Professional Documents
Culture Documents
Initial information :
a) Lebaran holiday , start from 13 - 19 June 2018
b) Idul Fitri : 15 - 16 June 2018
2 Predegreasing 15 Ton
a) Drain 1,5 hr ETM & Equip.
Cleaning tanks ( wall, ceiling )
b) 3 hrs Virtus
( incl. Oil separator & accecories ) 2 mp
c) Cleaning bag filter ( change if needed ) 2 hrs Virtus
d) Fill with water 1,5 hr ETM & Equip.
Hydro cyclone ( Lacoos ) 1 mp
3 Degreasing 85 Ton
a) Drain Degreasing 3 hrs ETM & Equip.
Cleaning degreasing tank
b) 2 hrs Virtus 3 mp
( incl. Oil separator, its accecories )
1 mp
c) Cleaning bag filter ( change if needed ) 1 hrs Virtus
( shift 2 )
d) Fill with Water 3 hrs
e) Adjust material
Hydro cyclone ( Lacoos ) 1 mp
4 DI 1 8 ton
a) Drain 1 hr ETM & Equip.
Cleaning tanks ( wall, ceiling )
b) 2 hrs Virtus
( incl. accecories ) 3 mp
c) Cleaning bag filter ( change if needed ) 2 hrs Virtus
d) Fill with water 1 hr ETM & Equip.
5 DI 2 8 ton
a) Drain 1 hr ETM & Equip.
Cleaning tanks ( wall, ceiling )
b) 2 hrs Virtus
( incl. accecories )
c) Cleaning bag filter ( change if needed ) 2 hrs Virtus
d) Fill with water 1 hr ETM & Equip.
6 Phosphating + WR 4 85 Ton
a) Drain WR 4 3 hrs ETM & Equip.
b) Clean WR 4 1 hr Virtus 3 mp
c) Transfer phosphat material to WR 4 3 hrs ETM & Equip.
Cleaning phosphat tank 3 mp
d) 5 hrs Virtus
( incl. its accecories ) ( same mp )
e) Transfer from WR 4 to Phosphat 2 hrs ETM & Equip.
Cleaning WR 4 ( wall, ceiling ) 2 mp
f) 2 hrs Virtus
( incl. Its accecories ) ( shift 2 )
2 mp
g) Cleaning clarified tank 2 hrs Virtus
( shift 2 )
1 mp
h) Cleaning exceller filter ( change if needed ) 1 hrs Virtus
( shift 2 )
HE Phosphat
Fill in Nitric Acid to HE phosphat & aging
during 24 hours
Circulation ( cleaning ) 3 hrs
Drain Nitric Acid ( buffer )
Flushing with DI -- until pH OK
7 WR 1 8 ton
a) Drain 1 hr ETM & Equip.
Cleaning tanks ( wall, ceiling )
b)
( incl. accecories )
2 hrs Virtus 2 mp
8 WR 2 80 ton
a) Drain 3 hr ETM & Equip.
Cleaning tanks ( wall, ceiling )
b) 2 hrs Virtus
( incl. accecories ) 3 mp
c) Cleaning bag filter ( change if needed ) 2 hrs Virtus
d) Fill with water 3 hr ETM & Equip.
9 WR 3 8 ton
a) Drain 1 hr ETM & Equip.
Cleaning tanks ( wall, ceiling )
b) 2 hrs Virtus
( incl. accecories )
c) Cleaning bag filter ( change if needed ) 2 hrs Virtus 2 mp
d) Fill with water 1 hr ETM & Equip.
10 DI 3 8 ton
a) Drain 1 hr ETM & Equip.
Cleaning tanks ( wall, ceiling )
b) 2 hrs Virtus
( incl. accecories ) 2 mp
c) Cleaning bag filter ( change if needed ) 2 hrs Virtus
d) Fill with water 1 hr ETM & Equip.
11 DI 4 85 ton
a) Drain 3 hr ETM & Equip.
Cleaning tanks ( wall, ceiling )
b) 2 hrs Virtus
( incl. accecories ) 3 mp
c) Cleaning bag filter ( change if needed ) 2 hrs Virtus
d) Fill with water 3 hr ETM & Equip.
12 UF2
a) Cleaning dump tank ( 1st ) 1,5 hrs 2 mp
e) Adjust material
Date 13 June ( Wednesday ) 14 June ( Thursday )
Time 8 9 10 11 12 13 14 15 16 17 18 8 9 10 11 12 13 14 15 16 17 18 19 20
night of 12 June
night of 12 June
night of 12 June
18 June
night of 12 June
night of 12 June
????
night of 12 June
night of 12 June
2 Predegreasing 15 Ton
a) Drain 1,5 hr ETM & Equip.
Cleaning tanks ( wall, ceiling )
b) 3 hrs Virtus
( incl. Oil separator & accecories ) 2 mp
c) Cleaning bag filter ( change if needed ) 2 hrs Virtus
d) Fill with water 1,5 hr ETM & Equip.
Hydro cyclone ( Lacoos ) 1 mp
Adjust material
3 Degreasing 85 Ton
a) cleaning WR2
b) transfer ke Degreasing --> WR2 3 hrs ETM & Equip.
Cleaning degreasing tank
c) 2 hrs Virtus 3 mp
( incl. Oil separator, its accecories )
1 mp
d) Cleaning bag filter ( change if needed ) 1 hrs Virtus
( shift 2 )
e) Transfer material from WR2 --> degreasing tank 3 hrs
f) Cleaning WR2
g) Hydro cyclone ( Lacoos ) 1 mp
4 DI 1 8 ton
a) Drain 1 hr ETM & Equip.
Cleaning tanks ( wall, ceiling )
b) 2 hrs Virtus
( incl. accecories ) 3 mp
c) Cleaning bag filter ( change if needed ) 2 hrs Virtus
d) Fill 1 hr ETM & Equip.
5 DI 2 8 ton
a) Drain 1 hr ETM & Equip.
Cleaning tanks ( wall, ceiling )
b) 2 hrs Virtus
( incl. accecories )
c) Cleaning bag filter ( change if needed ) 2 hrs Virtus
d) Fill with water 1 hr ETM & Equip.
6 Phosphating + WR 4 85 Ton
a) Drain WR 4 3 hrs ETM & Equip.
b) Clean WR 4 1 hr Virtus 3 mp
c) Transfer phosphat material to WR 4 3 hrs ETM & Equip.
i) Fill 3 hrs
HE Phosphat
Fill in Nitric Acid to HE phosphat & aging
a)
during 24 hours
b) Circulation & flushing 3 hrs
7 WR 1 8 ton
a) Drain 1 hr ETM & Equip.
Cleaning tanks ( wall, ceiling )
b)
( incl. accecories )
2 hrs Virtus 2 mp
WR 2
8 80 ton
( already cleaning after deg. transfer )
a) Fill 3 hr ETM & Equip.
9 WR 3 8 ton
a) Drain 1 hr ETM & Equip.
Cleaning tanks ( wall, ceiling )
b) 2 hrs Virtus
( incl. accecories )
c) Cleaning bag filter ( change if needed ) 2 hrs Virtus 2 mp
d) Fill with water 1 hr ETM & Equip.
WR 4
10 80 ton
( already cleaning after phosphat transfer )
a) Fill 3 hr ETM & Equip.
11 DI 3 8 ton
a) Drain 1 hr ETM & Equip.
Cleaning tanks ( wall, ceiling )
b) 2 hrs Virtus
( incl. accecories ) 2 mp
c) Cleaning bag filter ( change if needed ) 2 hrs Virtus
d) Fill with water 1 hr ETM & Equip.
11 DI 4 85 ton
a) Drain 3 hr ETM & Equip.
Cleaning tanks ( wall, ceiling )
b) 2 hrs Virtus
( incl. accecories ) 3 mp
c) Cleaning bag filter ( change if needed ) 2 hrs Virtus
d) Fill with water 3 hr ETM & Equip.
12 Elpo
13 UF 2
a) Cleaning dump tank ( 3rd ) , before UF transfer
b) Transfer UF2 to dump tank 80 Ton 3 hrs
Cleaning tanks ( wall, ceiling )
c) 2 hrs
( incl. accecories )
d) Cleaning bag filter ( change if needed ) 1 hr
e) Transfer material from dump tank to UF2 3 hrs
f) Cleaning dump tank 2 hrs
night of 12 June
night of 12 June
18 June
night of 12 June
night of 12 June
night of 12 June
18 June 2018
night of 12 June
night of 12 June
night of 12 June
waiting 3 days
night of 12 June
Planning
( Thursday ) 15 June ( Friday ) - IDUL FITRI 16 June ( Saturday ) - IDUL FITRI
18 19 20 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 8 9 10 11 12 13 14 15 16 17 18
ay ) - IDUL FITRI 17 June ( Sunday ) 18 June ( Monday ) 19 June
19 20 21 22 8 9 10 11 12 13 14 15 16 17 18 8 9 10 11 12 13 14 15 16 17 18
Remarks
Cleaning Schedule ( Paint Body and Bumper Line ) during Shutdown Lebaran
Initial information :
a) Lebaran holiday , start from 9 - 19 June 2018
b) Idul Fitri : 15 - 16 June 2018
2 Predegreasing 15 Ton
a) Drain 1,5 hr ETM & Equip.
Cleaning tanks ( wall, ceiling )
b) 3 hrs Virtus
( incl. Oil separator & accecories )
c) Cleaning bag filter ( change if needed ) 2 hrs Virtus
d) Fill 1,5 hr ETM & Equip.
Hydro cyclone ( Lacoos )
Adjust material
3 Degreasing 85 Ton
a) cleaning WR2
b) transfer ke Degreasing --> WR2 3 hrs ETM & Equip.
Cleaning degreasing tank
c) 2 hrs Virtus
( incl. Oil separator, its accecories )
4 DI 1 8 ton
a) Drain 1 hr ETM & Equip.
Cleaning tanks ( wall, ceiling )
b) 2 hrs Virtus
( incl. accecories )
c) Cleaning bag filter ( change if needed ) 2 hrs Virtus
d) Fill 1 hr ETM & Equip.
5 DI 2 8 ton
a) Drain 1 hr ETM & Equip.
Cleaning tanks ( wall, ceiling )
b) 2 hrs Virtus
( incl. accecories )
c) Cleaning bag filter ( change if needed ) 2 hrs Virtus
d) Fill with water 1 hr ETM & Equip.
6 Phosphating + WR 4 85 Ton
a) Drain WR 4 3 hrs ETM & Equip.
b) Clean WR 4 1 hr Virtus
c) Transfer phosphat material to WR 4 3 hrs ETM & Equip.
d) Cleaning phosphat tank ( incl. its accecories & checking the eductor ) 5 hrs Virtus
i) Fill 3 hrs
HE Phosphat
7 WR 1 8 ton
a) Drain 1 hr ETM & Equip.
Cleaning tanks ( wall, ceiling )
b) 2 hrs Virtus
( incl. accecories )
c) Cleaning bag filter ( change if needed ) 1 hrs Virtus
d) Fill 1 hr ETM & Equip.
WR 2
8 80 ton
( already cleaning after deg. transfer )
a) Fill 3 hr ETM & Equip.
9 WR 3 8 ton
a) Drain 1 hr ETM & Equip.
Cleaning tanks ( wall, ceiling )
b) 2 hrs Virtus
( incl. accecories )
c) Cleaning bag filter ( change if needed ) 2 hrs Virtus
d) Fill 1 hr ETM & Equip.
WR 4
10 80 ton
( already cleaning after phosphat transfer )
a) Fill 3 hr ETM & Equip.
11 DI 3 8 ton
a) Drain 1 hr ETM & Equip.
Cleaning tanks ( wall, ceiling )
b) 2 hrs Virtus
( incl. accecories )
c) Cleaning bag filter ( change if needed ) 2 hrs Virtus
d) Fill 1 hr ETM & Equip.
12 DI 4 85 ton
a) Drain 3 hr ETM & Equip.
Cleaning tanks ( wall, ceiling )
b) 2 hrs Virtus
( incl. accecories )
c) Cleaning bag filter ( change if needed ) 2 hrs Virtus
d) Fill 3 hr ETM & Equip.
13 Elpo
e) Cleaning elpo tank ( incl. Its accecories & checking the eductor ) 4 hrs
14 UF 2
a) Cleaning dump tank ( 3rd ) , before UF2 transfer 2 hrs
b) Transfer UF2 material --> dump tank 160 ton 3 hrs
Cleaning tanks ( wall, ceiling )
c) 2 hrs
( incl. accecories )
d) Cleaning bag filter ( change if needed ) 1 hr
e) Transfer material from dump tank to UF2 3 hrs
f) Cleaning dump tank 2 hrs
g) Change bag filter elpo & UF ( 10 mic. ) 3 hrs
16 RO Membran
a) Fill system with HCL -- aging 24 hours
b) Cleaning & flushing
e) roof room between manual touch up clearcoat and flash off , exterior robot
19 General Cleaning
( toilet , office , walk way , line, etc. )
Skid & main jig ( 1 pc / day , will send by Bumper team, continue to
g) Production , Virtus
Shutdown )
night of 8 June
2 mp
1 mp
night of 8 June
2 mp
1 mp
11 June
3 mp
1 mp
( shift 2 )
18 June
1 mp
11 June
night of 8 June
3 mp
night of 8 June
night of 8 June
3 mp
3 mp
( same mp )
2 mp
2 mp
1 mp
12 June
night of 8 June
2 mp
2 mp
night of 8 June
2 mp
night of 8 June
3 mp
waiting 3 days
6 mp
2 mp
2 mp
night of 8 June
3 mp
1 mp
11 June
12 June
18 June
waiting
confm.
Planning
10 June ( Thursday ) 11 June 12 June 13 June 14 June 15 June ( Friday ) - IDUL FITRI
13 14 15 16 17 18 19 20 D N D N D N D N 8 9 10 11 12 13 14 15 16
e ( Friday ) - IDUL FITRI 16 June ( Saturday ) - IDUL FITRI 17 June ( Sunday )
17 18 19 20 21 22 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 8 9 10 11 12 13 14 15 16
Sunday ) 18 June ( Monday ) 19 June 20 June Remarks
17 18 8 9 10 11 12 13 14 15 16 17 18 D N D N
Cleaning Schedule ( Paint Body and Bumper Line ) during Shutdown Lebaran
Initial information :
a) Lebaran holiday , start from 9 - 19 June 2018
b) Idul Fitri : 15 - 16 June 2018
c) There is modification of Phosphat piping , need dummy unit ( CN210 ) for checking the extend and interference
Unit will enter to PT tanks at 9 June or 8 June ( night ) and stop at entrance phosphat tank
2 Predegreasing 15 Ton
4 DI 1 8 ton
a) Drain 1 hr ETM & Equip.
Cleaning tanks ( wall, ceiling )
b) 2 hrs Virtus
( incl. accecories )
c) Cleaning bag filter ( change if needed ) 2 hrs Virtus
d) Fill 1 hr ETM & Equip.
5 DI 2 8 ton
a) Drain 1 hr ETM & Equip.
Cleaning tanks ( wall, ceiling )
b) 2 hrs Virtus
( incl. accecories )
c) Cleaning bag filter ( change if needed ) 2 hrs Virtus
d) Fill with water 1 hr ETM & Equip.
6 Phosphating + WR 4 85 Ton
a) Drain WR 4 3 hrs ETM & Equip.
b) Clean WR 4 1 hr Virtus
c) Transfer phosphat material to WR 4 3 hrs ETM & Equip.
d) Cleaning phosphat tank ( incl. its accecories & checking the eductor ) 5 hrs Virtus
Piping modification AE
HE Phosphat
7 WR 1 8 ton
WR 2
8 80 ton
( already cleaning after deg. transfer )
a) Fill 3 hr ETM & Equip.
9 WR 3 8 ton
a) Drain 1 hr ETM & Equip.
Cleaning tanks ( wall, ceiling )
b) 2 hrs Virtus
( incl. accecories )
c) Cleaning bag filter ( change if needed ) 2 hrs Virtus
d) Fill 1 hr ETM & Equip.
WR 4
10 80 ton
( already cleaning after phosphat transfer )
a) Fill 3 hr ETM & Equip.
11 DI 3 8 ton
a) Drain 1 hr ETM & Equip.
Cleaning tanks ( wall, ceiling )
b) 2 hrs Virtus
( incl. accecories )
c) Cleaning bag filter ( change if needed ) 2 hrs Virtus
d) Fill 1 hr ETM & Equip.
12 DI 4 85 ton
a) Drain 3 hr ETM & Equip.
Cleaning tanks ( wall, ceiling )
b) 2 hrs Virtus
( incl. accecories )
c) Cleaning bag filter ( change if needed ) 2 hrs Virtus
d) Fill 3 hr ETM & Equip.
13 Elpo
e) Cleaning elpo tank ( incl. Its accecories & checking the eductor ) 4 hrs
14 UF 2
a) Cleaning dump tank ( 3rd ) , before UF2 transfer 2 hrs
b) Transfer UF2 material --> dump tank 160 ton 3 hrs
Cleaning tanks ( wall, ceiling )
c) 2 hrs
( incl. accecories )
d) Cleaning bag filter ( change if needed ) 1 hr
e) Transfer material from dump tank to UF2 3 hrs
f) Cleaning dump tank 2 hrs
g) Change bag filter elpo & UF ( 10 mic. ) 3 hrs
16 RO Membran
a) Fill system with HCL -- aging 24 hours
b) Cleaning & flushing
e) roof room between manual touch up clearcoat and flash off , exterior robot
19 General Cleaning
( toilet , office , walk way , line, etc. )
20 Cleaning Wax
( water pan, wall , floor under grating , supporting )
Skid & main jig ( 1 pc / day , will send by Bumper team, continue to
g) Production , Virtus
Shutdown )
2 mp
1 mp
2 mp
1 mp
11 June
3 mp
1 mp
( shift 2 )
18 June
1 mp
11 June
13 June
3 mp
13 June
night of 8 June
3 mp
3 mp
( same mp )
14 June
2 mp
2 mp
1 mp
18 June
2 mp
night 0f 8 June
2 mp
night of 8 June
2 mp
night of 8 June
3 mp
waiting 3 days
6 mp
2 mp
2 mp
8 June ( night )
3 mp
1 mp
20 June
11 June
12 June
18 June
waiting
confm.
Planning
10 June ( Sunday ) 11 June 12 June 13 June 14 June 15 June ( Friday ) - IDUL FITRI
13 14 15 16 17 18 19 20 D N D N D N D N 8 9 10 11 12 13 14 15 16
e ( Friday ) - IDUL FITRI 16 June ( Saturday ) - IDUL FITRI 17 June ( Sunday )
17 18 19 20 21 22 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 8 9 10 11 12 13 14 15 16
Sunday ) 18 June ( Monday ) 19 June 20 June Remarks
17 18 8 9 10 11 12 13 14 15 16 17 18 D N D N
Cleaning Schedule ( Paint Body and Bumper Line ) during Shutdown Lebaran
Initial information :
a) Lebaran holiday , start from 9 - 19 June 2018
b) Idul Fitri : 15 - 16 June 2018
c) There is modification of Phosphat piping , need dummy unit ( CN210 ) for checking the extend and interference
Unit will enter to PT tanks at 9 June or 8 June ( night ) and stop at entrance phosphat tank
2 Predegreasing 15 Ton
4 DI 1 8 ton
a) Drain 1 hr ETM & Equip.
Cleaning tanks ( wall, ceiling )
b) 2 hrs Virtus
( incl. accecories )
c) Cleaning bag filter ( change if needed ) 2 hrs Virtus
d) Fill 1 hr ETM & Equip.
5 DI 2 8 ton
a) Drain 1 hr ETM & Equip.
Cleaning tanks ( wall, ceiling )
b) 2 hrs Virtus
( incl. accecories )
c) Cleaning bag filter ( change if needed ) 2 hrs Virtus
d) Fill with water 1 hr ETM & Equip.
6 Phosphating + WR 4 85 Ton
a) Drain WR 4 3 hrs ETM & Equip.
b) Clean WR 4 1 hr Virtus
c) Transfer phosphat material to WR 4 3 hrs ETM & Equip.
d) Cleaning phosphat tank ( incl. its accecories & checking the eductor ) 5 hrs Virtus
Piping modification AE
HE Phosphat
7 WR 1 8 ton
WR 2
8 80 ton
( already cleaning after deg. transfer )
a) Fill 3 hr ETM & Equip.
9 WR 3 8 ton
a) Drain 1 hr ETM & Equip.
Cleaning tanks ( wall, ceiling )
b) 2 hrs Virtus
( incl. accecories )
c) Cleaning bag filter ( change if needed ) 2 hrs Virtus
d) Fill 1 hr ETM & Equip.
WR 4
10 80 ton
( already cleaning after phosphat transfer )
a) Fill 3 hr ETM & Equip.
11 DI 3 8 ton
a) Drain 1 hr ETM & Equip.
Cleaning tanks ( wall, ceiling )
b) 2 hrs Virtus
( incl. accecories )
c) Cleaning bag filter ( change if needed ) 2 hrs Virtus
d) Fill 1 hr ETM & Equip.
12 DI 4 85 ton
a) Drain 3 hr ETM & Equip.
Cleaning tanks ( wall, ceiling )
b) 2 hrs Virtus
( incl. accecories )
c) Cleaning bag filter ( change if needed ) 2 hrs Virtus
d) Fill 3 hr ETM & Equip.
13 Elpo
e) Cleaning elpo tank ( incl. Its accecories & checking the eductor ) 4 hrs
14 UF 2
a) Cleaning dump tank ( 3rd ) , before UF2 transfer 2 hrs
b) Transfer UF2 material --> dump tank 160 ton 3 hrs
Cleaning tanks ( wall, ceiling )
c) 2 hrs
( incl. accecories )
d) Cleaning bag filter ( change if needed ) 1 hr
e) Transfer material from dump tank to UF2 3 hrs
f) Cleaning dump tank 2 hrs
g) Change bag filter elpo & UF ( 10 mic. ) 3 hrs
16 RO Membran
a) Fill system with HCL -- aging 24 hours
b) Cleaning & flushing
e) roof room between manual touch up clearcoat and flash off , exterior robot
19 General Cleaning
( toilet , office , walk way , line, etc. )
20 Cleaning Wax
( water pan, wall , floor under grating , supporting )
Skid & main jig ( 1 pc / day , will send by Bumper team, continue to
g) Production , Virtus
Shutdown )
2 mp
1 mp
2 mp
1 mp
11 June
3 mp
1 mp
( shift 2 )
18 June
1 mp
11 June
13 June
3 mp
13 June
night of 8 June
3 mp
3 mp
( same mp )
14 June
2 mp
2 mp
1 mp
18 June
2 mp
night 0f 8 June
2 mp
night of 8 June
2 mp
night of 8 June
3 mp
waiting 3 days
6 mp
2 mp
2 mp
8 June ( night )
3 mp
1 mp
20 June
11 June
12 June
18 June
waiting
confm.
Planning
10 June ( Sunday ) 11 June 12 June 13 June 14 June 15 June ( Friday ) - IDUL FITRI
13 14 15 16 17 18 19 20 D N D N D N D N 8 9 10 11 12 13 14 15 16
e ( Friday ) - IDUL FITRI 16 June ( Saturday ) - IDUL FITRI 17 June ( Sunday )
17 18 19 20 21 22 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 8 9 10 11 12 13 14 15 16
Sunday ) 18 June ( Monday ) 19 June 20 June Remarks
17 18 8 9 10 11 12 13 14 15 16 17 18 D N D N
Cleaning Schedule & Material readiness ( Paint Body and Bumper Line ) during Shutdown Lebaran
Initial information :
a) Lebaran holiday , start from 9 - 19 June 2018
b) Idul Fitri : 15 - 16 June 2018
a) Drain 1 hr
2 Predegreasing 15 Ton
a) Drain 1,5 hr
4 DI 1 8 ton
a) Drain 1 hr
Cleaning tanks ( wall, ceiling )
b) 2 hrs
( incl. accecories )
c) Cleaning bag filter ( change if needed ) 2 hrs
d) Fill 1 hr
5 DI 2 8 ton
a) Drain 1 hr
Cleaning tanks ( wall, ceiling )
b) 2 hrs
( incl. accecories )
c) Cleaning bag filter ( change if needed ) 2 hrs
d) Fill with water 1 hr
6 Phosphating + WR 4 85 Ton
a) Drain WR 4 3 hrs
b) Clean WR 4 1 hr
c) Transfer phosphat material to WR 4 3 hrs
d) Cleaning phosphat tank ( incl. its accecories & checking the eductor ) 5 hrs
Piping modification
k) Running ( phosphat, clarifier, exceller ) 2 hrs / day
l) Adjust material
HE Phosphat
7 WR 1 8 ton
a) Drain 1 hr
WR 2
8 80 ton
( already cleaning after deg. transfer )
a) Fill 3 hr
9 WR 3 8 ton
a) Drain 1 hr
Cleaning tanks ( wall, ceiling )
b) 2 hrs
( incl. accecories )
c) Cleaning bag filter ( change if needed ) 2 hrs
d) Fill 1 hr
WR 4
10 80 ton
( already cleaning after phosphat transfer )
a) Fill 3 hr
11 DI 3 8 ton
a) Drain 1 hr
Cleaning tanks ( wall, ceiling )
b) 2 hrs
( incl. accecories )
c) Cleaning bag filter ( change if needed ) 2 hrs
d) Fill 1 hr
12 DI 4 85 ton
a) Drain 3 hr
Cleaning tanks ( wall, ceiling )
b) 2 hrs
( incl. accecories )
c) Cleaning bag filter ( change if needed ) 2 hrs
d) Fill 3 hr
13 Elpo
e) Cleaning elpo tank ( incl. Its accecories & checking the eductor ) 4 hrs
14 UF 2
a) Cleaning dump tank ( 3rd ) , before UF2 transfer 2 hrs
b) Transfer UF2 material --> dump tank 160 ton 3 hrs
Cleaning tanks ( wall, ceiling )
c) 2 hrs
( incl. accecories )
d) Cleaning bag filter ( change if needed ) 1 hr
e) Transfer material from dump tank to UF2 3 hrs
f) Cleaning dump tank 2 hrs
g) Change bag filter elpo & UF ( 10 mic. ) 3 hrs
16 RO Membran
a) Fill system with HCL -- aging 24 hours
b) Cleaning & flushing
e) roof room between manual touch up clearcoat and flash off , exterior robot
19 General Cleaning
( toilet , office , walk way , line, etc. )
20 Cleaning Wax
( water pan, wall , floor under grating , supporting )
Skid & main jig ( 1 pc / day , will send by Bumper team, continue to
g)
Shutdown )
1 Pretreatment material
a) Running ( phosphat, clarifier, exceller ) -- already mention at above 2 hrs / day
2 Elpo material
a) Circulation ( holiday mode )
b) Crater test after transfering process 10 June
3 UBC
a) Cleaning filter ( pump + regulator at line ) 7 - 8 June
b) Need drain -- 30 second / drop -- at 16 June 2018 16 June
4 Sealer
a) Cleaning filter ( pump + regulator at line ) 7 - 8 June
b) Need drain -- 30 second / drop / 4 days -- 13 & 17 June 2018 13 & 17 June
c) Temporary storage -- will move to side of Finesse Buffer
( need WPO and police line )
5 Wax
a) Cleaning filter ( pump + regulator at line ) 8 June
Empty the hardneer + flushing thinner + circulation + fill with flushing thinner )
UTILITY NEED
Water ( Paint & Bumper ), especially for tank cleaning, WWTP bumper, jig 9 - 13 June,
a)
cleaning 18 - 20 June
b) Air ( 10 bar ) - for Robot PM 9 June
c) Compressor at Bumper 9 - 11 June
d) Normal condition -- 19 June 2018 19 June
e) Air ( 6 bar ) -- continue during Shutdown Days 9 - 20 June
Date 9 June ( Saturday )
PIC
Time 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
Virtus
2 mp
Virtus
ETM & Equip.
1 mp
Virtus
2 mp
Virtus
ETM & Equip.
1 mp
11 June
Virtus 3 mp
1 mp
Virtus
( shift 2 )
18 June
1 mp
11 June
Virtus
Virtus
ETM & Equip.
3 mp
Virtus
( same mp )
14 June
Virtus 2 mp
Virtus 2 mp
Virtus 1 mp
AE
PPG 12 June
Virtus 2 mp
Virtus
ETM & Equip.
ETM & Equip.
Virtus
Virtus 2 mp
ETM & Equip.
Virtus
2 mp
Virtus
ETM & Equip.
Virtus
3 mp
Virtus
ETM & Equip.
waiting 3 days
6 mp
2 mp
2 mp
Virtus 3 mp
Virtus 1 mp
20 June
11 June
12 June
18 June
Production
Production
Virtus
waiting
PPG
confm.
Production
Virtus
Production , Virtus
Production
Production
Virtus
Prod
PPG
PPG
PPG
ETM & Equip
ETM & Equip
ETM & Equip
PPG, ETM & Equip
PPG
PPG
PPG
PPG
ETM & Equip
ETM & Equip
ETM & Equip
PPG
PPG, Virtus
Planning
10 June ( Sunday ) 11 June 12 June 13 June 14 June 15 June ( Frid
8 9 10 11 12 13 14 15 16 17 18 19 20 D N D N D N D N 8 9 10
Planning
15 June ( Friday ) - IDUL FITRI 16 June ( Saturday ) - IDUL FITRI 17 June ( Sunda
11 12 13 14 15 16 17 18 19 20 21 22 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 8 9 10
17 June ( Sunday ) 18 June ( Monday ) 19 June 20 June Remarks
11 12 13 14 15 16 17 18 8 9 10 11 12 13 14 15 16 17 18 D N D N
Cleaning Schedule & Material readiness ( Paint Body and Bumper Line ) during Shutdown Lebaran
Initial information :
a) Lebaran holiday , start from 9 - 19 June 2018
b) Idul Fitri : 15 - 16 June 2018
c) 19 June 2018 -- will use for running equipments confirmation
d) 20 June 2018 -- PT Elpo process , start at 1.30 PM
e) There is phosphat piping modification -- need 2 x loop , using body confirmation ( CN113, CN210 and CN202 )
1st loop for measuring ( extend pipes ) - 10 June ; 2nd loop for validation - 13 June
1st loop -- units must stand by at before phosphat tank at 10 June ( morning ) --> after measuring, units will push to all PT Elpo system
a) Drain 1 hr
2 Predegreasing 15 Ton
a) Drain 1,5 hr
a) Drain 1 hr
5 DI 2 8 ton
a) Drain 1 hr
6 Phosphating + WR 4 85 Ton
a) Drain WR 4 3 hrs
b) Clean WR 4 1 hr
c) Transfer phosphat material to WR 4 3 hrs
d) Cleaning phosphat tank ( incl. its accecories & checking the eductor ) 5 hrs
l) Adjust material
HE Phosphat
a) Drain 1 hr
WR 2
8 80 ton
( already cleaning after deg. transfer )
a) Fill 3 hr
9 WR 3 8 ton
a) Drain 1 hr
WR 4
10 80 ton
( already cleaning after phosphat transfer )
a) Fill 3 hr
11 DI 3 8 ton
a) Drain 1 hr
12 DI 4 85 ton
a) Drain 3 hr
13 Elpo
e) Cleaning elpo tank ( incl. Its accecories & checking the eductor ) 4 hrs
14 UF 2
a) Cleaning dump tank ( 3rd ) , before UF2 transfer 2 hrs
b) Transfer UF2 material --> dump tank 160 ton 3 hrs
Cleaning tanks ( wall, ceiling )
c) 2 hrs
( incl. accecories )
d) Cleaning bag filter ( change if needed ) 1 hr
e) Transfer material from dump tank to UF2 3 hrs
f) Cleaning dump tank 2 hrs
g) Change bag filter elpo & UF ( 10 mic. ) 3 hrs
16 RO Membran
a) Fill system with HCL -- aging 24 hours
b) Cleaning & flushing
e) roof room between manual touch up clearcoat and flash off , exterior robot
20 Cleaning Wax
( water pan, wall , floor under grating , supporting )
Skid & main jig ( 1 pc / day , will send by Bumper team, continue to
g)
Shutdown )
1 Pretreatment material
a) Running ( phosphat, clarifier, exceller ) -- already mention at above 2 hrs / day
2 Elpo material
a) Circulation ( holiday mode )
b) Crater test after transfering process 10 June
3 UBC
a) Cleaning filter ( pump + regulator at line ) 7 - 8 June
b) Need drain -- 30 second / drop -- at 16 June 2018 16 June
4 Sealer
a) Cleaning filter ( pump + regulator at line ) 7 - 8 June
b) Need drain -- 30 second / drop / 4 days -- 13 & 17 June 2018 13 & 17 June
c) Temporary storage -- will move to side of Finesse Buffer
( need WPO and police line )
5 Wax
a) Cleaning filter ( pump + regulator at line ) 8 June
Empty the hardneer + flushing thinner + circulation + fill with flushing thinner )
UTILITY NEED
Water ( Paint & Bumper ), especially for tank cleaning, WWTP bumper, jig 9 - 14 June,
a)
cleaning 18 - 20 June
b) Air ( 10 bar ) - for Robot PM 9 June
c) Compressor at Bumper 9 - 11 June
d) Normal condition -- 20 June 2018 19 June
e) Air ( 6 bar ) -- continue during Shutdown Days 9 - 21 June
N113, CN210 and CN202 )
uring, units will push to all PT Elpo system --> 2nd loop , unit must stand by again at before phosphat at 10 June ( night )
Virtus 18 June
2 mp
Virtus
ETM & Equip.
1 mp
17 June
18 June
10 June ( night ) -
ETM & Equip.
after 2nd loop
Virtus 11 June
2 mp
Virtus
ETM & Equip.
1 mp
11 June
11 June
ETM & Equip.
Virtus 3 mp 11 June
1 mp
Virtus
( shift 2 )
12 June
1 mp
11 June
13 June
ETM & Equip.
( after 2nd loop )
Virtus 18 June
3 mp
Virtus
ETM & Equip.
13 June
ETM & Equip.
( after 2nd loop )
Virtus 18 June
Virtus
ETM & Equip.
3 mp
Virtus
( same mp )
14 June
13 June
( after mod. Pipe
installed )
13 June
( after validation )
Virtus 2 mp 14 June
Virtus 2 mp
Virtus 1 mp
AE
PPG 18 June
10 June ( night ) -
ETM & Equip.
after 2nd loop
Virtus 2 mp
Virtus
ETM & Equip.
13 June
ETM & Equip.
( after 2nd loop )
Virtus 18 June
Virtus 2 mp
ETM & Equip.
13 June
ETM & Equip.
( after 2nd loop )
Virtus 18 June
2 mp
Virtus
ETM & Equip.
13 June
ETM & Equip.
( after 2nd loop )
Virtus 18 June
3 mp
Virtus
ETM & Equip.
waiting 3 days
6 mp
2 mp
11 June
11 June
11 June
2 mp
Virtus 3 mp 18 June
Virtus 1 mp
20 June
11 June
12 June
9 June - TC + PVC
10 June - Elpo
18 June - Dusting
Production
Production
Virtus
waiting
PPG
confm.
Production
Virtus
Production , Virtus
Production
Production
Virtus
Prod
PPG
PPG
PPG
ETM & Equip
ETM & Equip
ETM & Equip
PPG, ETM & Equip
PPG
PPG
PPG
PPG
ETM & Equip
ETM & Equip
ETM & Equip
PPG
PPG, Virtus
10 June ( Sunday ) 11 June 12 June
8 9 10 11 12 13 14 15 16 17 18 19 20 8 9 10 11 12 13 14 15 16 17 18 19 20 D
Planning
12 June 13 June 14 June 15 June ( Friday ) - IDUL FITRI 16 June ( Saturday ) - IDUL FITR
N D N D N 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 8 9 10 11 12 13 14
6 June ( Saturday ) - IDUL FITRI 17 June ( Sunday ) 18 June ( Monday )
15 16 17 18 19 20 21 22 8 9 10 11 12 13 14 15 16 17 18 8 9 10 11 12 13 14 15 16 17 18
y) 19 June 20 June 21 June Remarks
8 9 10 11 12 13 14 15 16 17 18 D N D N
exhaust hole cover by black sealer , will confirm to BS
to keep the exhaust hole - clean from black seal ( 10
mm )