Professional Documents
Culture Documents
Technical Manual
The Company’s policy is one of continuous development. Every effort has been made to
ensure accuracy during the preparation of this manual. However Cegelec reserves the
right to change specifications without notice and to supply products which may differ
from those described and illustrated in this technical manual. No liability whatsoever
can be accepted for errors, omissions or inaccuracies in this manual.
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Acknowledgements
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Alspa GD2000E
WARNINGS
WARNING
WARNING
THE EQUIPMENT SUPPLIED EXPOSES HIGH VOLTAGES.
WARNING
WARNING
WARNING
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Alspa GD2000E
WARNING
WARNING
THIS ITEM SHOULD ONLY BE FITTED BY A SKILLED PERSON WHO HAS BEEN
TRAINED
BY
CEGELEC INDUSTRIAL CONTROLS LIMITED
OR
AN AUTHORISED TRAINING CENTRE
WARNING 007
WARNING
WHEN USING THIS SOFTWARE, THE USER PROGRAM MUST INCLUDE THE
CORRECT USE OF THE DIAGNOSTIC DATA TO ENSURE THAT THE DATA
EXCHANGED IS VALID, ERROR FREE AND CURRENT
WARNING 008
WARNING
WARNING
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WARNING
WARNING
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Alspa GD2000E
CAUTIONS
CAUTION
ELECTROSTATIC DAMAGE
This equipment contains solid state devices which may be affected by
electrostatic discharge.
CAUTION
TEST EQUIPMENT
This equipment contains semi-conductor devices and other similar
components, e.g. integrated circuits, plastic film potentiometers, etc., which
may be damaged by the use of incorrect test equipment, e.g. high voltage
insulation testers.
Insulation testing of cables must be carried out with the cables disconnected
from the equipment.
CAUTION.002
CAUTION
MANUALS
The software include in this manual is an integral part of the manual and the
software must be used in conjunction with this manual. Other versions of the
software may not be compatible with this manual and vice-versa.
CAUTION.003
MAINTENANCE
CAUTION
This equipment should be perodically inspected and tested and a report on its
condition obtained, as prescribed in the Requirements for Electrical
Installations BS7671.
CAUTION.004
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CABLE RESTRAINT
CAUTION
CAUTION
SAFETY SYSTEMS
CAUTION
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CAUTION
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For the safety of all personnel permitted to work on or in the vicinity of this equipment,
the user should comply with the instructions and information contained in this manual.
In order to preserve the safety of the equipment during installation and operation the
user must ensure that personnel are qualified and trained in the operation of the
equipment.
The hazards associated with this equipment are predominantly electrical. Voltages up to
and exceeding 800 volts may be present while the equipment is operating and for a
period after the sources of energy are removed. These voltages will give severe
electrical shock which may kill.
It must be remembered that rotating motors are a source of energy and may maintain
the voltages on the equipment.
Only trained, qualified personnel should install and maintain the equipment.
The installation and maintenance of the equipment must be carried out in the manner
described in this manual. These instructions are designed to provide a safe installation
which complies with the international standards listed within this manual.
Any question or doubt concerning the equipment should be referred back to CEGELEC
Industrial Controls Ltd.
In addition to these instructions, the user should take note of any local or national
safety requirements particular to their installation.
The equipment has been designed to operate in an industrial environment, the details
of which are given within this manual. Care must be observed that these conditions are
maintained at all times and your attention is particularly drawn to the electromagnetic
emission and susceptibility conditions and the personnel safety protection provided by
the enclosure which will be changed when covers are removed and enclosure doors are
open.
GENERAL
Care has been taken with selection of all components, interconnections, housing and
packaging and in the design and manufacture of this equiment to minimize the risk to
the health and safety of all personnel who are in contact with this equipment during its
life, when the equipment is properly handled and used.
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Modern high technology materials have been used in the manufacture of the
equipment to ensure optimum performance. Some of these materials are toxic under
certain conditions. Mechanical or electrical damage is unlikely to give rise to any direct
hazard, but toxic vapours may be generated if the materials are heated to destruction
and it is important that the recommendations given below are observed.
Care should be taken to ensure that all personnel who may handle, use or dispose of
this equipment are aware of the necessary precautions.
DISPOSAL
This equipment or any part of the equipment should be disposed of in accordance with
the relevant legislation; in the United Kingdom, disposal should therefore be carried out
in accordance with the Deposit of Poisonous Waste Act 1972 and the Control of
Pollution Act 1974, or with the latest legislation.
Some devices within this equipment may contain beryllium oxide as an isolating barrier.
Such devices must be disposed of as harmful waste.
FIRE
The products when used within the specified limits do not present a fire hazard.
Electronic devices within this equipment may contain arsenic, beryllium, lead, mercury,
selenium, tellurium or similar hazardous materials or compounds which, if exposed to
high temperature may emit toxic or noxious fumes.
Most device encapsulation materials are flammable and care should be taken in the
disposal of the equipment, and, in the event of a fire, the handling of damaged
equipment. Toxic fumes may be emitted if the devices are burned.
HANDLING
Normal handling of the equipment is safe. However, care must be exercised with those
devices incorporating glass or plastic. If these devices are broken or damaged,
precautions must be taken against the hazards that may arise.
For broken glass or ceramic protective clothing such as gloves must be worn. For toxic
materials, vapour, skin contact and inhalation must be avoided.
SUBSTANCES
Arsenic
Beryllium oxide
Boric acid
Ethylene Glycol
Phosphoric acid
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Alspa GD2000E
Phthalic acid
Tributylamine
Triethaylamine
Certain substances such as those containing arsenic, beryllium, indium, lead, lithium,
selenium, tantalum, etc may be toxic by ingestion or inhalation.
Beryllium oxide dust is toxic if inhaled or if particles enter the skin through a cut or
abrasion.
HAZARDOUS COMPONENTS
– Batteries - Lithium
– Optical devices - Arsenic
– Thyristors - Beryllium Oxide
– Electrolytic capacitors - Electrolyte.
– All encapsulated devices - Plastic (generates an inhalation risk in a fire).
PRECAUTIONS
– wash thoroughly with soap and water. If contact is where the skin is broken, medical
advice should be sought.
– wash immediately with copious amounts of water and seek medical advice.
After inhalation
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This Technical Manual provides the user with all the information required to install,
operate and maintain the GD2005E, 2008E, 2012E, 2016E, 2032E, 2040E, 2052E,
2077E, 2104E, 2145E and 2207E integrated drive units, and the modular series of
drive units; GD2282E, GD2300E, 2377E, 2564E, GD2600E, 2754E, 2846E,
GD2900E and 21131E.
The manual should be regarded as part of the GD2000 product. It should be retained
for the life of the product and passed on to any subsequent owner or user of the
product.
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TABLE OF CONTENTS
2. Specification
2.1. Control Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2.1.1 Digital Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2.1.2 Digital Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2.1.3 Analog Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
2.1.4 Analog Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
2.1.5 Pulse Width Modulation (PWM) . . . . . . . . . . . . . . . . . . . . . . 2-2
2.1.6 User 24 V Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
2.1.7 Basic Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
2.1.8 Auto-reset / Auto-restart . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
2.1.9 Frequency Skipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
2.1.10 PID Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
2.1.11 DC Injection Braking . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
2.1.12 Load Fault Detection . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
2.1.13 Motor I2T Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
2.1.14 Trim Reference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
2.1.15 Reference Sequencer . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
2.1.16 Fixed Speed Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
2.1.17 Square Root Function . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
2.1.18 Fault Indication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
2.1.19 History Record . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
2.1.20 Serial Communications . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
2.2. Input and Output Power Specifications . . . . . . . . . . . . . . . . . . . . 2-6
2.2.1 Input Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
2.2.2 Output Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
2.2.3 Miscellaneous Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
2.3. Physical Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
3. Operating Information
3.1. Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3.2. Front Panel Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3.2.1 The STOP Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3.2.2 The Start Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
3.2.3 LED Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
3.3. Using the Front Panel Controls . . . . . . . . . . . . . . . . . . . . . . . . 3-2
3.3.1 Selecting a Parameter Number . . . . . . . . . . . . . . . . . . . . . . 3-3
3.3.2 Displaying and Changing a Parameter Value . . . . . . . . . . . . . . . 3-3
3.3.3 Returning to Default Settings . . . . . . . . . . . . . . . . . . . . . . . . 3-3
3.4. Parameter Attributes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
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4. Hardware Description
4.1. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
4.2. Filter and Power Interface Board . . . . . . . . . . . . . . . . . . . . . . . . 4-1
4.2.1 Precharge Circuits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
4.2.2 Input Rectifier Bridge . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
4.2.3 DC Link . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
4.2.4 Output Inverter Bridge . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
4.2.5 Gate Drive Circuits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
4.2.6 Enhanced Programming Unit . . . . . . . . . . . . . . . . . . . . . . . . 4-2
4.3. Switch Mode Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
4.4. Control Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
4.4.1 User Input and Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
4.5. Cooling Fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
5. System Design
5.1. Power Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
5.1.1 DC Link Inductor (GD2104E to GD2207E only) . . . . . . . . . . . . . . . 5-1
5.1.2 Cabling and Cable Segregation . . . . . . . . . . . . . . . . . . . . . . 5-1
5.1.3 Additional Components . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
5.1.4 Recommendations for Fitting Output Line Reactors . . . . . . . . . . . . . 5-5
6. Control Connections
6.1. User Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
6.1.1 Terminal Block TB6 - Electrical . . . . . . . . . . . . . . . . . . . . . . . 6-1
6.2. Terminal Block TB7 - Electrical . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
6.2.1 Terminal Block TB6 - Functional . . . . . . . . . . . . . . . . . . . . . . 6-3
6.2.2 Digital Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
6.3. User Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
6.3.1 Connecting an Interlock Input . . . . . . . . . . . . . . . . . . . . . . . 6-4
6.3.2 Connecting Start Buttons . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5
6.3.3 Connecting a Motor Thermostat . . . . . . . . . . . . . . . . . . . . . . 6-5
6.3.4 Connecting Raise/Lower Speed Controls . . . . . . . . . . . . . . . . . . 6-6
6.4. Analog Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
6.4.1 REF1V and REF2V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
6.4.2 REF1I and REF2I . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
6.4.3 Speed Reference Input Connections . . . . . . . . . . . . . . . . . . . . 6-7
6.5. Digital Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7
6.5.1 GD2005E to GD2016E . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7
6.5.2 GD2032E to GD21131E . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7
6.6. Analog Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8
6.7. Summary of Control Connections. . . . . . . . . . . . . . . . . . . . . . . . 6-9
7. Parameters
7.1. Basic Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
7.1.1 Stop and Start Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
7.1.2 Output Frequency Limits. . . . . . . . . . . . . . . . . . . . . . . . . . . 7-5
7.1.3 System Configuration for DELTA Based Drives (from firmware version
0.40) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-5
7.2. Matching the Drive Output to the Motor and Load . . . . . . . . . . . . . . . 7-6
7.2.1 Voltage/Frequency Characteristics . . . . . . . . . . . . . . . . . . . . . 7-6
7.2.2 Acceleration and Deceleration Rates . . . . . . . . . . . . . . . . . . . . 7-8
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8. Serial Communications
8.1. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
8.1.1 RS232 Serial Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
8.1.2 Connection Details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
8.1.3 RS485 Serial Link . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
8.2. Access Authority . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3
8.3. Configuring GD2000E for Serial Port Communications . . . . . . . . . . . . 8-3
8.3.1 RS485 Serial Port Parameters . . . . . . . . . . . . . . . . . . . . . . . . 8-3
8.3.2 RS232 Serial Port Parameters . . . . . . . . . . . . . . . . . . . . . . . . 8-5
8.4. Using Serial Links as Control and Reference Source . . . . . . . . . . . . . . 8-7
8.4.1 RS232 Serial Link . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-8
8.4.2 RS485 Serial Link . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-8
8.4.3 Using the Serial Links as the Back-up Reference and Control Sources . . . . 8-9
8.4.4 Monitoring the Drive Using the Serial Links . . . . . . . . . . . . . . . . . 8-9
8.4.5 History Logs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-10
8.5. GEM 80 ESP Protocol . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-10
8.5.1 GD2000E ESP Pages . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-12
8.5.2 Writing Data to the GD2000E . . . . . . . . . . . . . . . . . . . . . . 8-13
8.5.3 Reading Data from the GD2000E . . . . . . . . . . . . . . . . . . . . 8-13
8.5.4 Accessing a User-Defined Page . . . . . . . . . . . . . . . . . . . . . . 8-13
8.5.5 Configuring a User-Defined Page from the Front Panel . . . . . . . . . . 8-14
8.5.6 Configuring a User Defined Page from GEM 80 . . . . . . . . . . . . . 8-15
8.5.7 Message Length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-15
8.5.8 Error Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-15
8.5.9 Error Handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-16
8.5.10 MODBUS RTU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-16
8.5.11 Error Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-18
8.5.12 MODBUS ASCII . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-19
8.5.13 GEM 80-16 and GEM 80-10 N-Bus Protocol. . . . . . . . . . . . . . . . 8-19
9. Installation
9.1. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1
9.2. General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1
9.2.1 Receipt of Equipment on Site . . . . . . . . . . . . . . . . . . . . . . . . 9-1
9.2.2 Identification of Drive Unit . . . . . . . . . . . . . . . . . . . . . . . . . 9-2
9.2.3 Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2
9.2.4 Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2
9.2.5 Disposal Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-3
9.2.6 Torque Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-3
9.3. Installation Details for GD2005E, 2008E, 2012E and 2016E . . . . . . . . . . 9-3
9.3.1 Special Tools and Equipment . . . . . . . . . . . . . . . . . . . . . . . . 9-3
9.3.2 Heat Loss from Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-3
9.3.3 Acoustic Noise . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-4
9.3.4 Acoustic Noise at the Motor . . . . . . . . . . . . . . . . . . . . . . . . . 9-4
9.3.5 Radio Frequency Emissions . . . . . . . . . . . . . . . . . . . . . . . . . 9-4
9.3.6 Susceptibility to Radio Frequency Interference . . . . . . . . . . . . . . . . 9-4
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10. Commissioning
10.1. Mechanical Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1
10.2. Input Power Connections . . . . . . . . . . . . . . . . . . . . . . . . . 10-1
10.3. System Configuration (DELTA Based Drives Only) . . . . . . . . . . . . . 10-2
10.4. Energising the Drive (All drives) . . . . . . . . . . . . . . . . . . . . . . 10-2
10.5. Minimum Parameter Set Up . . . . . . . . . . . . . . . . . . . . . . . . 10-3
10.6. Connecting the Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-3
10.7. Running the drive from Local Control . . . . . . . . . . . . . . . . . . . 10-4
10.8. Final Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-4
11. Maintenance
11.1. Preventive Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1
11.1.1 Special Tools & Equipment . . . . . . . . . . . . . . . . . . . . . . . 11-1
11.1.2 Maintenance Schedules . . . . . . . . . . . . . . . . . . . . . . . . . 11-1
11.2. Component Replacement . . . . . . . . . . . . . . . . . . . . . . . . . 11-2
11.3. Fault-Finding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2
11.3.1 Fault Indication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2
11.4. Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2
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C3.7. GD2564E Power and Control Circuits (12-Pulse) . . . . . . . . . . . . C-21
C3.8. GD2754E Power and Control Circuits (12-Pulse) . . . . . . . . . . . . C-21
C3.9. GD2846E Power and Control Circuits (6-Pulse) . . . . . . . . . . . . . C-24
C3.10. GD2846E Power and Control Circuits (12-Pulse) . . . . . . . . . . . . C-27
C3.11. GD21131E Power and Control Circuits (6-Pulse) . . . . . . . . . . . . C-30
C3.12. GD21131E Power and Control Circuits (12-Pulse) . . . . . . . . . . . . C-33
C4. Installation
C4.1. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-37
C4.2. General Information . . . . . . . . . . . . . . . . . . . . . . . . . . C-37
C4.2.1 Receipt of Equipment on Site . . . . . . . . . . . . . . . . . . . . . C-37
C4.2.2 Identification of Components . . . . . . . . . . . . . . . . . . . . . C-37
C4.2.3 Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-37
C4.2.4 Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-38
C4.2.5 Heat Loss from Unit . . . . . . . . . . . . . . . . . . . . . . . . . . C-38
C4.2.6 Acoustic Noise at the Motor . . . . . . . . . . . . . . . . . . . . . . C-38
C4.2.7 Radio Frequency Emissions . . . . . . . . . . . . . . . . . . . . . . C-38
C4.2.8 Susceptibility to Radio Frequency Interference . . . . . . . . . . . . . C-38
C4.2.9 Cooling and Ventilation . . . . . . . . . . . . . . . . . . . . . . . . C-39
C4.2.10 Disposal Instructions . . . . . . . . . . . . . . . . . . . . . . . . . C-39
C4.3. GD2000E Control Module Mechanical Installation . . . . . . . . . . . . C-39
C4.3.1 Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-39
C4.3.2 Installation Procedure . . . . . . . . . . . . . . . . . . . . . . . . . C-39
C4.4. SMPS Mechanical Installation . . . . . . . . . . . . . . . . . . . . . . C-40
C4.5. User Termination Panel Mechanical Installation . . . . . . . . . . . . . C-40
C4.5.1 Space Requirements . . . . . . . . . . . . . . . . . . . . . . . . . C-40
C4.5.2 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-40
C4.5.3 User Termination Panel - Installation Procedure . . . . . . . . . . . . C-41
C4.6. Assembly Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . C-41
C4.7. Electrical connections . . . . . . . . . . . . . . . . . . . . . . . . . . C-42
C4.7.1 AC Input Power Cables and Motor Cables . . . . . . . . . . . . . . . C-42
C4.7.2 High Voltage DC . . . . . . . . . . . . . . . . . . . . . . . . . . . C-42
C4.7.3 Connecting the Cooling System . . . . . . . . . . . . . . . . . . . . C-42
C4.7.4 Auxiliary 110 V Connection to 690 V Rectifier Units . . . . . . . . . . C-42
C4.7.5 Control Connections for 690 V Systems . . . . . . . . . . . . . . . . C-43
C4.7.6 Control Connections . . . . . . . . . . . . . . . . . . . . . . . . . C-43
C4.7.7 Pre-Charge Acknowledge on DELTA Based Systems . . . . . . . . . . C-43
C5. Commissioning
C5.1. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-47
Print Home
Alspa GD2000E
F. Electromagnetic Compatibility
F.1. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-1
F.1.1 European EMC Directive . . . . . . . . . . . . . . . . . . . . . . . . . . F-1
F.1.2 EMC Standard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-1
F.1.3 Industrial Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . F-1
F.1.4 Public Low Voltage Network . . . . . . . . . . . . . . . . . . . . . . . . F-2
F.1.5 Technical Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-2
F.2. Compliance with EMC Requirements . . . . . . . . . . . . . . . . . . . . . F-2
F.2.1 Immunity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-2
F.2.2 Radio-Frequency Emissions . . . . . . . . . . . . . . . . . . . . . . . . F-3
F.2.3 Harmonic Emissions . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-6
F.3. Installation Instructions for Compliance with EMC Requirements . . . . . . . . F-6
F.3.1 Additional Safety Requirements for Filters . . . . . . . . . . . . . . . . . F-7
F.3.2 Cubicle Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-8
F.3.3 Cabling and Segregation . . . . . . . . . . . . . . . . . . . . . . . . F-10
F.3.4 Contactor Suppression . . . . . . . . . . . . . . . . . . . . . . . . . F-11
F.3.5 Motor Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-12
F.3.6 Control Connections . . . . . . . . . . . . . . . . . . . . . . . . . . F-13
F.3.7 Drive not in a Fully Enclosed Cubicle . . . . . . . . . . . . . . . . . . . F-14
F.4. EMC Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-14
F.4.1 Dimensions of Filters . . . . . . . . . . . . . . . . . . . . . . . . . . F-19
G. Firmware History
Print Home
Alspa GD2000E
Approvals
The GD2000E Basic Drive Modules are compliant with ANSI/UL Standard 508 or ANSI/UL
508C and CAN/CSA standard C22.2 No. 14-95. These standards assume that any
electrical equipment may be a potential source of flaming or molten material, which
should be prevented from falling onto any surface below the mounted equipment, and that
any electrical equipment should be protected against ingress of falling objects or water.
Where BDMs are to be mounted with no other form of additional enclosure to satisfactorily
provide the above level of protection, then for compliance with the above standards of
these products must be installed with Protective Hood and Tray.(see Chapter 12 for
ordering codes).
Print Home
Alspa GD2000E 1. Introduction
1.1 Introduction
The Alspa GD2000E series of
Sensorless Vector AC drives
provide two quadrant speed
control for standard squirrel
cage induction motors
ranging from 1 kW to
890 kW. The Alspa
GD2000E with Enhanced
Torque Performance (ETP)
offers superior speed holding
and torque control
throughout its operating
range.
GD2104E and larger can be supplied as either 6-pulse or 12-pulse drives. 12-pulse
variants of GD2104E to GD2207E are fitted with a 12-pulse adaptor unit which is fitted
to the bottom of the drive (see Appendix D). Details of the 12-pulse options available
for the modular range of drives are given in Appendix C. The 12-pulse drives require
two AC input supplies phase shifted by 30o.
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1. Introduction Alspa GD2000E
Comprehensive safety and protection features include safety trips in the event of various
internal or external fault conditions. To minimise interruptions to plant operation,
GD2000E can be configured to ride through or take intelligent remedial action to
prevent transient supply faults or overload conditions tripping the drive. The auto-restart
facility further reduces the need for operator intervention when a trip does occur.
GD2000E has an extensive library of software functions which provide full control,
monitoring and fault finding facilities. These software functions are accessed by a
system of parameter entry read-out.
– Using the enhanced programming unit, which is available as an option, and plugs
into the serial port connector on the front panel.
– From a remote computer or PLC using the built in RS485 or RS232 serial ports.
Fault diagnosis and history data can also be accessed using the front panel controls.
GD2005E to GD2077E are supplied as totally enclosed units suitable for wall or panel
mounting. The general appearance of the drive is shown in Figure 1-1, which depicts a
GD2012E unit. GD2104E to GD2207E are supplied with a separate d.c. link choke.
The size and appearance of the modular drives will depend on customer requirements
and preferences - further information can be found in Appendix C and in the Alspa GD
DELTA Technical Manual.
The Front Panel contains all controls and indicators and is common to all models of
Alspa GD2000E.
Print Home
Alspa GD2000E 1. Introduction
The control panel at the front of the unit is divided into two areas, the lower one
contains five membrane type push buttons:
– STOP
START
MODE
UP
DOWN.
Brief instructions for using these controls are given on the front panel.
The upper area contains a four digit 7-segment l.e.d. display, used to indicate
parameter numbers and values, and two l.e.d. indicators, TX and RX, which are used to
indicate serial communications activity.
This control panel gives full access to all the control features of the GD2000E.
Print Home
1. Introduction Alspa GD2000E
1.3.2 Communications
This is a 9-way D-type connector situated on the front panel, which may be used to
connect an enhanced keypad, as a printer port or as an RS232 serial port.
The enhanced keypad can be connected directly to the front of the drive unit or it can
be sited remotely using an extension cable.
– Other PLCs or computer systems using MODBUS ASCII or MODBUS RTU protocols.
– Other PLCs or computer systems using MODBUS ASCII or MODBUS RTU protocols.
All the electrical connections are situated inside the front door of the drive unit.
The low voltage connections are located on three removeable terminal blocks, one
containing the RS485 serial port connections, one containing the digital inputs and the
analog input and output connections and one containing the digital output relay
connections. The low voltage control connections can be relocated outside the drive,
should this be required. (GD2005E, 2008E, 2012E and 2016E units require the
optional remote termination panel).
The high voltage input and output power connections are located below the low voltage
terminal blocks, inside the front panel of the drive.
Print Home
Alspa GD2000E 2. Specification
Specification
Two reconfigurable form C dry (volt-free) change-over relays, RL1 (Digital output 1)
and RL2 (Digital output 2):
One reconfigurable open collector output, OCOP (Digital output 3) for use with
internally generated 24 V supply:
Max Load : 50 mA
Three reconfigurable form C dry (volt-free) change-over relays, RL1 (Digital output 1),
RL2 (Digital output 2) and RL3 (Digital output 3):
Print Home
2. Specification Alspa GD2000E
Three reconfigurable form C dry (volt-free) change-over relays, RL1 (Digital output 1),
RL2 (Digital output 2) and RL3 (Digital output 3):
Print Home
Alspa GD2000E 2. Specification
Motor Full Load Current : Adjustable 25% to 100% of drive rated current
Motor Base Frequency : Adjustable 20 Hz to 200 Hz
Motor Base Voltage : Adjustable 100 V to 600 V
Voltage Curve : Linear or square law volts boost 0 to 50 V
Slip Compensation : -20.0 to +20.0 Hz at full load
Start Up Frequency : 0 to 30 Hz
Acceleration Rate : 0.01 Hz/s to 300 Hz/s
Deceleration Rate : 0.01 Hz/s to 300 Hz/s
Current Limit : 25% to 110% drive rated current (P998 = 1)
25% to 150% drive rated current (P998 = 0)
Synchrostarting : Forward or reverse
Number of reset : 0 to 20
attempts
Reset delay : 1 to 30 seconds
Supply Loss Timeout : 1 to 200 seconds and no time-out limit.
Auto Reset Healthy Time : 10 seconds to 1 hour
Print Home
2. Specification Alspa GD2000E
Number of sequence : 1 to 5
steps
Step trigger sources : Local
Sequence times : 1 second to 336 hours
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Alspa GD2000E 2. Specification
Number of Active : 0 to 10
Warnings
Number of Active Trips : 0 to 10
Number of Trips : 10
Recorded
Two serial communications ports, one RS232 and one RS485, each port can be
configured and used independantly. The RS232 port connector is also used to connect
the Enhanced Programming Unit.
Print Home
2. Specification Alspa GD2000E
Note: The above supply limits refer to the nominal supply voltages. The
equipment will operate with a variation of ±10% of the nominal supply
voltage. For supply voltages below nominal, there will be a corresponding
reduction in maximum output power. The equipment can operate up to a
maximum of ±15% variation on the nominal supplies for a maximum of
30 cycles duration without the equipment tripping though reduced
performance may be observed. The equipment rated 380 V to 480 V can
be operated on 500 V ac supplies but with a +6% to -10% supply
variation.
Supply Frequency : 45 Hz to 63 Hz
Fuses
Fuses are fitted externally by the user. Refer to Chapter 5 Table 5-1 for further
information.
Note: Fuses are fitted externally by the user. Failure to fit the correct fuse type
and rating will invalidate safety approvals.
Print Home
Print
Issue 2 (9/96)
Motor Heat Sink Losses to Sharing Current Efficiency
Drive PWM freq. Control loss Fan loss Link Reactor Fuses Capacitors RFI choke Total
PF loss clean air Reactors rating %
GD2005E 0.81 6600.00 53.24 6.52 31.00 0.00 25.20 0.00 1.56 6.00 7.90 125 5 95.71
Alspa GD2000E
GD2008E 0.81 6600.00 89.00 6.45 32.00 0.00 25.30 0.00 3.50 12.00 20.20 182 8 96.09
GD2012E 0.81 6600.00 136.50 8.60 32.00 0.00 28.70 0.00 8.00 12.00 45.30 263 12 96.24
GD2016E 0.81 6600.00 189.70 11.02 32.00 0.00 45.00 0.00 14.20 12.00 293 16 96.86
GD2032E 0.81 6600.00 387.70 21.22 55.00 0.00 88.20 0.00 40.80 18.00 590 32 96.83
GD2040E 0.81 6600.00 478.00 25.33 55.00 0.00 92.00 0.00 27.80 18.00 671 40 97.12
GD2052E 0.81 6600.00 635.00 36.06 55.00 0.00 157.00 0.00 39.50 36.00 923 52 96.95
Table 2-1 Power losses
GD2077E 0.82 6600.00 956.40 50.67 63.00 0.00 141.00 0.00 73.00 36.00 1269 77 97.20
GD2104E 0.83 3300.00 1115.00 61.48 100.00 210.00 85.40 0.00 80.50 54.00 1645 104 97.35
GD2145E 0.84 3300.00 1510.00 83.04 100.00 210.00 92.70 0.00 109.00 72.00 2094 145 97.61
GD2207E 0.86 3300.00 2231.00 119.41 100.00 210.00 116.50 0.00 125.60 90.00 2873 207 97.75
1.1 Overload (P998 = 1)
Heat Output to the Environment
GD2104E 0.84 2000.00 1850.00 84.00 100.00 210.00 95.0 0.00 84.0 75.00 2498 145 97.2
GD2145E 0.86 2000.00 2500.00 115.0 100.00 210.00 115.0 0.00 138.0 90.00 3268 200 97.4
GD2207E 0.88 2000.00 3000.00 150.0 100.00 210.00 150.0 0.00 128.0 120.00 3858 250 97.6
Modular Drives
GD2282E 0.89 3300.00 3070.00 168.35 235.00 420.00 105.00 315.00 97.00 144.00 0.00 4071 282 97.74
GD2300E 0.89 3300.00 3070.00 168.35 235.00 420.00 105.00 0.00 97.00 144.00 0.00 4071 282 97.74
GD2377E 0.89 3300.00 4113.00 215.75 245.00 420.00 119.00 333.00 174.00 144.00 0.00 5215 377 97.84
GD2564E 0.89 3300.00 6139.00 336.65 255.00 630.00 270.00 630.00 255.00 288.00 0.00 8467 564 97.65
Page 2-7
2. Specification
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2. Specification Alspa GD2000E
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Alspa GD2000E 2. Specification
Temperature :
Operating : 0o C to 40o C
Storage : -25o C to +70o C
Humidity : 5% to 95% Relative Humidity (non-condensing).
Cooling : Ventilation fan fitted internally.
Cooling air : The drive must be mounted in clean, dust-free air
which is free from corrosive vapours. The power
device cooling system can use “dirty” air providing it
does not contain corrosive, conductive, or explosive
dusts or gasses.
Protection : IP20 (NEMA 1). Protected against ingress of solid
foreign objects greater than 12.5 mm (0.5") diameter,
not protected against water. When IP21 cover is
fitted, also protected against dripping water.
Acoustic Noise : Less than 75 dB(A) at 1 metre (any angle).
Altitude : normal operating up to 1000 m above sea level.
Derate by 7.3% per 1000 m (3300 ft) up to max
2000 m (6600 ft).
Print Home
2. Specification Alspa GD2000E
Vibration (Operational) : IEC 721-3-3 “Class 3M1" and prEN 50178 ”Vibration
Level"
Note: To achieve both standards,, the products comply with the more severe
requirements from both standards. This is given as the following
composite curve:
Frequency IEC 1800-1 prEN 50178 Composite
2 Hz to 9 Hz 0.3 mm amplitude 0.3 mm amplitude
0.032 mm from 10
9 Hz to 28.13 Hz 1 m/s2 1 m/s2
Hz
0.032 mm
28.13 Hz to 57 Hz 1 m/s2 0.32 mm amplitude
amplitude
57 Hz to 150 Hz 1 m/s2 5 m/s2 5 m/s2
2
150 Hz to 200 Hz 1 m/s 1 m/s2
Modular drives GD2282E to GD21131E are usually fitted into one or more panels, the
dimensions of which will depend on the type of drive and the chosen configuration.
Note: The Alspa GD2000E range of inverters has been designed to IEC
specifications using SI units. In this manual approximate values for inches,
lbs and h.p. are given here for convenience only.
Print Home
Alspa GD2000E 3. Operating Information
Operating Information
3.1 Introduction.
The Alspa GD2000E is configured, controlled & monitored by reading and writing drive
parameter values. The drive parameters are accessed either:
– Using the controls on the front of the unit.
The front panel contains, STOP and START buttons, and three buttons, , and
which are used to access and change the parameters. There is also a 4-digit l.e.d.
display, which displays parameter numbers and values, and 6 l.e.d. indicators.
The STOP button is red. When pressed it issues a Stop command to the drive,
provided the drive is configured for ‘Local’ control. When a Stop command is issued the
drive takes action to bring the motor to rest (defined by the Stop mode - Parameter 14)
and then disables the output to the drive. In the Stopped state the following conditions
apply:
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3. Operating Information Alspa GD2000E
– When the motor has been brought to a halt the RUNNING l.e.d. is extinguished.
The Start button is green. The Start button issues a RUN command when the drive
is configured for ‘Local’ control. The Run command causes the drive takes action to
start the motor (defined by the start mode set in Parameter 13). Additionally the
following conditions apply:
– The output bridge is enabled.
– The history record continues to record except on the first RUN command after power
up or a trip. In this case the history record is cleared and a new one is started.
– - Flashes (green) to indicate data is being received by the RS485 serial link.
– - Illuminates (green) when the drive and all control inputs are in a
healthy condition.
– - Illuminates (yellow) when drive has a fault which will cause the drive
to trip if not rectified.
The 4-digit display is used to indicate both parameter numbers and parameter values.
Pressing the button toggles between parameter value and parameter number. The
4-digit display shows a P prefix (e.g. ) when displaying a parameter number.
There is no prefix when a parameter value is displayed.
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Alspa GD2000E 3. Operating Information
– Press the button so that the 4-digit display shows a ‘P’ prefix.
– Press the button to increase the parameter number or the button to decrease
the parameter number, until the correct parameter number is displayed.
To skip to the next page* of parameter numbers:
Parameter values can be read at all times, but they can only be changed if they are
unlocked. See Chapter 7 Para 7.6 for details of the security key feature.
– Press the button so that the 4-digit display shows a numeric value i.e. there is no
P prefix.
– Press the button to increase the parameter value or the button to decrease
the parameter value, until the correct parameter value is displayed.
To set all the parameter values to the factory default settings proceed as follows:
– Remove power from the drive and wait until all the l.e.d.s are extinguished.
– While holding down the the MODE , UP and DOWN keys, re-apply power
to the drive.
Print Home
3. Operating Information Alspa GD2000E
L = List Parameter, when stepping through the parameter values, using the
and buttons, the values are chosen from a preset list, and no
intermediate values are available.
Print Home
Alspa GD2000E 4. Technical Description
Hardware Description
4.1 Introduction
Reduce the input current surge on start up. The input supply is diverted through resistors
for a short period of time while the d.c. link capacitors are charged.
A full wave 3-phase diode bridge, converts the 3-phase a.c. input to d.c. on the d.c.
link.
Print Home
4. Technical Description Alspa GD2000E
4.2.3 DC Link
The d.c. link connects the Input rectifier bridge to the output inverter. The d.c. link
incorporates a filter to reduce harmonics. The d.c. link filter is fitted internally in
GD2005E to GD2077E. GD2104E to GD2207E are supplied with a separate d.c. link
choke.
The d.c. link also provides power to the switch mode power supply. d.c. link (DC+ and
DC-) connections are provided to allow the d.c. link to be connected to an external d.c.
supply, or an external dynamic braking unit.
The output inverter bridge provides a three phase variable voltage, variable frequency
output in the range 0 to 200 Hz in normal operation, but this can be increase to
1600 Hz using the frequency multiplier feature (parameter 479). Insulated Gate Bipolar
Transistors (IGBT) provide the necessary high speed power switching.The maximum
output r.m.s. voltage is equal to the input line voltage at the drive terminals.
The gate drive circuits convert the switching signals from the controller to a form
suitable for switching the IGBTs. The gate drive circuits incorporate opto-isolators on
their inputs to provide total electrical isolation from the power circuits.
The control board has two ribbon cable connectors, one carries all the signals to and
from the power bridge, the other carries the user inputs and outputs to the termination
panel.
Print Home
Alspa GD2000E 4. Technical Description
The user inputs are contained in three terminal blocks TB6, TB7 and TB8. These are
situated on the power interface board. A remote termination board is available as an
option. The RS232 port is connected via the D-type socket on the front panel, which is
also used to connect the optional enhanced programming unit.
Print Home
4. Technical Description Alspa GD2000E
Print Home
Alspa GD2000E 5. System Design
System Design
The input power supply is connected to the R, S and T terminals situated inside the
hinged front panel of the drive unit. The output to the motor is connected to the U, V
and W terminals. The motor must be connected to the frame ground marked with a
ground symbol or ‘E’ and this point must be securely connected to ground.
The size and type of power terminal varies with the type of drive. Details are given in
Chapter 9.
The DC link connections are marked ‘+ and ‘-’ on the above drives. The function of
these terminals is exactly the same as the DC+ and DC- terminals on other drives.
The DC link inductor (choke) is supplied as a separate unit on these drives. The DC link
inductor is connected to the RECT+ and DC+ terminals on the drive.
The input supply and motor supply wires should be routed separately, so that electrical
noise radiated from the output cable is not superimposed on to the input cables. All
power cables should be kept as short as possible.
Print Home
5. System Design Alspa GD2000E
Additional components may be required to complete the drive system. Figure 5-1 shows
a typical system configuration. Not all of the components may be necessary for a
particular system, rating or application.
Input line fuses of the correct rating must be fitted to each of the three phases of the
a.c. supply input and can be supplied by CEGELEC on request. The recommended
fuses and their ordering codes are shown in Table 5-1.
Max
rated Motor AC(A)
Drive Type O/L pf Recommended and alternative fuses
current supply
(A)
European
British Style US Style
Style
GEC BUSSMAN GOULD BUSSMAN BUSSMAN
GD2005E 1.5 5 0.81 4.5 GSGB16 15ET A60X8 T88774
GD2008E 1.5 8 0.81 7.2 GSGB16 15ET A60X12 B89494
GD2012E 1.5 12 0.81 10.8 GSGB16 15ET A60X15 C89495
GD2016E 1.5 16 0.81 14.5 GSGB16 15ET A60X20 D89496
GD2032E 1.5 32 0.81 28.9 GSGB35 35FE A70Q35 FWP35B FWP35B
GD2040E 1.5 40 0.81 36.2 GSGB40 40FE A70Q40 FWP40B FWP50B
GD2052E 1.5 52 0.81 47.0 GSGB55 63FE A70Q60 FWP60B FWP60B
GD2077E 1.5 77 0.82 70.5 GSGB75 75EET A166C100 170M3212 FWP80B
GD2104E 1.1 144 0.83 133.4 GSGB150 160FEE A166C160 170M3214 FWP150A
GD2104E 12-pulse 1.1 144 0.83 73.4 GSGB80 80FE A166C100 170M3212 FWP90B
GD2104E 1.5 104 0.83 96.3 GSGB110 120FEE A166C125 170M3213 FWP125A
GD2104E 12-pulse 1.5 104 0.83 53.0 GSGB63 63FE A166C80 170M3211 FWP70B
GD2145E 1.1 200 0.84 187.5 GSGB200 200FM A166C250 170M3216 FWP200A
GD2145E 12-pulse 1.1 200 0.84 103.1 GSGB125 120FEE A166C160 170M3214 FWP125A
GD2145E 1.5 145 0.84 135.9 GSGB150 160FEE A166C160 170M3214 FWP175A
GD2145E 12-pulse 1.5 145 0.84 74.8 GSGB80 80FE A166C100 170M3212 FWP90B
GD2207E 1.1 250 0.86 239.9 GSGB300 350FM A166C315 170M3217 FWP300A
GD2207E 12-pulse 1.1 250 0.86 132.0 GSGB150 160FEE A166C160 170M3214 FWP175A
GD2207E 1.5 207 0.86 198.7 GSGB225 250FM A166C250 170M3216 FWP250A
GD2207E 12-pulse 1.5 207 0.86 109.3 GSGB125 120FEE A166C160 170M3214 FWP’125A
Print Home
Alspa GD2000E 5. System Design
Max
rated Motor AC(A)
Drive Type O/L pf Recommended and alternative fuses
current supply
(A)
GD2282E 1.1 385 0.89 382.4 GSGB400 500FMM A266C450 170M4213 FWP450A
GD2282E 12-pulse 1.1 385 0.89 210.3 GSGB225 250FM A166C250 170M3216 FWP250A
GD2282E 1.5 282 0.89 280.1 GSGB300 315FM A166C315 170M3217 FWP350A
GDD282E 12-pulse 1.5 282 0.89 154.0 GSGB170 200FM A166C200 170M3216 FWP200A
GD2377E 1.1 471 0.89 467.8 GSGB500 630FMM A266C550 170M4215 FWP500A
GD2377E 12-pulse 1.1 471 0.89 257.3 GSGB300 315FM A166C315 170M3217 FWP300A
GD2377E 1.5 377 0.89 374.5 GSGB400 500FMM A266C450 170M4213 FWP450A
GD2377E 12-pulse 1.5 377 0.89 205.9 GSGB225 250FM A166C250 170M3216 FWP250A
GD2564E 1.1 738 0.89 733.0 GSGB800 170M4166 A366C800 170M6212 FWP800A
GD2564E 12-pulse 1.1 738 0.89 403.1 GSGB500 630FMM A366C500 170M6208 FWP500A
GD2564E 1.5 541 0.89 537.3 GSGB580 630FMM A366C630 170M6210 FWP600A
GD2564E 12-pulse 1.5 541 0.89 295.5 GSGB325 350FM A266C350 170M4211 FWP350A
GD2754E 1.1 904 0.89 897.9 A366C1000 170M6214 FWP1000A
GD2754E 12-pulse 1.1 904 0.89 499.5 GSGB500 630FMM A366C550 170M6208 FWP600A
GD2754E 1.5 724 0.89 719.1 GSGB800 170M4168 A366C900 170M6213 FWP900A
GD2754E 12-pulse 1.5 724 0.89 395.5 GSGB450 550FMM A266C450 170M6209 FWP450A
GD2846E parallel 1.1 1107 0.89 604.7 GSGB710 700FMM A366C700 170M6211 FWP700A
GD2846E 12-pulse 1.1 1107 0.89 604.7 GSGB710 700FMM A366C700 170M6211 FWP700A
GD2846E parallel 1.5 812 0.89 443.5 GSGB500 630FMM A366C500 170M6208 FWP500A
GD2846E 12-pulse 1.5 812 0.89 443.5 GSGB500 630FMM A366C500 170M6208 FWP500A
GD21131E parallel 1.1 1355 0.89 740.2 GSGB800 170M4168 A366C900 170M6213 FWP900A
GD21131E 12-pulse 1.1 1355 0.89 740.2 GSGB800 170M4168 A366C900 170M6213 FWP900A
GD21131E parallel 1.5 1086 0.89 593.2 GSGB710 700FMM A366C800 170M6212 FWP700A
GD1131E 12-pulse 1.5 1086 0.89 593.2 GSGB710 700FMM A366C800 170M6212 FWP700A
GD2300E 1.1 340 0.89 337.7 GSMJ400 A100P400 FWJ400A FWJ400A
GD2300E 12-pulse 1.1 340 0.89 185.7 GSMJ240 A100P225 FWJ250A FWJ250A
GD2300E 1.5 300 0.89 298.0 GSMJ350 A100P400 FWJ400A FWJ400A
GD2300E 12-pulse 1.5 300 0.89 163.9 GSMJ180 A100P225 FWJ250A FWJ250A
GD2600E 1.1 653 0.89 648.6 GSMJ680 A100P700 FWJ700A FWJ700A
GD2600E 12-pulse 1.1 653 0.89 356.7 GSMJ460 A100P400 FWJ400A FWJ400A
GD2600E 1.5 576 0.89 572.1 GSMJ630 A100P650 FWJ600A FWJ600A
GD2600E 12-pulse 1.5 576 0.89 314.7 GSMJ350 A100P400 FWJ400A FWJ400A
GD2900E parallel 1.1 980 0.89 535.4 GSMJ580 A100P650 FWJ600A FWJ600A
GD2900E 12-pulse 1.1 980 0.89 535.4 GSMJ580 A100P650 FWJ600A FWJ600A
GD2900E parallel 1.5 846 0.89 462.2 GSMJ520 A100P650 FWJ600A FWJ600A
GD2900E 12-pulse 1.5 846 0.89 462.2 GSMJ520 A100P650 FWJ600A FWJ600A
Notes:
1) 3 line fuses are used normally but 6 fuses are required for 12-pulse or parallel rectifier systems.
2) Codes for fuses may not be complete with mechanical details. These should be selected to suit user.
3) GSGB fuses and equivalents may be used on GD2300/2600/2900 up to 660V ac supply operation.
4) It is possible to mount some fuse types on the input line reactors if the fused version is ordered.
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5. System Design Alspa GD2000E
Input Isolator
Line Contactor.
If a line contactor or motor output contactor is required, it should be sized for the rating
of the individual application. Suitable line contactors are available on request.
Contactor suppression
Precharge Circuit
The precharge circuit is provided as standard equipment and is housed within the drive.
No additional components are needed.
Input line reactors are required in some circumstances to reduce the risk of failure of
the rectifier and surge suppression circuits within the drive. The risk of failure depends
on the disturbance levels in the input supply.
Experience has shown that input line reactors are not normally required on single drive
applications.
It is recommended that input line reactors are fitted in the following circumstances:
– If there is primary switching of a transformer e.g 13.8 kV circuit breakers, on line
primary tap changing etc. and the transformer is large.
– If there is a power factor correction equipment switching on the same supply as the
drive.
– If there is a high risk of a short circuit on the secondary of a transformer caused by
other equipment with separate fuse protection.
– On a multi-drive system.
Further information and guidance on input line reactors can be found in GD2000
Application Note D0004\02031 ‘Guidelines for the requirement of input/output line
reactors’, which can be obtained from CEGELEC.
An output a.c. line reactor may be fitted at the drive output terminals where there is a
high capacitive coupling to ground caused by long cable runs or cable with high
capacitance/unit length, or when one drive unit is driving several motors.
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Alspa GD2000E 5. System Design
For single cable runs (including steel wire armoured cable, no additional line reactor is
required for any length of cable except if the steel wire armoured cable is greatly
oversized, or mineral insulated cable is used. On the GD2005E to GD2016E, this relies
on the built in output reactors. For GD2032E to GD2207E this should take the form of
a Line Output Module (LOM).
– GD2282E and above, standard DELTA output reactors should be fitted; ( a LOM may
be required).
For further information about line reactors contact CEGELEC.
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5. System Design Alspa GD2000E
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Alspa GD2000E 6. Control Connections
Control Connections
– Terminal block TB7 contains three sets of dry (volt-free) relay contacts (two on
GD2005E to GD2016E) which are controlled by the digital output functions of the
drive.
– Terminal block TB8 contains the RS485 connections - see Chapter 8 for further
details of the RS485 serial link connections.
Note: The shield terminals on terminal blocks TB6 and TB8 are all connected to
frame ground internally.
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6. Control Connections Alspa GD2000E
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Alspa GD2000E 6. Control Connections
Figure 6-2 Terminal block TB7 (GD2005E to Figure 6-3 Terminal block TB7 (GD2032E to
GD2016E) GD21131E)
INTERLOCK (TB6/13)
INTERLOCK must be connected and held at logic 1 for the drive to operate. This
connection is used to disable the drive using a stop button or plant interlock system. If
there is no drive interlock signal, the drive will trip and the output transistor bridge is
disabled. The interlock feature works independently of software and cannot be
disabled. For the drive to run this input must be connected to +24 V.
There are 5 digital inputs which can be used, with appropriate parameter settings, to
provide external controls for the drive.
STOP (TB6/15)
0 = Stop
1 = Drive allowed to run.
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6. Control Connections Alspa GD2000E
– The analog reference source, i.e RUN1 selects the REF1 analog reference source,
and RUN2 selects REF2 (see Para 6.4). RUN1 and RUN2 can also be used to
implement a Raise/Lower digital speed reference.
Any conflicts between the RUN1 and RUN2 commands are resolved as shown in the
table below:
Interlock RUN1 State RUN2 State STOP Status
1 X X 0 STOP
1 0 0 1 Remains at previous choice
1 1 X 1 Run at REF1
1 0 1 1 Run at REF2
0 X X X Trip
DIRECTION (TB6/18)
DIRECTION controls the direction of rotation of the motor when analog references or
RAISE/LOWER digital speed control is used. The effect of the DIRECTION control is as
follows:
0 = Forward
1 = Reverse
MTRIP (TB6/14)
MTRIP is intended as the input for a motor thermostat, or thermistor and thermistor
relay which must be connected to +24 V.
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Alspa GD2000E 6. Control Connections
To activate the interlock input the Control Source must be specified as ‘Digital Inputs’
see Chapter 7 Para 7.7.1.
Note: To operate the drive without a plant interlock, INTERLOCK (TB6/13) must
be linked to the +24 V (TB6/20).
Connect the start buttons to RUN1 and RUN2 as shown in Figure 6-5.
To activate the start buttons the control source must be specified as ‘Digital Inputs’ see
Chapter 7 Para 7.7.1.
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6. Control Connections Alspa GD2000E
The method of configuring the drive for motor thermostat protection is described in
Chapter 7 Para 7.4.1.
To activate the digital speed control the parameters must be set as shown in Chapter 7
Para 7.7.4.
REF1V and REF2V are the input terminals for the analog references REF1 and REF2
when these are provided from a voltage source. These may be used to provide speed
(and direction) control.
REF1I and REF2I are the input terminals for the analog references REF1 and REF2 when
these are provided from a current source.
Note: The analog inputs are not isolated. Depending on the application, signal
isolators may be required. Suitable components are available from
CEGELEC if required.
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Alspa GD2000E 6. Control Connections
Figure 6-10 and Figure 6-8 show two methods of connecting an Analog (voltage)
Reference.
The method of configuring the drive to use an analog speed reference is described in
Chapter 7 Para 7.7.5.
There are two sets of dry (volt-free) relay contacts on terminal block TB7 (digital outputs
1 and 2), and an open collector output OCOP (TB6/19) on terminal block TB6 (digital
output 3), which can be used to provide external indication of the state of the drive. The
relay output terminals on terminal block TB7 are shown in Figure 6-2.
There are three sets of dry (volt-free) relay contacts on terminal block TB7 (digital
outputs 1, 2 and 3), which can be used to provide external indication of the state of the
drive. The relay output terminals on terminal block TB7 are shown in Figure 6-3
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6. Control Connections Alspa GD2000E
The output states of the three digital outputs can be controlled either by the states of the
drive or they can be preset to allow direct control by the serial links. Information on the
options available and the method of configuring the digital outputs is given in Chapter
7 Para 7.7.11.
The analog outputs may be configured to indicate a chosen drive variable (e.g.
frequency or motor volts) or a preset value. Information on the options available and
the method of configuring the analog outputs is given in Chapter 7 Para 7.7.10
Note: The analog outputs are not isolated. Depending on the application, signal
isolators may be required. Suitable components are available from
CEGELEC if required.
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Alspa GD2000E 6. Control Connections
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6. Control Connections Alspa GD2000E
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Alspa GD2000E 7. Parameters
Parameters
This chapter gives details of the drive parameters and how to to use them to control
and monitor the drive. The chapter is divided into a number of topics each dealing with
a group of related functions:
– Basic Settings
Matching the drive to the motor and load.
Motor braking
Motor protection
Transient fault ride-through
Drive security
Controlling the drive
Monitoring
History logs
Printing
A table at the end of the chapter lists all the parameters in numerical order with a
detailed specification for each parameter and a cross reference to the chapter text.
GD2104E, GD2145E and GD2207E are dual rated drives i.e. they can with either
110% overload or 150% overload ratings. The value set in P998 selects the drive Full
load Current for the chosen rating as follows:
1= 110% overload (typically for fans and pumps).
0 = 150% overload (for industrial plant applications).
The duty type selected effects the continuous current rating, the current limit range and
other current dependent parameters.
Other drives in the range have only the 150% overload option and P998 is set to 0 and
can not be changed.
Setting P998
The value set in P998 is stored in non-volatile memory. After the value has been input,
wait for the decimal point on the 7-segment LED display to stop flashing and then
power the drive OFF and then ON. The drive will then use the new Duty Type.
Note: DELTA based drives are also dual rated but the setting of P998 is
determined by the value set in P999 (System Configuration) see 10.3 for
details.
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7. Parameters Alspa GD2000E
The motor full load current setting is used by the drive to provide motor protection and
optimum motor control.
The range of allowed values depends on the size of the drive. This can be obtained by
reading Parameter 100, which is set permanently to the drive size.
– Set the motor full load current (in amps) to the value given on the motor nameplate.
Allowed values:
Unit Motor full load current (A)
Default Max Min
GD2005E 5.2 5.2 1.0
GD2008E 7.6 7.6 1.7
GD2012E 12.3 12.3 3.0
GD2016E 16.1 16.1 4.0
GD2032E 32.0 32.0 6.5
GD2040E 40.0 40.0 9.0
GD2052E 52.0 52.0 11.7
GD2077E 77.0 77.0 17.5
GD2104E 104.0 104.0 23.5
GD2145E 145.0 145.0 35.0
GD2207E 207.0 207.0 47.5
Allowed values when P998 is set to 1
GD2104E 104.0 181.2 18.1
GD2145E 145.0 250.0 25.0
GD2207E 207.0 312.5 31.2
Specifies the voltage applied to the motor terminals when the motor is operating at
base frequency.
– Set the motor base voltage to the value given on the motor nameplate.
1 to 1000 V.
Notes: (1) The maximum output voltage of the drive cannot be greater than the
input supply voltage.
(2) Motors rated for a lower voltage than the input supply voltage to the
drive can be used with GD2000E. The drive controls the power of the
motor by PWM switching of the output voltage. The motor therefore
can be subject to a voltage equal to the supply voltage. If there is a
considerable difference between motor base voltage and the input
supply voltage to the drive, the motor manufacturer should be
consulted, to ensure the motor insulation is suitable for operation up
to the input supply voltage of the drive.
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Alspa GD2000E 7. Parameters
Specifies the frequency at which the base voltage is achieved and is the normal
operating frequency for the motor.
– Set the value to that given on the motor nameplate.
The pulse width modulation (PWM) frequency of the drive output can be changed to suit
local requirements. Increasing the PWM frequency will reduce the audible noise from
the motor and increase the pitch. Increasing the PWM frequency also increases the
amount of heat dissipated from the drive.
The default setting for this parameter is 6.6 kHz for GD2005E to GD2077E and 2.0
kHz for GD2104E and above. These values should be satisfactory for most installations.
If the PWM frequency needs to be changed, the allowed values are:
GD2005E to GD2077E
2.0 to 8.0 kHz
GD2104E to GD21131E
2.0 to 4.5 kHz
Note: At PWM switching frequencies higher than the default setting it may be
necessary to reduce the current rating of the drive, particularly when
operated in high ambient temperatures.
The action taken by the drive when RUN and STOP commands are received is
controlled by the setting in Parameters 13 and 14 respectively.
Controls the action taken when the drive receives a RUN command. The allowed values
are:
1 = Immediate low frequency start - the drive starts at the start up frequency (set
in Parameter 105), and increases the frequency at the acceleration rate (set
in Parameter 106 or 107) to the reference frequency. If the motor is
spinning when the drive is started, it is decelerated to a standstill, at current
limit, and then accelerated to the reference frequency.
2 = Synchro-start - the drive synchronises the output frequency to the motor
speed, allowing the motor to be brought up to speed without stopping. This
mode used in conjunction with the auto-resettable trips, allows a motor to
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7. Parameters Alspa GD2000E
3 = Current fed start - the drive operates as a constant current source during
start up i.e. the voltage applied to the motor is varied to keep the current
equal to the current limit (set in Parameter 9). In this mode the frequency
increases at the acceleration rate set in parameter 106. Parameter 466 sets
the frequency at which the drive reverts to normal operation. This method
of starting gives very high starting torque, but incurs high power losses in
the motor which may make it unsuitable for applications which involve
repeated starts. Current fed starting is unsuitable for applications which
require rapid motor acceleration and it may be necessary to reduce the
acceleration rate set in parameter 106 to allow the motor to start.
4 = Fast fluxing start - the drive injects d.c. current into the motor prior to
accelerating it. Fast fluxing allows the motor to achieve high acceleration at
start up, but introduces a momentary delay before the motor starts to rotate.
Defines the output frequency at which the drive reverts to normal operation when
parameter 13 is set to option 3 (current fed start). Allowed values:
1.0 to 50 Hz.
Controls the action of the drive when a STOP command is received. Allowed values are:
1 = Disable and coast to rest.
2 = Decelerate to zero frequency then disable.
3 = DC injection stop (see Para 7.3.1 for a description of DC Injection Braking).
Note: If either option 2 or option 3 is selected, there are some conditions when
the drive can fail to stop (e.g. when the motor is being driven by the load
and during input supply surges). In this instance, set the stop time limit
(Parameter 126). This will disable the drive output if the drive has failed to
stop within the specified time limit.
Disables the drive if the motor has not been brought to rest within the specified time
limit.
Allowed values:
0 = No stop time limit
1 to 3600 seconds
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Alspa GD2000E 7. Parameters
The forward and reverse operating frequency ranges of the drive is specified by setting
values in parameters 110 to 113 inclusive. The output frequency is not allowed to go
outside these limits regardless of the active frequency reference value.
Note: These frequency limits are also used to scale the analog frequency
reference.
7.1.3 System Configuration for DELTA Based Drives (from firmware version 0.40)
To support the latest DELTA range of modular drives (i.e. the high voltage range
available from September 1995), Parameter P.999, ‘System Configuration’, has been
added.
This parameter must be set before the drive can operate, and is used to configure the
drive operating firmware correctly for the system to which it is connected.
If P.999 is set incorrectly, the drive will operate incorrectly in many ways. If P.999 is not
set, the drive system will trip with a fault code of 69, which is ‘Configuration Trip’.
For all drives below and including the GD2207E, and all DELTA based drives that use
Transistor Bridge Modules GDD***-4002 or GDD***-4004, P.999 has no meaning and
is set at 0, from which it cannot be adjusted.
The values which can be placed in parameter 999 depend on the hardware
configuration of the DELTA drive. Full details are given in the Chapter 10 para 10.3.
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7. Parameters Alspa GD2000E
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Alspa GD2000E 7. Parameters
Allowed values:
0 = Normal fluxing.
1 = Fan fluxing.
Fixed Voltage Boost is used when high motor torque is required at low frequency. The
value set in this parameter specifies the number of volts added to the motor voltage at
zero frequency to overcome winding resistance effects in the motor. This voltage boost
is gradually reduced as the frequency increases as shown in Figures 7-1 and 7-2.
0.0 to 50.0 V
Load Dependent Voltage Boost may be used to compensate for unpredictable start
loads. The value entered represents the voltage boost to be applied at Start Frequency
and Full Load Current. The amount of voltage boost applied is proportional to load
current and reduces as the drive frequency increases.
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7. Parameters Alspa GD2000E
Slip compensation increases the output frequency of the drive with the load, to
compensate for the decrease in motor speed as the torque demand increases. The
value entered is the slip compensation (in Hz) required at 100 % motor full load
current. This can be calculated from the data on the motor nameplate, or it can be set
at the commissioning stage, by measuring the motor speed first with no load and then
with a load. Allowed values are:
-20.00 to +20.00 Hz
The start up frequency is the output frequency of the drive at the instant of start up. A
start up frequency greater than 0 Hz can be used in multi-motor applications where
Load Dependent Voltage Boost does not give suitable characteristics.
The rates at which the drive output frequency increases and decreases in both forward
and reverse directions are specified independently.
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Alspa GD2000E 7. Parameters
Torque limit provides a method of limiting the torque produced by the motor to a
maximum level. If the torque limit is reached, the drive takes measures to prevent this
level being exceeded by:
– Reducing the acceleration rate. In this case the torque limit may determine the
maximum acceleration rate of high inertia loads.
– Reducing the speed of the motor. The rate at which the frequency is reduced depends
upon the amount of torque-overload and is controlled by the value set in Parameter
485.
This defines the torque limit as a percentage of the full load value of the in-phase
current. This may be set from the keypad or via the serial links. Allowed values:
10 to 300%
This allows the torque limit to be disabled; set to a preset value; or be controlled via an
analog input (Ref 2). Allowed values:
0 = No Torque Limit
1 = Fixed Value
2 = Fixed Value x Ref.2
When controlled from analog input. The value in Parameter 7 is multiplied by the
analog reference. Full scale on the analog input corresponds to a multiplication factor
of 100%.
This defines the frequency at above which the torque limit becomes active. Due to the
inaccuracy of torque limit at low speeds it advisable not to set this value below 5 Hz.
Allowed values:
2.0 to 200.0 Hz
This defines the rate at which the output frequency is reduced in response to a
torqueoverload. If this parameter is set too high, instability in output current may be
observed when in torque limit. If this parameter is set too low then the torque limit will
be slow to respond. Allowed values:
0.1 to 50.0 Hz
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7. Parameters Alspa GD2000E
This parameter is used to define the level of in-phase current corresponding to 100%
torque. This value is usually given on the motor nameplate. The default value is set for
a typical 4-pole motor for the particular rating of drive. Allowed values:
0.10 to 1.00
Under conditions of light load some induction motors may be prone to instability. This
is seen as uneven motor speed and current and may cause the drive to trip (probably
on over-volts).
If motor fails to stabilise and the gain becomes to high (which will introduce other
modes of instability) then;
– Set P480 back to the default value (50).
– Increase the Stability Time Constant by 20% at a time and then adjust the Stability
Gain (P480) through its range until stability is achieved.
Allowed values:
0 to 500.
Allowed values:
10 to 1000.
In some installations it is desirable that certain critical speeds are avoided, to prevent
mechanical vibrations at resonant frequencies. GD2000E can be programmed to pass
through up to four critical speeds as quickly as possible by setting up to four skip bands.
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Alspa GD2000E 7. Parameters
As the frequency reference enters a skip band the output frequency is held constant,
until the frequency reference emerges from the skip band. The output frequency then
accelerates or decelerates to the reference frequency at the acceleration rate (set in
parameters 106 to 109 inclusive). The action of the frequency skipping function is
shown in Figure 7-3.
Set the value to the centre frequency of the required skip band. Allowed values are:
-200 to +200 Hz, (negative numbers indicate reverse frequencies).
Set the value to the required skip band width. Allowed values are:
0 to 50 Hz.
Note: It is not permissible for a skip band to straddle zero speed.
Skip bands 2, 3 and 4 are set in a similar manner using the following parameters:
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7. Parameters Alspa GD2000E
Sets the frequency at which d.c. injection braking is to be initiated. Allowed values are:
0.0 to 200.0 Hz.
Sets the duration of the d.c. injection, in seconds. Allowed values are:
1 to 60 seconds.
If a ‘Stop’ command is asserted while the drive output frequency is already below the
DC injection frequency the drive may trip. This parameter defines an adjustable delay
to allow the motor to de-flux and so prevent the drive from tripping. Allowed values are
in the range:
0.0 to 10.0 seconds.
Allowed values:
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Alspa GD2000E 7. Parameters
Allowed Values:
0 = Motor is not saturated during deceleration
1 = Motor is saturated during deceleration.
These two methods are entirely independent of each other and both may used together
to provide additional security.
The motor thermostat (or thermistor used with a standard commercial thermistor relay)
is connected as shown in Chapter 6 Para 6.2.2.
The MTRIP terminal is a digital input, normally held high (logic 1). In the event of the
motor overheating the thermostat becomes open circuit (logic 0).
This parameter controls the drives action when the MTRIP digital input = (logic) 0.
0 = No Action
1 = Warning
2 = Trip
Note: The state of the MTRIP digital input can be monitored by reading
Parameter 177.
The drive also executes a frequency dependant I2T overload protection algorithm. This
is configured by setting three parameters:
Set the duration for which the motor can withstand full load current overload at base
frequency. This can be obtained from the motor manufacturer’s motor data sheets. The
overload current is set at 110% if P998 = 1 or 150% if P998 = 0. Allowed values are:
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7. Parameters Alspa GD2000E
1 = 10 to 3600 s.
This is used in the I2T calculation to derate the motor according to the type of motor
cooling. Allowed values are:
1 = Motor is cooled by a shaft driven fan. GD2000E uses the derate curve for
motor full load current shown in Figure 7-4.
2 = Motor is cooled by a separately powered fan, allowing the full motor rating
to be used down to zero speed.
Defines the action to be taken by the drive when the percentage of I2T remaining falls
below the prescribed limits. Allowed values are:
0 = No action
1 = Warning at 0% I2T remaining
2 = Warning at 25% I2T remaining, Trip at 0% I2T remaining
This read only parameter indicates the percentage of I2T overload remaining. The
allowed values are in the range:
100 % to 0 % (of the I2T overload capability of the motor).
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Alspa GD2000E 7. Parameters
GD2000E can detect when the motor current falls outside specified limits (the load fault
envelope) and take appropriate action (defined in Parameter 601). To prevent spurious
trips due to momentary over current, the motor is allowed to operate outside the limits
for a specified time (Load Fault Violation Time - Parameter 600) before any action is
taken. The envelope of allowed operation is defined by specifying maximum and
minimum currents at three frequencies in the forward direction and three in the reverse
direction (see Figure 7-5) in Parameters 602 to 619 inclusive.
To activate the load fault detection feature set the following parameters:
Set the period of time, in seconds, during which the drive may operate outside the load
fault envelope before action is taken. Allowed values are:
1 to 100 seconds
Set the action to be taken by the drive when a load fault is detected. Allowed values are:
0 = No action
1 = Warning after violation time
2 = Trip after violation time
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7. Parameters Alspa GD2000E
The maximum and minimum currents for each of three frequencies in the forward
direction and three frequencies in the reverse direction are used to define the forward
envelope as follows:
Allowed values:
0 to 200.0 Hz
Allowed values:
0 to 1.5 x drive rated current (amps).
Allowed values:
0 to 1.5 x drive rated current (amps).
Allowed values as given for Parameters 602, 603 and 604 respectively.
Allowed values as given for Parameters 602, 603 and 604 respectively.
Allowed values as given for Parameters 602, 603 and 604 respectively.
Allowed values as given for Parameters 602, 603 and 604 respectively.
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Alspa GD2000E 7. Parameters
Allowed values as given for Parameters 602, 603 and 604 respectively.
Current limit provides protection for the drive and the motor in the event of a current
overload. If the current limit is reached the drive takes measures to prevent a trip due to
instantaneous current overload or timed current overload by:
– Reducing the acceleration rate. In this case the current limit may determine the
maximum acceleration of high inertia loads.
– Decelerating the motor. The rate at which the frequency is reduced depends upon
the amount of overload and this is controlled by the value set in Parameter 124.
The current limit value set is the maximum current the drive is allowed to output, without
protection measures being taken. Allowed values are in the range:
The value set represents the rate at which the frequency is reduced when the load
current is 1.5 x motor FLC and Current Limit is set to 1 x motor FLC. Allowed values are:
0.1 to 50.0 Hz/s
The timed over-current function trips the drive if the accumulated product of overload
current (ie current above the drive Full Load Current indicated in P100) and time is
equivalent to overload current of the drive for a period of 60 seconds. When P998 set
to 0 the overload current is set at 1.5 x FLC and when P998 is set to 1 the overload
current is set to 1.1 x FLC. The percentage of overload remaining can be monitored by
reading Parameter 17.
e.g. (for a drive with P998 set to 0)1.5 x FLC for 60 secs, or 1.25 x FLC for 120 secs.
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7. Parameters Alspa GD2000E
Allowed values:
0 = Disabled
1 = Enabled
The internal temperature of the drive is measured continuously and if the normal limits
are exceeded the drive will generate a Warning and will ultimately trip. The drive can
be programmed to take action to avoid tripping due to excessive internal temperature,
by setting Parameter 468 to ‘enabled’. When over temperature avoidance is enabled,
the drive reduces the current limit setting when the Warning temperature level is
reached. This reduces the output current allowing the drive temperature to reduce.
When the temperature is below the ‘Warning’ level the normal current limit setting is
restored. The drive over temperature trip is not disabled by this function, and the drive
will still trip if the temperature limit is exceeded.
Allowed values:
0 = Disabled
1 = Enabled
When using the analog inputs as a reference source in 4-20 mA or 20-4 mA modes,
(modes 3 and 6 defined in Parameters 150 and 152), it may be required to switch to a
different analog reference source, without causing the drive taking any action (i.e.
tripping or reverting to the back-up reference source). Parameter 165 specifies a time
delay which is introduced between loss of reference and the drive taking action, to
allow time for the new analog input to become effective.
GD2000E can be configured to tolerate the loss of the input supply for several seconds,
by configuring the features in Parameters 125 and 473 and the auto resets. If the drive
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Alspa GD2000E 7. Parameters
Allowed values:
0 = Disabled
1 = Enabled
To reduce the likelihood of the drive tripping unnecessarily, the drive can be configured
to take alternative action when low motor voltage is detected, by setting Parameter 473.
Specifies the action taken by the drive when the motor voltage falls below 90% of the
voltage required for operation at the output frequency.
To minimise the nuisance caused by the drive tripping due to transient faults, GD2000E
can be configured to automatically reset most trip conditions without operator
intervention.
The trip conditions are identified by fault codes and these are listed in Table 11-2 in
Chapter 11. The fault code attribute column in this table shows which trips can be reset
automatically.
Parameters 254 to 262 are used to configure one or more of the trip conditions
(identified by its fault code) to reset automatically.
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7. Parameters Alspa GD2000E
The value specifies the number of seconds between the drive tripping and an auto-reset
attempt being made. This is also the time between subsequent auto-reset attempts.
Allowed values are:
1 to 30 seconds.
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Alspa GD2000E 7. Parameters
Controls the number of auto-reset attempts that will be made before the drive will
require manually resetting. Allowed values are:
0 to 20.
Specifies the period of time, after an automatic reset, that the drive must remain healthy
before the number of reset attempts remaining returns to the value set in parameter
250. Allowed values are:
10 to 3600 seconds
WARNING:
GD2000E can be configured to restart the motor automatically after a trip. This feature
is used to reduce effect of ‘nuisance’ trips on plant operation, which may result from
variations in the input supply or other causes.
GD2000E will restart the motor if the following conditions are met:
– All trips are reset.
– Set the number of automatic reset attempts (Parameter 250). When the drive is
operating the number of auto-reset attempts remaining can be monitored by reading
Parameter 253.
– Set Auto-reset Healthy Time (Parameter 264).
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7. Parameters Alspa GD2000E
The drive will only restart while the power supply to the control electronics is
maintained. In the event of an input power supply failure the supply to the control
electronics is maintained by the residual charge in the DC Link capacitors. The length
of time the control electronics will continue to operate depends on the type of drive. If a
longer duration is required an external auxiliary power supply must be fitted.
– Set the Supply Loss Timeout (Parameter 252).
If the input supply voltage remains below the minimum allowed, for longer than the
supply loss timeout period the auto-restart function is disabled. This may be limited by
the power supply to the control electronics in the event of an extended input power
supply failure.
The values which can be placed in Parameter 252 are interpreted differently depending
on whether they are input at the front controls or using the serial links. When
configuring the drive using the front panel controls, the allowed values are:
1, 2, 5, 10, 20, 50, 100, 200 (seconds)
- - - - = No timeout
The above values are set from the front panel controls in the normal way. When the
supply loss timeout is set from either the RS485 or the RS232 serial link, the allowed
values are 1 to 9 (inclusive) and these are interpreted as shown below:
1=0s
2=1s
3=2s
4=5s
5 = 10 s
6 = 20 s
7 = 50 s
8 = 100 s
9 = 200 s
10 = No timeout
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Alspa GD2000E 7. Parameters
Specifies the start mode when automatically restarting. Allowed values are:
0 = Disable - the start mode is specified by Parameter 13.
1 = Enable Force Synchro-start - synchro-start is used regardless of the value of
Parameter 13
Defines the method used by the drive to synchronise the drive output frequency with the
motor speed during a restart in synchro-start mode. Allowed values are:
Reduces the current output to the motor when the drive is searching for the motor
speed. This can be used to help reduce the disturbance to the motor while scanning.
This parameter defines the the rate at which the output frequency is scanned whilst the
drive searches for the motor speed during synchro-starting. For some combinations of
motor and load, it may be necessary to reduce this value to avoid over-voltage trips
during the synchronisation period. allowed values are:
1.00 to 50.00 Hz/sec
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7. Parameters Alspa GD2000E
Note: The attributes assigned to each of the parameters are given in the
parameter table at the end of this chapter.
There are two passwords which can be entered to allow an authorised operator or
engineer to change parameter values. The passwords are numbers set in Parameter
456 (operator security code) and 457 (engineer security code).
When editing is completed the parameters are locked by entering a value, other than
the operator or engineer codes, in Parameter 16. There is also an auto-locking function
(Parameter 458) which, when set, automatically locks the parameters, by writing a
random number to Parameter 16, if there is no editing activity for a period of five
minutes.
To gain operator or engineer write access to the parameters, enter the operator or
engineer security code. Allowed values:
0 to 9999
Contains the value which must be entered in Parameter 16 to allow access to the
‘operator’ parameters. This value cannot be read or adjusted unless the operator
access is unlocked.
Contains the value that must be entered in Parameter 16 to allow access to ‘engineer’
parameters. This parameter cannot be read or adjusted unless the engineer access is
unlocked.
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Alspa GD2000E 7. Parameters
– Using preset speed and stop/start states set in the drive parameters.
Note: To use any of the above methods the control and reference sources must
be specified in Parameters 11 and 12.
This defines source of the RUN and STOP signals when the drive is running normally.
Options are:
1 = Local - the drive is controlled using the STOP and START push buttons on
the front panel or from the enhanced keypad (if this is fitted).
2 = Digital inputs - control is derived from the RUN1, RUN2 and STOP
terminals of terminal block TB6
3 = RS485 Serial Link - the drive is controlled from the RS485 serial link.
4 = Preset Run/Stop state - the drive is controlled by the value set in Parameter
121.
5 = 4-20 mA ON/OFF - the analog references, REF1 or REF2, must be set for
4-20 mA or 20-4 mA operation in Parameter 150 or 152.
6 = RS232 Serial Link - the drive is controlled from the RS232 serial links
7 = Remote Control Selection
Defines the control source for the drive in the event of a fault in the principal control
source. Allowed values are the same as Parameter 11 except:
0 = No back-up control source, The drive will trip if the principal control source
is lost.
Determines the run/stop state of the drive when preset run/stop state (value 4) is
selected from the principal or back-up control source. Allowed values are:
0 = STOP
1 = RUN
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7. Parameters Alspa GD2000E
Switching from principle control or reference sources to backup normally causes the
drive to issue a warning. If the drive is required to switch between principle and
reference sources as part of its normal operating cycle this may not be required. This
warning can be suppressed by setting Parameter 127. Allowed values are:
0 = Back up control/reference warning enabled
1 = Back up control/reference warning disabled
1 = Local reference - The speed and direction are controlled using the Up
and Down buttons on the front panel.
2 = Analog reference - The speed reference is derived from the analog inputs
(REF1 & REF 2) on terminal block TB6.
3 = RS485 serial link - The speed reference is derived from the RS485 serial link.
4 = PID controller - The speed is derived from the output of the PID control
function. See Para 7.7.15 for a detailed description of the PID function.
5 = Raise/lower - The speed is adjusted using the RUN1 and RUN2 digital
inputs on terminal block TB6 configured as raise/lower controls. See Para
7.7.4 for a detailed description of this function.
6 = Preset frequency reference - The speed is defined by the contents of
Parameter 120.
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Alspa GD2000E 7. Parameters
This parameter defines the source of the speed reference in the event of a fault in the
principal reference source. Allowed values are the same as for Parameter 12 except:
0 = No back-up reference source. The drive will trip if the principal reference
source is lost.
The output frequency of the drive is derived by multipling the value obtained from the
active frequency reference by a scaling factor, which is set in Parameter 479. Normally
this scaling factor is 1, the default value, giving a maximum output frequency of 200
Hz. This scaling factor can be changed, giving output frequencies up to 1600 Hz. The
allowed values for Parameter 479 are:
Provides the reference frequency when the principal reference source (Parameter 12) is
set to 6. The preset frequency reference may also be specified as the back-up frequency
reference in Parameter 119. Allowed values are:
The Stop and Start push buttons can now be used to stop and start the drive.
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7. Parameters Alspa GD2000E
– Use the UP and DOWN buttons to change the value in parameter 1 and
hence the motor speed.
The value sets the frequency of the output voltage and hence the speed of the motor.
When ‘Local reference’ (1) is selected in Parameter 12, the speed of the motor is
controlled using the UP and DOWN buttons on the front panel. Allowed values
are:
-200.0 to +200.0 Hz (negative values give reverse rotation).
7.7.3 Controlling the Drive Using External (Digital and Analog) Inputs
The analog and digital inputs on terminal block TB6 can be used to provide RUN and
STOP commands, to control the direction of rotation and to provide the frequency
reference. The method of connecting RUN and STOP buttons is shown in Chapter 6
Para 6.3.1.
When the control source is transferred to pushbuttons or hard-wired digital inputs, the
drive will remain in the same state (Run or Stopped) unless instructed otherwise.
The digital inputs can be used to control the speed of the drive by connecting remote
‘raise’ and ‘lower’ push buttons to the RUN1 (TB6/16) and RUN2 (TB6/17) inputs
respectively. The method of connecting external push-buttons for use as raise and lower
controls is shown in Chapter 6 Para 6.3.4.
Note: If the reference source (Parameter 12) is set to ‘raise/lower’ (5), the
raise/lower push-buttons connected to the RUN1 and RUN2 terminals can
also be used to start the drive.
When the reference source is transferred to ‘Raise/Lower’ then it will assume the
existing output frequency, until a Raise/Lower input is received.
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Alspa GD2000E 7. Parameters
When the reference source is set to ‘raise/lower’ the direction of rotation of the motor is
determined by the setting of Parameter 15 as follows:
0 = Direction is controlled by the state of the DIRECTION input (TB6/18) ie
0 = Forward
1 = Reverse
1 = Direction is controlled from the raise/lower inputs. Raise takes the speed
towards forward maximum frequency. Lower takes the speed towards
reverse maximum frequency.
GD2000E has two analog input channels, REF1 and REF2, which may be used as
speed references. Each of these channels may be either voltage or current fed by
connecting to the appropriate terminals on terminal block TB6 and selecting the correct
mode in Parameter 150 or Parameter 152.
Also the REF2 input can be used as a trim control to the primary reference. See Para
7.7.6.
– Set the REF1 analog input mode (Parameter 150) or REF2 mode (Parameter 152) as
shown below.
– Set the Reference Source (Parameter 12) to ‘Analog Reference’ (2).
Note: The external analog input circuit should provide appropriate voltage or
current ranges to give the required full scale* frequency range as defined
by the mode settings of Parameters 150 and 152.
3 = 4 to 20 mA
4 = 10 to 0 V for zero to full scale.*
5 = 20 to 0 mA
6 = 20 to 4 mA
Alternatively the analog reference can be chosen according to the state of the RUN1
and RUN2 inputs as follows:
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7. Parameters Alspa GD2000E
When using analog inputs as the frequency reference, the direction of rotation of the
motor is determined by the setting of Parameter 15 which acts as follows:
1 = Control of direction is from the polarity of the chosen analog input. Positive
values give forward rotation and negative values give reverse rotation.
Trim reference control allows the active frequency reference to be scaled and provides
a method of adjusting the final output frequency using the REF2 analog input.
The drive calculates the output frequency using the following expression:
Where:
A = Trim reference, primary reference scaling factor x 100 (set in Parameter
681).
Ref_X = Frequency requested by the primary reference (selected in Parameter
680).
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Alspa GD2000E 7. Parameters
– Set up and configure the principal frequency reference in the normal way.
– Set the Parameter 682 the trim reference (REF2) frequency range (B).
The output from the trim reference control can be monitored by reading Parameter 683
5 = Raise/Lower
6 = Default Reference (set in Parameter 120)
7 = RS232 Serial Link
8 = Reference Sequencer
9 = Fixed Speed Menu
Defines the output frequency range of Analog Input 2 when Trim Reference mode is
selected.
Allowed values:
-100.0 to +100.0 Hz
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7. Parameters Alspa GD2000E
This read-only parameter, allows the output of the Trim Reference module to be
monitored. Allowed values:
-200.0 to +200.0 Hz.
To activate the sequencer mode the Reference Source Parameter 12 or Parameter 119
must be set to ‘Reference Sequencer’.
– The duration of the reference selection for each reference in the sequence.
To configure the drive for sequencer operation, the following parameters need to be set:
Allowed values:
1 to 5
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Alspa GD2000E 7. Parameters
Allowed values:
0 = Sequencer disabled and reset to start of sequence.
1 = Run sequence, manual trigger only, freeze sequence when the drive is
stopped.
2 = Auto-trigger (timed) and manual trigger, freeze sequence when the drive is
stopped
Note: When options 1 to 4 above are selected the current point in the sequence
is stored when the drive is powered down. On power up the sequence
continues from where it left off.
Provides a means of triggering the sequence manually using the front panel controls.
The sequence is triggered by a 0 to 1 transition in the parameter value. Allowed values:
0 and 1
This read only parameter indicates the current position in the sequence of references
defined in Parameter 655 to 673. Indicated values are in the range:
1 to 5.
Allowed values:
1 = Programmable references (set in Parameters 669)
2 = Programmable references (set in Parameters 670)
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7. Parameters Alspa GD2000E
9 = Raise/lower (uses the RUN1 and RUN2 digital inputs to control the value in
Parameter 1 which is then used as the frequency reference). Further
information on using raise/lower controls is given in Para 7.7.4.
10 = Default Reference (Parameter 120)
11 = RS232 Serial Link
Allowed values:
0 to 3599 seconds
0 to 336 hours.
Similarly the mode, duration (seconds) and duration (hours) for sequence points 2 to 5
are set in Parameters 657 to 668 as follows:
The fixed speed menu mode allows up to four preset reference speeds, set in
Parameters 669 to 672, to be selected by decoding the states of the RUN2 and DIR
digital inputs as a 2-bit binary word. When the Fixed Speed Menu mode is selected, the
RUN2 digital input does not generate a RUN command.
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Alspa GD2000E 7. Parameters
– Set The Reference Source Parameter 12 (or 119) to ‘Fixed Speed Menu’ (9).
These parameters set the reference frequencies which are used when either Fixed Speed
Menu is selected as the Reference Source or ‘Programmable References’ is selected as
the reference source in any of the following functions:
Trim Reference Primary Input (Parameter 680)
Reference Sequencer (Parameter 654)
The square root function gives an output frequency which is proportional to the to the
square root of value from the selected reference. This allows a linear reference input to
be used to give linear load control in applications where the motor load is proportional
to the square of the speed (e.g. fan or pump loads).
where:
OutputFreq is the output frequency.
Inputfreq is the reference frequency derived from the reference input.
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7. Parameters Alspa GD2000E
MaxFreq is the greater of the Maximum forward frequency (Parameter 110) and
the Maximum reverse frequency (Parameter 111).
– Set the output frequency limits for both forward and reverse rotation in Parameters
110 to 113 inclusive. See Para 7.1.2.
– Select the reference input source in Parameter 690 as follows:
Analog indication, for meters etc, is provided by two identical analog output channels.
Each channel can provide a signal in either voltage or current form. The output from
Analog output 1 and 2 can be monitored by reading Parameters 158 and 163
respectively.
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Alspa GD2000E 7. Parameters
These parameters control the meter scaling of the analog output signals.
1 = 0 to Maximum Frequency
2 = 0 to 50 Hz
3 = 0 to 60 Hz
4 = 0 to 100 Hz
5 = 0 to 120 Hz
6 = 0 to 200 Hz
7 = 0 to 150% drive full load current (as indicated in parameter 100). If P998
= 0.
7 = 0 to 110% drive full load current (as indicated in parameter 100). If P998
= 1.
8 = Not Used
9 = 0 to 500 V Motor Volts
10 = Preset Value (see Parameter 159)
11 = Motor electrical power (see Parameter 183 for scaling).
12 = Real current (0 to 150% of drive current). If P998 = 0.
12 = Real current (0 to 110% of drive current). If P998 = 1.
13 = Active frequency reference (0 to max. freq.
14 = Ramp Output (0 to max. freq.)
15 = Analog REF1 (0 to 100%)
16 = Analog REF2 (0 to 100%)
Controls the form of the output representing the zero to full-scale values of the analog
output. Allowed values:
1 = 0 to 10 V
2 = 0 to 20 mA
3 = 4 to 20 mA
4 = 10 to 0 V
5 = 20 to 0 mA
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7. Parameters Alspa GD2000E
6 = 20 to 4 mA
These parameters determine the values, in % full-scale of the analog output signals,
that are output when Parameter 155 or Parameter 160 is set to 10 (preset value). This
allows the output signals to be controlled directly either from the front panel or using
the serial links for commissioning purposes.
Allowed values:
-100.0 to +100.0% (of the full scale output).
Scales the analog output when the analog output signal (Parameter 155 or 160) is set
to option 11 - ‘motor electrical power’. The value set is the motor power in kW which
corresponds to the full scale analog output (defined in Parameter 156 or 157). Allowed
values:
1.0 to 999.0 (kW).
The GD2000E has three configurable digital outputs. Each of these outputs can be set
up to be active under a wide variety of conditions.
These parameters control the state of the digital outputs (0=inactive, 1=active) when
the selected digital output signal (Parameters 166, 169 and 172) is ‘preset state’ (13).
This allows the digital outputs to be controlled directly with the RS485 serial link.
allowed values are:
0 = Inactive
1 = Active
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Alspa GD2000E 7. Parameters
Specify the conditions under which the digital outputs are set to their active states.
4 = Drive running
5 = Direction (active = reverse)
6 = Drive at speed
7 = Accelerating
8 = Decelerating
9 = Stopping
10 = Starting
11 = Reversing
12 = Running below 4 Hz
The frequency comparator function checks that the output frequency of the drive is
within preset limits and sets the logic levels of the digital outputs accordingly. The
frequency comparator upper and lower limits are specified in Parameters 175 and 176.
To activate the frequency comparator for digital output 1, Parameter 166 must be set to
one of the following options:
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7. Parameters Alspa GD2000E
When the condition set in Parameter 166, 169 or 172 is true the corresponding digital
output relay is energised giving a logic 1 signal on that output.
The frequency comparator function may be used for sequencing process events with
respect to drive speed.
The control and reference sources used by GD2000E can be controlled using the RUN2
and DIR pins on Terminal block TB6. This allows the reference and control sources to
be switched by remote hardwired inputs.
When ‘Remote Control Section’ is specified as the control source in Parameter 11 the
Active Control Source is selected from four predetermined control sources, specified in
Parameters 691 to 694, by the control inputs to the RUN2 and DIR terminals on
Terminal block TB6. The RUN2 and DIR inputs are decoded and used to point to the
active control source as follows:
RUN2 DIR Active Control Cource
0 0 P691
0 1 P692
1 0 P693
1 1 P694
– Set the Control Source, Parameter 11 (or 118), to ‘Remote Control Source’ (7).
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Alspa GD2000E 7. Parameters
These four parameters contain the control sources from which the active control source
is selected when ‘Remote Control Source is selected in Parameter 11. Allowed values are
1 = Local
– Set the Reference Source, Parameter 12 (or 119), to ‘Remote Reference Selection’
(12).
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7. Parameters Alspa GD2000E
These four parameters contain the reference sources from which the active reference
source is selected when ‘Remote Reference Source is selected in Parameter 12. Allowed
values are:
1 = Local Reference
2 = Analog reference REF1
This example sets up a slow jog speed function. Analog reference REF1 is used as the
normal speed reference, which also uses the DIR input to set the motor direction. The
RUN2 input is used as a JOG input. To ensure that a reverse direction signal on REF1
does not change the reference and control sources, set the parameters as follows:
– Set parameter 12 (Principle reference source to ‘Remote reference selection’ (12).
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Alspa GD2000E 7. Parameters
With this set up the DIR and RUN2 inputs will have the following effect:
RUN2 DIR Reference Source
0 0 Analog reference REF1
0 1 Analog reference REF1
1 0 Parameter 669
1 1 Parameter 669
The Hoist Brake Control feature allows GD2000E to be used for the control of a brake
in hoist and lift applications. For this application a Dynamic Braking Unit must be fitted.
Three parameters:
Parameter 186 - Brake Release Frequency
Parameter 187 - Brake Release Current
Parameter 188 - Brake Engage Frequency
are used to control the engagement and release of a brake through a digital output
signal controlled by P166, P169 or P172 (see Para 7.7.11).
Allowed values:
0 to Min frequency (set in P112 and P113)
Allowed values:
0 to 100 (% of motor FLC)
Allowed values:
0 to Min Frequency (set in P112 and P113)
Operation
The conditions for setting the Brake Hoist digital outputs are as follows:
Digital output high (releasing the : Drive running AND the frequency is
brake) greater than P186 and the Current is
greater than P187
Digital output low (engaging the : Drive stopped
brake)
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7. Parameters Alspa GD2000E
If the brake does not release, the drive will hit current limit and hold there. Load fault
detection may be used to detect this condition. The condition may arise due to failure of
the outgoing signal to lift the brake, or P186 (Brake Release Frequency) being set too
high.
Broken Coupling
In the event of a broken coupling, the motor will not draw enough current to signal
brake release (P187). The load fault detection function may be set to signal this
condition also.
Application Notes
To use the Hoist Brake feature the following parameters must be set (suggested are
values shown).
Allocate a digital output (P166, P169 or P172) to the Brake Hoist function and set the
appropriate parameter to value 23 (Brake Hoist Control).
Note: GD2000E requires a Dynamic Braking Unit (DBU) for operaton with an
overhauling load. The rating of the DBU and resistor will depend on the
mechanical load and the duty cycle required.
The GD2000E has a built in PID controller function. This function is enabled by setting
the Principal Reference Source (Parameter 12) to be ‘PID Controller’ (4). The controller
may be given its reference value either locally (using the front panel controls), digitally
via the serial link, or using an analog input.
The feedback is input via the REF2 analog input. The set-point & feedback for the PID
function are scaled in terms of % full scale (of the system variable). The output of the
controller is converted from % full scale such that 100% = max. frequency (i.e. the
greater of Maximum Forward frequency and the Maximum Reverse frequency) and 0%
= 0 Hz.
This parameter selects the source to be used as the set-point for the PID controller.
1 = Local Set-point (Parameter 10)
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Alspa GD2000E 7. Parameters
2 = Analog REF1.
3 = Reference Sequencer
This is the local set-point, in % Full Scale, for the PID controller. Allowed values:
-100.0 to +100.0%
This sets a dead-band function that is imposed on the error signal (in % Full Scale). An
error dead-band is often useful to prevent “hunting”. Allowed values:
0.0 to 50.0%
This sets the integral action time, in seconds, of the controller. Allowed values:
0.0 = No Integral term
0.1 to 3000 seconds
This sets the differential action time, in seconds, of the controller. Allowed values:
0.0 to 3000 seconds
This indicates the frequency reference, in Hz, produced by the PID controller. Allowed
values:
-200.0 to +200.0 Hz
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7. Parameters Alspa GD2000E
This parameter inverts the PID error signal, and is used to correct the signal from a
negative acting feedback transducer. Allowed values are:
0 = Disabled
1 = Enabled.
7.8 Monitoring
GD2000E provides extensive facilities for monitoring the state of all the functions of the
Drive. This takes the form of a number of read only parameters described below:
The drive output frequency in Hz, negative values refer to reverse rotation. Values are in
the range:
-200.0 to 200.0 Hz
The drive output current in amps r.m.s. Values are in the range:
0.0 to 9999.9 A
The output voltage applied to the motor, in volts r.m.s. Values are in the range:
0 to 999 V
Parameters 90 to 94 are used to indicate the temperature of various parts of the drive.
The table below indicates the trip and warning temperature thresholds of various parts
of the drive and is provided for reference purposes.
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Alspa GD2000E 7. Parameters
Range:
-20 to +120 oC
Range:
-20 to +120 oC
Used on GD2104E to GD2207E and DELTA modular drives only. This parameter
indicates the temperature of the input rectifier bridge. On DELTA drives with dual
rectifier bridges, the temperature feedback is from one bridge only.
Range:
-20 to +120 oC
This parameter indicates the temperature of the control electronics on all drive models.
Range:
-20 to +120 oC
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7. Parameters Alspa GD2000E
Indicates the control source which is currently active. This has the same values as
Parameter 11 (except: 0 = No source selected) or Parameter 118 if the drive has
reverted to Back-up Control Source.
Indicates the Reference Source which is currently active. This has the same values as
Parameter 12 (except: 0 = No source selected), or Parameter 119 if the drive has
reverted to the Back-up Reference Source.
This parameter is used with parameters 166, 169 and 172 to indicate the active
reference source to a remote station, via a digital output. The active control source is
compared to the control source set in parameter 184 and a digital output is set
according to the condition selected in parameters 166, 169 and 172. The purpose of
this function is to indicate to a remote station that it is in control of the drive.
Allowed values for Parameter 184 are the same as for Parameter 11 ie:
1 = Local
2 = Digital inputs
This parameter is used with parameters 166, 169 and 172 to indicate the active
reference source to a remote station, via a digital output. The source of the active
reference is compared to the reference source set in parameter 184 and a digital
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Alspa GD2000E 7. Parameters
output is set according to the condition selected in parameters 166, 169 and 172. The
purpose of this function is to indicate to a remote station that it is in control of the drive.
The allowed values for parameter 185 are the same as parameter 12 (except that there
is no ‘As Control’ option) ie:
1 = Local reference
2 = Analog reference
3 = RS485 serial link
4 = PID controller
5 = Raise/lower
6 = Preset frequency reference
7 = RS232 serial link
8 = Reference sequencer
9 = Fixed speed menu
10 = Trim reference
11 = Square root function
These read-only parameters indicate the values at the analog output 1 and 2 terminals
as a percentage of the full-scale output. Allowed values are in the range:
-100.0% to 100.0%
The output speed of the drive can be monitored in terms of process speed rather than
drive frequency. This may be used to indicate, for example, the output of a pump or the
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7. Parameters Alspa GD2000E
speed of a conveyor belt. The process speed output is obtained by reading Parameter
3. To use the process speed facility, it must be configured by entering a scaling value in
Parameter 104.
The value set defines the Process base speed i.e. the calculated process speed when the
drive is operating at Motor Base frequency. (The units are not defined.)
Allowed values:
-9999 to 9999
This read only parameter contains the calculated process speed, derived from the
output frequency of the drive and the scaling factor placed in Parameter 104.
Note: This calculated process speed may be inaccurate, particularly at low
speeds.
This parameter indicates the output frequency of the drive expressed as a percentage of
the set maximum frequency.
This parameter indicates current output as a percentage of the drive rated current.
Parameters 21 and 22 display the real and imaginary components of the drive current
as a percentage of the drive Full Load Current.
Range:
-150 to +150% of drive Full load Current.
These two read-only parameters are used to record the total running time of the drive
since installation. These parameters can only be reset to zero by the manufacturer.
Displayed values are in the range:
Parameter 471: 0 to 23 hours
Parameter 472: 0 to 9999 days.
Print Home
Alspa GD2000E 7. Parameters
Displays the value of specified parameter on the LED display when the Enhanced
Keypad is fitted. Allowed values:
Any parameter number in the range 1 to 698
This read only parameter indicates the issue status of the drive’s firmware.
The following parameters indicate the status of the digital inputs to terminal block TB6.
The following parameters indicate the level of analog input signals (as a percentage of
the full scale value):
This parameter indicates the frequency reference value, in Hz, of the active analog
reference.
0 = Inactive
Print Home
7. Parameters Alspa GD2000E
1 = Active
These two parameters record the total energy consumed by the motor (not the total
energy consumed from the supply). The values are ‘read only’ and can only be reset by
performing a’ Return to Default Settings’ (see Chapter 3 Para 3.3.3).
A list of those parameters which have been changed from the factory default settings is
maintained by the drive. Enabling the set up review function causes the drive to display
this list (parameter 476 remains displayed). The up and down arrow keys can then be
used to step through the complete list.
To revert to normal parameter display mode, use the up/down keys to display
parameter 476 again and then change it’s value to 0.
When the drive trips these two parameters start to record the elapsed time in hours and
seconds since the occurrence of the trip. The values are reset to zero when the trip is
reset. These are read only parameters and the allowed values are:
Parameter 550
0 to 3599 seconds
Parameter 551
0 to 672 hours
Print Home
Alspa GD2000E 7. Parameters
The History log is written to non-volatile memory so that it is not lost when power to the
drive is shut off. On power up, the history record contains the data from when the drive
last powered down. The data in the History log remains in memory and can be played
back until the next RUN command is issued.
When a RUN command is issued, either manually or via auto-restart, any existing data
in the History log is discarded, and a new one is started.
The History log is continually updated, always retaining the last 100 items of data for
each channel (sample 0 being the most recent and sample 99 the oldest).
Note: The drive continues to record in the STOP condition provided it has not
tripped.
When the drive TRIPS, the record is frozen, and may be played back.
When the drive is started again it discards the old History log and starts to accumulate
data for a new History log.
Set the time interval (in seconds), between each sample of the history record. Allowed
values:
0.01 to 100.0 seconds
Print Home
7. Parameters Alspa GD2000E
5 = Not used
6 = DC Link Voltage, V
7 = Frequency Reference, Hz
8 = Drive Running, 1=yes, 0=no
9 = Direction , 0=FWD, 1=REV
10 = Stopping, 1=yes, 0=no
The following Parameters specify the method of sampling the data to be recorded.
Print Home
Alspa GD2000E 7. Parameters
7.10 Printing
A printer can be connected to GD2000E to print out the drive records. The printer is
connected to the RS232 connector on the front panel of the unit.
To work with GD2000E the printer must conform to the following specification:
An RS232 connecting cable is required, with a 9-way D-type plug at the drive end. This
should be connected point to point as shown in Chapter 8 Figure 8-1.
– Set Parameter 201 - (Serial link baud rate) to the baud rate setting of the printer.
– Press MODE.
Print Home
7. Parameters Alspa GD2000E
2 = Print all parameters which have been changed from the factory default
settings.
3 = Print the parameters defined in the ESP RS232 user page. See Chapter 8
Para 8.5.4 and Table 8-3 ESP parameter pages for information on how to
configure the ESP user pages.
4 = Print the History log. This can only occur when the History log is frozen (i.e.
the drive must be tripped). The History log will not start to run until the
printout is completed. This allows the drive to be restarted while the History
log is being printed.
5 = Print the History log automatically when the drive trips. This setting is
intended for use with autoreset trips, so that a log of History logs for
previous trips is maintained.
Print Home
Alspa GD2000E 7. Parameters
Par
Function Default Range Att Comments
No.
Resolution 0.1Hz from
Frequency Push Buttons, 0.01Hz
1 0 -200.0 to 200.0 Hz O
Reference from other sources
See page 7-28
Frequency
2 0 -200.0 to 200.0 Hz R See page 7-46
Feedback
Scaling determined by
Process Speed
3 0 -9999 to 9999 R setting in P104
Feedback
See page 7-50
Current
4 0 0.0 to 9999.9 A R See page 7-46
Feedback
5 Motor Volts 0 0 to 999 V R See page 7-46
6 Motor Power 0 -999.9 to 999.9 kW R See page 7-46
% FLT
7 Torque Limit 150 10 to 300% E
See page 7-9
8 Torque Feedback 0 -150.0 to 150.0 R % FLT (Not yet available)
If P998 = 1
9 Current Limit 1.1 x FLC 0.125 x FLC to 1.1 x FLC amps O
See page 7-17
If P998 = 0
9 Current Limit 1.5 x FLC 0.125 x FLC to 1.5 x FLC amps O
See page 7-17
PID Local % Plant Variable
10 0 -100.0 to 100.0% O
Set-Point See page 7-45
1 = Local
2 = Digital Inputs
3 = RS485 Serial Link
Principal
11 1 4 = Preset Control State L.O.M See page 7-25
Control Source
5 = 4-20 mA ON/OFF
6 = RS232 Serial Link
7 = Remote Control Selection
Print Home
7. Parameters Alspa GD2000E
Par
Function Default Range Att Comments
No.
0 = As Control
1 = Local Reference
2 = Analog Reference
3 = RS485 Serial Link
4 = PID Controller
5 = Raise/Lower
Principal 6 = Preset Freq. Ref.
12 0 L.O.M. See page 7-26
Reference Source 7 = RS232 Serial Link
8 = Reference Sequencer
9 = Fixed Speed Menu
10 = Trim Reference
11 = Square Root Function
12 = Remote Reference
Selection
1 = Immediate Low Freq. start
2 = Synchrostart
13 Start Mode 1 S.L.E.M See page 7-3
3 = Current Fed Start
4 = Fast Fluxing Start
1 = Disable & coast
2 = Decelerate to zero then
14 Stop Mode 1 S.L.E.M See page 7-4
disable
3 = DC Injection Stop
0 = Control from DIRECTION
Terminal Block
pin
15 Direction 0 S.L.E.M See page 7-29
1 = Control from polarity of
Control Mode
reference
16 Security Code 0 0 to 9999 O See page 7-24
If P998 = 0
Timed
% (100% = 150 % FLC
17 Over-current 100 0 to 100% R
for 1 minute)
Remaining
See page 7-49
If P998 = 1
Timed
% (100% = 110 % FLC
17 Over-current 100 0 to 100% R
for 1 minute)
Remaining
See page 7-49
Percentage % of Set Maximum
18 0 -100.0 to 100.0% R
Frequency See page 7-50
Percentage % of DRIVE FLC
19 0 0.0 to 150.0 R
Current See page 7-50
Motor I2 T
20 100 100 % to 0 % R See page 7-14
Remaining
Real (active) component
of current in % of drive
21 Real current 0.0 -150.0 to +150 R
FLC.
See page 7-50
Imaginary (reactive)
Imaginary component of current in
22 0.0 -150.0 to +150 R
current % of drive FLC.
See page 7-50
50 to Warning fault
0 0 to 9999 R.L See page 11-2
59 codes 1 to 10
60 to Trip fault codes
0 0 to 9999 R.L
69 1 to 10 See page 11-2
Print Home
Alspa GD2000E 7. Parameters
Par
Function Default Range Att Comments
No.
Temperature
90 feedback output 0 -20 to +120 oC R See page 7-47
bridge 1
Temperature
91 feedback output 0 -20 to +120 oC R See page 7-47
bridge 2
Temperature
92 feedback output 0 -20 to +120 oC R See page 7-47
bridge 3
Temperature
93 feedback, input 0 -20 to +120 oC R See page 7-47
bridge
Temperature
94 feedback control 0 -20 to +120 oC R See page 7-47
electronics
Drive Full Load
100 As Drive Size 0.0 to 999.9 A R See page 7-46
Current
Motor Full Load 0.125 x P.100 to 1.5 x P100
101 As P.100 S.E.M See page 7-2
Current amps
102 Motor Base Volts 400 V 1.0 to 1000 V E See page 7-2
Motor Base
103 50.0 1.0 to 200.0 Hz E See page 7-3
Frequency
Process Speed
104 at Base 1500 -9999 to 9999 E. See page 7-50
Frequency
Start Up
105 0.0 0.0 to 50.0 E See page 7-8
Frequency
Accel. Rate
106 5.0 0.01 to 300.00 Hz/sec E See page 7-8
Forward
Accel. Rate 0 = ‘Same as P106’
107 0.00 E See page 7-8
Reverse 0.00 to 300.00 Hz/sec
Decel. Rate
108 5.00 0.01 to 300.00 Hz/sec E See page 7-8
Forward
Decel. Rate 0 = ‘Same as P108’
109 0.0 E See page 7-8
Reverse 0.00 to 300.00 Hz/s
Max. Freq.
110 50.0 Val. of P105 to 200.0 Hz E See page 7-5
Forward
Max.
111 50.0 Val of P105 to 200.0 Hz E See page 7-5
Freq.Reverse
Min. Freq.
112 0.0 Val of P105 to Max. Freq. (Hz) E See page 7-5
Forward
Min. Freq.
113 0.0 Val of P105 to Max. Freq. (Hz) E See page 7-5
Reverse
Vrms @ 0 Hz
114 Fixed Volts Boost 0 0.0 to 50.0 V E
See page 7-7
Load Vrms @ Start Up Freq @
115 Dependant 0 .0 0.0 to 20.0 V E FLC
Voltage Boost See page 7-7
Print Home
7. Parameters Alspa GD2000E
Par
Function Default Range Att Comments
No.
Slip Hz @ FLC and unity PF
116 0.0 -20.00 to 20.00 Hz E
Compensation See page 7-8
Enable Fan 0 = Normal Fluxing
117 0 S.L.E See page 7-7
Fluxing 1 = Fan Fluxing
0 = No Backup
1 = Local
2 = Digital Inputs
Backup Control 3 = RS485 Serial Link
118 0 S.L.E.M See page 7-25
Source 4 = Default Control State
5 = 4-20 mA ON/OFF
6 = RS232 Serial Link
7 = Remote Control Selection
0 = No Back-up
1 = Local Reference
2 = Analog Reference
3 = RS485 Serial Link
4 = PID Controller
5 = Raise/Lower
Backup 6 = Default Reference
119 0 S.L.E.M See page 7-27
Reference Source 7 = RS232 Serial Link
8 = Reference Sequencer
9 = Fixed Speed Menu
10 = Trim Reference
11 = Square Root Function
12 = Remote Reference
Selection
Preset
120 0 -200.0 to +200.0 Hz E See page 7-27
Freq.Reference
0 =STOP
121 Preset Run/Stop 0 S.L.E See page 7-25
1 = RUN
0 = Internal voltage control of
Regen. Unit deceleration
122 0 S.L.E See page 7-12
Fitted 1 = External Energy dissipation
fitted
0 = Motor is not saturated
during deceleration
Enable
1 = Motor is saturated during
123 Saturation 0 S.L.E See page 7-13
deceleration
Braking
2 = Motor saturated only when
stopping
150% FLC
Current Limit
124 5.0 0.1 to 50.0 Hz/s S.E.M @ ILIM = 100 %
Response Speed
See page 7-17
Ride-through by
regeneration 0 = Disabled
125 0 E.L. See page 7-19
from motor 1 = Enabled
enable
0 to 3600 s
126 Stop Time Limit 0 E See page 7-4
0 = no stop limit
0 = Warning on backup
Back Up Control control or reference
127 0 E See page 7-26
Expected 1 = NO warning on back up
control or reference
Print Home
Alspa GD2000E 7. Parameters
Par
Function Default Range Att Comments
No.
1 = 0 - 10 V
2 = 0 - 20 mA
Analog Input 3 = 4 - 20 mA
150 1 L.E.M See page 7-29
REF1 Mode 4 = 10 - 0 V
5 = 20 - 0 mA
6 = 20 - 4 mA
Analog Input 1 % Full scale
151 0 -100.0 to 100.0% R
(REF1) Value See page 7-51
1 = 0 - 10 V
2 = 0 - 20 mA
Analog Input 2 3 = 4 - 20 mA
152 1 L.E.M See page 7-29
(REF2) Mode 4 = 10 - 0 V
5 = 20 - 0 mA
6 = 20 - 4 mA
Analog Input 2 % Full Scale
153 0 -100.0 to 100.0% R
(REF2) Value See page 7-51
Analog
154 Frequency 0 -200.0 to 200.0 Hz R See page 7-51
Reference
1 = 0 - Max. Freq
2 = 0 - 50 Hz
3 = 0 - 60 Hz
4 = 0 - 100 Hz
5 = 0 - 120 Hz
6 = 0 - 200 Hz
7 = 0 - 150 % Full Load
Current (P998 = 0)
7 = 0 - 110 % Full Load
Current (P998 = 1)
Analog Output
155 1 8 = Not used L.E.M See page 7-37
1 Signal
9 = 0 - 500 V Motor Volts
10 = Preset Value
11 = Motor electrical power
(see P183 for scaling)
12 = Real current
13 = Active frequency
reference
14 = Ramp Output
15 = Analog REF1
16 = Analog REF2
1 =0 - 10 V
2 = 0 - 20 mA
Analog Output 3 = 4 - 20 mA
156 1 L.E.M See page 7-37
1 Mode 4 = 10 - 0 V
5 = 20 - 0 mA
6 = 20 - 4 mA
Analog Output 0 = Monopolar (rectified)
157 0 L.E.M See page 7-38
1 Polarity 1 = Bipolar
Analog Output % Full Scale
158 0 -100.0 to 100.0% R
1 Value See page 7-49
Analog Output % Full Scale
159 0 -100.0 to 100.0% E
1 Preset Value See page 7-38
Analog Output As Parameter 155
160 7 1 to 16 L.E.M
2 Signal See page 7-37
Print Home
7. Parameters Alspa GD2000E
Par
Function Default Range Att Comments
No.
Analog Output As Parameter 156
161 1 1 to 6 L.E.M
2 Mode See page 7-37
Analog Output 0 = Monopolar (rectified)
162 0 L.E.M See page 7-38
2 Polarity 1 = Bipolar
Analog Output % Full Scale
163 0 -100 to 100% R
2 Value See page 7-49
Analog Output % Full Scale
164 0 -100.0 to 100.0% E
2 Preset Value See page 7-38
Analog Loss
165 0.5 0.1 to 10.0 s E See page 7-18
Timeout
1 = Drive Healthy, no trips
2 = Drive Healthy, no trips or
warnings
3 = Drive Healthy, or
auto-reset pending
4 = Drive Running
5 = Direction (active = reverse)
6 = Drive at Speed
7 = Accelerating
8 = Decelerating
9 = Stopping
10 = Starting
11 = Reversing
12 = Running Below 4 Hz
13 = Preset State
14 = Running Within
Frequency Comparator
Window
Digital Output 1 15 = Running Outside
166 1 L.E.M See page 7-39
Signal Frequency Comparator
Window
16 = Running Below
Frequency Comparator
Window
17 = Running Above
Frequency Comparator
Window
18 = Selected control source,
same as P184
19 = Selected control source,
NOT same as P184
20 = Selected reference
source, same as P185
21 = Selected reference
source, NOT same
as P185
22 = Pre-charge complete
23 = Hoist Brake Control
Digital Output 1 0 = Inactive
167 0 L.R See page 7-51
State 1 = Active
Digital Output 1 0 = Inactive
168 0 L.E See page 7-38
Preset State 1 = Active
Digital Output 2 As Parameter 166
169 4 1 to 23 L.E.M
Signal See page 7-39
Print Home
Alspa GD2000E 7. Parameters
Par
Function Default Range Att Comments
No.
Digital Output 2 0 = Inactive
170 0 L.R See page 7-51
State 1 = Active
Digital Output 2 0 = Inactive
171 0 L.E See page 7-38
Preset State 1 = Active
Digital Output 3 As Parameter 166
172 5 1 to 23 L.E.M
Signal See page 7-39
Digital Output 3 0 = Inactive
173 0 L.R See page 7-51
State 1 = Active
Digital Output 3 0 = Inactive
174 0 L.E See page 7-38
Preset State 1 = Active
Frequency
Comparator
175 0 -200.0 to 200.0 Hz E See page 7-40
Window Upper
Level
Frequency
Comparator
176 0 -200.0 to 200.0 Hz E See page 7-40
Window Lower
Level
Digital Input1 0 = Low / Open Circuit
177 0 L.R See page 7-51
[MTRIP] state 1 = High
Digital Input 2 0 = Low / Open Circuit
178 0 L.R See page 7-51
[STOP] state 1 = High
Digital Input 3 0 = Low / Open Circuit
179 0 L.R See page 7-51
[RUN1] state 1 = High
Digital Input 4 0 = Low / Open Circuit
180 0 L.R See page 7-51
[RUN2] state 1 = High
Digital Input 5
0 = Low / Open Circuit
181 [DIRECTION] 0 L.R See page 7-51
1 = High
state.
0 = No Action
182 Action on MTRIP 0 1 = Warning L.E.M See page 7-13
2 = Trip
kW reading
Analog Output corresponding to the
183 10.0 1.0 to 999.0 kW E
Power Scaling Analog full scale input.
See page 7-38
1 = Local
2 = Digital Inputs
3 = RS485 Serial Link
Control Source
184 1 4 = Preset Control State E.L See page 7-48
Indicator
5 = 4-20 mA ON/OFF
6 = RS232 Serial Link
7 = Remote Control Selection
Print Home
7. Parameters Alspa GD2000E
Par
Function Default Range Att Comments
No.
1 = Local Reference
2 = Analog Reference
3 = RS485 Serial Link
4 = PID Controller
5 = Raise/Lower
6 = Preset Freq. Ref.
Reference
185 1 7 = RS232 Serial Link E.L See page 7-48
Source Indicator
8 = Reference Sequencer
9 = Fixed Speed Menu
10 = Trim Reference
11 = Square Root Function
12 = Remote Reference
Selection
Brake Release 0.1 Hz
186 1.0 0 to Min. Freq. E
Frequency See page 7-43
% of Motor Full Load
Brake Release
187 50% 0 to 100 E Current
Current
See page 7-43
Brake Engage 0.1 Hz
188 1.0 0 to Min. Freq. E
Frequency See page 7-43
0 = Serial Links may monitor
Serial Link Write
200 0 only L.E.M See page 8-4
Enable
1 = Serial Links may write data
Defaults to 9.6 kBaud if
RS232 Serial
201 9.6 1.2 to 9.6 Kbaud E P203 is set to 4
Link BAUD Rate
See page 8-6
Defaults to 0 if P203 is set
RS232 Serial
202 0 0 to 255 E.M to 4
Link Address
See page 8-6
0 = No Protocol
1 = ESP
RS232 Serial
2 = MODBUS RTU
203 Link Message 4 E.L See page 8-6
3 = MODBUS ASCII
Protocol
4 = Enhanced Keypad
5 = Printer
RS232 Serial
0 = No Timeout Detection
204 Link Timeout 10.0 E.M See page 8-6
0.1 to 99.9 s
Period
RS232 Serial
Failures detected
205 Link CRC Fail 0 0 to 9999 R
See page 8-7
Count
RS232 Serial
Failures detected
206 Link Timeout 0 0 to 9999 R
See page 8-7
Count
RS232 Serial Can only be written to by
207 Link Frequency 0 -200.00 to 200.00 Hz E the RS232 serial link
Reference See page 8-8
RS232 Serial 0 = STOP request Only available to the
208 Link RUN/STOP 0 1 = RUN request E.L RS232 Serial Link.
Request See page 8-8
Print Home
Alspa GD2000E 7. Parameters
Par
Function Default Range Att Comments
No.
1 = 8 bit data, No parity
2 = 8 bit data, Even parity
3 = 8 bit data, Odd parity Defaults to 1 if P203 is set
RS232 Serial
209 1 4 = 7 bit data, Even parity E.L.M to 4
Link Parity Select
5 = 7 bit data, Odd parity See page 8-7
6 = 7 bit data, Parity reset
7 = 7 bit data, Parity set
Number of
Elements in
Number of Parameters.
210 RS232 Serial 14 1 to 14 E.M
See page 8-14
link User
Configured Page
RS232 Serial
Link User Parameter Numbers
211 1 1 to 999 E.M
Configured See page 8-14
Page Element 1
RS232 Serial
Link User Parameter Numbers
212 2 1 to 999 E.M
Configured See page 8-14
Page Element 2
RS232 Serial
Link User Parameter Numbers
213 4 1 to 999 E.M
Configured See page 8-14
Page Element 3
RS232 Serial
Link User Parameter Numbers
214 5 1 to 999 E.M
Configured See page 8-14
Page Element 4
RS232 Serial
Link User Parameter Numbers
215 6 1 to 999 E.M
Configured See page 8-14
Page Element 5
RS232 Serial
Link User Parameter Numbers
216 11 1 to 999 E.M
Configured See page 8-14
Page Element 6
RS232 Serial
Link User Parameter Numbers
217 12 1 to 999 E.M
Configured See page 8-14
Page Element 7
RS232 Serial
Link User Parameter Numbers
218 13 1 to 999 E.M
Configured See page 8-14
Page Element 8
RS232 Serial
Link User Parameter Numbers
219 14 1 to 999 E.M
Configured See page 8-14
Page Element 9
RS232 Serial
Link User Parameter Numbers
220 50 1 to 999 E.M
Configured See page 8-14
Page Element 10
Print Home
7. Parameters Alspa GD2000E
Par
Function Default Range Att Comments
No.
RS232 Serial
Link User Parameter Numbers
221 60 1 to 999 E.M
Configured See page 8-14
Page Element 11
RS232 Serial
Link User Parameter Numbers
222 106 1 to 999 E.M
Configured See page 8-14
Page Element 12
RS232 Serial
Link User Parameter Numbers
223 108 1 to 999 E.M
Configured See page 8-14
Page Element 13
RS232 Serial
Link User Parameter Numbers
224 110 1 to 999 E.M
Configured See page 8-14
Page Element 14
RS485 Serial
225 9.6 1.2 to 19.2 kbaud E See page 8-4
Link Baud Rate
RS485 Serial
226 0 0 to 255 E.M See page 8-4
Link Address
0 = No Protocol
RS485 Serial 1 = GEM 80 ESP
227 0 L.E See page 8-4
Link Protocol 2 = MODBUS RTU
3 = MODBUS ASCII
RS485 Serial
0 = No timeout detection
228 Link Timeout 10.0 E.M See page 8-4
0.1 to 99.9 s
Period
RS485 Serial
229 Link CRC Fail 0 0 to 9999 R See page 8-5
Count
RS485 Serial
230 Link Timeout 0 0 to 9999 R See page 8-5
Count
RS485 Serial Can only be written to by
231 Link Frequency 0 -200.00 to 200.00 Hz E the RS485 serial link
Reference See page 8-8
RS485 Serial only available to the
0 = STOP request
232 Link RUN/STOP 0 E.L. RS485 serial link.
1 = RUN request
Request See page 8-9
1 = 8 bit data, No parity
2 = 8 bit data, even parity
3 = 8 bit data, odd parity
RS485 Serial
233 1 4 = 7 bit data, even parity E.L.M See page 8-5
Link Parity Select
5 = 7 bit data, odd parity
6 = 7 bit data, parity reset
7 = 7 bit data, parity set
Number of
Elements in
Number of Parameters
234 RS485 Serial 14 1 to 14 E.M
See page 8-14
Link User
Configured Page
Print Home
Alspa GD2000E 7. Parameters
Par
Function Default Range Att Comments
No.
RS485 Serial
Link User Parameter Numbers
235 1 1 to 999 E.M
Configured See page 8-14
Page Element 1
RS485 Serial
Link User Parameter Numbers
236 2 1 to 999 E.M
Configured See page 8-14
Page Element 2
RS485 Serial
Link User Parameter Numbers
237 4 1 to 999 E.M
Configured See page 8-14
Page Element 3
RS485 Serial
Link User Parameter Numbers
238 5 1 to 999 E.M
Configured See page 8-14
Page Element 4
RS485 Serial
Link User Parameter Numbers
239 6 1 to 999 E.M
Configured See page 8-14
Page Element 5
RS485 Serial
Link User Parameter Numbers
240 11 1 to 999 E.M
Configured See page 8-14
Page Element 6
RS485 Serial
Link User Parameter Numbers
241 12 1 to 999 E.M
Configured See page 8-14
Page Element 7
RS485 Serial
Link User Parameter Numbers
242 13 1 to 999 E.M
Configured See page 8-14
Page Element 8
RS485 Serial
Link User Parameter Numbers
243 14 1 to 999 E.M
Configured See page 8-14
Page Element 9
RS485 Serial
Link User Parameter Numbers
244 50 1 to 999 E.M
Configured See page 8-14
Page Element 10
RS485 Serial
Link User Parameter Numbers
245 60 1 to 999 E.M
Configured See page 8-14
Page Element 11
RS485 Serial
Link User Parameter Numbers
246 106 1 to 999 E.M
Configured See page 8-14
Page Element 12
RS485 Serial
Link User Parameter Numbers
247 108 1 to 999 E.M
Configured See page 8-14
Page Element 13
Print Home
7. Parameters Alspa GD2000E
Par
Function Default Range Att Comments
No.
RS485 Serial
Link User Parameter Numbers
248 110 1 to 999 E.M
Configured See page 8-14
Page Element 14
Accept 0 = Ignore broadcast messages
249 Broadcast 0 1 = Respond to broadcast E.L.M See page 8-5
messages messages
Number Auto
250 0 0 to 20 S.E.M See page 7-21
Reset Attempts
251 Auto Reset Delay 1 1 to 30 s S.E.M See page 7-20
Supply Loss
0 to 200 s
Timeout 1 S.E.M
—— = No limit
(Local control)
1=0s
2=1s
3=2s
252 Supply Loss 4=5s See page 7-22
Timeout 5 = 10 s
1 S.E
(Serial link 6 = 20 s
control) 7 = 50 s
8 = 100 s
9 = 200 s
10 = No limit
Number of
Auto-Reset
253 0 0 to value in P250 R See page 7-21
Attempts
Remaining
Inst. OC Auto 0 = Auto Reset Disabled
254 0 L.E.M See page 7-20
Reset Enable 1 = Auto-Reset Enabled
Timed OC Auto 0 = Auto-Reset Disabled
255 0 L.E.M See page 7-20
Reset 1 = Auto-Reset Enabled
Under Volts 0 = Auto-Reset Disabled
256 0 L.E.M See page 7-20
Auto Reset 1 = Auto-Reset Enabled
Over Volts Auto 0 = Auto-Reset Disabled
257 0 L.E.M See page 7-20
Reset 1 = Auto-Reset Enabled
Motor thermal 0 = Auto-Reset Disabled
258 0 L.E.M See page 7-20
trips Auto Reset 1 = Auto-Reset Enabled
Interlock Auto 0 = Auto-Reset Disabled
259 0 L.E.M See page 7-20
Reset 1 = Auto-Reset Enabled
Control Loss 0 = Auto-Reset Disabled
260 0 L.E.M See page 7-20
Auto Reset 1 = Auto-Reset Enabled
Temperature 0 = Auto-Reset Disabled
261 0 L.E.M See page 7-20
Trips Auto Reset 1 = Auto-Reset Enabled
Load Faults 0 = Auto-Reset Disabled
262 0 L.E.M See page 7-20
Auto Reset 1 = Auto-Reset Enabled
Force
0 = Disabled
263 Synchrostart 0 L.E.M See page 7-23
1 = Synchrostart Enabled
Enable
Auto Reset
264 30 10 to 3600 s E.M See page 7-21
Healthy Time
Print Home
Alspa GD2000E 7. Parameters
Par
Function Default Range Att Comments
No.
Skip Band 1
300 0 -200.0 to 200.0 Hz E
Centre
Skip Band 1
301 0 0.0 to 50.0 Hz E
Width
Skip Band 2
302 0 -200.0 to 200.0 Hz E
Centre
Skip Band 2
303 0 0.0 to 50.0 Hz E
Width
See page 7-11
Skip Band 3
304 0 -200.0 to 200.0 Hz E
Centre
Skip Band 3
305 0 0.0 to 50.0 Hz E
Width
Skip Band 4
306 0 -200.0 to 200.0 Hz E
Centre
Skip Band 4
307 0 0.0 to 50.0 Hz E
Width
1 = Local Setpoint (P10)
PID Setpoint 2 = Analog REF1
350 1 L.E See page 7-44
Select 3 = Reference Sequencer
4 = Fixed Speed Menu
PID Error % Full Scale Plant Variable
351 0 0.0 to 50.0% E
Deadband See page 7-45
PID Proportional
352 500.0 0.1 to 500.0% E See page 7-45
Band
PID Integral 0 = No Integral term
353 3000 E See page 7-45
Action Time 0.0 to 3000 s
PID Differential
354 0 0.0 to 3000 s E See page 7-45
Action Time
PID Frequency
355 0 -200.0 to 200.0 Hz R See page 7-45
Reference
PID Error 0 = Disabled
356 0 S.E.L See page 7-46
Inversion 1 = Enabled
DC Injection
400 5 0.0 to 200.0 Hz E See page 7-12
Frequency
DC Injection 1 x P100 P998 = 0
401 0.0 to 1.5 x P100 Amps E
Current (Drive FLC) See page 7-12
DC Injection 1 x P100 P998 = 1
401 0.0 to 1.1 x P100 Amps E
Current (Drive FLC) See page 7-12
DC Injection
402 5 1 to 60 s E See page 7-12
Duration
DC Injection
403 0.5 0.0 to 10.0 s E. See page 7-12
Delay
6.6
PWM Switching 2.0 to 8.0 kHz
450 or E See page 7-3
Frequency 2.0 or 2.0 to 4.5 kHz
Print Home
7. Parameters Alspa GD2000E
Par
Function Default Range Att Comments
No.
Timed
Overcurrent 0 = Disabled
452 0 L.E See page 7-18
Avoidance 1 = Enabled
Enable
Motor 150%
453 Overload 60 10 to 3600 s E. See page 7-13
Duration
0 = No Action
1 = Warning at 0% remaining
Action on Motor 2 = Warning at25% Trip at 0%
454 2 L.E.M See page 7-14
I2T Time-out remaining
3 = Warning and reduce at
25% trip at 0% remaining
Motor Cooling 1 =Shaft driven fan
455 1 L.E.M See page 7-14
Fan Type 2 = Separately excited fan
Operator
456 0 0 to 9999 O. See page 7-24
Security Code
Engineer
457 0 0 to 9999 E. See page 7-24
Security Code
0 =Auto Locking Off
1 = Auto Locking of Engineer
458 Auto Locking 0 Parameters Only M.L.E See page 7-24
2 = Auto Locking of all
Parameters
0 = No source selected
1 = Local
2 = Digital Inputs
Active Control
459 1 3 = RS485 Serial Link R.L See page 7-48
Source
4 = Default Control State
5 = 4-20 mA ON/OFF
6 = RS232 Serial Link
0 = No Source Selected
1 = Local Reference
2 = Analog Reference
3 = RS485 Serial Link
4 = PID Controller
Active Reference 5 = Raise/Lower
460 1 R.L See page 7-48
Source 6 = Default Reference
7 = RS232 Serial Link
8 = Reference Sequencer
9 = Fixed Speed Menu
10 = Trim reference
11 = Square Root Function
Synchrostart 1 = Forward Only
461 1 L.E.S See page 7-23
Mode 2 = Forward then Reverse
CEGELEC
462 - 0 to 9999 E
Security Code
Parameter Number to
LED Display Display
463 When KEYPAD 2 1 to 698 L.E See page 7-51
fitted and Appendix A page A
17
Print Home
Alspa GD2000E 7. Parameters
Par
Function Default Range Att Comments
No.
This bit field is available
only to the Serial Links
and indicates the status of
various drive functions.
The bits are defined as
follows (active high)
0 = Drive output enabled
1 = Direction (0 = FWD)
2 = Accelerating
3 = Decelerating
4 = In Current Limit
Drive Status Bit
464 0 −32768 to 32767 R.E. 5 = At Speed
Field
6 = Stopping
7 = Starting
8 = Reversing
9 = Stopped
10 = Running
11 = Tripped
12 = Warning
13 = Regenerating Power
14 = Not defined
15 = Not defined
See page 8-9
Freq. to reach
465 full accel/decel. 0 0 to 50.0 Hz E. See page 7-8
rate
Current Fed
466 10.0 1.0 to 50.0 E.S See page 7-4
Start frequency
Firmware Issue
467 As issue 1.00 to 99.99 R See page 7-51
Number
Over
Temperature 0 = Disabled
468 0 E.L See page 7-18
Avoidance 1 = Enabled
Enable
Keypad removal 0 = Trip on Keypad loss See Appendix A pages A-
469 0 E.L
OK 1 = No trip on Keypad loss 9 and A-17
Synchrostart 20 to 100 (% of Drive rated
470 50 E See page 7-23
Current current)
471 Hours Run 0 0 to 23 hrs R
See page 7-50
472 Days Run 0 0 to 9999 days R
0 = No action
1 = Warning
Action on low
473 0 2 = Trip E.L See page 7-19
motor volts
3 = Warning and frequency
limit
Energy
474 Consumed 0 0 to 999.9 R See Page 7-52
(kWh)
Energy
475 Consumed 0 0 to 9999 R See Page 7-52
(MWh)
Review Mode 0 = Disabled
476 0 E See Page 7-52
Enable 1 = Enabled
Print Home
7. Parameters Alspa GD2000E
Par
Function Default Range Att Comments
No.
1 = English
Keypad text
477 1 2 = German L.E. See Page A-17
language
3 = French
0 = Print nothing
1 = Print all parameters
2 = Print non default set-up
parameters
478 Printer Options 0 3 = Print the parameters in the E See Page 7-56
RS232 user page
4 = Print History log
5 = Print history when the drive
trips
1 = 200 Hz max.
Frequency 2 = 400 Hz max
479 1 S.L.E See Page 7-27
multiplier 4 = 800 Hz max
8 = 1600 Hz max.
480 Stability Gain 50 0 to 500 E. See Page 7-10
Stability Time
481 20 10 to 1000 E. See Page 7-10
Constant
Synchro-start
482 25.00 1.00 to 50.00 E. See Page 7-23
Scan Rate
0 = No Torque Limit
Torque Limit
483 0 1 = Fixed Value L.E.M See Page 7-9
Mode
2 = Fixed Value x Ref.2
Torque Limit
484 10.0 2.0 to 200.0 Hz E See Page 7-9
Cut-in Frequency
Torque Limit
485 0.5 0.1 to 50.0 Hz/s E See Page 7-9
Speed
Motor Full Load (Drive rating
486 E
Power Factor dependent) 0.10 to 1.00 See Page 7-10
Print Home
Alspa GD2000E 7. Parameters
Par
Function Default Range Att Comments
No.
1 = Drive Frequency, Hz
2 = Drive Current, A
3 = Motor Voltage, V
4 = Motor Power, kW
5 = Not Used
6 = DC Link Voltage, V
7 = Frequency Reference, Hz
8 = Drive Running, 0/1
9 = Direction, 0=FWD,
1= REV
10 = Stopping, 1=yes, 0=no
History Channel 11 = Starting, 1=yes, 0=no
512 1 Data to be 1 12 = Accelerating, 1=yes, L.E.M.S See page 7-53
recorded 0=no
13 = Decelerating, 1=yes,
0=no
14 = In Current Limit, 1=yes,
0=no
15 = At Speed, 1=yes, 0=no
16 = Warning, 1=yes, 0=no
17 = Trip, 1=yes, 0=no
18 = Process Speed
19 = Timed Over-current
Remaining, (%.)
20 = Internal Temperature, oC.
1 = Average over sample
period
History Channel
2 = Maximum over sample
513 1 Recording 1 L.E.M.S See page 7-54
period
Mode
3 = Minimum over sample
period
History Channel
514 2 Data to be 2 1 to 20 (as P512) L.E.M.S. See page 7-53
recorded
History Channel
515 2 Recording 2 1 to 3 (as P513) L.E.M.S See page 7-54
Mode
History Channel
516 3 Data to be 3 1 to 20 (as P512) L.E.M.S. See page 7-53
recorded
History Channel
517 3 Recording 1 1 to 3 (as P513) L.E.M.S See page 7-54
Mode
History Channel
518 4 Data to be 4 1 to 20 (as P512) L.E.M.S. See page 7-53
recorded
History Channel
519 4 Recording 1 1 to 3 (as P513) L.E.M.S See page 7-54
Mode
History Channel
520 5 Data to be 5 1 to 20 (as P512) L.E.M.S. See page 7-53
recorded
History Channel
521 5 Recording 1 1 to 3 (as P513) L.E.M.S See page 7-54
Mode
Print Home
7. Parameters Alspa GD2000E
Par
Function Default Range Att Comments
No.
History Channel
522 6 Data to be 6 1 to 20 (as P512) L.E.M.S. See page 7-53
recorded
History Channel
523 6 Recording 1 1 to 3 (as P513) L.E.M.S See page 7-54
Mode
History Channel
524 7 Data to be 7 1 to 20 (as P512) L.E.M.S. See page 7-53
recorded
History Channel
525 7 Recording 1 1 to 3 (as P513) L.E.M.S See page 7-54
Mode
History Channel
526 8 Data to be 8 1 to 20 (as P512) L.E.M.S. See page 7-53
recorded
History Channel
527 8 Recording 1 1 to 3 (as P513) L.E.M.S See page 7-54
Mode
History Channel
528 9 Data to be 9 1 to 20 (as P512) L.E.M.S. See page 7-54
recorded
History Channel
529 9 Recording 1 1 to 3 (as P513) L.E.M.S See page 7-55
Mode
History Channel
530 10 Data to be 10 1 to 20 (as P512) L.E.M.S. See page 7-54
recorded
History Channel
531 10 Recording 1 1 to 3 (as P513) L.E.M.S See page 7-55
Mode
Trip History
Fault Codes
540 Element 1, Last 0 0 to 999 R.L
See page 11-4
Trip
Trip History
541
Elements 2 to Fault Codes
to 0 0 to 999 R.L
549 10, Previous See page 11-4
Trips
Time since last Used with P551
550 0 0 to 3599 s R
trip (seconds) See page 7-52
Time since last
551 0 0 to 672 hrs R Used with P550
trip (hours)
Load Fault
600 5 1 to 100 s E See page 7-15
Violation Time
0 = No Action
1 = Warning After Violation
Action on Load Time
601 0 L.E.M See page 7-15
Fault 2 = Trip After Violation Time
3 = Warning Immediately Trip
After Violation Time
Forward
602 0 0.0 to 200.0 Hz E See page 7-16
Frequency 1
Print Home
Alspa GD2000E 7. Parameters
Par
Function Default Range Att Comments
No.
Max. Current at
603 0.0 0 to 1.5 x FLC (A) E See page 7-16
Fwd. Freq. 1
Min. Current at
604 0 0.0 to 1.5 x FLC (A) E See page 7-16
Fwd Freq. 1
605 As P602, P603,
See As Parameters 602, 603,
606 P604 for See comments E
Comments 604
607 Forward Freq. 2
608 As P602, P603,
See As Parameters 602, 603,
609 P604 for See Comments E
Comments 604
610 Forward Freq. 3
611 As P602, P603,
See As Parameters 602, 603,
612 P604 for See Comments E
Comments 604
613 Reverse Freq. 1
614 As P602, P603,
See As Parameters 602, 603,
615 P604 for See Comments E
Comments 604
616 Reverse Freq. 2
617 As P602, P603,
See As Parameters 602, 603,
618 P604 for See Comments E
Comments 604
619 Reverse Freq. 3
Number of
650 references in 1 1 to 5 references M.E. See page 7-32
sequence
0 = Stopped and reset
1 = Run, manual trigger only,
Freeze when drive stopped
2 = Auto and manual trigger
only. Freeze when drive
stopped
3 = Run, manual trigger only.
Continue when drive
stopped.
4 = Auto and manual trigger.
651 Sequencer Mode 0 M.E.L See page 7-33
Continue when drive
stopped.
5 = Run sequence, exernal
trigger only, reset
sequence when drive
stopped
6 = Run sequence, auto
trigger only, reset
sequence when drive
stopped
Triggers on 0 - 1
Sequencer
652 0 0 or 1 E.L transition.
manual trigger
See page 7-33
Present Sequencer point
653 1 1 to 5 R
sequencer point See page 7-33
Print Home
7. Parameters Alspa GD2000E
Par
Function Default Range Att Comments
No.
1 to 5 = Programmable
references P669 to P673
6 = Analog reference
1st reference 7 = RS485 serial link
654 1 M.E.L See page 7-33
source 8 = PID Controller
9 = Raise Lower
10 = Default reference (P120)
11 = RS232 serial link
655 Time at 1st 0 0 to 3599 s
M.E. See page 7-34
656 Reference 0 0 to 336 hrs
2nd reference 1 to 11
657 2 M.E.L See page 7-33
source meanings as P654
658 Time at 2nd 0 0 to 3599 s
M.E. See page 7-34
659 reference 0 0 to 336 hrs
3rd reference 1 to 11
660 3 M.E.L See page 7-33
source meanings as P654
661 Time at 3rd 0 0 to 3599 s
M.E. See page 7-34
662 reference 0 0 to 336 hrs
4th reference 1 to 11
663 4 M.E.L See page 7-33
source meanings as P654
664 Time at 4th 0 0 to 3599 s
M.E. See page 7-34
665 reference 0 0 to 336 hrs
5th reference 1 to 11
666 5 M.E.L See page 7-33
source meanings as P654
667 Time at 5th 0 0 to 3599 s
M.E. See page 7-34
668 reference 0 0 to 336 hrs
1st
669 programmable
reference
2nd
670 programmable
reference
3rd
671 programmable 0.0 -200.0 to +200.0 Hz E See page 7-35
reference
4th
672 programmable
reference
5th
673 programmable
reference
Print Home
Alspa GD2000E 7. Parameters
Par
Function Default Range Att Comments
No.
1 = Programmable Reference 1
(Parameter 669)
2= Analog Reference 1
3 = RS485 serial Link
4 = PID Controller
Trim Ref.
680 2 5 = Raise/Lower S.E.L.M See page 7-31
Primary Input
6 = Preset Reference
(Parameter 120)
7 = RS232 Serial Link
8 = Reference Sequencer
9 = Fixed Speed Menu
(%age of the frequency
Trim reference reference set in Parameter
681 100 -150.0 to +150.0% E
scale factor A 151
See page 7-31
Trim reference
Hz at 100% of REF2 input
682 frequency range 0 -100.0 to +100.0 Hz E
See page 7-31
(scale factor B)
Trim reference
683 0 -200 to +200 Hz R See page 7-32
output
1 = Programmable Reference
1 (P 669)
2 = Analog references
3 = RS485 serial link
4 = PID controller
Square root 5 = Raise/Lower
690 2 S.E.L.M See page 7-36
function 6 = Preset Frequency
Reference (P 120)
7 = RS232 serial link
8 = Reference Sequencer
9 = Fixed Speed Menu
10 = Trim Reference Output
Remote Control
691
Pointer 1 1 = Local
Remote Control 2 = Terminal block (RUN1 and
692 STOP)
Pointer 2
1 3 = RS485 Serial Link E.L. See page 7-41
Remote Control 4 = Preset RUN/STOP state
693
Pointer 3 5 = 4-20 mA ON/OFF
Remote Control 6 = RS 232 Serial Link
694
Pointer 4
Print Home
7. Parameters Alspa GD2000E
Par
Function Default Range Att Comments
No.
Remote 1 = Local
695 Reference 2 = Analogue References
Pointer 1 (REF1)
3 = Analogue references
Remote
696 (REF2)
Reference
4 = RS 485 Serial Link
Pointer 2
5 = PID Controller
Remote 6 = Fixed Frequency Ref in
697 Reference P669
1 E.L See page 7-41
Pointer 3 7 = Fixed Frequency Ref in
P670
8 = Fixed Frequency Ref in
P671
Remote 9 = Fixed Frequency Ref in
698 Reference P672
Pointer 4 10 = RS232 Serial Link
11 = Reference Sequencer
12.= Trim Reference
GD2104E, GD2145E and
0 = 150% Overload
998 Duty Type 0 E GD2207E only.
1 = 110% overload
See page 7-1.
101 to 112 (single bridge
System drives) See page 7-5 and
999 0 E.L.M
Configuration 201 to 212 (dual bridge drives) Chapter 10 para 10.3
301 to 312 (triple bridge drives)
Print Home
Alspa GD2000E 8. Serial Communications
Serial Communications
WARNING:
HIGH VOLTAGES EXIST WITHIN THIS EQUIPMENT AND MAY REMAIN FOR
UP TO 5 MINUTES AFTER THE UNIT HAS BEEN ISOLATED FROM THE INPUT
SUPPLY.
THE INPUT SUPPLY MUST BE ISOLATED AND THE UNIT ALLOWED TO STAND
WITHOUT POWER FOR AT LEAST FIVE MINUTES BEFORE OPENING THE
HINGED FRONT PANEL.
8.1 Introduction
The GD2000E has two serial communications ports, an RS232 port and an RS485 port.
Each port can receive and transmit messages in either GEM 80 ESP, MODBUS RTU or
MODBUS ASCII message protocols.
The two ports are completely independent of each other and each port is configured
separately using its own set of drive parameters. Both serial ports may be used to read
from or write to the drive parameters. The RS232 port can be used to update/read
parameters every 100 ms. The RS485 port can be used to update/read parameters
every 10 ms.
The RS232 Serial Link is connected through a 9 way D-type socket on the front panel of
the GD2000E unit. This connector is also used for the Enhanced Programming unit and
is not available if the Enhanced Programming unit is fitted.
The RS232 port can operate at up to 9600 baud and operates using half duplex
communications, ie reception is ignored while transmitting. This allows 2-wire
communications links to be used.
Print Home
8. Serial Communications Alspa GD2000E
Note: The shield/screen of the RS232 cable must be connected to the body of
the D-type connector which connects to the frame ground of the drive
through the connector retaining screws. The maximum cable length is 3 m.
The RS485 serial link is connected to the user terminal block TB8 which is accessed
through the hinged front panel of the drive unit. Cable entry is through the gland plate
at the bottom of the unit.
The RS485 port can operate up to 19.2 kB using half-duplex communications, i.e.
reception is ignored while transmitting. This allows 2-wire RS485 links to be used if
required.
Table 8-2 RS485 connections
RS485 Connections
The method of connecting a RS485 2 wire multi-drop serial link is shown in Figure 8-2.
Print Home
Alspa GD2000E 8. Serial Communications
The method of connecting a RS485 4 wire multi-drop serial link is shown in Figure 8-3
To configure GD2000E for ESP communications using the RS485 port, the following
parameters must be set from the front panel of the unit:
Print Home
8. Serial Communications Alspa GD2000E
The value set determines whether the drive parameters can be read/written to via the
serial links.
Set the required value (in kbaud). Allowed values are 1.2, 2.4, 4.8, 9.6 and 19.2.
Note: (1) For GEM 80 ESP systems the address must be in the range 0 to 14 inclusive
(15 is used for broadcast messages).
(2) For MODBUS ASCII and MODBUS RTU the address must be in the range 1
to 255 inclusive. (0 is used for broadcast messages). There may be other
limitations due to characteristics of the external master system.
Allowed values:
0 = No protocol
1 = GEM 80 ESP protocol
2 = MODBUS RTU
3 = MODBUS ASCII
When used with a programmable controller operating in free running mode the
timeout period should be set to a value greater than the scan time of the
Programmable Controller. If a timeout occurs, the RS485 link becomes unhealthy as a
control or reference source. The link is restored to healthy when the next valid message
is received.
If communications are non repetitive, set the value to 0. This sets the timeout detection
period to infinity and disables the serial link as a control or reference source.
Print Home
Alspa GD2000E 8. Serial Communications
This read only parameter indicates the number of errors detected by the cyclic
redundancy check on messages received by the RS485 serial link.
This read only parameter indicates the number of RS485 serial link timeouts that have
occurred. Parameter 228 must be set to a value greater than 0 for timeouts to occur.
Set the value to match the controlling device. Allowed values are:
Allowed values:
0 = Ignore broadcast messages.
1 = Accept broadcast messages.
Note: Broadcast messages not specifically intended for GD2000E will produce
unpredictable effects. This parameter should therefore be set to 0 unless it
can be guaranteed that ALL broadcast messages produced by the system
are intended for GD2000E.
To configure GD2000E for GEM 80 ESP communications using the RS232 port, the
following parameters must be set from the front panel of the unit:
Print Home
8. Serial Communications Alspa GD2000E
The value set determines whether the drive parameters can be written to via the serial
links. Allowed values are:
0 = Read-only access
1 = Allows Read and Write access.
This affects both the RS232 and the RS485 serial links.
Sets the required value (in kbaud). Allowed values are 1.2, 2.4, 4.8 and 9.6.
0 = No protocol
1 = ESP protocol
2 = MODBUS RTU
3 = MODBUS ASCII
4 = Enhanced Keypad
When used with a programmable controller operating in free running mode the
timeout period should be set to a value greater than the scan time of the
programmable controller. If a timeout occurs, the RS232 link becomes unhealthy as a
control or reference source. The link is restored to healthy when the next valid message
is received.
If communications are non-repetitive, set the value to 0. This sets the timeout detection
period to infinity and disables the serial link as a control or reference source.
Print Home
Alspa GD2000E 8. Serial Communications
1 to 99.9 (seconds).
This read only parameter indicates the number errors detected by the cyclic redundancy
check on messages received.
This read only parameter indicates the number of serial link timeouts that have
occurred. Parameter 204 must be set to a value greater than 0 for timeouts to occur.
Set the value to match the controlling device. Allowed values are:
Allowed values:
Print Home
8. Serial Communications Alspa GD2000E
To use the RS232 port to control the GD2000E the following parameters must be set
from the front panel:
Set the value to 6 to specify the RS232 port as the principal control reference.
Set the value to 7 to specify the RS232 port as the principal reference source.
The following parameters may then be written to by the RS232 serial link to provide
stop/start and speed control.
Allowed Values:
0 = STOP request
1 = RUN request.
To use the RS485 port to control the GD2000E the following parameters must be set
from the front panel:
Set the value to 3 to specify the RS485 port as the principal control reference.
Set the value to 3 to specify the RS485 port as the principal reference source.
The following parameters may then be written to by the RS485 serial link to provide
stop/start and speed control.
Allowed values are -200.0 to +200.0 representing the output frequency in Hz.
Print Home
Alspa GD2000E 8. Serial Communications
Allowed Values:
0 = STOP request
1 = RUN request.
Note: (1) If a timeout occurs, when the serial links are used as the principal control or
reference source, the drive will switch to the backup control or reference
until the next valid message is received by the serial links. If no backup
control/reference source is specified the drive will trip.
(2) Similarly if the serial links are specified as backup control or reference
source and the serial link is no longer available because of a timeout, the
drive will trip if the principal control/reference source is lost.
8.4.3 Using the Serial Links as the Back-up Reference and Control Sources
The RS232 or RS485 may be specified as the back-up control and reference sources by
setting Parameters 118 and 119 as shown below. All other serial port parameters are
used as for principal control and reference sources.
Set the value to 6 to specify the RS232 port as the back-up control source.
Set the value to 3 to specify the RS485 port as the back-up control source.
To specify the RS232 port as the back-up reference source, set the value to 7
To specify the RS485 port as the back-up reference source, set the value to 3
The drive can be monitored using the serial links to access the various monitoring
parameters described in Chapter 7 Para 7.8. Additionally the status of various drive
functions can be accessed by reading Parameter 464, which is available only to the
serial links.
This read-only parameter is a 16-bit binary word which can be decoded to indicate the
status of various drive functions. The value transmitted by the drive is in the range
-32768 to 32768 and the bit field indicates the following (1 = active).
0 = Drive output enabled
1 = Direction (0 = Fwd)
2 = Accelerating
3 = Decelerating
Print Home
8. Serial Communications Alspa GD2000E
4 = In current limit
5 = At speed
6 = Stopping
7 = Starting
8 = Reversing
9 = Stopped
10 = Running
11 = Tripped
12 = Warning
13 = Regenerating power
14 = Not defined
15 = Not defined
The History log can be configured either using the serial links or using the front panel
controls. The method of configuring the history log is described in Chapter 7 Para 7.9.
Note: The values written to Parameter 500 by one device, do not affect the
values written to Parameter 500 by other devices i.e. If Parameter 500 is
changed by the RS485 serial link it will not change the sample set which is
read by the RS232 serial link, or the front panel display.
A full description of the ESP protocol, message structure, CRC generation and inclusion
can be found in the GEM 80 Serial Communications Manual, which is available from
CEGELEC Industrial Controls.
Print Home
Alspa GD2000E 8. Serial Communications
The drive parameters are accessed in pre-defined groups (referred to as pages), each
page containing a group of related parameters. A complete list of the pre defined
parameter pages is shown in Table 8-3. Pages 9 and 10 provide a user-defined
parameter page, the method of accessing the user-defined parameter page is
described in Para 8.5.4.
Print Home
8. Serial Communications Alspa GD2000E
Print Home
Alspa GD2000E 8. Serial Communications
GEM 80 programmable controllers use the K tables to store data to be transmitted over
the serial links. The addresses of the K tables used depend on the serial port used and
the type of controller. The GEM 80 controller technical manual should therefore be
consulted for detailed information on how to configure a GEM 80 controller.
When used with GD2000E the data passed to the K tables for transmission must be set
as follows:
Note: (1) Do not transfer data to the GD2000E until all the data relating to the page
is correct. Since all the parameters in the specified page will be overwritten
by the data in the K-tables.
(2) If there is a valid page number in the second K table, the parameter values
in that page will be transferred to the GEM 80 J tables. To prevent a
transfer to J tables a zero should be placed in the 2nd K table.
To read data from the GD2000E place the required page number in the 2nd K table
and transfer the K tables to the GD2000E. The GD2000E then copies the values of the
parameters listed in the specified page to the GEM 80 J tables. On receipt the contents
of the J tables will be as follows:
Generally the ESP parameter pages have fixed contents. To increase flexibility, the
contents of parameter page 10 are user definable. The group of parameters which are
accessed on page 10 are specified by the contents of the page 9 parameters.
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8. Serial Communications Alspa GD2000E
To use the user-defined parameter page it must first be configured by defining the
contents of Page 9. Once configured it is accessed (as page 10) in exactly the same
way as the other parameter pages
The RS232 and RS485 serial ports have independent user-defined pages. See
Table 8-3.
Use the Mode and Up and Down keys to set the page 9 parameters as
follows:
Note: If read and write parameters are mixed within the same page, and the
page is written to the GD2000E, the read only parameters are not
overwritten and bit 10 of the error word (‘Access error’) is set (see para
8.5.8). The drive continues to function correctly.
Defines the number of parameters contained in the user-defined page for the RS232
serial link. Allowed values:
1 to 14.
Parameter 211 to 224 - RS232 Serial Link User Defined Page Elements 1 to 14
These parameters define the contents of the user configured parameter page for the
RS232 Serial link. Allowed values:
Any valid parameter number in the range 1 to 698.
Defines the number of Parameters contained in the user-defined page for the RS485
serial link. Allowed values:
1 to 14.
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Alspa GD2000E 8. Serial Communications
Parameter 235 to 248 - RS485 Serial Link User Defined Page Elements 1 to 14
These parameters define the contents of the user configured parameter page for the
RS485 Serial link. Allowed values:
Any valid parameter number in the range 1 to 698.
The amount of data sent to the drive is specified by the message length set in the P
tables of the GEM 80. The expected length of reply message is also specified in the
P-tables of the GEM 80. When communicating with the GD2000E using a fixed
message length, the GD2000E will accept the amount of data required by the intended
page, any further message data is ignored.
If the message length contains less data than is required by the page, the number of
parameters updated is given by the number of data words received.
The reply sent back by the GD2000E will be ‘n’ data words, where ‘n’ is the number of
parameters listed in the specified reply page. If this is greater than the expected reply
length, the whole message is ignored by the GEM 80. If the reply message is shorter
than the expected length of reply, the GEM 80 updates only those J-table locations that
have received an associated data word.
The 1st data word of the reply is an error word generated during the parameter
read/write cycle of the message and is placed in the 1st J table. Particular errors are
indicated by individual bits within the word:
Print Home
8. Serial Communications Alspa GD2000E
Bit Error
0 ‘Write’ Page number too large.
1 ‘Read’ Page number too large.
2 Data sent, page length too short
3 Attempting to alter ‘stop to edit’ parameter with drive running.
4 CRC failure occurred.
5 Message Structure incorrect.
6 Data sent, page length too long.
7 Attempt to write out of range data to parameter.
8 Serial Link read access not enabled (P200 = 0).
9 Trying to access non-existent parameter.
10 Access Error
11 to 15 Not defined.
If the GEM 80 receives a message that is corrupted or no message arrives before the
GEM 80 timeout period occurs, it asks for re-transmission of the last reply by sending to
the source of the message failure, an ENQ ADDR message.
The first time the GD2000E receives a valid ENQ ADDR message, it re-transmits the
last reply message. If the next message received is ENQ ADDR, the GD2000E responds
with an NAK, a negative acknowledgement message. From then on, each successive
ENQ ADDR is responded to by a NAK reply until a valid data transfer message is
received by the GD2000E.
If the GD2000E receives a correctly addressed message that has an incorrect CRC
word attached, processing of that message is reset and the CRC count associated with
the serial port is incremented.
The GD2000E can communicate using MODBUS RTU message protocol via the system
link and/or the slow serial link. The GD2000E is configured to operate as a slave
address, with an address range of 1-255. Broadcast messages i.e. functions intended
for address 0 are ignored, this allows the GD2000E to be included in existing
communications systems where broadcast messages may already be in use.
Print Home
Alspa GD2000E 8. Serial Communications
Number of Total
Func
Drive 1st drive number of
tion CRC word
Addr parameter parameters
No.
to read to read
03 or H L H L H L
04 byte byte byte byte byte byte
Drive Response
Func Drive
Drive Value to
tion parameter CRC word
Addr write
No. to write
H L H L H L
06
byte byte byte byte byte byte
Func Drive
Drive Value to
tion parameter CRC word
Addr write
No. to write
H Lb H L H L
06
byte yte byte byte byte byte
Number of
Func Number of No. Value to Value to
Drive 1st drive
tion parameters of write to 1st write to Nth CRC word
Addr parameter
No. to write bytes parameter parameter
to write
16 H L H Lb H L H L H L
(Dec) byte byte byte yte byte byte byte byte byte byte
Number of
Func Number of
Drive 1st
tion parameters CRC word
Addr parameter
No. written
written to
H L H L H L
16
byte byte byte byte byte byte
Sub
Func
Drive Function
tion Data CRC word
Addr number
No.
0000
H L H L H L
08
byte byte byte byte byte byte
Print Home
8. Serial Communications Alspa GD2000E
Sub
Drive Func
Function
Addr tion Data CRC word
number
No.
0000
H L H L H L
08
byte byte byte byte byte byte
Exception Message
Func
Drive Error
tion CRC word
Addr Code
No.
H L
01
byte byte
The MODBUS protocol is designed and described around data exchange between
PLCs. When used on a GD2000E the term ‘word’ becomes synonymous with drive
parameter. Hence, a MODBUS message intending to access word 110 is interpreted by
the GD2000E as a requirement to access drive parameter 110. The start of an RTU
frame is assumed to be the first character received after a gap in communications of at
least 3.5 character times, i.e. the time taken for 3.5 characters to be transmitted taking
into account baud rate, data word length, stop bits and parity selection.
For transfers of 8 bit data, 1 start bit, 1 stop bit and no parity, a character is transferred
approximately every 1 ms. Hence a 3.5 character gap equates to no characters being
sent for approximately 3.5 ms.
The end of a message frame is also indicated by a 3.5 character gap. That is, the last
character received before the communications gap occurred is assumed to be the last
character of the message.
Note: the message structures show that the function required defines the length
of message to be sent by the master device. If the GD2000E detects a end
of frame gap before the total expected message is received, message
processing is reset and the GD2000E starts to look for the next message
i.e. the received frame is flushed. The CRC word included at the end of
each message is generated in the same way as that generated for ESP
messages, i.e. the same algorithm is used.
Print Home
Alspa GD2000E 8. Serial Communications
The difference between MODBUS ASCII and MODBUS RTU lies only in the way the
message is framed, the error checksum is generated and then how the message
content is represented. The start and end of the message are not time framed as with
RTU but, marked by specific start and end characters. The error word included at the
end of the message is generated using a Longitudinal Redundancy Check (LRC) rather
than a CRC error word. Each byte of the message frame is represented by two ASCII
characters.
The N-bus protocol used by GEM 80-16 and GEM 80-10 can be used to communicate
with GD2000E MODBUS, provided the GD2000E is addressed as a non C50, C100
subscriber.
Although N-bus is generally compatible with the MODBUS protocol used by GD2000E
there is a difference in the way N-Bus processes address information (GD2000E
parameter numbers) in messages. MODBUS changes addressing mode with the
message function (e.g. bit addressing for bit data word addressing for word data),
whereas N-bus starts all word addresses on a 16-bit boundary. This means that
GD2000E parameter numbers originating from GEM 80-16 will have a four bit offset
when included in the message frame.
Therefore, when using GD2000E within a GEM 80-16 network a GD2000E parameter
number should not be specified as a ‘word’ data type (i.e. it should not have the ‘W’
prefix when programmed from the GEM 80-16 system programmer).
Print Home
8. Serial Communications Alspa GD2000E
Print Home
Alspa GD2000E 9. Installation
Installation
WARNING:
Note: The Alspa GD2000E range of inverters has been designed to IEC
specifications using SI units. In this manual approximate values for inches,
lbs, h.p. are given here for convenience.
9.1 Introduction
This chapter contains installation information for drive models up to GD2207E series of
units and covers three frame sizes. The method of installing the drives is similar for all
the frame sizes but differs in detail. GD2104E to GD2207E differ from the other drives
in that the DC link inductor is fitted externally. This chapter is organised in four sections:
(1) General information which is common to all drives.
(2) Installation details for GD2005E, 2008E, 2012E and 2016E.
(3) Installation details for GD2032E, 2040E, 2052E and 2077E.
(4) Installation details for GD2104E, 2145E and 2207E.
(5) For GD2282E to GD21131E DELTA based modular drives see Appendix C.
When the equipment arrives on site, unpack it carefully and inspect it for any sign of
damage. Check the complete consignment against the packing slip for any loss in
transit. If any damage or loss has occurred, contact CEGELEC immediately giving the
following details:
– A list of damaged or missing items.
– A description of damage.
Print Home
9. Installation Alspa GD2000E
Details of the type of drive unit, serial number, modification status and basic electrical
information are given on the identification label fixed to the right hand side of the unit.
9.2.3 Storage
9.2.4 Environment
However, the power device cooling system can use ‘dirty’ air providing it does not
contain corrosive, conductive, or explosive dusts or gasses. It can be easily
separated from the control cubicle internal air by ducting the intake and output to the
outside of the cubicle. As the cooling fans draw air through the power device cooling
path a negative pressure is developed, so a small amount of clean air from the
cubicle will constantly bleed into the dirty air duct and not vice versa. The air outlet
must be carefully sealed as it is at a higher pressure than the internal cubicle “clean”
air.
o o
– The ambient temperature should be in the range 0 C to 40 C, with no rapid
o
changes of temperature. At ambient temperatures above 40 C the continuous
output load current must be derated by 2% per oC up to a maximum of 50o C.
– The Relative Humidity should be in the range 5% to 95% (non condensing).
Where necessary, measures should be taken to prevent the ingress of metallic swarf
generated by process or maintenance activities. Where there is a risk of falling water, a
drip proof canopy should be mounted over the drive, to prevent water from entering the
drive.
Altitude.
The normal operating altitude for the unit is up to 1000 m (3,300 ft) above sea level.
Above this, the drive should be derated by 7.3% per 1000 m (3,300 ft) up to a
maximum of 2000 m (6,600 ft).
Print Home
Alspa GD2000E 9. Installation
Some GD2000E drives contain power electronic devices which may contain beryllium
oxide ceramic. Under normal circumstances they are not hazardous. Do not grind or
cut open these devices. Unserviceable units or parts must be disposed of as hazardous
waste. Do not incinerate.
Print Home
9. Installation Alspa GD2000E
A more detailed account of the heat losses to the environment is given in Chapter 2
Table 2-1.
The maximum acoustic noise output of the drive units is not more than 75 Db(A) for all
models.
Acoustic noise is generated at the motor as a consequence of the PWM switching of the
output power. The noise output and frequency depend on the PWM switching frequency
and the construction of the motor.
GD2005/8/12A451 are fitted with internal RF filtering and comply with the radio
frequency emission limits of EN50081-2, provided the installation instructions
regarding cable shielding and segregation contained in Para 9.3.11 are adhered to.
GD2005/8/12A421 and GD2016A421 do not contain RF filtering components.
All GD2000E units are shielded from radio interference when the front panels are
closed. Care should be taken that no radio frequency transmissions (e.g. from portable
telephones) take place in the vicinity of the unit, when the front door is open and the
drive is powered up.
The GD2000E units are air cooled. It is essential that adequate clearance to allow a
free flow of cooling air through the louvres at the top and bottom of the unit is
maintained at all times. Minimum clearances for ventilation are shown in Figure 9-1.
Print Home
Alspa GD2000E 9. Installation
9.3.8 Access
Access to the front of the unit is required to operate the front panel controls. Clearance
to the front is required for the hinged front door which gives access to the User
terminations (see Figure 9-1).
GD2000E units are suitable for either wall mounting or fitting in a panel, with suitable
ventilation.
Print Home
9. Installation Alspa GD2000E
– Mark out the mounting centres to the dimensions shown in Figure 9-2.
– Insert the two top screws and screw home leaving 6 to 8 mm (1/4" to 5/16") of the
screw from the wall.
– Lift the drive unit, position the two top keyhole slots on the drive unit over the
protruding screw heads and hang the unit on the two mounting screws.
– Insert the two lower 6 mm (1/4") mounting screws and tighten.
Print Home
Alspa GD2000E 9. Installation
WARNING
THE DC+ AND DC- TERMINALS ON THE POWER TERMINAL BLOCK CARRY A
DANGEROUS DC VOLTAGE (UP TO 800 V).
The power input and output connections are located on the power terminal block on
the filter and power board and the control connections are located on three terminal
blocks (TB6, TB7 and TB8) inside the unit. All connections are accessible when the
hinged front panel is opened.
The cables exit the drive unit through an aperture in the base of the drive. For panel
mounted drives, a cover plate is provided to protect the cables as they exit the unit. This
cover plate is fitted with grommets and does not provide any restraint for the cables.
The installer must provide adequate support for the cables.
A cable gland box is available for free mounted drive units which secures the cables
and prevents the ingress of dust and moisture. This unit covers the cable aperture and
is fixed with four screws as shown in Figure 9-3.
All power terminals must be tightened to the correct torque loading, shown in Table 9-1
Grounding
The drive frame must be connected to ground with a suitably rated cable, connected to
the ground ( ) terminal (M4 screw) on the drive.
Print Home
9. Installation Alspa GD2000E
Connect the AC input power cable (refer to Table 9-1 for conductor size) to the R, S and
T terminals (M3 screw terminals). See Figure 9-4
To comply with with radio frequency requirements, the motor cable must be shielded or
steel wire armoured. The shield must be connected to both the motor frame and the
ground ( ) terminal of the drive. This is in addition to any separate ground connection
of the motor which may be required by local safety regulations.
The motor frame must be connected to the ground ( ) terminal of the drive by a
suitably rated ground cable.
Connect the motor to the U, V and W terminals. See Figure 9-4. For normal forward
motor rotation the output follows the sequence U: V: W at the output terminals.
Print Home
Alspa GD2000E 9. Installation
Control Connections
The control connections are connected to terminal blocks TB6 and TB7 and the RS485
connections are connected to terminal block TB8. See Figure 9-5.
The terminal blocks TB6, TB7 and TB8 used for the low voltage are suitable for cable
sizes up to 2.5 mm2 (#14 awg).
Segregation
The control connections are, in general, low voltage and low current signals. This
makes them inherently susceptible to interference from electromagnetic noise
generated by power cabling. Therefore, in all applications, the control wiring should
not be run directly alongside power wiring. Ideally separate trunking should be used to
run control wires. If this is not possible, a separation of at least 300 mm (12") should be
maintained between the control wires and any power cables, wherever possible.
To minimise radio frequency emissions and interference input supply power cabling
should be routed separately from the output cabling to the motor.
– GD2040E - 550 W.
Print Home
9. Installation Alspa GD2000E
– GD2052E - 723 W.
– GD2077E - 1047 W.
The maximum acoustic noise output of the drive units is not more than 75 dB(A) for all
models.
Acoustic noise is generated at the motor as a consequence of the PWM switching of the
output power. The noise output and frequency depend on the PWM switching frequency
and the construction of the motor.
All GD2000E units are shielded from radio interference when the front panels are
closed. Care should be taken that no radio frequency transmissions (e.g. from portable
telephones) take place in the vicinity of the unit, when the front door is open and the
drive is powered up.
The GD2000E units are air cooled. It is essential that adequate clearance to allow a
free flow of cooling air through the louvres at the top and bottom of the unit is
maintained at all times. Minimum clearances for ventilation are shown in Figure 9-6.
Print Home
Alspa GD2000E 9. Installation
Dimensions mm
Unit (inches)
A B D E F J K M P
GD2032E 370 407 350 53.5 294 20 282 330 580
GD2040E (14.6) (16.0) (13.8) (2.1) (11.6) (0.8) (11.1) (13.0) (22.8)
GD2052E 460 653 440 52.6 530 20 276 440 660
GD2077E (18.1) (25.7) (17.3) (2.1) (20.1) (0.8) (10.9) (17.3) (28.0)
9.4.8 Access
Access to the front of the unit is required to operate the front panel controls. Clearance
to the front is required for the hinged front door which gives access to the user
terminations (see Figure 9-6).
Print Home
9. Installation Alspa GD2000E
GD2000E units are suitable for either wall mounting or they may be fitted in a panel.
WARNING:
– Mark out the mounting centres to the dimensions shown in Figure 9-6.
– Insert the two top screws and screw home leaving 6 to 8 mm (1/4" to 5/16") of the
screw protuding from the wall.
– Lift the drive unit, position the two top keyhole slots on the drive unit over the
protruding screw heads and hang the unit on the two mounting screws.
– Insert the two lower 6 mm (1/4") mounting screws and tighten.
WARNING:
THE DC+ AND DC- TERMINALS ON THE POWER TERMINAL BLOCK CARRY A
DANGEROUS DC VOLTAGE (UP TO 800 V).
The power input and output connection are located on the filter and power board
(GD2032E and GD2040E see Figure 9-7.) or on the terminal block (GD2052E and
GD2077E see Figure 9-8.). The control connections are located on three terminal
blocks (TB6, TB7 and TB8) inside the unit. All connections are accessible when the
hinged front panel is opened.
The cables exit the drive unit through an aperture in the base of the drive. For panel
mounted drives, a cover plate is provided to protect the cables as they exit the unit. This
cover plate is fitted with grommets and does not provide any restraint for the cables.
The installer must provide adequate support for the cables as they exit the unit to
prevent the cables being pulled loose from their terminations.
A cable gland box is available for free mounted drive units which provides cable
restraint and prevents the ingress of dust and moisture. This unit covers the cable
aperture and is fixed with four screws.
Print Home
Alspa GD2000E 9. Installation
Torque Settings
All power terminals must be tightened to the correct torque loading, shown in the Table
9-1
Grounding
The drive frame must be connected to ground with a suitably rated cable, connected to
the ground ( ) terminal (M5 screw) on the drive.
Connect the AC input power cable (refer to Table 9-1 for conductor size) to the R, S and
T terminals (M5 stud terminals). See Figure 9-7
The motor frame must be connected to the ground ( ) terminal of the drive by a
suitably rated ground cable.
Connect the motor to the U, V and W terminals. See Figure 9-7. For normal forward
motor rotation the output follows the sequence U: V: W at the output terminals.
Print Home
9. Installation Alspa GD2000E
Note: If the motor is not is not rated for inverter duty, or the motor cable is
non-standard or long, an Alspa GD LOM may have to fitted to the output
of the drive. See publication T1622 ‘Alspa GD LOM Technical Manual’
for details.
Connect the AC input power cable (refer to Table 9-1 for conductor size) to the R, S and
T terminals on the power terminal block. (M5 terminals). See Figure 9-8
The motor frame must be connected to the ground ( ) terminal of the drive by a
suitably rated ground cable (refer to Table 9-1 for conductor size).
Connect the motor to the U, V and W terminals on the power terminal block. See
Figure 9-7. For normal forward motor rotation the output follows the sequence U: V: W
at the output terminals.
Print Home
Alspa GD2000E 9. Installation
Note: If the motor is not is not rated for inverter duty, or the motor cable is
non-standard or long, an Alspa GD LOM may have to fitted to the output
of the drive. See publication T1622 ‘Alspa GD LOM Technical Manual’
for details.
The control connections are connected to terminal blocks TB6 and TB7 and the RS485
connections are connected to terminal block TB8. See Figure 9-9 (GD2032E shown).
Terminal blocks TB6, TB7 and TB8 are suitable for cable sizes up to 2.5 mm2 (#14
awg).
Segregation
The control connections are, in general, low voltage and low current signals. This
makes them inherently susceptible to interference from electromagnetic noise
generated by power cabling. Therefore, in all applications, the control wiring should
not be run directly alongside power wiring. Ideally separate trunking should be used to
run control wires, if this not possible, a separation of at least 300 mm (12") should be
maintained between the control wires and any power cables, wherever possible.
To minimise radio frequency emissions and interference input supply power cabling
should be routed separately from the output cabling to the motor.
Print Home
9. Installation Alspa GD2000E
The maximum acoustic noise output of the drive units is not more than 75 Db(A).
Acoustic noise is generated at the motor as a consequence of the PWM switching of the
output power. The noise output and frequency depend on the PWM switching frequency
and the construction of the motor.
All GD2000E units are shielded from radio interference when the front panels are
closed. Care should be taken that no radio frequency transmissions (e.g. from portable
telephones) take place in the vicinity of the unit, when the front door is open and the
drive is powered up.
The GD2000E units are air cooled. It is essential that adequate clearance to allow a
free flow of cooling air through the louvres at the top and bottom of the unit is
maintained at all times. Minimum clearances for ventilation are shown in Figures 9-10
and 9-14.
9.5.8 Access
Access to the front of the unit is required to operate the front panel controls. Clearance
to the front is required for the hinged front door which gives access to the User
terminations (see Figure 9-10 and 9-14).
Print Home
Alspa GD2000E 9. Installation
WARNING:
Print Home
9. Installation Alspa GD2000E
GD2000E units are suitable for either wall mounting or they may be fitted in a panel.
– Mark out the mounting centres to the dimensions shown in Figure 9-10.
– Insert the six mounting screws and screw home leaving 6 to 8 mm (1/4" to 5/16") of
each screw protuding from the wall.
– Lift the drive unit into position and hang the unit on the six mounting screws.
Print Home
Alspa GD2000E 9. Installation
Dimensions mm Weight
Ref. Unit (inches) kg
A B C D E F G H J K (lbs)
1.5 overload drives (P998 = 0)
114 60 234 114 190 227 40 9 19 240 31
33Z0324/10 GD2104E
(4.5) (2.4) (9.2) (4.5) (7.5) (8.9) (1.6) (0.4) (0.8) (9.4) (68)
114 60 234 133 209 247 40 9 19 240 35
33Z0325/10 GD2145E
(4.5) (2.4) (9.2) (5.2) (8.2) (9.7) (1.6) (0.4) (0.7) (9.4) (77)
165 60 286 140 216 270 41 13 24 285 65
33Z0326/10 GD2207E
(6.5) (2.4) (11.3) (5.5) (8.5) (10.8) (1.6) (0.5) (0.9) (11.2) (143)
1.1 Overload drives (P998 = 1)
286
165 60 116 160 223 38 13 24 280 40
50Z0028/01 GD2104E (11.25
(6.5) (2.36) (4.56) (6.3) (8.8) (1.5) (0.5) (0.95) (11.0) (88)
)
286
165 60 142 173 253 38 13 24 280 51
50Z0028/02 GD2145E (11.25
(6.5) (2.36) (5.6) (6.8) (10.0) (1.5) (0.5) (0.95) (11.0) (112)
)
286 273
165 60 161 216 38 13 24 280 57
50Z0028/03 GD2207E (11.25 (10.75
(6.5) (2.36) (6.34) (8.5) (1.5) (0.5) (0.95) (11.0) (125.4)
) )
Print Home
9. Installation Alspa GD2000E
Location
The DC link inductor must be located as close as possible to the main drive unit,
preferably directly below the drive. The DC power cable route should be kept as short
and direct as possible. The DC link inductor must be enclosed to prevent accidental
contact with live parts.
The mounting dimensions and weight of the DC Link inductor units is given in Figure
9-11.
Mechanical Installation
WARNING:
Four slots for M8 (5/16") fixings are provided on each of three faces of the unit.
Refer to Figure 9-11 and mark out and drill four holes suitable for M8 (5/16") fixings.
Position the inductor unit on its mountings, using mechanical lifting gear, and secure
with four M8 (5/16") fixings.
Print Home
Alspa GD2000E 9. Installation
The power input and output connections are located inside the drive as shown in
Figure 9 -12 and the control connections are located on three terminal blocks (TB6,
TB7 and TB8) on the user termination panel. All connections are accessible when the
hinged front panel is opened.
The cables exit the drive unit through an aperture in the base of the drive. For panel
mounted drives, a cover plate is provided to protect the cables as they exit the unit. This
cover plate is fitted with grommets and does not provide any restraint for the cables.
The installer must provide adequate support for the cables as they exit the unit to
prevent the cables being pulled loose from their terminations.
A cable gland box is available for free mounted drive units which provides cable
restraint and prevents the ingress of dust and moisture. This unit covers the cable
aperture and is fixed with four screws.
Print Home
9. Installation Alspa GD2000E
Torque Settings
All power terminals must be tightened to the correct torque loading, shown in the
Table 9-1
The DC link inductor connecting cables are not provided with the drive. Two
Connecting cables are to be manufactured by the installer, using suitable cable,
terminated with M10 (3/8") ring terminals at each end.
– Route the cables through the gland plate at the base of the drive unit and connect
the cables to the DC+ and RECT+ terminals on the drive unit.
– Connect the two cables to the two terminals on the DC link inductor using M10 (3/8")
bolts, nuts and washers. The polarity of the connections is not important.
Ground Connections
The drive frame must be connected to ground with a suitably rated cable.
Connect the AC input power cable (refer to Table 9-1 for conductor size) to the R, S and
T terminals (M10 (3.8") stud terminals). See Figure 9-12
The motor frame must be connected to the ground terminal ( ) of the drive with a
suitably rated cable (refer to Table 9-1 for conductor size).
Connect the motor to the U, V and W terminals. See Figure 9-12. For normal forward
motor rotation the output follows the sequence U: V: W at the output terminals.
Note: If the motor is not is not rated for inverter duty, or the motor cable is
non-standard or long, an Alspa GD LOM may have to fitted to the output
of the drive. See publication T1622 ‘Alspa GD LOM Technical Manual’
for details.
Print Home
Alspa GD2000E 9. Installation
Segregation
The control connections are, in general, low voltage and low current signals. This
makes them inherently susceptible to interference from electromagnetic noise
generated by power cabling. Therefore, in all applications, the control wiring should
not be run directly alongside power wiring. Ideally separate trunking should be used to
run control wires, if this not possible, a separation of at least 300 mm (12") should be
maintained between the control wires and any power cables, wherever possible.
To minimise radio frequency emissions and interference input supply power cabling
should be routed separately from the output cabling to the motor.
Print Home
9. Installation Alspa GD2000E
WARNING:
Print Home
Alspa GD2000E 9. Installation
When using the reactor box the gland plate must be removed from the drive unit and
fixed in to position on the bottom of the reactor box. This allows cooling air to be dawn
through the reactor box by the drive unit fan.
GD2000E units are suitable for either wall mounting or they may be fitted in a panel.
Preparation
Prior to mounting the drive unit and reactor box, relocate the gland plate as follows:
– Unscrew the six screws holding the gland plate at the base of the drive unit and
remove the gland plate. The screws should be retained.
– Position the gland plate on the base of the reactor box and fix in position using the
original screws.
– Mark out the mounting centres to the dimensions shown in Figure 9-14.
– Insert the ten mounting screws and screw home leaving 6 to 8 mm (1/8" to 5/16")
protuding from the wall.
– Lift the reactor into position and hang the unit on the four lower mounting screws.
– Lift the drive unit into position and hang the unit on the six upper mounting screws.
– Locate the drive unit on to the lip of the reactor box so that the drive unit drops into
position on top of the reactor box.
– Tighten the six 6 mm (1/4") mounting screws evenly.
WARNING
THE DC+ AND DC- TERMINALS ON THE POWER TERMINAL BLOCK CARRY A
DANGEROUS DC VOLTAGE (UP TO 800 V).
The power input and output connections are located inside the drive as shown in
Figure 9-15 and the control connections are located on three terminal blocks (TB6, TB7
and TB8) on the user termination panel. All connections are accessible when the hinged
front panel is opened.
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9. Installation Alspa GD2000E
The cables exit the drive unit through an aperture in the base of the drive. For panel
mounted drives, a cover plate is provided to protect the cables as they exit the unit. This
cover plate is fitted with grommets and does not provide any restraint for the cables.
The installer must provide adequate support for the cables as they exit the unit to
prevent the cables being pulled loose from their terminations.
A cable gland box is available which secures the cables and prevents the ingress of dust
and moisture. This unit covers the cable aperture and is fixed with four screws.
Torque Settings
All power terminals must be tightened to the correct torque loading, shown in the
Table 9-1
Ground Connections
The drive frame must be connected to ground with a suitably rated cable, connected to
the Ground terminal on the drive.
Connect the AC input power cable (refer to Table 9-1 for conductor size) to the R, S and
T terminals (M10 (3/8") stud terminals). See Figure 9-15
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Alspa GD2000E 9. Installation
The motor frame must be connected to the ground ( ) terminal of the drive by a
suitably rated ground cable (refer to Table 9-1 for conductor size).
Connect the motor to the U, V and W terminals. See Figure 9-15. For normal forward
motor rotation the output follows the sequence U: V: W at the output terminals.
Control Connections
The control connections are connected to terminal blocks TB6 and TB7 and the RS485
connections are connected to terminal block TB8. See Figure 9-16.
Terminal blocks TB6, TB7 and TB8 are suitable for cable sizes up to 2.5 mm2
(#14 awg).
Segregation
The control connections are, in general, low voltage and low current signals. This
makes them inherently susceptible to interference from electromagnetic noise
generated by power cabling. Therefore, in all applications, the control wiring should
not be run directly alongside power wiring. Ideally separate trunking should be used to
run control wires, if this not possible, a separation of at least 300 mm (12") should be
maintained between the control wires and any power cables, wherever possible.
To minimise radio frequency emissions and interference input supply power cabling
should be routed separately from the output cabling to the motor.
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9. Installation Alspa GD2000E
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Alspa GD2000E 9. Installation
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9. Installation Alspa GD2000E
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Alspa GD2000E 10. Commissioning
Commissioning
WARNING:
CAUTION:
High voltage test equipment can cause damage if applied directly to the
drive. Cables must be disconnected from the drive when carrying out high
voltage insulation tests.
– Ensure that all phases of the main input supply are present and within tolerance
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10. Commissioning Alspa GD2000E
– The drive drive will trip with some or all of the the following faults:
– Reset fault codes 19 and 20 (press the the and keys, on the front panel,
simultaneously or the key on the Enhanced Keypad). The Configuration trip will
not reset.
– Set P999 to the correct value for the drive see Tables 10-1, 10-2 and 10-3 at the end
of this chapter.
– Wait for the controller to save this value to non-voltaile memory (ie wait for the least
significant decimal point on the LED display to stop flashing).
– De-energise (Power off) the drive and wait until all LEDs are off.
– Check that the 4-digit display on front of drive displays for approximately
6 seconds and then displays .
– Check that the “HEALTHY” l.e.d. is illuminated.
– Check that the +24 V power supply on terminal block TB6 is within tolerance.
– Check that the +10 V and -10 V power supplies on terminal block TB6 are within
tolerance.
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Alspa GD2000E 10. Commissioning
Check that drive parameters are set to the factory default setting as follows:
– Remove power from the drive and wait until all the l.e.d.s are off.
– Whilst pressing the , & buttons simultaneously, re-apply power to the drive.
To configure the drive parameters to the basic motor settings, adjust the following to
their correct values for the motor:
– P101 Motor Full Load Current
P102 Motor Base Voltage
P103 Motor Base Frequency
P106 Acceleration Rate
P108 Deceleration Rate
P110 Max. Frequency, Forward
P111 Max. Frequency, Reverse
– Isolate the drive and wait until all the l.e.d.s on the front panel are extinguished. This
may take several minutes.
– Remove the two retaining screws and open the front panel.
– Connect the motor to the U, V and W terminals on the drive, ensuring the three
phases are connected to give the correct direction of rotation at the motor.
– Close the front panel of the drive and secure it with the two retaining screws.
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10. Commissioning Alspa GD2000E
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Alspa GD2000E 10. Commissioning
Note: Values P999 = 109 and 110 are reserved for future products. If these
numbers are entered they are equivalent to values 111 and 112
respectively.
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10. Commissioning Alspa GD2000E
Note: Values P999 = 209 and 210 are reserved for future products. If these
numbers are entered they are equivalent to values 211 and 212
respectively.
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Alspa GD2000E 10. Commissioning
Note: Values P999 = 309 and 310 are reserved for future products. If these
numbers are entered they are equivalent to values 311 and 312
respectively.
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10. Commissioning Alspa GD2000E
Print Home
Alspa GD2000E 11. Maintenance
Maintenance
WARNING:
Monthly
– Examine the input and output power terminations for signs of overheating.
Six Monthly
– Remove any accumulated dust from the equipment, using a suction type cleaner with
a non-conducting nozzle.
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11. Maintenance Alspa GD2000E
11.3 Fault-Finding
11.3.1 Fault Indication
When a fault condition arises this is indicated on the front panel of the drive, by either
the WARNING l.e.d. or the TRIP l.e.d. illuminating and the HEALTHY l.e.d being
extinguished.
11.4 Warnings
When the WARNING l.e.d. on the front panel is lit it indicates that a fault has occurred
which has not caused the drive to trip but requires correction by the operator. Each time
a warning condition occurs a fault code is placed in the Warning record, parameters
50 to 59, which may be read back by the operator.
The drive stores warning fault codes in parameters 50 to 59. In the event of a warning:
– Use the front panel controls to select parameter 50 and note the warning code.
– In turn select parameters 51 to 59 and record any additional warning codes which
may be present.
– Check the meaning of each warning code using Table 11-1 and take appropriate
corrective action.
11.5 Trips
When the TRIP l.e.d. is lit this indicates that a serious fault has occurred which has
caused the drive to be shut down. Each time a trip occurs a fault code is placed in
parameters 60 to 69 and the warnings in parameters 50 to 59 are frozen, to record
any warnings which may have occurred prior to the trip.
Most trips which occur can be reset when the fault has been cleared. Trips 17, 18, 19
and 20 however are classified as ‘system’ trips. Of these trips 19 and 20 are resettable
and trips 17 and 18 are not resettable. To reset trip 19 or 20 the trip fault code must be
interrogated before performing a reset. In the unlikely event of a non-resettable trip
occurring, make a note of the fault code and contact the Customer Support Unit at
CEGELEC.
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Alspa GD2000E 11. Maintenance
When a trip occurs, the drive is disabled and the TRIP l.e.d. is lit. The last trip fault code
is stored in Parameter 60. In the event of a trip:
– Use the front panel controls to select parameter 60 and record the fault code.
– In turn select Parameters 61 to 69 and record any additional trip fault codes which
may be present.
– Check the meaning of each trip fault code present using the Table 11-2 and take
corrective action.
Resettable Trips
Resettable trips can be reset by issuing a RUN command fom the selected control
source. Trip reset occurs on the rising edge of the RUN signal. This resets all the
resettable trips excluding the System trips (see Table 11-2).
System trips must be reset manually using the front panel controls as follows:
– Press the UP and DOWN keys simultaneously, while a parameter in the range
60 to 69 (either number or value) is displayed.
All resettable trips can be reset by a rising edge on the RUN1 or RUN2 digital inputs.
This feature allows the resettable trips to be reset from a remote location, without
issuing a Run command.
Trip reset request on the RUN1and RUN2 digital inputs is enabled at all times whether
or not ‘digital inputs’ is selected as the control source.
The Trip reset facility is disabled on the RUN2 digital input if any of the reference or
control modes, which use RUN2 (fixed speed menu, remote control selection etc. . .) are
selected.
Many of the trip conditions which can occur can be configured to reset automatically.
Used in conjunction with the automatic restarting this allows the drive to be configured
to ride through transient faults. Trips configured to auto-reset are also reset when a
RUN request is made either from the front panel RUN button or from the digital
inputs (terminal block TB6). The method of configuring the drive to auto-restart is
described in Chapter 7 Para 7.5.8.
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11. Maintenance Alspa GD2000E
A fatal error occurs when an internal fault in the drive makes safe operation impossible.
When a fatal error occurs, the drive is disabled by hardware circuits and an error code
E000, E001 or E002 is displayed on the 4-digit display. The l.e.d. indicators may be lit
randomly.
Read only Parameters 540 to 549 are used to maintain a record of the fault codes of
the last ten trips. The trips are recorded in reverse chronological order, Parameter 540
containing the most recent trip fault code and Parameter 549 the oldest. This feature is
useful in identifying a trend in drive trips.
Contain the fault codes of the nine previous trip, in reverse chronological order, with
1 ms resolution in the determination of the order.
Set the sample number required in Parameter 500. (The sample number applies to all
ten history channels.)
Select the required history channel and read the value. (The meaning of this value will
depend on how the History log is configured.)
To read other samples in the selected history channel record, press the MODE key then
the UP or DOWN keys to scroll through all the values in the record.
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Alspa GD2000E 11. Maintenance
Contains the sample which is displayed when when the History log (Parameter 501 to
510) is interrogated. Allowed values are:
0 to 99 (sample number)
This sample number can be set by selecting and writing to Parameter 500 in the usual
way or it can be incremented and decremented by operating the UP and DOWN
arrow keys while a history record is displayed. This provides a convenient method of
scrolling through all the samples in a record.
These parameters each contain up to 100 samples of history data. When a history
channel is interrogated, the sample number displayed is determined by the value in
Parameter 500. If no data is recorded in the selected sample, the pattern “——” is
displayed.
The meaning of the data display for each sample is determined by the configuration
defined in Parameters 511 to 531.
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11. Maintenance Alspa GD2000E
Fault
Warning Name Description
Code
The drive output current is greater than the continuous
100 Excessive Current rating, if this condition persists the drive will TRIP due to a
Timed Overcurrent
The motor thermostat input (DIGITAL INPUT 1) is low. This
101 Motor Thermostat
can only occur if Parameter 182 is set to option 1.
This indicates that the motor has reached the I2T Warning
2
102 Motor I T condition set in Parameter 454. The motor may overheat
or the drive may trip if this warning is ignored.
Indicates that the output current has exceeded the limits of
the Load Fault envelope set in parameters 600 to 619
103 High Current Load Fault
inclusive. If the load does not reduce, the drive may trip,
depending on the setting of Parameter 601.
This indicates that the output current has fallen below the
Load fault envelope defined in Parameters 600 to 619
104 Low Current Load Fault
inclusive. If the load does not increase, the drive may trip,
depending on setting of Parameter 601.
This indicates that the Principle Reference Source, selected
105 Principle Reference Lost
by Parameter 12, has failed.
This indicates that the Principle Control Source, selected
106 Principle Control Source Lost
by Parameter 11, has failed.
The temperature of the control electronics is at or higher
107 High Temperature than 65 oC. The drive will trip due to over-temperature at
80 oC if no action is taken.
The temperature of the control electronics is at or below 0
108 Low Temperature o
C. The drive will trip if the temperature is less than -10 oC
The backup reference source has failed. The drive will trip
109 Backup Control Source unhealthy
if the principle control source is lost.
The Backup reference source has failed. The drive will trip
110 Backup Reference Source unhealthy
if the principle reference source is lost.
The drive output voltage is less than 90% of the required
motor voltage for the requested running frequency. This
111 Low Motor Volts
Warning only occurs if Parameter 473 is set to option 1 or
3.
Indicate that the drive has detected a problem within its
200 own software. The drive will continue to operate as
201 Internal Software Fault normal. To clear this warning, switch OFF the input power
202 supply and wait until the led indicators on the front panel
are extinguished, then switch ON the input power supply.
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Alspa GD2000E 11. Maintenance
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11. Maintenance Alspa GD2000E
Fault
Name Class Description
Code
The motor I2T limit has been exceeded, Parameter 454
22 Motor I2T A.R
must be configured to Trip (option 2) for this to occur.
The Primary Control source and the backup control source
23 Control source A.R
have both failed (or no backup was configured).
The motor current has been below the minimum allowed
24 Low current load fault A.R threshold for greater than the allowed time and Parameter
601 has been configured to trip in this event.
The motor current has been above the maximum allowed
25 High current load fault A.R threshold for the greater than the allowed time and
Parameter 601 has been configured to trip in this event.
The internal temperature of the drive has fallen below the
26 Under temperature A.R
minimum allowed operating temperature.
The keypad (Enhanced Programming Unit) has been
27 Keypad loss A.R disconnected without proper authorisation. Parameter 469
must be set to option 0 for this to occur.
The drive output voltage is less than 90% of the required
motor voltage for the requested operating frequency.
28 Low motor volts A.R
Parameter 473 must be configure to option 2 for this to
occur.
33 Hardware over-temperature AR.
34 U-phase power supply
Output bridge 1 gate drive SMPS failure
35 V-phase power supply A.R.
Applies to GD2104E and above.
36 W-phase power supply
38 Bridge 2 U Upper transistor A.R
39 Bridge 2 U Lower transistor A.R
40 Bridge 2 V Upper transistor A.R Output IGBT has been disabled by its self protection.
41 Bridge 2 V Lower transistor A.R Delta drives GD2564E and GD2754E only.
42 Bridge 2 W Upper transistor A.R
43 Bridge 2 W Lower transistor A.R
44 U-phase power supply
Output bridge 2 gate drive SMPS failure
45 V-phase power supply A.R.
Applies to GD2564E and above.
46 W-phase power supply
48 Bridge 3 U Upper transistor A.R
49 Bridge 3 U Lower transistor A.R
50 Bridge 3 V Upper transistor A.R Output IGBT has been disabled by its self protection.
51 Bridge 3 V Lower transistor A.R Delta drives GD2846E and above.
52 Bridge 3 W Upper transistor A.R
53 Bridge 3 W Lower transistor A.R
54 U-phase power supply
Output bridge 3 gate drive SMPS failure
55 V-phase power supply A.R.
Applies to GD2846E and above.
56 W-phase power supply
57 Overspeed R The speed limit has been exceeded
The System has not been configured (i.e. the configuration
69 System Configuration S
value in P999 is set at 0). Applies to Mk2 DELTA drives only.
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Alspa GD2000E 12. Ordering Information
Ordering Codes
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12. Ordering Information Alspa GD2000E
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Alspa GD2000E 12. Ordering Information
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12. Ordering Information Alspa GD2000E
Note: If using the wall mounted DC Link Chokes (rather than loose ones) for
Alspa GD2104E, 2145E or 2207E you must use Input Line Reactor
33Z0344/10.
* 2 off reactors required for GD2846E and GD21131E.
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Alspa GD2000E 12. Ordering Information
12.4 Spares
Please contact your local authorised CEGELEC dealer for spares requirements.
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12. Ordering Information Alspa GD2000E
Print Home
Alspa GD2000E Appendix A Enhanced Keypad
A1 Introduction
The optional Enhanced Keypad provides improved control and programming facilities
for the GD2000E series of a.c. drives. It can either be mounted directly on the front of
the drive unit, covering the existing controls, or it can be mounted in a remote location.
This remote mounting feature is particularly convenient when GD2000E units are
mounted in a panel. The enhanced keypad is then usually mounted in the front panel
door.
The programming and control functions available with the enhanced keypad are the
same as for the drive front panel controls, but it is more user friendly way. The 2-line
l.c.d provides full English language text information about the parameter functions and
values as they are selected.
A2 Description
The enhanced keypad is a small moulded unit with a ‘super-twist’ liquid crystal display
(l.c.d.) and a membrane keypad containing nineteen programming keys, four drive
control keys and 5 light emitting diode (l.e.d.) indicators. A 9-way D-type connector at
rear of the keypad connects directly to the RS232 port connector on the front panel of a
GD2000E drive, or the keypad can be mounted in a remote location using an
extension cable, available as an option. The general appearance of the unit is shown in
Figure A-1. Power for the keypad is derived from the 9-way D-type connector. The
keypad is active when it is connected to the drive unit.
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Appendix A Enhanced Keypad Alspa GD2000E
A3 Specification
A3.1 Display
A3.2 Keypad
This is a sealed membrane type keypad with 23 keys with four drive control keys and
19 Programming Keys
HEALTHY : green
RUNNING : green
KEYPAD CONTROL : green
WARNING : yellow
TRIPPED : red
A3.5 Dimensions
A4 Environmental Conditions
Storage temperature : -25 oC to +70 oC
Operating temperature : 0 oC to 50 oC (external case temperature)
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Alspa GD2000E Appendix A Enhanced Keypad
A6 Operating Instructions
There are four control keys: STOP , START , INCREASE , and DECREASE
. These are used to stop and start the drive and control the output frequency from
the keypad. These keys act directly on the drive output without any reference to
parameter settings.
These keys control the stop/start state of the drive when the keypad is specified as the
control source. They directly replace STOP and START keys on the GD2000E front
panel. To activate these controls the Control source, Parameter 11, must be set to
‘Local’.
The STOP key is red. When pressed it issues a stop command to the drive
(provided the drive is configured for local control). On receipt of a stop command the
drive takes action to bring the drive to rest (defined by the Stop mode - Parameter 14)
and disables the output to the drive. In the stopped state the following conditions apply:
– The supply input and the DC Link remain ‘live’.
– When the motor has been brought to a halt the RUNNING l.e.d. is extinguished.
The START key is green. When pressed it issues a RUN command to the drive. On
receipt of a RUN command the drive takes action to start the motor (defined by the
Start mode set in Parameter 13). Additionally the following conditions apply:
– The output bridge is enabled.
– The History log continues to record except, on the first RUN command after the drive
is energised, or whena a trip occurs. In this case the History log is cleared and a new
History log is started.
The INCREASE key increases the output frequency and the DECREASE key
decreases the output frequency.
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Appendix A Enhanced Keypad Alspa GD2000E
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Alspa GD2000E Appendix A Enhanced Keypad
The 2-line by 24 column liquid crystal display, can display a full alphanumeric
character set.
Initial Conditions
When the keypad is connected to the drive it will display the parameter which was
displayed when it was last disconnected.
Default Display
The parameter which is displayed can be changed either by using the up/down keys or
by entering a new parameter number.
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Appendix A Enhanced Keypad Alspa GD2000E
Note: If there is a Warning in existence (i.e. the WARNING l.e.d. is lit) when the
? key is pressed, a menu will be displayed, see Para A6.18. Press ‘1’ to
continue displaying further information.
– Stop-to-Edit
– State Variable
– Engineering Parameter
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Alspa GD2000E Appendix A Enhanced Keypad
– Information Ends
Press MODE.
Press MODE.
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Appendix A Enhanced Keypad Alspa GD2000E
Press ENTER.
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Alspa GD2000E Appendix A Enhanced Keypad
The method of setting up a History log is detailed in the Chapter 7 Para 7-7.9.
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Appendix A Enhanced Keypad Alspa GD2000E
Press ENTER.
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Alspa GD2000E Appendix A Enhanced Keypad
Press MODE.
When the drive has tripped, the ‘TRIPPED’ l.e.d. is flashing red. To display the trip fault
codes proceed as follows:
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Appendix A Enhanced Keypad Alspa GD2000E
There are three ways of attempting a trip reset from the keypad.
(1) Press the START button (the drive must be configured for local control). The drive will
reset and run.
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Alspa GD2000E Appendix A Enhanced Keypad
When there is an active warning the WARNING l.e.d. is illuminated yellow. To display
the warning messages:
Press ?.
– Authorisation is required to change a parameter (i.e. the correct security code needs
to entered.) See Chapter 7 Para 7.6.
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Appendix A Enhanced Keypad Alspa GD2000E
A7 Installation
The keypad may either be fitted directly to the front of the drive unit, or mounted
remotely using an extension cable (see ordering codes).
– Using the drive front panel controls, set the value of Parameter 203 to 4 to configure
the RS232 port to communicate with the enhanced keypad.
– Remove the yellow blanking plug covering the 9-way D-type socket on the front
panel of the drive unit.
– Position the keypad in the rectangular recess on the front panel of the drive unit
taking care to align the 9-way D-type connector and push the keypad home.
– Secure the keypad using the two retaining screws.
The enhanced keypad may be fitted to a remote position e.g. in a cubicle door if
required. The keypad must be sited on a flat panel, and requires a cut-out to the
dimensions shown in Figure A-2. Rear access is required for cable entry.
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Alspa GD2000E Appendix A Enhanced Keypad
The dimensions of the unit are shown in Figure A-2. A clearance of approximately 50
mm (2") is required at the rear of the unit for the cable and connector.
The site chosen should conform to the environmental conditions detailed in the
specification section.
If the unit is to mounted on the outside of an IP65 (NEMA 4) enclosure, a neoprene seal
(see Ordering Codes) must be fitted between the unit and the enclosure. To effect a
proper seal the seating area around the cut-out must be within 0.25mm (10 thou.) of a
flat plane.
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Appendix A Enhanced Keypad Alspa GD2000E
– Fit the neoprene seal to the groove at the rear of the unit.
– Position the keypad over the aperture and secure with 2 off 4 mm fixing screws.
– Connect the plug end of the extension cable to the 9-way D-type socket on the front
panel of the drive unit. Route the cable carefully with regard to the segregation
requirements. Connect the socket to the connector at the rear of the keypad.
– Energise the drive.
– Using the drive front panel controls, set the value of Parameter 203 to 4 to configure
the drive RS232 port to communicate with the enhanced keypad.
When the keypad is fitted the parameters 203, 463 and 469 need to be set to
configure the drive for use with the enhanced keypad.
Other parameters which may need to be set when using the Enhanced Keypad are:
– Parameter 11 - Principle Control Source.
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Alspa GD2000E Appendix A Enhanced Keypad
When the keypad is fitted the 4-digit display on the front panel of the drive displays the
contents of a predetermined parameter. The default setting displays parameter 2 the
frequency feedback. This can be changed by setting the value to a different parameter
number in the range:
1 to 698.
This parameter determines the action taken by the drive if the keypad is not present
when the drive is energised, or if keypad control is lost while the drive is energised.
Allowed values are:
0 = Keypad removal not allowed.
1 = Keypad removal allowed.
The keypad text can be language can be changed to read in either English, German or
French (not available in some versions of firmware).
– Energise the drive. The key pad will now display text in the selected language.
A7.7 Maintenance
There are no user maintainable components within the enhanced keypad. The unit may
be cleaned periodically using soap solution and a damp cloth.
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Appendix A Enhanced Keypad Alspa GD2000E
Print Home
Alspa GD2000E Appendix B
B1 Introduction
The User Termination Panel, which carries the control signal wiring, relay outputs and
RS485 serial port connections (Terminal blocks TB6, TB7 and TB8) can be mounted
outside the drive unit to improve access to the terminations. The maximum distance
between the controller and the termination panel is governed by length of the
connecting ribbon cable, which is limited to 3 m long by noise considerations.
When the equipment arrives on site, unpack it carefully and inspect it for any sign of
damage. Check the complete consignment against the packing slip for any loss in
transit. If any damage or loss has occurred, contact CEGELEC immediately giving the
following details:
– A list of damaged or missing items.
– A description of damage.
B3 Description
The remote termination panel kit contains the following items:
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Appendix B Alspa GD2000E
Ground cable
40-way ribbon cable (length = 3 m).
The User Termination Panel is intended for fitting to a DIN 46277-Part 1 or DIN
46277-Part 3 mounting rail. The dimensions of the unit are shown in Figure B-1.
– Select a suitable location for mounting the termination panel, ensuring that there is
adequate clearance for all cabling, and that the cable segregation requirements are
satisfied. Fit DIN type mounting rail (not supplied).
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Alspa GD2000E Appendix B
– Connect the grounding point on the termination panel to a suitable grounding point
on the frame or panel using the grounding cable provided.
– Ensure the drive is disconnected from the power supply and that no l.e.d.s are lit on
the front panel.
– Unscrew the two retaining screws and open the front panel.
– Locate and remove the lower 40-way ribbon cable connecting the front panel to the
power interface board. Discard the cable or store it for future use.
– Thread the extended 40 way ribbon cable provided in the kit through the cable entry
in the base of the unit (the cable needs to be folded to achieve this) and connect it to
the lower ribbon cable connector on the drive panel.
Route the cable to the remote termination panel, taking care that the segregation
requirements detailed in Chapter 9 Para 9.3.11 are satisfied, and connect it to PL5 on
the termination panel.
– Secure the cable along its route using suitable cable ties or clips.
– Route the control wiring to the termination panel and connect the wires to Terminal
blocks TB6, TB7 and TB8 as required.
B6 Description
The remote termination panel kit contains the following items:
DIN rail card holder centre section in 5 sections
DIN rail card holder l/h end Qty 1.
DIN rail card holder r/h end Qty 1.
Grounding screw assembly comprising:
M3 x 16 (grounding) screw. Qty 1.
M3 nuts. Qty 2.
Plain washer. Qty 2.
M3 spring washer. Qty. 2
Grounding cable. Qty 1.
40-way ribbon cable. (length = 3 m).
The User Termination Panel is intended for fitting to a DIN 46277-Part 1 or DIN
46277-Part 3 mounting rail. The dimensions of the unit are shown in Figure B-1.
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Appendix B Alspa GD2000E
– Disconnect the input AC supply. Ensure that no l.e.d.s are lit on the front panel.
– Unscrew the two retaining screws and open the front door of the drive.
– Remove the screws holding polycarbonate safety cover and remove the cover.
– Disconnect the 40-way ribbon cable from the user termination panel and from the
control panel on the door. Remove the cable from the drive and store for possible
future use.
– Remove any control wiring which may be connected to the user terminal block.
– Unscrew the four screws and the groundinng screw, holding the user termination
board, remove the board from the drive.
– Refit the polycarbonate safety cover using the original screws (it will be necessary to
place packing washers on the terminal block support pillars to make up the thickness
of the removed user termination panel).
– Assemble the Grounding terminal as shown in Figure B-3. Tighten the nut.
– Assemble the five card holder centre sections to the right-hand end section as shown
in Figure B-3. Moderate force is required to make the sections click home.
– Insert the termination panel and fit the left-hand end section (see Figure B-3).
Select a suitable location for mounting the termination panel, ensuring there is
adequate clearance for all cabling, and that the cable segregation requirements are
satisfied. Fit a type DIN 46277-Part 1 or DIN 46277-Part 3 rail mounting (not supplied)
for the termination panel.
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Alspa GD2000E Appendix B
– Connect the grounding point on the termination panel to a suitable grounding point
on the frame or panel using the grounding cable provided.
– Thread the extended 40-way ribbon cable through the cable entry in the base of the
unit (the cable needs to be folded to achieve this).
– Connect the 40-way ribbon cable provided to the lower 40 way connector on the
drive door.
– Route the 40-way ribbon cable to the termination panel and connect it to the ribbon
cable connector PL5 on the termination panel, observing the requirements for
segregation..
– Secure the cable along its route using suitable cable ties or clips.
– Route the control wiring to the termination panel and connect the wires to Terminal
blocks TB6, TB7 and TB8 as required.
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Appendix B Alspa GD2000E
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Alspa GD2000E Appendix C
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Appendix C Alspa GD2000E
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Alspa GD2000E Appendix C
General Information
C1.1 Introduction
This appendix gives details of the GD OMEGA (GD2000E) control equipment and
shows how this equipment is used with the GD DELTA power equipment to build each
of the modular GD2000E drives in the range GD2282E to GD21131E. It should be
read in conjunction with the GD DELTA Technical Manual which gives details of the
power equipment. A typical arrangement of a GD2000E modular drive is shown in
Figure C-1
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Appendix C Alspa GD2000E
All drives can be specified with either 6-pulse rectifier input or 12-pulse rectifier input.
The drive is controlled with the standard 5 key local control panel or optional enhanced
keypad used thoughout the GD2000E range of drives.
C1.2.2 User Termination Panel.
The user termination panel is a small printed circuit board, with card holder suitable for
DIN rail mounting. The circuit board carries all the user terminations.
C1.2.3 Switch Mode Power Supply (SMPS)
The SMPS supplies power to the the gate drive circuits on the GD DELTA transistor
module and to the control module. There is one SMPS mounted on each GD DELTA
transistor module.
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Alspa GD2000E Appendix C
Technical Description
C2.1 Introduction
This chapter gives a brief description of the function of the control component parts
which are used to build a GD2000E modular drive.
C2.1.1 GD2000E OMEGA Control Module
The GD2000E OMEGA Control module provides all the control functions of the
GD2000E range of drives. It is a single assembly consisting of the standard GD2000E
front control panel, the control board and power interface board. There are six variants
of the control module, for one, two or three transistor bridges as follows:
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Appendix C Alspa GD2000E
GD2282E 30V4800/300
GD2300E 1
GD2377E
GD2564E 30V4800/310
GD2600E 2
GD2754E
GD2846E 30V4800/320
GD2900E 3
GD21131E
The control modules are suitable for mounting on a panel door or other panel and
requires an aperture in the mounting panel.
The power interface board (PIB) is part of the GD2000E control module. It provides the
interface between the the control board and and the GD DELTA power modules. There
are three variants of the power interface board, suitable for interfacing to one, two or
three parallel connected transistor modules. Power to this board is provided by the
Switch Mode Power Supply (SMPS). Information required by the control board to identify
the current rating of the drive, and the configuration of the power output modules, is
stored on a EEPROM on the PIB.
The PIB also interfaces the pre-charge relay signal and thermistor feed back signals to
the input rectifier modules.
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Alspa GD2000E Appendix C
The Control Module has the following external connectors (all mounted on the PIB):
– A 40-way ribbon cable connector (PL209 on the PIB) for connection to the switch
mode power supply(s).
– A terminal block connector (PL210 on the PIB) for control connections to and from
the input rectifier bridge module.
– 3, 6 or 9 (depending on the type of control module) 26-way ribbon cable connectors
(PL151 to PL153 and PL194 to PL199 on the PIB) for connection to the gate drives on
the transistor bridge modules.
– A 40-way ribbon cable connector (PL3, mounted on the control board) for
connection to the user termination panel.
The three variants of control module have the following 26-way ribbon cable
connectors:
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Appendix C Alspa GD2000E
The interfaces for the pre-charge relay and the thermistor and thermostat feed-back
signals from the rectifier bridge(s) are connected via the 9-way terminal block (PL210).
C2.1.2 GD2000E Switch Mode Power Supply
The Switch Mode Power Supply (SMPS) provides power for the gate drive control circuits
of the output transistor modules and for the control module. One SMPS is required for
each output transistor module. The SMPS is mounted directly on the transistor module
which it powers.
For further information on the SMPS refer to the DELTA Technical Manual (T1641)
C2.1.3 GD2000E User Termination panel
The User Termination Panel is a small printed circuit board fitted into a card holder
suitable for DIN rail mounting. It provides all the terminations for the digital and
analog inputs and outputs, and the RS485 serial port. The user termination panel is
connected to the GD2000E Control Module with a ribbon cable from PL5.
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Alspa GD2000E Appendix C
Precharge Circuit
Each rectifer module has an integral pre-charge circuit to reduce the current surge
when the unit is switched on. When power is applied, current flows into the DC link
through pre-charge resistors, the rectfier bridge thyristors remain switched off until the
DC link voltage reaches a pre-determined level. When the DC link reaches a
predetermined voltage a signal from the control module closes the pre-charge relay,
switching on the rectifier bridge thyristors
C2.2.2 Delta Transistor Modules
These provide PWM switched three-phase output. When two or more transistor modules
are connected in parallel sharing reactors are required on the output. Each Transistor
Module requires a cooling fan.
When used with the GD2000E each transistor module must be fitted with a switch
mode power supply to provide power for the gate drive circuits and the GD2000E
Control Module.
C2.2.3 Cooling Fans and Fan Boxes
One Cooling Fan is required for each rectifier or transistor module in the drive. These
are supplied with supporting steelwork and ducting.
The cooling systems are available in standard and high performance versions.
C2.2.4 Fan Transformer (Standard Cooling System)
The fan transformer for the standard coling system provides 230 V ac for fans from
2-phases of three-phase input. There are several versions available to supply different
numbers of cooling systems. The correct output voltage for the fans is selected by
connection to the appropriate voltage ‘tap’ on the transformer output.
C2.2.5 Fan Transformer (High Performance Cooling System)
The fan transformer for the High Performance Cooilng System provides three-phase
400 V ac from the three phase supply. The correct output voltage for the fans is
selected by connection to the appropriate voltage ‘tap’ on the transformer output.
C2.2.6 DC Link Inductor
Reduces harmonics in the DC link, on systems using 6-pulse rectifier input.
C2.2.7 Inter-Bridge Transformer
An inter-bridge transformer is used on systems using a 12-pulse rectifier output. The
output of the two rectifier modules is connected through the inter-bridge transformer to
the DC link. Its purpose is to force current sharing between the two rectifier modules
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Appendix C Alspa GD2000E
and it reduces DC link ripple. A DC link inductor is not normally required on a 12-pulse
system.
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Alspa GD2000E Appendix C
System Design
This chapter details the electrical interconnections which need to be made to complete
each drive in the range GD2282E to GD21131E. The power cabling of the delta units
and the control connections are detailed separately for each size of drive. For details of
connections to the user termination panel see GD2000E Technical Manual.
Unit Qty
GD2282E control assembly 1
GD2000E termination panel 1
assembly
Switch mode power supply 1
GDR 391 rectifier bridge module 1
GDD 282 transistor bridge module 1
DC link inductor 1
Cooling system comprising:
Fan transformer 1
Cooling fans 2
Cable assembly kit 1
The electrical connections for the power equipment are shown in Figure C-5 and the
control connections are shown in Figure C-6
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Appendix C Alspa GD2000E
Unit Qty
GD2377E control assembly 1
GD2000E termination panel 1
assembly
GD2000E switch mode power supply 1
GDR 721 rectifier bridge module 1
GDD 377 transistor bridge module 1
DC link inductor 1
377 A output reactor 1
Cooling system comprising:
Fan Transformer 1
Cooling fans 2
Cable assembly kit 1
The electrical connections for the power equipment are shown in Figure C-5 and the
control connections are shown in Figure C-6
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Alspa GD2000E Appendix C
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Appendix C Alspa GD2000E
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Alspa GD2000E Appendix C
Unit Qty
GD2282E control assembly 1
GD2000E termination panel 1
assembly
Switch mode power supply 1
GDR 633 rectifier bridge module 1
GDD 282 transistor bridge module 1
Inter-bridge transformer 1
282 A output reactor 1
Cooling system comprising:
Fan transformer 1
Cooling fans 2
Cable assembly kit 1
The electrical connections for the power equipment are shown in Figure C-7 and the
control connections are shown in Figure C-8
Unit Qty
GD2377E control assembly 1
GD2000E termination panel 1
assembly
GD2000E switch mode power supply 1
GDR 633 rectifier bridge module 1
GDD 377 transistor bridge module 1
Inter-bridge transformer 1
377 A output reactor 1
Cooling system comprising:
Fan Transformer 1
Cooling fans 2
Cable assembly kit 1
The electrical connections for the power equipment are shown in Figure C-7 and the
control connections are shown in Figure C-8
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Appendix C Alspa GD2000E
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Alspa GD2000E Appendix C
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Appendix C Alspa GD2000E
Unit Qty
GD2564E control assembly 1
GD2000E termination panel 1
assembly
Switch mode power supply 2
GDR 721 rectifier bridge module 1
GDD 282 transistor bridge module 2
DC link inductor 1
282 A output sharing reactor 2
Cooling system comprising:
Fan transformer 1
Cooling fans 3
Cable assembly kit
The electrical connections for the power equipment are shown in Figure C-9
Unit Qty
GD2754E control assembly 1
GD2000E termination panel 1
assembly
Switch mode power supply 2
GDR 872 rectifier bridge module 1
GDD 377 transistor bridge module 2
DC link inductor 1
377 A output sharing reactor 2
Cooling system comprising:
Fan transformer 1
Cooling fans 3
Cable assembly kit 1
The electrical connections for the power equipment are shown in Figure C-9
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Alspa GD2000E Appendix C
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Appendix C Alspa GD2000E
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Alspa GD2000E Appendix C
Unit Qty
GD2564E control assembly 1
GD2000E termination panel 1
assembly
Switch mode power supply 2
GDR 1168 rectifier bridge module 1
GDD 282 transistor bridge module 2
Inter-bridge transformer 1
282 A output sharing reactor 2
Cooling system comprising:
Fan transformer 1
Cooling fans 3
Cable assembly kit
The electrical connections for the power equipment are shown in Figure C-11
Unit Qty
GD2754E control assembly 1
GD2000E termination panel 1
assembly
Switch mode power supply 2
GDR 1168 rectifier bridge module 1
GDD 377 transistor bridge module 2
Inter-bridge transformer 1
377 A output sharing reactor 2
Cooling system comprising:
Fan transformer 1
Cooling fans 3
Cable assembly kit 1
The electrical connections for the power equipment are shown in Figure C-11
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Appendix C Alspa GD2000E
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Alspa GD2000E Appendix C
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Appendix C Alspa GD2000E
Unit Qty
GD2846E control assembly 1
GD2000E termination panel 1
assembly
Switch mode power supply 3
GDR 1168 rectifier bridge module 1
GDD 282 transistor bridge module 3
DC link inductor 1
282 A output sharing ractor 3
Cooling system comprising:
Fan transformer 1
Cooling fans 4
Cable assembly kit 1
The electrical connections for the power equipment are shown in Figure C-13
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Alspa GD2000E Appendix C
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Appendix C Alspa GD2000E
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Alspa GD2000E Appendix C
Unit Qty
GD2846E control assembly 1
GD2000E termination panel 1
assembly
Switch mode power supply 3
GDR 1168 rectifier bridge module 1
GDD 282 transistor bridge module 3
Inter-bridge transformer 1
282 A output sharing ractor 3
Cooling system comprising:
Fan transformer 1
Cooling fans 4
Cable assembly kit 1
The electrical connections for the power equipment are shown in Figure C-15
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Appendix C Alspa GD2000E
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Alspa GD2000E Appendix C
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Appendix C Alspa GD2000E
Unit Qty
GD21131E control assembly 1
GD2000E termination panel 1
assembly
Switch mode power supply 3
GDR 872 rectifier bridge module 2
GDD 377 transistor bridge module 3
DC link inductor 1
377 A output sharing reactor 3
Cooling system comprising:
Fan transformer 1
Cooling fans 5
Cable assembly kit 1
The electrical connections for the power equipment are shown in Figure C-17
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Alspa GD2000E Appendix C
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Appendix C Alspa GD2000E
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Alspa GD2000E Appendix C
Unit Qty
GD21131E control assembly 1
GD2000E termination panel 1
assembly
Switch mode power supply 3
GDR 872 rectifier bridge module 2
GDD 377 transistor bridge module 3
Inter-bridge transformer 1
377 A output sharing reactor 3
Cooling system comprising:
Fan transformer 1
Cooling fans 5
Cable assembly kit 1
The electrical connections for the power equipment are shown in Figure C-19
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Appendix C Alspa GD2000E
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Alspa GD2000E Appendix C
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Appendix C Alspa GD2000E
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Alspa GD2000E Appendix C
Installation
WARNING:
C4.1 Introduction
This chapter describes the method of installing the GD OMEGA Control unit, SMPS and
User Termination Panel for a GD2000E modular drive, and includes all cabling
associated with the above components as follows:
(1) General Information which is common to all drives.
(2) Installation details for the Control Unit.
(3) Installation details for the user termination panel.
The method of installing the DELTA rectifier and output modules, including connection
to input power supplies and motor is described in the GD DELTA Technical Manual.
– A description of damage.
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Appendix C Alspa GD2000E
Where necessary measures should be taken to prevent the ingress of metallic swarf
generated by process or maintenance activities.
Altitude.
The normal operating altitude for the unit is up to 1000 m (3,300 ft) above sea level.
Above this, the drive should be derated by 7.3% per 1000 m (3,300 ft) up to a
maximum of 2000 m (6,600 ft).
C4.2.5 Heat Loss from Unit
The maximum heat loss of the units are as follows:
Acoustic noise is generated at the motor as a consequence of the PWM switching of the
output power. The noise output and frequency depend on the PWM switching frequency
and the construction of the motor.
C4.2.7 Radio Frequency Emissions
If an RF filter is used it should be connected between the input fuses and the R S T
terminals of the drive. To ensure the effectiveness of the filter, the motor cable should
be shielded or steel wire armoured.
C4.2.8 Susceptibility to Radio Frequency Interference
All GD2000E modules are designed for operation within a panel, which will shield the
modules from radio frequency interference. Care should be taken that no radio
frequency transmissions (e.g. from portable telephones) take place in the vicinity of the
unit, when panel doors are open and the drive is energised.
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Alspa GD2000E Appendix C
C4.3.1 Location
The control module is intended for panel mounting and should be located close to the
transistor bridges. There should be adequate clearance at the rear for cable runs and
access to the cable connectors. A cut-out must be made for clearance for the rear of the
module and to allow cabling to pass through. See Figure C-21
The dimensions of the control module are shown in Chapter C3 Figure C-2.
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Appendix C Alspa GD2000E
– Mark out and drill six holes 3.4 mm (1/8") dia. for the mounting screws.
– Fit the neoprene seal to the groove on the rear face of the front panel.
– Position the module over the aperture and secure with six self-tapping screws.
The User Termination Panel is intended for fitting to a DIN 46277-Part 1 or DIN
46277-Part 3 mounting rail.
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Alspa GD2000E Appendix C
– Select a suitable location for mounting the termination panel, ensuring that there is
adequate clearance for all cabling, and that the cable segregation requirements are
satisfied. Fit DIN type mounting rail (not supplied).
– Clip the terminal panel into position on the DIN rail.
– Connect the grounding point on the termination panel to a suitable grounding point
on the frame or panel using the grounding cable provided.
C4.6 Assembly Instructions
These instructions are intended for guidance only and apply to all drive sizes. The exact
sequence of installation will depend upon the type of panel and the chosen layout.
A list of major components and circuit diagrams for each of the standard drives can be
found in Chapter C3.
– Install the rectifier modules and transistor modules together with their cooling fans,
fan transformer, bus bars etc in accordance with the instructions in the Alspa GD
DELTA Technical Manual. Transistor modules should be mounted close to the control
module to keep connecting cables short. If the control module is mounted on a panel
door which is hinged on the left, the transistor modules will be mounted on the left of
the panel and the rectifier bridges on the right.
– Depending on whether the drive has 6-pulse input or 12-pulse input, install either a
DC link inductor or an inter-bridge transformer. Instructions for installing these items
can be found in the GD DELTA Technical Manual.
– Fit one SMPS to each transistor module see Page C-40.
– Select a suitable location for mounting the GD2000E control module and install this
module in accordance with the instruction in Page C-39.
– Select a suitable location for the user termination panel and install this item in
accordance with the instructions in Page C-40.
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Appendix C Alspa GD2000E
Connect the motor and AC input using suitable rated cables and in accordance with
relevant national standards in the country of use.
Refer to the appropriate circuit diagram in Chapter C3 for details of the power
connections required on standard drive configurations.
C4.7.2 High Voltage DC
The DC link and DC connections between modules are not provided in the standard kit.
The SMPS supply cable(s) are provided in the SMPS boxed kit.
– Connect the SMPS cable to terminal block TB1 of the associated transistor module
taking care that the polarity is correct.
– Connect the free socket connector to PL211 on the SMPS unit.
This is connected to ways 8 & 9 of TB1 on each rectifier unit in the system.
Note that a 110 V supply is available from the system fan transformer.
If this supply is not connected, the drives will trip on “PRE-CHARGE FAIL”.
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Alspa GD2000E Appendix C
The connections required for each possible 690 V system are as follows :
GD2000 Technical Manual GD2000 Technical Manual
Input Type
Drive Type Appendix C Figure for Power Appendix C Figure for Control
(6/12-Pulse)
Connections Connections
GD2300 6 C-6 C-7
GD2300 12 C-8 C-9
GD2600 6 C-10 C-11
GD2600 12 C-12 C-13
GD2900 6 C-14 C-15
GD2900 12 C-16 C-17
Notes:
1. This assumes that the Pre-charge acknowledge signals have been implemented.
2. This assumes that the 110v auxiliary supply has been connected.
These are low voltage connections between the Control Module, and the transistor and
rectifier bridges and the Control Module and SMPSs. The control connections for each
configuration of drive are shown in Chapter C3. These can be divided into three
groups:
C4.7.7 Pre-Charge Acknowledge on DELTA Based Systems
On DELTA based systems additional system protection is implemented in the form of a
Pre-Charge Acknowledge signal from the GDR rectifier units to the OMEGA control
unit. To implement this, additional connections are required between the OMEGA
control unit and the GDR rectifier unit. If this link is not made, the drive will trip on
“PRE-CHARGE FAIL” at power up. Details of the connections are as follows.
On systems where there is a single GDR rectifier unit a single additional wire is required
between the OMEGA control unit and the GDR :
This is in addition to the wiring shown in figures C- 6, C-8, C-10, C- 12, C-14, C-16.
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Appendix C Alspa GD2000E
On systems where there are two GDR rectifier units, two additional wires are required.
These effectively “daisy chain” the pre-charge acknowledge signal from rectifier 1 to the
pre-charge signal of rectifier 2 and use the pre-charge acknowledge from rectifier 2 to
signal to the power interface board.
Details are :
20X4262/20X428 (Power Interface Board) PL210 Pin 8 to GDR No.1 TB1 Pin 1. (This is
as shown.)
GDR No.1 TB1 Pin 10 to GDR No.2 TB1 Pin 1. (This replaces the existing wire to GDR
No.2 TB1 Pin 1.)
20X4262/20X4282 (Power Interface Board) PL210 Pin 9 to GDR No.2 TB1 Pin 10. (This
is a new connection.)
Segregation
The control connections are, in general, low voltage and low current signals. This
makes them inherently susceptible to interference from electromagnetic noise
generated by power cabling. Therefore, in all applications, the control wiring should
not be run directly alongside power wiring. Ideally separate trunking should be used to
run control wires, if this not possible, a separation of at least 300 mm (12") should be
maintained between the control wires and any power cables.
To minimise radio frequency emissions and interference, input supply cables should be
routed separately from the output cabling to the motor.
User Terminations
These will vary according to the application and are described in the Chapter 6 of this
manual.
The Gate Drive cables are 26-way ribbon which are supplied pre-terminated as part of
the Control Module kit. There are three gate drive cables one for each transistor
module, one for each output phase.
– Route the gate drive cables and connect them between the Gate Drive circuit boards
and the Power Interface Board as shown in section C3.
The SMPS ribbon cable is a 40-way ribbon. This is supplied pre-terminated with either
one, two or three connectors (depending on the number of transistor modules in the
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Alspa GD2000E Appendix C
drive) which connect to the SMPS units. There are therefore three types of cable,
depending on the model of drive:
Note: The connectors on these cables are configured at the factory specifically
for the type of drive unit. If the cable supplied is lost or damaged in any
way, a new cable must be obtained from the CEGELEC.
– Route the SMPS cable and connect between connector PL212 on each of the SMPS
units and PL209 on the Power Interface Board on the Control Module.
Thermistor/Thermostat feedback and Pre-charge Wiring
PL210 on the Power Interface Board is a screw terminal connector with terminals on the
free half of a 9-way plug and socket. PL210 is suitable for 2.5 mm2 (#14awg) flexible
cables.
The user termination panel connecting cable is a 40-way ribbon cable supplied
pre-terminated.
– Route the ribbon cable and connect it from PL5 on the user termination panel to PL3
on the control module.
User Termination Panel Wiring
The user termination panel wiring will depend on the individual application. Full details
of the user termination panel connections are given in Chapter 6 of the this Manual.
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Appendix C Alspa GD2000E
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Alspa GD2000E Appendix C
Commissioning
C5.1 Introduction
Because of the nature of the GD2000E modular drives it is not possible to give detailed
commissioning instructions for modular drives in this manual. It is the responsibility of
the drive builder to provide full pre-commissioning checks for GD2000E modular
drives, to a point at which it is safe to connect the drive to the supply and motor.
– Mechanical checks
– Electrical checks
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Appendix C Alspa GD2000E
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Alspa GD2000E Appendix D
D1 Introduction
The 12-pulse adaptor unit can be fitted to the GD2104E, 2145E and 2207E drives and
GD3104, 3145 and 3207 vector control drives. This unit converts the drive to 12-pulse
operation, reducing the harmonic current imposed on the supply.
The 12-pulse adaptor unit is fitted at the base of the main drive unit and contains all
the circuits and components required to convert the standard drive to 12-pulse
operation.
D2 Technical Description
D2.1 Introduction
The 12-pulse adaptor converts the standard drive to 12-pulse operation and comprises
the following:
Input thyristor bridge - converts one of the 3-phase AC inputs to DC. It is identical to the
input bridge in the main drive unit. The pre-charge function is controlled by the main
drive unit.
Inter-bridge reactor - balances the output of the two input bridges, so that the power
supplied to the DC link is drawn equally from each. It also provides some voltage
smoothing making a separate DC link inductor unnecessary.
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Appendix D Alspa GD2000E
D3 System Design
12-pulse drives require two 3-phase AC input supplies phase shifted 30o relative to
each other and these should be connected as shown in Figure D-2.
The control connections for the 12-pulse adaptor unit are connected as shown in
Figure D-3
Note: The existing control wires on PL210 must be left in place. Remove the
existing link connecting PL210/3 and PL210/4.
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Alspa GD2000E Appendix D
D4 Installation
WARNING:
Note: The Alspa GD2000E and GD3000 ranges of inverters has been designed
to IEC specifications using SI units. In this manual approximate values for
inches, lbs, h.p. are given here for convenience.
When the equipment arrives on site, unpack it carefully and inspect it for any sign of
damage. Check the complete consignment against the packing slip for any loss in
transit. If any damage or loss has occurred, contact CEGELEC immediately giving the
following details:
– A list of damaged or missing items.
– A description of damage.
Details of the type of drive unit, serial number, modification status and basic electrical
information are given on the identification label fixed to the front of the unit.
D4.1.3 Storage
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Appendix D Alspa GD2000E
D4.2 Environment
Where necessary, measures should be taken to prevent the ingress of metallic swarf
generated by process or maintenance activities. Where there is a risk of falling water, a
drip proof canopy should be mounted over the drive, to prevent water from entering the
drive.
D4.2.1 Altitude.
The normal operating altitude for the unit is up to 1000 m (3,300 ft) above sea level.
Above this, the drive should be derated by 7.3% per 1000 m (3,300 ft) up to a
maximum of 2000 m (6,600 ft).
Some Alspa GD2000E and GD3000 drives contain power electronic devices which may
contain beryllium oxide ceramic. Under normal circumstances they are not hazardous.
Do not grind or cut open these devices. Unserviceable units or parts must be disposed
of as hazardous waste. Do not incinerate.
To follow
The maximum acoustic noise output of the drive units is not more than 75 Db(A).
Acoustic noise is generated at the motor as a consequence of the PWM switching of the
output power. The noise output and frequency depend on the PWM switching frequency
and the construction of the motor.
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Alspa GD2000E Appendix D
All GD2000E and GD3000 units are shielded from radio interference when the front
panels are closed. Care should be taken that no radio frequency transmissions (e.g.
from portable telephones) take place in the vicinity of the unit, when the front door is
open and the drive is powered up.
The Alspa GD2000E and GD3000 drives are air cooled. It is essential that adequate
clearance to allow a free flow of cooling air through the louvres at the top and bottom
of the unit is maintained at all times. Minimum clearances for ventilation are shown in
the following Figures D-4 .
D4.2.10 Access
Access to the front of the drive unit is required to operate the front panel controls.
Clearance to the front is required for the hinged front door which gives access to the
User terminations (see Figure D-4).
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Appendix D Alspa GD2000E
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Alspa GD2000E Appendix D
WARNING:
The gland plate must be removed from the drive unit and fixed in to position on the
bottom of the 12-pulse unit. This allows cooling air to be drawn through the 12-pulse
unit by the drive unit fan.
D4.3.1 Preparation
Prior to mounting the drive unit and 12-pulse unit, relocate the gland plate as follows:
– Unscrew the six screws holding the gland plate at the base of the drive unit and
remove the gland plate. The screws should be retained.
– Position the gland plate on the base of the 12-pulse unit and fix in position using the
original screws.
D4.3.2 Mounting the Drive Unit and 12-pulse unit
– Mark out the mounting centres to the dimensions shown in Figure D-4.
– Insert the ten mounting screws and screw home leaving 6 to 8 mm (1/8" to 5/16")
protruding from the wall.
– Lift the 12-pulse adaptor into position and hang the unit on the four lower mounting
screws.
– Tighten the four 6 mm (1/4") mounting screws evenly.
– Lift the drive unit into position and hang the unit on the six upper mounting screws.
– Locate the drive unit on to the lip of the 12-pulse unit so that the drive unit drops into
position on top of the 12-pulse unit.
– Tighten the six 6 mm (1/4") mounting screws evenly.
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Appendix D Alspa GD2000E
WARNING
THE DC+ AND DC- TERMINALS ON THE POWER TERMINAL BLOCK CARRY A
DANGEROUS DC VOLTAGE (UP TO 800 V).
The power input and output connections are located inside the drive and 12-pulse unit,
as shown in Figure D-5. The user control connections are located on the user
termination panel. The 12-pulse adaptor unit control terminals are located on a
terminal block (PL214) located inside the unit. All connections are accessible when the
hinged front panels are opened.
The Internal DC, Ground and 12-pulse unit control connections are located as shown
in Figure D-5.
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Alspa GD2000E Appendix D
The AC supply, motor and user control cables exit the drive unit through an aperture in
the base of the 12-pulse unit. For panel mounted drives, a cover plate is provided to
protect the cables as they exit the unit. This cover plate is fitted with grommets and does
not provide any restraint for the cables. The installer must provide adequate support for
the cables as they exit the unit to prevent the cables being pulled loose from their
terminations.
A cable gland box is available which secures the cables and prevents the ingress of dust
and moisture. This unit covers the cable aperture and is fixed with four screws.
All power terminals must be tightened to the correct torque loading, shown in the
Chapter 9 Table 9-1.
The drive frame ground ( ) must be connected to the ground stud of the 12-pulse unit
as shown in Figure D-5 ground with the cable provided. The ground stud (M10) of the
12-pulse unit must be connected to ground with a suitably rated cable.
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Appendix D Alspa GD2000E
Connect one set of input power cables to the R, S and T terminals (M10 stud terminals)
on the drive, and the phase shifted AC supply to the R2, S2 and T2 connections (M10
stud terminals) on the 12-pulse adaptor. See Figure D-5
The main input supply to the drive is not phase sensitive, but the phase rotation of the
two AC input supplies must be the same.
The motor frame must be connected to the ground () terminal of the drive by a suitably
rated ground cable.
Connect the motor to the U, V and W terminals. See Figure D-5. For normal forward
motor rotation the output follows the sequence U: V: W at the output terminals.
The user control connections and the RS485 connections are connected to terminal
blocks on the User Termination Panel. See Chapter 9 Figure 9-16.
The user terminal blocks are suitable for cable sizes up to 2.5 mm2 (#14 awg).
D4.6.7 Segregation
The control connections are, in general, low voltage and low current signals. This
makes them inherently susceptible to interference from electromagnetic noise
generated by power cabling. Therefore, in all applications, the control wiring should
not be run directly alongside power wiring. Ideally separate trunking should be used to
run control wires, if this not possible, a separation of at least 300 mm (12") should be
maintained between the control wires and any power cables, wherever possible.
To minimise radio frequency emissions and interference input supply power cabling
should be routed separately from the output cabling to the motor.
D5 Commissioning
– Check that the drive and 12-pulse adaptor unit are connected in accordance with the
installation instructions.
– Ensure the two AC input supplies are within the tolerances specified in Chapter 2 and
are phase shifted by 30o.
– Carry out the commissioning checks detailed in Chapter 10.
– When the drive is energised and running check that the current drawn from each
phase of the two supplies is balanced.
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Alspa GD2000E Appendix E. Overload Ratings
E1 Introduction
The Alspa GD2000E range of modular drives are available with an overload factor of
1.1 with the option of either a standard or a large fan.
The timed overcurrent function trips the drive if the accumulated product of overload
current (ie. current above the drive full load current in P100) and time is equivalent to
110% of the current rating for a period of 60 seconds. The percentage of overload
remaining can be monitored by reading Parameter 17.
The continuous output currents with a 10% overload for 1 minute are shown in the
table below along with the part number of the relevant control module.
Continuous Output
Unit No. Current 10% Overload Control Module Part No.
For 1 Minute
GD2282E 385 A 30V6900/240
GD2377E 514 A 30V6900/250
GD2564E 740 A 30V6900/260
GD2754E 985 A 30V6900/270
GD2846E 1110 A 30V6900/280
GD21131E 1476 A 30V6900/290
To complement the 1.1 overload ratings a large fan is available along with its relevant
supply transformer the order codes of which are shown below.
Order Code Item
31V6900/10 DELTA Fan Unit Large
50Z0018/01 Transformer/Fan/Contactor 2 Fans
50Z0018/02 Transformer/Fan/Contactor 4 Fans
50Z0018/03 Transformer/Fan/Contactor 6 Fans
The following pages provide all the information required with examples provided to
calculate the rating of a GD2000E modular drive taking into account such factors as
supply voltage, supply frequency, altitude above sea level, ambient temperature,
overload required and a standard or a large fan.
The thermal current data used in these calculations is based on the following:
No allowance has been made for external ductwork pressure drops and other air flow
reductions.
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Appendix E. Overload Ratings Alspa GD2000E
Read off the IEC thermal current rating from the table.
Note: this is not an actual drive current rating. It is a value on which re-rating
factors are applied to obtain the actual thermal rating. The actual drive
rating is obtained by comparing the thermal rating with the silicon limit
value and then taking the lower of the two.
For voltages in between 415 V and 460 V, linearly interpolate between the two to
obtain the thermal current value at the required voltage.
The re-rating factors correct for actual ambient temperature, altitude and different
supply frequency.
where:
The actual drive rating is the lower of the two. The reason for this is explained in the
graph below.
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Alspa GD2000E Appendix E. Overload Ratings
Two lines are shown: the Absolute Silicon Limit line, and the Thermal Limit line
(derating curve) dependent on factors such as altitude and temperature. The Thermal
Limit Line begins at a level much higher than the Absolute Silicon Limit line in order that
derating factors are not imposed sooner than they need to be. Example 4 below
displays this point.
Example 1
GD2846E fed from a 480 V 50 Hz supply at 2000m ASL with a 50o C ambient and
1.5 x overload.
1.The maximum possible rating is achieved at the lowest switching frequency i.e. 2 kHz.
Referring to the 480 V table with 1.5 x overload for 60 s and large cooling fan:
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Appendix E. Overload Ratings Alspa GD2000E
4. Compare derated value against silicon limit for 1.5 x overload = 814 A.
In this case our calculated value of 823 Amps exceeds the absolute silicon limit of
814 A. Therefore the continuous current limit is 814 A.
Example 2
GD2282E fed from a 380 V 50 Hz supply at sea level with an ambient of 20o C and
1.1 x overload.
1. Assume the maximum possible current is required, so therefore choose the lowest
possible switching frequency i.e. 2 Khz. Refer to the 380/415V table, 1.1 x overload
with large cooling fan.
4. Compare calculated value with absolute silicon limit at 1.1 x overload for 60 s i.e.
385 Amps.
In this case our calculated value of 607 Amps exceeds the absolute silicon limit of 385
Amps. Therefore our true current limit is 385 Amps.
Example 3
GD2377E fed from 460 V 60 Hz supply at 1500m ASL with an ambient of 40o C and
1.1 x overload.
1. Assume the maximum possible current is required, so therefore choose the lowest
possible switching frequency i.e. 2 kHz. Referring to the 480 V table and
1.1 x overload for 60s with the large cooling fan.
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Alspa GD2000E Appendix E. Overload Ratings
4. Compare calculated value with absolute silicon limit at 1.1 x overload for 60 s i.e.
513 Amps.
In this case the calculated value is less than the silicon limit and therefore this value
must be used i.e. a continuous operating current of 426 amps.
Example 4
1. Referring to the 2 kHz switching frequency table, GD2282E, 1.5 x 60s, 380/415 V.
In this case the calculated rating is greater than the continuous silicon limit rating at
1.5 x 60 s of 282 Amps. Therefore no temperature derating is required in this case.
[For this drive, a simple calculation will show, ignoring altitude derating, that
temperature derating is not required until we reach 45C ambient.]
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Page E-6
Switching Frequency P450 = 2 kHz
GD2377E 340 440 315 386 331 428 307 376 344 445 319 391 564 513 376
GD2564E 636 825 590 723 619 803 574 705 644 835 597 733 814 740 543
GD2754E 653 845 605 741 635 822 589 721 660 855 613 750 1083 985 722
GD2846E 954 1237 814 1085 928 1205 861 1057 965 1253 895 1099 1221 1110 814
GD21131E 979 1268 908 1112 952 1234 883 1082 990 1283 918 1125 1624 1476 1083
Fan Type Std Large Std Large Std Large Std Large Std Large Std Large
Drive Size
GD2282E 305 399 283 350 290 380 299 367 302 395 311 382 424 385 282
GD2377E 315 407 291 356 301 387 307 376 313 402 319 391 564 513 376
GD2564E 586 766 543 672 557 729 574 705 579 758 597 733 814 740 543
GD2754E 604 781 559 684 577 743 589 721 600 773 613 750 1083 985 722
GD2846E 880 1149 815 1007 836 1093 861 1057 869 1137 895 1099 1221 1110 814
GD21131E 906 1172 839 1026 866 1114 883 1082 901 1159 918 1125 1624 1476 1083
Issue 2 (9/96)
Alspa GD2000E
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Alspa GD2000E Appendix E. Overload Ratings
E3 Re-Rating Factors
Voltage : Linear Interpolate between 415 V and 480 V ratings
given in tables
Frequency : Rating at Alternative Frequency = Rating at 50 Hz x
(1+ (0.004 x (Actual Frequency - 50)))
Ambient : Current Rating at alternative ambient = Current
Rating at 40o C x (1 +(0.016 x (40o C - Alternative
Ambient in oC))
Altitude : Rating at Alternative Altitude = Rating at 1000 metres
x (1+((1000 - Alternative Altitude) x 0.000073))
Ductwork : No allowance has been made for external ductwork
pressure drops and associated air flow reductions.
Ratings are based on the thermal limits for a given IGBT/Heatsink/Fan Combination
without absolute silicon limit being considered.
Absolute Silicon Limits define the maximum permissible overload and must always be
respected.
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Page E-8
STANDARD FAN
Motor Frame Size Continuous Rating Continuous Rating Assumed Motor Assumed Motor
Shaft Power Shaft Power Shaft Power Shaft Power
380/415 V at 40o C at 40o C Power Factor Efficiency
1.5 x OL 4 Pole 380/415 V 50 Hz 460/480 V 60 Hz 380 V 50 Hz 415 V 50 Hz 460 V 60 Hz 480 V 60 Hz
Units kW Amps Amps kW kW kW kW
GD2282 150 282 282 0.89 94% 155 170 188 196
GD2377 168 315 319 0.89 94% 173 189 213 222
GD2564 280 543 543 0.89 94% 299 327 362 378
GD2754 315 605 613 0.89 94% 333 364 409 426
GD2846 450 814 814 0.89 94% 448 489 543 566
Appendix E. Overload Ratings
GD21131 500 908 918 0.89 94% 500 546 612 638
1.1 x OL
Units kW Amps Amps kW kW kW kW
GD2282 200 331 335 0.89 94% 182 199 223 233
GD2377 250 340 344 0.89 94% 187 204 229 239
GD2564 400 636 644 0.89 94% 350 382 429 448
Table F-2 Alspa GD2000E rating table
GD2754 450 653 660 0.89 94% 360 393 440 459
GD2846 500 954 965 0.89 94% 525 574 643 671
GD21131 600 979 990 0.89 94% 539 589 660 689
LARGE FAN
Motor Frame Size Continuous Rating Continuous Rating Assumed Motor Assumed Motor
Shaft Power Shaft Power Shaft Power Shaft Power
380/415 V at 40o C at 40o C Power Factor Efficiency
Issue 2 (9/96)
Alspa GD2000E
GD21131 750 1268 1283 0.89 94% 698 762 855 892
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Alspa GD2000E Appendix F. Electromagnetic Compatibility
Electromagnetic Compatibility
F1 Introduction
The essential protection requirements in Article 4 of the Directive state that “apparatus
shall be so constructed that:
(a) the electromagnetic disturbance it generates does not exceed a level allowing
radio and telecommunications equipment and other apparatus to operate
as intended;
(b) the apparatus has an adequate level of intrinsic immunity of electromagnetic
disturbance to enable it to operate as intended."
EMC legislation also exists in other parts of the world, but the details may vary. The
essential protection requirements must always be observed but, particularly for
emissions, the measures required will vary according to the environment of the
installation.
The appropriate EMC standard for drives is IEC 1800-3: Adjustable speed electrical
power drive systems - Part 3: EMC product standard including specific test methods. It
is expected that this will be harmonized and published by CENELEC as EN 61800-3.
According to the classification of IEC 1800-3, the Alspa GD2000E range of products
have been designed and specified as components for “restricted distribution” i.e. for
use by professional installers. Consequently, customers and users, separately or jointly,
need to have technical competence in the EMC requirements of the application of
drives.
Due to the design of the GD2000E, providing that it is installed in accordance with
Section 9 of this manual, it is unlikely that it will suffer or cause any maloperation
relating to EMC in an industrial installation - Second Environment as specified in IEC
1800-3.
However, to further reduce the risk of maloperation and hence maximize the
operational integrity of an installed GD2000E with respect to EMC, it is strongly
recommended that the installation guidelines in this Appendix are followed as closely as
possible.
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Appendix F. Electromagnetic Compatibility Alspa GD2000E
Unless otherwise specified in this manual (e.g. where sensitive equipment is on the
same supply - see section F2.2.3), no EMC filters are necessary when using GD2000E
in the Second Environment.
When using a GD2000E in the First Environment category of IEC 1800-3 (public power
distribution network i.e. no transformer between the user’s installation and domestic
premises), optional EMC filters are available to suppress conducted radio-frequency
interference. For compliance with the limits for the first environment, both the
GD2000E and the filter must be installed as specified in this Appendix.
In this Appendix, some text which does not contain instructions but may aid
understanding is identified as “technical notes”.
F2.1 Immunity
If installed in accordance with the instructions in this manual, Alspa GD2000E will
comply with the immunity requirements of IEC 1800-3. In particular, this includes:
All GD2000E units are shielded from radio interference when the front panels and (in
the case of modular drives) the cubicle doors are closed. Care should be taken that no
radio frequency transmissions (e.g. from portable telephones) take place in the vicinity
of the unit, when the front door is open and the drive powered up.
GD2000E drives are immune to harmonics according to class 2 of IEC 1000-2-4 (total
voltage harmonic distortion = 8%).
GD2000E drives are immune to 2% voltage unbalance (IEC 1000-2-4 class 2).
The supply frequency range over which the drive can operate is listed in section 2.2.1.
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Alspa GD2000E Appendix F. Electromagnetic Compatibility
The voltage range over which the drive may operate is detailed in section 2.2.1 of this
manual.
If the supply voltage is removed or it drops below the operating voltage range, the drive
will trip on under-volts after a time. The length of this time is dependent on the loading
of the motor. Once the drive has tripped, if the supply voltage drops below a lower
value and does not recover within a certain time, the SMPS within the drive may stop
and the control pcb will then become unpowered. This length of time is dependent on
the drive rating.
If the supply voltage returns to normal while the drive is tripped on under-volts, the
drive will remain tripped until it is reset, see section 11.5. If an auto-restart facility is
required, under-volts auto-reset may be enabled, see section 7.5.7 and 7.5.8. If the
SMPS has stopped before power is restored, the drive will go to its normal initial
powered up state.
WARNING
GD2000E drives are immune to field strengths of 30 A/m (38 µT, 0.38 Gauss)
continuously and 300 A/m (380 µT, 3.8 Gauss) short term, according to IEC 1000-4-8.
TECHNICAL NOTE
Due to the inductance of the motor windings, a PWM waveform of a few kHz will
produce a nearly sinusoidal current waveform in the motor. However, the motor
windings contain stray capacitance to the motor frame. Therefore, the fast voltage
edges of the PWM waveform cause some high-frequency current to flow from the
drive into the motor frame. If this high-frequency current does not have a clearly
defined return path, it can return by unexpected routes, possibly causing disturbances
to other equipment.
If an EMC filter is fitted and the other instructions in this appendix are followed, the
high-frequency current will return to the drive via the filter rather than via the mains
supply.
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Appendix F. Electromagnetic Compatibility Alspa GD2000E
If no EMC filter is fitted, the emissions (measured using a “quasi-peak” detector) are
typically 115 dBµV at 150 kHz, dropping to about 60 dBµV at 30 MHz. The correct
installation of a filter will reduce the emissions by up to 50 dB, the greatest reduction
occurring near 150 kHz.
IEC 1800-3 defines the First Environment as the environment in which equipment is
directly connected to a public low voltage supply which also supplies domestic
premises. Therefore, there will be no galvanic isolation between the 3-phase input
terminals of the drive and the mains supply sockets in the neighbouring domestic
premises, i.e. the drive and the domestic premises are fed from the same supply
transformer. This type of supply is frequently used to supply small commercial and light
industrial premises.
If drives are installed in this environment, the filters described in this appendix must be
used. It is assumed that the supply network is a TN or TT system according to the
definitions in IEC 364 i.e. the neutral of the supply is grounded somewhere in the
supply network.
IEC 1800-3 defines the Second Environment as the environment in which there is one
or more supply transformers isolating the drive from domestic premises. IEC 1800-3
does not require the use of filters in this environment.
TECHNICAL NOTE
Isolating transformers provide significant attenuation of conducted radio-frequency
interference. Therefore, emissions from drives installed in this environment are very
unlikely to disturb equipment in domestic premises. Other equipment installed in an
industrial environment which has the correct immunity for this environment will not be
disturbed by emissions from drives.
Occasionally, very sensitive equipment (e.g. thermocouples, pH meters etc with long
unscreened leads, radio-controlled equipment) may be in use in the same environment
as the drive. If it is not practical to improve the immunity of such equipment, it may be
necessary to filter the emissions from all power electronic equipment, including drives.
Alternatively the drives and the sensitive equipment may be fed from separate
transformers.
In the following supply systems, the neutral of the supply is not grounded and the filters
described in this appendix must not be used:
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Alspa GD2000E Appendix F. Electromagnetic Compatibility
In some countries, safety regulations prohibit the use of high leakage current
equipment, such as these filters, in ungrounded networks.
If drives are used in such a network, all other equipment connected to this network must
have sufficient immunity for use in this environment.
“12-pulse” drives are used to reduce the harmonic emissions (see F2.3, Harmonic
Emissions).
If further reduced radio-frequency emissions are required, one filter should be placed
on the input side of each rectifier. To ensure correct operation, the requirements of
CEGELEC Industrial Controls application note T1541 must be followed.
TECHNICAL NOTE
To achieve a good reduction of harmonics from a 12-pulse system, there must be
good current sharing between the two rectifier bridges. The filter ratings are based on
the assumption that this current sharing has been achieved.
If EMC filters are fitted on a 12-pulse drive with an isolating transformer, the star-point
of the star secondary of the transformer must be grounded.
The following standards contain the same emission limits as the First Environment
emission limits of IEC 1800-3:
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Appendix F. Electromagnetic Compatibility Alspa GD2000E
The harmonic emissions produced by GD2000E drives are significantly lower than the
emissions from many drives of this type.
TECHNICAL NOTE
If a rectifier is directly connected to the d.c. link capacitors of a drive, the input current
will consist of an impulse of current at the peak of the supply voltage waveform. This
impulse has a high harmonic content and places extra stress on the d.c. link
capacitors. If an inductor is introduced between the rectifier and the d.c. link
capacitors, the input current become less impulsive, resulting in an improvement in
the harmonic content of the current. The d.c. link inductors in the GD2000E drives
are of larger values than those in many drives of this type, resulting in a better input
current waveform.
The following table lists the typical harmonic currents in the mains supply produced by
a GD2000E. They are expressed as a percentage of the rms input current and are
based on a drive running at rated load (rms input currents are given in Table 5-1). The
harmonics are affected to some extent by the reactance of the a.c. supply. Two
conditions are given, 0.4% reactance (as in IEC 1800-3) and 5% (representing
operation with a typical transformer of rating equal to the drive rating).
Harmonic current as a percentage of rms current
Supply Fundamental
5th % 7th % 11th % 13th % 17th % 19th % 23rd % 25th %
reactance %
0.4% 95.0 25.4 13.0 8.3 5.9 4.9 3.9 3.4 2.8
5% 96.4 24.1 8.3 6.1 3.8 2.3 1.9 1.0 0.9
A 12-pulse option is available for GD2104E, and larger drives. This will give a
significant reduction in the 5th, 7th, 17th and 19th harmonic currents. The degree of
reduction of these harmonics will depend on the way that the 12-pulse system is
installed. For further details, see CEGELEC Industrial Controls application note T1541.
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Alspa GD2000E Appendix F. Electromagnetic Compatibility
WARNING
WARNING
WARNING
HIGH VOLTAGES AND HIGH ENERGY LEVELS EXIST WITHIN THE EMC FILTER
AND THIS EQUIPMENT AND MAY BE PRESENT FOR 5 MINUTES AFTER THE
EQUIPMENT IS ISOLATED FROM ALL ENERGY SOURCES.
Local safety regulations and, in particular, the safety regulations for equipment with
high leakage current, must be observed. If there is a conflict between safety rules and
the installation instructions below, the safety rules must be observed.
Neither the filter nor the drive may be subjected to high voltage insulation tests.
Drives and their EMC filters (where fitted) produce high leakage currents (> 3.5 mA).
Therefore an RCD (earth leakage circuit breaker/ground fault detection) may produce
nuisance trips if connected to the a.c. line (mains) input.
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Appendix F. Electromagnetic Compatibility Alspa GD2000E
The power circuit of a drive system is shown in Figure F-1. In a particular system,
certain components may be omitted.
If necessary to achieve compliance with the segregation rules below, the input reactor
may be placed between the EMC filter and the GD2000E, instead of in the position
shown in Figure F-1.
All equipment in the cubicle must be mounted directly on the same metal back sheet as
the drive. If this is not possible, then the extra equipment must be mounted on a metal
sheet which has a continuous metal-metal contact to this back sheet. Connecting metal
sheets to each other by wire or braid is not adequate.
To ensure a good metal-to-metal contact, the drive and filter must be mounted on the
metal back sheet. The metal sheet should preferably be plated but unpainted. If the
metal sheet has been painted, the paint must be removed from around and under all
the screws, to allow metal-to-metal contact.
All cables in the cubicle should be mounted as close as possible to the metal back sheet
and preferably within 50 mm (2"). Cables between items on different metal sheets
bonded to each other should be routed close to the metal back sheets and not through
mid-air.
If required due to space limitations in the cubicle, the filters for drives up to and
including GD2077E, may be mounted behind the drive. In this case, the installer must
provide a metal mounting bracket for the drive. This bracket must be capable of
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Alspa GD2000E Appendix F. Electromagnetic Compatibility
supporting the weight of the drive. The bracket must provide a good metal-to-metal
contact between the drive and the metal back sheet, so the requirements for mounting
the bracket in the cubicle and the drive on the bracket are the same as for mounting
the drive directly on the cubicle back sheet. To allow adequate ventilation for the filter,
the clearances shown in Figure F-2 must be observed.
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Appendix F. Electromagnetic Compatibility Alspa GD2000E
Figure F-3 illustrates the segregation rules within the cubicle, but does not indicate a
preference for any particular layout. The numbers in the Figure are explained as
follows:
(1) The cables and components between the a.c. line input and the input of the
EMC filter must be kept at least 300 mm (12") away from cables and
components on the drive side of the filter.
(2) Cables and components on the a.c. line input to the EMC filter must be kept
at least 300 mm (12") away from the cables and components which are
connected to the d.c. link or between the drive and the motor. The areas
near these two types of cable are shown with different types of shading in
Figure F-3.
(3) An output line reactor (if fitted) must be kept at least 300 mm (12") away from
the input line reactor (if fitted) and from the EMC filter. If the input line
reactor is on the input side of an EMC filter, the distance between this
reactor and an output reactor must be increased to 500 mm (20").
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Alspa GD2000E Appendix F. Electromagnetic Compatibility
Additionally, reactors must be mounted such that their axes are mutually perpendicular
or separated by a minimum 300 mm (12").
Control and signal cables, including serial communications cables, must be kept at
least 300 mm (12") away from any power cables and components.
Where cables of different types must cross each other, they should cross at right angles.
Subject to the above segregation rules, cables should be kept as short as possible.
Similar segregation rules apply for other equipment which may be mounted in the
cubicle. The installation instructions for that equipment should be consulted.
The cables to the filter must be the same size as the power connections to the drive -
see section 9.2 of this manual. The ground conductors should be the same size as the
other power conductors unless local safety regulations, in particular the regulations for
equipment with high leakage current, dictate a larger size.
In the wiring external to the cubicle, three types of cable can be identified:
(1) mains supply cable;
(2) motor cable;
(3) control and signal cables including serial communications cables.
These groups of wiring must be kept at least 300 mm (12") away from each other. If
they are in metal conduits or trunking, then each group must be in a separate conduit
or trunking.
Contactor coil suppression is strongly recommended, even if the contactor is outside the
drive cubicle. If the contactor is inside the drive cubicle, its coil must be suppressed.
Suppression components should be sized to match the rating of the contactor. Suitable
components can be supplied by CEGELEC on request.
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Appendix F. Electromagnetic Compatibility Alspa GD2000E
The motor cable must be shielded and the shield bonded solidly to both the drive
cubicle and the motor. If this is not done properly, an EMC filter on the drive input will
not be fully effective.
The armouring or conduit must be continuous throughout its length. The armour or
conduit must be connected to the motor by a 360o metal cable gland. A “pig-tail”
(short piece of wire linking the shield to the motor or cubicle) is not an acceptable
alternative to a 360o gland.
The armour or conduit must be connected to the cubicle back sheet by the use of a
360o metal cable gland in a glanding plate or by a metal saddle-clip. The gland plate
or saddle-clip must be bolted directly to the back sheet and not spaced off by pillars or
brackets. Again, the use of a pig-tail is not permitted.
If local safety regulations do not accept the grounding of the motor via the cable
armour or shield alone, an armoured or shielded four-core cable should be used. The
fourth core must then be connected both to the drive cubicle and the motor frame. The
armour or shield must still be connected at both ends as described above.
While the motor already has a connection to ground via the drive and the motor cable,
the motor frame and the ground connection of the driven plant should be electrically
connected to each other.
TECHNICAL NOTE
This “equipotential bonding” conductor between the motor and the driven equipment:
Minimizing the length of the motor cable will generally reduce the radio-frequency
emissions.
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Alspa GD2000E Appendix F. Electromagnetic Compatibility
Circulating currents
In some installations, equipment of much higher power rating than the drive may cause
large potential differences between the ground at the drive cubicle and the ground at
the motor. Grounding of both ends of the motor cable would then result in large
currents flowing in the armour or conduit. If this problem is likely to occur then
precautions such as the following must be taken.
(1) Connect a “potential compensation” cable in parallel with the motor cable.
This cable is of much larger cross-sectional area than the motor cable, so
the induced current flows through this rather than through the shield of the
motor cable.
(2) As an alternative, ground the armour/conduit and any fourth core at one end
only. The armour/conduit and fourth core should be indirectly grounded at
the other end via a 1 µF capacitor. The capacitor must be of at least
X2-class safety rating, for example Rifa PHE 820EF7100M. This option
should be used if safety rules prevent the grounding of both ends of the
motor cable.
TECHNICAL NOTE
The connection of a capacitor in series with the cable shield will introduce a “pig-tail”
connection. This will give some degradation of the shielding performance of the
shield. However, it may be the best that can be achieved in the circumstances.
With the exception of relay outputs, all control connections on the GD2000E are
referenced to protective ground within the drive and are not isolated. All cable shields
must be connected to the appropriate Shield/Screen terminals on the drive’s User
Termination Panel. The Shield/Screen terminals are connected to protective ground
within the drive.
The 0 V wires inside the various cables must be connected to the appropriate 0 V
terminals on the drive. The various 0 V connections (A0V, B0V) should not be confused
with each other or with the shield connections.
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Appendix F. Electromagnetic Compatibility Alspa GD2000E
The shields of shielded cables must be continuous throughout their length. If the
shielded cable is contained within an overall armoured cable or conduit, the armour or
conduit should be connected to the cubicle back sheet in the same manner as the
motor cable.
While the shield of a shielded cable must be connected to the “Shield” terminal on the
drive, the correct connection for the shield at the other end of the cable will depend on
the nature of the equipment connected there. The user instructions for the associated
equipment should be consulted. In the absence of such information, the following
guidelines may be used:
(1) If the input or output of the associated equipment is isolated from ground and
has very low capacitance to ground; the shield should generally be
grounded at the GD2000E end only.
(2) If the input or output of the associated equipment is not isolated; the cable
shield must be grounded at both ends.
(3) Some equipment contains inputs and outputs which are galvanically isolated
but in which there is some stray capacitance to ground. In this case, the
associated equipment may provide a shield connection in which the shield
is capacitively connected to ground.
If a drive is not installed in a fully enclosed cubicle, it is the responsibility of the installer
to take any additional safety precautions which may be necessary. In particular, the
EMC filters are not suitable for mounting outside a cubicle, so the installer will have to
provide an additional enclosure for the filter.
The filter and drive must still be mounted on the same metal sheet and the motor cable
armour/conduit must be directly bonded to this metal sheet.
The cable between the EMC filter and the drive must be shielded or armoured, with the
shield or armour bonded to both the drive and the filter enclosure. At the drive end of
the motor cable, the shield or armour must be directly bonded to the drive and not just
to the metal sheet which supports the drive.
F4 EMC Filters
If EMC filters are required, the filters below should be used. They are suitable for use
on supplies up to 480 V nominal in which the neutral is grounded (i.e. TN or TT system
according to IEC 364). For correct performance, they must be installed in accordance
with the instructions in this manual and the motor cable should be less than 100 m
(328 ft) in length.
Print Home
Alspa GD2000E Appendix F. Electromagnetic Compatibility
Filters for 6-pulse drives are listed in Table F-1 and F-2 and filters for 12-pulse drives
are listed in Table F-3 and F-4.
For 12-pulse, one filter is placed on the input side of each rectifier bridge. The filter
ratings in Table F-3 and F-4 are based on the assumption that there is good current
sharing between the two input bridges. To ensure this current sharing (and therefore
achieve the reduction of supply harmonics which 12-pulse can offer), the requirements
of CEGELEC Industrial Controls application note T1541 must be followed.
Filter CEGELEC
Drive Quantity Power loss W Weight kg (lbs) Leakage mA
Order code
GD2005E 1 78899/700 1 2.6 4.8 (10.6) 35
GD2008E 1 78899/700 1 2.6 4.8 (10.6) 35
1
GD2012E 78899/700 1 2.6 4.8 (10.6) 35
GD2016E 78899/700 1 2.6 4.8 (10.6) 35
GD2032E 78899/702 1 7.7 9.5 (20.9) 73
GD2040E 78899/702 1 12 9.5 (20.9) 73
GD2052E 78899/702 2 12 20 9.5 (20.9) 73
GD2077E 78899/702 2 12 44 9.5 (20.9) 73
78899/655 1 25 9.5 (20.9) 217
GD2104E
or 78899/676 1 165 10 (22) 250
78899/656 1 49 13 (29) 217
GD2145E
or 78899/677 1 216 16 (35) 400
78899/657 1 70 28 (62) 259
GD2207E
or 78899/678 1 336 40 (88) 400
GD2282E 78899/657 1 70 28 (62) 259
or 78899/678 1 336 40 (88) 400
GD2377E 78899/658 1 60 45 (99) 300
or 78899/680 1 480 40 (88) 400
GD2564E 78899/659 1 80 45 (99) 300
or 78899/684 1 720 50 (110) 500
GD2754E 78899/660 1 90 140 (309) 300
or 78899/686 1 360 110 (242) 600
GD2846E 78899/660 1 90 140 (309) 300
or 78899/687 1 405 120 (264) 600
GD21131E 78899/661 1 140 140 (309) 300
1
Alspa GD2000E drives with ordering codes ending A451 contain internal filters. If a drive with ordering code
ending A451 is used, the filters listed in this table are not required.
2
Output inductor for GD2052E and GD2077E :To ensure full compliance of GD2052E and GD2077E , an out-
put inductor should be used. Two ferrite cores CEGELEC order code 45001/100 should be taped to each other
with non-metallic tape or cable ties. All three phases of the motor cable should then be passed through the cores
twice, as shown below. All three phases should be passed through in the same sense. The cable armour and
any ground connection should not pass through the ferrite cores.
Print Home
Appendix F. Electromagnetic Compatibility Alspa GD2000E
Print Home
Alspa GD2000E Appendix F. Electromagnetic Compatibility
Print Home
Appendix F. Electromagnetic Compatibility Alspa GD2000E
Print Home
Alspa GD2000E Appendix F. Electromagnetic Compatibility
Print Home
Appendix F. Electromagnetic Compatibility Alspa GD2000E
A B C D E F G H I K L M N P Q R S T U V
65 109
78899/658
(2.6") (4.3")
700 300 150 250 200 280 2 20 790 87.5 20 9
M5 M16 80 40 90 235 75
(27.6") (11.8") (5.9") (9.8") (7.9") (11.0") (0.08") (0.79") (31.1") (3.44") (0.8") (0.35") 105
78899/659 (3.15") (1.6") (3.5") (9.3") (3.0")
(4.1")
78899/660
556 430 265 360 150 400 1.5 25 680 135 25 13 122 85 160 320 90 160
M6 M20
78899/661 (21.9") (16.9") (10.4") (14.2") (5.9") (15.7") (0.06") (1.0") (26.8") (5.3") (1.0") (0.5") (4.8") (3.3") (6.3") (12.6") (3.5") (6.3")
Connector Sizes
Filter Max. Cable Size
78899/654 25 mm2 or AWG3 cable
78899/655 50 mm2 or AWG1/0 cable
78899/656 95 mm2 or AWG4/0 cable
78899/657 150 mm2 or AWG6/0 cable
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Alspa GD2000E Appendix F. Electromagnetic Compatibility
Amp A B C D E F G H I
78899/675 80 420 350 15 190 6.5 400 100 130 375
78899/676 110 (16.5") (13.8") (0.6") (7.5") (0.26") (15.7") (3.9") (5.1") (14.8")
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Appendix F. Electromagnetic Compatibility Alspa GD2000E
Amp A B C D E F G H I
460 340 15 200 6.5 490 145 170 400
78899/677 180
(18.1") (13.4") (0.6") (7.9") (0.26") (19.3") (5.7") (6.7") (15.7")
78899/678 280
740 540 20 270 10.5 740 200 210 640
78899/679 350
(29.1") (21.3") (0.8") (10.6") (0.4") (29.1") (7.9") (8.3") (25.2")
78899/680 400
78899/681 450
78899/682 500 824 640 20 400 10 840 200 320 740
78899/683 550 (32.4") (25.2") (0.8") (15.7") (0.4") (33.1") (7.9") (12.6") (29.1")
78899/684 600
78899/685 700
78899/686 800 884 700 20 450 12 900 250 350 800
78899/687 900 (34.8") (27.6") (0.8") (17.7") (0.5") (35.4") (9.8") (13.8") (31.5")
78899/688 1000
Print Home
Alspa GD2000E Appendix G. Firmware History
Firmware History
Parameter 20 Motor I2T remaining added. Parameters 166, 169 and 172 four options
added:
Page 1 P20, Page 4 P127, Page 6 P184 and P185 Page 14, P474, 475 and 476, Page
21 (new page P690 to P698.) P474 and P475 added. P476 added
P478 ‘Printer driver’ added P203 option 5 ‘Printer’ added P479 ‘Frequency multiplier
added.
Print Home
Appendix G. Firmware History Alspa GD2000E
Parameter 450 - PWM switching frequency - additional settings for larger drives.
Parameter 477 - Keypad Text Language - new parameter added to allow keypad
language to be selected. (French text not yet available).
Possible corruption of PIB serial E2 PROM introduced by Issue 0.22 firmware, corrected.
Parameter 155 and 160 - Analog Output Signal - New options 12 to 16 added.
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Alspa GD2000E Appendix G. Firmware History
No functional changes.
Parameter 999 ( System Configuration for compatibilty with DELTA based drives) added.
Current fed start operates with correct ramp rates when in reverse.
Parameter 186, 187 and 188 added (Hoist brake Control). ‘Hoist Brake
Control’Option 23 ‘Hoist Brake Control’ added to P166, P169 and P72.
Parameter 998 ‘duty Type’ to allow selection of 1.1x and 1.5x overload ratings.
Print Home
Appendix G. Firmware History Alspa GD2000E
Print Home
Alspa GD2000E Glossary
Glossary
A device which converts an analog input signal into a The unit for the measurement of the rate at which
digital output signal. data is transmitted during data communications. 1
Baud = 1 bit of information/second. As virtually all
Alphanumeric communications uses just two signal levels (one for 0
and one for 1), Baud can normally be taken as
Containing both letters and numbers synonymous with bits/second.
Analog Binary
Continuously variable, as distinct from variable in Numerical representations using 1’s and 0’s or ON
discrete steps. and OFF states only. The digits in a pure binary
number have weightings in ascending powers of 2, i.e.
ASCII 20, 21, 22, 23, 24 etc.
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Glossary Alspa GD2000E
CRC (Cyclic Redundancy Check) Earth (Ground)
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Alspa GD2000E Glossary
Fan Fluxing For an object that rotates such as a motor, its inertia
defines how much torque it requires to make it
The torque characteristics of an ac motor connected to accelerate at a certain rate. For a drive system, the
a variable frequency ac drive are determined by the total inertia will consist of the moment of inertia of
relationship between voltage and output frequency. the motor and the rotational or linear inertia of the
Some motor loads such as pumps and fans have a equipment being driven.
torque characteristic which is proportional to the
square of the motor speed. Fan fluxing provides a Inertia Compensation
“square law” output voltage/frequency relationship to
match torque of the motor to a fan or pump type load. Additional current reference, often provided on
tension control systems as an open loop correction,
Fast Fluxing Start that calls for the portion of motor current required to
accelerate the drive. The signal is required where no
DC current is injected into the motor to establish the tension feedback from a tension transducer is
magnetic flux before rotation begins. This gives high available, or where the response of this feedback
starting torque with fast acceleration, but causes a cannot be made fast enough.
short delay before the motor begins to rotate.
Input
Feedback Signal
Term applied to all signals coming from the plant
In a closed loop control system, a signal taken from and/or the operator into a functional device or item of
the output being controlled, normally isolated from it equipment.
and scaled to electronics levels (e.g. +10V full scale).
The closed loop control compares this signal against Integral Control
the reference signal so as to determine what action to
take if it is not of the correct value. Closed loop control in which the control amplifier (if
analog) or control algorithm (if digital) includes an
Forced Ventilation (F.V.) integral term.
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Glossary Alspa GD2000E
I2T Measured Value
A quantity proportional to the total heat produced by Synonym for “feedback signal”, used more widely in
a given current I. The power dissipated in resistance process control than motor control. In a closed loop
R equals I2R. For a fixed value of resistance, the control system, it is the signal taken from the output
energy dissipated in a given time t is therefore being controlled, normally isolated from it and scaled
proportional to I2T. This quantity is often referred to to electronics levels (e.g. +10V full scale). The closed
in the context of devices, circuits and algorithms, that loop control compares this signal against the setpoint
provide protection of motors and power semiconductor signal so as to determine what action to take if it is
devices. not of the correct value.
Leg Memory
That part of a bridge circuit that has one a.c. line The storage space on a microprocessor-based drive
connection and one d.c. output connection. that a user can store data or instructions in. It also
includes internal work space used by the processor
Limits but not visible to the user.
The incoming a.c. supply wires or busbars. The observation of the working of a system or
equipment.
Link
Multidrop Serial Link
2. Link for a.c. drives: See DC Link.
Serial link using the same wires to connect a
3. Link for serial I/O: See Serial Link. controller to two or more tributary devices e.g. drives
or programmable controllers.
Load
Natural Ventilation (N.V.)
1. Convertors
Ventilation where all the cooling is by natural
convection.
The circuit connected to the convertor output
terminals. Normally consists of a motor armature, or Non-inverting Bridge
a motor or generator field, or, on an a.c. drive, an
inverter. A bridge that is NOT capable of returning energy
from the load to the a.c. supply.
2. Inverters
Open Loop Control
The 3-phase circuit connected to the inverter output A control system that has no feedback from any
terminals. Normally consists of an a.c. induction measurement transducer.
motor.
Optical Isolation
3. Motors
Means of achieving a high degree of electrical
isolation between conductors in different parts of a
The torque applied mechanically to the motor by the
system. Uses a light source in one circuit to activate a
process being driven. The purpose of a drive system is
light sensitive device in a second electrically separate
to control the motor torque so as to balance the
circuit. Besides preventing the imposition of high
applied load.
voltages on sensitive electronic equipment, it also
prevents the passage of high frequency electrical
interference.
Print Home
Alspa GD2000E Glossary
Parameter Reference
A value placed in a specific location in memory which A signal (analog or digital) representing the required
is used to control the operation of GD 2000 and to value of the quantity being controlled. Synonym for
provide information about the operation of the drive. “setpoint”, the term more commonly used in process
control, whereas “reference” is more commonly used
Point-to-Point Serial Link in motor control.
PWM - Pulse Width Modulation. The regulation of the supply from a source of power is
the fractional drop in volts that occurs when the
A method of controlling power output of a drive, by current drawn is increased from zero to the rated (full
switching the output, which has a fixed voltage, on load) current. Thus, a transformer will be said to have
and off. The total period of the on off cycle is fixed at a a 7% regulation if its output voltage falls from 100%
constant value and power is varied by altering the (when open circuit) to 93% (when in a circuit drawing
‘mark space ratio’ ie the time switched off compared full load current).
to the time switched off within the fixed period.
2. Motor
Rated Speed
For an induction motor, the shaft speed of the motor The regulation of a motor (on its own, not controlled
when operating at rated voltage and supply frequency by a drive) is the fractional drop in speed that occurs
with rated torque applied. The rated speed will be when the torque on its shaft is increased from zero to
less than the corresponding synchronous speed by a the rated (full load) torque. Thus, a motor is said to
fraction of synchronous speed called the rated slip. have a 5% regulation if its speed falls from 1500
rev/min to 1425 rev/min when full load torque is
Rectifier applied to its shaft.
A circuit that converts a.c. to d.c. The regulation of a motor is normally quoted in terms
of base speed. See also ‘Slip’.
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Glossary Alspa GD2000E
3. Drive The Alspa GD series of drives generally drives
support three protocols, GEM80 ESP which is also
The regulation of a drive is measured in the same used by GEM80 programmable controllers, MODBUS
way as for a motor. However, where the drive ASCII and MODBUS RTU which are used by
incorporates a closed loop speed control, for instance, GEM80-16 controllers.
regulation depends on the characteristics of the drive,
Serial Port
not on those of the motor. The regulation of a drive is
normally quoted in terms of base speed of the motor.
A serial link interface of a drive unit or controller i.e
Resolution the output connector and the associated internal
circuitry and logic.
The smallest change of reference or setpoint to which
Setpoint
the control must respond. In digital systems, the
resolution cannot be better than 1 bit, but may be
A signal (analog or digital) representing the required
worse depending on the system. In an analog system,
value of the quantity being controlled. Synonym for
the resolution may be defined as the smallest change
“reference”, the term more commonly used in motor
in voltage, current, speed, etc., that the system will
control, whereas “setpoint” is more commonly used in
respond to.
process control.
Resolver
Signal Ground
Position transducer that resolves an angular position
See: Earth
into sine and cosine components. It is in effect a
transformer where the coupling between windings
Single Ended Non-inverting (SENI) Convertor
varies with angle. Resolvers normally operate at
frequencies of 400 Hz and above.
A single bridge giving only one polarity of output and
incapable of transferring energy back into the supply.
May also be used as a speed transducer on systems
that can detect the change in position over a defined Slip
time interval.
When load torque is applied to the shaft of an
Ribbon Cable induction motor, the shaft speed drops. If this speed
drop is expressed as a fraction of the synchronous
Flat cable of multiple conductors with insulation speed of the motor, then this quantity is called the
joined edge-to-edge in the form of a ribbon. You can ‘slip’. Thus, if a motor is operating at a synchronous
make connections between plugs or sockets and speed of 1200 rev/min and, because of load torque, is
ribbon cable in a single, simple operation that bares running at 1080 rev/min, then it is said to be running
and connects all the wires at once. with a slip of 0.1 (or 10%).
Scaling
See also: Rated speed; synchronous speed.
The multiplication of any signal or parameter value
Slip Compensation
by a factor.
An adjustable control on GD 2000 series drives. It
Serial Link
attempts to compensate for changes in motor speed
(or slip) caused by changes in load torque. The drive
Data communication path that carries signals one
output frequency is increased in response to an
after another (serially) along a pair of wires, rather
increase in motor current.
than simultaneously along several wires in parallel.
Snubber Circuit
Serial Link Protocol
A circuit fitted to protect power semiconductor
Definition of the way in which data to be
devices against voltage or current surges. Snubber
communicated is packaged for transmission serially
circuits are used:
along a link. The protocol allows the data to be routed
to the correct destination, and allows for error
detection and correction. – in convertors, across thyristors or diodes to limit the voltage
stress on them due to stored charge recovery effects;
– in inverter circuits, to limit the rate of rise of voltage across
a device that has been commutated off;
– in some inverters, to limit the rate of rise of current in a
device that has been commutated on.
Print Home
Alspa GD2000E Glossary
Software Synchronous speed = (Supply frequency x 120)/No. of
poles
Any program in a microprocessor-based system (drive
or programmable controller). Usually taken to mean a
For instance, the synchronous speed of a 4-pole
user program, as the built-in executive software
induction motor on a 50 Hz supply is 1500 rev/min.
programmed into the system when manufactured is
normally referred to as firmware.
See also: Slip.
Speed Control
Tension Control
Closed loop control of motor speed using a speed
feedback signal. In most cases, this signal comes from A control system trying to maintain tension, usually
a tachogenerator, but on digital systems may on in strip material. Often associated with unwinding
occasion be taken from a pulse generator or resolver. and rewinding the strip, a process rather like that on
a tape recorder.
Squirrel Cage Motor
Toggle
See Induction Motor.
Any action that has two stable states. Often used for
Stall the action of any key on a keypad where successive
presses of the key cause alternating results. eg the
The condition of a motor when stationary but mode key toogles between Parameter value and
producing a torque. Parameter number each time it is pressed.
Operational condition of a GD 2000 or GEM80 A control system setting the torque provided by a
programmable controller e.g. Stopped, Running, motor. It is usually difficult to directly measure
Healthy, Tripped. torque, and therefore a torque control will generally
set the torque indirectly.
Steady State Regulation
Tributary Port
The steady state regulation of a drive is the drop in
motor speed, expressed as a fraction of base speed, A serial communications port which can only respond
that occurs after full load torque has been applied to to messages addressed to it by the control port on the
the motor output shaft, measured after sufficient time link. A tributary port cannot initiate a message
has elapsed for any transient effects to have died transaction.
away. Speed controlled drives incorporating speed
feedback and integral action in the controller have Uncontrolled Convertor
zero steady state regulation.
Otherwise called an uncontrolled rectifier. Consists of
Striker Pin Fuse (S.P.F.) a bridge in which all the legs contain diodes. Has the
ability to rectify only, with no ability to control the
Sometimes referred to as a Trip Indicator Fuse. It output voltage.
indicates when a main fuse has ruptured. The striker
pin consists of a spring-loaded plunger with the Unit
spring held under compression by a high resistance
fuse wire. Rupture of the fuse wire releases the A self-contained piece of equipment or assembly.
plunger which, normally, operates the microswitch.
Variable
Suicide
1. Physical Quantity
The killing off of any residual voltage from a
generator, convertor or inverter before any contactor Any quantity, whether controlled or not, that changes
or circuit breaker completing the motor armature or during system operation and affects the system.
stator circuit is closed. Typical variables on a motor control system are
convertor output voltage, armature loop current, field
Synchronous Speed current, ambient temperature etc.
Print Home
Glossary Alspa GD2000E
2. Program variable Voltage Source
A technique used to maintain optimum spatial All Alspa GD-AC equipments manufactured at
orientation between the effective flux and the rotor Kidsgrove are of the voltage source type. Some of
current in a.c. machines to give d.c. motor equivalent those manufactured at Rugby are of the current
performance. source type.
Voltage Vector
See: Field Orientation control; Voltage Vector.
Print Home
Alspa GD2000E Index
INDEX
Print Home
Index Alspa GD2000E
Current limit, 7-17 Error codes
Current limit response, 7-17 trip, 11-7
Current overload, 7-17 trips, 11-6
warning, 11-6
Error handling
D GEM 80 ESP, 8-16
Error messages, 8-18
DC injection GEM 80 ESP, 8-15
current, 7-12 Errors
delay, 7-12 fatal, 11-4
duration, 7-12 ESP protocol, 8-1, 8-4 - 8-6, 8-10
DC injection braking, 7-12 Exception message, 8-18
DC injection frequency, 7-12
DC Link, 4-2, C-9
DC link inductor, 9-1, 9-19, C-9 F
DC link voltage, 7-51
Deceleration, 7-8 Fan fluxing, 7-6
Default Settings Fan transformer, C-9
Return to, 3-3 Fast fluxing, 7-4
DELTA Fatal errors, 11-4
system configuration, 7-5, 10-2 Fault
Delta power modules, C-8 Indication, 2-5
Delta transistor modules, C-9 load fault detection, 7-15
Derating transient ride-through, 7-17
altitude, 2-9, 9-2, C-38, D-4 Fault code attributes, 7-19
Digital input, 2-1 Fault codes
MTRIP, 6-4 trips, 11-7
Digital input connections, 6-1 warning, 11-6
Digital inputs, 6-3, 7-25, 7-28, 7-51 Fault finding, 11-2
Direction, 6-4 Fixed speed menu, 7-34
Interlock input, 6-4 Fixed voltage boost, 7-7
MTRIP, 7-13 Frequency
raise/lower control, 6-6 d.c. injection, 7-12
RUN1 and RUN2, 6-4 output, 2-6
start button, 6-5 Frequency comparator, 7-39
Stop, 6-3 Frequency feedback, 7-46
thermostat protection, 6-5 Frequency limits, 7-5
Digital output, 2-1 Frequency multiplier, 7-27
Digital output connections, 6-1 Frequency reference, 7-28
Digital outputs, 6-7, 7-38, 7-51 PID, 7-45
control source indicator, 7-48 Front panel controls-using, 7-27
reference source indicator, 7-48 Full load current, 7-2, 7-46
Dimensions, 2-10 Fuse
Direction control, 7-29 Input Line, 5-2
Direction control mode, 7-30 Fuses, 2-6
Disposal Instructions, 9-3, C-39, D-4
Drive Records, 7-52
Energy Consumed, 7-52 G
Set Up Review, 7-52
Setup review, 7-52 GD Delta, C-4
duty type switch mode power supply, C-4
dual rated drives, 7-1 GEM 80 16, 8-19
GEM 80 ESP
error handling, 8-16
E error messages, 8-15
Message length, 8-15
Electrical connections, 1-4, 9-7, 9-12, 9-25, D-8 pages, 8-12
user inputs, 6-1 user-defined page-configuring, 8-15
Electro Magnetic Compatibility, 2-9 GEM 80 ESP protocol, 1-4
Energy consumed GEM 80 ESP User defined page, 8-13
drive records, 7-52 Gland box, 9-12
Enhanced keypad, 1-4, A-1, C-4 Ground connections, 9-22, 9-26, D-9
language, A-17 Ground leakage current, 1-2
Enhanced keypad connector, 1-4 Grounding, 9-7, 9-13
Enhanced Programming Unit, 1-2, 4-2, 8-1
Enhanced torque performance
torque limit, 7-9
Environment, 9-2, C-38, D-4
Print Home
Alspa GD2000E Index
H RS485 serial port, 2-5
Minimum frequency, 7-5
Hazardous waste, 9-3, D-4 MODBUS, 8-4, 8-6
Heat loss, 9-3, C-38 Error messages, 8-18
Heat output, 9-9, 9-16 RTU, 8-16
History log, 11-4 Monitoring, 7-46
History logs, 7-52 External Inputs, 7-51
configuring, 7-53 Monitoring,Serial links, 8-9
recording mode, 7-54 Motor
using serial links, 8-10 base frequency, 7-3
History record, 2-5, 3-2 base voltage, 7-2
Hoist Brake Control], 7-43 full load current, 7-2
Hours run, 7-50 Motor braking, 7-12
Motor connections, 9-13 - 9-14, 9-22, 9-27, 10-3,
D-10
I Motor cooling, 7-14
Motor protection, 7-13
Identification of components, C-37 Motor stability, 7-10
Identification of Drive Unit, 9-2, D-3 Motor thermal trip
Input fuses, 5-2 auto-reset, 7-20
Input line reactor, 5-4 Motor volts feedback, 7-46
Input power, 2-6 MTRIP, 7-13
Input/Output action on, 7-13, 7-63
Analog Inputs, 2-2 digital input, 6-4
Analog output, 2-2 Multi-motor applications, 7-8
Digital inputs, 2-1
Digital output, 2-1
Inputs N
monitoring, 7-51
Inputs/Outputs Normal fluxing, 7-6
User, 4-3
Interlock, 6-3
auto-reset, 7-20 O
Operating temperature, 2-9
J Output frequency, 7-5, 7-8, 7-27
Output line reactor, 5-4
Jog speed input, 7-42 Output power, 2-6
Output protection, 2-8
Output voltage, 2-6, 7-2
K Over-current
auto-reset, 7-20
Keypad, A-1, C-4 Over-volts
language, A-17 auto-reset, 7-20
Overheating, 7-13
overload
L I2T, 7-14
1.1x , 7-1
Language parameter 998, 7-1
enhanced keypad, A-17 Overload duration, 7-13
LED indicators, 3-2 Overload protection, 7-13
Line input fuses, 5-2
Load fault detection, 7-15 - 7-16
Load faults P
auto-reset, 7-20
Local control, 7-24 Parameter
Loop-back test, 8-18 Attribute, 7-23
Low motor voltage, 7-19 Attributes, 3-3
Entry, 1-2
selecting, 3-3
M value changing, 3-3
Parameters
Maintenance schedules, 11-1 Basic settings, 2-3, 7-1, 10-3
Manual trigger, 7-33 user-defined page, 8-13
Maximum frequency, 7-5 Percentage current, 7-50
Message length Percentage frequency, 7-50
GEM 80 ESP, 8-15 PID control, 7-44
Message protocols PID controller, 7-25
RS232 serial port, 2-5 PID differential action time, 7-45
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Index Alspa GD2000E
PID error dead band, 7-45 Remote termination panel, 1-4
PID error inversion, 7-46 Remote trip reset, 11-3
PID frequency reference, 7-45 Resetting trips, 11-3
PID integral action time, 7-45 Ride-through
PID local set point, 7-45 low motor voltage, 7-19
PID proportional band, 7-45 Ridethrough
Power connections, 1-4, 5-1 Auto-restart, 7-21
Cabling, 5-1 supply loss, 7-18
fuses, 5-2 RS232
Input isolator, 5-4 Broadcast messages, 8-7
line contactor, 5-4 CRC check, 8-7
Power factor message protocol, 8-6
motor full load, 7-10 parity select, 8-7
Power interface board, C-6 timeout, 8-6
Power supply timeout count, 8-7
User +24 V, 2-3 user defined page, 8-14
Power supply connections, 9-8, 9-13, 9-22, 9-26, RS232 port configuration, 8-5
10-1, D-10 RS232 serial link
Power supply connectons, 9-14 supply loss time-out, 7-22
power terminals RS232 serial links, 7-25
torque settings, 9-3, 9-7, 9-13, 9-22, 9-26, D-9 RS232 serial port, 1-2, 2-5
Pre-charge circuitscircuits to limit the in-rush current RS232 serial port connector, 1-4
when the power is applied to the drive., C-9 RS485, 2-5
Pre-charge relay, C-8 CRC check, 8-5
precharge acknowledge], C-43 parity select, 8-5
Precharge circuits, 4-1 timeout, 8-4 - 8-5
Preset frequency reference, 7-27 RS485 connections, 6-1, 8-2
Preset run/stop state, 7-25 RS485 serial link, 3-2
Printer, 7-55, 8-6 supply loss time-out, 7-22
Printer connector, 1-4 RS485 serial links, 7-25
Printing options, 7-56 RS485 serial port, 1-2, 1-4
Process speed, 7-49 - 7-50 RS485 serial port configuration, 8-3
Protection, 2-9 RS485 user defined page, 8-14
I2T, 2-4, 7-13
thermostat, 7-13
timed over-current, 7-49 S
Pulse width modulation, 2-2, 7-2 - 7-3, 9-4, 9-10,
9-16, C-38, D-4 Saturation braking, 7-13
PWM frequency Security
Default settings, 7-3 engineer security code, 7-24
operator security code, 7-24
passwords, 7-23
R serial communications, 8-3
Security code
Radio frequency emissions, 9-4, 9-9 - 9-10, 9-16, auto-locking, 7-24
9-23, 9-27, C-38, D-5, D-10 Security key, 7-24
Radio frequency interference, 9-4, 9-9 - 9-10, 9-16, Segregation, 9-9, 9-15, 9-23, 9-27, C-44, D-10
9-23, 9-27, C-38, D-5, D-10 Serial communications
Raise/lower control, 6-6 GEM 80 ESP, 8-4 - 8-6, 8-10
Raise/lower speed control, 7-28 GEM 80-10 N-Bus protocol, 8-19
Reactor GEM 80-16 N-Bus protocol, 8-19
input line, 5-4 MODBUS ASCII, 8-19
output line, 5-4 multi-drop connections, 8-2
Receipt of Equipment, 9-1, B-1, C-37, D-3 RS232, 2-5
Rectifier modules, C-9 RS232 port, 8-1
Reference loss RS485, 2-5
auto-reset, 7-20 RS485 connections, 8-2
Reference sequencer, 7-32 RS485 port, 8-2
manual trigger, 7-33 Serial link, 7-26, 7-36
Reference source, 7-25, 7-48 Serial links
serial links, 8-4 broadcast messages, 8-5
Reference source indicator, 7-48 control source, 8-7
Regeneration, 7-12, 7-18 reference source, 8-7
Relative humidity, 9-2, C-38, D-4 Setup review, 7-52
Remote control pointer, 7-41 Shield connections, 6-1
Remote control selection, 7-40 Skip bands, 2-3, 7-10
Remote reference pointer, 7-41 Slip compensation, 7-8
Remote reference selection, 7-26, 7-40 - 7-41 SMPS,connecting, C-42
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Alspa GD2000E Index
Special tools, 9-3, 9-9, 9-16, 11-1, D-4 serial links, 8-9
Speed reference supply loss, 7-22
connections, 6-7 Torque limit, 7-9
Square root function, 7-26, 7-35 cut in frequency, 7-9
Stabilising mode, 7-9
motor speed, 7-10 speed, 7-9
Stability gain, 7-10 Torque settings
Stability Time Constant, 7-10 power terminals, 9-3, 9-7, 9-13, 9-22, 9-26, D-9
Start mode Trim reference, 7-30
current fed, 7-4 Trip
fast fluxing, 7-4 auto-reset, 11-3
immediate, 7-3 remote reset, 11-3
synchrostart, 7-3 resettable/non resettable, 11-2
Start modes, 7-3 Resetting, 11-3
Start up frequency, 7-8 system, 11-2
Stop mode, 7-4 time since last, 7-52
Stop modes, 7-3 trip fault codes, 11-2
Stop time limit, 7-4 Trip avoidance
Storage, 9-2, C-37, D-3 analog input loss, 7-18
Storage temperature, 2-9 low motor voltage, 7-19
Supply frequency, 2-6 over-temperature, 7-18
Supply loss supply loss, 7-18
timeout, 7-22 timed over-current, 7-17 - 7-18
Supply loss timeout, 7-22 Trip error codes, 11-7
Switch mode power supply, 4-2, C-4, C-8 Trip history, 11-4
Synchro-start, 7-23 Trips
scan rate, 7-23 auto-resetting, 7-19
Synchrostart, 7-3 Trips resetting, 11-3
System configuration
DELTA drives, 7-5, 10-2
System trips U
resetting, 11-3
Under-volts
autoreset, 7-20
T User Termination Panel, C-4, C-7 - C-8
Temperature
operating, 2-9 V
storage, 2-9
Temperature Feedback Ventilation, 9-4, 9-10, 9-16, C-39, D-5
control electronics, 7-47 Voltage
input bridge, 7-47 output, 2-6
output bridge, 7-47 Voltage boost
Thermistor inputs, C-8 fixed, 7-7
Thermostat, 7-13 load dependent, 7-7
Thermostat inputs, C-8
Thermostat protection, 6-4, 7-13
Time since last trip W
drive records, 7-52
Timed over-current, 7-17, 7-49 Warning
Timeout back up control, 7-26
analog loss, 7-18 error codes, 11-6
GEM 80 serial link, 8-16 warning codes, 11-2
RS232 serial link, 8-6 Weights, 2-10
RS485 serial link, 8-4
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© 1996 CEGELECIndustrial Controls, England.
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