Tooling Catalog 09-01-2008

Genuine TRUMPF Tooling
Feature Story:
Passion for Innovation
is Catalyst for TRUMPF‘s Success
In Industrial Laser Field
System Catalog
Only TRUMPF offers genuine TRUMPF tooling
made in North America.
Selecting a source of tools for your TRUMPF machines is a simple matter Largest stock inventory
if you consider the questions that make a difference. Where do the tools We maintain an inventory of tools on over 1,000 sizes, ready for
come from — are they manufactured from original designs or derived immediate shipment. We also stock hundreds of semifinished punch
from dimensions of existing tools? What steel is used — a single tool and die blanks that can be quickly ground for special orders.
steel or various high-speed steels specially selected for different types
of tools? Are the tools you need readily available from shelf stock? Can Whisper Shear® - A quiet revolution in tool design
specials be delivered quickly? Do the tools reflect the latest in tooling Whisper Shear is a totally new concept that can reduce your shop
technology? Let’s look at TRUMPF’s answers. noise, requires less punching tonnage and increase your machine
efficiency. With its new Whisper Shear, a punch penetrates the
Complete TRUMPF tool manufacturing center workpiece on a point-by-point progression which gradually increases
Our strengths in tooling are based on domestic designs and the cutting area.
manufacturing skills. In Farmington, Connecticut, we make all types
of standard and custom tool sets, maintaining precise tolerances and
uniformity through 100% inspection.
All tools made to original blueprints with

machine characteristics in mind
When you buy TRUMPF tools, you can be sure they are manufactured
to the strict dimensions and tolerances of original TRUMPF designs
— not copied or derived from finished tools.
We make the machines that use the tools. We know their per formance
characteristics better than anyone else, and how to get the most out
of them through intelligent tool design.
Superior tool steels Tooling technology

TRUMPF tooling is made of high-speed tool steel. Small punches are We have the latest in CAD/CAM to aid in the design of our tooling. All
manufactured from M2 tool steel. Special high-speed PM M4 steel is special tools are tested on our machines before they leave TRUMPF to
used for our medium-sized and heavy-duty punches for plate and high ensure they work properly when installed in the machine. We constantly
tensile strength materials. The following charts show that the superior search for new innovations in tooling and update designs to suit
quality steels used by TRUMPF give you better wear resistance and customer needs to provide the best tools possible.
toughness — for 50% longer tool life than other tool steels.
Table of Contents
Introduction 2
General Ordering Information 4
Standard Punching Tools Order Form 5
Special Tool Order Form 6
Tooling Price/Special Options 7
Tooling System 8 - 13
Standard Tools
new photo
Round 14
Rectangle 15
Square 16
Oblong 17
Heavy-Duty 18 - 19
Slitting 20
Tooling Accessories 21 - 27
Original TRUMPF Multitools 28 - 37
Tapping Tools 38 - 41
Special Tools
Punches with Guided Inserts 42 - 43
Center Punch 44
Marking/Scribing 45
Foil Slitting 46
Multitool Stamping 47 - 49
Multishear 50
Multibend 51
Roller Tools 52-53
Character Stamping 54
Beading 55
Slitting for Formed Parts 56 - 57
Scratch-free Processing 58 - 61
TRUMPF Tooling 800-724-8753 3

General Ordering Information
To ensure smooth and rapid processing of your order, we request that

you use the TRUMPF order form giving the following details:
1. Machine model
2. Sheet thickness
3. Material type
4. Tool description
5. Coating if desired
6. Tool shape and dimensions
7. Grinding – Tools ground to an angle (Whispertool + Rooftop shear)

may be used on the machines marked gray in the table below.
8. When ordering Tooling Accessories and Special Tools, please also refer
to the table below. In addition to points 1-6, please also give the part
number of the tool corresponding to your machine model.
Machine models classification
A B C D E F G H* I* S*
CN 700 CN 901E CN 1200S TRUMATIC SUNIMAT TRUMATIC TRUMATIC TRUMATIC TRUMATIC MINIMATIC
CN 900 CN 902 CN 1200A 20 400 150W 20aW 190R 2000R 100
CN 701 CS 75 CS 15 20a 152W 202W 200R 2010R
CN 901 CS 75.2 CS 20 202M TRUMATIC 180W 300W 500R 2020R TRUMATIC
CS 20a 150K 180.2W 300LW 600L 5000R 120R
151K 180R 300PW 6000L (delivery
MP 25 152K 180LW 300top 3000R after 4/92)
MP 25D 180K 180.2LW 400W 3000L
180.2K ELX/SWIFT 1000R 160R
180KD 185
180LK 240
180.2LK 240R
202K 250
225K 260R
235K
300K
300LK
300PK
400K
*Strippers for groups H, I + S differ with regard to shape and size from the strippers for other machine groups. Please ensure that you use only strippers designed for these machine groups.
4 800-724-8753 TRUMPF Tooling

Telephone: 800-724-8753
TRUMPF, Inc. 111 Hyde Road Farmington, CT 06032 Fax: 860-255-6433
Standard Punching Tool QuoteOrder Page:
Company Contact: P.O. no.: Telephone: Fax:

Please indicate:
Machine type: Sheet thickness: Material type: Date: Date of delivery:
Shape Description Dimensions Coating Punch Options Additional MULTITOOL

Quantity Stations Position Price/piece
1–33 Punch Die Stripper a, b, d, e, l, R , α Tin TiCN Flat Whisper* Rooftop** keyway 2/3/4/5/6/10 10 STA
Tooling orders over $500.00 – less 10% $1,500.00 – less 15%
Comments
TRUMPF Tooling 800-724-8753

5
*Standard for tools > 1.182“ ** Standard for tools > 2.835“ (special tools see page 6)
Telephone: 800-724-8753
TRUMPF, Inc. 111 Hyde Road Farmington, CT 06032 Fax: 860-255-6433
Special tool Quote Order Date: Page:
Company: Contact:
Telephone: Fax: P.O. no.:

Please indicate:
Machine model: Sheet thickness: Material Type:
Concerning forming tools: Distance of forming: from the edge between each other
Forming direction (prefer upward formings!) Upwards Downwards
Are other formings required on the same sheet? No Yes Enclose sketch!
Drawing
For further questions Tel. Fax
Offer Price Delivery time Working days (after clarifying all technical details)
Punch Comments:
Die
Stripper
Set complete
Total

Tooling Price/Special Options
Price listing starting from publication date price list
Discounts: (Applicable for punching tools only)
Orders over $500.00 a 10% discount will apply

Orders over $1,500.00 a 15% discount will apply
Additional pricing for tool special options:
Punches Dies Stripper
TiCN coating:
Punch size Price Options Price Price

Size 0 $15.00 Additional Keyway $20.00 Additional Keyway $16.00
Size I $36.00 Width < .06“ +25% Width < .06“ +25%
Size II $50.00
Width < .06“ +25%
Other additions:
Special Marking $3.00
Special Tolerance +50% Standard (Punch –0.001 Die +0.001)
Altered Standard Geometry +50% List Price

Tooling System – Selection Criteria for Punches and Dies
Punches Sizes 0
■ Punch size Ø .234": Punching in mild CRS up to max. .160",

in 403 (Stainless Steel) up to max .080".
Punch size Ø .406": Punching in mild CRS up to max. .187",
in 403 (Stainless Steel) up to max. .120".
■ Nibbling up to max. .120" sheet thickness with punching forces up to 50 kN.
■ For use in conjunction with punch chuck.
Flat Punches
■ Punch size I for punching and nibbling with forces up to 200 kN,
sheet thickness max. .312".
■ Punch sizes II and III for punching and nibbling corresponding to max.
punching force of the machine in relation to dimensions, sheet thickness
and material strength (see maximum load in the operator's manual).
Punches, Whisper and Rooftop Shear
■ Reduction of punching force and noise.
■ Punch size I for nibbling in mild CRS up to .120",

in 304 (Stainless Steel) up to .080".
■ Punch sizes II and III for punching and nibbling corresponding to max.
punching force of the machine in relation to dimensions, sheet thickness
and material strength (see maximum load in the operator's manual).
Strengthened Tools
■ Punch with strengthened shoulder for punching and nibbling high tensile
sheets with punching forces >200 kN and sheet thicknesses >.200".
■ Strengthened die size II for punching forces >180 kN or awkward punch

shape geometry. Maximum permissable punching force 250 kN.

Tooling System – Keyway Positions for Standard Dies
Keyway Positions for Standard Dies, Sizes I + II "Round = 0°"
Keyway Positions for Standard Dies, Sizes I + II "Square = 0°"
Keyway Positions for Standard Dies, Sizes I + II "Rectangle + Oblong = 0°"
TiCN Coating/Punches – Increasing Tool Life

By coating HSS Punches with Titanium Carbonitride (TiCN), metal contact between tool and sheet is hindered. TiCN displays a cubic surface centred crystal structure
with a hardness of 3000 HV. This high hardness protects the cutting edges as well as the surface of the punch against abrasive wear. In addition to the high hardness,
TiCN also provides a lower friction value than for HSS steel. Thus, TiCN coated punches are less susceptible to adhesive wear (cutting build-up).
Extensive tool life trials show that the combination of these characteristics gives a clear increase in tool life, especially when working high tensile stainless steel.
TRUMPF tools are coated using the PVD process. The total coating process is computer-aided and is recored by the computer. This procedure ensures absolutely
uniform quality and individual control, in accordance with the TRUMPF quality control quidelines for punching tools.

Tooling System – G.1 Dimensions
1 Punch with flat cutting surface (* long punch can be used as of machine group I)
2 Punch with bevel cutting surface (Whispertool)
Punch length
■ Punches with flat cutting surfaces are available in a short version (34.3’ mm) and a long version which is 3.0 mm longer.
■ The advantages of the longer version include the greater regrind length and faster stroke rate achieved with „active stripper“.
■ All current TRUMPF punch presses of machine group I accept both long and short punches whereas those of machine group H take only punches
of the short version.
■ Rule of thumb for calculating the minimum punch dimension: Punch width = material thickness s.
■ Where the punch dimensions are smaller than the material thickness, we recommend using punches with a guided cutting edge (see Guided punch options).
Outer circle (OC) by example of a rectangle: Diameter of (outer) circle shown below
Formula:
Outer circle = a2 + b2

Tooling System – G.6 Stripper Selection
Selecting the proper stripper clearance
The choice of the right stripper depends on…
■ The programmed material thickness
■ The outer circle diameter of the punch
■ The punch regrind length
Strippers for short, flat punches

Strippers for long, flat punches a (Table A)
Strippers for long, flat punches a (Table B)
ª for use as of machine group I (details please find at page A.2)

Strippers for beveled punches (Whispertools)

Standard Tools – Round, Size 0, I, II, III
Round
Punches Flat Whisper Rooftop Shear
Size Range “d”

Size #1
.030“ – .062“ $15.70 $43.75
0 Size #1
.063“ – .234“ $12.40 $43.75
Size #2
.235“ – .406“ $18.90 $43.75
I .407“ – 1.181“ $43.75
1.182“ – 1.625“ * $88.00

II
1.626“ – 3.000“ $110.00
III 3.001“ – 4.000“ $132.00
Dies Strippers
Size Range “d” Machine Group E/F
I Range “d” 3.080“ $33.50

.040“ – 1.26“
$40.50
– 1.527“ **
Machine Group H/I
II 1.261“ – 3.032“ $92.00 Range “d” 3.080“ $33.50
Standard keyway posi-
tions: 0° III 3.033“ – 4.149“
$196.00 Machine Group S
Range “d” 1.615“ $33.50
Machine Group G ***
Range “d” 4.173“ $118.00
* Machine group S up to max. 1.500“ ** For machine group S *** Stripper for machine group G not shown

Standard Tools – Rectangle, Size I, II, III
Rectangle
Size Range “e”
I .060“ – 1.181“ $92.00
1.182“ – 2.125“ * $173.00
II 2.126“ – 2.829“ $190.00
2.830“ – 3.000“ $190.00
III 3.001“ – 4.000“ $240.00
Dies Strippers
Size Range “e” Machine Group E/F
Range “e” 3.080“ $59.00

I .06“ – 1.260“ $94.00
1.527“ ** $94.00
Machine Group H/I
II 1.261“ – 3.032“ $172.00 Range “e” 3.080“ $59.00
Standard keyway
positions: III 3.033“ – 4.149“ $348.00
0° (Rotation Machines) Machine Group S
Range “e” 1.560“ $59.00

0° and 90°
(Non-Rotation)
Machine Group G ***
Range “e” 4.134“ $160.00
* Machine group S up to 1.500“ ** For machine group S *** Stripper for machine group G not shown

Standard Tools – Square, Size I, II, III
Square
Size Range “a”
I .060“ – .835“ $80.50
.836 – 1.250“ * $107.00

II
1.251“ – 2.000“ $159.00
III 2.001“ – 2.750“ $196.00
Dies Strippers
Size Range “a” Machine Group E/F
Range “a” 2.160“ $45.00

I .068“ – .866“ $70.00
1.032“ ** $70.00
Machine Group H/I
II .867“ – 2.048“ $130.00 Range “a” 2.160“ $45.00
Standard keyway
positions: III 2.049“ – 2.875“ $258.00
0° and 90° Range “a” 1.080“ $45.00

(Non-Rotation)
Machine Group G ***
Range “a” 2.992“ $160.00

Standard Tools – Oblong, Size I, II, III
Oblong
Size Range “l” mm
I .060“ – 1.181“ $96.00
1.182“ – 2.000“ * $152.00
II 2.001“ – 2.829“ $211.00
2.830“ – 3.000“ $211.00
III 3.001“ – 4.000“ $228.00
Dies Strippers
Size Range “I” Machine Group E/F
I $94.00 Range “I” 3.080“ $61.00

.080“ – 1.260“
1.527“ ** $94.00
Machine Group H/I
II 1.261“ – 3.032“ $172.00
Range “I” 3.080“ $61.00
Standard keyway
positions: III 3.033“ – 4.149“ $301.00
0° and 90° Range “I” 1.560“ $61.00

(Non-Rotation)
Machine Group G ***
Range “I” 4.134“ $160.00

Standard Tools for High Loads, Size I, II
Punch Heavy Duty Style Tools not suitable for machine group S
Punch Round Dimension Flat Whisper Rooftop Shear

Size Range “d” mm
I .156“ – 1.181“ $96.00
II 1.182“ – 1.625“ $164.00
Punch Square Dimension Flat Whisper Rooftop Shear

Size Range “a” mm
I .156“ – .835“ $178.00
II .836“ – 1.181“ $210.00
Punch Rectangle Dimension Flat Whisper Rooftop Shear

Size Range “e” mm
I .156“ – 1.181“ $213.00
II 1.182“ – 1.732“ $245.00
Punch Oblong Dimension Flat Whisper Rooftop Shear

Size Range “l” mm
I .156“ – 1.181“ $217.00
II 1.182“ – 1.732“ $248.00
Applicable only with special alignment ring:

Special Alignment Ring, machine group A/B/C/D Special Alignment Ring, machine group E/F/G/H/I
Ident. No. Ident. No.
208217 $158.00 201519 $158.00
Dies Size II, Heavy Duty Style

Strengthened Die Round Strengthened Die Rectangle
Range “d” mm Range “e” mm
.125 – 3.032 $135.00 .125 – 3.032 $210.00
Strengthened Die Square Strengthened Die Oblong
Range “a” mm Range “I” mm
.125 – 2.048 $175.00 .125 – 3.032 $210.00

Heavy-Duty Slitting Tool – .250 x 1.500 x .030" R
Dimension .250" x 1.500" x .030" R

Max. Sheet thickness s = .250"
Machine Group E/F/G/H/I
Version Ident. No.
Standard HD - Punch
TiCN HDC - Punch
Slitting Punch Alignment ring 201519 needed

with strengthened shoulder
and rooftop shear
Sheet thickness Ident. No. Clearance
s = .135" HD-DIE-026 + .026"
s = .187" HD-DIE-036 + .036"
s = .250" HD-DIE-048 + .048"

Slitting Die
Heavy-Duty Style
Standard stripper Rect. .500" x 1.750"
Stripper Rectangle .500" x 1.750"

Standard Slitting Tools with Replacement Inserts
Dimensions* (mm) 5 x 30 / 5 x 56 / 5 x 76.2 (metric)

Max. Sheet thickness s = 3.0 mm
Machine Group E/F/H/I
Slitting Tool complete

Use Standard Die & Stripper
Cutting Blade Ident. No. Ident. No.

Dimensions mm version Machine Group E/F Machine Group H/I
5 x 30 HSS U182.1 U182.1

HSS TiCN U182.3 U182.3
5 x 56 HSS U183.1 U183.1
HSS TiCN U183.3 U183.3
5 x 76.2 HSS U199.1 U198.1**

HSS TiCN U199.3 U198.3**
Dimensions mm Version Ident. No.
5 x 30 HSS 6720.1
HSS TiCN 6720.3
5 x 56 HSS 6758.1
HSS TiCN 6758.3
Replacement Cutting Blade
for Slitting Punch 5 x 76.2 HSS 7328.1
HSS TiCN 7328.3
*Corner radius 0.5 mm **With integrated adjusting ring

Tooling Accessories – Alignment Rings
Alignment Rings (Auto tool change) Alignment Rings Alignment Rings (Manual)
For cartridge or automatic tool change For manual tool change
Machine Group E/F/G/H/I Machine Group S Machine Group A/B/C/D
Alignment Ring Size 0, I Price Alignment Ring Size 0, I Price Alignment Ring Size 0, I Price
Ident. No. 072061 $180.00 Ident. No. 205149 $158.00 Ident. No. 072059 $152.00
5, Ident. No. 014796
Cap Screw M3 x 12 for Adjusting Key Adjusting Key, Ident. No. 205064 Adjusting Pin, Ident. No. 032785
Ident. No. 018554 Cap Screw M6 x 25, Ident. No. 014770 Cap Screw M6 x 25, Ident. No. 014770
Cap Screw M3 x 12 for Adjusting Key
Ident. No. 018554
Alignment Ring Size II, III Price Alignment Ring Size II Price Alignment Ring Size II, III Price
Ident. No. 072062 $158.00 Ident. No. 205150 $135.00 Ident. No. 072058 $152.00
Adjusting Key, Ident. No. 064981 Adjusting Key, Ident. No. 205064 Adjusting Pin, Ident. No. 032785
Cap Screw M6 x 35, Ident. No. 014796 Cap Screw M6 x 25, Ident. No. 014770 Cap Screw M6 x 25, Ident. No. 014770
Cap Screw M3 x 12 for Adjusting Key Cap Screw M3 x 12 for Adjusting Key
Ident. No. 018554 Ident. No. 018554
Alignment Ring for Heavy-Duty Style Alignment Ring for Heavy-Duty Style
Punches and Replaceable Blade Style Punches and Replaceable Blade Style
Punches Punches
Size I, II (see page 14) Price Size I, II (see page 12) Price
Ident. No. 201519 $158.00 Ident. No. 208217 $158.00
Adjusting Key, Ident-No. 0093922
Adjusting Key, Ident-No. 054022 Cap Screw M6 x 25, Bestell-Nr. 014770
Cap Screw M6 x 35, Bestell-Nr. 014796 Cap Screw M4 x 10 for Adjusting Key
Cap Screw M4 x 10 for Adjusting Key Ident. No. 014419
Ident. No. 014419

Tooling Accessories – Punch Chucks, Dies for Embossing Tools
Punch Chuck Size #1 Punch Chuck Size #2
Machine Group A/B/C/D/E/F/G/H/I/S Machine Group A/B/C/D/E/F/G/H/I/S
Punch Chuck, Ø .234" Punch Chuck, Ø .406"

Punch chuck for punch size 0 with Punch chuck for punch size 0 with
shaft diameter .234" shaft diameter .406"
Price Price
$107.00 $112.00
Set Screw M6 x 10,0, Ident. No. 074438 Set Screw M6 x 10,0, Ident. No. 074438
Set Screw M14 x 1,5, Ident. No. 061706 Set Screw M14 x 1,5, Ident. No. 061706
Die without Drilled Hole, Die without Drilled Hole,

Size I Price Size II Price
$50.00 $140.00
Ident. No. 0329678
Ident. No. 0329676
Sealing Spring for Dies Price Stripper Pins Price

$0.48 $0.11

Tooling Accessories – Die Adapters
Die Adapters Size II Die Adapters Size III

reducing to Size I reducing to Size I and II
Machine Group F/H/I Machine Group G
2 pieces 0.1 mm 2 pieces 0.1 mm
Screw: 013749
Pin: 032777
Die Adapter (incl. shims)

reduces from size II Price Die Adapter for Die (incl. shims)
to size I $140.00
reduces from size III Price
Ident. No. 0060216 to size II $298.00
Ident. No. 042367
Shims for Dies Size I

Machine Group G
complete set
2 pieces 0.1 mm 2 pieces 0.1 mm
Shims, complete set* Price

Ident. No. 0060067 $6.50
Component parts
Size 1 059888 = .004"
059890 = .012" CALL
059891 = .020"
Die Adapter for Die (incl. shims)
reduces from size III Price
Shims for Dies Size II to size I $191.00
complete set Ident. No. 0060217
2 pieces 0.1 mm
Shims, complete set* Price

Ident. No. 0060068 $7.50
Component parts
Size 2 059384 = 0.1 mm
059385 = 0.3 mm CALL
059386 = 0.5 mm

Spare Parts List – Cartridge 907098 Steel
Position Material No. Description Position Material No. Description

0005 907098 Tool Cartridge 6801-11 0120 019585 Raised Head Screw
without pos. 250 Die Plate 0140 013145 Set Screw DIN 913 M6X10-45H
0010 909677 Cartridge Arm 6801-12 0150 014044 Set Screw DIN 914 M10X12-45H
0020 909678 Cartridge Arm 6801-13 0160 070858 Roll Pin DIN 7344 4X12-FDST
0030 907096 Base Body (not available) 6801-11-30 0170 022314 Hex. Nut DIN 934 M5-10
0040 917093 Clamping Lever 6801-11-41 0190 962557 Cylindrical Pin 6801-11-95
0050 909647 Lever 6801-11-50 0200 010782 Cylindrical Pin DIN 6325 6M6X16-16MNCR5
0060 936520 Spring 6801-21-65 0210 018244 Screw M6X10-ST-8.8
0070 938742 Bracket 6801-11-75 0220 909671 Magnet Plate 6801-11-85
0080 909670 Screw 6801-11-80 0250 222137 Die Plate 9089-U825
0090 222019 Compression Spring 1,2X 9089-30396 0251 222122 Die Plate 9089-30495
0100 083266 Compression Spring 9082-30247 0252 021162 Alignment Key 9051-6002
0110 146599 Compression Spring 1x5x16 0253 075655 C/SK Screw DIN 963 M4X16-8.8

Spare Parts List – Cartridge 937763 RTC
Position Material No. Description Position Material No. Description

0005 937763 Tool Cartridge 6801-41 0100 083266 Compression Spring 9082-30247
without pos. 250 Die Plate 0110 146599 Compression Spring 1x5x16
0010 909677 Cartridge Arm (left) 6801-12 0120 019585 Raised Head Screw
0020 909678 Cartridge Arm (right) 6801-13 0140 013145 Set Screw DIN 913 M6X10-45H
0030 943275 Base Body (not available) 6801-42 0150 014044 Set Screw DIN 914 M10X12-45H
0041 917093 Clamping Lever 6801-11-41 0160 070858 Roll Pin DIN 7344 4X12-FDST
0050 909647 Lever 6801-11-50 0170 022314 Hex. Nut DIN 934 M5-10
0060 936520 Spring 6801-21-65 0190 962577 Cylindrical Pin
0070 938742 Bracket 6801-11-75 0200 010782 Cylindrical Pin DIN 6325 6M6X16-16MNCR5
0080 909670 Screw 6801-11-80 0210 018244 Screw M6X10-ST-8.8
0085 909671 Magnet Plate 6801-11-85 0250 222137 Die Plate 9089-U825
0087 937736 Sheet 6801-41-90 0251 222122 Die Plate 9089-30495
0088 937739 Trip Cam 6801-41-88 0252 021162 Alignment Key 9051-6002
0090 222019 Compression Spring 1,2X 9089-30396 0253 075655 C/SK Screw DIN 963 M4X16-8.8

Tool Setting Device – QuickSet
The QuickSet setting device from TRUMPF provides optimal support for setting up your TRUMPF punching tools.
■ Precision alignment between punch and die

■ Determine the stripper plunge depth
■ Punch alignment
■ MultiTool setup
■ Determine the punch length and regrind length also for long punches
The established tool length can be viewed on the LCD display.
The QuickSet has been optimized for TRUMPF punching tools, flat and angled (Whisper Tools), of size 1 and 2.
The delivery scope includes the following:
QuickSet · Adapter · Power supply cables (world-wide usage) · Documentation
Technical data: Space requirements: 315 x 310 mm · Weight: 24.1 kg · Height: 355 mm

Tool Cartridge Loading Device – QuickLoad
The TRUMPF tooling system enables tools to be set up while production is running, thereby reducing tooling-related downtimes to a minimum. Tool car-
tridges are prepared away from the machine and are quickly and easily loaded and unloaded using the QuickLoad cartridge loading device.
■ Quick and easy loading/unloading of tool cartridges

■ Pneumatic tool set release
■ Gentle handling of sharp tools
The QuickLoad is designed solely for use with cast and RTC tool cartridges (Order No. 907098 / 937763 / 922937).
The delivery scope includes the following:
QuickLoad · Documentation
Technical data: Space requirements: 455 x 295 mm · Weight: 15.2 kg · Height: 110 mm

Original TRUMPF Multitools – 3 Station Multitool
Multitool complete, 3 Station Punch* and Die Inserts* for 3 Station Multitool
Maximum sheet thickness s = .118"
TC 120 R* - TC 160 R Round Range d Price
.030" - .060" $63.75

.061" - .413" $51.00
.030" - .437" $40.00
Square Range a Price
.040" - .292" $79.00
.040" - .315" $61.00

Multitool complete, 3 station
Rectangle Range e Price
.070" - .413" $84.00
.070" - .433" $56.00
Punch Adapter complete, 3 Station Oblong Range I Price

(without inserts and fixing bolt)
.070" - .413" $88.00
Machine Model Ident. No. Price
TC 120 R 107299
$2,100.00
TC 160 R 0725981 .070" - .437" $56.00
Die Adapter complete, 3 Station

(including shins, without inserts) Order Instructions:
Please check first if the dimension and form you would like can be achieved within the permitted range.
When ordering please give the desired size of the selected insert.
TC 120 R 0107300 $1,200.00
TC 160 R *TC 120 R only after delivery date 4/92. *Addition for coatings according to punch size 0.

Original TRUMPF Multitools – Spare Parts 3 Station Multitool
Item Description TC 120 R TC 160 R

1 Punch Shaft 101730 101730

2 Basic Body 101729 101729
3 Toothed Wheel 101728 101728 3 Station
4 Presser Foot 101727 725984
5 Pressure Spring 091714 091714 activated tool
6 Bolt 161015 161015
7 Adjusting Key 205064 205064
8 Socked Head Screw 018554 018554
9 Pressure Piece 083068 083068
10 Lubrication Valve 029556 029556
11 Cheese-head Screw 016241 016241
12 Countersink Screw 751569 751569
13 Cylindrical Pin 751857 751857
14 Stripper 105576 725982
15 Bolt 107568 107568
16 Punch Insert as selected as selected Standard angle positions
17 Die Adapter 101732 101732 Shape Angle position
18 Set Screw 013692 013692 Round 0°
19 Ball 030210 030210 Square 0°
20 Shims on request on request Rectangle 90°
21 Die Insert as selected as selected Oblong 90°

TC 240 R/TC 260 R and Machine Group H Round Range d Price
.030" - .060" $67.50

.061" - .625" $54.00
.030" - .653" $29.00
.040" - .445" $68.00
Multitool complete, 4 station .040" - .468" $46.00
.070" - .625" $74.00
.070" - .653" $51.00
Punch Adapter complete, 4 Station

(without inserts)
Oblong Range I Price
TC 240 R/TC 260 R 203624 $2,800.00 .070" - .625" $79.00
Machine Group H 712118
.070" - .653" $51.00

(including shins, without inserts) Order Instructions:
TC 240 R/TC 260 R 065958 $1,100.00
Machine Group H *Addition for coatings according to punch size 0.

Punch insert
as selected
Die insert
as selected
Item Description TC 240 R/TC 260 R Machine Group H

1 Punch Shaft 062176 062176

5 Punch Insert as selected as selected 4 Station
6 Basic Body 203625 203625
7 Toothed Wheel 203626 203626
8 Bolt 062171 062171
9 Pressure Spring 630128 630128 activated
10 Countersink Screw 017965 017965 tool
11 Presser Foot 203627 711957
12 Stripper 203619 712115
14 Die Adapter 066205 066205
15 Die Insert as selected as selected
16 Set Screw 073865 073865
17 Ball 062005 062005
18 Shims on request on request Standard angle positions
0.1 mm 0366744 (Pkg. of 8) Shape Angle position
0.3 mm 0366745 (Pkg. of 4) Round 0°
0.5 mm 0366746 (Pkg. of 4) Square 0°
19 Adjusting Key 063548 063548 Rectangle 90°
20 Cheese-head Screw 014346 014346 Oblong 90°

Multitool complete, 5 Station Punch* and Die Inserts for 5 Station Multitool
Machine Group I Round Range d Price
.030" - .060" $65.00

.061" - .630" $52.00
.030" - .665" $32.00
.040" - .445" $66.00

.040" - .472" $44.00
.070" - .630" $70.00
Punch Adapter complete, 5 Station .070" - .665" $48.00

(without inserts) Price
Ident. No.
629134 $2,600.00
.070" - .630" $75.00
Stripper .070" - .665" $48.00
Version Ident. No. Price

Standard Round 629161 $140.00
Close fitting Custom CALL
Order Instructions:
(including shims, without inserts) Max. sheet thickness in Steel, Aluminum .177"
in Stainless Steel .118"
Ident. No. Price
629150 $1,548.90 *Addition for coatings according to punch size 0.

Punch insert
as selected
Die insert
as selected
Item Description Ident. No.
1 Punch Shaft 629117

2 Basic Body 629120 5 Station
3 Toothed Wheel 629121
4 Adjusting Key 063548
5 Cheese-head Screw 014346
6 Pressure Piece 083068
7 Cylindrical Pin 023116
8 Cheese-head Screw 015199
9 Lubrication Valve 029556
10 Punch Insert as selected
11 Die Adapter 629136 activated
12 Set Screw 074438 tool
13 Ball 030210
14 Shims on request
0.1 mm 1460499 Standard angle positions
0.3 mm 1460502 Shape Angle position
0.5 mm 1460503 Round 0°
15 Die Inserts as selected Square 0°
16 Stripper 629161 Rectangle 90°
17 Stripper Pin 146927 Oblong 90°

TC 240 R/TC 260 R and Machine Group H Round Range d Price
.030" - .060" $63.75

.061" - .413" $51.00
.030" - .437" $40.00
.040" - .292" $79.00
Multitool complete, 6 station .040" - .315" $61.00
.070" - .413" $84.00
.070" - .433" $56.00
Punch Adapter complete, 6 Station

(without inserts)
TC 240 R/TC 260 R 203630 $3,100.00 .070" - .413" $88.00
Machine Group H 712120
.070" - .437" $56.00

(including shins, without inserts)
Order Instructions:
Machine Model Ident. No. Price Please check first if the dimension and form you would like can be achieved within the permitted range.
TC 240 R/TC 260 R When ordering please give the desired size of the selected insert.
075192 $1,200.00
Machine Group H
*Addition for coatings according to punch size 0.

Punch insert
as selected
Die insert
as selected
Item Description TC 240 R/TC 260 Machine Group H

1 Punch Shaft 073722 073722

5 Punch Insert as selected as selected 6 Station
6 Basic Body 203631 203631
7 Toothed Wheel 203632 203632
8 Bolt 062171 062171
9 Pressure Spring 091714 091714 activated
10 Countersink Screw 017965 017965 tool
11 Presser Foot 203633 712129
12 Stripper 203619 712115
14 Die Adapter 075195 075195
15 Die Insert as selected as selected
16 Set Screw 013218 013218
17 Ball 062005 062005
18 Shims on request on request Standard angle positions
0.1mm Shim 0366747 (Pkg. of 12) Shape Angle position
0.3mm Shim 0366748 (Pkg. of 6) Round 0°
0.5mm Shim 0366749 (Pkg. of 6) Square 0°
19 Adjusting Key 063548 063548 Rectangle 90°
20 Cheese-head Screw 014346 014346 Oblong 90°

Multitool complete, 10 Station Punch Inserts* for 10 Station Multitool

Machine Group I Round Range d Price
.030" - .060" $72.50

.061" - .413" $58.00
.030" - .437" $40.00
.040" - .292" $75.00

.040" - .315" $58.00
.070" - .413" $78.00
.070" - .437" $58.00

Punch Adapter comlete,
10 Station (without inserts)
Ident. No. Price
630593 $2,800.00
.070" - .413" $80.00
.070" - .437" $58.00

Stripper
Version Ident. No. Price
Standard 641046 $240.00
Close fitting CALL CALL
Cutting Plate for 10 Station Multitool (optional)
All Shapes Casing Circle/Position Price
Maximum .449" $550.00
1 2
Die Adapter complete, 10 Station Order Instructions:

(incl. shims, without cutting plate) Please check first if the dimension and form you would like can be achieved within the permitted range.
Version Ident. No. Price When ordering please give the desired size of the selected insert.
1. Insert Style 0358911 $1,950.00
2. Plate Style 630601 $1,050.00 Maximum sheet thickness: in steel, Aluminum – .177" in Stainless Steel – .118"
*Addition for coatings according to punch size 0.

Die insert
as selected
22
19
18
20
21
Item Description Ident. No. Item Description Ident. No. 10 Station
1 Punch Shaft 0629117 16 Cylindrical Pin 010707

2 Basic Body 0630586 17 Cheese-head Screw 014915
3 Toothed Wheel 0630587 18 Basic Body 1282660
4 Adjusting Key 0063548 19 Set Screw 0053720
5 Cheese-head Screw 014346 20 Ball 0030210
6 Pressure Piece 083068 21 Shims:
7 Cylindrical Pin 023116 0.1mm Shim 1460490
8 Cheese-head Screw 015199 0.3mm Shim 1460493
activated
9 Lubrication Valve 029556 0.5mm Shim 1460496
tool
10 Punch Insert as selected 22 Insert as selected
11 Stripper 0641046 23 Brush Insert 0540023 (not shown)
12 Stripper Pin 146927 Standard angle positions
13 Die Adapter 630594 Shape Angle position
14 Die Plate as selected Round 0°
15 Shims: Square 0°
0.1mm Shim 0630597 Rectangle 90°
0.2mm Shim 0630598 Oblong 90°
0.3mm Shim 0630599
0.5mm Shim 0630600
Special Tools – Tapping Tools
Tapping Tools
TC 200 R / TC 500 R* Machine Group H
Type 1 Type 2
Tapping Tool complete (with Die 169249)
M2.5 - M5 s = 1.5 - 5.0 mm M6 - M8 s = 3.0 - 6.0 mm
Metric Ident. No. Metric Ident. No.
M2.5 M6
1309344
M3 M8
1309343
M4
M5
Inch Ident. No. Inch Ident. No.
2-56 3/8-24
3-48 1/4-20 1309344
4-40 1/4-28
5-40 1309343
6-32
8-32
10-32
Punch for Tapping Tool (No module)
169249 169249
Die for Tapping Tool
Information:
Tapping refers to the process of producing a thread in a form (extrusion). Unlike thread cutting, no chips are produced,
as the material is displaced (moved) during the forming process and not cut. The tips of the tap teeth are pressed into
the bore or the pre-punched tap hole. The displaced material is thereby squeezed into the gaps of the tool thread, and
forms the core diameter of the formed thread. During displacement the material is subjected to cold strain hardening.
Please note that the tapping tools can be used exclusively on machines with the control option "tapping".
*Special cartridge required for TC 240 R / TC 260 R, Ident. No. 201781.

1: Outer thread diameter
2: Pre-punch diameter
3: Core diameter
38 800-724-8753 TRUMPF Tooling 4: Sheet thickness s
Special Tools – Tapping Tools
Tapping Tools
TC 5000 and Machine Group I
Type 1 Type 2
Tapping Tool complete (with Die 169249)
M2.5 - M5 s = 1.5 - 5.0 mm M6 - M8 s = 3.0 - 6.0 mm
M2.5 M6
1309347
M3 M8
1309346
M4
M5
2-56 3/8-24
3-48 1/4-20
1/4-28 1309347
4-40
5-40 1309346 10-24
6-32 12-24
8-32 5/16-18
10-32 3/ -16
8
Punch for Tapping Tool (No module)
169249 169249
Die for Tapping Tool
Information:
The illustration shows how the core diameter forms the thread root. Here the thread gap is not completely filled,
however, this does not have any influence on the thread function. 1: Pre-punch diameter
Please note: Special new tapping tools have been developed for the machine group I (TC 2000 R, TC 5000 R etc.), 2: Material movement
which must not be used on other machines. THis also applies the other way around.

Special Tools – Tapping Tools Accessories
Tapping Tools Accessories
Applicable in Type 1 Applicable in Type 2
s = 1.5 - 5.0 mm s = 3.0 - 6.0 mm
M2.5 735710 M6 x 1.0 710840

M3 159452 M6 159516
M4 159508 M8 159524
M5 159514
2-56 735731 3/8-24 735759

3-48 735736 1/4-20 199326
4-40 735742 1/4-28 735747
5-40 735744 10-24 1003659
6-32 735751 12-24 1024541
8-32 735755 5/16-18 1245041
10-32 735757 3/ -16 426783
Tapping Module 8
Metric Dimensions according to DIN 1013
Metric Ident. No.
M2.5 735536
M3 169349
M3.5-6 HX 680851
M4 169350
M5 169356
M6 746957
M8 746990
Additional dimensions and versions on request.
Tap (TiN coated) Metric Dimensions according to DIN 1013
Inch Ident. No.
2-56 735546
3-48 735568
4-40 735573
5-40 735574
6-32 735579
8-32 735581
10-32 735585
3/ -24 735586
8
1/4-20 199324
1/ -28 735575
4
1/4-40 670834
10-24 1003660
12-24 1038902
5/ -18 594551
16
3/8-16 426784
Additional dimensions and versions on request.

Special Tools – Information Tapping Tools
Design of the tapping tool

The tool consists of a housing with integrated gear through which the guide spindle passes. The guide spindle
accommodates the tap. The guide spindle, together with the tap, is fixed in position in the housing by the
spindle nut. A corresponding punch (guide spindle tap and spindle nut) is available for each thread size.
1 There are two tool types:
• Type 1, for M2.5 - M5 punches

• Type 2, for M6 - M8
The die is fitted with a pneumatic sensor, which automatically activates FEED-STOP if the tap plunges too
deep into the die.
2
1: Housing with fitted retainer
2: Guide spindle
3: Tap
4: Spindle nut
5: Die for tapping tool
Tap
In order to guarantee fast punching times combines with high processing safety, all taps are TiN coated. The
standard tolerance for taps is 6HX. X means an additional voluntary limitation of valid tolerance zone. If
required, taps in the tolerance classes 6E, 6G and 7G can be ordered. They produce a slightly bigger thread
than the standard tolerance 6H. These versions are used when sheets are to be treated after forming the tap
(e.g. coating). Thus, after treatment, an accurate thread is guaranteed.
Advantages of Tapping
• No chips are produced
• Thread surface hardens during forming, resulting in greater strain resistance
• Minimal difference in thread dimensions
• Formed threads are never made too large, a preliminary width of the first tap hit is avoided
Further information can be found in: Tapping – Technical Information

Special Tools, General – Punches with Guided Inserts
Punch, guided, Round Punch, guided, Round

Max. sheet thickness s = .158" Max. sheet thickness s = .158"
Machine Group E/F/G/H/I Machine Group S
Standard
stock size: .060"
Punch complete, 0 .039" - .236" as selected Punch complete, 0 .039" - .157" as selected
(incl. Precision Hole Punch) (incl. Precision Hole Punch)
0 Ident. No. Price 0 Ident. No. Price
.039" - .157" 7336-1W03/02 x 0 $625.00 .039" - .157" 73XS-17243 x 0 CALL

.158" - .236" 7336-2W03/02 x 0 $625.00
.060" 7336-1W03/02 x 1.5 $625.00
Standard stock sizes: Standard stock sizes:

.039" .039"
.063" .063"
.078" .078"
.125" .125"
.140" .140"
Precision Hole Punch, 0 .039" - .236" Precision Hole Punch, 0 .039" - .157"
0 Ident. No. Price 0 (mm) Ident. No. Price
.039" - .157" 7336-3268.x $30.00 .039" - .157" 7336-3268.x $30.00

.158" - .236" 7336-3303.x $30.00
Guide Sleeve, 0 .039" - .236" Guide Sleeve, 0 .039" - .157"

0 Ident. No. Price 0 (mm) Ident. No. Price
.039" - .236" 7336-3266.x $50.00 .039" - .157" 7336-3266.x $50.00
Spring Element Spring Element

Ident. No. Price Ident. No. Price
093928 $28.00 73XS-17243-05 CALL
When ordering please state diameter instead of 0 & x. When ordering please state diameter instead of 0 & x.
Information: Punch with guided cutting – This Punch version can be used in those cases in which standard hole punches can not be used, because the permissable punch forces are exceeded.

Special Tools, General – Punches with Guided Inserts
Punch, guided, Square Punch, guided, Rectangle Punch, guided, Oblong

Max. sheet thickness s = .080" Max. sheet thickness s = .080" Max. sheet thickness s = .080"
Machine Group E/F/G/H/I Machine Group E/F/G/H/I Machine Group E/F/G/H/I
Punch complete, a = .050" - .287" Punch complete, e = .050" - .406" Punch complete, I = .050" - .406"
Ident. No. 7336-U420 x a Ident. No. 7336-U421 x a x b Ident. No. 7336-U422 x a x I
Precision Hole Punch, a = .050" - .287" Precision Hole Punch, e = .050" - .406" Precision Hole Punch, I = .050" - .406"
Ident. No. 7336-15512-1 x a Ident. No. 7336-15512-2 x a x b Ident. No. 7336-15512-3 x a x I
Steel Guide Steel Guide Steel Guide

Ident. No. 7336-15508-1 x a Ident. No. 7336-15508-2 x a x b Ident. No. 7336-15508-3 x a x I
Urethane Stripper Urethane Stripper Urethane Stripper

Ident. No. 7336-15515 Ident. No. 7336-15515 Ident. No. 7336-15515
When ordering please state desired dimension When ordering please state desired dimension When ordering please state desired dimension
instead of a. instead of a. instead of a.

Center Punch Tool downward
Center Punch Tool downward

Sheet thickness s = .040" - .457"
Machine Group E/F/G/H/I Machine Group S
Center Punch
(use standard size #2 chuck punch)
(use standard alignment ring size 0, 1)
Sheet thickness s Ident. No. Price Sheet thickness s Ident. No. Price
.040" - .177" 093701 $39.00 .040" - .177" 093701 $39.00
.178" - .315" 093702 $39.00
.316" - .457" 093703 $39.00
Standard angle of center punch point 60° Standard angle of center punch point 60°
Insert Length
093701 = 2.177"
Replacement Center Punch Point 093702 = 2.020"
093703 = 1.862"

0329676 $50.00 0329676 $50.00
Die without Drilled Hole, Size I

Marking Tool/Scribing Tool
Marking Tool/Scribing Tool

Sheet thickness s = .030" - .250"
Marking Tool Scribing Tool
Machine Group H/I Machine Group E/G
Marking Tool complete

721501 $650.00 150280 CALL
Marking/Scribing Punch
(incl. Adjusting Ring)

209003 $25.00 209003 $25.00
Replacement Pin
Ident. No. Price

0328870 $33.50
Stripper Round 20.0 mm

0329676 $50.00 0329676 $50.00
Size #1 Solid Die
Information: Marking – Marking can be done on all materials which can be punched.
• With letters, numbers and symbols in every size
• With any required contours
Only one tool is used for engraving which gives greater flexibility. The speed depends on the machine type.
Prerequisite for using engraving tools is the control option “Marking”. "High Speed Marking"

Foil Slitting Tool
Foil Slitting Tool

Sheet thickness s = .020" - .315" Max. foil thickness = .010"
Foil Slitting Tool
Machine Group I
Machine Required software version

TruPunch 1000/TC 1000 R from V1.10
TruPunch 5000/TC 5000 R from V3.50 with NCU 573.3
from V5.00 with NCU 573.5
TruMatic 3000/TC 3000 L from V1.00
TruMatic 6000/TC 6000 L from V3.02 with NCU 573.3
Foil Slitting Tool complete from V4.00 with NCU 573.5
Condition: The roller technology option must be available on the machine.
Ident. No. Price

1360350 $625.00
Punch complete
Ident. No. Price

0328870 $33.50
Stripper Round .800"
Ident. No. Price

329676 $50.00
Die without drilled hole, size 1
Ident. No. Price

1360317 CALL
Spare scribing needle insert
Information: With the foil slitting tool, plastic foil can be easily cut without damaging the sheet itself. Only the foil adhesive may
remain visible as a shadow on the sheet surface but can be easily wiped off.
Partial areas on the sheet can be processed as well as areas where, for instance, fittings will later be mounted. The protective foil
remains attached to the rest of the sheet during processing and can be removed after assembly. The tool does not have to be
adjusted to the foil thickness.

Stamping Multitool – 10 Station Stamping Multitool
10 Station Stamping Multitool

Maximum Sheet thickness s = .158"
Machine Group I Stamping Punches
Replacement Stamping Punches

Letter height: .158"
Letters
Ident. No.
1205-12-20.X
Letter X Letter X
A 1 N 14
B 2 O 15
10 Station Stamping Multitool complete
C 3 P 16
D 4 Q 17
E 5 R 18
F 6 S 19
G 7 T 20
H 8 U 21
Ident. No. Price
I 9 V 22
630593 $2,800.00 J 10 W 23
K 11 X 24
L 12 Y 25
M 13 Z 26
Punch Adapter, without Stamping Punches

Digits Special characters
Ident. No. Price
Stamping Punch (not illustrated) Ident. No. Ident. No.
see table CALL
1205-12-10.X 1205-12-30.X
Digit X Character X
0 0 / 1
Ident. No. Price 1 1 - 2
2 2 . 3
641046 $240.00
3 3
4 4
Stripper 10 x Round 12.0 mm 5 5
6 6
7 7
8 8
9 9
Ident. No. Price
0329678 $140.00
10 Station
Die without drilled hole, size II
Information: Punch layout as required with:

Digits 0-9
Letter A-Z
Special Characters /-. activated
tool
The layout of the complete tool can be random, as all stamping punches are arranged in alignment with station 1.

Stamping Multitool – 12 Station Stamping Multitool
12 Station Stamping Multitool

Maximum Sheet thickness s = .158"
Machine Group H/TC 240 R/TC 260 R Stamping Punches
Replacement Stamping Punches

Letter height: .158"
Letters
Ident. No.
7336-12363.X
Letter X Letter X
A 1 N 14
B 2 O 15
12 Station Stamping Multitool complete
C 3 P 16
D 4 Q 17
E 5 R 18
F 6 S 19
G 7 T 20
H 8 U 21
Ident. No. Price
I 9 V 22
075559 CALL J 10 W 23
K 11 X 24
L 12 Y 25
M 13 Z 26
Punch Adapter, without Stamping Punches

Digits Special characters
Ident. No. Price
Stamping Punch (not illustrated) Ident. No. Ident. No.
see table CALL
7336-12361.X 7336-12365.X
Digit X Character X
0 0 / 1
Ident. No. Price 1 1 - 2
2 2 . 3
066235 CALL
3 3
4 4
Stripper 10 x Round 12.0 mm 5 5
6 6
7 7
8 8
9 9
Ident. No.
075571 Adjustable #2
12 Station
0329678 Solid #2 (not illustrated)
Special character
Die without hole, size 2
Information: Punch layout as required with:
Digits 0-9
Letter A-Z Tool station
Special Characters /-.
Tool layout
The layout of the complete tool can be random, as all stamping punches are arranged in alignment with station 1.
Please note: The illustrated Multitool can only be used on machines with rotation. Machines without rotation on
request (e.g. TC 240). For TC 240 R and TC 260 R a special cartridge is required, Ident. No. 201781.

Easy Type Multitool
Easy Type Multitool

Maximum sheet thickness s = 0.312"
Easy Type Multitool
Machine Group I
Ident. No. Price

629134 $2,600.00
Easy Type Punch Adapter

(Standard 5 station Multitool punch)
Ident. No. Price

0329678 $140.00
Die without hole, size 2
For machines: TC 1000R, TC 2000R, TC 2020R, TC 3000R, TC 5000R, TC 3000L, TC 6000L, TruPunch 1000, TruPunch 2020, TruPunch 3000, TruPunch
5000, TruMatic 3000, TruMatic 6000
• Maximum sheet thickness s = 0.312”

• Letter height: 4 / 5 / 6 / 8 / 10 mm
• Call for price and delivery
Single parts not illustrated: 5 special Multitool stamp figures, order No. 699285 - Letter height 4 / 5 / 6 / 8 / 10 mm available).
When you order this tool, you will automatically receive a diskette containing all the necessary data for programming the tool (Tool Data Import)
Information: All letters of the Latin alphabet and all Arabic numbers can be embossed. The letters and numbers are available as compact combinations in 5 Multitool inserts. Easy Type can be
used in a standard 5-station Multitool punch adapter.

Multishear Price Information Sheet
Cutting edges at inside and outside contours, of a quality that, until now, was attainable only with the laser, can now be produced very economically
on punching machines as well. Produce cutting edges on the punching machine without unsightly marks.
Technical Data:
Punch dimensions: .197 inch x 3 inches
Sheet thickness range (mild, stainless steel and aluminum): .02 inch - .120 inch
Maximum cutting speed: 39 feet/min.
Machine Group I Machine Group I
Multishear Tool complete Multishear Die complete
Part NR Size Price Part NR Size Price
1046868 +.004" CL $ 2067 1046860 +.004" CL $ 1269

1046869 +.008" CL $ 2067 1046861 +.008" CL $ 1269
1046870 +.012" CL $ 2067 1046862 +.012" CL $ 1269
1046871 +.016" CL $ 2067 1046863 +.016" CL $ 1269
1046872 +.020" CL $ 2067 1046864 +.020" CL $ 1269
1046873 +.024" CL $ 2067 1046865 +.024" CL $ 1269
1046874 +.032" CL $ 2067 1046866 +.032" CL $ 1269
Multishear Punch complete Multishear Stripper complete
Part NR Size Price Part NR Size Price
1046857 .197" x 3" $ 653 1046858 .276" x 3.070" $ 145
Multishear Cutting Blade - one Multishear Grinding Fixture
Part NR Size Price Part NR Price
1045976 .201" x 3.004" $ 281 1348335 $ 1326

1045977 .205" x 3.008" $ 281
1045978 .209" x 3.012" $ 281
Multishear Cutting Blade - two
Part NR Size Price
1038233 .213" x 3.016" $ 281 pair

1045974 .217" x 3.020" $ 281 pair
1038234 .221" x 3.024" $ 281 pair
1038235 .229" x 3.032" $ 281 pair

Special Tools – Multibend
Multibend
Sheet thickness s = .040 - 080"
Machine Group I
Sheet thickness s Material Large Small

Max. 2.165" Max. 0.787"
.040" Steel, Stainless Steel, Aluminum 688731 1264331

.080" Steel, Aluminum 688733 1264333
Multibend Tool complete

(Large & Small versions)
Sheet thickness s Large Small
.040" 688736 1263997

.060" 688737 1263998
.080" 688738 1263999
Multibend Punch
Sheet thickness s Material Large Small

.080" Steel, Aluminum 1029250 1264105
Multibend Die
Sheet thickness s Material Angle Large Small
.040" Steel, Stainless Steel, Aluminum 84.5° 1029258 1282143

.060" Steel, Stainless Steel, Aluminum 84.5° 1029258 1282143
.080" Steel, Aluminum 80.0° 1029266 1282144
Roll for Multibend Die

Information:
The Multibend tool can produce 90° folds on outer and inner contours in all angle positions.
Maximum fold height: .989"
Maximum fold length: 2.165" or 0.787"
Free punching has to be done before folding.
The work positions are contained in ToPs Version 3.21.
Machine software Version 02.00 B2 is required.

Roller Offset Tool
Roller Offset Tool
Roller Offset Tool
Machine Group I
Ident. No. Price

359160 CALL
Roller Offset Tool complete
Ident. No. Price

359161 CALL
Spare Roller top
Ident. No. Price

359162 CALL
Spare Roller bottom
For machines: TC 1000R, TC 2020R, TC 3000R, TC 3000L, TC 5000R, TC 6000R, TC 6000L, TruPunch 1000, TruPunch 2020,
TruPunch 3000, TruPunch 5000, TruMatic 3000, TruMatic 6000
• Sheet thickness in mild steel s = 0.032” – 0.080”

• Sheet thickness in stainless steel s = 0.032” – .060”
• Sheet thickness in aluminum s = 0.032” – 0.100”
• Standard angle 45º
• Travel speed up to max. positioning speed
• Minimum radius R = 1.00”
• Standard forming height H = 060” / .120”
Information: With roller tools, the parts are produced not by means of successive punching strokes but by moving the sheet between two steel rollers incorporated in the punch and die. These
roller tools therefore differ from conventional punching and forming tools. Continuous offsets can be produced with roller offsetting tools.
Other roller technology applications on request.

Roller Beading Tool
Roller Beading Tool
Character Stamping Tool
Machine Group I
Ident. No. Price

359157 CALL
Roller Beading Tool complete
Ident. No. Price

359158 CALL
Spare Roller, Top
Ident. No. Price

359159 CALL
Spare Roller, Bottom
For machines: TC 1000R, TC 2020R, TC 3000R, TC 5000R, TC 3000L, TC 6000L, TruPunch 1000, TruPunch 2020, TruPunch 3000,
TruPunch 5000, TruMatic 3000, TruMatic 6000
• Sheet thickness in mild steel s = 0.032” – 0.100”

• Sheet thickness in stainless steel s = 0.032” – 0.060”
• Sheet thickness in aluminum s = 0.032” – 0.100”
• Bead dimension in mm (height x width): 0.100” x 0.200” // 0.120” x 0.240”
• Travel speed up to max. positioning speed
• Minimum radius R = 0.787"
Special sizes, shapes and material thickness will be examined on request. For the necessary ToPs values in such cases, please refer to the technical product information. Information: With
roller tools, the parts are produced not by means of successive punching strokes but by moving the sheet between two steel rollers incorporated in the punch and die. These roller tools
therefore differ from conventional punching and forming tools. When using the roller beading tool, the part is formed by moving the sheet between 2 rollers in the punch and die. This tool is
used to produce continuous beads to stiffen large workpieces.
Other roller technology applications on request.

Character Stamping Tool – Numbers and Letters
Character Stamping Tool – Numbers and Letters

Maximum sheet thickness s = 0.020" - 0.250"
Roller Beading Tool
Machine Group H/I
Character Stamp Tool complete

(includes 12 inserts)
Ident. No. Price

1521753 $840.00
Spare Roller top
Ident. No. Price

0329678 $140.00
Character Stamping Die, Size 2

(without hole)
Character Inserts
Numbers 0 – 9 Letters A – Z Special characters / - . Blank spaces
Order No. Order No. Order No. Order No.
PLI-X $10.65 PLI-X $10.65 PLI-X $10.65 PLI-BLA $10.65
Sheet thickness s = 0.020” – 0.250”
On request also for TC 240 R and TC 260 R: This requires a special 2nd die height, call for pricing and delivery
On request special larger, single, double rows and form-up possible – CALL
Please indicate in your order: Machine Type, Letter height A, (12) character inserts.

Special Tools – Beading Tools
Beading Tools
Machine Group E/F/G/H/I/S Machine Group E/F/G/H/I
Size #1 Size #2
H = .125" H = .200"
B = .250" B = .400"
S = .035" - .074" S = .089" - .125"
Beading Tool complete (Size #1) Beading Tool complete (Size #2)
Punch Ident. No. Punch Ident. No.
.125" x .250" 328998 .200" x .400" 329000
Beading Punch (Size #1) Beading Punch (Size #2)
Die Ident. No. Die Ident. No.
.125" x .250" 328999 .200" x .400" 329001
Beading Die (Size #1) Beading Die (Size #2)
Information:
Beads are often used to stiffen thin sheets. They can also serve as dips for diverting fluids or for running cables.
Beads are nibbled. The smaller the feed, the higher the finish quality will be.
The radii in which the beads can be formed, as well as the minimum gaps between the beads depend on the form of the bead and the geometry of the tool. Crossing beads is not possible.
To avoid distortion and tension of the work piece when beading, the bead height in relation to the sheet thickness should not be too large.
Recommended values for the maximum bead height:
Basically Hmax = 2 x thickness s for s = .040" - .060" Hmax = .125"

Slitting Punch for Formed Parts
Dimension .125" x 1.250"

Machine Group S
Dimension mm Version Ident. No.
HSS
0327974
.125" x 1.250" TiCN
Slitting Punch complete
HSS
0327974
.125" x 1.250" TiCN
Slitting Punch
Ident. No.
US-Small
Spring Element
Urethane Stripper
Ident. No.
7336-7910
Screw

Slitting Punch for Slitting of Formed Parts
Dimension .200" x 2.000"

Machine Group E/F/H/I
Slitting geometry* 2W17.02

.200" x 2.000" Rectangle 2W16.02
Oblong 2W15.02
Slitting Punch complete
Slitting geometry* 7964-01

.200" x 2.000" Rectangle 7890-01
Oblong 7927-01
Slitting Punch
Dimension mm Ident. No.
US-Large 7336-7901
Spring Element
Ident. No.
7336-7910
Stop Screw
*Corner radius R = 1.0 mm

Scratch-free Processing – Multi-Pad and Setting Fixtures
Press for Affixing Adhesive Pads:

Multi-Pad
Multi-Pad Press Set
Setting Fixture for Strippers, Machine Group E/F/G

Ident. No. 914736
Setting Fixture for Strippers, Machine Group H/I

Ident. No. 140620
Setting Fixture for Dies Size II

Multi-Pad
Ident. No. 140613
Ident. No. 140631
Setting Fixture for Die Adapters

Ident. No. 140621
Information:
The pad press Multi-Pad puts adhesive pads on strippers, dies and die adapters. The pad is pressed to the tool for
approximately 1-2 minutes to give good adhesion.
Please note that the pressure alone is not enough to make the pads stick properly, the upper side of the tool
should be thoroughly cleaned beforehand. (e.g. with Isopropanol)

Scratch-free Processing – Adhesive Pads
Adhesive Pads for Strippers, Dies and Die Adapters
Adhesive Pads for
Ident. No. 260186
Strippers
Ident. No. 260187
Dies Size II
Ident. No. 725512
Dies Square Size II
Ident. No. 725432
Rectangle, Oblong and Slitting Dies

Size II (1 pair)
Ident. No. 260188
Information:
Die Adapters Adhesive pads are .012" thick, self-adhesive and made from extremely durable PE material. These are stuck onto die adapters,
dies size II and strippers and prevent direct contact between tool and sheet when moving the sheet.
A special pad is designed for square dies size II with an edge length of 1.180" to 2.00". For quick and easy affixing of the adhe-
sive pads we recommend the TRUMPF Multi-Pad.

Scratch-free Processing – Die Adapter with Brush Inserts
Die Adapter with Brush Inserts
Machine Group E/F/G/H/I
Screw: 013749
Pin: 032777
Die Adapter complete
Ident. No. 746088
(2) .004"
(1) .012"
(1) .020"
Shim Pack
Ident. No. 60067
Shim 0.1mm
Ident. No. 0530706
Shim 0.5mm
Ident. No. 0746093
Brush Ring Shim 1.0mm

Ident. No. 1332512 Ident. No. 0746096
Ejector complete
(fixture for removing brush rings)
Ident. No. 0746097

Scratch-free Processing – Multitool Die Adapters with Brush Inserts
Multitool Die Adapters with Brush Inserts

Max. sheet thickness = .098"
Machine Group E/F/G/H/I Brush Inserts and Shims
Description Ident. No.
Brush Insert 540022

(Center)
Shim 0.1 mm 540024

Shim 0.3 mm 540025
Multitool 4 Station, Die Adapter

Ident. No. 540019
Brush Insert 540021
(Outer)
Shim 0.1 mm 540026

Shim 0.3 mm 540027
Brush Insert 540021

(Outer)
Shim 0.1 mm 540026

Shim 0.3 mm 540027

Ident. No. 668915
Brush Insert 540023

(Center)
Shim 0.1 mm 540049

Shim 0.3 mm 540053

Ident. No. 540041
Brush Insert 540022
(Outer)
Shim 0.1 mm 540024

Shim 0.3 mm 540025

Notes

Notes
TRUMPF Inc. Phone: 800-724-8753
Tooling Division Fax: 860-255-6433
111 Hyde Road E-mail: tooling@us.trumpf.com TRUMPF is certified in accordance with DIN ISO 9001
Farmington, CT 06032 Internet: www.us.trumpf.com IDENT-No. 08/08 – Subject to change

Tooling Catalog 09-01-2008

Uploaded by

Document Information

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Tooling Catalog 09-01-2008

Uploaded by

Copyright:

Available Formats

Genuine TRUMPF Tooling

All tools made to original blueprints with

Superior tool steels Tooling technology

General Ordering Information 4

Standard Punching Tools Order Form 5

Special Tool Order Form 6

Tooling Price/Special Options 7

Original TRUMPF Multitools 28 - 37

TRUMPF Tooling 800-724-8753 3

To ensure smooth and rapid processing of your order, we request that

6. Tool shape and dimensions

7. Grinding – Tools ground to an angle (Whispertool + Rooftop shear)

Machine models classiﬁcation

4 800-724-8753 TRUMPF Tooling

Standard Punching Tool QuoteOrder Page:

Company Contact: P.O. no.: Telephone: Fax:

Shape Description Dimensions Coating Punch Options Additional MULTITOOL

Tooling orders over $500.00 – less 10% $1,500.00 – less 15%

TRUMPF Tooling 800-724-8753

Special tool Quote Order Date: Page:

Telephone: Fax: P.O. no.:

Forming direction (prefer upward formings!) Upwards Downwards

For further questions Tel. Fax

6 800-724-8753 TRUMPF Tooling

Price listing starting from publication date price list

Discounts: (Applicable for punching tools only)

Orders over $500.00 a 10% discount will apply

Additional pricing for tool special options:

Punches Dies Stripper

Punch size Price Options Price Price

TRUMPF Tooling 800-724-8753 7

■ Punch size Ø .234": Punching in mild CRS up to max. .160",

■ Nibbling up to max. .120" sheet thickness with punching forces up to 50 kN.

■ For use in conjunction with punch chuck.

Punches, Whisper and Rooftop Shear

■ Reduction of punching force and noise.

■ Punch size I for nibbling in mild CRS up to .120",

■ Strengthened die size II for punching forces >180 kN or awkward punch

8 800-724-8753 TRUMPF Tooling

Keyway Positions for Standard Dies, Sizes I + II "Round = 0°"

Keyway Positions for Standard Dies, Sizes I + II "Square = 0°"

Keyway Positions for Standard Dies, Sizes I + II "Rectangle + Oblong = 0°"

TiCN Coating/Punches – Increasing Tool Life

TRUMPF Tooling 800-724-8753 9

10 800-724-8753 TRUMPF Tooling

Selecting the proper stripper clearance

The choice of the right stripper depends on…

■ The programmed material thickness

■ The outer circle diameter of the punch

■ The punch regrind length

Strippers for short, ﬂat punches

TRUMPF Tooling 800-724-8753 11

Strippers for long, ﬂat punches a (Table A)

Strippers for long, ﬂat punches a (Table B)

ª for use as of machine group I (details please ﬁnd at page A.2)

12 800-724-8753 TRUMPF Tooling

Strippers for beveled punches (Whispertools)

TRUMPF Tooling 800-724-8753 13

Punches Flat Whisper Rooftop Shear

Size Range “d”

I .407“ – 1.181“ $43.75

1.182“ – 1.625“ * $88.00

III 3.001“ – 4.000“ $132.00

Size Range “d” Machine Group E/F