You are on page 1of 173

Cleaning PT Elpo system

Initial information :
a) Lebaran holiday , start from 13 - 19 June 2018
b) Idul Fitri : 15 - 16 June 2018

No Items Note Time


PIC
estimation

1 Hot water rinse 8 Ton


a) Drain 1 hr ETM & Equip.
Cleaning tanks ( wall, ceiling )
b) 2 hrs Virtus
( incl. accecories ) 2 mp
c) Cleaning bag filter ( change if needed ) 2 hrs Virtus
d) Fill with water 1 hr ETM & Equip.
Hydro cyclone ( Lacoos ) 1 mp

HE Hot water rinse


Fill in Nitric Acid to HE HWR & aging during
24 hours
Circulation ( cleaning ) & flushing

2 Predegreasing 15 Ton
a) Drain 1,5 hr ETM & Equip.
Cleaning tanks ( wall, ceiling )
b) 3 hrs Virtus
( incl. Oil separator & accecories ) 2 mp
c) Cleaning bag filter ( change if needed ) 2 hrs Virtus
d) Fill with water 1,5 hr ETM & Equip.
Hydro cyclone ( Lacoos ) 1 mp
3 Degreasing 85 Ton
a) Drain Degreasing 3 hrs ETM & Equip.
Cleaning degreasing tank
b) 2 hrs Virtus 3 mp
( incl. Oil separator, its accecories )

1 mp
c) Cleaning bag filter ( change if needed ) 1 hrs Virtus
( shift 2 )
d) Fill with Water 3 hrs
e) Adjust material
Hydro cyclone ( Lacoos ) 1 mp
4 DI 1 8 ton
a) Drain 1 hr ETM & Equip.
Cleaning tanks ( wall, ceiling )
b) 2 hrs Virtus
( incl. accecories ) 3 mp
c) Cleaning bag filter ( change if needed ) 2 hrs Virtus
d) Fill with water 1 hr ETM & Equip.

5 DI 2 8 ton
a) Drain 1 hr ETM & Equip.
Cleaning tanks ( wall, ceiling )
b) 2 hrs Virtus
( incl. accecories )
c) Cleaning bag filter ( change if needed ) 2 hrs Virtus
d) Fill with water 1 hr ETM & Equip.

6 Phosphating + WR 4 85 Ton
a) Drain WR 4 3 hrs ETM & Equip.
b) Clean WR 4 1 hr Virtus 3 mp
c) Transfer phosphat material to WR 4 3 hrs ETM & Equip.
Cleaning phosphat tank 3 mp
d) 5 hrs Virtus
( incl. its accecories ) ( same mp )
e) Transfer from WR 4 to Phosphat 2 hrs ETM & Equip.
Cleaning WR 4 ( wall, ceiling ) 2 mp
f) 2 hrs Virtus
( incl. Its accecories ) ( shift 2 )

2 mp
g) Cleaning clarified tank 2 hrs Virtus
( shift 2 )

1 mp
h) Cleaning exceller filter ( change if needed ) 1 hrs Virtus
( shift 2 )

i) Fill water -- WR4 3 hrs

j) Add water to Phosphat around 1 hr

k) Adjust material PPG

l) check valve condition ETM, Equip.

HE Phosphat
Fill in Nitric Acid to HE phosphat & aging
during 24 hours
Circulation ( cleaning ) 3 hrs
Drain Nitric Acid ( buffer )
Flushing with DI -- until pH OK

7 WR 1 8 ton
a) Drain 1 hr ETM & Equip.
Cleaning tanks ( wall, ceiling )
b)
( incl. accecories )
2 hrs Virtus 2 mp

c) Cleaning bag filter ( change if needed ) 1 hrs Virtus


d) Fill with water 1 hr ETM & Equip.

8 WR 2 80 ton
a) Drain 3 hr ETM & Equip.
Cleaning tanks ( wall, ceiling )
b) 2 hrs Virtus
( incl. accecories ) 3 mp
c) Cleaning bag filter ( change if needed ) 2 hrs Virtus
d) Fill with water 3 hr ETM & Equip.
9 WR 3 8 ton
a) Drain 1 hr ETM & Equip.
Cleaning tanks ( wall, ceiling )
b) 2 hrs Virtus
( incl. accecories )
c) Cleaning bag filter ( change if needed ) 2 hrs Virtus 2 mp
d) Fill with water 1 hr ETM & Equip.

10 DI 3 8 ton
a) Drain 1 hr ETM & Equip.
Cleaning tanks ( wall, ceiling )
b) 2 hrs Virtus
( incl. accecories ) 2 mp
c) Cleaning bag filter ( change if needed ) 2 hrs Virtus
d) Fill with water 1 hr ETM & Equip.

11 DI 4 85 ton
a) Drain 3 hr ETM & Equip.
Cleaning tanks ( wall, ceiling )
b) 2 hrs Virtus
( incl. accecories ) 3 mp
c) Cleaning bag filter ( change if needed ) 2 hrs Virtus
d) Fill with water 3 hr ETM & Equip.

12 UF2
a) Cleaning dump tank ( 1st ) 1,5 hrs 2 mp

b) Cleaning dump tank ( 2nd ) 1,5 hrs


c) Checking the bacteria

a) Transfer UF2 to dump tank 80 Ton 3 hrs


Cleaning tanks ( wall, ceiling )
b) 2 hrs
( incl. accecories )
c) Cleaning bag filter ( change if needed )
d) Transfer material from dump tank to UF2 3 hrs
e) Cleaning dump tank 1,5 hrs

13 Surface Conditioning 85 Ton


a) Drain Surface Cond 3 hrs ETM & Equip.

b) Cleaning SC tank 2 hrs Virtus 3 mp

c) Cleaning bag filter ( change if needed ) 1 hrs Virtus 1 mp


d) Fill with Water 3 hrs

e) Adjust material
Date 13 June ( Wednesday ) 14 June ( Thursday )
Time 8 9 10 11 12 13 14 15 16 17 18 8 9 10 11 12 13 14 15 16 17 18 19 20

night of 12 June

night of 12 June

night of 12 June

18 June

night of 12 June
night of 12 June

????
night of 12 June

night of 12 June

use DI water &


water jet -
8 or 9 June
waiting 3 days
Planning
15 June ( Friday ) 16 June ( Saturday )
8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
17 June ( Monday ) 18 June ( Sunday ) 19 June 20 June
8 9 10 11 12 13 14 15 16 17 18 8 9 10 11 12 13 14 15 16 17 18
Remarks
Cleaning PT Elpo system
Initial information :
a) Lebaran holiday , start from 13 - 19 June 2018
b) Idul Fitri : 15 - 16 June 2018

No Items Note Time


PIC
estimation

1 Hot water rinse 8 Ton


a) Drain 1 hr ETM & Equip.
Cleaning tanks ( wall, ceiling )
b) 2 hrs Virtus
( incl. accecories ) 2 mp
c) Cleaning bag filter ( change if needed ) 2 hrs Virtus
d) Fill 1 hr ETM & Equip.
Hydro cyclone ( Lacoos ) 1 mp

HE Hot water rinse


Fill in Nitric Acid to HE HWR & aging during
24 hours
Circulation ( cleaning ) & flushing

2 Predegreasing 15 Ton
a) Drain 1,5 hr ETM & Equip.
Cleaning tanks ( wall, ceiling )
b) 3 hrs Virtus
( incl. Oil separator & accecories ) 2 mp
c) Cleaning bag filter ( change if needed ) 2 hrs Virtus
d) Fill with water 1,5 hr ETM & Equip.
Hydro cyclone ( Lacoos ) 1 mp
Adjust material
3 Degreasing 85 Ton
a) cleaning WR2
b) transfer ke Degreasing --> WR2 3 hrs ETM & Equip.
Cleaning degreasing tank
c) 2 hrs Virtus 3 mp
( incl. Oil separator, its accecories )

1 mp
d) Cleaning bag filter ( change if needed ) 1 hrs Virtus
( shift 2 )
e) Transfer material from WR2 --> degreasing tank 3 hrs
f) Cleaning WR2
g) Hydro cyclone ( Lacoos ) 1 mp

4 DI 1 8 ton
a) Drain 1 hr ETM & Equip.
Cleaning tanks ( wall, ceiling )
b) 2 hrs Virtus
( incl. accecories ) 3 mp
c) Cleaning bag filter ( change if needed ) 2 hrs Virtus
d) Fill 1 hr ETM & Equip.
5 DI 2 8 ton
a) Drain 1 hr ETM & Equip.
Cleaning tanks ( wall, ceiling )
b) 2 hrs Virtus
( incl. accecories )
c) Cleaning bag filter ( change if needed ) 2 hrs Virtus
d) Fill with water 1 hr ETM & Equip.

6 Phosphating + WR 4 85 Ton
a) Drain WR 4 3 hrs ETM & Equip.
b) Clean WR 4 1 hr Virtus 3 mp
c) Transfer phosphat material to WR 4 3 hrs ETM & Equip.

Cleaning phosphat tank ( incl. its accecories 3 mp


d) 5 hrs Virtus
& checking the eductor ) ( same mp )

e) Transfer material from WR 4 to Phosphat 3 hrs ETM & Equip.


Cleaning WR 4 ( wall, ceiling )
f) 2 hrs Virtus 2 mp
( incl. Its accecories )

g) Cleaning clarified tank 2 hrs Virtus 2 mp

h) Cleaning exceller filter ( change if needed ) 1 hrs Virtus 1 mp

i) Fill 3 hrs

j) Add water to Phosphat around 1 hr

k) Running ( phosphat, clarifier, exceller )

l) Adjust material PPG

HE Phosphat
Fill in Nitric Acid to HE phosphat & aging
a)
during 24 hours
b) Circulation & flushing 3 hrs

7 WR 1 8 ton
a) Drain 1 hr ETM & Equip.
Cleaning tanks ( wall, ceiling )
b)
( incl. accecories )
2 hrs Virtus 2 mp

c) Cleaning bag filter ( change if needed ) 1 hrs Virtus


d) Fill 1 hr ETM & Equip.

WR 2
8 80 ton
( already cleaning after deg. transfer )
a) Fill 3 hr ETM & Equip.

9 WR 3 8 ton
a) Drain 1 hr ETM & Equip.
Cleaning tanks ( wall, ceiling )
b) 2 hrs Virtus
( incl. accecories )
c) Cleaning bag filter ( change if needed ) 2 hrs Virtus 2 mp
d) Fill with water 1 hr ETM & Equip.

WR 4
10 80 ton
( already cleaning after phosphat transfer )
a) Fill 3 hr ETM & Equip.

11 DI 3 8 ton
a) Drain 1 hr ETM & Equip.
Cleaning tanks ( wall, ceiling )
b) 2 hrs Virtus
( incl. accecories ) 2 mp
c) Cleaning bag filter ( change if needed ) 2 hrs Virtus
d) Fill with water 1 hr ETM & Equip.

11 DI 4 85 ton
a) Drain 3 hr ETM & Equip.
Cleaning tanks ( wall, ceiling )
b) 2 hrs Virtus
( incl. accecories ) 3 mp
c) Cleaning bag filter ( change if needed ) 2 hrs Virtus
d) Fill with water 3 hr ETM & Equip.

12 Elpo

a) Cleaning dump tank ( 1st ) 2 hrs 2 mp

b) Checking the bacteria

c) Cleaning dump tank ( 2nd ) , before Elpo transfer 2 hrs


d) Transfer Elpo material --> dump tank 160 ton 3 hrs
Cleaning elpo tank ( incl. Its accecories &
e) 4 hrs 6 mp
checking the eductor )
f) Rinse the membran ( keep in wet condition )
g) Transfer material from dump tank --> Elpo tank 3 hrs
h) Transfer remaining material using diapraghm pump 1 hr
i) Change bag filter elpo ( 10 mic. ) 3 hrs 2 mp

13 UF 2
a) Cleaning dump tank ( 3rd ) , before UF transfer
b) Transfer UF2 to dump tank 80 Ton 3 hrs
Cleaning tanks ( wall, ceiling )
c) 2 hrs
( incl. accecories )
d) Cleaning bag filter ( change if needed ) 1 hr
e) Transfer material from dump tank to UF2 3 hrs
f) Cleaning dump tank 2 hrs

14 Surface Conditioning 85 Ton


a) Drain Surface Cond 3 hrs ETM & Equip.
b) Cleaning SC tank 2 hrs Virtus 3 mp

c) Cleaning bag filter ( change if needed ) 1 hrs Virtus 1 mp


d) Fill 3 hrs
Date 13 June ( Wednesday ) 14 June ( Thursday )
Time 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 8 9 10 11 12 13 14 15 16 17

night of 12 June

night of 12 June

18 June

night of 12 June
night of 12 June

night of 12 June

18 June 2018

night of 12 June
night of 12 June

night of 12 June

use DI water &


water jet -
9 June

waiting 3 days

night of 12 June
Planning
( Thursday ) 15 June ( Friday ) - IDUL FITRI 16 June ( Saturday ) - IDUL FITRI
18 19 20 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 8 9 10 11 12 13 14 15 16 17 18
ay ) - IDUL FITRI 17 June ( Sunday ) 18 June ( Monday ) 19 June
19 20 21 22 8 9 10 11 12 13 14 15 16 17 18 8 9 10 11 12 13 14 15 16 17 18
Remarks
Cleaning Schedule ( Paint Body and Bumper Line ) during Shutdown Lebaran
Initial information :
a) Lebaran holiday , start from 9 - 19 June 2018
b) Idul Fitri : 15 - 16 June 2018

No Items Note Time


PIC
estimation

1 Hot water rinse 8 Ton


a) Drain 1 hr ETM & Equip.
Cleaning tanks ( wall, ceiling )
b) 2 hrs Virtus
( incl. accecories )
c) Cleaning bag filter ( change if needed ) 2 hrs Virtus
d) Fill 1 hr ETM & Equip.
Hydro cyclone ( Lacoos )

HE Hot water rinse

Fill in Nitric Acid to HE HWR & aging during 24 hours

Circulation ( cleaning ) & flushing

2 Predegreasing 15 Ton
a) Drain 1,5 hr ETM & Equip.
Cleaning tanks ( wall, ceiling )
b) 3 hrs Virtus
( incl. Oil separator & accecories )
c) Cleaning bag filter ( change if needed ) 2 hrs Virtus
d) Fill 1,5 hr ETM & Equip.
Hydro cyclone ( Lacoos )
Adjust material
3 Degreasing 85 Ton
a) cleaning WR2
b) transfer ke Degreasing --> WR2 3 hrs ETM & Equip.
Cleaning degreasing tank
c) 2 hrs Virtus
( incl. Oil separator, its accecories )

d) Cleaning bag filter ( change if needed ) 1 hrs Virtus

e) Transfer material from WR2 --> degreasing tank 3 hrs


f) Cleaning WR2
g) Hydro cyclone ( Lacoos )
h) Adjust material

4 DI 1 8 ton
a) Drain 1 hr ETM & Equip.
Cleaning tanks ( wall, ceiling )
b) 2 hrs Virtus
( incl. accecories )
c) Cleaning bag filter ( change if needed ) 2 hrs Virtus
d) Fill 1 hr ETM & Equip.
5 DI 2 8 ton
a) Drain 1 hr ETM & Equip.
Cleaning tanks ( wall, ceiling )
b) 2 hrs Virtus
( incl. accecories )
c) Cleaning bag filter ( change if needed ) 2 hrs Virtus
d) Fill with water 1 hr ETM & Equip.

6 Phosphating + WR 4 85 Ton
a) Drain WR 4 3 hrs ETM & Equip.
b) Clean WR 4 1 hr Virtus
c) Transfer phosphat material to WR 4 3 hrs ETM & Equip.

d) Cleaning phosphat tank ( incl. its accecories & checking the eductor ) 5 hrs Virtus

e) Transfer material from WR 4 to Phosphat 3 hrs ETM & Equip.


Cleaning WR 4 ( wall, ceiling )
f) 2 hrs Virtus
( incl. Its accecories )

g) Cleaning clarified tank 2 hrs Virtus

h) Cleaning exceller filter ( change if needed ) 1 hrs Virtus

i) Fill 3 hrs

j) Add water to Phosphat around 1 hr

k) Running ( phosphat, clarifier, exceller )

l) Adjust material PPG

HE Phosphat

a) Fill in Nitric Acid to HE phosphat & aging during 24 hours

b) Circulation & flushing 3 hrs

7 WR 1 8 ton
a) Drain 1 hr ETM & Equip.
Cleaning tanks ( wall, ceiling )
b) 2 hrs Virtus
( incl. accecories )
c) Cleaning bag filter ( change if needed ) 1 hrs Virtus
d) Fill 1 hr ETM & Equip.

WR 2
8 80 ton
( already cleaning after deg. transfer )
a) Fill 3 hr ETM & Equip.

9 WR 3 8 ton
a) Drain 1 hr ETM & Equip.
Cleaning tanks ( wall, ceiling )
b) 2 hrs Virtus
( incl. accecories )
c) Cleaning bag filter ( change if needed ) 2 hrs Virtus
d) Fill 1 hr ETM & Equip.

WR 4
10 80 ton
( already cleaning after phosphat transfer )
a) Fill 3 hr ETM & Equip.

11 DI 3 8 ton
a) Drain 1 hr ETM & Equip.
Cleaning tanks ( wall, ceiling )
b) 2 hrs Virtus
( incl. accecories )
c) Cleaning bag filter ( change if needed ) 2 hrs Virtus
d) Fill 1 hr ETM & Equip.

12 DI 4 85 ton
a) Drain 3 hr ETM & Equip.
Cleaning tanks ( wall, ceiling )
b) 2 hrs Virtus
( incl. accecories )
c) Cleaning bag filter ( change if needed ) 2 hrs Virtus
d) Fill 3 hr ETM & Equip.

13 Elpo

a) Cleaning dump tank ( 1st ) 2 hrs

b) Checking the bacteria

c) Cleaning dump tank ( 2nd ) , before Elpo transfer 2 hrs


d) Transfer Elpo material --> dump tank 160 ton 3 hrs

e) Cleaning elpo tank ( incl. Its accecories & checking the eductor ) 4 hrs

f) Rinse the membran ( keep in wet condition )


g) Transfer material from dump tank --> Elpo tank 3 hrs
h) Transfer remaining material using diapraghm pump 1 hr
i) Change bag filter elpo ( 10 mic. ) 3 hrs

14 UF 2
a) Cleaning dump tank ( 3rd ) , before UF2 transfer 2 hrs
b) Transfer UF2 material --> dump tank 160 ton 3 hrs
Cleaning tanks ( wall, ceiling )
c) 2 hrs
( incl. accecories )
d) Cleaning bag filter ( change if needed ) 1 hr
e) Transfer material from dump tank to UF2 3 hrs
f) Cleaning dump tank 2 hrs
g) Change bag filter elpo & UF ( 10 mic. ) 3 hrs

15 Surface Conditioning 85 Ton


a) Drain Surface Cond 3 hrs ETM & Equip.
b) Cleaning SC tank 2 hrs Virtus

c) Cleaning bag filter ( change if needed ) 1 hrs Virtus


d) Adjust / make up 1 hrs

16 RO Membran
a) Fill system with HCL -- aging 24 hours
b) Cleaning & flushing

17 Oven ( Elpo, PVC, Top Coat ) -- deep cleaning

18 Top Coat Booth ( Paint Body )


a) Grating ( all - premer - base - clear )
b) conveyor primer, base and clearcoat
c) flushing box primer, clearcoat
d) all wall and lamp ( outer surface )

e) roof room between manual touch up clearcoat and flash off , exterior robot

f) scrubber and water pan


g) All flash off area

19 General Cleaning
( toilet , office , walk way , line, etc. )

1 Top Coat Booth ( Bumper )


a) Cleaning cover conveyor Production

b) Cleaning chamber exhaust ventury ( premer - base - clear ) Production

c) Cleaning ventury ( WWTP Bumper ) Virtus

d) Cleaning mixing tanki PPG

e) Cleaning grating ( premer - base ) Production


Cleaning grating ( clear ) -
f) Virtus
( 4 pcs / day , will send by Bumper team, continue to Shutdown )

Skid & main jig ( 1 pc / day , will send by Bumper team, continue to
g) Production , Virtus
Shutdown )

2 for weekly regular cleaning at Bumper , will do at 20 June Production

3 General Cleaning Virtus


( toilet , office , walk way , line, etc. )
2375000

Date 9 June ( Wednesday ) 10 June ( Thursda


Time 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 8 9 10 11 12

night of 8 June

2 mp

1 mp

night of 8 June

2 mp

1 mp
11 June

3 mp

1 mp
( shift 2 )
18 June

1 mp
11 June

night of 8 June

3 mp
night of 8 June

night of 8 June
3 mp

3 mp
( same mp )

2 mp

2 mp

1 mp

12 June

night of 8 June

2 mp

2 mp
night of 8 June

2 mp

night of 8 June

3 mp

use DI water &


2 mp water jet -
6 June

waiting 3 days

6 mp

2 mp

2 mp

night of 8 June
3 mp

1 mp

11 June
12 June

18 June

waiting
confm.
Planning
10 June ( Thursday ) 11 June 12 June 13 June 14 June 15 June ( Friday ) - IDUL FITRI
13 14 15 16 17 18 19 20 D N D N D N D N 8 9 10 11 12 13 14 15 16
e ( Friday ) - IDUL FITRI 16 June ( Saturday ) - IDUL FITRI 17 June ( Sunday )
17 18 19 20 21 22 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 8 9 10 11 12 13 14 15 16
Sunday ) 18 June ( Monday ) 19 June 20 June Remarks
17 18 8 9 10 11 12 13 14 15 16 17 18 D N D N
Cleaning Schedule ( Paint Body and Bumper Line ) during Shutdown Lebaran
Initial information :
a) Lebaran holiday , start from 9 - 19 June 2018
b) Idul Fitri : 15 - 16 June 2018
c) There is modification of Phosphat piping , need dummy unit ( CN210 ) for checking the extend and interference
Unit will enter to PT tanks at 9 June or 8 June ( night ) and stop at entrance phosphat tank

No Items Note Time


PIC
estimation

1 Hot water rinse 8 Ton

a) Drain 1 hr ETM & Equip.

Cleaning tanks ( wall, ceiling )


b) 2 hrs Virtus
( incl. accecories )
c) Cleaning bag filter ( change if needed ) 2 hrs Virtus
d) Fill 1 hr ETM & Equip.
Hydro cyclone ( Lacoos )

HE Hot water rinse

Fill in Nitric Acid to HE HWR & aging during 24 hours

Circulation ( cleaning ) & flushing

2 Predegreasing 15 Ton

a) Drain 1,5 hr ETM & Equip.

Cleaning tanks ( wall, ceiling )


b) 3 hrs Virtus
( incl. Oil separator & accecories )
c) Cleaning bag filter ( change if needed ) 2 hrs Virtus
d) Fill 1,5 hr ETM & Equip.
Hydro cyclone ( Lacoos )
Adjust material
3 Degreasing 85 Ton
a) cleaning WR2
b) transfer ke Degreasing --> WR2 3 hrs ETM & Equip.
Cleaning degreasing tank
c) 2 hrs Virtus
( incl. Oil separator, its accecories )

d) Cleaning bag filter ( change if needed ) 1 hrs Virtus

e) Transfer material from WR2 --> degreasing tank 3 hrs


f) Cleaning WR2
g) Hydro cyclone ( Lacoos )
h) Adjust material

4 DI 1 8 ton
a) Drain 1 hr ETM & Equip.
Cleaning tanks ( wall, ceiling )
b) 2 hrs Virtus
( incl. accecories )
c) Cleaning bag filter ( change if needed ) 2 hrs Virtus
d) Fill 1 hr ETM & Equip.

5 DI 2 8 ton
a) Drain 1 hr ETM & Equip.
Cleaning tanks ( wall, ceiling )
b) 2 hrs Virtus
( incl. accecories )
c) Cleaning bag filter ( change if needed ) 2 hrs Virtus
d) Fill with water 1 hr ETM & Equip.

6 Phosphating + WR 4 85 Ton
a) Drain WR 4 3 hrs ETM & Equip.
b) Clean WR 4 1 hr Virtus
c) Transfer phosphat material to WR 4 3 hrs ETM & Equip.

d) Cleaning phosphat tank ( incl. its accecories & checking the eductor ) 5 hrs Virtus

Cleaning phosphat tank ( rinsing ) before transfer - after piping


modification

e) Transfer material from WR 4 to Phosphat 3 hrs ETM & Equip.

Cleaning WR 4 ( wall, ceiling )


f) 2 hrs Virtus
( incl. Its accecories )

g) Cleaning clarified tank 2 hrs Virtus

h) Cleaning exceller filter ( change if needed ) 1 hrs Virtus

Piping modification AE

k) Running ( phosphat, clarifier, exceller ) 2 hrs / day

l) Adjust material PPG

HE Phosphat

a) Fill in Nitric Acid to HE phosphat & aging during 24 hours

b) Circulation & flushing 3 hrs

7 WR 1 8 ton

a) Drain 1 hr ETM & Equip.

Cleaning tanks ( wall, ceiling )


b) 2 hrs Virtus
( incl. accecories )
c) Cleaning bag filter ( change if needed ) 1 hrs Virtus
d) Fill 1 hr ETM & Equip.

WR 2
8 80 ton
( already cleaning after deg. transfer )
a) Fill 3 hr ETM & Equip.

9 WR 3 8 ton
a) Drain 1 hr ETM & Equip.
Cleaning tanks ( wall, ceiling )
b) 2 hrs Virtus
( incl. accecories )
c) Cleaning bag filter ( change if needed ) 2 hrs Virtus
d) Fill 1 hr ETM & Equip.

WR 4
10 80 ton
( already cleaning after phosphat transfer )
a) Fill 3 hr ETM & Equip.

11 DI 3 8 ton
a) Drain 1 hr ETM & Equip.
Cleaning tanks ( wall, ceiling )
b) 2 hrs Virtus
( incl. accecories )
c) Cleaning bag filter ( change if needed ) 2 hrs Virtus
d) Fill 1 hr ETM & Equip.

12 DI 4 85 ton
a) Drain 3 hr ETM & Equip.
Cleaning tanks ( wall, ceiling )
b) 2 hrs Virtus
( incl. accecories )
c) Cleaning bag filter ( change if needed ) 2 hrs Virtus
d) Fill 3 hr ETM & Equip.

13 Elpo

a) Cleaning dump tank ( 1st ) 2 hrs

b) Checking the bacteria

c) Cleaning dump tank ( 2nd ) , before Elpo transfer 2 hrs


d) Transfer Elpo material --> dump tank 160 ton 3 hrs

e) Cleaning elpo tank ( incl. Its accecories & checking the eductor ) 4 hrs

f) Rinse the membran ( keep in wet condition )


g) Transfer material from dump tank --> Elpo tank 3 hrs
h) Transfer remaining material using diapraghm pump 1 hr
i) Change bag filter elpo ( 10 mic. ) 3 hrs

14 UF 2
a) Cleaning dump tank ( 3rd ) , before UF2 transfer 2 hrs
b) Transfer UF2 material --> dump tank 160 ton 3 hrs
Cleaning tanks ( wall, ceiling )
c) 2 hrs
( incl. accecories )
d) Cleaning bag filter ( change if needed ) 1 hr
e) Transfer material from dump tank to UF2 3 hrs
f) Cleaning dump tank 2 hrs
g) Change bag filter elpo & UF ( 10 mic. ) 3 hrs

15 Surface Conditioning 85 Ton


a) Drain Surface Cond 3 hrs ETM & Equip.

b) Cleaning SC tank 2 hrs Virtus

c) Cleaning bag filter ( change if needed ) 1 hrs Virtus


d) Adjust / make up 1 hrs

16 RO Membran
a) Fill system with HCL -- aging 24 hours
b) Cleaning & flushing

17 Oven ( Elpo, PVC, Top Coat ) -- deep cleaning

18 Top Coat Booth ( Paint Body )


a) Grating ( all - premer - base - clear )
b) conveyor primer, base and clearcoat
c) flushing box base , primer, clearcoat
d) all wall and lamp ( outer surface )

e) roof room between manual touch up clearcoat and flash off , exterior robot

f) scrubber and water pan


g) All flash off area

19 General Cleaning
( toilet , office , walk way , line, etc. )

20 Cleaning Spot repair & Heavy repair


( water pan, wall , floor under grating , supporting )

21 Cleaning Finesse & B/O tape


( wall , floor , under floor , supporting )

20 Cleaning Wax
( water pan, wall , floor under grating , supporting )

1 Top Coat Booth ( Bumper )


a) Cleaning cover conveyor Production

b) Cleaning chamber exhaust ventury ( premer - base - clear ) Production

c) Cleaning ventury ( WWTP Bumper ) Virtus

d) Cleaning mixing tanki PPG


e) Cleaning grating ( premer - base ) Production
Cleaning grating ( clear ) -
f) Virtus
( 4 pcs / day , will send by Bumper team, continue to Shutdown )

Skid & main jig ( 1 pc / day , will send by Bumper team, continue to
g) Production , Virtus
Shutdown )

h) change filter ASH , ceiling ( tag rag + clear )

2 for weekly regular cleaning at Bumper , will do at 20 June Production

3 General Cleaning Virtus


( toilet , office , walk way , line, etc. )
Date 9 June ( Saturday ) 10 June ( Sunday
Time 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 8 9 10 11 12

9 June - after pass


the unit

2 mp

1 mp

9 June - after pass


the unit

2 mp

1 mp
11 June

3 mp

1 mp
( shift 2 )
18 June

1 mp
11 June

13 June
3 mp

13 June

night of 8 June
3 mp

3 mp
( same mp )

14 June

2 mp

2 mp

1 mp

18 June

9 June - after pass


the unit

2 mp
night 0f 8 June

2 mp

night of 8 June

2 mp

night of 8 June

3 mp

use DI water &


2 mp water jet -
6 June

waiting 3 days

6 mp

2 mp
2 mp

8 June ( night )

3 mp

1 mp
20 June

11 June
12 June

18 June

waiting
confm.
Planning
10 June ( Sunday ) 11 June 12 June 13 June 14 June 15 June ( Friday ) - IDUL FITRI
13 14 15 16 17 18 19 20 D N D N D N D N 8 9 10 11 12 13 14 15 16
e ( Friday ) - IDUL FITRI 16 June ( Saturday ) - IDUL FITRI 17 June ( Sunday )
17 18 19 20 21 22 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 8 9 10 11 12 13 14 15 16
Sunday ) 18 June ( Monday ) 19 June 20 June Remarks
17 18 8 9 10 11 12 13 14 15 16 17 18 D N D N
Cleaning Schedule ( Paint Body and Bumper Line ) during Shutdown Lebaran
Initial information :
a) Lebaran holiday , start from 9 - 19 June 2018
b) Idul Fitri : 15 - 16 June 2018
c) There is modification of Phosphat piping , need dummy unit ( CN210 ) for checking the extend and interference
Unit will enter to PT tanks at 9 June or 8 June ( night ) and stop at entrance phosphat tank

No Items Note Time


PIC
estimation

1 Hot water rinse 8 Ton

a) Drain 1 hr ETM & Equip.

Cleaning tanks ( wall, ceiling )


b) 2 hrs Virtus
( incl. accecories )
c) Cleaning bag filter ( change if needed ) 2 hrs Virtus
d) Fill 1 hr ETM & Equip.
Hydro cyclone ( Lacoos )

HE Hot water rinse

Fill in Nitric Acid to HE HWR & aging during 24 hours

Circulation ( cleaning ) & flushing

2 Predegreasing 15 Ton

a) Drain 1,5 hr ETM & Equip.

Cleaning tanks ( wall, ceiling )


b) 3 hrs Virtus
( incl. Oil separator & accecories )
c) Cleaning bag filter ( change if needed ) 2 hrs Virtus
d) Fill 1,5 hr ETM & Equip.
Hydro cyclone ( Lacoos )
Adjust material
3 Degreasing 85 Ton
a) cleaning WR2
b) transfer ke Degreasing --> WR2 3 hrs ETM & Equip.
Cleaning degreasing tank
c) 2 hrs Virtus
( incl. Oil separator, its accecories )

d) Cleaning bag filter ( change if needed ) 1 hrs Virtus

e) Transfer material from WR2 --> degreasing tank 3 hrs


f) Cleaning WR2
g) Hydro cyclone ( Lacoos )
h) Adjust material

4 DI 1 8 ton
a) Drain 1 hr ETM & Equip.
Cleaning tanks ( wall, ceiling )
b) 2 hrs Virtus
( incl. accecories )
c) Cleaning bag filter ( change if needed ) 2 hrs Virtus
d) Fill 1 hr ETM & Equip.

5 DI 2 8 ton
a) Drain 1 hr ETM & Equip.
Cleaning tanks ( wall, ceiling )
b) 2 hrs Virtus
( incl. accecories )
c) Cleaning bag filter ( change if needed ) 2 hrs Virtus
d) Fill with water 1 hr ETM & Equip.

6 Phosphating + WR 4 85 Ton
a) Drain WR 4 3 hrs ETM & Equip.
b) Clean WR 4 1 hr Virtus
c) Transfer phosphat material to WR 4 3 hrs ETM & Equip.

d) Cleaning phosphat tank ( incl. its accecories & checking the eductor ) 5 hrs Virtus

Cleaning phosphat tank ( rinsing ) before transfer - after piping


modification

e) Transfer material from WR 4 to Phosphat 3 hrs ETM & Equip.

Cleaning WR 4 ( wall, ceiling )


f) 2 hrs Virtus
( incl. Its accecories )

g) Cleaning clarified tank 2 hrs Virtus

h) Cleaning exceller filter ( change if needed ) 1 hrs Virtus

Piping modification AE

k) Running ( phosphat, clarifier, exceller ) 2 hrs / day

l) Adjust material PPG

HE Phosphat

a) Fill in Nitric Acid to HE phosphat & aging during 24 hours

b) Circulation & flushing 3 hrs

7 WR 1 8 ton

a) Drain 1 hr ETM & Equip.

Cleaning tanks ( wall, ceiling )


b) 2 hrs Virtus
( incl. accecories )
c) Cleaning bag filter ( change if needed ) 1 hrs Virtus
d) Fill 1 hr ETM & Equip.

WR 2
8 80 ton
( already cleaning after deg. transfer )
a) Fill 3 hr ETM & Equip.

9 WR 3 8 ton
a) Drain 1 hr ETM & Equip.
Cleaning tanks ( wall, ceiling )
b) 2 hrs Virtus
( incl. accecories )
c) Cleaning bag filter ( change if needed ) 2 hrs Virtus
d) Fill 1 hr ETM & Equip.

WR 4
10 80 ton
( already cleaning after phosphat transfer )
a) Fill 3 hr ETM & Equip.

11 DI 3 8 ton
a) Drain 1 hr ETM & Equip.
Cleaning tanks ( wall, ceiling )
b) 2 hrs Virtus
( incl. accecories )
c) Cleaning bag filter ( change if needed ) 2 hrs Virtus
d) Fill 1 hr ETM & Equip.

12 DI 4 85 ton
a) Drain 3 hr ETM & Equip.
Cleaning tanks ( wall, ceiling )
b) 2 hrs Virtus
( incl. accecories )
c) Cleaning bag filter ( change if needed ) 2 hrs Virtus
d) Fill 3 hr ETM & Equip.

13 Elpo

a) Cleaning dump tank ( 1st ) 2 hrs

b) Checking the bacteria

c) Cleaning dump tank ( 2nd ) , before Elpo transfer 2 hrs


d) Transfer Elpo material --> dump tank 160 ton 3 hrs

e) Cleaning elpo tank ( incl. Its accecories & checking the eductor ) 4 hrs

f) Rinse the membran ( keep in wet condition )


g) Transfer material from dump tank --> Elpo tank 3 hrs
h) Transfer remaining material using diapraghm pump 1 hr
i) Change bag filter elpo ( 10 mic. ) 3 hrs

14 UF 2
a) Cleaning dump tank ( 3rd ) , before UF2 transfer 2 hrs
b) Transfer UF2 material --> dump tank 160 ton 3 hrs
Cleaning tanks ( wall, ceiling )
c) 2 hrs
( incl. accecories )
d) Cleaning bag filter ( change if needed ) 1 hr
e) Transfer material from dump tank to UF2 3 hrs
f) Cleaning dump tank 2 hrs
g) Change bag filter elpo & UF ( 10 mic. ) 3 hrs

15 Surface Conditioning 85 Ton


a) Drain Surface Cond 3 hrs ETM & Equip.

b) Cleaning SC tank 2 hrs Virtus

c) Cleaning bag filter ( change if needed ) 1 hrs Virtus


d) Adjust / make up 1 hrs

16 RO Membran
a) Fill system with HCL -- aging 24 hours
b) Cleaning & flushing

17 Oven ( Elpo, PVC, Top Coat ) -- deep cleaning

18 Top Coat Booth ( Paint Body )


a) Grating ( all - premer - base - clear )
b) conveyor primer, base and clearcoat
c) flushing box base , primer, clearcoat
d) all wall and lamp ( outer surface )

e) roof room between manual touch up clearcoat and flash off , exterior robot

f) scrubber and water pan


g) All flash off area

19 General Cleaning
( toilet , office , walk way , line, etc. )

20 Cleaning Spot repair & Heavy repair


( water pan, wall , floor under grating , supporting )

21 Cleaning Finesse & B/O tape


( wall , floor , under floor , supporting )

20 Cleaning Wax
( water pan, wall , floor under grating , supporting )

1 Top Coat Booth ( Bumper )


a) Cleaning cover conveyor Production

b) Cleaning chamber exhaust ventury ( premer - base - clear ) Production

c) Cleaning ventury ( WWTP Bumper ) Virtus

d) Cleaning mixing tanki PPG


e) Cleaning grating ( premer - base ) Production
Cleaning grating ( clear ) -
f) Virtus
( 4 pcs / day , will send by Bumper team, continue to Shutdown )

Skid & main jig ( 1 pc / day , will send by Bumper team, continue to
g) Production , Virtus
Shutdown )

h) change filter ASH , ceiling ( tag rag + clear )

2 for weekly regular cleaning at Bumper , will do at 20 June Production

3 General Cleaning Virtus


( toilet , office , walk way , line, etc. )
Date 9 June ( Saturday ) 10 June ( Sunday
Time 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 8 9 10 11 12

9 June - after pass


the unit

2 mp

1 mp

9 June - after pass


the unit

2 mp

1 mp
11 June

3 mp

1 mp
( shift 2 )
18 June

1 mp
11 June

13 June
3 mp

13 June

night of 8 June
3 mp

3 mp
( same mp )

14 June

2 mp

2 mp

1 mp

18 June

9 June - after pass


the unit

2 mp
night 0f 8 June

2 mp

night of 8 June

2 mp

night of 8 June

3 mp

use DI water &


2 mp water jet -
6 June

waiting 3 days

6 mp

2 mp
2 mp

8 June ( night )

3 mp

1 mp
20 June

11 June
12 June

18 June

waiting
confm.
Planning
10 June ( Sunday ) 11 June 12 June 13 June 14 June 15 June ( Friday ) - IDUL FITRI
13 14 15 16 17 18 19 20 D N D N D N D N 8 9 10 11 12 13 14 15 16
e ( Friday ) - IDUL FITRI 16 June ( Saturday ) - IDUL FITRI 17 June ( Sunday )
17 18 19 20 21 22 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 8 9 10 11 12 13 14 15 16
Sunday ) 18 June ( Monday ) 19 June 20 June Remarks
17 18 8 9 10 11 12 13 14 15 16 17 18 D N D N
Cleaning Schedule & Material readiness ( Paint Body and Bumper Line ) during Shutdown Lebaran
Initial information :
a) Lebaran holiday , start from 9 - 19 June 2018
b) Idul Fitri : 15 - 16 June 2018

No Items Note Time


estimation

1 Hot water rinse 8 Ton

a) Drain 1 hr

Cleaning tanks ( wall, ceiling )


b) 2 hrs
( incl. accecories )
c) Cleaning bag filter ( change if needed ) 2 hrs
d) Fill 1 hr
Hydro cyclone ( Lacoos )

HE Hot water rinse

Fill in Nitric Acid to HE HWR & aging during 24 hours

Circulation ( cleaning ) & flushing

2 Predegreasing 15 Ton

a) Drain 1,5 hr

Cleaning tanks ( wall, ceiling )


b) 3 hrs
( incl. Oil separator & accecories )
c) Cleaning bag filter ( change if needed ) 2 hrs
d) Fill 1,5 hr
Hydro cyclone ( Lacoos )
Adjust material
3 Degreasing 85 Ton
a) cleaning WR2
b) transfer ke Degreasing --> WR2 3 hrs
Cleaning degreasing tank
c) 2 hrs
( incl. Oil separator, its accecories )

d) Cleaning bag filter ( change if needed ) 1 hrs

e) Transfer material from WR2 --> degreasing tank 3 hrs


f) Cleaning WR2
g) Hydro cyclone ( Lacoos )
h) Adjust material

4 DI 1 8 ton
a) Drain 1 hr
Cleaning tanks ( wall, ceiling )
b) 2 hrs
( incl. accecories )
c) Cleaning bag filter ( change if needed ) 2 hrs
d) Fill 1 hr

5 DI 2 8 ton
a) Drain 1 hr
Cleaning tanks ( wall, ceiling )
b) 2 hrs
( incl. accecories )
c) Cleaning bag filter ( change if needed ) 2 hrs
d) Fill with water 1 hr

6 Phosphating + WR 4 85 Ton
a) Drain WR 4 3 hrs
b) Clean WR 4 1 hr
c) Transfer phosphat material to WR 4 3 hrs

d) Cleaning phosphat tank ( incl. its accecories & checking the eductor ) 5 hrs

Cleaning phosphat tank ( rinsing ) before transfer - after piping


modification

e) Transfer material from WR 4 to Phosphat 3 hrs

Cleaning WR 4 ( wall, ceiling )


f) 2 hrs
( incl. Its accecories )

g) Cleaning clarified tank 2 hrs

h) Cleaning exceller filter ( change if needed ) 1 hrs

Piping modification
k) Running ( phosphat, clarifier, exceller ) 2 hrs / day

l) Adjust material

HE Phosphat

a) Fill in Nitric Acid to HE phosphat & aging during 24 hours

b) Circulation & flushing 3 hrs

7 WR 1 8 ton

a) Drain 1 hr

Cleaning tanks ( wall, ceiling )


b) 2 hrs
( incl. accecories )
c) Cleaning bag filter ( change if needed ) 1 hrs
d) Fill 1 hr

WR 2
8 80 ton
( already cleaning after deg. transfer )
a) Fill 3 hr

9 WR 3 8 ton
a) Drain 1 hr
Cleaning tanks ( wall, ceiling )
b) 2 hrs
( incl. accecories )
c) Cleaning bag filter ( change if needed ) 2 hrs
d) Fill 1 hr

WR 4
10 80 ton
( already cleaning after phosphat transfer )
a) Fill 3 hr

11 DI 3 8 ton
a) Drain 1 hr
Cleaning tanks ( wall, ceiling )
b) 2 hrs
( incl. accecories )
c) Cleaning bag filter ( change if needed ) 2 hrs
d) Fill 1 hr

12 DI 4 85 ton
a) Drain 3 hr
Cleaning tanks ( wall, ceiling )
b) 2 hrs
( incl. accecories )
c) Cleaning bag filter ( change if needed ) 2 hrs
d) Fill 3 hr

13 Elpo

a) Cleaning dump tank ( 1st ) 2 hrs

b) Checking the bacteria

c) Cleaning dump tank ( 2nd ) , before Elpo transfer 2 hrs


d) Transfer Elpo material --> dump tank 160 ton 3 hrs

e) Cleaning elpo tank ( incl. Its accecories & checking the eductor ) 4 hrs

f) Rinse the membran ( keep in wet condition )


g) Transfer material from dump tank --> Elpo tank 3 hrs
h) Transfer remaining material using diapraghm pump 1 hr
i) Change bag filter elpo ( 10 mic. ) 3 hrs

14 UF 2
a) Cleaning dump tank ( 3rd ) , before UF2 transfer 2 hrs
b) Transfer UF2 material --> dump tank 160 ton 3 hrs
Cleaning tanks ( wall, ceiling )
c) 2 hrs
( incl. accecories )
d) Cleaning bag filter ( change if needed ) 1 hr
e) Transfer material from dump tank to UF2 3 hrs
f) Cleaning dump tank 2 hrs
g) Change bag filter elpo & UF ( 10 mic. ) 3 hrs

15 Surface Conditioning 85 Ton


a) Drain Surface Cond 3 hrs

b) Cleaning SC tank 2 hrs

c) Cleaning bag filter ( change if needed ) 1 hrs


d) Adjust / make up 1 hrs

16 RO Membran
a) Fill system with HCL -- aging 24 hours
b) Cleaning & flushing

17 Oven ( Elpo, PVC, Top Coat ) -- deep cleaning

18 Top Coat Booth ( Paint Body )


a) Grating ( all - premer - base - clear )
b) conveyor primer, base and clearcoat
c) flushing box base , primer, clearcoat
d) all wall and lamp ( outer surface )

e) roof room between manual touch up clearcoat and flash off , exterior robot

f) scrubber and water pan


g) All flash off area

19 General Cleaning
( toilet , office , walk way , line, etc. )

20 Cleaning Spot repair & Heavy repair


( water pan, wall , floor under grating , supporting )

21 Cleaning Finesse & B/O tape


( wall , floor , under floor , supporting )

20 Cleaning Wax
( water pan, wall , floor under grating , supporting )

1 Top Coat Booth ( Bumper )


a) Cleaning cover conveyor

b) Cleaning chamber exhaust ventury ( premer - base - clear )

c) Cleaning ventury ( WWTP Bumper )

d) Cleaning mixing tanki


e) Cleaning grating ( premer - base )
Cleaning grating ( clear ) -
f)
( 4 pcs / day , will send by Bumper team, continue to Shutdown )

Skid & main jig ( 1 pc / day , will send by Bumper team, continue to
g)
Shutdown )

h) change filter ASH , ceiling ( tag rag + clear )

2 for weekly regular cleaning at Bumper , will do at 20 June

3 General Cleaning ( Paint Body + Bumper )


( toilet , office , walk way , line, etc. )

FOR MATERIAL READINESS

1 Pretreatment material
a) Running ( phosphat, clarifier, exceller ) -- already mention at above 2 hrs / day

2 Elpo material
a) Circulation ( holiday mode )
b) Crater test after transfering process 10 June

3 UBC
a) Cleaning filter ( pump + regulator at line ) 7 - 8 June
b) Need drain -- 30 second / drop -- at 16 June 2018 16 June

4 Sealer
a) Cleaning filter ( pump + regulator at line ) 7 - 8 June
b) Need drain -- 30 second / drop / 4 days -- 13 & 17 June 2018 13 & 17 June
c) Temporary storage -- will move to side of Finesse Buffer
( need WPO and police line )

5 Wax
a) Cleaning filter ( pump + regulator at line ) 8 June

6 Paint mixing ( Paint Body )


a) Clean outside tank 9 June
b) Clean paint drop at floor 9 June
Low volume & Low visco -- base coat only
c)
No production mode for pump -- base coat only
start from 9 June
d) No circulation for clear coat + thinner flushing ( pump OFF + agitator ON )
e) No change ( normal ) for premer base
f) Adjust material and equipment 20 June
g) Cratest test for Compressed Air 20 June

7 Paint mixing ( Paint Bumper )


a) Clean outside tank 9 June
b) Clean paint drop at floor 9 June
Low volume & Low visco -- base coat only
c)
No production mode for pump -- base coat
d) No circulation for clear coat + thinner flushing ( pump OFF + agitator ON )
start from 9 June
e) No change ( normal ) for premer base

Empty the hardneer + flushing thinner + circulation + fill with flushing thinner )

f) Adjust material and equipment 20 June


g) Cratest test for Compressed Air by ETM 9 - 11 June
( need support from PPG for doing crater test )

8 Cleaning Mini spray booth ( PPG Lab ) 20-Jun-18

UTILITY NEED
Water ( Paint & Bumper ), especially for tank cleaning, WWTP bumper, jig 9 - 13 June,
a)
cleaning 18 - 20 June
b) Air ( 10 bar ) - for Robot PM 9 June
c) Compressor at Bumper 9 - 11 June
d) Normal condition -- 19 June 2018 19 June
e) Air ( 6 bar ) -- continue during Shutdown Days 9 - 20 June
Date 9 June ( Saturday )
PIC
Time 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

ETM & Equip. night of 8 June

Virtus
2 mp
Virtus
ETM & Equip.
1 mp

ETM & Equip. night of 8 June

Virtus
2 mp
Virtus
ETM & Equip.
1 mp
11 June

ETM & Equip.

Virtus 3 mp

1 mp
Virtus
( shift 2 )
18 June

1 mp
11 June

ETM & Equip. night of 8 June


Virtus
3 mp
Virtus
ETM & Equip.

ETM & Equip. night of 8 June

Virtus

Virtus
ETM & Equip.

ETM & Equip. night of 8 June


Virtus 3 mp
ETM & Equip.

3 mp
Virtus
( same mp )

14 June

ETM & Equip.

Virtus 2 mp

Virtus 2 mp

Virtus 1 mp

AE

PPG 12 June

ETM & Equip. night of 8 June

Virtus 2 mp

Virtus
ETM & Equip.
ETM & Equip.

ETM & Equip. night 0f 8 June

Virtus

Virtus 2 mp
ETM & Equip.

ETM & Equip.

ETM & Equip. night of 8 June

Virtus
2 mp
Virtus
ETM & Equip.

ETM & Equip. night of 8 June

Virtus
3 mp
Virtus
ETM & Equip.

use DI water &


2 mp water jet -
6 June

waiting 3 days

6 mp

2 mp
2 mp

ETM & Equip. 8 June ( night )

Virtus 3 mp

Virtus 1 mp
20 June

11 June
12 June

18 June

Production

Production

Virtus

waiting
PPG
confm.
Production

Virtus

Production , Virtus

Production

Production

Virtus

ETM & Prod


ETM & Prod

ETM & Prod


ETM & Prod
PPG

Prod

PPG
PPG
PPG
ETM & Equip
ETM & Equip
ETM & Equip
PPG, ETM & Equip
PPG

PPG
PPG
PPG
ETM & Equip
ETM & Equip
ETM & Equip

PPG

PPG, ETM & Equip


ETM

PPG, Virtus
Planning
10 June ( Sunday ) 11 June 12 June 13 June 14 June 15 June ( Frid
8 9 10 11 12 13 14 15 16 17 18 19 20 D N D N D N D N 8 9 10
Planning
15 June ( Friday ) - IDUL FITRI 16 June ( Saturday ) - IDUL FITRI 17 June ( Sunda
11 12 13 14 15 16 17 18 19 20 21 22 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 8 9 10
17 June ( Sunday ) 18 June ( Monday ) 19 June 20 June Remarks
11 12 13 14 15 16 17 18 8 9 10 11 12 13 14 15 16 17 18 D N D N
Cleaning Schedule & Material readiness ( Paint Body and Bumper Line ) during Shutdown Lebaran
Initial information :
a) Lebaran holiday , start from 9 - 19 June 2018
b) Idul Fitri : 15 - 16 June 2018
c) 19 June 2018 -- will use for running equipments confirmation
d) 20 June 2018 -- PT Elpo process , start at 1.30 PM
e) There is phosphat piping modification -- need 2 x loop , using body confirmation ( CN113, CN210 and CN202 )
1st loop for measuring ( extend pipes ) - 10 June ; 2nd loop for validation - 13 June
1st loop -- units must stand by at before phosphat tank at 10 June ( morning ) --> after measuring, units will push to all PT Elpo system

No Items Note Time


estimation

1 Hot water rinse 8 Ton

a) Drain 1 hr

Cleaning tanks ( wall, ceiling )


b) 2 hrs
( incl. accecories )
c) Cleaning bag filter ( change if needed ) 2 hrs
d) Fill 1 hr
Hydro cyclone ( Lacoos )

HE Hot water rinse

Fill in Nitric Acid to HE HWR & aging during 24 hours

Circulation ( cleaning ) & flushing

2 Predegreasing 15 Ton

a) Drain 1,5 hr

Cleaning tanks ( wall, ceiling )


b) 3 hrs
( incl. Oil separator & accecories )
c) Cleaning bag filter ( change if needed ) 2 hrs
d) Fill 1,5 hr
Hydro cyclone ( Lacoos )
Adjust material
3 Degreasing 85 Ton
a) cleaning WR2
b) transfer ke Degreasing --> WR2 3 hrs
Cleaning degreasing tank
c) 2 hrs
( incl. Oil separator, its accecories )

d) Cleaning bag filter ( change if needed ) 1 hrs

e) Transfer material from WR2 --> degreasing tank 3 hrs


f) Cleaning WR2
g) Hydro cyclone ( Lacoos )
h) Adjust material
4 DI 1 8 ton

a) Drain 1 hr

Cleaning tanks ( wall, ceiling )


b) 2 hrs
( incl. accecories )
c) Cleaning bag filter ( change if needed ) 2 hrs
d) Fill 1 hr

5 DI 2 8 ton

a) Drain 1 hr

Cleaning tanks ( wall, ceiling )


b) 2 hrs
( incl. accecories )
c) Cleaning bag filter ( change if needed ) 2 hrs
d) Fill with water 1 hr

6 Phosphating + WR 4 85 Ton
a) Drain WR 4 3 hrs
b) Clean WR 4 1 hr
c) Transfer phosphat material to WR 4 3 hrs

d) Cleaning phosphat tank ( incl. its accecories & checking the eductor ) 5 hrs

Cleaning phosphat tank ( rinsing ) before transfer - after piping


modification

Fill phosphat tank with DI water ( to make sure the spray


target )

Drain DI water at phosphat ( after validation )

e) Transfer material from WR 4 to Phosphat 3 hrs

Cleaning WR 4 ( wall, ceiling )


f) 2 hrs
( incl. Its accecories )

g) Cleaning clarified tank 2 hrs

h) Cleaning exceller filter ( change if needed ) 1 hrs

Piping modification & validation


k) Running ( phosphat, clarifier, exceller ) 2 hrs / day

l) Adjust material

HE Phosphat

a) Fill in Nitric Acid to HE phosphat & aging during 24 hours

b) Circulation & flushing 3 hrs


7 WR 1 8 ton

a) Drain 1 hr

Cleaning tanks ( wall, ceiling )


b) 2 hrs
( incl. accecories )
c) Cleaning bag filter ( change if needed ) 1 hrs
d) Fill 1 hr

WR 2
8 80 ton
( already cleaning after deg. transfer )
a) Fill 3 hr

9 WR 3 8 ton

a) Drain 1 hr

Cleaning tanks ( wall, ceiling )


b) 2 hrs
( incl. accecories )
c) Cleaning bag filter ( change if needed ) 2 hrs
d) Fill 1 hr

WR 4
10 80 ton
( already cleaning after phosphat transfer )
a) Fill 3 hr

11 DI 3 8 ton

a) Drain 1 hr

Cleaning tanks ( wall, ceiling )


b) 2 hrs
( incl. accecories )
c) Cleaning bag filter ( change if needed ) 2 hrs
d) Fill 1 hr

12 DI 4 85 ton

a) Drain 3 hr

Cleaning tanks ( wall, ceiling )


b) 2 hrs
( incl. accecories )
c) Cleaning bag filter ( change if needed ) 2 hrs
d) Fill 3 hr

13 Elpo

a) Cleaning dump tank ( 1st ) 2 hrs

b) Checking the bacteria


c) Cleaning dump tank ( 2nd ) , before Elpo transfer 2 hrs
d) Transfer Elpo material --> dump tank 160 ton 3 hrs

e) Cleaning elpo tank ( incl. Its accecories & checking the eductor ) 4 hrs

f) Rinse the membran ( keep in wet condition )


g) Transfer material from dump tank --> Elpo tank 3 hrs
h) Transfer remaining material using diapraghm pump 1 hr
i) Change bag filter elpo ( 10 mic. ) 3 hrs

14 UF 2
a) Cleaning dump tank ( 3rd ) , before UF2 transfer 2 hrs
b) Transfer UF2 material --> dump tank 160 ton 3 hrs
Cleaning tanks ( wall, ceiling )
c) 2 hrs
( incl. accecories )
d) Cleaning bag filter ( change if needed ) 1 hr
e) Transfer material from dump tank to UF2 3 hrs
f) Cleaning dump tank 2 hrs
g) Change bag filter elpo & UF ( 10 mic. ) 3 hrs

15 Surface Conditioning 85 Ton


a) Drain Surface Cond ( 1st ) 3 hrs

Fill with DI water -- half tank

Drain Surface Cond ( 2nd )

b) Cleaning SC tank 2 hrs

c) Cleaning bag filter ( change if needed ) 1 hrs


d) Adjust / make up 1 hrs

16 RO Membran
a) Fill system with HCL -- aging 24 hours
b) Cleaning & flushing

17 Oven ( Elpo, PVC, Top Coat ) -- deep cleaning

18 Top Coat Booth ( Paint Body )


2 shift
a) Grating ( all - premer - base - clear )
( 07.00 - 23.00 )
b) conveyor primer, base and clearcoat
c) flushing box base , primer, clearcoat
d) all wall and lamp ( outer surface )

e) roof room between manual touch up clearcoat and flash off , exterior robot

f) scrubber and water pan


g) All flash off area
19 General Cleaning ( Paint Body )
( toilet , office , walk way , line, etc. )

20 Cleaning Spot repair & Heavy repair


( water pan, wall , floor under grating , supporting )

21 Cleaning Finesse & B/O tape


( wall , floor , under floor , supporting )

20 Cleaning Wax
( water pan, wall , floor under grating , supporting )

1 Top Coat Booth ( Bumper )


a) Cleaning cover conveyor

b) Cleaning chamber exhaust ventury ( premer - base - clear )

c) Cleaning ventury ( WWTP Bumper )

d) Cleaning mixing tanki

e) Cleaning grating ( premer - base )


Cleaning grating ( clear ) - 2 shift
f)
( 4 pcs / day , will send by Bumper team, continue to Shutdown ) ( 07.00 - 11.00 )

Skid & main jig ( 1 pc / day , will send by Bumper team, continue to
g)
Shutdown )

h) change filter ASH , ceiling ( tag rag + clear )

2 for weekly regular cleaning at Bumper , will do at 20 June

3 General Cleaning ( Bumper )


( toilet , office , walk way , line, etc. )

FOR MATERIAL READINESS

1 Pretreatment material
a) Running ( phosphat, clarifier, exceller ) -- already mention at above 2 hrs / day

2 Elpo material
a) Circulation ( holiday mode )
b) Crater test after transfering process 10 June

3 UBC
a) Cleaning filter ( pump + regulator at line ) 7 - 8 June
b) Need drain -- 30 second / drop -- at 16 June 2018 16 June

4 Sealer
a) Cleaning filter ( pump + regulator at line ) 7 - 8 June
b) Need drain -- 30 second / drop / 4 days -- 13 & 17 June 2018 13 & 17 June
c) Temporary storage -- will move to side of Finesse Buffer
( need WPO and police line )

5 Wax
a) Cleaning filter ( pump + regulator at line ) 8 June

6 Paint mixing ( Paint Body )


a) Clean outside tank 9 June
b) Clean paint drop at floor 9 June
Low volume & Low visco -- base coat only
c)
No production mode for pump -- base coat only
start from 9 June
d) No circulation for clear coat + thinner flushing ( pump OFF + agitator ON )
e) No change ( normal ) for premer base
f) Adjust material and equipment 20 June
g) Cratest test for Compressed Air 20 June

7 Paint mixing ( Paint Bumper )


a) Clean outside tank 9 June
b) Clean paint drop at floor 9 June
Low volume & Low visco -- base coat only
c)
No production mode for pump -- base coat
d) No circulation for clear coat + thinner flushing ( pump OFF + agitator ON )
start from 9 June
e) No change ( normal ) for premer base

Empty the hardneer + flushing thinner + circulation + fill with flushing thinner )

f) Adjust material and equipment 20 June


g) Cratest test for Compressed Air by ETM 9 - 11 June
( need support from PPG for doing crater test )

8 Cleaning Mini spray booth ( PPG Lab ) 20-Jun-18

UTILITY NEED
Water ( Paint & Bumper ), especially for tank cleaning, WWTP bumper, jig 9 - 14 June,
a)
cleaning 18 - 20 June
b) Air ( 10 bar ) - for Robot PM 9 June
c) Compressor at Bumper 9 - 11 June
d) Normal condition -- 20 June 2018 19 June
e) Air ( 6 bar ) -- continue during Shutdown Days 9 - 21 June
N113, CN210 and CN202 )

uring, units will push to all PT Elpo system --> 2nd loop , unit must stand by again at before phosphat at 10 June ( night )

Date 9 June ( Saturday )


PIC
Time 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

ETM & Equip. 14 June

Virtus 18 June
2 mp
Virtus
ETM & Equip.
1 mp

17 June

18 June

10 June ( night ) -
ETM & Equip.
after 2nd loop

Virtus 11 June
2 mp
Virtus
ETM & Equip.
1 mp
11 June

11 June
ETM & Equip.

Virtus 3 mp 11 June

1 mp
Virtus
( shift 2 )

12 June
1 mp
11 June
13 June
ETM & Equip.
( after 2nd loop )

Virtus 18 June
3 mp
Virtus
ETM & Equip.

13 June
ETM & Equip.
( after 2nd loop )

Virtus 18 June

Virtus
ETM & Equip.

ETM & Equip. night of 8 June


Virtus 3 mp
ETM & Equip.

3 mp
Virtus
( same mp )

14 June

13 June
( after mod. Pipe
installed )

13 June
( after validation )

ETM & Equip. 14 June

Virtus 2 mp 14 June

Virtus 2 mp

Virtus 1 mp

AE

PPG 18 June
10 June ( night ) -
ETM & Equip.
after 2nd loop

Virtus 2 mp

Virtus
ETM & Equip.

ETM & Equip.

13 June
ETM & Equip.
( after 2nd loop )

Virtus 18 June

Virtus 2 mp
ETM & Equip.

ETM & Equip.

13 June
ETM & Equip.
( after 2nd loop )

Virtus 18 June
2 mp
Virtus
ETM & Equip.

13 June
ETM & Equip.
( after 2nd loop )

Virtus 18 June
3 mp
Virtus
ETM & Equip.

use DI water &


2 mp water jet -
6 June

waiting 3 days
6 mp

2 mp

11 June

11 June

11 June
2 mp

ETM & Equip. 8 June ( night )


8 June ( night ) after
Drain
14 June

Virtus 3 mp 18 June

Virtus 1 mp
20 June

11 June
12 June

9 June - TC + PVC
10 June - Elpo
18 June - Dusting
Production

Production

Virtus

waiting
PPG
confm.

Production

Virtus

Production , Virtus

Production

Production

Virtus

ETM & Prod


ETM & Prod
ETM & Prod
ETM & Prod
PPG

Prod

PPG
PPG
PPG
ETM & Equip
ETM & Equip
ETM & Equip
PPG, ETM & Equip
PPG

PPG
PPG
PPG
ETM & Equip
ETM & Equip
ETM & Equip

PPG

PPG, ETM & Equip


ETM

PPG, Virtus
10 June ( Sunday ) 11 June 12 June
8 9 10 11 12 13 14 15 16 17 18 19 20 8 9 10 11 12 13 14 15 16 17 18 19 20 D
Planning
12 June 13 June 14 June 15 June ( Friday ) - IDUL FITRI 16 June ( Saturday ) - IDUL FITR
N D N D N 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 8 9 10 11 12 13 14
6 June ( Saturday ) - IDUL FITRI 17 June ( Sunday ) 18 June ( Monday )
15 16 17 18 19 20 21 22 8 9 10 11 12 13 14 15 16 17 18 8 9 10 11 12 13 14 15 16 17 18
y) 19 June 20 June 21 June Remarks
8 9 10 11 12 13 14 15 16 17 18 D N D N
exhaust hole cover by black sealer , will confirm to BS
to keep the exhaust hole - clean from black seal ( 10
mm )

You might also like