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SHIFTING SANDS

NEW CHALLENGES IN SEMICONDUCTORS

By Philipp Jung and Guy Gilliland

As we have argued elsewhere, the rise of the determinants are moving fast to the fore.
post-PC era is ushering in a period of pro- Among other things, these include the
found change throughout the technology ability of companies to meet the demands
industry. Semiconductors have enabled many of the growing mobile-device market by
of the changes taking place: the “consumeriza- shiing from improving speed and process-
tion” of technology, the rise of mobile ecosys- ing power to reducing power consumption.
tems, and the paradigm shi from power to Companies must also design and manufac-
portability in computing and connectivity. ture for a fragmenting universe of products
Now the semiconductor sector itself is being and devices that oen have shorter
reshaped by new technology ecosystems and product life cycles. In addition, providing
changing consumer and enterprise needs. support for integrated and advanced
Companies at every stage of the value chain graphics is increasingly important.
need to rethink how they compete and create
value going forward. This article, the first in a The semiconductor sector is far from mono-
series on the challenges facing semiconductor lithic; trends vary across its complex value
companies, examines the structural trends in chain. Still, companies’ attempts to meet
the sector and their impact on the opportuni- the sector’s challenges could cause techno-
ties for value creation in the coming years. logical prowess and market share to
concentrate among a handful of the largest

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entering what we believe will be a
seminal transition period. The historical
players, intensifying competitive pressure
on smaller companies. Factors such as inno-
vation and technological development,
determinants of success have included manufacturing efficiency, and effective
scale, the skill to manage market volatility, pricing, as well as having a sizable footprint
and the ability to innovate at the speed of in Asia, will become increasingly important
Moore’s Law. These will continue to be to competitive dynamics. The sector may
significant factors going forward, but new undergo a wave of consolidation as compa-

For more on this topic, go to bcgperspectives.com


nies seek to maintain or increase their The first is that the semiconductor sector
economies of scale through mergers, historically has experienced extended
acquisitions, alliances, and joint ventures. periods of growth interrupted by sharp
downturns that last 12 to 18 months. As a
result, the sector has suffered from reve-
Value: Past and Future nue and earnings volatility, and companies
According to Gartner, the semiconductor have had varied success returning value to
market will continue to experience above- shareholders.
average growth of about 6 percent a year,
reaching approximately $500 billion in The second and more significant factor is
2016. This rate is about twice that of world that not all companies have had sufficient
GDP growth and on par with other tech- scale to create value for shareholders. In
nology sectors, such as soware and the past, it has generally been the biggest
services and telecommunications. Growth players that have succeeded, although
in semiconductors will be driven by the some companies—such as Qualcomm and
proliferation of smart devices, the automa- ARM—have developed new business
tion of everything from automobiles to models and approaches to scale, also
zoos, and the need to process and store an creating value. Most of the rest have under-
explosion of data. performed. (See Exhibit 1.)

In this sense, the outlook is auspicious. But The third factor is that Moore’s Law is
it is worth bearing in mind three factors. increasingly straining balance sheets and

E  | Top Three Companies in Each Segment Have Generally Outperformed Smaller Players

Industry Equipment Integrated-device manufacturers Foundry Assembly Distri-


segment manufacturers and fabless design companies and test bution
Approximate
market size $45 billion* $280 billion* $30 billion* $25 billion* $25 billion*

Total shareholder return (%)†


10
7.4
6.3
5.4
5
3.5

0 S&P Global 1200


average return
–2.1
–5 –4.6 –4.6 –3.8 Semiconductor
average return
–5.4 –6.3 –6.2 –5.8‡
–7.1 –6.5 –7.2
–10
–11

–15
–15.2
–31.3
Equip- Logic Micro- Memory Discrete Foundry Assembly Distribution
ment integrated components semi- and and test
circuits conductors analog
integrated
circuits
Value chain

Top three companies Other companies Segment average


Sources: Capital IQ; Gartner; BCG ValueScience Center; BCG analysis.
Note: The segment average is weighted by 2006’s year-end market capitalization.
*Market size for 2011, as measured by Gartner.
†Five-year weighted average by market capitalization. Total shareholder returns from June 2007 through June 2012.
‡Semiconductor average return includes approximately 240 public semiconductor companies, some of which have meaningful revenues in
multiple segments.

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income statements and affecting the ability and that is buying an expanding variety of
of companies to play in multiple markets. primarily mobile devices. According to
The physical constraints of silicon real iSuppli, for example, the number of smart-
estate and the sheer cost of increasingly phones shipped worldwide will exceed
sophisticated R&D are threatening the 1 billion in 2015, more than double the
financial viability of continued investment. total number shipped in 2011.

To create value going forward, companies Another significant trend is that more and
must, as they have in the past, have the more semiconductors are being used in a
ability to manage volatility and address wider variety of devices and products. For
issues of scale. However, they must also example, Strategy Analytics expects the
determine whether and how to pursue global automotive semiconductor market,
Moore’s Law and how to differentiate their worth $23.7 billion in 2011, to grow at a
products to meet new market demands. At rate of more than 9 percent per year
the same time, companies will face other through 2016. The market for purpose-
challenges from a handful of big and far- built consumer devices is also rapidly
reaching trends that are converging now. expanding.

Evolving Sources of Demand and Short- These evolving sources of demand are
er Life Cycles. The semiconductor value leading to continued growth in the sector,
chain has always been complex and but they are also changing it. Consumer
fragmented. (See Exhibit 2.) Now, it is in and customer requirements for continuous
significant flux owing to broader market improvement and innovation have exerted
trends. Chief among them is an end-user pressure on semiconductor designers and
customer base that is evolving from pre- manufacturers, particularly when it comes
dominantly business users to consumers to producing chips that require less power.

E  | The Industry’s Value Chain Is Complex and Fragmented


Market share, 2011 (%)
100
Other
Other Other

Texas Instruments
80 Freescale TowerJazz
Other
SanDisk SMIC Other
AMD
Other
Other Toshiba Global-
Renesas Other foundries

60
Micron
Technology UMC
KLA-Tencor Power-
Tech
Lam
SK Hynix STATS
40 Research ChipPAC
UKC Electronics
Tokyo SPIL Future Electronics
Electron STMicroelectronics Intel
Infineon Amkor WPG
Texas Instruments TSMC Tech-
Applied STMicro-
electronics nology
20 Materials Broadcom
ON Semi- Arrow Electronics
Samsung conductor
Qualcomm Analog
Devices
ASE
ASML Texas Avnet
Intel Instruments
0
50 100 150 200 250 300 350 400 450
Equipment Logic integrated Microcomponents Memory Discrete Foundry Assem- Distribution
circuits semi- and bly and
conductors analog test
integrated
circuits
Revenues ($billions)
Sources: Gartner; BCG ValueScience Center; BCG analysis.
Note: Value chain excludes the materials, optical, and sensor segments.

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At the same time, these requirements have Regional Market Concentration. The
led to shorter product life cycles, making semiconductor sector is global, with design
the longevity of demand for any particular and manufacturing taking place in multi-
chip increasingly uncertain. ple Asian, European, and North American
locations. Nevertheless, in recent years, as
Such changes are calling long-standing more original-design manufacturers have
business models into question. opened facilities in Asia, so, too, have more
chip makers, particularly those seeking
Industry giants such as Intel and Samsung skilled labor, low costs, and proximity to
have built fortress-like positions through customers. As a result, Asia has become
vertical integration, controlling all aspects the largest regional market for semicon-
of their design and manufacturing process. ductors by a substantial margin, a position
This model made sense when the largest we expect it will continue to hold. Semi-
customers for semiconductors were com- conductor companies without a significant
puter hardware manufacturers, which built presence in the region will find it increas-
PCs and laptops according to specifications ingly difficult to compete. And equipment
that had evolved into industry standards, manufacturers will find themselves facing
driving down costs dramatically. As PC and new low-cost competitors from the region.
laptop growth slows, and the proliferation
of mobile devices increases, the demand A Focus on the User Experience. Since
for a wider selection of chips with varying the PC was introduced, the high-tech indus-
functionality is challenging large semicon- try has largely focused on chips—their
ductor companies to manage issues of step speed and power. However, the technologi-
changes in manufacturing technology, cal and financial challenges of keeping
product complexity, and manufacturing pace with Moore’s Law have caused the
capacity utilization. industry to shi away from this obsession
toward advancing the end-user experience.
Although we do not expect the integrated This has helped usher in the post-PC era.
model to disappear, it is coming under
sustained attack from the fast-growing Smartphones and especially tablets are the
“fabless foundry” approach, which breaks new focus of consumer demand. Gartner
down the design and manufacturing expects sales of tablets to reach 370 mil-
process and involves different companies lion units by 2016, a much faster ramp-up
concentrating on distinct functions or intel- than any other consumer-electronics or
lectual property blocks. Fabless designers mobile device. Intel’s announcement that
(such as Avago Technologies, Broadcom, year on year, its 2012 third-quarter reve-
Marvell, MediaTek, Qualcomm, and Xilinx) nue declined by $700 million or 5 percent,
and high-efficiency, low-cost foundries which includes an 8 percent revenue drop
(such as Globalfoundries, Taiwan Semicon- in the company’s PC Client Group, is
ductor Manufacturing Company [TSMC], evidence of the move away from PCs to
and United Microelectronics Corporation purpose-built devices.
[UMC]) have staked out large and growing
positions, attempting to flank their vertical- With these new devices in hand, users are
ly-integrated competitors (such as Intel, fast embracing digital ecosystems built
Samsung, and Toshiba). The trend toward around operating systems such as Apple’s
deconstruction is most pronounced in the iOS and Google’s Android. Although
digital segment, where product life cycles task-based applications, such as word
are short, capital requirements are high, processing, have been—and will continue
and scale matters. Vertically integrated to be—popular uses, these new ecosystems
manufacturers remain especially strong in provide an enhanced and broader user
the analog segment, where product life experience. The applications that run in
cycles are significantly longer and proprie- these environments are increasingly
tary manufacturing processes have been interactive and give users the ability to
developed. share information in real time. And the

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devices that host them incorporate a wide develop business models that will help to:
variety of technologies that enable richer
human–computer interfaces, such as voice • Meet the need for accelerated speed to
and handwriting recognition. Companies market
such as Amazon.com, Apple, Baidu,
Google, Microso , and Samsung are • Fulfill the requirements of purpose-
responding by creating and presiding over built devices
content- and capability-rich environments.
As the ecosystems and applications contin- • Address issues of manufacturing scale
ue to evolve, the devices that access them and capacity utilization
will need an ever-expanding variety of
chips that can interface with soware, • Function in an environment with
supporting integrated solutions. increasing development and manufac-
turing costs
Increasing Pressure on Equipment
Manufacturers. Semiconductor equip- • Rise to the financial and technical
ment companies face particularly com- challenges of continuing to pursue
plex challenges as financial and techno- Moore’s Law
logical constraints lead their customers to
pursue different strategies. Some design- • Pursue an active corporate-develop-
ers and manufacturers are pursuing new ment and M&A agenda, including
technologies, such as extreme ultraviolet forming alliances and joint ventures, if
(EUV) lithography, fin field-effect transis- necessary, to gain needed expertise,
tor or FinFET, and through-silicon via build R&D scale, or access capital
interposer. Others are reluctant to invest
in new technologies and equipment The companies that create value going
absent widespread demand, which has forward will possess a wide variety of
failed to develop partly because their capabilities, several of which we plan to
customers are doing more with existing explore in future articles in this series.
technologies (adding multiple layers, for Some of these capabilities include:
example) and partly because they doubt
that new technologies can be delivered • Working closely with customers that
and scaled quickly enough in a world of can help inform and drive product
shortening product life cycles. At the same innovation, increasing the likelihood of
time, equipment manufacturers continue success from development investments
to struggle with the highly volatile nature and from clearly differentiated products
of the sector, with its large swings in
revenues and, more important, margins, • Effectively pricing products, a discipline
over time. long underappreciated among semicon-
ductor companies

Changes and Challenges • Achieving manufacturing efficiency as


Big structural changes oen lead to the traditional value chain breaks down
shakeouts, especially in fragmented and new ones are formed around the
industries. Given the importance of scale foundry model
and the essential benefits it conveys, we
believe the semiconductor sector may be • Pursuing new and innovative manufac-
due for a period of consolidation. Size turing technologies in the face of a
matters, but size alone will not guarantee consolidating customer base—a strategic
success. Companies need to decide where imperative for equipment manufacturers
and how to innovate and where to invest
so they can continue to create value. The • Funding continued innovation and
challenge going forward will be for semi- finding new applications beyond
conductor companies of all stripes to mobile devices; new business models

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Acknowledgments
will increase in importance as the
The authors are grateful to C.S. Park, a senior advi-
relevance of the Wintel model declines
sor to BCG, for his insights and assistance with this
in the face of post-PC ecosystems article.

• Realizing higher R&D productivity by The Boston Consulting Group (BCG) is a global
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Recent high-profile litigation has also led © The Boston Consulting Group, Inc. 2012.
to a heightened focus on intellectual All rights reserved.
property rights as a critical competitive 11/12
weapon. Technologically, financially, and
competitively, semiconductors have always
been a complex and challenging business.
The sector’s most challenging and reward-
ing days lie ahead.

About the Authors


Philipp Jung is a partner and managing director
in the San Francisco office of The Boston Consult-
ing Group and the leader for the semiconductor
subsector. You may contact him by e-mail at
jung.philipp@bcg.com.

Guy Gilliland is a partner and managing director


in the firm’s Dallas office and the leader for the
technology sector. You may contact him by e-mail
at gilliland.guy@bcg.com.

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