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Description
Model range
1000 kW
UltraGas® Output range
Thermal insulation with mineral wool
at 40/30 °C
• combustion chamber made of stainless steel
type kW
•
heat exchanger aluFer® stainless steel; (250D) 28-246
(300D) 28-300
(400D) 44-400
• Water pressure sensor (500D) 49-500
(minimal and maximal limiter integrated) (600D) 57-600
• (700D) 58-700
limiter function (800D) 97-800
• Pre-mix burner (900D) 97-900
- with fan and venturi (1000D) 97-1000
- modulating operation Permissions boilers
(1150D) 136-1150
- automatic ignition (1300D) 136-1300 Type (250D-2000D)
- ionisation guard (1440D) 142-1440
- gas pressure monitor (1700D) 166-1700
•
(2000D) 224-2000
red powder-coated.
• Flue gas overpressure set consisting of
- 1 hot water loading circuit Optional
for direct combustion air supply without ac- - bivalent and cascade management • For liquid gas
• Outdoor sensor - propane up to 2000 kW
• Heating connections backwards incl. counter • - propane/butane mixture up to 700 kW
• • Neutralisation units
- Flow • Rast-5 basic plug set •
- Return - high temperature • Additional control for more heating circuits
- Return - low temperature Options for TopTronic® E controller • Hydraulic connection
• UltraGas® (800D-2000D): • Can be expanded by max. 1 module expan-
with integrated gas pipe compensator sion Delivery
• Each individual boiler has a Hoval - module expansion heating circuit or •
TopTronic® E control built in - module expansion heat accounting or separately packed and delivered
• Possibility of connecting an external gas - module expansion universal
solenoid valve with error output • Can be networked with a total of up to On site
• Mounting of boiler foot
- heating circuit/hot water module •
TopTronic® E controller - solar module panel
- buffer module • Mounting of the connection for combustion
Control panel - measuring module
• Colour touchscreen 4.3 inch
• Heat generator blocking switch for interrupt- Number of modules that can be additionally in- • Bus cable for connecting the two boiler
ing operation stalled in the heat generator (per single boiler) controls of the double boiler on site
• Fault signalling lamp UltraGas® (125-300) (not included in scope of delivery).
- 1 module expansion and 1 controller module or
TopTronic® E control module - 2 controller modules
•
UltraGas® (350-500)
• Display of the most important operating
- 1 module expansion and 2 controller modules or
statuses
- 1 controller module and 2 module expansions or
•
- 3 controller modules
• Operating mode selection
•
UltraGas® (575-1000)
• Operation of all connected Hoval CAN bus
- 4 controller modules or module expansions
modules
• Commissioning wizard
• Service and maintenance function Note
• Fault message management Max. 1 module expansion can be connected
• Analysis function to the basic module heat generator (TTE-
• Weather display (with online option) WEZ)!
• Adaptation of the heating strategy based on
the weather forecast (with online option)
The supplementary plug set must be
TopTronic® E basic module heat generator ordered in order to use expanded controller
(TTE-WEZ) functions.
• Control functions integrated for
- 1 heating/cooling circuit with mixer
- 1 heating/cooling circuit without mixer Further information about the TopTronic® E
see “Controls”
227
Hoval UltraGas® (250D-2000D)
Part No.
Delivery
2 TopTronic ®
combustion air connection supplied separately
packaged
228
Hoval UltraGas ® (250D-2000D)
Part No.
For an UltraGas®
two valve testing systems must be ordered.
Modification set for propane 6015 473
for UltraGas® (400-500)
UltraGas® (800D-1000D)
Output range see technical data.
229
Hoval UltraGas® (250D-2000D)
Part No.
OR
Note
The supplementary plug set may have to be
ordered to implement functions differing from
the standard!
Note
various functions
Further information
see “Controls” - “Hoval TopTronic® E module
expansions” chapter
Note
Refer to the Hoval System Technology
-
ments can be implemented.
230
Hoval UltraGas ® (250D-2000D)
Part No.
TopTronic® E sensors
AF/2P/K Outdoor sensor 2055 889
TF/2P/5/6T 2055 888
ALF/2P/4/T 2056 775
TF/1.1P/2.5S/6T 2056 776
System housing
System housing 182 mm 6038 551
System housing 254 mm 6038 552
Further information
see “Controls”
231
Hoval UltraGas® (250D-2000D)
Part No.
Part No.
Safety set
232
Hoval UltraGas ® (250D-2000D)
Part No.
233
Hoval UltraGas® (250D-2000D)
Part No.
High-temperature return
High-temperature return
Pipe connection set for double boiler
6034 556
for UltraGas®
UltraGas®
for compensating for connection
tolerances in the gas pipe
6034 557
for UltraGas® (200-350) and
UltraGas® (400D-700D)
for compensating for connection
tolerances in the gas pipe
234
Hoval UltraGas ® (250D-2000D)
Part No.
Part No.
-
perature return of the Hoval UltraGas® boiler.
For connection of
- an additional safety temperature limiter and a
Services
Commissioning
235
Hoval UltraGas® (250D-2000D)
Technical data
•
108.1/97.4 108.0/97.3 108.1/97.4 108.1/97.4 108.0/97.3 108.0/97.3
• Content of CO2 in the exhaust gas maximum/minimum output 9.0/8.8 9.0/8.8 9.0/8.8 9.0/8.8 9.0/8.8 9.0/8.8
• Dimensions see table of dimensions
DN 80/ DN 80/ DN 80/ DN 80/ DN 80/ DN 125/
• Connections Flow/return DN
PN 6 PN 6 PN 6 PN 6 PN 6 PN 6
Gas inches
Flue gas Ø inside mm 254 254 306 306 306 356
•
Natural gas E/LL mbar 18-80 18-80 18-80 18-80 18-80 18-80
Propane mbar 37-57 37-57 37-57 37-57 37-57 37-57
•
Natural gas E (Wo = 15.0 kWh/m3) Hu = 9.97 kWh/m3 m3 /h 23.1 28.2 37.6 47.0 56.6 65.2
Natural gas LL (Wo = 12.4 kWh/m3) Hu = 8.57 kWh/m3 m3 /h 27.0 32.9 43.9 54.8 66 76.1
Propane (Hu = 32.7 kWh/m3) m3 /h 8.9 10.9 14.5 18.1 21.9 25.2
• Operation voltage V/Hz 230/50 230/50 230/50 230/50 230/50 230/50
• Control voltage V/Hz 24/50 24/50 24/50 24/50 24/50 24/50
• Minimum/maximum electrical power consumption Watt 44/336 44/494 44/286 44/448 46/690 49/660
• Stand-by Watt 18 18 18 18 18 18
• IP rating (integral protection) IP 20 20 20 20 20 20
• Sound power level
- Heating noise (EN 15036 part 1) (room air dependent) dB(A) 72 75 69 72 75 77
- Exhaust noise is radiated from the mouth (DIN 45635 part 47)
dB(A) 68 70 65 68 69 74
(room air dependent/room air independent
• Sound pressure level heating noise
dB(A) 62 65 59 62 65 67
(depending on installation conditions) 2
• Condensate quantity (natural gas ) at 40/30 °C l/h 21.7 26.5 35.3 44.2 53.2 61.3
• pH value of the condensate pH approx. 4.2 approx. 4.2 approx. 4.2 approx. 4.2 approx. 4.2 approx. 4.2
•
Temperature class T120 T120 T120 T120 T120 T120
kg/h 383 468 624 780 940 1082
Flue gas temperature at nominal output and operation 80/60
°C 69 71 69 70 71 69
°C
Flue gas temperature at nominal output and operation 40/30
°C 48 49 48 49 49 46
°C
Nm3/h 286 349 465 582 701 807
Feed pressure Pa 60 60 60 60 60 60
Pa -50 -50 -50 -50 -50 -50
3
1 Data related to Hu.
3
is possible without new settings.
2
See also notes at “Engineering”.
3
Data related to Hu. UltraGas® (250D-700D) can also be operated with propane.
• .
236
Hoval UltraGas ® (250D-2000D)
Technical data
•
108.0/97.3 108.0/97.3 108.0/97.3
• Content of CO2 in the exhaust gas maximum/minimum output 9.0/8.8 9.0/8.8 9.0/8.8 9.0/8.8 9.0/8.8
• Dimensions see table of dimensions
DN 125/ DN 125/ DN 125/ DN 150/ DN 150/
• Connections Flow/return DN
PN 6 PN 6 PN 6 PN 6 PN 6
Gas inches
Flue gas Ø inside mm 356 356 356 356 356
•
Natural gas E/LL mbar 18-80 18-80 18-80 18-80 18-80
Propane mbar 37-57 37-57 37-57 37-57 37-57
•
Natural gas E (Wo = 15.0 kWh/m3) Hu = 9.97 kWh/m3 m3/h 75.4 84.9 94.3 108.5 122.7
Natural gas LL (Wo = 12.4 kWh/m3) Hu = 8.57 kWh/m3 m3/h 88 98.9 109.9 126.5
Propane (Hu = 32.7 kWh/m3 ) m3/h 29.1 32.7 36.4 41.9 47.3
• Operation voltage V/Hz 230/50 230/50 230/50 230/50 230/50
• Control voltage V/Hz 24/50 24/50 24/50 24/50 24/50
• Minimum/maximum electrical power consumption Watt 60/890 60/1164 60/1490 62/1440 62/2060
• Stand-by Watt 18 18 18 18 18
• IP rating (integral protection) IP 20 20 20 20 20
• Sound power level
- Heating noise (EN 15036 part 1) (room air dependent) dB(A) 74 76 78 75 78
- Exhaust noise is radiated from the mouth (DIN 45635 part 47) dB(A) 74 75 76 72 75
• Sound pressure level heating noise
dB(A) 64 66 68 65 68
(depending on installation conditions)2
• Condensate quantity (natural gas ) at 40/30 °C l/h 70.9 79.7 88.5 101.9 115.2
• pH value of the condensate pH approx. 4.2 approx. 4.2 approx. 4.2 approx. 4.2 approx. 4.2
•
Temperature class T120 T120 T120 T120 T120
kg/h 1252 1408 1564 1799 2035
Flue gas temperature at nominal output and operation 80/60 °C °C 71 71 72 71 72
Flue gas temperature at nominal output and operation 40/30 °C °C 48 47 49 47 49
Nm3/h 933 1050 1166 1342 1518
Feed pressure Pa 60 60 60 60 60
Pa -50 -50 -50 -50 -50
3
1 Data related to Hu. operation at a
3
is possible without new settings.
2
See also notes at “Engineering”.
3
Data related to Hu. UltraGas® (250D-700D) can also be operated with propane.
237
Hoval UltraGas® (250D-2000D)
Technical data
•
108.0/97.3 108.1/97.4 108.1/97.4
• Content of CO2 in the exhaust gas maximum/minimum output 9.0/8.8 9.0/8.8 9.0/8.8
• Dimensions see table of dimensions
• Connections Flow/return DN DN 150/PN 6 DN 150/PN 6 DN 150/PN 6
Gas inches
Flue gas Ø inside mm 356 502 502
•
Natural gas E/LL mbar 18-80 18-60 18-60
Propane mbar 37-57 37-57 37-57
•
Natural gas E (Wo = 15.0 kWh/m3) Hu = 9.97 kWh/m3 m3/h 135.5 160.5 188.6
Natural gas LL (Wo = 12.4 kWh/m 3) Hu = 8.57 kWh/m3 m3/h 158.0 187.2 220.0
Propane (Hu = 32.7 kWh/m3) m3/h 52.3 62.0 72.8
1x230/50
• Operation voltage V/Hz 230/50 230/50
3x400/50
• Control voltage V/Hz 24/50 24/50 24/50
• Minimum/maximum electrical power consumption Watt 65/2300 52/2020 212/5460
• Stand-by Watt 18 18 18
• IP rating (integral protection) IP 20 20 20
• Sound power level
- Heating noise (EN 15036 part 1) (room air dependent) dB(A) 80 80 85
- Exhaust noise is radiated from the mouth
dB(A) 77 73 78
(DIN 45635 part 47)
• Sound pressure level heating noise (depending on installation conditions) 2 dB(A) 70 70 75
• Condensate quantity (natural gas) at 40/30 °C l/h 127.3 150.8 177.8
• pH value of the condensate pH approx. 4.2 approx. 4.2 approx. 4.2
•
Temperature class T120 T120 T120
Nm3/h 1676 1984 2334
kg/h 2248 2663 3130
Flue gas temperature at nominal output and operation 80/60 °C °C 71 69 69
Flue gas temperature at nominal output and operation 40/30 °C °C 46 49 49
Feed pressure Pa 60 60 60
Pa -50 -50 -50
3
1 Data related to Hu . operation at a
3
is possible without new settings.
2
See also notes at “Engineering”.
3
Data related to Hu . UltraGas® (250D-700D) can also be operated with propane.
238
Hoval UltraGas ® (250D-2000D)
Technical data
[m3/h] [m3/h]
[m3/h] [m3/h]
UltraGas® (2000D)
[mbar]
m3
mbar = Flow resistance
[m3/h]
239
Hoval UltraGas® (250D-2000D)
Dimensions
UltraGas® (250D-2000D)
(Dimensions in mm)
UltraGas®
type A B C C1 D E F G H I K L M N O P Q
1823 1770 1443 1491 981 1633 1378 956 701 491 645 950 130 902 462 138 510 -
(400D-600D) 1923 1880 1790 1758 1247 1696 1428 1036 718 498 702 950 20 930 543 169 511 -
(700D) 2070 2240 1969 1887 1268 1720 1438 1091 808 528 904 1130 20 1019 701 201 619 -
(800D-1000D) 2070 2240 1969 1887 1268 1829 1438 1091 808 528 904 1130 20 1019 701 201 619 -
(1150D-1440D) 2086 2600 2223 2283 1438 1847 1442 1137 834 554 1054 1310 20 1019 785 185 845 -
2139 3120 2538 2598 1703 1888 1494 1163 858 578 1184 1570 20 1322 835 232 895 360
240
Hoval UltraGas ® (250D-2000D)
Dimensions
2
Attention! With A minimal the burner can not be swung out completely anymore! This makes cleaning
241
Hoval UltraGas® (250D-2000D)
Dimensions
UltraGas®
type A
1723-1783
(400D-600D) 1823-1883
1 Neutralisation box
2 Condensate pump
3 Masonry base
4 Feet adjustable up to 20-80 mm
UltraGas®
type A
1711-1771
(400D -600D) 1811-1871
(700D -1000D) 1958-2018
(1150D-1440D) 1984-2044
2037-2097
UltraGas®
type A
1721
(400D-600D) 1821
(700D-1000D) 1968
(1150D-1440D) 1994
2047
242
Hoval UltraGas ® (250D-2000D)
Dimensions
Version
- Plastic condensate collector tank with neutralisation unit
- 12 kg neutralisation granulate
-
Fit boiler connection line to neutralisation box.
On-site:
-
between the boiler (siphon) and the neutralisation box.
- Drain line from the neutralisation box
Execution
- Collector tank with delivery pump and neutralisation unit
- 12 kg neutralisation granulate
-
at boiler performance above 1200 kW
two neutralisation boxes/pumps are necessary
-
- Electrical cable length 1.5 m with plug for connection to the boiler
control panel if the installation is located under the boiler
-
box if the installation location is under the boiler.
On site
- Drain pipe if the silicone hose is to short.
Execution
without neutralisation granulate.
243
Hoval UltraGas® (250D-2000D)
Engineering
heating surfaces the values given in the output over 50 kW for vent into the open.
proof plastic piping) or
- intermittent oxygen intake (e.g. where table should not be exceeded (dependent on
boiler performance ratings - for multi-boiler • Room air-independent operation with
plants rating of smallest boiler applies - and separate combustion air pipe to the boiler:
must be equipped with separate circuits. 0.8 cm2 per 1 kW of output. The pressure
on the water content of the plant).
loss in the combustion air pipe must be
considered for the calculation of the exhaust
system.
244
Hoval UltraGas ® (250D-2000D)
Engineering
Connecting pipes
Commissioning Condensate drain Horizontal connecting pipes must be installed
• Start-up is to be carried out only by a spe- • The condensate from the exhaust system with an inclination of at least 50 mm per metre
cialist of Hoval and the gas supplier. can be discharged through the boiler. A con- of their length installed in the direction of the
• Burner setting values according to the instal- densate trap is not needed anymore with the
lation instructions. exhaust system. water towards the boiler. The whole exhaust
system must be installed so that condensate
Shut-off valve • The condensate drainage without neutralisa- can never collect at any point.
• A shut-off valve must be built in in front of
every gas boiler. only plastic tubes or stoneware (possibly
obtain special exemption from the relevant
Type of gas authority).
Flue gas system
• The boiler is only to be operated with the •
type of gas stated on the rating plate. • A siphon must be installed at the condensa-
gas lines.
te outlet on the gas boiler (included in the
• A gas pressure controller to reduce the boi- boiler scope of delivery).
ler inlet pressure must be installed on site for •
propane. and over pressure-tight.
• The condensate must be openly lead into
the canalisation (funnel).
Gas pressure natural gas •
• •
®
automatic exhauster must be installed. into the boiler.
mbar
1
On the UltraGas®
mandatory!
It is essential to set the dimensions of the gas line!
245
Hoval UltraGas® (250D-2000D)
Engineering
outlet.
combustion air connection the combustion air
pipe must be extended adequately.
246
Hoval UltraGas ® (250D-2000D)
Examples
UltraGas® (250D-2000D)
2 Gas boilers with
-
- 2 mixer circuits
Hydraulic schematic KBAE010
247
Hoval UltraGas® (250D-2000D)
Examples
UltraGas® (250D-2000D)
2 gas boilers with
- main pump
-
- 2 mixer circuits
Hydraulic schematic KBBE010
248