Ge24051r A En-Blank Cutting Tool.

Press tooling.
GE24-051R /A
________________________________________
Blank cutting tool. Guide

Basics on design ________________________________________
Status Enforceable
Importante Note : This document has been translated from the french. In the event of any dispute, only th french
version is referred to as the reference text and is binding on the parties.
Object Define the recommendations for the design of blank cutting tools.
Scope of application Renault group
Issued by 65307 - Stamping Process Industrialisation
Confidentiality Non confidential
Approved by Function Signature Application date
D. Couratin Head of 65307 Department 03/2005
© RENAULT 2005 Origin: PEGI - Renault Page : 1 / 52

GE24-051R /A
History of versions
Version Update Object of main modifications Author

A 03/2005 Creation J Lebars (1)
Supersedes
Availability Inside Renault, on the Intranet: http://gdxpegi.ava.tcr.renault.fr

Outside Renault, on the Internet: www.cnomo.com
E.mail : norminfo.moyens@renault.com
Documents cited Regulations :

International :
European :
French :
CNOMO :
Renault : EM24.02.030, EM24.02.031, EM24.02.033, EM24.03.200,
EM24.03.400, EM24.15.100, EM24.54.300, EM24.54.500,
EM24.55.100, EM24.57.500, EM24.59.150, EM24.59.150, GE24-
014R, GE24-015R, GE24-050R.
Other internal doc :
Other external doc :
Coding ICS : 25.120.10 ; 03.120.20
Class E24
Key words Emboutissage, outillage de presse, fondamentaux, outil de découpe flans, équipement de
presse, stamping, pressing, press tooling, basics, tool fan blank cutting, press equipment
Language English
(1) Have participated in writing the document

Site Dept Name Site Dept Name
Sandouvill 9610 LECHEVALIER
e
Douai 9910 PAOLIERI
Flins 9410 ZERDAG
Maubeuge MCA GRASSART
Valladolid 954 DEL-CANO
Valladolid 644 SAIZ
Valladolid 611 SEBASTIAN
GE24-051R /A
Contents
Page
Foreword ................................................................................................................................... 4
1 General on tooling .................................................................................................................... 5

1.1 Height of the cutting plane in respect of feed plane................................................................................... 5
1.2 Specific and standard tool frames.............................................................................................................. 5
1.3 Cutting elements (material) ........................................................................................................................ 6
1.4 Blade design............................................................................................................................................... 6
1.5 Blade outputs ........................................................................................................................................... 10
1.6 Cutting rework .......................................................................................................................................... 11
1.7 Belt lifter.................................................................................................................................................... 11
1.8 Belt guide.................................................................................................................................................. 11
1.9 Stripper ..................................................................................................................................................... 11
1.10 Notching specific belt holder .................................................................................................................... 15
1.11 Belt guide «Particular cases » .................................................................................................................... 16
1.12 Evacuation of non recovered scrap.......................................................................................................... 16
2 Fitting under PAL – PAC press ............................................................................................. 17
2.1 Conditions of evacuation of blanks and scraps........................................................................................ 17
2.2 Frames ..................................................................................................................................................... 18
2.3 Standardising of connections ................................................................................................................... 18
2.4 Specific tooling ......................................................................................................................................... 20
2.5 Lateral evacuation moving frame ............................................................................................................. 24
2.6 Tooling fitted on the riser size 500 (with plant approval).......................................................................... 26
2.7 Standard frames with fixed shear............................................................................................................. 26
2.8 Standard frames with moving shear......................................................................................................... 26
2.9 Specific equipment ................................................................................................................................... 27
2.10 Standard frame with 2 moving shears...................................................................................................... 29
2.11 Fitting schedule – Backup all plants......................................................................................................... 29
2.12 Press not fitted with a magnetic belt ........................................................................................................ 29
2.13 Double HOF ............................................................................................................................................. 32
2.14 Cutting on floating blade........................................................................................................................... 33
2.15 Tool fitting by push rod ............................................................................................................................. 34
3 Fitting under PAVAR press.................................................................................................... 35
3.2 Frame ....................................................................................................................................................... 35
3.4 Specific tooling ......................................................................................................................................... 36
3.5 Lateral evacuation .................................................................................................................................... 38
3.6 Tooling fitted on the riser size 500 mm (with plant approval) .................................................................. 39
3.7 Standard frames with HOF shear: 630 and 1130 ± 1 .............................................................................. 39
4 Fitting under press 4000 kN X 2 (2.5).................................................................................... 40
4.1 Specific 1-blank tooling ............................................................................................................................ 40
4.2 Specific 2-blank tooling ............................................................................................................................ 40
4.4 Standard frames with 1 moving shear...................................................................................................... 40

GE24-051R /A
4.6 Connections ............................................................................................................................................. 40
4.7 Cutting elements ...................................................................................................................................... 40
4.8 Stripper ..................................................................................................................................................... 40
4.9 Belt guiding............................................................................................................................................... 40
4.10 Belt lifter.................................................................................................................................................... 40
4.11 Belt advance check .................................................................................................................................. 40
5 Fitting under press 2500 or 4000 kN x 1.6 ............................................................................ 41
5.1 Tooling specific to a part .......................................................................................................................... 41
5.3 Standardised frames with 1 moving shear ............................................................................................... 41
5.6 Cutting elements ...................................................................................................................................... 42
5.7 Stripper ..................................................................................................................................................... 42
5.8 Belt guiding............................................................................................................................................... 42
5.9 Belt lifter.................................................................................................................................................... 42
5.10 Blank evacuation ...................................................................................................................................... 42
6 List of frames and standard shears available in plants ...................................................... 44
6.1 Workshop 32 - Douai - UGB .................................................................................................................... 44
6.2 Workshop Flins – UPL............................................................................................................................. 46
6.3 Workshop 47- Sandouville - LHA ............................................................................................................. 47
6.4 Workshop Maubeuge - MCA.................................................................................................................... 48
6.5 Workshop 230 - Palencia ......................................................................................................................... 49
6.6 Workshop 644 - Valladolid ....................................................................................................................... 50
6.7 Workshop 650 – Valladolid ...................................................................................................................... 51
7 List of documents cited ......................................................................................................... 52
Foreword
This guide is not:
 A collection of « design rules ».
 Exhaustive in propositions.
This guide is a reminder of a few basics and examples, and must be enriched with:
 The different user projects.
 All manufacturing sites by the intermediate of different DIVDs.
NOTE: Cutting for butt welding
This guide can be used for tools for cutting blanks for butt welding, but in case of contradiction, use
preferably guide GE24-050R.

GE24-051R /A
1 General on tooling
1.1 Height of the cutting plane in respect of feed plane

! For specific cutting tooling, place the working parts on the level of the feed plane.
Displacement height
Feed plane = blade height
and
Table height
lower position
The size may have increased according to belt flexion
! For notching equipment fitted on a standard frame, place the notching cutting parts on the same level
as the shear blades.
! The height of the elevator table in the lower position must be recessed by 1 mm in respect of the
blades.
1.2 Specific and standard tool frames
1.2.1 Handling
See standard EM24.02.031
1.2.2 Adjustment and safety

! Include 4 supporting ranges for safety jacks on all specific tools.
! Include 4 adjusting spacers (gap = 0.3) beside a rib.
1.2.3 Reaction
All reactions must be cancelled.
A reaction stop located at each angle of the lower and upper frames must be implanted with its friction
plates without insert (steel on cupro).
These stops are useless in the case of cutting in full panel or if compensation reactions are planned
opposite notch(es) to be produced.
1.2.4 Pneumatic plate position

The position of the air intake on the machines is variable, refer to the press technical sheets.
In the foundries of the « PAL » frames, include a recess for fitting a 7- or 10-hole plate on the front and
rear left to allow the fitting corresponding to the type of press.
In foundries for 630-tonne PAL 166 ″ frames, the recess of the 10- or 11-hole plate is located on the right
lateral side in the press axis, include front left backup.

GE24-051R /A
1.3 Cutting elements (material)
Operation Panel thickness < 1 mm Panel thickness ≤ 1 mm

NOTCHING X153CrMoV12-T6 (56-58 HRC) X153CrMoV12-T6 (56-58 HRC)
or GE 280 refilled
CUTTING OUT X153CrMoV12-T6 (56-58 HRC) X153CrMoV12-T6 (56-58 HRC)
or GE 280 refilled
BLADES X153CrMoV12-T6 (56-58 HRC) X153CrMoV12-T6 (56-58 HRC)
STRAIGHT 42CrMo4 refilled (2 edges)
BLADES X153CrMoV12-T6 (56-58 HRC) X153CrMoV12-T6 (56-58 HRC)
CURVED 42CrMo4 refilled (2 edges)
Note: Refilling see standard EM24.15.100.
Do not use refilled blades for skin parts or panel > 220 Mpa
1.4 Blade design
X153CrMoV12 T6
For all panel thicknesses: A = 5 mm
No clearance on blades on lower part for aspect parts or with a steel presser (zone C).
Zone C
Ensure position of screw
blading outside zone B
(according to flexible strippers)
no sharp edge
Clearance for sharpening
no clearance for shearing

blades (exit at tip)
Max weight: 15kg
8 max

GE24-051R /A
GE280 refilled (used only in upper part)
Refiled edge
Max weight: 15kg
8 maxi
42CrMo4 - T4 Max length 300 mm

Refilled
Symmetrical fasteners
(Fasteners)
Edge
marking
The part must be in status T4 before the welding operation
X153CrMoV12 - T6 Length > 300mm
>
Symmetrical fasteners
(Fasteners)
Edge
marking

GE24-051R /A
1.4.1 Cutting sets

1.4.2 Fastening of the blades and blade holder

! Cutting elements for specific tools and equipment.
For a panel thickness > 1.2 or HLE and THLE panel, all cutting elements must be reactioned in the upper
frame, and keyed in the lower frame or the blade holder.
They are pinned in all cases (GT 10 min).
Open blade holders are keyed and pinned, closed blade holders are pinned (GT16).
Penetration 2 mm of the shearing blades with cutting wave (3 times the thickness).
Penetration 2 mm of punching punches, when the opening may stick to the punch, include a punch with
built-in separator.
The lower shearing blades are fitted with separators when the blank to evacuate is supported on the
blades.
Upper frame with cutting wave

Upper frame for blades with (or without)
on blade holder (separation)
cutting wave (cutting out…)
Blade holder
CHc screw M10
CHc screw
Key
CHc screw M12
Pin GT10
Lower blade
holder
20
Lower frame The fastening of the blade holder must be

outside the blade bearing
! Cutting elements refilled for straight shear (plant approved)
(Fastener) 2 refilled edges

(Fastener)
h (blade)
These straight cutting blades are reversible and

work on two edges to prevent sharpening.
H=blade height

GE24-051R /A
! Cutting elements refilled for curved shear

In the upper part, the blades are reactioned directly in the foundry
Refilled edges
In the lower part, the blades are reactioned by keys
1.4.3 Shears and cutting wave
1.4.3.1 Cutting wave on a straight blade
Use choice 1 whenever possible

panel thickness
2mm + 3 times
Blade holder penetration

2 mm
CHOICE 1
Little blank Upper blade
distortion
Lower blade
panel thickness
2mm + 3 times
penetration
2 mm
Upper blade
CHOICE 2
More blank
distortion
Lower blade
panel thickness
2mm + 3 times
penetration
2 mm
CHOICE 3 Upper blade

More blank
distortion
Lower blade

GE24-051R /A
1.4.3.2 Cutting waves on notching blades (example)

2
Direction ADB m
Direction ADB pe m
ne
t ra
tio
Di n
tto
tto on
Di m
m
ati
2 etr
Belt with
n
pe
tto
Di
5
m
pe m
n ne
m tio tr a
5
m
etra tio
n n
pe
Lower part Reaction
n
m atio
m r
2 et n
Upper part
pe tion
m
m etra
5 n
pe
Upper blades
Lower blades
1.5 Blade outputs

The notching or shearing blades must overlap the strip edge by 20 mm.
When designing belt laying, to prevent aggressive drops, if the cutting output angle < 15°, the blade
output must be perpendicular in respect of belt edge (if possible with 5° min opening).
20 mm
Exit 1 < 15° Exit 2 > 75°
91°min
5 mini
Belt width
Direction ADB

GE24-051R /A
1.6 Cutting rework

a = 0.5 to 6 mm – Recommended 6 mm for PAL press.
a
1.7 Belt lifter
The belt lifter is designed according to the cutting tooling, and must ensure the belt’s displacement above
the working parts.
The belt lifter must not :
 Cause any scratches or marks on the blanks of the skin parts.
 Reduce the rate planned of the range.
1.8 Belt guide

The belt is guided by moving rollers, fixed rollers or belt guides.
The belt axis must be placed in the press and tool axis.
Offcentring (exceptional) of the belt by ± 50 mm, as approved by the user plant.
1.9 Stripper
Use in priority the strippers in polyurethane elastomere, several types can be used:
 Flexible strippers with rectangular segments height 35 mm.
 Flexible strippers with rectangular segments height 65 mm.
 Cylindrical flexible strippers (PON’PON) height 65 mm fastened with elastic pins
For a straight or large radius cutting, use only flexible strippers with rectangular segments.
In the case of complex shapes with small radius, use flexible strippers with segments combined with
cylindrical flexible strippers.
Notes:
 Upon fitting, elastic strippers must be supported against the blades and blade holders.
 The strippers must rest over their entire pressure surface.

GE24-051R /A
Examples of fittings for rectangular and cylindrical flexible strippers.
Straight cut Notching Cutting out
Detail A
Flexible strippers Cylindrical flexible strippers
Detail A
Panel edge
Fitting of a flexible stripper height 65 mm – standard EM24.54.300

Tool at attack
Upper frame
to
Lower frame
Tool at bottom stroke

Extend blade supporting ranges
on frames to maximum
The scrap falls at

each press stroke
Keyed if blade
holder open
Pinned if blade
holder closed Fit fasteners outside
blade,seating
GE24-051R /A
1.9.1 Stripper for complex shape blank

Use of a stripper in E295 steel, thickness 50 mm (Cast steel requires plant approval).
The tool is usually made of several steel strippers beside cutting out and separation blades. They can be
combined with strippers in polyurethane.
If a stripper has a functional unbalance, compensators can be included and fastened on the lower frame.
A 0.2 mm gap must be included between the compensators and the stripper.
A protection cover in 2 mm panel must be fastened on the upper frame.
0,5 +- 0,2
" Protection cover in S185 sheet

# Die blades and punch
$ Stripper plate in E295 on spring, columned
and held by callipers or retainer coils
according to its weight.
The parts of the presser not in contact with the blades must be cleared.
Presser
Clearance

GE24-051R /A
1.9.2 Calliper for stripper weight ≥ 400 kg

Use solution (a) in priority.
Safety cover for

calliper fitting and
removal
solution a F view solution b
" Engaged guide bush

# Engaged guide column
$ Spring
% Calliper in C45E
& T shim C45E
' Damper pad to reduce shock and noise (EM24.54.500)
( H screw with risen nut lock (straight with wings)
) Stripper presser in E295 (include 4 handling holes M24)
* Compensator (presser balancing)
1.9.3 Coil for stripper weight < 400 kg


GE24-051R /A
1.10 Notching specific belt holder

If the belt is likely to interfere with the notching blades, add a clip-on belt holder.
Upper came
carriage
stroke Supporting rail
Lower blades
Belt edge
ram
CUTTING ATOUT
Belt FR position rail
Belt Fwd direction
200 mini
30 30
10
10
Rail
VIEW ALONG F

GE24-051R /A
1.11 Belt guide «Particular cases »

For parts requiring rigorous geometry, include a belt centring device (adjustable).
Belt forward direction
Tool axis
Belt axis
Belt guide
Front of press
1.12 Evacuation of non recovered scrap

Evacuation of notching and cutting out scrap must be ensured at each press stroke:
 Plan broadly sized scrap passages. Slopes must be ≥ 30°.
(or exceptionally 15° on rollers).
 The gutters are in S185 panel, thickness 3 mm, and must support scrap up to the PMR edge.
 Jointed and folding gutters must be fitted if these protrude from the frame and are not protected
against shock.
 Scraps can be evacuated along natural slopes ≥ 30° (foundry).
Chain
Storage position
Working position
Press platform
Press platform
Joint
For 15° < β <30°, checkered plate can be used
Roller ramp
Stainless steel
checkered plate
Max dimension of cutting out scraps (Waste) on PAL 166 press ‘’ See standard EM24.02.033

GE24-051R /A
2 Fitting under PAL – PAC press
2.1 Conditions of evacuation of blanks and scraps

The evacuation direction of the blanks and scrap must be defined according to the type of press.
Beware front of press: see technical sheet EM24.03.200
• Reminder: no positive ejection.
2.1.1 Blank cut 1 stroke/1 blank

Blank collection between post is performed by gravity, magnetic conveyor, or motorised roller ramp.
Avoid separating the scrap and part at the same station (part remaining supported on blades).
2.1.2 Blanks cut 1 stroke 2 blanks

The first blank (lateral exit) drops on the moving table and is ejected at bottom stroke by a ‘’kicker’’ device
installed on the lower part or for rates above 30 str/min, by motorised magnetic rollers.
The second blank is evacuated between posts, by gravity, on motorised roller ramps (or brushes)
or on the capacity magnetic belt.
A moving table ensures passage of the belt between the shears at top of stroke.
NOTE: lateral evacuation of the 1st blank is located to the right of the forward direction, regardless of
the position of front of press.
Example of blank evacuation

- evacuation of large size blanks (mark A).
- evacuation of blanks with « step » below 800 mm (mark B) as accepted by plant.
- evacuation of small size blanks (mark C) with plant acceptance.
Lateral exit
A
Exit
between
press posts Belt forward
Press front
C
Latérale exit
Latérale exit

Exit between Belt forward direction
posts Exit between
posts
Front of press Front of press
Blanks centring
A centring system must be included for simultaneous left and right blank cutting for panels lined on one
side.

GE24-051R /A
2.2 Frames
See master drawing GE24-014R
Plan: - 2 rolling paths under lower frames fitted without riser. (see Press T.S. and chapter 3).
- refitting of lower frame soles for tool pusher coupling.
- properly spaced lower handling eyes for passage of slings.
- bearing ranges beyond the implantations of blades on lower and upper frames.
- 4 ranges for elastic spacers height 160.
- 4 columns Ø 100 in lower part.
- 4 bushes engaged without inserts H7/g6.
2.2.1 Tool weight

In all cases, the weight of the tools must be below:
- 20 tonnes for PAL’’ presses in FLINS.
-25 tonnes for PAL’’ presses in other plants.
Take into account the inter-plant backup plan.
2.3 Standardising of connections
2.3.1 All plants
Movement No. Use Function

1 Call
Palm button
2 Disable
3 Call
Lateral table
4 Disable
5 Call
Belt
6 Disable
7 Storage 3 heights Permanent air lub.
Shears

GE24-051R /A
2.3.2 Specific ″LHA″

1 Palm button Call
2 Disable
3 Lateral table Call
4 Disable
5 Call
6 Disable
7 Call
8 Disable
9 permanent
10 permanent
2.3.3 Specific MCA (with plant approval)

 Plate with 10 orifices
 Plate with 11 orifices with 2 power connections used only for shear with gap adjustment.
11
Tool axis
Movements table
1 Palm button Call
2 Disable
3 Lateral table Call
4 Disable
5 Belt supply Lubricated air
6 Shear supply Lubricated air
7 Start up Call
8 Disable
9 Reservation
10
11 Pump supply Lubricated air

GE24-051R /A
2.4 Specific tooling
Final cuttings must be banned.
This tooling is fitted without riser to handle part and scrap evacuation (Priority solution HOF = 1180 ± 1)
2.4.1 Belt guiding

Belt guiding is ensured by fixed rollers.
If required, add fixed belt guides on the lower part of the tool.
The belt axis must be placed in the axis of the press and tool, except exceptional case, the belt can be
offset by ± 50 with approval from the user plant
Distance between belt guide rollers = Belt width + tolerance + 1mm
BFD direction
Belt axis of symmetry Tool axis

Press axis
2 belt guide Fixed belt guide

fixed rollers

GE24-051R /A
2.4.2 Belt lifter

 It is made of a light and rigid structure, in mechanically welded profile (square tube).
 It is fitted with spring retaining screws in elastomere, for a stroke ≤ 20 mm and precompressed
assemblies with stroke > 20 mm, the moving frame will be folded by elastic compensators fitted
on the upper part.
 The belt lifter stroke is determined according to proper passage of the belt.
 It is fitted with cylindrical rollers ∅ 50 (Standard EM24.57.500) and deflector(s) in brass sheet
(blank for skin part) to ensure belt entrance and displacement.
For other blanks, the deflector in steel panel thickness 3 mm is welded (or screwed) on the belt
lifting structure.
 No paint on metallic structure.
Example, tool at bottom stroke:
Brass sheet deflector

th 2.5mm (if required)
Retainer screw
A cross-section
Roller
welded nut
Belt lift
Elastic element
Feed height
Ft axis
Nylstop nut
Clear if required
Belt width

GE24-051R /A
Belt engaging
To help engaging the belt in the tool, include a sufficiently large belt entrance deflector. The deflector is in
steel sheet thickness 3 mm welded on the frame or in brass sheet screwed onto the frame.
The belt touches the deflector during its introduction, but must not be in contact with it during belt
advance (manufacturing).
BFD direction
roller
Feed plane
Panel deflector
50
Belt symmetry axis
Belt width

GE24-051R /A
Example of tooling 1Str/2 blanks with upper belt
Outline sketch lower part

Magnetic rollers or F (next page)
motorised brushes Evacuation direction
Collapsible belt
of 1st blank
lifter table
(next page) BFD

direction
Evacuation direction
of 2nd blank
Deflector
Fixed belt Palm button
(next page)
guide roller
Outline sketch upper part

Clearance for magnetic
Elastic strippers
conveyor
(next page)
(next page)
Ensure possibility of lifting and flipping
the upper frame without damaging the slings

GE24-051R /A
A A CROSS SECTION
Belt holder rollers "Pon Pon" Elastic strippers
Magnetic rollers or motorised

Evacuation frame Belt lift table
brushes evacuation of 2nd blank
for 1st blank
BB CROSS-SECTION
Engaged bushes Elastic strippers
Ball box
2.5 Lateral evacuation moving frame

! The length of the frame is at least equal to the length of the blank to evacuate.
! The blank must not bend, it is supported by ball casings distributed over the entire surface of the
blank.
! It is actuated by 2 lifting systems (minimum).
! If the blank is not supported up to the press evacuation system, include a ramp fitted with rollers.

GE24-051R /A
Example: moving frame assembly with lateral evacuation
Roller ramp
BFD direction
Hot rolled square tube

(40x40) Th:3 Detail of frame
(welded set)
Lifting system
Reinforcement gusset
Ball box
FRONT OF PRESS
Brass sheet Displacement level Ball box

Access cut-out
Feed plane height 790
Rolled square tube

(40x40) Th: 3
Lifting system

GE24-051R /A
2.6 Tooling fitted on the riser size 500 (with plant approval)
HOF = 680 ± 1
Its design is identical to tools with HOF 1180
Riser
" Upper frame FGL 215 HB & Elastic and flexible strippers
# Lower frame GE 280 ' Roller ramp
$ Cutting blades ( Frame guide
% Capacity riser: height / 500 mm
2.7 Standard frames with fixed shear

These frames are fitted with a fixed shear, a belt support, and adjustable belt guides.
HOF of the frame = 1180 ± 1 on PAC and PAL. 0
-0,5
On the other hand, these frames are likely to be fitted with equipment with an HOF 460 to perform
cutting out, notches, etc. (with plant approval).
See the reference numbers on the frames and equipment in paragraph 6.
2.8 Standard frames with moving shear

These frames can be fitted with a moving shear with straight cut or a moving shear with cutting radius
2000 ; 5000 etc... 0
On the other hand, these frames are likely to be fitted with equipment with an HOF 460 -0,5 to perform
cutting out, notches, etc. (with plant approval).
The fitting of a moving shear with the equipment on the frames depends on belt laying.
(See the reference numbers on the frames and equipment in paragraph 6).

GE24-051R /A
2.9 Specific equipment
2.9.1 Process of the study for tooling with equipment

Starting with belt laying and characteristics of the shear holder, determine the location of the shears (plot
the view at scale 1/10 in folio No.1 of the study).
Place: 1) the shear as close as possible to the frame guides on the blank evacuation side.
2) the equipment as close as possible to the shear blade with a minimum number of steps
between notchings and shear.
OUTLINE SKETCH SCALE 1/10 ON DRAWING:1
STANDARD FRAME Start Start
Std frame fasteners

D SHEAR
PRESS AND .A.B Direction

STANDAR
EQUIPMENT AXIS
STD FRAME AXIS
PRESS AXIS
EQUIPMENT AXIS
Font of press Equipment
2.9.2 Tooling design (equipment)

The frames are fitted with 4 handling pins. The yokes are machined in the plate according to possibilities:
- 4 safety jack ranges.
- 4 storage spacers.
- 4 adjustment spacers.
- Include centrings and fasteners according to the standard frame used.
2.9.3 Stripper
Identical to specific tooling.
2.9.4 Conveyor guiding


GE24-051R /A
2.9.5 Conveyor lifter

Include ramps with rollers ∅ 50 (standard EM24.57.500) to support the belt between the equipment and
shear of the standard frame, and upstream the equipment.
Upper std frame
Equipment
Lower std frame
Std shear belt holders
Example of specific equipment fitted onto a standard frame with shear
Cross-section X
Gap 0.3
equipment
" Upper frame, cast iron or steel E295

# Lower frame in cast iron FGL 215 HB or GE280 M2 if fragile
$ Moving cylindrical rollers ∅ 50 (belt lifter)
% Deflector panel
& Engaged guiding column ∅ 63
' Engaged bush ∅ 63
( Adjustment block
) Scrap slope in panel

GE24-051R /A
2.10 Standard frame with 2 moving shears

These frames are fitted with two straight cutting shears with independent adjustment (longitudinal and
angular).
The position of both shears on the frames changes according to the belt laying.
The 1st blank is evacuated between the 2 shears by a moving system (table actuated by elevators, and
possibly a palm button) and the 2nd blank after the exit shear on a train of brushes or rollers or directly
with the evacuation belt. 0
-0,5
On the other hand, these frames are likely to be fitted with equipment with HOF 460
(See the reference numbers on the frames and equipment in paragraph 6).
2.11 Fitting schedule – Backup all plants

All possibilities of fitting of the tooling must be studied in order to change press and plant allocation.
Tooling of the PAC 108’’ must be fitted on PAL 136’’, 166’’, include retractable belt stands on feed side.
(See press technical sheets).
The tooling of the PAC 136 ‘’ must be fitted on PAL 166’’
(See press technical sheets).
Notes:
- Fitting a PAC 108’’ tool on PAL 166’’ must be offcentred and close as possible to blank evacuations.
- Beware front of press.
The manufacturing sheet must indicate the backup presses and workshops.
A fitting FOP must be established at each study of a PAC 108’’.
Press PAL 166'' Press PAL 108''

Press axis
Press axis Press axis
Press post
Example: Press planned PAC 108, belt width = 1800 Backup on PAL166” type I is not possible
for a belt width > 1730
2.12 Press not fitted with a magnetic belt

a) For narrow blanks evacuated between posts, include in the tooling a motorised roller ramp allowing
blank advance up to the evacuation system.
b) If the blank to evacuate does not reach the evacuation system: include a ramp fitted with rollers to
support the blank.
c) The roller ramps must be jointed and folding when protruding the frames.
256
Tool to fit with collapsible ramp

Tool to fit with fixed ramp

GE24-051R /A
2.12.1 Press fitted with upper magnetic conveyors
A mechanical device ensures evacuation of blanks between press posts.

Clearances must be defined according to the cutting line of separation blades, apply the clearance
dimensions indicated in the following sketch (size 100, 980, or 1010 mm min).
For planning a backup on all plants, a clearance (250mm) must be included in the lower frame of all PAL
136’’ and 166’’ tooling, in order to ensure passage of the belt up to the shear.
OUTLINE SKETCH UPPER FRAME OF TOOL PAL S4-400
Press platform limit
Valladolid
YES
Belt laying
1 str 2 blanks Max Max
Conveyor
Valladolid
stroke stroke
Max head
forward
Press and
tool axis
Press and tool axis
Conveyor
Belt laying
NO
1 str 1 blanks
Clearance to
implement
Belt displacement
Upper frame
max limit
Cross section 1-1

1 str 2 blanks
Supply height
Supply height
Cross section 2-2

1 str 1 blanks

GE24-051R /A
2.12.2 Press fitted with lower magnetic conveyors

The magnetic belt conveyor ensures evacuation of the blanks in the tool and between the press posts.
Beware max spacing of the conveyor in the tool (see technical sheet EM24.03.400)
2.12.3 Evacuation of scrap collected

Max distance between 2 scraps 2400 mm, the notching scraps are collected on a belt on the tool (scrap
in DP) or roller ramps (Press Rr scrap) see sketch below.
The cutting out scrap ‘’passed through’’ are collected on a belt on site in the tool.
This belt is fitted with a pneumatic motor to drive the belts, it operates permanently, include an air
lubricator on the lower frame.
For cyclic evacuation, it can be fitted with an electric motor (with plant approval).
Min dimension of blanks : 250x1800
Min dimensions of collected scrap : 250x300*
* in evacuation direction for scrap ‘’passed through’’
Evacuation of recovered scrap (rr.press)
Scrap evacuation
BLANKS
Roller ramps
2400 max
FRONT OF PRESS
Stacker belt
1100 min
EVACUATION BELT INSIDE THE TOOL (ATIAP)

GE24-051R /A
2.12.4 Adjustment of stacking guides for ‘’lateral exit’’ blanks
Feed direction
Press axis
Min radius for staking: 1500 mm
a b
Min max
Valladolid PAL 1 255 920 1840
Valladolid PAL 2 0 920 1830
Other 100 915 1840
2.13 Double HOF

A tooling design with double HOF can be envisaged to produce 2 types of blanks on the same tool.
This solution avoids operation starting.

GE24-051R /A
2.14 Cutting on floating blade

This cutting system can be considered when in belt laying blank separation is outside the tool limits.
Example of cutting on a floating blade
1st cut
Upper blade
stripper
Push-rod
Reaction fixed lower blade
moving blade
tool axis
AA CROSS-SECTION

GE24-051R /A
2.15 Tool fitting by push rod
For tooling fitted under press PAL 136’’ not fitted with riser 500 mm, include on DP and A.Press sole ∅ 12
and ∅ 40.
For tooling fitted under press 166’’ not fitted with riser 500 mm, include on DP sole ∅ 12 and ∅ 40.
View along F
Thrust bar length 3450
Press table
NORMAL FOUNDRY FOUNDRY ADMISSIBLE
(Bearing paths at 800 and 1400)

Press and tool axis
Press and tool axis

(Largest possible centre distance)
Press and tool axis
N.B. Rolling paths must be planned under the lower frame and according to press technical
sheets.

GE24-051R /A
3 Fitting under PAVAR press

* CAUTION no positive eject
Scrap is evacuated in left and right lateral, and at the back of the press.
Blank evacuation:
1 stroke/1 blank, evacuation at back of press.
1 stroke/2 blanks, evacuation at back of press or 1 Rr and 1 lateral left.
For parts requiring rigorous geometry (example part produced on transfer press, notchings are cut on the
same station, in order to maintain a constant size of the part).
BFD direction BFD direction
AVOID: All blank width sizes depend GOOD: only size “I” depends on
on the feed step the actual feed step
If required, cut the edges
3.2 Frame
Design according to PAVAR master drawing. GE24-014R

The electropneumatic connection is located at the rear left of the tooling.
RMI multiple connection plate, see standard EM24.59.150
Movement Function
N°
1 Call
2 Cut
3 Call
4 Cut
5-6-7 Permanent air
8 Free
Capacity plate

GE24-051R /A
3.4 Specific tooling
Fitted without riser to comply with part and scrap evacuation.
(Priority solution) HOF = 1130 ± 1
shoe
" Upper frame FGL 215 HB

# Lower frame FGL 215 HB
$ Stripper (use metal springs + retainers)
% Blade holder (classical keying + 2 pins)
& Flexible stripper
' Cutting blades
( Frame guide
) Columns with engaged bushes
* Foundry lightening holes in lower part
3.4.1 Belt guiding with clip-on belt lifter
BFD direction
Tool axis Press axis

Two moving rollers Belt axis

GE24-051R /A
3.4.2 Belt guide with elevator table

Plan the location (without launch) of fixed belt guides in X153CrMoV12 - T6
These belt guides are fastened on an elevator table thickness 20 mm, apply entrance chamfers to
facilitate belt passage.
3.4.3 Belt lifter

Three types of belt lifter: solution (a) to be used in priority
a – elevator table in steel thickness 20 mm for thin panels (<1 mm).
b – metallic structure type PAL.
c – clip-on belt lifter (pad)
These pads lift the belt until it passes above the cutting blades.
Example 1: Clip-on belt lifter
Brass sheet glued witth araldite or polyamide 6 in the mass if there is no notch
Example 2: clip-on belt lifter

GE24-051R /A
Example of tooling HOF 630mm
Belt forward
½ outline sketch lower part ½ outline sketch upper part
Cross-section: A Cross-section: B
As close as possible
to blades
3.5 Lateral evacuation

Some presses are not fitted with the lateral evacuation system, refer to the Press technical sheet.
The blank evacuation zone is located to the left of belt advance.
The blank to evacuate is received on a magnetic belt fixed to the tool.
Max dimension of the blank in the step direction: 500mm.

GE24-051R /A
3.6 Tooling fitted on the riser size 500 mm (with plant approval)
HOF: 630 ± 1
Its design is identical to tools with HOF 1130
Capacity riser
3.7 Standard frames with HOF shear: 630 and 1130 ± 1

These frames have a fixed or moving straight shear or a fixed curve shear, a belt stand and adjustable
belt guides.
On the other hand, these frames are likely to receive equipment to produce cutting outs, notches, etc.
(see chapter 6)
The HOF of the equipment can be different, but design is identical to PAL tools.

GE24-051R /A
4 Fitting under press 4000 kN X 2 (2.5)
4.1 Specific 1-blank tooling

Max dimension of frames 2000 (2500) x1400 - HOF 880 ± 1.
Use master drawings GE24-015R (progressive) for constructing frames.
For Valladolid, the tooling is fitted on a riser with an HOF 680 ± 1.
Use master drawings specific to Valladolid.
4.2 Specific 2-blank tooling

It can include the protrusion strokes, notchings, shearing of 2 blanks, one of which is evacuated between
the posts, and the other at the front of press. (No palm button equipment).

These frames are fitted with a fixed shear and adjustable belt guides.
HOF of frames: 680 ± 1
These frames are not fitted with equipment.
4.4 Standard frames with 1 moving shear


Refer to press technical sheets.
a) Between left posts: blanks or scrap of skeletons (max dimension 600x300mm).
b) Between left post and on front of press: 2 blanks
c) Consider the blank position on the stamping press.
4.6 Connections
4.7 Cutting elements

See paragraph 1, no refilled blades.
4.8 Stripper
Belt extraction is ensured by a stripper plate actuated by equipment with spring or flexible strippers.
Stripper retaining (See standard EM24.55.100). Plan a protection panel around the stripper and ensure
proper balancing of the stripper.
4.9 Belt guiding

See master drawing for progressive tool (GE24-015R)
To ensure a precise step, pilots can be integrated into the stripper.
4.10 Belt lifter

Passage of the belt above the blades is ensured by a belt lifter plate actuated by springs or support pads
(see Pavar)
The belt must be supported over the entire length of the tooling.
4.11 Belt advance check

Use the belt forward system for progressive tools.

GE24-051R /A
5 Fitting under press 2500 or 4000 kN x 1.6
5.1 Tooling specific to a part

This tooling is fitted without riser HOF 530 ± 1
Dimension of frames 1550x1200
Tooling specific to 2 blanks. It can include the destacking protrusion stroke, notchings, shearing of 2
blanks, one of which is evacuated between the posts and the other laterally.
(No palm button equipment).
Use master drawings GE24-014R

These frames are fitted with a fixed shear and adjustable belt guides.
HOF of frames: 380 ± 1
5.3 Standardised frames with 1 moving shear


a) between left posts : skeleton blanks or scrap
b) Through the table opening : scrap
c) between left post and on back of press : 2 blanks
d) blank evacuation height in lateral part : 240 mm
e) evacuation height of blanks between posts : 250 mm

The electropneumatic connection is located at the front left of the tooling.
1) Multiple connection plate RMI 209 06 6000 (Staubli)
2) Connection butt RMI 09 4120 (Staubli)

1 pneumatic motor Permanent air
2 pneumatic motor Permanent air
3
4
5
6

GE24-051R /A
5.6 Cutting elements
See paragraph 1, no refilled blade.
5.7 Stripper
Belt extraction is ensured by a stripper plate actuated by equipment with retaining spring or flexible
strippers.
Stripper retaining (See standard EM24.55.100)
Include a protection panel around the stripper and ensure proper balancing of the stripper.
5.8 Belt guiding

See master drawing for progressive tool (GE24-014R)
5.9 Belt lifter

Passage of the belt above the blades is ensured by a belt lifter plate actuated by springs or support pads.
The belt must be supported over the entire length of the tooling.
5.10 Blank evacuation

The blanks are supported by bars fastened between the cutting blade and the press evacuation system
(belt).
The blanks are evacuated by magnetic rollers (∅ 50) driven by a pneumatic motor.

GE24-051R /A
Example of tooling fitted on 2500 or 4000 kN x 1.6
BELT FORWARD
DIRECTION
START HORIZONTAL
CROSS-SECTION AA
Stop Stop
BELT FORWARD
DIRECTION
TOOL AXIS/PRESS
Stop Stop

GE24-051R /A
6 List of frames and standard shears available in plants
6.1 Workshop 32 - Douai - UGB

PAL 4000 kN X 166 " (4,2 m)
Registration #:
Max cutting Possible scrap
Reference No Shear(s) Cuttuing Blanks cut out
Type of shear Shear tilt width passage in Equipment HOF Observations
STANDARD FRAME Adaptable on thickness for parts
1830 to 10° standard frame
standard frame
Min blank: 450
8 508 231 000 8620608000 2 orientable blades Max: 30° 1830 to 30° 0.67 to 0.97 No 460 Skin
Step: 900
8 620 131 000 R : 5000 Max: 15° 0.67 to 0.97 No
8 508188 000 8 623 084 000 R : 2300 Max: 15° 1830 0.67 to 0.97 No 460 Skin
8 620 550 000 R : 1500 Max: 15° 0.67 to 0.97 No
696924 1 orientable blade Max: 30° 0.67 to 0.97
8 620 924 000 8 620 924 000 1 orientable blade Max:30° 1830 to 30° 0.67 to 0.97 Yes 460 Skin
8 527 122 000 8527121000 1 orientable blade Max:30° 1830 to 30° 0.67 to 0.97 Yes 460 Skin
PAL 4000 kN X 136 " (3.4 m)
Used in
8 520 944 000 8 620 942 000 2 orientable blades Max: 25° 1727 to 25° 0.97 to 1.20 Yes 460 Skin
PAL166’’
8 522 863 000 1830

8 522 863 000 1 orientable blade Max: 15° 0.62 to 0.97 No 460 Structure
1760 to 15°
8 520 425 000 Without 1 fixed blade Without 1830 0.97 to 1.17 Yes 460 Structure
1 curved blade
8 522 584 000 Without Without 1830 0.67 to 0.97 Yes 460 Structure
R : 3000
Max:15° 1830
8 620 132 000 696896 1 orientable blade 1,17 to 1,80 Yes 460 Structure
1760 to 15°

GE24-051R /A
Workshop 32- Douai (cont’d)
Registration #:
Max cutting Possible scrap
Reference No Shear(s) Cuttuing Blanks cut out
Type of shear Shear tilt width passage in Equipment HOF Observations
STANDARD FRAME Adaptable on thickness for parts
1830 to 10° standard frame
standard frame
Fixed blade
8 623500583 Without Without 1830 0,62 to 0,97 Non Non De peau
R : 1500
8623504262
2 orientable blades Max 25° 1725 to 25° 0,97 to 1,47 460 Structure
8623504263
8623500584 Without Fixed straight blade Without 1830 0,62 to 0,97 Non Non De peau
PAVAR – 3200 kN
8623502374 Without Fixed straight blade without 1140 1,2 to 2,5 Non Non
Fixed blade
8623504741 Without Without 1500 0,60 to 0,97 Non Non Structure
R : 3000
Fixed blade
8508564000 Without Without 1500 0,60 to 0,97 Non Non
R : 1500
8508506000 Without Fixed straight blade 1500 0,60 to 0,1,20 Non Non
Without
2500-4000 kNX1.6
1 orientable blade 80 to 800 En bout 530 Structure
1 fixed straight
526 886 000 80 to 800 En bout 530 Structure Hole centring
blade

GE24-051R /A
6.2 Workshop Flins – UPL

PAL 4000 kN X 166’’(4,2 m)
Reference No. Reference No Max width Max width for Possibility of
Max slope of Max cutting
STANDARD Shear(s) Adaptable Type of shear for cutting in cutting in sloped scrap passage in Equipment HOF Observation
shear thickness
FRAME on standard frame straight position position standard frame
8 623 503 828 8 623 503 830 Straight blade 1830 30° 1830 Non 460 Shadok
8 623 503 831 Straight blade 1830 30° 1830 Non 460
8 623 503 197 8 623 503 196 Straight blade 1450 Fixe 1 mm Non 460
20 601 492 Straight blade 950 Fixe Non 460

Curved blade
20 601 448 20 601 479 1650 Fixe 1,5 to 2,5 Non 1650
R 3000
PAL 4000 kN X 136’’(3,4 m)
536 765-A Straight blade 1640 30° 1380 Palm button
536 765-B Straight blade 1640 30° 1380
8 538 064 536 766-A Straight blade 1640 30° 1380 Palm button
536 766-B Straight blade 1640 30° 1380
8 524 600 Straight blade 1650 30° 1400 460

Curved blade
8 622 011 1600
R :1500
Curved blade
8 538 065 8 325 378 1600
R :1800
Curved blade
8 623 501 762 1630
R : 2500
PAL 4000 kN X 108’’(2,7 m)
Curved blade
8 509 858 1830 1180
R : 3000
8 529 301 8 529 334 Straight blade 1830 Yes 460
8 520 323 Straight blade 1830 1180
PAVAR 3200 kN
8 525 777 Straight blade 1700 1130

Curved blade
8 623 503 149 1600 1130 Modified pavar
R : 3000

GE24-051R /A
6.3 Workshop 47- Sandouville - LHA

PAL 4000 kNX166’’(4,2)
Reference No Possibility of
Reference No.
Shear(s) Max width of scrap passage Cut blanks
STANDARD Type of shear Shear slope Equipment HOF Observation
Adaptable on cutting in standard sheet th
FRAME
standard frame frame
8 503 268 000 2 Straight
8 503 268/1 Max:30° 720 Yes 460 Inf to 0,87mm Shadok
Weight: 22 t 8 blades
8 503 268/2 orientable
8 503 216 100 2 Straight

8 623 219 Max:15° Yes 460 Inf to 0,87mm
Weight: blades
SUP 27T 8 623 330 Orientable
2 Straight
8 526 940 000 8 526 943/1 orientable Max: 20° 1450 Inf to 0,87mm Small shadok
blades
8 622 496 000 R : 2000
8 526 943/2 1850 460 Inf to 0,87mm
Weight: Sup 11 t 6 orientable
INF 14 t 8 621 851 R : 4000
460
Total : 25 t 600 orientable
8 503 038 1 Straight

8 503 268 000 Max: 30° 1630 460 Inf to 0,87mm
orientable blade
Weight: SUP 7T 5 D0 723 990/1 1 Straight

Max: 30° 1635 Inf to 0,87mm
INF 11 t 5 orientable blade
D0 723 990/2
Total : 25t 600
8 521 024 000 1 Straight blade Fixe 1860 Inf to 0,87mm
1 Straight Blade for butt

8 623 504 996 Max: 30° 1830 to 15° 460 Inf to 0,87mm
orientable blade welding

GE24-051R /A
Workshop 47 - Sandouville (cont’d)
P.A.V.A.R. 3200 kN (2,5mx1,5m)
Reference No Possibility of
Reference No.
Shear(s) Max cutting scrap passage Cut blanks Observation
STANDARD Type of shear Shear slope Equipment HOF
Adaptable on width in standard sheet th
FRAME
standard frame frame
8 505 079 1 Straight
1810 Non 597 Inf to 0,87mm
weight: 3 t 300 orientable blade
8 506 011 1 Straight blade Fixed 1500 Non 625 Sup to 0,87mm High thickness
8 521 792 000

8 521 792 1Straight blade Fixed 1500 Non 625 Sup to 0,87mm
Weight: SUP 5 t 5
Blade for butt

8 623 504 995 Without 1 Straight blade Fixed 1520 Sup to 0,87mm
welding
Blade for butt

8 623 504 997 Without 1 Straight blade orientable 1520 Inf to 0,87mm
welding
Blade for butt

8 623 504 998 Without 1 Straight blade orientable 1520 Inf to 0,87mm
welding
6.4 Workshop Maubeuge - MCA

Possibility of
Reference Reference No Max width for
Max width for scrap Blanks cut
No. Shear(s) Type of cutting in Max slope Max cutting Equipment
cutting in passage in out for parts Observation
STANDARD Adaptable on shear straight of shear thickness HOF
sloped position standard de
FRAME standard frame position
frame
1 Straight
8 623 503 227 blade 1830 30° 1830 0.97
inclinable
8 623 503 1 Curved
8 623 501 976 1830 30° 1830 0.97 Yes 460
226 blade R : 2000
1 Curved
8 623 503 220 blade 1830 30° 1830 0.97
R : 5000
1 Straight
tilting blade Cuttiong gap
8 623 503
8 623 503 222 with 1830 30° 1490 0.67 to 0.97 Yes 460 adjustment
221
adjustable not used
gap
2 Straight Elevator table
8 623 503 8 623 503 224
orientable 1830 30° 1480 1.17 NO 460 1 stroke 2
223 8 623 503 225
blades blanks
Small blanks
2 Straight Elevator table
8 623 504 8 623 504 840 Min 230 to 0°
orientable 1830 30° 1750 0.97 to 1,17 NO 460 1 stroke 2
839 8 623 504 841 Max 500 to
blades blanks
0°

GE24-051R /A
6.5 Workshop 230 - Palencia
PAL 4000 kN X 166 " (4,2 m)

Reference No. Reference No Shear(s) Possible scrap
Max cutting Blanks cut out
STANDARD Adaptable on standard Type of shear Shear slope passage in Equipment HOF Observations
width for parts
FRAME frame standard frame
2 straight tilting
Max 30° 1635 1180
blades
2 straight tilting 1850

6 100 76 0337 2 100 920 078 Max 30° 460
blades 1320 to 30°
2 straight tilting 1850
2 100 920 079 Max 30° 460
blades 1320 to 30°
1 straight blade Max 30° 1845 1180
2 100 870 222 1 straight blade Max 30° 1845 480
1 curved blade
2 100 810 002 Without 1850 680
R : 5000
1 curved blade
6 100 77 0745 D 62 306 9000 Without 1850 680
R : 5000
1 curved blade
2 100 870 226 Without 1800 680
R : 3000
1 curved blade
D 62 101 5700 Without 1850 680
R : 3000
1 curved blade
D 62 315 5000 Without 1850 680
R : 2500
1 curved blade
D 62 328 2000 Without 1850 680
R : 2000
1 curved blade
D 62 300 69000 2 100 870 226 Without 1800 580 Min step: 310
R : 3000
1 curved blade
Without 1850 680 Min step: 310
R : 3000
2 straight tilting
30° 1850 1180
blades
D 62 138 5000 D 62 138 6000 1 straight blade 30° 1850 460
D 62 138 7000 1 straight blade 30° 1800 460

GE24-051R /A
6.6 Workshop 644 - Valladolid

PAL 4000 kN X 166 " (4,2 m)
Reference No. Reference No Possible scrap
Equipment HOF Blanks cut
STANDARD Shear(s) Adaptable Type of shear Shear slope Max cutting width passage in Observations
out for parts
FRAME on standard frame standard frame
6 100 760 337
2 straight sloped 1830 Minimum blank
6 100 88 1090 Max 30° 460
blades 1580 to 30° and step
Weight: T= 24,5 t
BS= 7,2 t 6 100 88 1091 (floating) SEE CHART
D 66 323 5000
2 straight sloped 1850 Minimum blank
D 66 323 3000 Max 30° 460
blades 1600 to 30° and step
Weight: T= 22,4 t
BS= 6,6 t D 66 323 2000 (floating) SEE CHART
6 100 770 745
6 100 80 1063 Minimum blank
1 straight blade Max 30° 1640 480
weight: 1 t 890 and step
Weight: T= 22 t
6 100 84 1105 1830
BS= 6,5 T 1 straight blade Max 30° SEE CHART
weight: 2 t050 1580 to 30°
6 900 77 0728
1 curved blade
Weight: T= 15 t 6 100 76 0535 Without 1800 480 Min step: 310
R : 3000
BS= 5 t
6 900 88 1047
1 curved blade
Weight: T= 15 t 6 100 91 1130 Without 1800 580 Min step: 280
R : 4000
BS= 5 t
Weight: T= 2,07 t 1 curved blade
6 100 85 1150 Without 1800 680 Min step: 290
BS= 0,95 t R : 5000
Weight: T= t 1 curved blade
D 66 340 5000 Without 1800 680 Min step: 290
BS= t R : 2500
Weight: T= 5,7 t 1 curved blade Current 1700
6 100 88 1102 Without 680 Min step: 330
BS= 3,2 t R : 1500 Possible 1830
6100760337 D663235000 6100770745

Shear exit step Blank Shear exit step Blank Blank
Shear angle
angle dimension angle dimension dimension
30° 2440 1220 30° 2440 1220 30° 780
25° 2180 1090 25° 2180 1090 22° 760
20° 1910 955 20° 1910 955 15° 740
15° 1670 835 15° 1670 835 10° 400
10° 1480 740 10° 1480 740 5° 350
5° 1250 625 5° 1250 625 0° 300
0° 900 450 0° 900 450

GE24-051R /A
Workshop 644 - Valladolid (cont’d)
P.A.V.A.R 3200 kN(2,5X1,5m)

Reference No
Reference No. Possible scrap
Shear(s) Equipment HOF Blanks cut out for
BATI Type of shear Shear slope Max cutting width passage in Observations
Adaptable on parts
STANDARD standard frame
standard frame
852 347 0000
Weight: T= 5,4 t 1 straight blade Without 1500 630 PAVAR I
BS= 3 t
6100 81 1068
SCHULER 400
Weight: T= 5,6 t 1 straight blade Without 1500 630
PAVAR II
BS= 3,1 t
D 66 323 6000
1 curved blade
Weight: T= 8,68 t Without 1500 1130
R : 3000
BS= 3,04 t
D 66 327 7000 2 Rectangle parts
Weight: T= 9 T 1 lame en Z Without 1500 1130 per stroke
BS= 3,21 t Max: 750x650
D 66 338 6000 1 curved blade Backup on TGPR
R : 1500 press
BS= 3,1 t
D 66 338 7000
1 curved blade Backup on TGPR
R : 5000 press
BS= 3,1 t
6.7 Workshop 650 – Valladolid

Schuler 4000 kN (2,5X1,5m)
6 100 90 2031
800
Weight: T= 6,5 t 1 tilting blade Max 45° 680
BS= 3 t 500 to 45°
D 66 326 1000
Weight: T= 4,92 t 1 straight blade Without 800 680
BS= 2,52 t

GE24-051R /A
7 List of documents cited

NOTE : For non dated documents, the latest version is applicable.
EM24.02.030 : Press tooling. Technical drawings. General presentation principles
EM24.02.031 : Design rules for the "handling" function of tooling or press tooling elements
EM24.02.033 : Press tooling. Evacuation of scrap and collection of wire blanks
EM24.03.200 : Technical sheets of cutting and feed presses
EM24.03.400 : Butt welder technical sheet
EM24.15.100 : Refilling press tooling
EM24.54.300 : Compression spring in elastomere – Flexible stripper in elastomere. Spring push-
rods for press tooling.
EM24.54.500 : Press tooling: Damper blocks. Dampers. Protection shims.
EM24.55.100 : Press tooling. Retaining and locking pins. Retaining/guiding rods with damper.
EM24.57.500 : Press tooling. Supporting elements.
EM24.59.150 : Pneumatic connecting plates and accessories in press tooling
GE24-014R : Press tooling Master drawing for cutting presses
GE24-015R : Press tooling Master drawing for progressive tool.
GE24-050R : Press tooling. Blank cutting tools for butt welding. Basics on design

Ge24051r A En-Blank Cutting Tool.

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Ge24051r A En-Blank Cutting Tool.

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Press tooling.

Blank cutting tool. Guide

Scope of application Renault group

Issued by 65307 - Stamping Process Industrialisation

Confidentiality Non confidential

Approved by Function Signature Application date

D. Couratin Head of 65307 Department 03/2005

© RENAULT 2005 Origin: PEGI - Renault Page : 1 / 52

Version Update Object of main modifications Author

Availability Inside Renault, on the Intranet: http://gdxpegi.ava.tcr.renault.fr

Documents cited Regulations :

Coding ICS : 25.120.10 ; 03.120.20

(1) Have participated in writing the document

1 General on tooling .................................................................................................................... 5

© RENAULT 2005 Origin: PEGI - Renault Page : 3 / 52

© RENAULT 2005 Origin: PEGI - Renault Page : 4 / 52

1.1 Height of the cutting plane in respect of feed plane

The size may have increased according to belt flexion

1.2 Specific and standard tool frames

1.2.2 Adjustment and safety

1.2.4 Pneumatic plate position

© RENAULT 2005 Origin: PEGI - Renault Page : 5 / 52

1.3 Cutting elements (material)

Operation Panel thickness < 1 mm Panel thickness ≤ 1 mm

1.4 Blade design

no clearance for shearing

Max weight: 15kg

© RENAULT 2005 Origin: PEGI - Renault Page : 6 / 52

GE280 refilled (used only in upper part)

Max weight: 15kg

42CrMo4 - T4 Max length 300 mm

The part must be in status T4 before the welding operation

X153CrMoV12 - T6 Length > 300mm

© RENAULT 2005 Origin: PEGI - Renault Page : 7 / 52

1.4.1 Cutting sets

1.4.2 Fastening of the blades and blade holder

Upper frame with cutting wave

Lower frame The fastening of the blade holder must be

! Cutting elements refilled for straight shear (plant approved)

(Fastener) 2 refilled edges

These straight cutting blades are reversible and

© RENAULT 2005 Origin: PEGI - Renault Page : 8 / 52

! Cutting elements refilled for curved shear

In the lower part, the blades are reactioned by keys

1.4.3 Shears and cutting wave

1.4.3.1 Cutting wave on a straight blade

Use choice 1 whenever possible

Blade holder penetration

CHOICE 3 Upper blade

© RENAULT 2005 Origin: PEGI - Renault Page : 9 / 52

1.4.3.2 Cutting waves on notching blades (example)

1.5 Blade outputs

Exit 1 < 15° Exit 2 > 75°

© RENAULT 2005 Origin: PEGI - Renault Page : 10 / 52

1.6 Cutting rework

1.8 Belt guide

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Straight cut Notching Cutting out

Flexible strippers Cylindrical flexible strippers

Fitting of a flexible stripper height 65 mm – standard EM24.54.300

Tool at bottom stroke

The scrap falls at

1.9.1 Stripper for complex shape blank