Professional Documents
Culture Documents
Instruction Manual
Please read this manual carefully for proper usage of this machine.
Product specifications
Model LP370U-V2
Ability (*)
P P 180 shirt / hour
Power Single phase 110V/220V 0.28A/0.14A (0.03Kw)
Air consumption 57 liter/Cycle
Steam consumption 23kg /hour
Steam pressure 0.6MPa
Air Pipe 0.6MPa
Air Pipe 3/8B
Steam Pipe Inlet:1/2B Outlet:1/2B
Weight 470kg
Dimension 1385×1370×1790 (mm)
(Width*Depth*Height) 54.5”×53.9”×70.5”
2
Table of contents
Safety Guidelines................................................................4
Hazardous area...................................................................7
Safety Labels on the machine ..........................................10
Parts Name .......................................................................11
Operation procedures .......................................................14
Adjustment Rope safety device ........................................18
Cover change instruction .................................................19
Daily Maintenance............................................................23
Service Menu.....................................................................24
In case of break down .......................................................28
Sensor diagram .................................................................31
Electric Connection Diagram ...........................................32
Steam Piping Diagram .....................................................36
Air Piping Diagram ........................................................37
3
Safety Guidelines
Warning labels are placed on the machine in order to prevent the operator and others from injury,
and to ensure the correct, safe operation of this manual. For the most part labels are placed on the
operational parts of the machine.
Use this product safely upon reading this manual and understand the warning labels on the machine.
Please keep this manual as it will be needed in the future.
■ Please find an explanation of the warning labels below. You will find the symbols used along with an
explanation of the degree of risk of injury or damage if the manual and or labels are not followed.
Prohibition of Dismantling
Shock Hazard
This is used to notify of the possibility of
This is used to notify of the possibility
injury or shock if indicated parts are
of electric shock in certain circumstances.
dismantled.
Cut Hazard
Attention
This is used to give notice of possibility
This is used to indicate unspecified user
to cut on hand and fingers by a cutter
actions.
may cause physically handicap.
Necessity to Ground
Burn Hazard
This is used to indicate that the machine
This is used to notify of the possibility
must be properly grounded, using the
of burns from live or contained steam.
attached green wire.
Rotation Hazard
Pinch Hazard This is used to notify of the possibility
This is used to notify of the possibility
of injury. If rotating parts of the machine
of pinching by rollers which may cause
are not property covered during
Permanent damage to extremities.
maintenance or operation.
Rotation Hazard
This is used to notify of the possibility
of injury. If rotating parts of the machine
are not property covered during
maintenance or operation.
Sankosha could not be held legally responsible for any injuries to operators or damage to machines caused by
alterations to machines or operations not described in the machine manual.
4
WARNING
■Installation ■Shock Hazard
Installation and rigging of this product should Parts must not get wet when cleaning
be performed only by an authorized Sankosha machine with water.
dealer or by qualified personnel who have read
this manual.Incorrect installation or rigging of this It may cause an electrical shock.
machine may result in shock, injury and burn.
■Shock Hazard
Don’t put a finger or Metal into a machine
or control box.
5
CAUTION
■ In case of flooding ■ Cleaning
6
Hazardous area
DANGER
7
Machine Moving Area
WARNING
8
High Temperature Area
CAUTION
The machine has hot surfaces which get extremely hot during operation.
Never touch Hot surfaces during and for 30 minutes after the steam has been
turned off. Ignoring this warning may result in burns.
9
Safety Labels on the machine
① ⑦
② ⑧
③ ⑨
④
⑪
⑩
⑤
⑫
⑥
Make sure that warning labels are placed in the locations shown above. If any label is missing,
damaged or becomes illegible, contact your distributor immediately to obtain a new one.
10
Parts Name
Front
Table
Control panel
Air inlet
Control box
Valve
Steam inlet
Steam outlet
11
Control box・Switch
②
⑥
⑤
③
⑦
① ⑦
①Power switch
If you push black button, the machine is turned ON and you can use this machine.
⑤Start button
When you push this button and long or short start button simultaneously, the machine
presses clothes.
⑥Reset button
This button has 3 functions depending on the process.
1. To return to normal operation after emergency stop button or rope safety device has been
worked.
2. To stop clothes pressing and to release upper press.
3. To return frame to original position after power is turned on.
⑦Reset knob
When you release this button, rope safety device is released.
12
Control panel
⑧
⑭
⑨
⑬
⑩ ⑪ ⑫
⑧Shirt counter button (If you push this button, green lamp is turned on.)
You push this button when you want to clear shirt counter.
⑨Rotation button (If you push this button, green lamp is turned on.)
If you push this button, rotation frame rotates. During pressing, after you set shirt in setting
side, when short or long start button and start button are pushed (press reservation), lamp
blinks and you can check press reservation.
⑩Long timer button (If you push this button, green lamp is turned on.)
You push this button to set press time of long start button. During pressing with long start
button and start button, lamp blinks.
⑪Short timer button. (If you push this button, green lamp is turned on.)
You push this button to set press time of short start button. During pressing with short
start button and start button, lamp blinks.
⑫Power lamp.
When power is turned on, lamp is turned red, and power is turned off, lamp is off.
⑬Rotary encoder
When this knob is turned, you can change timer setting or select menu item (number).
⑭Display window.
Operation process number, timer countdown, error number, menu item (number) and so on are
displayed.
13
Operation procedures
1. Providing Air.
○ Regulation Air pressure of this machine is 0.6Mpa.
Low air pressure can cause the malfunction.
If the pressure is less than the regulation value, adjust air pressure with following
instruction.
Check item
■ If air pressure is not 0.6MPa, check the compressor.
Attension
Use the machine in the place where safety air supply is possible. Use such as
after-cooler to keep air clean in operation place.
14
2. Providing steam
○ Regulation Steam pressure of this machine is 0.6Mpa. Be sure to check if pressure is
more than 0.6Mpa. Low steam pressure can affect quality.
○ It takes about 20 minutes to warm the press head up completely.
If this is not enough, it can affect quality.
○ If push the reset button, Collar /Cuff table return to starting point.
15
● Be careful not to be pinched the hand or garment at the moving part
during the operation.
Caution ● Be careful not to touch the metal parts on garment setting up.
It may cause burn.
5. Clothes finish.
Shirt
There is space
No space shirt and
press surface.
②.Push the start button and long or short start button at the same time. (Select the short
or long timer according to the material of the shirt.)
→ Collar and cuff table rotate and upper press moves down to iron the shirt.
→ When you push long / short start button, the lamp of long / short button lamp is turned on.
→ Press finish time is displayed by countdown on display window.
16
④After shirt setting finishes, push start button and long or short button at the same time.
* If shirt remains in press side after operation finishes, push rotation button.
Collar / cuff table rotate and you can take off the shirt.
17
Adjustment Rope safety device
Caution
・Be sure to cut off the power, air and steam. Opearate after the machine becomes cold.
Reset knob
Hexagon nut
(Figure-4)
18
Cover change instruction
ATTNTION
As cover, use our company product. If you have bad finishing with
other company one, we can not take responsibility for the matter.
① Loosen 2pieces of cover screws, then, remove the stainless plates in front and rear of
collar table. (Figure-1)
Cuffs covers
Figure-1
② Fit collar silicone and collar flannel and then set to collar cover
◎ Pass them through the band.
Collar silicone
Uneven side is in upper
position.
Collar flannel
Collar cover
Figure-3
④ Set cover extension rods on collar cover.(long and short each 2 rods.)
(Figure-4)
Figure-4
⑤ Put collar cover on collar table and hook spring hook on cover extension rods.
(6 parts) (Figure-5)
Collar cover
Spring hook
Beware that the hook
are very hot just after
steam stop. Figure-5
⑥ Replace ①stainless plates, and then fix it with 2pieces of cover screws.
CAUTION : In the beginning of silicone change, it can give you some smell when it warm up.
This is because of the silicone stuff. But it does not harm you at all.
20
1. How to change cuff cover
◎ Remove the cuff table cover prior to change operation. To remove the cuff table cover,
refer to “How to change the collar cover①”
(1) Loosen the knot of cuff cover and remove the cover. (Figure-1)
If you will change only cover, advance process (5).
Figure-1
Fixing string
(2)Loosen all screws which hold the fixing bracket and remove old cuff nomex felt pad
(Big) and (Small). (Figure-2)
・ Remove cuff silicon sponge (small) and put new nomex felt pad (small) on it as
figure- 3.
・ There is holes in the edge of the nomex felt pad. When you install them, let
screws pass thorough the holes. Then put fixing metal fitting on the screw,
adjust position and tighten the screw.
Figure-3
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(4) Install cuff nomex felt pad (big).
・Put new cuff nomex felt pad (big) on cuff silicon sponge (big) so that cuff nomex
felt pad is in center position.
・There is holes in the edge of the nomex felt pad. When you install them, let
screws pass thorough the holes. Then put fixing metal fitting on the screw,
adjust position and tighten the screws (Figure-4)
Screw
(5) Put cuff table cover on them so that there is not wrinkle. Tie the string tightly.
22
Daily Maintenance
Cover check
Check if cover is dirty, torn or not.
◎ After checking the above items, warm the machine up and start operation.
23
Service Menu
When service button (BP1) on board in control box is pushed, initialization of volume setting
and check of program version and running time are possible as well as input test, output
test, volume setting, dip function setting and output timer setting.
Followings are service button position on board and functions of buttons in service menu.
Board Control
① ② ④ ③ ⑤
① Service button
When this button is pushed, “In1” is displayed and service menu starts.
② Rotation button
This button functions as return button in service menu
⑤ Rotary encoder
When this knob is turned, menu selection, items advance and setting change are
possible in service menu.
・When it is turned right, items advance.
・When it is turned left, items returns.
24
Service menu
Display Displayed word Function
■Operation process
1. Service button on board is pushed.→ is displayed.
2. Select service menu with rotary encoder.
3. When menu is selected, decide this menu with short timer setting button.
4. You can set or operate selected menu referring to” Service menu instruction”.
5. If operation finishes, push rotation button to return to original display.
(When setting time is over before button is pushed, it returns to original display
automatically too.)
■Service menu instruction.
1. In1(Input test 1)
・After process 1, when 「 」is displayed, push short timer setting button.
When each Input button is pushed or device works, number of working button or
device is displayed.
25
2. In2 (Input test 2)
・ After 1.2 process, when 「 」is displayed, push ④short timer setting button.
・ When ⑤ rotary encoder knob is turned, input display number registered in
software (Table -1) is displayed by turns. The lamp of ③long timer setting button
will be turned on if displayed input sensor is in ON setting.
3. out(output test)
・ After 1,2 process, when 「 」 is displayed, push④ short timer setting button.
・Select display number of (table- 2) with ⑤rotary encoder. When ④short timer
setting button is pushed, test operation starts.
9A Buzzer Buzzer
26
Table−4 Dip function list
Display Factory setting
Setting contents
number time
d 1 (System reservation)
Finishing shirt counter number after one press ON
d 2
cycle finishes. (OFF:1count ON:2counts)
ON
d 3 Collar table valve setting. (OFF:Valve does not work
ON:Valve works)
d 4 (System reservation)
27
In case of break down
◎ If some trouble happens in the machine, buzzer rings and error number is displayed. In
this case, check the error contents in following table. If after check, the machine does not
return to normal condition, contact dealer or our service section.
When you open control box, don’t touch the place which is not
Warning
indicated.
・ Turn Emergency stop button clockwise to release lock. If the problem is solved, push
reset button to return to normal condition.
・ If error is displayed although emergency stop button lock is released, this is button
problem.
Check break down or wiring.
E2 Upper safety rope switch Upper safety rope switch has worked.
・ Pull reset knob to release lock. If the problem is solved, push reset button to return to
normal condition.
・ If the error is displayed although reset knob is pulled, adjust the rope referring to page
15 “rope safety device adjustment”.
If the error is still displayed after adjustment, this is problem of upper safety rope
switch.
Check break down or wiring.
E3 Lower safety rope switch Lower safety rope switch has worked.
・ Pull reset knob to release lock. If the problem is solved, push reset button to
return to normal condition.
・ If the error is displayed although reset knob is pulled, adjust the rope referring to
page 15 “rope safety device adjustment”.
If the error is still displayed after adjustment, this is problem of lower safety rope
switch.
Check break down or wiring
When power is turned ON or after emergency stop, table does not
E10 Table does not stop. stop.(This is problem of rotation cylinder sensor or valve no,4)
・Check cylinder sensor movement. Start “Input test 1” in service menu. Turn the
table with hands and if “S2” is not displayed, this is cylinder sensor problem. Check
sensor position, break down or wiring. When the table does not stop although “S2” is
displayed, this is problem of valve No.4. Check valve and air pressure.
28
Error Error description Error detail
number
Table rotation is too Table rotates too fast.(1 rotation time is less than 2sec.)
E11 fast.
・ Turn speed controller counter-clockwise which in rotation cylinder rod side. If
speed does not change after this adjustment, check valve, cylinder, speed controller, air
pressure.
Table rotation is too Table rotates too slowly.(1 rotation time is more than 5sec.)
E12 slow.
・ Turn speed controller counter-clockwise which in rotation cylinder rod side. If
speed does not change after this adjustment, check valve, cylinder, speed controller, air
pressure.
Table does not rotate fully and returns to previous position.
Table does not rotate
( There is problem of AB position detection limit switch or
fully. incorrect adjustment of volume V1.)
・ Check limit switch movement. Start “Input test 1” in service menu and select “AB
position detection limit switch”. If “S10” is not displayed when limit switch is turned on
and off, this is problem of limit switch. Check break down or wiring cut. If “S10 is
displayed, switch works normally. Check switch position.
In other case, adjust delay between half rotation (sensor detection change) and commutation of valve.
Start “Volume V1” in service menu and adjust the delay with rotary encoder.
E13
Table position is not The machine does not detect which side the table is in.
detected. ( setting side or press side)
・ Check limit switch movement. Start “Input test 1” in service menu and select “AB
position detection limit switch”. If “S10” is not displayed when limit switch is turned on and
off, this is problem of limit switch. Check break down or wiring cut. If “S10 is displayed,
switch works normally. Check switch position.
Table does not stop even if it takes more than 10sec. after reset
Table does not stop
button is pushed.
when reset button is (Table is not good position or there is problem of rotation
pushed. cylinder sensor, valve no.4.→ Related error number: E10)
・ Normally, when you push reset button, table moves slowly and stops in original
E14 position.
If table does not sop after 10sec., error display will be “E10”. Refer to error “E10”.
You give chock to the table or turn it with hands by force, table position can
be changed.
In other case, check valve No.4, air pressure, rotation cylinder sensor and wiring.
Table does not slow Rotation slow down can be detected in table rotation.
down near the stop (This is problem of rotation slow down cylinder sensor or valve
position. No.1)
E15 ・ Check cylinder sensor movement. Start “Input test 1” in service menu.
Turn the table with hands from original position to center and if “S4” is not displayed
in the time, there is problem of cylinder sensor. Check sensor position, break down or
wiring. If “S4 is displayed, there is problem of valve No.1. Check valve, air pressure.
29
Press head lock or release can not be detected.
Press head lock or
(There is problem of press head lock off cylinder sensor or valve
release can not be
No.2,5)
detected.
・Check cylinder sensor movement. Start “Input test 1” in service menu. When
E16 you put magnet toward press head lock off cylinder sensor if sensor red lamp is not
turned on or “S6” is not displayed, this is cylinder sensor problem. Check sensor
position, break down or wiring. When “S6” is displayed, this is problem of valve
No2.5. Check valve and air pressure.
Press head moving up Press head moving up can not be detected.
can not be detected. (There is problem of press up edge limit switch or valve No.6.)
Depending on press head position;
・Low position: There is problem of valve No.6. Check valve, air pressure.
E17 ・Upper position: Check limit switch movement. Start “Input test 1”in service
menu. If ”X8” is not displayed when you raise lever of press up edge limit switch,
this is switch problem.
Check break down or wiring. If ”X8” is displayed, the switch works normally.
Adjust limit switch lever position.
Reset button error Reset button is kept pushing more than 3sec.
・ If you push it with your hands, release the hands and error is released. Or check
E19 if something is on the button.
If error is displayed although reset button is not pushed, this is button problem.
Check break down or wiring.
Start button error Start button is kept pushing more than 3sec.
・ If you push it with your hands, release the hands and error is released. Or check
E20 if something is on the button.
If error is displayed although start button is not pushed, this is button problem.
Check break down or wiring.
Long start button error Long start button is kept pushing more than 3sec.
・ If you push it with your hands, release the hands and error is released. Or check
E21 if something is on the button.
If error is displayed although long start button is not pushed, this is button
problem. Check break down or wiring.
Short start button error Short start button is kept pushing more than 3sec.
・ If you push it with your hands, release the hands and error is released. Or check
E22 if something is on the button.
If error is displayed although short start button is not pushed, this is button
problem. Check break down or wiring.
Rotation button on control panel is kept pushing more than
Rotation button error
3sec.
・ If you push it with your hands, release the hands and error is released. Or
E23 check if something is on the button.
If error is displayed although rotation button is not pushed, this is button
problem. Check break down or wiring.
30
Sensor diagram
31
Electric Connection Diagram
32
33
34
35
Steam Piping Diagram
Flexible hose
3/8 *250(B)
Flexible hose
1/2 *800(B)
Flexible hose
3/8 *700(B)
Steam
pressure gauge
Flexible hose
3/8 *700(B)
Flexible hose
Flexible hose
3/8 *800(B)
3/8 *250(B)
Y type strainer
1/2
36
Air Piping Diagram
37
LP370U-V2
2008.08