Upper Spring Keeper 2
35 GB6170/M30/GD8 Nut For Tension Rod 4
80 C1048-30 Guard Plate 2
81 GB5782/M16x45/GD8.8 Bolt For Guard Plate 8
82 GB7244/16 Washer For Guard Plate 8
83 C1048-31 Bolt M24x500/GD8.8 For Buffer 2
84 GB7224/24 Lock Washer For Buffer 2
(17) GB6170/M24/GD8 Nut For Buffer 2

CT1040 Jaw Crusher Manual 26

Parts: Bearings and Eccentric Shaft Assembly
Illustration
The following illustrations identify the essential parts of the bearing and eccentric shaft assembly.

CT1040 Jaw Crusher Manual 27

 Parts List
Item Part # Description QTY.
36 C1040.3 Flywheel Assembly 1
42 C1040-11 Frame Bearing Housing Cover (LH) 1
44 GB825/M16 Eyebolt 2
49 C1040-12 Pitman Guard 1
50 GB5782/M20x55/GD8.8 Bolt M20x55 6
51 GB7244/20 Lock Washer 20 6
52 C1040-13 Eccentric Shaft 1
53 C1040-14 Grease Keeper 2
54 GB1096/12x30 Key 12x30 2
55 GB288/22238 CA/W33/C3 Pitman Bearing 2
56 C1040-15 Pitman Seal 2
87 C1040-22 Shim Ø346xØ430x0.2 2
57 GB32.1/M16x55/GD8.8 Bolt M16X55 32
58 GB7244/16 Lock Washer 16 32
59 GB1152/M10x1 Grease Fitting 4
60 C1040-16 Middle Labyrinth Seal 2
61 C1040-17 Bearing Housing 2
62 GB288/22236 CAK/W33/C3 Frame Bearing 2
63 GB6584/AH2236 Adapter 2
64 C1040-21 Round Nut For Bearing Remove 1
65 C1040-18 Frame Bearing Housing Cover (RH) 1
88 C1040-23 Shim Ø326XØ400X0.2 2
GB9160.3/KM32 Round Lock Nut(RH) For Round Nut 1
66
GB9160.3/KM32Z Round Lock Nut (LH) For Round Nut 1
67 GB9160.4/MB32 Lock Washer For Round Nut 2
68 C1040-19 Outer Labyrinth Seal 2
69 GB1096/12x40 Key 12x40 2
70 C1040.4 Sheave Assembly 1
71 GB5867/Z2-150x200 Locking Assembly 2
72 C1040-20 Cover 2
73 GB32.1/M20x80/GD8.8 Bolt For Cover 6
(41) GB7244/20 Lock Washer For Cover 6
74 GB32.1/M36x115/GD8.8 Bolt For Bearing Housing 12
75 C1048-29 Washer For Bearing Housing 12
76 C1251-35 Bolt For Shim 2
77 GB6170/M30/GD8 Nut M30 For Shim 4
78 GB7244/30 Lock Washer 30 For Shim 2
79 GB97.1/30 Washer 30 For Shim 2

Note: Item 64 “Round Nut for Bearing Remove “ is shipped separated from the machine as a tool.

CT1040 Jaw Crusher Manual 28

Parts: Jaw Dies and Cheek Plates
Illustration
The following illustrations identify the essential components comprising the jaw dies and
cheek plates.

CT1040 Jaw Crusher Manual 29

 Parts List
Item Part # Description QTY.
1 C1040.1 Frame 1
2 C1040-1 Fixed Jaw Die 1
C1048-2-L Cheek Plate (LH ) 1
3
C1048-2-R Cheek Plate (RH ) 1
4 C1040-2 Swing Jaw Die 1
C1040-4-L Wedge For Swing Jaw Die (LH) 1
6
C1040-4-R Wedge For Swing Jaw Die (RH) 1
10 C1048-8 Bolt For Swing Jaw Die Wedge 4
11 C1040-5 Pitman 1
17 GB6170/M24/GD8 Nut For Swing Jaw Die Wedge 8
37 GB5783/M20X100/GD8.8 Bolt For Fixed Jaw Wedge 2
38 GB6172/M20/GD8 Thin Nut For Fixed Jaw Wedge 2
39 C1251-24 Bolt Holder For Fixed Jaw Wedge 2
40 GB70.1/M20x90/GD8.8 Bolt For Holder 2
41 GB7244/20 Lock Washer For Holder 8
43 GB5782/M30X160/GD8.8 Bolt For Cheek Plate 2
45 C1251-25 Clamp For Cheek Plate 2
46 GB6170/M30/GD8 Nut For Cheek Plate 2
47 GB7244/30 Lock Washer For Cheek Plate 2
48 C1048-19A Wedge For Fixed Jaw Die 2
86 GB1972/Ø56XØ28.5x3 Belleville Washer For Fixed Jaw Die Wedge 16

CT1040 Jaw Crusher Manual 30

Parts: Lubrication
Illustration
The following illustration identifies the location of each grease fittings on the jaw
crushers.

Parts List
Item Part # Description QTY.
21 JB/ZQ4450/M20X1.5 Drain Plug M20x1.5 2
27 C1048.2A Lubrication System 4

CT1040 Jaw Crusher Manual 31

Checking the Closed Side Setting
The Jaw Crusher discharge setting (closed side setting) is the shortest distance
between the bottoms of the fixed and swing jaw dies measuring "peak to peak".

Jaw Crusher Top View

Note: While the crusher is at rest, the measurement taken is the crusher open side setting.

CT1040 Jaw Crusher Manual 32

From the open side setting measurement taken, deduct the distance listed in the
table below to determine the crushers exact closed side setting.

INCHES MM

Deduct the dimension in the CT1030 0.394” 10㎜

table at right from your CT1040 0.394” 10㎜

"peak to peak" open side CT1048 0.394” 10㎜
measurement to arrive at CT1252 0.591” 15㎜
your crusher's closed side CT2036 1.000” 25㎜
setting.
CT2436 1.260” 32㎜

CT3042 1.417” 36㎜

NCT3042 1.181” 30㎜

CT3254 1.023” 26㎜

CT3648 1.929” 49㎜

CT4254 2.087” 53㎜

CT4763 1.653” 42㎜

CT1040 Jaw Crusher Manual 33

Appendix A: Jaw Crusher Bearing Greased Quantity per Day (8 Hrs.)
Jaw Size Grease for Pitman Bearing Grease for Frame Bearing
Weight (Ounce) Volume (Quart) Weight (Ounce) Volume (Quart)

CT10X30 0.44 0.015 0.44 0.015

CT10X40 0.44 0.015 0.44 0.015

CT10X48 0.50 0.018 0.50 0.018

CT12X52 0.94 0.033 0.94 0.033

CT20X36 0.70 0.025 0.61 0.021

CT24X36 0.89 0.031 0.72 0.025

CT30X42 1.62 0.057 1.55 0.055

NCT30X42 1.30 0.048 1.20 0.045

CT32X54 1.55 0.055 1.34 .047

CT36X48 1.62 0.057 1.55 0.055

CT42X54 1.90 0.067 1.68 0.060

CT47X63 2.6 0.091 2.5 0.090

The grease is to be totally replaced when the machines have worked number of hours respectively as
shown below:

Jaw Size Grease Replace Period (Hrs)

CT10X30 2,600

CT10X40 2,600

CT10X48 2,200

CT12X52 2,200

CT20X36 2,000

CT24X36 1,900

CT30X42 1,600

NCT30X42 1,650

CT32X54 1,700

CT36X48 1,600

CT42X54 1,600

CT47X63 1,500

The quantity is ½ free room in the bearing housing.

CT1040 Jaw Crusher Manual 34

 Jaw Crusher Labyrinth Seal Grease Quantity per Month

Jaw Size Grease For Middle Labyrinth Seal Grease For Outer Labyrinth Seal
Weight (Ounce) Volume (Quart) Weight (Ounce) Volume (Quart)

CT10X30 0.50 0.017 0.50 0.017

CT10X40 0.50 0.017 0.50 0.017

CT10X48 0.60 0.019 0.60 0.019

CT12X52 0.90 0.034 0.90 0.034

CT20X36 1.0 0.037 1.0 0.037

CT24X36 1.1 0.041 1.1 0.041

CT30X42 1.30 0.048 1.30 0.048

NCT30X42 1.20 0.045 1.20 0.045

CT32X54 1.50 0.055 1.50 0.055

CT36X48 1.60 0.059 1.60 0.059

CT42X54 1.80 0.063 1.80 0.063

CT47X63 2.00 0.071 2.00 0.071

CT1040 Jaw Crusher Manual 35

 Appendix B Bolts Torque Specifications
For Metric Bolts

Diamete Grade 8.8 Grade 10.9 Grade 12.9

Pitch Dry Lube Dry Lube Dry Lube
r
(mm) FT-
(mm)
FT-LBS N-M FT-LBS N-M LBS N-M FT-LBS N-M FT-LBS N-M FT-LBS N-M
6 6.9 9.3 5.2 7 9.7 13.2 7.3 9.9 11.6 15.7 8.7 11.8
8 17.7 23.9 13.3 18 24.9 33.8 18.7 25.4 29.8 40.4 22.4 30.4
10 1.5 30 41 24 32 44 60 34 46 52 71 40 54
10 1.25 32 43 24 33 46 63 36 49 55 74 42 57
12 1.75 53 72 41 55 77 105 60 81 91 123 70 95
12 1.25 58 78 44 60 85 115 65 88 99 134 76 103
14 2 85 115 65 88 124 168 95 129 145 196 111 151
14 1.5 91 124 70 95 134 181 103 139 156 212 120 163
16 2 131 178 101 137 192 260 148 200 225 305 173 234
16 1.5 140 190 108 146 204 277 157 213 240 325 184 250
18 2.5 181 246 139 189 265 359 204 276 311 421 239 324
18 1.5 204 276 156 212 297 403 229 310 349 473 268 364
20 2.5 256 347 197 267 374 507 288 390 439 595 338 458
20 1.5 284 385 218 296 415 563 319 433 487 660 375 508
22 2.5 349 473 268 364 510 692 392 532 599 812 460 624
22 1.5 383 519 294 399 560 759 431 584 657 891 505 685
24 3 443 600 340 461 647 877 497 674 759 1029 583 791
24 2 482 654 371 503 705 956 543 736 828 1122 637 863
27 3 648 879 499 676 949 1286 729 989 1112 1508 856 1160
27 2 700 949 538 730 1023 1387 787 1067 1200 1627 923 1252
30 985 1335 741 1004 1389 1883 1044 1416 1665 2257 1252 1697
36 1716 2326 1290 1749 2419 3280 1819 2466 2900 3931 2180 2956
42 2753 3732 2070 2806 3882 5263 2919 3957 4652 6307 3498 4742
48 4156 5634 3124 4236 5860 7944 4406 5973 7023 9521 5280 7159
56 6662 9032 5009 6791 9393 12735 7063 9575 11259 15264 8465 11477
64 9954 13496 7484 10147 14035 19028 10553 14307 16822 22807 12648 17148
72 14410 19536 10835 14689 20319 27547 15277 20712 24353 33016 18310 24824

ASSUMPTIONS: (1) The maximum torque values are based on 75% of the specified proof strength.
(2) The term "lube" includes the application of thread lubricants, cadmium plating,
and the use of hardened washers; regardless of whether standard or lock nuts are used.
CT1040 Jaw Crusher Manual 36
For SAE (Inch) Bolts
N S.A. E. Grade 5 S.A. E. Grade 8
Diameter
(threads/in Dry Lube Dry Lube
(inches)
) FT-LBS N-M FT-LBS N-M FT-LBS N-M FT-LBS N-M
1/4 20 8 11 6 8 12 16 9 12
1/4 28 10 14 7 9 14 19 11 15
5/16 18 17 23 13 18 25 34 19 26
5/16 24 19 26 15 20 27 37 21 28
3/8 16 31 42 24 33 44 60 34 46
3/8 24 35 47 27 37 49 66 38 52
7/16 14 49 66 38 52 70 95 54 73
7/16 20 55 75 42 57 78 106 60 81
1/2 13 75 102 58 79 106 144 82 111
1/2 20 85 115 65 88 120 163 92 125
9/16 12 109 148 84 114 154 209 118 160
9/16 18 121 164 93 126 171 232 132 179
5/8 11 150 203 115 156 212 287 163 221
5/8 18 170 231 131 178 240 325 185 251
3/4 10 266 361 205 278 376 510 289 392
3/4 16 297 403 229 311 420 570 323 438
7/8 9 430 583 330 447 606 822 466 632
7/8 14 473 641 364 494 668 906 514 697
1 8 644 873 495 671 909 1233 699 948
1 14 704 955 542 735 995 1349 765 1037
1 1/8 7 794 1077 611 829 1288 1747 990 1342
1 1/8 12 891 1208 685 929 1445 1959 1111 1507
1 1/4 7 1120 1519 862 1169 1817 2464 1398 1896
1 1/4 12 1241 1683 954 1294 2012 2728 1548 2099
1 3/8 6 1469 1992 1130 1532 2382 3230 1832 2484
1 3/8 12 1673 2269 1287 1745 2712 3677 2086 2829
1 1/2 6 1949 2643 1500 2034 3161 4286 2432 3298
1 1/2 12 2194 2975 1687 2288 3557 4823 2736 3710
1 3/4 5 2286 3100 1758 2384 4988 6764 3837 5203
2 4.5 3438 4662 2644 3585 7500 10170 5769 7823
2 1/4 4.5 5027 6817 3867 5244 10969 14874 8438 11442
2 1/2 4 6875 9323 5288 7171 15000 20340 11538 15646
2 3/4 4 9321 12639 7170 9723 17794 24129 13688 18561
3 4 12313 16696 9472 12844 23507 31875 18082 24519

ASSUMPTIONS: (1) The maximum torque values are based on 75% of the specified proof strength.
(2) The term "lube" includes the application of thread lubricants, cadmium plating,
and the use of hardened washers; regardless of whether standard or lock nuts are used.

CT1040 Jaw Crusher Manual 37

Appendix C Oil Viscosity Classification

CT1040 Jaw Crusher Manual 38

Appendix D Notes for Replace Sheave/Flywheel

• Before remove the sheave/flywheel make a mark on the end of the shaft for
replacing purpose (refer to the Diagram 1).
• When replace the sheave/flywheel be sure the 3 points at one line as shown as
Diagram 1.
• Refer to the Diagram 2 to reinstall the Ringfeder.

Diagram 1

CT1040 Jaw Crusher Manual 39

 Diagram 2

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SAFETY DECAL KIT

Sample Figure

ITEM NO. PART NO. DESCRIPTION QTY.

1 Kit
1 SDK-001 Safety Decal Kit and Charts
(2 x 11 Stickers)

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